JP2006321201A - Wood processing method and compressed wood product - Google Patents

Wood processing method and compressed wood product Download PDF

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JP2006321201A
JP2006321201A JP2005148671A JP2005148671A JP2006321201A JP 2006321201 A JP2006321201 A JP 2006321201A JP 2005148671 A JP2005148671 A JP 2005148671A JP 2005148671 A JP2005148671 A JP 2005148671A JP 2006321201 A JP2006321201 A JP 2006321201A
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wood
compressed
woods
processing method
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Tatsuya Suzuki
達哉 鈴木
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Olympus Corp
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Olympus Corp
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<P>PROBLEM TO BE SOLVED: To provide a wood processing method capable of providing a conductive layer on wood to be processed easily and economically by a reduced number of processes and processing wood so as to be capable of easily mold the same, and to provide a compressed wood product. <P>SOLUTION: The wood processing method has a compression process for individually compressing a plurality of respective woods, a carbonization process for carbonizing at least a part of the surface of the predetermined wood contained in a plurality of the woods and a fixing process for superposing a plurality of the woods individually compressed in the compression process one upon another in a predetermined order to fix them. The compressed wood product is formed by processing a plurality of the woods into a predetermined three-dimensional shape by performing the wood processing method. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、複数の木材を圧縮することによって所定の3次元形状に加工する木材の加工方法および複数の木材が圧縮成形されて成る圧縮木製品に関する。   The present invention relates to a wood processing method for processing a plurality of timbers into a predetermined three-dimensional shape by compressing the timbers, and a compressed wood product formed by compressing a plurality of timbers.

近年、自然素材である木材が注目されている。木材はさまざまな木目を有するため、原木から形取る箇所に応じて個体差が生じ、その個体差が製品ごとの個性となる。また、長期の使用によって生じる傷や色合いの変化自体も、独特の風合いとなって使用者に親しみを生じさせることがある。これらの理由により、合成樹脂や軽金属を用いた製品にはない、個性的で味わい深い製品を生み出すことのできる素材として木材が注目されており、その加工技術も飛躍的に進歩しつつある。   In recent years, natural wood has attracted attention. Since wood has a variety of grain, individual differences occur depending on the location of the raw wood, and the individual differences are the individuality of each product. In addition, scratches and changes in color caused by long-term use may also have a unique texture and may be familiar to the user. For these reasons, wood is attracting attention as a material that can produce unique and tasty products that are not found in products using synthetic resins and light metals, and its processing technology is also making dramatic progress.

従来、かかる木材の加工技術として、吸水軟化した1枚の木材を圧縮し、その木材を圧縮方向と略平行に切断して板状の一次固定品を得た後、この一次固定品を加熱吸水させながら所定の3次元形状に成形する技術が知られている(例えば、特許文献1を参照)。また、軟化処理した状態で圧縮した一枚の木材を仮固定し、この木材を型に入れて回復させることによって型成形する技術も知られている(例えば、特許文献2を参照)。これらの技術では、木材の個体差や種類、加工後の木材の強度やその用途などを含むさまざまな点を考慮して、木材の肉厚や圧縮率が決められる。   Conventionally, as a processing technique for such wood, after compressing one piece of softened water, and cutting the wood substantially parallel to the compression direction to obtain a plate-like primary fixed product, this primary fixed product is heated and absorbed by water. There is known a technique of forming a predetermined three-dimensional shape while performing the process (for example, see Patent Document 1). There is also known a technique in which a piece of wood compressed in a softened state is temporarily fixed, and this wood is put into a mold and recovered to mold (for example, see Patent Document 2). In these techniques, the thickness and compression rate of wood are determined in consideration of various points including individual differences and types of wood, strength of wood after processing, and its use.

特許第3078452号公報Japanese Patent No. 3078452 特開平11−77619号公報JP-A-11-77619

ところで、圧縮木材を用いて電子機器用の外装材を形成する場合、電子機器外部から伝搬してくる電磁波を電気的に遮蔽して内部の配線を保護する導電層を形成する必要がある。かかる導電層は、真鍮等の導電性部材による薄板を圧縮後の木材表面に配設することによって形成されることが多いが、別部材である導電性部材を圧縮木材に対して配設するには、導電性部材を形成する工程と、その導電性部材を圧縮木材に取り付ける工程とが必要であり、手間を要する上、材料費のコストがかかるため、必ずしも経済的ではなかった。   By the way, when forming an exterior material for electronic equipment using compressed wood, it is necessary to form a conductive layer that electrically shields electromagnetic waves propagating from the outside of the electronic equipment and protects internal wiring. Such a conductive layer is often formed by disposing a thin plate made of a conductive member such as brass on the surface of the compressed wood, but a separate conductive member is disposed on the compressed wood. The method of forming the conductive member and the step of attaching the conductive member to the compressed wood are required, and it is not always economical because it requires labor and material costs.

また、木材の強度を重視した加工を行う場合には、加工後の木材の肉厚をある程度厚くせざるを得ないが、上述した従来技術のように1枚の木材を圧縮加工する場合には、その木材の肉厚を厚くすることによって成形の困難度が増加してしまうという問題があった。   In addition, when processing is performed with emphasis on the strength of the wood, the thickness of the processed wood must be increased to some extent, but when compressing a single piece of wood as in the prior art described above, There is a problem that the difficulty of molding increases by increasing the thickness of the wood.

本発明は、上記に鑑みてなされたものであり、加工対象の木材に対して少ない工数で容易にかつ経済的に導電層を設けることができ、成形が容易な木材の加工方法および圧縮木製品を提供することを目的とする。   The present invention has been made in view of the above, and it is possible to easily and economically provide a conductive layer with less man-hours on a wood to be processed, and to provide a wood processing method and a compressed wood product that are easy to mold. The purpose is to provide.

上述した課題を解決し、目的を達成するために、請求項1記載の発明は、複数の木材を用いて所定の3次元形状を形成する木材の加工方法であって、前記複数の木材の各々を個別に圧縮する圧縮工程と、前記複数の木材に含まれる所定の木材の表面の少なくとも一部を炭化する炭化工程と、前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて固着する固着工程と、を有することを特徴とする。   In order to solve the above-described problems and achieve the object, the invention according to claim 1 is a processing method of wood that forms a predetermined three-dimensional shape using a plurality of wood, and each of the plurality of woods A compression step for individually compressing, a carbonization step for carbonizing at least a part of the surface of the predetermined wood contained in the plurality of woods, and a plurality of woods individually compressed in the compression step are stacked in a predetermined order And a fixing step for fixing.

請求項2記載の発明は、請求項1記載の発明において、前記固着工程は、前記圧縮工程で個別に圧縮された複数の木材を、前記炭化層が隣接する木材の境界に位置するような順序で重ねて固着することを特徴とする。   The invention according to claim 2 is the invention according to claim 1, wherein in the fixing step, a plurality of pieces of wood individually compressed in the compression step are arranged in an order in which the carbonized layer is located at a boundary between adjacent pieces of wood. It is characterized in that it is fixed in layers.

請求項3記載の発明は、請求項1または2記載の発明において、前記炭化工程は、前記固着工程よりも前であって前記圧縮工程の前または後に行うことを特徴とする。   The invention according to claim 3 is the invention according to claim 1 or 2, wherein the carbonization step is performed before the fixing step and before or after the compression step.

請求項4記載の発明は、請求項1または2記載の発明において、前記圧縮工程では、前記炭化層を形成する木材を、当該木材を変形すべき形状に対応する一対の金型によって挟持して圧縮力を加え、この圧縮力を加える際に、少なくとも前記炭化層を形成する前記木材の表面部分に当接する金型の部分を、前記木材の炭化温度よりも高い温度に達するまで加熱することにより、前記炭化工程を一括して行うことを特徴とする。   According to a fourth aspect of the present invention, in the first or second aspect of the invention, in the compression step, the wood forming the carbonized layer is sandwiched between a pair of molds corresponding to a shape to be deformed. By applying a compressive force and heating the compressive force, at least a portion of the mold that contacts the surface portion of the wood forming the carbonized layer is heated until reaching a temperature higher than the carbonizing temperature of the wood. The carbonization step is performed collectively.

