JP2006307627A - Frame for sunlight using apparatus and installation method of sunlight using apparatus using the frame - Google Patents

Frame for sunlight using apparatus and installation method of sunlight using apparatus using the frame Download PDF

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JP2006307627A
JP2006307627A JP2005343624A JP2005343624A JP2006307627A JP 2006307627 A JP2006307627 A JP 2006307627A JP 2005343624 A JP2005343624 A JP 2005343624A JP 2005343624 A JP2005343624 A JP 2005343624A JP 2006307627 A JP2006307627 A JP 2006307627A
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solar
solar cell
cell module
frame
sunlight
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JP5025125B2 (en
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Masaru Takahashi
大 高橋
Keiji Nakagawa
啓志 中川
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Kyocera Corp
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Kyocera Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20Peripheral frames for modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01Special support components; Methods of use
    • F24S2025/014Methods for installing support elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S2025/01Special support components; Methods of use
    • F24S2025/019Means for accommodating irregularities on mounting surface; Tolerance compensation means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a frame for a sunlight using apparatus and an installation method of the sunlight using apparatus using this frame, superior in water cut-off performance and workability, by preventing damage done to the sunlight using apparatus when inserting the sunlight using apparatus into a fixing rack. <P>SOLUTION: This frame for the sunlight using apparatus is fitted with an end part of the sunlight using apparatus for forming a panel shape, and has the fixing rack having a placing surface for placing the sunlight using apparatus, and a fixing member having a recessed part for inserting the end part of the sunlight using apparatus and a support part for supporting an under surface of the sunlight using apparatus. The frame for the sunlight using apparatus is characterized in that the recessed part has a pressing-down part for pressing an upper surface of the sunlight using apparatus and a groove part recessed downward more than the under surface of the sunlight using apparatus. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、太陽エネルギーを利用して発電を行う太陽電池モジュール等の太陽光利用機器を固定するための太陽光利用機器用フレームや、それを用いた太陽光利用機器の設置方法に関するものである。   The present invention relates to a frame for a solar power device for fixing a solar power device such as a solar cell module that generates power using solar energy, and a method for installing a solar power device using the same. .

近年、地球環境問題への関心の高まりとともに、自然エネルギーを利用した新エネルギー技術が注目されている。そのひとつとして、太陽エネルギーを利用した再生可能エネルギーシステムへの関心が高く、特に、太陽電池パネルや太陽熱集熱パネルを屋根上の架台に載置した太陽光利用システムの住宅への普及が加速されてきている。また、家屋の屋根上に太陽電池モジュールを配設するため、屋根上への太陽電池モジュールの取り付け構造も種々考案されている。その中の多くが採用している取り付け方法のひとつに、屋根上に支持部材を組み合わせて屋根架台を組み、そこへ太陽電池モジュールを固定する屋根置き太陽光発電システムがある。   In recent years, with increasing interest in global environmental problems, new energy technology using natural energy has attracted attention. As one of them, there is a strong interest in renewable energy systems that use solar energy, and in particular, the spread of solar-powered systems with solar cell panels and solar thermal collector panels mounted on rooftops has been accelerated. It is coming. Moreover, in order to arrange a solar cell module on the roof of a house, various structures for mounting the solar cell module on the roof have been devised. One of the mounting methods adopted by many of them is a roof-mounted solar power generation system in which a roof frame is assembled by combining support members on a roof and a solar cell module is fixed thereto.

図9は一般的な住宅用太陽光発電システムを示す斜視図である。   FIG. 9 is a perspective view showing a general residential solar power generation system.

図9において、太陽光発電システムは、太陽光を電気エネルギーに変換する複数の太陽電池モジュール1と、特に詳細を図示しないがこれらの太陽電池モジュール1の背面に取り付けられた屋根上に固定するための屋根架台2、これらの複数の太陽電池モジュール1で発電される電気エネルギーを集約する接続箱3と、直流電力を交流電力に変換するパワーコンディショナ4で構成される。通常、太陽電池モジュール1で発電された直流電力は送電ケーブルによって接続箱3に入れられる。そして接続箱3内で複数の太陽電池モジュールの直列系統が並列接続されて集約された後、パワーコンディショナ4で交流電力に変換されて家庭用電力として利用されるか、もしくは発電量が家庭使用電力よりも大きい場合には電力会社の商用電力系統に売電される。   In FIG. 9, the photovoltaic power generation system is fixed to a plurality of solar cell modules 1 that convert sunlight into electric energy, and a roof that is attached to the back surface of these solar cell modules 1 although not shown in detail. Roof frame 2, a junction box 3 for collecting electric energy generated by the plurality of solar cell modules 1, and a power conditioner 4 for converting DC power into AC power. Usually, the DC power generated by the solar cell module 1 is put into the connection box 3 by a power transmission cable. And after the series system of a plurality of solar cell modules is connected in parallel in the junction box 3 and aggregated, it is converted into AC power by the power conditioner 4 and used as household power, or the amount of power generation is used at home. If it is greater than the power, it is sold to the commercial power grid of the power company.