請求項5記載の発明は、請求項1〜4のいずれか一項記載の発明において、前記固着工程は、前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて一括して圧縮することを特徴とする。   The invention according to claim 5 is the invention according to any one of claims 1 to 4, wherein in the fixing step, a plurality of pieces of wood individually compressed in the compression step are stacked in a predetermined order and collectively. It is characterized by compressing.

請求項6記載の発明は、請求項5記載の発明において、前記固着工程は、所定の順序で重ねられた前記複数の木材を変形すべき形状に対応する一対の金型によって前記複数の木材を挟持して圧縮力を加えることを特徴とする。   According to a sixth aspect of the present invention, in the fifth aspect of the present invention, in the fixing step, the plurality of timbers are formed by a pair of molds corresponding to a shape to deform the plurality of timbers stacked in a predetermined order. It is characterized by applying a compressive force by pinching.

請求項7記載の発明は、請求項1〜4のいずれか一項記載の発明において、前記固着工程は、前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて接着することを特徴とする。   The invention according to claim 7 is the invention according to any one of claims 1 to 4, wherein in the fixing step, a plurality of pieces of wood individually compressed in the compression step are stacked and bonded in a predetermined order. It is characterized by.

請求項8記載の発明は、請求項1〜7のいずれか一項記載の発明において、前記固着工程は、前記複数の木材のうち少なくとも2枚の木材の繊維方向が交差するように重ねることを特徴とする。   The invention according to claim 8 is the invention according to any one of claims 1 to 7, wherein the fixing step is performed so that fiber directions of at least two pieces of wood among the plurality of pieces of wood intersect. Features.

請求項9記載の発明は、請求項1〜8のいずれか一項記載の発明において、前記複数の木材には、木目が異なる木材が含まれることを特徴とする。   The invention according to claim 9 is the invention according to any one of claims 1 to 8, wherein the plurality of timbers include timbers having different grain.

請求項10記載の発明は、請求項1〜9のいずれか一項記載の発明において、前記複数の木材は、互いに略同一な肉厚を有することを特徴とする。   The invention according to claim 10 is the invention according to any one of claims 1 to 9, wherein the plurality of woods have substantially the same thickness.

請求項11記載の発明は、請求項1〜10のいずれか一項記載の発明において、前記圧縮工程で圧縮する各木材の圧縮率が略同一であることを特徴とする。   The invention according to claim 11 is characterized in that, in the invention according to any one of claims 1 to 10, the compressibility of each wood to be compressed in the compression step is substantially the same.

請求項12記載の発明は、請求項1〜11のいずれか一項記載の発明において、前記圧縮工程は、前記複数の木材の各々を変形すべき形状にそれぞれ対応する金型の対によって各木材を挟持して圧縮力を加えることを特徴とする。   According to a twelfth aspect of the present invention, in the invention according to any one of the first to eleventh aspects, in the compression step, each of the plurality of timbers is made of a pair of molds corresponding to shapes to be deformed. It is characterized in that a compressive force is applied by sandwiching.

請求項13記載の発明は、個別に圧縮された複数の木材が重なり合って所定の3次元形状をなす圧縮木製品であって、前記複数の木材には、表面の少なくとも一部に炭化層を有する木材が含まれることを特徴とする。   The invention according to claim 13 is a compressed wood product in which a plurality of individually compressed woods overlap to form a predetermined three-dimensional shape, and the woods have a carbonized layer on at least a part of a surface thereof. Is included.

請求項14記載の発明は、請求項13記載の発明において、前記複数の木材は、前記炭化層が隣接する木材の境界に位置するように重なり合っていることを特徴とする。   A fourteenth aspect of the invention is characterized in that, in the thirteenth aspect of the invention, the plurality of timbers are overlapped so that the carbonized layer is located at a boundary between adjacent timbers.

請求項15記載の発明は、請求項13または14記載の発明において、電子機器を外装する外装材であることを特徴とする。   A fifteenth aspect of the invention is the invention according to the thirteenth or fourteenth aspect, characterized in that it is an exterior material for exteriorizing an electronic device.

本発明によれば、複数の木材の各々を個別に圧縮し、前記複数の木材に含まれる所定の木材の表面の少なくとも一部を炭化した後、個別に圧縮された複数の木材を所定の順序で重ねて固着することにより、加工対象の木材に対して少ない工数で容易にかつ経済的に導電層を設けることができ、成形が容易な木材の加工方法および圧縮木製品を提供することが可能となる。   According to the present invention, after compressing each of the plurality of timbers individually, carbonizing at least a part of the surface of the predetermined timber contained in the plurality of timbers, the plurality of individually compressed timbers are in a predetermined order. In this way, it is possible to provide a conductive layer easily and economically with less man-hours on the wood to be processed, and to provide a wood processing method and a compressed wood product that are easy to form. Become.

以下、添付図面を参照して本発明を実施するための最良の形態(以後、実施の形態と称する)を説明する。   The best mode for carrying out the present invention (hereinafter referred to as an embodiment) will be described below with reference to the accompanying drawings.

(実施の形態1)
図1は、本発明の実施の形態1に係る圧縮木製品の構成を示す斜視図である。また、図2は、図1のA−A線断面図である。これらの図に示す圧縮木製品1は、略長方形状の表面をなす主板部1aと、この主板部1aの長手方向に沿うとともにその主板部1aに対して所定の角度をなして延出する二つの側板部1bと、主板部1aの短手方向に沿うとともにその主板部1aに対して所定の角度をなして延出する二つの側板部1cとを備え、略均一な肉厚(2rとする)を有する。
(Embodiment 1)
FIG. 1 is a perspective view showing a configuration of a compressed wood product according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional view taken along line AA in FIG. A compressed wood product 1 shown in these drawings includes a main plate portion 1a having a substantially rectangular surface, and two extending along the longitudinal direction of the main plate portion 1a and at a predetermined angle with respect to the main plate portion 1a. A side plate portion 1b, and two side plate portions 1c extending along the short direction of the main plate portion 1a and extending at a predetermined angle with respect to the main plate portion 1a, have a substantially uniform wall thickness (referred to as 2r). Have

圧縮木製品1は、圧縮成形された二つの木材である外部材11と内部材12とが重なり合って略椀状をなす。外部材11は、圧縮木製品1の長手方向に略平行な繊維方向L11を有する柾目材である。また、内部材12は圧縮木製品1の短手方向に略平行な繊維方向
12を有する柾目材である。したがって、外部材11の繊維方向L11と内部材12の繊維方向L12とは略直交している。外部材11の肉厚と内部材12の肉厚は同一で、ともにrである。
The compressed wood product 1 has a substantially bowl-like shape in which an outer member 11 and an inner member 12 which are two pieces of compressed wood are overlapped. The external material 11 is a grid material having a fiber direction L 11 substantially parallel to the longitudinal direction of the compressed wooden product 1. The inner member 12 is a grid material having a fiber direction L 12 substantially parallel to the short direction of the compressed wood product 1. Thus, it is substantially perpendicular to the fiber direction L 12 of the fiber direction L 11 and inner member 12 of the outer member 11. The thickness of the outer material 11 and the thickness of the inner member 12 are the same, both r.

外部材11の表面のうち内部材12との境界に面する内側面には、導電性を有する炭化層Cbが形成されている。なお、炭化層Cbは、外部材11と内部材12との境界付近に形成されていればよく、内部材12の表面のうち外部材11との境界に面する外側面に形成してもよい。また、外部材11の内側面および内部材12の外側面の両方に炭化層Cbを形成してもよい。   A conductive carbonized layer Cb is formed on the inner surface of the outer material 11 facing the boundary with the inner member 12. The carbonized layer Cb only needs to be formed in the vicinity of the boundary between the outer member 11 and the inner member 12, and may be formed on the outer surface of the surface of the inner member 12 that faces the boundary with the outer member 11. . Further, the carbonized layer Cb may be formed on both the inner side surface of the outer member 11 and the outer side surface of the inner member 12.

次に、本発明の実施の形態1に係る木材の加工方法を説明する。以後の説明では、上述した構成を有する圧縮木製品1を形成する場合について説明するが、本実施の形態1に係る木材の加工方法は、他の形状を有する圧縮木製品に対しても適用可能である。   Next, a wood processing method according to Embodiment 1 of the present invention will be described. In the following description, a case where the compressed wood product 1 having the above-described configuration is formed will be described. However, the wood processing method according to the first embodiment can be applied to compressed wood products having other shapes. .

まず、外部材11や内部材12の原材料となる木材を原木から形取る。図3は、外部材11および内部材12の原材料となる木材を原木である無圧縮状態の無垢材50から形取る状況を模式的に示す説明図である。外部材11の原材料となる木材51は平板状をなし、その木材51の長手方向が無垢材50の繊維方向Lに略平行となるように無垢材50から形取られる。このように形取られた木材51は、図4に示すように、肉厚がR(>r)であって表面の木目Gが略平行に走る柾目材である。   First, the wood used as the raw material for the outer member 11 and the inner member 12 is formed from the raw wood. FIG. 3 is an explanatory view schematically showing a situation in which the wood that is the raw material of the outer member 11 and the inner member 12 is formed from the uncompressed solid material 50 that is the raw wood. The wood 51 used as the raw material of the external material 11 has a flat plate shape, and is shaped from the solid material 50 so that the longitudinal direction of the wood 51 is substantially parallel to the fiber direction L of the solid material 50. As shown in FIG. 4, the wood 51 thus shaped is a grid material having a wall thickness R (> r) and a surface grain G that runs substantially in parallel.

これに対し、内部材12の原材料となる木材52も平板状をなし、その木材52の短手方向が無垢材50の繊維方向Lに略平行となるように無垢材50から形取られる。このように形取られた木材52は、図5に示すように、肉厚がRであって表面の木目Gが略平行に走る柾目材であるが、その長手方向の長さは木材51の長手方向の長さよりも短い。   On the other hand, the timber 52 that is the raw material of the inner member 12 has a flat plate shape, and is shaped from the solid material 50 so that the lateral direction of the timber 52 is substantially parallel to the fiber direction L of the solid material 50. As shown in FIG. 5, the timber 52 thus shaped is a grid material having a wall thickness R and a surface grain G running substantially in parallel. It is shorter than the length in the longitudinal direction.

木材51および52を上記の如く無垢材50から形取る際には、後述する圧縮工程によって減少する分の容積を予め加えた容積で形取りを行う。なお、無垢材50としては、檜、檜葉、桐、杉、松、桜、欅、黒檀、竹、チーク、マホガニー、ローズウッドなどを用いることができる。   When the woods 51 and 52 are shaped from the solid material 50 as described above, the wood 51 and 52 are shaped by adding a volume that is reduced by a compression process described later. In addition, as the solid material 50, persimmon, persimmon leaf, paulownia, cedar, pine, cherry tree, persimmon, ebony, bamboo, teak, mahogany, rosewood, etc. can be used.

次に、木材51の一方の表面を炭化する(炭化工程)。図6は、この炭化工程の概要を模式的に示す説明図である。同図においては、ガスバーナ200を用いて木材51の一方の表面を炭化する場合を示している。すなわち、ガスバーナ200を点火して木材51の一方の表面(図6の場合には鉛直方向上側の表面)に対して炎を吹き付けることにより、その炎が吹き付けられた表面に炭化層Cbが形成される。このとき、木材51およびガスバーナ200の少なくともいずれか一方を周期的に移動させれば、より均一な炭化層Cbを形成することができる。以後、炭化工程によって一方の表面に炭化層Cbが形成された木材51を「木材51C」と称する。   Next, one surface of the wood 51 is carbonized (carbonization step). FIG. 6 is an explanatory view schematically showing the outline of this carbonization step. In the same figure, the case where one surface of the wood 51 is carbonized using the gas burner 200 is shown. That is, by igniting the gas burner 200 and blowing a flame against one surface of the wood 51 (the upper surface in the vertical direction in the case of FIG. 6), the carbonized layer Cb is formed on the surface where the flame is blown. The At this time, if at least one of the wood 51 and the gas burner 200 is periodically moved, a more uniform carbonized layer Cb can be formed. Hereinafter, the wood 51 in which the carbonized layer Cb is formed on one surface by the carbonization process is referred to as “wood 51C”.

前述した炭化工程に続いて、木材51Cを圧縮する(圧縮工程)。図7は、圧縮工程の概要を示す説明図である。また、図8は図7のB−B線断面図である。図7および図8に示すように、この圧縮工程では、二つの金型61および71を用いて木材51Cを圧縮する。二つの金型のうち、木材51Cの上方から木材51Cに対して圧縮力を加える金型61は、下方に突出する凸部62を有する。これに対して、圧縮時に木材51Cの下方から木材51Cに対して圧縮力を加える金型71は、下方に窪んだ凹部72を有する。   Subsequent to the carbonization step described above, the wood 51C is compressed (compression step). FIG. 7 is an explanatory diagram showing an outline of the compression process. FIG. 8 is a sectional view taken along line BB in FIG. As shown in FIGS. 7 and 8, in this compression step, the wood 51 </ b> C is compressed using two molds 61 and 71. Of the two molds, the mold 61 that applies a compressive force to the wood 51C from above the wood 51C has a convex portion 62 that projects downward. On the other hand, the mold 71 that applies a compressive force to the wood 51C from below the wood 51C during compression has a recessed portion 72 that is recessed downward.

この圧縮工程を行うに際して、まず木材51Cを高温高圧の水蒸気雰囲気中に所定時間放置する。ここでいう高温高圧とは、温度が100〜230℃、より好ましくは180〜230℃程度であり、圧力が0.1〜3MPa(メガパスカル)、より好ましくは0.45〜2.5MPa程度の状態を指す。   In performing this compression step, the wood 51C is first left in a high-temperature and high-pressure steam atmosphere for a predetermined time. The high temperature and high pressure here means that the temperature is 100 to 230 ° C., more preferably about 180 to 230 ° C., and the pressure is 0.1 to 3 MPa (megapascal), more preferably about 0.45 to 2.5 MPa. Refers to the state.

この後、上述した水蒸気雰囲気中で水分を過剰に吸収することによって軟化した木材51Cを、同じ水蒸気雰囲気中で圧縮する。具体的には、まず二つの金型61および71のうち少なくともいずれか一方の金型を他方の金型に近づけるようにして木材51Cを挟持し、圧縮力を加える。図9は、この圧縮状態を示す図であり、より具体的には、圧縮状態のうち木材51Cの変形がほぼ完了した状態を示す縦断面図(図8と同じ切断面を有する)である。この図9に示すように、木材51Cを一対の金型61および71を用いて圧縮することにより、木材51Cは金型61と金型71の隙間の三次元形状に相当する略椀状に変形する。   Thereafter, the wood 51C softened by excessively absorbing moisture in the water vapor atmosphere described above is compressed in the same water vapor atmosphere. Specifically, first, the wood 51C is sandwiched so that at least one of the two molds 61 and 71 is brought close to the other mold, and a compression force is applied. FIG. 9 is a diagram showing this compressed state, and more specifically, a longitudinal sectional view (having the same cut surface as FIG. 8) showing a state in which the deformation of the wood 51C is almost completed in the compressed state. As shown in FIG. 9, by compressing the wood 51 </ b> C using a pair of molds 61 and 71, the wood 51 </ b> C is deformed into a substantially bowl shape corresponding to the three-dimensional shape of the gap between the mold 61 and the mold 71. To do.

図9に示す状態で所定時間放置した後、金型61と金型71を離間させて圧縮を解除し、水蒸気雰囲気を解いて木材51Cを乾燥させる。木材51Cの材質によっては、二つの金型を離間すると元の形状に戻ってしまう場合もある。この場合には、金型61および71によって木材51Cを挟持した状態で圧縮を解除して乾燥させればよい。なお、木材51Cの乾燥時間が木材51の形状や種類に応じて変化することは勿論である。   After leaving for a predetermined time in the state shown in FIG. 9, the mold 61 and the mold 71 are separated to release the compression, and the water vapor atmosphere is released to dry the wood 51C. Depending on the material of the wood 51C, when the two molds are separated, the original shape may be restored. In this case, the compression may be released and dried in a state where the wood 51C is sandwiched between the molds 61 and 71. Of course, the drying time of the wood 51C varies depending on the shape and type of the wood 51.