図10は一般的な太陽電池モジュールの構造を示す一部断面図である。   FIG. 10 is a partial cross-sectional view showing the structure of a general solar cell module.

図10において、太陽光が入射する面には強化ガラスなどの透過性基板5が備えられ、エチレンビニルアセテート(EVA)などの充填材7で太陽電池素子6を包み込み、裏面にはPETなどの材質で作られたバックシート8が貼り付けられ、これらが架橋処理によって接着される。その周囲には補強部材としてアルミニウムなどで作られる枠材9を備え、発電部の保護と、前述したラックシステム等に取り付けられるようにしている。また、太陽電池モジュールの裏面すなわち非受光面には太陽電池素子6が発電した電力を取り出すためのジャンクションボックス10とケーブル11を備える。   In FIG. 10, a transparent substrate 5 such as tempered glass is provided on a surface on which sunlight is incident, and a solar cell element 6 is wrapped with a filler 7 such as ethylene vinyl acetate (EVA), and a material such as PET is provided on the back surface. The back sheet 8 made in (1) is pasted, and these are bonded by a crosslinking treatment. A frame member 9 made of aluminum or the like as a reinforcing member is provided around the periphery, so that the power generation unit is protected and attached to the rack system described above. Moreover, the junction box 10 and the cable 11 for taking out the electric power which the solar cell element 6 produced | generated are provided in the back surface, ie, non-light-receiving surface, of a solar cell module.

図11(a)〜(d)は従来の平板状パネルの嵌め込み構造の施工手順を示す断面図、図12(a)、(b)は従来の平板状パネルの嵌め込み構造部において止水部材を用いて止水を行う例を模式的に示す断面図、図13は従来の平板状パネルの嵌め込み構造部において侵入した雨水の流れを模式的に示した斜視図である。   11 (a) to 11 (d) are cross-sectional views showing a construction procedure of a conventional flat panel fitting structure, and FIGS. 12 (a) and 12 (b) show a water stop member in the conventional flat panel fitting structure. FIG. 13 is a perspective view schematically showing the flow of rainwater that has entered in a conventional flat panel fitting structure portion.

まず、図11(a)に示すように、枠部に取り付け穴等を持たない薄型の太陽電池モジュール12を、屋根の野地板13上に固定部材16と固定ラック14をネジやボルトで固定し、太陽電池モジュール12の片端を固定ラック14に設けられた嵌め込み溝部15に挿入する。このときこの嵌め込み溝部15の溝の高さは、太陽電池モジュール12を動かないように保持する役割があるので、太陽電池モジュール12よりもわずかに大きくしたものであり、図中のように太陽電池モジュール12を傾斜させたままでは嵌め込み溝部15の内部にまでは入っていかない。したがって、矢印18のように太陽電池モジュール12の他端を固定部材16に降ろしただけでは、図11(b)に示すように太陽電池モジュール12の一部が固定部材16よりも外側にはみ出すことになる。そこで、矢印19の方向へ太陽電池モジュール12を水平移動させ、嵌め込み溝部15の奥にまで挿入することにより、図11(c)に示すように太陽電池モジュール12の端部と固定部材16との位置を合わせることができる。最後に抑え部材17を固定部材16にねじ等で取り付けることにより、図11(d)に示すように太陽電池モジュール12は嵌め込み溝部15から抜け出せなくなり固定完了する。   First, as shown in FIG. 11A, a thin solar cell module 12 having no mounting holes or the like in a frame portion is fixed on a roof base plate 13 with a fixing member 16 and a fixing rack 14 with screws or bolts. Then, one end of the solar cell module 12 is inserted into the fitting groove 15 provided in the fixed rack 14. At this time, the height of the groove of the fitting groove 15 is slightly larger than that of the solar cell module 12 since it has a role of holding the solar cell module 12 so as not to move. If the module 12 is tilted, it does not enter the fitting groove 15. Therefore, only by lowering the other end of the solar cell module 12 to the fixing member 16 as shown by the arrow 18, a part of the solar cell module 12 protrudes outside the fixing member 16 as shown in FIG. become. Therefore, by horizontally moving the solar cell module 12 in the direction of the arrow 19 and inserting it to the back of the fitting groove 15, the end of the solar cell module 12 and the fixing member 16 are inserted as shown in FIG. The position can be adjusted. Finally, by attaching the holding member 17 to the fixing member 16 with a screw or the like, the solar cell module 12 cannot be removed from the fitting groove 15 as shown in FIG.