圧縮工程終了後の木材51Cの肉厚をr1(<R)とすると、このr1の値は場所によらずほぼ均一となる。したがって、圧縮工程における木材51Cの圧縮率C1は(R−r1)/Rで与えられる。圧縮率C1の具体的な数値は、0.3〜0.6程度である。 Assuming that the thickness of the wood 51C after the compression process is r 1 (<R), the value of r 1 is almost uniform regardless of the location. Therefore, the compression rate C 1 of the wood 51C in the compression process is given by (R−r 1 ) / R. Specific numerical values of the compression ratio C 1 is approximately 0.3 to 0.6.

ところで、木材51Cは木目を有しており、その密度は均一ではない。このため、炭化工程によって形成された炭化層Cbの表面には、密度差に起因して凹凸が生じる。本実施の形態1においては、炭化工程に続いて圧縮工程を行うことにより、炭化層Cbの表面を均して凹凸をなくすことができる。   By the way, the wood 51C has a grain, and its density is not uniform. For this reason, unevenness occurs on the surface of the carbonized layer Cb formed by the carbonization process due to the density difference. In the first embodiment, by performing the compression step subsequent to the carbonization step, the surface of the carbonized layer Cb can be leveled and unevenness can be eliminated.

ここまで、木材51Cの圧縮工程を説明してきたが、木材52に対しても同様の圧縮工程を行う。木材52は、木材51Cを圧縮するときの金型61および71とは異なる一対の金型を用いることにより、圧縮された木材51Cよりも若干小さい外形形状を有するとともに、場所によらずほぼ均一な肉厚r2(<R)を有する略椀状に圧縮成形される。したがって、圧縮工程における木材52の圧縮率C2は(R−r2)/Rで与えられる。 So far, the compression process of the wood 51C has been described, but the same compression process is performed on the wood 52 as well. By using a pair of dies different from the dies 61 and 71 used for compressing the timber 51C, the timber 52 has a slightly smaller outer shape than the compressed timber 51C and is almost uniform regardless of the location. It is compression-molded into a substantially bowl shape having a wall thickness r 2 (<R). Therefore, the compression rate C 2 of the wood 52 in the compression process is given by (R−r 2 ) / R.

本実施の形態1では、圧縮工程後の木材51Cの肉厚r1と木材52の肉厚r2とが等しくなるように各金型が設計されており、圧縮工程における木材51Cの圧縮率C1と木材52の圧縮率C2とは等しい(C1=C2)。以下では、圧縮工程後の木材51Cを外部材11と称し、圧縮成形後の木材52を内部材12と称する。 In the first embodiment, each mold is designed so that the thickness r 1 of the wood 51C after the compression process is equal to the thickness r 2 of the wood 52, and the compression rate C of the wood 51C in the compression process is 1 and the compressibility C 2 of the wood 52 are equal (C 1 = C 2 ). Hereinafter, the wood 51C after the compression process is referred to as the outer member 11, and the wood 52 after the compression molding is referred to as the inner member 12.

なお、木材51や52を挟持して圧縮力を加える際には、例えば上方から圧縮力を加える金型を上下動させることによって圧縮力の調整を行えばよい。かかる上下動は、電気的に駆動する駆動手段と、この駆動手段の駆動制御を行う制御手段とを具備することによって実現してもよいし、上下の金型をねじで連結し、このねじを手動または自動で締めることによって実現してもよい。   In addition, when sandwiching the timbers 51 and 52 and applying a compression force, the compression force may be adjusted by, for example, moving up and down a mold that applies the compression force from above. Such up-and-down movement may be realized by providing electrically-driven drive means and control means for controlling the drive of the drive means, or by connecting the upper and lower molds with screws. You may implement | achieve by fastening manually or automatically.

以上説明した圧縮工程の後、外部材11の内側面と内部材12の外側面とが対向するように両部材を重ね合わせ、この重ね合わせた外部材11と内部材12とを固着する(固着工程)。図10は、この固着工程の概要を示す説明図であり、図11は図10のC−C線断面図である。本実施の形態1では、固着工程として、上記圧縮工程と同じ高温高圧の水蒸気雰囲気中に放置して軟化した外部材11および内部材12を、同じ水蒸気雰囲気中にある一対の金型81および91の間の所定位置に配置し、それら一対の金型によって外部材11および内部材12を一括して挟持し、圧縮力を加えることにより、両部材を固着する。   After the compression step described above, the two members are overlapped so that the inner surface of the outer member 11 and the outer surface of the inner member 12 face each other, and the overlapped outer member 11 and inner member 12 are fixed (adhering). Process). FIG. 10 is an explanatory view showing an outline of this adhering step, and FIG. 11 is a sectional view taken along the line CC in FIG. In the first embodiment, as the fixing process, the outer member 11 and the inner member 12 that have been softened by being left in the same high-temperature and high-pressure steam atmosphere as in the compression process are used as a pair of molds 81 and 91 in the same steam atmosphere. The outer member 11 and the inner member 12 are collectively clamped by the pair of molds, and both members are fixed by applying a compressive force.

ここで、金型81および91の構成を説明する。まず、上方から内部材12に圧縮力を加える金型81は、内部材12の内側面に嵌合する凸部82を有する。この凸部82において、内部材12の内側面で底面部と側面部の間で湾曲する湾曲部12abに当接する曲面の曲率半径RAは、その湾曲部12abの内側面の曲率半径RIよりも小さい。他方、下方から外部材11に圧縮力を加える金型91は、外部材11の外側面を嵌入する凹部92を有する。この凹部92において、外部材11の外側面で底面部と側面部の間で湾曲する湾曲部11abに当接する曲面の曲率半径RBは、その湾曲部11abの外側面の曲率半径ROよりも小さい。   Here, the configuration of the molds 81 and 91 will be described. First, the mold 81 that applies a compressive force to the inner member 12 from above has a convex portion 82 that fits to the inner surface of the inner member 12. In the convex portion 82, the curvature radius RA of the curved surface that abuts on the curved portion 12ab that curves between the bottom surface portion and the side surface portion on the inner side surface of the inner member 12 is smaller than the curvature radius RI of the inner side surface of the curved portion 12ab. . On the other hand, the mold 91 that applies a compressive force to the outer member 11 from below has a recess 92 into which the outer surface of the outer member 11 is fitted. In the recess 92, the curvature radius RB of the curved surface that contacts the curved portion 11ab that curves between the bottom surface portion and the side surface portion on the outer surface of the outer member 11 is smaller than the curvature radius RO of the outer surface of the curved portion 11ab.

図12は、重なり合った外部材11および内部材12を、一対の金型81および91によって挟持して圧縮力を加えている状態を示す断面図であり、外部材11および内部材12の変形がほぼ完了した状態を示す縦断面図(図11と同じ切断面を有する)である。図12に示す状態で所定時間放置した後に圧縮を解き、固着した外部材11および内部材12を乾燥させる。なお、固着工程で圧縮を行う際には、外部材11と内部材12とが互いに接する面に適当な接着剤を予め塗布しておいてもよい。   FIG. 12 is a cross-sectional view showing a state in which the overlapping outer member 11 and inner member 12 are sandwiched between a pair of molds 81 and 91 and a compressive force is applied, and the deformation of the outer member 11 and the inner member 12 is shown. It is a longitudinal cross-sectional view (it has the same cut surface as FIG. 11) which shows the state completed substantially. After leaving for a predetermined time in the state shown in FIG. 12, the compression is released and the fixed outer member 11 and inner member 12 are dried. When compression is performed in the fixing step, an appropriate adhesive may be applied in advance to the surfaces where the outer member 11 and the inner member 12 are in contact with each other.

以上説明した固着工程の結果、外部材11と内部材12の肉厚はほぼ等しくrとなる(図2を参照)。外部材11および内部材12の肉厚の合計値2rは、圧縮前の無垢材から形取った状態における二つの木材51および52の肉厚の合計2Rの30〜50%程度である。   As a result of the fixing process described above, the thicknesses of the outer member 11 and the inner member 12 are substantially equal to r (see FIG. 2). The total thickness 2r of the outer material 11 and the inner member 12 is about 30 to 50% of the total thickness 2R of the two timbers 51 and 52 in a state of being formed from a solid material before compression.

図13は、上記の如く加工された圧縮木製品1を外装材として適用したデジタルカメラの構成を示す斜視図である。同図に示すデジタルカメラ100は、撮像レンズを含む撮像部4、フラッシュ5、およびシャッターボタン6を備え、圧縮木製品1からそれぞれ形成される二つのカバー部材2および3によって外装されて成る。このデジタルカメラ100の内部には、撮像処理等に関する駆動制御を行う制御回路、CCDやCMOS等の固体撮像素子、および音声の入出力を行うマイクロフォンやスピーカを含み、デジタルカメラ100の機能を実現する各種電子的部材および光学的部材が収納される(図示せず)。   FIG. 13 is a perspective view showing a configuration of a digital camera to which the compressed wood product 1 processed as described above is applied as an exterior material. A digital camera 100 shown in FIG. 1 includes an imaging unit 4 including an imaging lens, a flash 5, and a shutter button 6, and is packaged by two cover members 2 and 3 formed from the compressed wood product 1, respectively. The digital camera 100 includes a control circuit that performs drive control related to imaging processing and the like, a solid-state imaging device such as a CCD and a CMOS, and a microphone and a speaker that perform audio input and output, thereby realizing the functions of the digital camera 100. Various electronic members and optical members are accommodated (not shown).

図14は、カバー部材2および3の概略構成を示す斜視図である。このうち、デジタルカメラ100の前面側を外装するカバー部材2の主板部2aには、撮像部4を表出する円筒形状の開口部41およびフラッシュ5を表出する直方体形状の開口部42が形成されている。また、このカバー部材2の側板部2bには、半円筒形状の切り欠き441が設けられている。   FIG. 14 is a perspective view showing a schematic configuration of the cover members 2 and 3. Among these, a cylindrical opening 41 that exposes the imaging unit 4 and a rectangular parallelepiped opening 42 that exposes the flash 5 are formed in the main plate portion 2 a of the cover member 2 that covers the front side of the digital camera 100. Has been. Further, a semi-cylindrical cutout 441 is provided on the side plate portion 2b of the cover member 2.

他方、デジタルカメラ100の背面側を外装するカバー部材3の主板部3aには、画像情報や文字情報を表示するために液晶ディスプレイ、プラズマディスプレイ、または有機ELディスプレイ等を用いて実現される表示部(図示せず)を表出する直方体形状の開口部43が形成されている。このカバー部材3の側板部3bには、カバー部材2の切り欠き441と組み合わさってシャッターボタン6を表出するための開口部44を形成する半円筒形状の切り欠き442が設けられている。   On the other hand, on the main plate portion 3a of the cover member 3 that covers the back side of the digital camera 100, a display unit realized by using a liquid crystal display, a plasma display, an organic EL display, or the like in order to display image information or character information. A rectangular parallelepiped opening 43 that exposes (not shown) is formed. The side plate portion 3b of the cover member 3 is provided with a semi-cylindrical cutout 442 that forms an opening 44 for exposing the shutter button 6 in combination with the cutout 441 of the cover member 2.

上述した開口部や切り欠き以外にも、ファインダ取付用の開口部や、操作指示信号の入力を受け付ける入力キー表出用の開口部を設けてもよいし、外部機器との接続用インタフェース(DC入力端子やUSB接続端子等を含む)を表出する開口部を設けてもよい。さらに、デジタルカメラ100内部のスピーカが発生する音声を出力する音声出力用孔部を設けてもよい。   In addition to the openings and notches described above, an opening for attaching a finder, an opening for displaying an input key that accepts an input of an operation instruction signal, and an interface (DC for connection to an external device) An opening that exposes an input terminal, a USB connection terminal, and the like may be provided. Furthermore, a sound output hole for outputting sound generated by a speaker inside the digital camera 100 may be provided.

各種電子部材を格納してデジタルカメラ100を組み立てる際には、カバー部材2とカバー部材3の対向する側板部端面に適当な接着剤を塗布して互いに接合する。この後、二つのカバー部材の接合部分の外周を弾性部材等から成る封止部材を用いて封止してもよい。また、接合部分となる二つのカバー部材の側板部端部のうちいずれか一方のカバー部材の側板部端部に溝部を穿設し、他方のカバー部材の側板部端部にはその溝部に嵌合可能な突起部を形成しておき、接合時に両者を嵌合するようにしてもよい。   When the digital camera 100 is assembled by storing various electronic members, an appropriate adhesive is applied to the opposing side plate end faces of the cover member 2 and the cover member 3 and joined together. Then, you may seal the outer periphery of the junction part of two cover members using the sealing member which consists of an elastic member etc. Also, a groove portion is formed in the end portion of the side plate portion of one of the two cover members to be joined, and the end portion of the side plate portion of the other cover member is fitted in the groove portion. Protruding portions that can be combined may be formed, and both may be fitted together during bonding.

元来、木材は絶縁体であるが、カバー部材2の外部材21と内部材22との境界付近、およびカバー部材3の外部材31と内部材32との境界付近には、上述した炭化工程によって炭化層Cbがそれぞれ形成されている。したがって、この実施の形態1に係る圧縮木製品をデジタルカメラ100の外装材として適用すれば、炭化層Cbによって外部から伝搬してくる電磁波を遮蔽することができる。かかる炭化層Cbは、上述したように木材の表面を炭化することによって形成されたものなので、金属等の導電性部材を別に用意する必要がない。したがって、デジタルカメラ100を低コストで小型軽量化する上で好適である。   Originally, wood is an insulator, but in the vicinity of the boundary between the outer member 21 and the inner member 22 of the cover member 2 and in the vicinity of the boundary between the outer member 31 and the inner member 32 of the cover member 3, the carbonization process described above is performed. The carbonized layers Cb are respectively formed. Therefore, if the compressed wood product according to the first embodiment is applied as an exterior material of the digital camera 100, electromagnetic waves propagating from the outside can be shielded by the carbonized layer Cb. Since the carbonized layer Cb is formed by carbonizing the surface of the wood as described above, it is not necessary to separately prepare a conductive member such as a metal. Therefore, it is suitable for reducing the size and weight of the digital camera 100 at low cost.

また、この実施の形態1に係る圧縮木製品をデジタルカメラ100の外装材として適用した場合、炭化層Cbが外部にも内部にも露出しないため、木材としての外観が維持されるとともに、外装材の内部に配設された基板との短絡の恐れを回避することができる。   Further, when the compressed wood product according to the first embodiment is applied as the exterior material of the digital camera 100, the carbonized layer Cb is not exposed to the outside or the inside, so that the appearance as wood is maintained and the exterior material is The fear of a short circuit with the substrate disposed inside can be avoided.

なお、この実施の形態1に係る圧縮木製品は、デジタルカメラ以外の携帯用電子機器、例えば、携帯電話、PHSまたはPDA等の携帯型通信端末、携帯型オーディオ装置、ICレコーダ、携帯型テレビ、携帯型ラジオ、各種家電製品のリモコン、デジタルビデオなどの外装材としても適用可能である。このように本実施の形態1に係る圧縮木製品を電子機器の外装材として適用する場合には、その肉厚が1.6mm程度となるようにすればより好ましい。   The compressed wood product according to the first embodiment is a portable electronic device other than a digital camera, for example, a portable communication terminal such as a mobile phone, PHS or PDA, a portable audio device, an IC recorder, a portable television, a portable It can also be used as exterior materials for type radios, remote controls for various home appliances, and digital video. As described above, when the compressed wood product according to the first embodiment is applied as an exterior material of an electronic device, it is more preferable that the thickness thereof is about 1.6 mm.

以上説明した本発明の実施の形態1によれば、2枚の木材の各々を個別に圧縮し、そのうちの一方の木材の表面を炭化した後、個別に圧縮された2枚の木材を所定の順序で重ねて再度圧縮して固着することにより、加工対象の木材に対して少ない工数で容易にかつ経済的に導電層(炭化層)を設けることができ、成形が容易な木材の加工方法および圧縮木製品を提供することが可能となる。   According to Embodiment 1 of the present invention described above, each of the two pieces of wood is individually compressed, and after carbonizing the surface of one of the pieces of wood, the two pieces of individually compressed wood are given a predetermined amount. By stacking in order and compressing and fixing again, it is possible to easily and economically provide a conductive layer (carbonized layer) with less man-hours on the wood to be processed, and a wood processing method that is easy to mold and It becomes possible to provide compressed wood products.

なお、この実施の形態1における炭化工程は、圧縮工程を行った後の乾燥状態にある外部材および/または内部材の所定の表面に対して行うようにしてもよい。   In addition, you may make it perform the carbonization process in this Embodiment 1 with respect to the predetermined | prescribed surface of the outer member and / or inner member which are in the dry state after performing a compression process.