なお、本例においては図中の右側が棟側であり、左側が軒先側としているが、棟側で固定部材を使用する固定構造として、軒・棟の役割が反対になっても同様に機能することはいうまでも無い。また、固定部材や固定ラックを屋根の野地板上に直接配した例としたが、屋根瓦上に設置した鉄やステンレスやアルミニウムなどの金属レールを組み合わせたラックシステム上に配する場合も同様である。   In this example, the right side in the figure is the ridge side, and the left side is the eaves side.However, as a fixed structure that uses fixing members on the ridge side, it functions in the same way even if the roles of the eaves and ridges are reversed. Needless to say. In addition, although fixed members and fixed racks are arranged directly on the roof base plate, the same applies when they are arranged on a rack system that combines metal rails such as iron, stainless steel, and aluminum installed on roof tiles. is there.

また、近年注目を浴びているのが屋根材一体型太陽電池モジュールを用いた太陽光発電システムである。これは、太陽電池モジュールを野地板の上に葺き、さらに左右、流方向に瓦を取り合わせることができる構造とすることで、従来とは異なり、太陽電池モジュールを屋根材としても利用するものである。一般的に屋根材一体型太陽電池モジュールには、その枠材の構造を工夫することによって、瓦との取り合い、雨水の浸入防止などの性能が要求される。しかし屋根への搭載重量削減、雨水の浸入が屋根置き型と比較して防止しやすいこと、屋根との一体感が増し外観的に非常に美しい。また、新築物件への施工は屋根置型と比較して施工が容易であるというメリットもある。   In recent years, a solar power generation system using a roof material integrated solar cell module has been attracting attention. Unlike the conventional structure, the solar cell module can be used as a roofing material by placing the solar cell module on the base plate and making it possible to combine tiles in the left and right and flow direction. is there. In general, a roof material-integrated solar cell module is required to have performances such as contact with tiles and prevention of intrusion of rainwater by devising the structure of the frame material. However, the load on the roof is reduced, the intrusion of rainwater is easier to prevent than the roof type, the unity with the roof is increased, and the appearance is very beautiful. In addition, construction on a new property has the advantage of being easier to construct than a roof-mounted type.

ただし、屋根材一体型太陽電池モジュールは、従来、その外枠の構造を工夫することにより、周囲の瓦との取り合いを可能にしてきたが、搭載した太陽電池モジュールが故障した場合に取り外しが容易でないというデメリットがあった。また、一種類もしくは限られた構造の屋根材としか取り合わせることができないという問題もあった。   However, the roof material-integrated solar cell module has conventionally been able to work with surrounding tiles by devising the structure of its outer frame, but it can be easily removed if the installed solar cell module fails. There was a demerit that it was not. There is also a problem that it can only be combined with one type of roof material or a limited structure.

そこで、太陽電池モジュールと周囲と取り合う枠材構造を別体にし、太陽電池モジュールの一方の端部を差込口に差し込んで、もう一方を別の固定部材を用いて固定することで、故障時の太陽電池モジュールの取り外しを可能とするような発明が考案されてきている(例えば、特許文献1を参照)。   Therefore, by separating the solar cell module and the surrounding frame material structure, inserting one end of the solar cell module into the insertion slot, and fixing the other using another fixing member, at the time of failure An invention has been devised that makes it possible to remove the solar cell module (see, for example, Patent Document 1).

また、太陽電池モジュールの一方の端部を嵌め込み口(棟側)に差し込んだ後、太陽電池モジュールを回転させて屋根面と平行、もしくはほぼ平行の状態にしてからもう一方の嵌め込み口(軒側)へ差し込んで結果的に固定させる方法が提案されている(例えば、特許文献2を参照)。   In addition, after inserting one end of the solar cell module into the insertion port (building side), rotate the solar cell module so that it is parallel or nearly parallel to the roof surface, and then insert the other insertion port (eave side) ) Has been proposed (see, for example, Patent Document 2).

他にも、フレームと太陽電池モジュールとの間に係合部を設けて固定する方法も提案されている(特許文献3参照)。
特開2000−352154公報 国際公開番号WO02/041407 特開2001−90264
In addition, a method of fixing by providing an engaging portion between the frame and the solar cell module has been proposed (see Patent Document 3).
JP 2000-352154 A International Publication Number WO02 / 041407 JP 2001-90264 A

しかしながら、上記の従来技術においては、施工手順としてまず(1)太陽電池モジュール12を嵌め込み凹部15に嵌め込み、そのまま太陽電池モジュール12を屋根面に平行になる方向へと倒し、(2)次に凹部15の方向へ太陽電池モジュール12を押し込み、(3)最後に凹部15と反対側に設けられている固定部材16と抑え部材17を用いて太陽電池モジュールを固定するという3つの工程から成るものであり、この工程の中で(2)の差込工程の際には、凹部15の寸法精度が良すぎると太陽電池モジュール12が入りにくかったり、無理やり太陽電池モジュールを挿入すると凹部15の挟持力によって太陽電池モジュールに過大な圧力や歪が生じ、結果として太陽電池素子にマイクロクラックと呼ばれる小さな亀裂が生じて太陽電池モジュールが故障してしまう。また、太陽電池モジュールの寸法精度も高くしなければならず製造が困難となる。逆に凹部15の寸法精度を緩くすると、太陽電池モジュール12と凹部15内との間に隙間が生じて、風等の外力によって太陽電池モジュール12が凹部15にぶつかって破損したり、騒音を生じさせたりする。さらにそれを防止するために太陽電池モジュールの枠材や枠材部の外周にブチルゴムなどを配してクリアランスを詰めるようにする場合には部材や施工工数の増加という問題が生じることになる。   However, in the above-described conventional technology, as a construction procedure, first, (1) the solar cell module 12 is fitted into the recessed portion 15, and the solar cell module 12 is dropped as it is in a direction parallel to the roof surface. The solar cell module 12 is pushed in the direction of 15, and (3) is finally composed of three steps of fixing the solar cell module using the fixing member 16 and the holding member 17 provided on the side opposite to the concave portion 15. Yes, in the insertion step of (2) in this process, if the dimensional accuracy of the recess 15 is too good, the solar cell module 12 is difficult to enter, or if the solar cell module is forcibly inserted, the clamping force of the recess 15 Excessive pressure and strain occur in the solar cell module, resulting in small cracks called microcracks in the solar cell element. Solar cell module resulting in failure. In addition, the dimensional accuracy of the solar cell module must be increased, which makes manufacture difficult. On the other hand, when the dimensional accuracy of the recess 15 is loosened, a gap is generated between the solar cell module 12 and the recess 15, and the solar cell module 12 hits the recess 15 due to external force such as wind, or noise is generated. I will let you. Further, in order to prevent this, when butyl rubber or the like is disposed on the outer periphery of the frame member or the frame member portion of the solar cell module to reduce the clearance, there arises a problem that the number of members and construction man-hours increases.

また、例えば台風のように非常に風雨が強い場合などでは、図13の矢印48のように雨水が太陽電池モジュール12と凹部15内との間に吹き付けて、わずかな隙間から内部に侵入してしまう。一旦入り込んだ雨水は容易に抜け出せないが、太陽電池モジュール側に傾斜しているため、図中矢印46のように太陽電池モジュール12の裏側に回り込み、屋根上に落ちることになる。また、一部は固定ラック14の下部の屋根取付部18上にも流れ落ちるが、このとき固定ラック14を屋根上にねじ止めするための貫通穴19から屋根上に雨水が流れてしまう。一般的に、わずかな雨水であっても継続的に侵入すると雨漏りの原因となりうることが多く、その影響で野地板が劣化し腐ってしまうなど大きな問題となりうる。このように太陽電池モジュール12を固定ラック14の嵌め込み溝部15へ挿入する固定方法だけでは家屋の屋根への雨水の落下を防止することができないため、屋根を別途防水処理が必要となる。   Further, for example, in the case of very strong wind and rain such as a typhoon, rainwater is sprayed between the solar cell module 12 and the recess 15 as shown by an arrow 48 in FIG. End up. Once rainwater enters, it cannot easily escape, but since it is inclined to the solar cell module side, it wraps around the back side of the solar cell module 12 as indicated by an arrow 46 in the figure and falls on the roof. A part of the water also flows down onto the roof mounting portion 18 below the fixed rack 14, but at this time, rainwater flows onto the roof from the through hole 19 for screwing the fixed rack 14 onto the roof. Generally, even a small amount of rainwater can often cause rain leakage if it continuously intrudes, which can cause serious problems such as deterioration and rotting of field plates. Thus, since only the fixing method of inserting the solar cell module 12 into the fitting groove portion 15 of the fixing rack 14 cannot prevent rainwater from falling onto the roof of the house, the roof needs to be separately waterproofed.