(実施の形態2)
本発明の実施の形態2に係る木材の加工方法は、原木から形取った木材の表面に対して炭化層を形成する炭化工程を、その木材を圧縮する圧縮工程と一括して行うことを特徴とする。
(Embodiment 2)
The wood processing method according to Embodiment 2 of the present invention is characterized in that the carbonization step of forming a carbonized layer on the surface of the wood shaped from the raw wood is performed together with the compression step of compressing the wood. And

図15は、本実施の形態2に係る木材の加工方法における圧縮工程の概要を示す図であり、上記実施の形態1で説明した図8に対応する図である。この図15に示すように、無垢材50から平板状に形取られた木材51は、二つの金型63および71によって挟持され、圧縮力が加えられる。このうち、木材51に上方から圧縮力を加える金型63は、下方に突出する凸部64を有する。この凸部64の内部にはヒータ65が設置されている。このヒータ65は、温度制御機能を備えた加熱装置66に接続されている。これに対して金型71は、上記実施の形態1で説明した通りであり、下方に窪んだ凹部72を有する。   FIG. 15 is a diagram showing an outline of the compression step in the wood processing method according to the second embodiment, and corresponds to FIG. 8 described in the first embodiment. As shown in FIG. 15, a timber 51 shaped like a flat plate from a solid material 50 is sandwiched between two molds 63 and 71, and a compressive force is applied thereto. Among these, the mold 63 for applying a compressive force to the wood 51 from above has a convex portion 64 protruding downward. A heater 65 is installed inside the convex portion 64. The heater 65 is connected to a heating device 66 having a temperature control function. On the other hand, the mold 71 is as described in the first embodiment, and has a concave portion 72 that is recessed downward.

原木である無圧縮状態の無垢材50から平板状に形取られた肉厚Rの木材51を圧縮する際には、金型63および71によって木材51を挟持して所定の圧縮力を加えるとともに、加熱装置66を稼動することによって金型63が木材51の炭化温度(一般に350℃程度)よりも高い温度に達するまでヒータ65を加熱する。これにより、木材51は所定の3次元形状に圧縮変形するとともに、自身の炭化温度よりも高い温度に加熱された金型63の凸部64に接する木材51の表面が炭化される。すなわち、この実施の形態2においては、圧縮工程および炭化工程が一つの工程の中で一括して行われる。この結果、木材51は成形後の内側面に炭化層Cbを有する外部材11となる(図2を参照)。   When compressing a flat-shaped wood 51 having a thickness R from an uncompressed solid wood 50 that is a raw wood, the wood 51 is sandwiched between molds 63 and 71 and a predetermined compressive force is applied. The heater 65 is heated until the mold 63 reaches a temperature higher than the carbonization temperature of the wood 51 (generally about 350 ° C.) by operating the heating device 66. Thereby, the wood 51 is compressed and deformed into a predetermined three-dimensional shape, and the surface of the wood 51 in contact with the convex portion 64 of the mold 63 heated to a temperature higher than its own carbonization temperature is carbonized. That is, in the second embodiment, the compression process and the carbonization process are performed collectively in one process. As a result, the wood 51 becomes the outer member 11 having the carbonized layer Cb on the inner side surface after molding (see FIG. 2).

なお、内部材12を形成するための圧縮工程、および外部材11と内部材12とを重ね合わせて固着する固着工程は、上記実施の形態1と同じである。したがって、固着工程を経て完成する圧縮木製品も、上述した圧縮木製品1と同様であり、外部材11と内部材12との境界付近に炭化層Cbを有する略椀状をなす。   Note that the compression step for forming the inner member 12 and the fixing step for fixing the outer member 11 and the inner member 12 in an overlapping manner are the same as those in the first embodiment. Therefore, the compressed wooden product completed through the fixing process is also similar to the compressed wooden product 1 described above, and has a substantially bowl shape having the carbonized layer Cb in the vicinity of the boundary between the outer member 11 and the inner member 12.

以上説明した本発明の実施の形態2によれば、2枚の木材の各々を個別に圧縮するとともに、そのうちの一方の木材の表面を炭化した後、個別に圧縮された2枚の木材を所定の順序で重ねて一括して圧縮して固着することにより、加工対象の木材に対して少ない工数で容易にかつ経済的に導電層(炭化層)を設けることができ、成形が容易な木材の加工方法および圧縮木製品を提供することが可能となる。   According to Embodiment 2 of the present invention described above, each of the two timbers is individually compressed, and after carbonizing the surface of one of the timbers, the two individually compressed timbers are predetermined. In this order, the conductive layer (carbonized layer) can be easily and economically provided with less man-hours on the wood to be processed by stacking together and compressing and fixing together. A processing method and a compressed wood product can be provided.

また、本実施の形態2によれば、炭化層を形成する木材の圧縮工程および炭化工程を一つの工程として一括して行うことにより、一段と迅速かつ容易に木材の加工を行うことが可能となる。   Moreover, according to this Embodiment 2, it becomes possible to process wood more rapidly and easily by carrying out the compression process and the carbonization process of the wood which form a carbonized layer collectively as one process. .

なお、上記実施の形態1と同様に、内部材となる木材の外側面に炭化層を形成してもよい。この場合には、木材の下方から圧縮力を加える金型(図15の金型71に相当し、内部材の圧縮工程に用いられる金型)にヒータを内蔵し、このヒータを加熱装置に接続すればよい。   As in the first embodiment, a carbonized layer may be formed on the outer surface of the wood that is the inner member. In this case, a heater is incorporated in a mold (corresponding to the mold 71 in FIG. 15 and used in the compression process of the inner member) that applies a compressive force from below the wood, and this heater is connected to the heating device. do it.

(実施の形態3)
本発明の実施の形態3に係る木材の加工方法は、上記実施の形態1に係る木材の加工方法と同様に圧縮工程および炭化工程を行って外部材(内側面に炭化層を有する)および内部材を形成した後、固着工程として外部材と内部材とを重ね合わせ、所定の接着剤を用いてその両部材を接着することによって圧縮木製品を形成することを特徴とする。
(Embodiment 3)
The wood processing method according to Embodiment 3 of the present invention performs the compression step and the carbonization step in the same manner as the wood processing method according to Embodiment 1 above, and has an outer member (having a carbonized layer on the inner surface) and an internal After forming the material, as a fixing step, the outer member and the inner member are overlapped, and the two members are bonded using a predetermined adhesive to form a compressed wood product.

図16は、この実施の形態3に係る木材の加工方法における固着工程の概要を示す図である。同図に示すように、圧縮工程によって形成された外部材13と内部材14とを重ね合わせ、所定の接着剤を両部材の接着面に適量だけ塗布し、その両部材を接着する。この結果、図1に示す圧縮木製品1が完成する。   FIG. 16 is a diagram showing an outline of a fixing process in the wood processing method according to the third embodiment. As shown in the figure, the outer member 13 and the inner member 14 formed by the compression process are overlapped, a predetermined amount of a predetermined adhesive is applied to the bonding surfaces of both members, and the both members are bonded. As a result, the compressed wood product 1 shown in FIG. 1 is completed.

上述した固着工程において、外部材13の内側面と内部材14の外側面とは同形状をなすため、両部材の接着を行うに際して位置決めは不要であるが、接着圧力が適正な値となるように制御するには、何らかの治具を用いて接着を行った方がより好ましい。そのような治具として、外部材13の圧縮工程に用いる金型(図10等の金型91に相当する金型)と内部材14の圧縮工程に用いる金型(図10等の金型81に相当する金型)とを組み合わせて用いることができる。この場合には、外部材13と内部材14を重ね合わせたものを、前述した二つの金型によって挟持した状態で接着に必要な力を加えればよい。   In the fixing step described above, the inner surface of the outer member 13 and the outer surface of the inner member 14 have the same shape, so positioning is not necessary when bonding the two members, but the bonding pressure is set to an appropriate value. It is more preferable to perform bonding using some kind of jig. As such a jig, a mold used in the compression process of the outer member 13 (a mold corresponding to the mold 91 in FIG. 10 and the like) and a mold used in the compression process of the inner member 14 (a mold 81 in FIG. 10 and the like). Can be used in combination. In this case, what is necessary is just to apply the force required for adhesion | attachment in the state clamped by the two metal mold | dies mentioned above which overlapped the outer member 13 and the inner member 14. FIG.

ところで、本実施の形態3においては、上記二つの実施の形態とは異なり、圧縮工程によって最終的な肉厚まで圧縮しなければならない。したがって、例えば肉厚Rの木材51および52をそれぞれ圧縮することによってともに肉厚rの外部材13および14を形成する場合、圧縮率C=(R−r)/Rの具体的な値は0.5〜0.7程度となる。   By the way, in this Embodiment 3, unlike the said 2 embodiment, it must compress to final thickness by a compression process. Therefore, for example, when the outer members 13 and 14 having the thickness r are formed by compressing the woods 51 and 52 having the thickness R, the specific value of the compression ratio C = (R−r) / R is 0. It is about .5 to 0.7.

なお、ガスバーナ200を用いて木材の炭化を行う代わりに、上記実施の形態2と同様に、一方の金型にヒータを設けてその金型を木材の炭化温度よりも高い温度に達するまで加熱することにより、炭化工程および圧縮工程を一つの工程の中で一括して行うようにしてもよい。   Instead of performing carbonization of wood using the gas burner 200, a heater is provided in one mold, and the mold is heated until reaching a temperature higher than the carbonization temperature of wood, as in the second embodiment. Thus, the carbonization step and the compression step may be performed collectively in one step.

以上説明した本発明の実施の形態3によれば、2枚の木材の各々を個別に圧縮し、そのうちの一方の木材の表面を炭化した後、個別に圧縮された2枚の木材を所定の順序で重ねて接着することにより、加工対象の木材に対して少ない工数で容易にかつ経済的に導電層(炭化層)を設けることができ、成形が容易な木材の加工方法および圧縮木製品を提供することが可能となる。   According to Embodiment 3 of the present invention described above, each of the two pieces of wood is individually compressed, and after carbonizing the surface of one of the pieces of wood, the two pieces of individually compressed wood are given a predetermined amount. By stacking and adhering in order, it is possible to easily and economically provide a conductive layer (carbonized layer) with less man-hours on the wood to be processed, and to provide a wood processing method and compressed wood products that are easy to mold It becomes possible to do.

また、本実施の形態3によれば、固着工程において外部材と内部材とを接着するだけなので、一段と迅速かつ容易に木材の加工を行うことが可能となる。   Further, according to the third embodiment, since the outer member and the inner member are simply bonded in the fixing step, it is possible to process the wood more quickly and easily.

(その他の実施の形態)
ここまで、本発明を実施するための最良の形態として、実施の形態1〜3を詳述してきたが、本発明はそれらの実施の形態によってのみ限定されるべきものではない。例えば、木材の一つの表面全体を炭化層とする代わりに、グラウンドラインとして適用可能な比較的大面積の導通パターンをなす炭化層を木材の表面に形成してもよい。この場合には、炭化したグラウンドラインと電子機器内部に配設される基板とを電気的に接続するための貫通孔部を内部材に形成すればよい。
(Other embodiments)
So far, the first to third embodiments have been described in detail as the best mode for carrying out the present invention, but the present invention should not be limited only by these embodiments. For example, instead of using the entire surface of the wood as a carbonized layer, a carbonized layer having a conductive pattern having a relatively large area that can be applied as a ground line may be formed on the surface of the wood. In this case, a through-hole portion for electrically connecting the carbonized ground line and the substrate disposed inside the electronic device may be formed in the inner member.

また、3枚以上の木材を用いて隣接する木材間に炭化層を形成することも可能である。この場合、炭化層を形成可能な境界が複数あるので、そのうちのいずれかの境界に電磁波遮蔽用の炭化層を形成し、別のいずれかの境界にグラウンドライン用の導通パターンをなす炭化層を形成してもよい。   It is also possible to form a carbonized layer between adjacent timbers using three or more timbers. In this case, since there are a plurality of boundaries where the carbonized layer can be formed, a carbonized layer for shielding electromagnetic waves is formed at one of the boundaries, and a carbonized layer forming a conductive pattern for the ground line is formed at one of the other boundaries. It may be formed.

さらに、炭化層を内部材の内側面および/または外部材の外側面に形成してもよい。この場合にも、その全面に炭化層を形成すれば、電磁波を遮蔽する効果が得られる一方で、比較的大面積の炭化パターンを形成すれば、その炭化パターンをグラウンドライン用の導通パターンとして適用することができる。   Further, the carbonized layer may be formed on the inner surface of the inner member and / or the outer surface of the outer member. Also in this case, if a carbonized layer is formed on the entire surface, the effect of shielding electromagnetic waves can be obtained. On the other hand, if a carbonized pattern having a relatively large area is formed, the carbonized pattern is applied as a conductive pattern for ground lines. can do.

また、複数の木材を重ね合わせて固着する際には、少なくとも各木材の繊維方向が交差するように木材の形取りを行えばよい。この意味では、原木から形取る木材は柾目材に限られるわけではなく、圧縮木製品の用途や美観等の条件に応じて板目材、追柾材、または木口材などでもよい。また、木材ごとに異なる木目を有するように形取り、それらを適当に組み合わせてもよい。   Further, when stacking and fixing a plurality of timbers, the timbers may be shaped so that at least the fiber directions of the timbers intersect each other. In this sense, the wood that is shaped from the raw wood is not limited to the grain material, and may be a grain material, a memorial material, or a lip material, depending on conditions such as the use of the compressed wood product and aesthetics. Moreover, it shape | molds so that it may have a different grain for every timber, and you may combine them suitably.

なお、木材を原木から形取る際には、平板状ではない3次元形状をなすように形取りを行ってもよい。この場合、木材を形取る段階で、必要な開口部や切り欠きを一緒に形成してもよいし、木材を形取った後でそれらの開口部や切り欠きを切削や穿孔等によって形成してもよい。   In addition, when shape | molding a timber from a raw wood, you may shape | mold so that it may make three-dimensional shape which is not flat form. In this case, at the stage of shaping the wood, the necessary openings and notches may be formed together, or after the wood is shaped, the openings and notches are formed by cutting or drilling. Also good.

以上の説明からも明らかなように、本発明は、ここでは記載していないさまざまな実施の形態等を含みうるものであり、特許請求の範囲により特定される技術的思想を逸脱しない範囲内において種々の設計変更等を施すことが可能である。   As is clear from the above description, the present invention can include various embodiments and the like not described herein, and within the scope not departing from the technical idea specified by the claims. Various design changes and the like can be made.

本発明の実施の形態1に係る木材の加工方法によって形成された圧縮木製品の構成を示す斜視図である。It is a perspective view which shows the structure of the compression wooden product formed by the processing method of the timber which concerns on Embodiment 1 of this invention. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 木材を無垢材から形取る状況を示す図である。It is a figure which shows the condition which shapes wood from solid wood. 本発明の実施の形態1に係る圧縮木製品の外部材となる木材の構成を示す斜視図である。It is a perspective view which shows the structure of the timber used as the outer member of the compression wooden product which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る圧縮木製品の内部材となる木材の構成を示す斜視図である。It is a perspective view which shows the structure of the timber used as the inner member of the compression wooden product which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る木材の加工方法における炭化工程の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the carbonization process in the processing method of the wood which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る木材の加工方法における圧縮工程の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the compression process in the processing method of the timber which concerns on Embodiment 1 of this invention. 図7のB−B線断面図である。It is the BB sectional view taken on the line of FIG. 圧縮工程において木材を圧縮している状態(変形がほぼ完了した状態)を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state (state in which deformation | transformation was substantially completed) which is compressing the timber in a compression process. 本発明の実施の形態1に係る木材の加工方法における固着工程の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the adhering process in the processing method of the wood which concerns on Embodiment 1 of this invention. 図10のC−C線断面図である。It is CC sectional view taken on the line of FIG. 固着工程において、外部材と内部材を圧縮している状態(変形がほぼ完了した状態)を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state (state in which the deformation | transformation was substantially completed) which has compressed the outer member and the inner member in the adhering process. 図1の圧縮木製品を電子機器用外装材として適用したデジタルカメラの外観構成を示す斜視図である。It is a perspective view which shows the external appearance structure of the digital camera which applied the compressed wood product of FIG. 1 as an exterior material for electronic devices. デジタルカメラの外装材の構成を示す斜視図である。It is a perspective view which shows the structure of the exterior material of a digital camera. 本発明の実施の形態2に係る木材の加工方法における圧縮工程(炭化工程)の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the compression process (carbonization process) in the processing method of the wood which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係る木材の加工方法における固着工程の概要を示す説明図である。It is explanatory drawing which shows the outline | summary of the adhering process in the processing method of the wood which concerns on Embodiment 3 of this invention.