さらに、上記防水の問題を解決する方法としては、図12(a)に示すように固定ラック14の凹部15に止水パッキン40を設け、太陽電池モジュール12を凹部15に挿入することにより、図12(b)に示すように止水パッキン40が太陽電池モジュール12と凹部15間の隙間を埋めて止水構造とする方法が一般的であるが、この方法では止水パッキンを密着させるためには太陽電池モジュールを一定以上の力で押し込むことで止水パッキンを変形させる必要があり、結果的に作業者に負担がかかることとなり施工性が良くない。   Furthermore, as a method for solving the above-mentioned waterproofing problem, as shown in FIG. 12A, a water-stopping packing 40 is provided in the recess 15 of the fixed rack 14 and the solar cell module 12 is inserted into the recess 15, As shown in FIG. 12 (b), a method is generally used in which the water-stopping packing 40 fills the gap between the solar cell module 12 and the recess 15 to form a water-stopping structure. However, it is necessary to deform the water-stopping packing by pushing the solar cell module with a certain force or more, resulting in a burden on the operator and poor workability.

本発明は上記の問題点を解決する為に発明されたものであり、その目的は太陽光利用機器を固定ラックに差込む際に太陽光利用機器にかかるダメージを防止することが可能で、しかも止水性、施工性に優れた太陽光利用機器用フレーム及びそれを用いた太陽光利用機器の設置方法を提供することにある。   The present invention has been invented to solve the above problems, and its purpose is to prevent damage to solar equipment when the solar equipment is inserted into a fixed rack. The object is to provide a frame for a solar-powered device excellent in water-stopping and workability and a method for installing a solar-powered device using the frame.

本発明の太陽光利用機器用フレームは、太陽光利用機器の端部が嵌め込まれる太陽光利用機器用フレームにおいて、前記太陽光利用機器が載置される載置面を有する固定ラックと、前記太陽光利用機器の端部が挿入される凹部及び前記太陽光利用機器の下面を支持する支持部を有する固定部材と、を備え、前記凹部は、前記太陽光利用機器の上面を押圧する押え部と、前記太陽光利用機器の下面よりも下方に窪んだ溝部と、を有することを特徴とする。   The solar-use equipment frame of the present invention is a solar-use equipment frame into which an end of the solar-use equipment is fitted, a fixed rack having a placement surface on which the solar-use equipment is placed, and the sun A fixing member having a concave portion into which an end portion of the light-utilizing device is inserted and a support portion that supports a lower surface of the solar-powered device, and the concave portion includes a pressing portion that presses the upper surface of the solar-powered device. And a groove portion recessed downward from the lower surface of the solar-powered device.

また本発明の他の太陽光利用機器用フレームは、前記フレームにおいて、前記太陽光利用機器にダミーパネルを含むことを特徴とする。   According to another aspect of the present invention, there is provided a frame for solar-powered equipment, wherein the solar-powered equipment includes a dummy panel in the frame.

さらに本発明の他の太陽光利用機器用フレームは、前記フレームにおいて、前記凹部内に弾性変形する弾性部材を配置したことを特徴とする。   Furthermore, another frame for solar-powered equipment according to the present invention is characterized in that an elastic member that is elastically deformed is disposed in the recess in the frame.

一方、本発明の太陽光利用機器の設置方法は、上述の太陽光利用機器用フレームと、太陽光利用機器とを準備し、該太陽光利用機器を前記固定ラックの載置面に対して傾斜させた状態で前記太陽光利用機器の一端部を前記固定部材の前記凹部の前記溝部に挿入する工程(a)と、前記溝部に挿入された前記太陽光利用機器の一端部を基点として前記太陽光利用機器の他端部を下方に回転させる工程(b)と、前記太陽光利用機器の他端部を前記固定ラックの載置面に載置させる工程(c)と、前記太陽光利用機器の一端部を前記固定部材の前記支持部で支持し、且つ前記固定部材の前記押え部で押圧する工程(d)と、を経て前記太陽光利用機器が前記フレームに固定されることを特徴とする。   On the other hand, the method for installing a solar-powered device according to the present invention prepares the above-described solar-powered device frame and the solar-powered device, and tilts the solar-powered device with respect to the mounting surface of the fixed rack. The step (a) of inserting one end portion of the solar-powered device into the groove portion of the concave portion of the fixing member in the state where the solar-powered device is inserted, and the sun as a base point from the one end portion of the solar-powered device inserted into the groove A step (b) of rotating the other end of the light utilization device downward, a step (c) of placing the other end of the solar light utilization device on the placement surface of the fixed rack, and the solar light utilization device. The solar-use device is fixed to the frame through the step (d) of supporting one end of the fixing member by the supporting portion of the fixing member and pressing the pressing portion of the fixing member. To do.

また本発明の他の太陽光利用機器の設置方法は、前記設置方法において、前記工程(c)及び工程(d)がほぼ同時に行われることにより、前記太陽光利用機器の一端部が前記凹部の内壁に当接され、且つ前記太陽光利用機器が前記フレームに固定されることを特徴とする。   Moreover, the installation method of the other solar power utilization apparatus of this invention is the said installation method. WHEREIN: By performing the said process (c) and process (d) substantially simultaneously, the one end part of the said solar power utilization apparatus is the said recessed part. The solar light utilization device is fixed to the frame while being in contact with an inner wall.

さらに本発明の他の太陽光利用機器の設置方法は、前記設置方法において、前記工程(a)の前に前記固定ラックの前記凹部内に弾性変形する弾性部材を挿入したことを特徴とする。   Furthermore, the installation method of the other solar-powered device of the present invention is characterized in that, in the installation method, an elastic member that is elastically deformed is inserted into the concave portion of the fixed rack before the step (a).

本発明によれば、前記太陽光利用機器が載置される載置面を有する固定ラックと、
前記太陽光利用機器の端部が挿入される凹部及び前記太陽光利用機器の下面を支持する支持部を有する固定部材と、を備え、前記凹部は、前記太陽光利用機器の上面を押圧する押え部と、前記太陽光利用機器の下面よりも下方に窪んだ溝部と、を有することから、太陽光利用機器の端部に過大な応力が印加されることを抑制しつつ、太陽光利用機器を良好に固定部材に固定させることができるため、太陽光利用機器に与えるダメージを抑えることができる上に、止水性にも優れている。
According to the present invention, a fixed rack having a mounting surface on which the solar-powered device is mounted;
A fixing member having a recess into which an end portion of the solar power utilization device is inserted and a support portion that supports a lower surface of the solar power utilization device, and the recess presses the upper surface of the solar power utilization device. Part and a groove portion that is recessed below the lower surface of the solar-powered device, so that excessive stress is not applied to the end of the solar-powered device, Since it can be fixed to the fixing member satisfactorily, it is possible to suppress damage to the solar-powered device and it is excellent in water-stopping property.

また本発明によれば、太陽光利用機器を前記固定ラックの載置面に対して傾斜させた状態で前記太陽光利用機器の一端部を前記固定部材の前記凹部の前記溝部に挿入する工程(a)と、前記溝部に挿入された前記太陽光利用機器の一端部を基点として前記太陽光利用機器の他端部を下方に回転させる工程(b)と、前記太陽光利用機器の他端部を前記固定ラックの載置面に載置させる工程(c)と、前記太陽光利用機器の一端部を前記固定部材の前記支持部で支持し、且つ前記固定部材の前記押え部で押圧する工程(d)と、を経て太陽光利用機器が固定部材に固定されることから、従来と比べて施工性に優れている。   According to the invention, the step of inserting one end portion of the solar light utilization device into the groove of the concave portion of the fixing member in a state where the solar light utilization device is inclined with respect to the mounting surface of the fixed rack ( a), a step (b) of rotating the other end of the solar-powered device downward from the one end of the solar-powered device inserted into the groove, and the other end of the solar-powered device (C), and a step of supporting one end portion of the solar-powered device with the support portion of the fixing member and pressing with the pressing portion of the fixing member. Since the solar-powered device is fixed to the fixing member through (d), the workability is superior compared to the conventional case.