符号の説明Explanation of symbols

1 圧縮木製品
2、3 カバー部材
1a、2a、3a 主板部
1b、1c、2b、2c、3b、3c 側板部
4 撮像部
5 フラッシュ
6 シャッターボタン
11、13、21、31 外部材
12、14、22、32 内部材
11ab、12ab 湾曲部
41、42、43、44 開口部
50 無垢材
51、51C、52 木材
61、63、71、81、91 金型
62、64、82 凸部
65 ヒータ
66 加熱装置
72、92 凹部
100 デジタルカメラ
200 ガスバーナ
Cb 炭化層
G 木目
DESCRIPTION OF SYMBOLS 1 Compression wooden product 2, 3 Cover member 1a, 2a, 3a Main board part 1b, 1c, 2b, 2c, 3b, 3c Side board part 4 Imaging part 5 Flash 6 Shutter button 11, 13, 21, 31 External material 12, 14, 22 , 32 Inner member 11ab, 12ab Curved portion 41, 42, 43, 44 Opening portion 50 Solid material 51, 51C, 52 Wood 61, 63, 71, 81, 91 Mold 62, 64, 82 Convex portion 65 Heater 66 Heating device 72, 92 Concave portion 100 Digital camera 200 Gas burner Cb Carbonized layer G Wood

Claims (15)

複数の木材を用いて所定の3次元形状を形成する木材の加工方法であって、
前記複数の木材の各々を個別に圧縮する圧縮工程と、
前記複数の木材に含まれる所定の木材の表面の少なくとも一部を炭化して炭化層を形成する炭化工程と、
前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて固着する固着工程と、
を有することを特徴とする木材の加工方法。
A method of processing a wood that forms a predetermined three-dimensional shape using a plurality of wood,
A compression step of individually compressing each of the plurality of woods;
A carbonization step of carbonizing at least a part of the surface of the predetermined wood contained in the plurality of wood to form a carbonized layer;
A fixing step of stacking and fixing a plurality of pieces of wood individually compressed in the compression step in a predetermined order;
A method for processing wood, comprising:
前記固着工程は、
前記圧縮工程で個別に圧縮された複数の木材を、前記炭化層が隣接する木材の境界に位置するような順序で重ねて固着することを特徴とする請求項1記載の木材の加工方法。
The fixing step includes
The wood processing method according to claim 1, wherein a plurality of pieces of wood individually compressed in the compression step are stacked and fixed in an order such that the carbonized layer is positioned at a boundary between adjacent woods.
前記炭化工程は、
前記固着工程よりも前であって前記圧縮工程の前または後に行うことを特徴とする請求項1または2記載の木材の加工方法。
The carbonization step includes
The wood processing method according to claim 1 or 2, wherein the method is performed before or after the fixing step and before or after the compression step.
前記圧縮工程では、前記炭化層を形成する木材を、当該木材を変形すべき形状に対応する一対の金型によって挟持して圧縮力を加え、この圧縮力を加える際に、少なくとも前記炭化層を形成する前記木材の表面部分に当接する金型の部分を、前記木材の炭化温度よりも高い温度に達するまで加熱することにより、前記炭化工程を一括して行うことを特徴とする請求項1または2記載の木材の加工方法。   In the compression step, the wood forming the carbonized layer is sandwiched between a pair of molds corresponding to the shape of the wood to be deformed to apply a compressive force, and when applying the compressive force, at least the carbonized layer is The carbonization step is performed collectively by heating a portion of a mold that contacts the surface portion of the wood to be formed until reaching a temperature higher than the carbonization temperature of the wood. 2. The method for processing wood according to 2. 前記固着工程は、
前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて一括して圧縮することを特徴とする請求項1〜4のいずれか一項記載の木材の加工方法。
The fixing step includes
5. The wood processing method according to claim 1, wherein a plurality of pieces of wood individually compressed in the compression step are stacked in a predetermined order and compressed together.
前記固着工程は、
所定の順序で重ねられた前記複数の木材を変形すべき形状に対応する一対の金型によって前記複数の木材を挟持して圧縮力を加えることを特徴とする請求項5記載の木材の加工方法。
The fixing step includes
6. The wood processing method according to claim 5, wherein a compression force is applied by sandwiching the plurality of woods by a pair of molds corresponding to a shape to be deformed of the plurality of woods stacked in a predetermined order. .
前記固着工程は、
前記圧縮工程で個別に圧縮された複数の木材を所定の順序で重ねて接着することを特徴とする請求項1〜4のいずれか一項記載の木材の加工方法。
The fixing step includes
The wood processing method according to any one of claims 1 to 4, wherein a plurality of pieces of wood individually compressed in the compression step are stacked and bonded in a predetermined order.
前記固着工程は、
前記複数の木材のうち少なくとも2枚の木材の繊維方向が交差するように重ねることを特徴とする請求項1〜7のいずれか一項記載の木材の加工方法。
The fixing step includes
The wood processing method according to any one of claims 1 to 7, wherein at least two of the plurality of timbers are stacked so that fiber directions of the timbers intersect each other.
前記複数の木材には、木目が異なる木材が含まれることを特徴とする請求項1〜8のいずれか一項記載の木材の加工方法。   The wood processing method according to any one of claims 1 to 8, wherein the plurality of woods include woods having different grain. 前記複数の木材は、互いに略同一な肉厚を有することを特徴とする請求項1〜9のいずれか一項記載の木材の加工方法。   The wood processing method according to any one of claims 1 to 9, wherein the plurality of woods have substantially the same thickness. 前記圧縮工程で圧縮する各木材の圧縮率が略同一であることを特徴とする請求項1〜10のいずれか一項記載の木材の加工方法。   The wood processing method according to any one of claims 1 to 10, wherein the compressibility of each wood to be compressed in the compression step is substantially the same. 前記圧縮工程は、
前記複数の木材の各々を変形すべき形状にそれぞれ対応する金型の対によって各木材を挟持して圧縮力を加えることを特徴とする請求項1〜11のいずれか一項記載の木材の加工方法。
The compression step includes
The wood processing according to any one of claims 1 to 11, wherein a compression force is applied by sandwiching each piece of wood by a pair of molds respectively corresponding to the shape to be deformed of each of the plurality of pieces of wood. Method.
個別に圧縮された複数の木材が重なり合って所定の3次元形状をなす圧縮木製品であって、
前記複数の木材には、表面の少なくとも一部に炭化層を有する木材が含まれることを特徴とする圧縮木製品。
A compressed wood product in which a plurality of individually compressed woods overlap to form a predetermined three-dimensional shape,
The compressed wood product, wherein the plurality of wood includes wood having a carbonized layer on at least a part of a surface thereof.
前記複数の木材は、前記炭化層が隣接する木材の境界に位置するように重なり合っていることを特徴とする請求項13記載の圧縮木製品。   The compressed wood product according to claim 13, wherein the plurality of woods are overlapped so that the carbonized layer is located at a boundary between adjacent woods. 電子機器を外装する外装材であることを特徴とする請求項13または14記載の圧縮木製品。   The compressed wood product according to claim 13 or 14, wherein the compressed wood product is an exterior material for exterior packaging of electronic equipment.
JP2005148671A 2005-05-20 2005-05-20 Wood processing method and compressed wood product Pending JP2006321201A (en)

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Publication number Priority date Publication date Assignee Title
CN104626313A (en) * 2014-12-26 2015-05-20 安徽宝庭门业有限公司 Solid wood composite door anti-deformation processing method
CN114654553A (en) * 2022-04-11 2022-06-24 阜南县中信柳木工艺品有限公司 Wood product solid wood bending forming process

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CN104626313A (en) * 2014-12-26 2015-05-20 安徽宝庭门业有限公司 Solid wood composite door anti-deformation processing method
CN114654553A (en) * 2022-04-11 2022-06-24 阜南县中信柳木工艺品有限公司 Wood product solid wood bending forming process

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