また本発明によれば、前記工程(c)及び工程(d)がほぼ同時に行われることにより、前記太陽光利用機器の一端部が前記凹部の内壁に当接され、且つ前記太陽光利用機器が前記フレームに固定されることから、従来の施工方式と比較して、太陽光利用機器を押し込むという工程が発生しない。従って、従来技術と比較して施工工程が一つ削減され、それにより施工スピードが向上している。   Further, according to the present invention, the step (c) and the step (d) are performed almost simultaneously, so that one end portion of the solar-powered device is brought into contact with the inner wall of the recess, and the solar-powered device is Since it is fixed to the frame, the step of pushing in the solar-powered device does not occur as compared with the conventional construction method. Therefore, the construction process is reduced by one compared with the prior art, thereby improving the construction speed.

そしてさらに凹部の寸法に十分な余裕をもたせておくことで、倒しこむ際に施工者は固定部材上の望ましい位置へと太陽光利用機器を容易に導くことができる。   Further, by providing a sufficient allowance for the size of the concave portion, the installer can easily guide the solar-powered device to a desired position on the fixing member when tilted.

また、本発明における溝部は樋の役割を兼ねることができ、侵入してきた水が太陽光利用機器裏面へと伝わって行き、例えば屋根材一体型太陽電池の場合などに野地板固定部など止水の弱いところへと雨水が流れ着くのを防ぐことができる。   Further, the groove portion in the present invention can also serve as a ridge, and the invading water is transmitted to the back side of the solar-powered device, for example, in the case of a roof material-integrated solar cell, a water stop such as a field plate fixing portion Rainwater can be prevented from flowing to the weak areas.

また、従来技術では差込構造部と樋構造部を別途設けなければならなかったが、本発明ではそれらの機能を同時に備えることができ、例えば部品点数が増加したり、樋構造を設けるための材料費の増加することが抑制される。   Further, in the prior art, the insertion structure portion and the heel structure portion had to be provided separately. However, in the present invention, these functions can be provided at the same time. For example, the number of parts is increased or the heel structure is provided. An increase in material costs is suppressed.

また、凹部に弾性部材を挿入することにより太陽光利用機器の脱落防止機構とすることができ、安全性向上もしくは部材削減の効果が得られる。   Further, by inserting an elastic member into the recess, it is possible to provide a mechanism for preventing the falling of the solar-powered device, and an effect of improving safety or reducing the number of members can be obtained.

以下に本発明の実施形態の一例を太陽光利用機器である太陽電池モジュールを架台上に嵌め込み構造を用いて固定する様子を例にとり、模式的に図示した図面に基づいて詳細に説明する。   Hereinafter, an example of an embodiment of the present invention will be described in detail with reference to the drawings schematically shown, taking as an example a state in which a solar cell module, which is a solar-powered device, is fitted on a gantry and fixed using a structure.

図1は本発明の太陽電池モジュール用フレームを用いて太陽電池モジュールを載置させた様子を示す斜視図、図2(a)、(b)は各部品の配置と組み付けの様子を示す斜視図、図3(a)〜(c)は前記組み付けの手順を説明する断面図である。   FIG. 1 is a perspective view showing a state in which a solar cell module is placed using the solar cell module frame of the present invention, and FIGS. 2 (a) and 2 (b) are perspective views showing the arrangement and assembly of components. FIGS. 3A to 3C are cross-sectional views for explaining the assembly procedure.

図1に示すように、本発明のフレームを用いた太陽電池モジュールの載置構造は、太陽電池モジュール24と、この太陽電池モジュール24の一端側を載置する固定ラック27と、対向する太陽電池モジュール24の対向する他端側を載置する固定部材31とを備える。この固定ラック27は支持部30と凹部(押え部28と溝部29を構成)とを有する。固定部材31は載置面33と抑え部材32と締結ボルト34とを有する。   As shown in FIG. 1, the mounting structure of the solar cell module using the frame of the present invention includes a solar cell module 24, a fixed rack 27 on which one end side of the solar cell module 24 is mounted, and an opposing solar cell. And a fixing member 31 on which the other opposite side of the module 24 is placed. The fixed rack 27 includes a support portion 30 and a concave portion (which includes a pressing portion 28 and a groove portion 29). The fixing member 31 has a mounting surface 33, a holding member 32, and a fastening bolt 34.

図2(a)に示すように、固定ラック27は屋根の野地板13上に木ねじ35によって固定され、同様に野地板13上に木ねじ35で固定された固定部材31とで太陽電池モジュール24の対向する2辺を載置するようにしている。このとき、太陽電池モジュール24の片辺は傾斜した状態で溝部29に挿入され、図2(b)に示すように対向する辺側を載置面33上に降ろすことにより太陽電池モジュール24の裏面が固定ラック27の支持部30と固定部材31の載置面33によって2辺が支持される。そして太陽電池モジュール24の表面側は固定ラック27の押え部28と、固定部材31に締結ボルト34でねじ止めする抑え部材32によって浮き上がりが防止される。   As shown in FIG. 2A, the fixing rack 27 is fixed to the roof base plate 13 with a wood screw 35, and similarly, the fixing member 31 fixed to the base plate 13 with the wood screw 35 of the solar cell module 24. Two opposing sides are placed. At this time, one side of the solar cell module 24 is inserted into the groove portion 29 in an inclined state, and the opposite side is lowered onto the mounting surface 33 as shown in FIG. However, two sides are supported by the support portion 30 of the fixed rack 27 and the mounting surface 33 of the fixed member 31. Further, the surface side of the solar cell module 24 is prevented from being lifted by the pressing portion 28 of the fixing rack 27 and the holding member 32 screwed to the fixing member 31 with the fastening bolt 34.

上述した太陽電池モジュールが固定される様子を図3を用いて詳細に説明する。図3(a)に示すように、固定ラック27と固定部材31は屋根の野地板13上に木ねじ35で固定される。太陽電池モジュール24の片辺は固定ラック27の押え部28と支持部30との間の開口部から溝部29へ挿入される。   The manner in which the above-described solar cell module is fixed will be described in detail with reference to FIG. As shown in FIG. 3A, the fixed rack 27 and the fixing member 31 are fixed on the roof base plate 13 with wood screws 35. One side of the solar cell module 24 is inserted into the groove 29 from the opening between the pressing portion 28 and the support portion 30 of the fixed rack 27.

次に太陽電池モジュール24の対向する辺側を固定部材31へ降ろすのであるが、このとき、溝部29内において太陽電池モジュール24の片辺は支持部30を支点として水平方向に移動可能(正確には水平方向移動時には同時に上下移動も行われる)な状態であり、また、支持部30を支点とした傾斜状態から水平状態への回転に対してもフリーな状態であるので、太陽電池モジュール24の端部24aが固定部材31の所定の位置に降りるように端部24aの水平方向の位置合わせを行いながら載置することが可能である。したがって、図3(b)に示すように太陽電池モジュール24を略水平状態とすると同時に端部24aと載置面33の端部との位置合せを完了させることができる。   Next, the opposite sides of the solar cell module 24 are lowered to the fixing member 31. At this time, one side of the solar cell module 24 can move in the horizontal direction around the support portion 30 in the groove 29 (exactly Is also in a state of being moved up and down at the same time when moving in the horizontal direction), and is in a free state with respect to rotation from the inclined state to the horizontal state with the support portion 30 as a fulcrum. The end portion 24a can be placed while being aligned in the horizontal direction so that the end portion 24a descends to a predetermined position of the fixing member 31. Therefore, as shown in FIG. 3B, the solar cell module 24 can be brought into a substantially horizontal state, and at the same time, the alignment between the end 24a and the end of the mounting surface 33 can be completed.

抑え部材32はその一部が太陽電池モジュール24の表面側(太陽光受光面側)に覆い被さるように突出しており、図3(c)に示すように載置面33に締結部材で固定することにより太陽電池モジュール24の水平方向および上方向への移動を停止させる。なお、対向するもう片辺は固定ラック27の押え部28と支持部30によって上下方向への動きを止められている。このようにして太陽電池モジュール24は屋根上に固定される。   A part of the restraining member 32 protrudes so as to cover the surface side (sunlight receiving surface side) of the solar cell module 24, and is fixed to the mounting surface 33 with a fastening member as shown in FIG. This stops the movement of the solar cell module 24 in the horizontal direction and the upward direction. In addition, the other side which opposes is stopped by the pressing part 28 and the support part 30 of the fixed rack 27 in the vertical direction. In this way, the solar cell module 24 is fixed on the roof.

図6(a)は本発明の太陽電池モジュール用フレームに係る他の実施形態を、(b)は(a)のフレームを用いて太陽電池モジュールを固定した際の載置構造を示す断面図、図14は本発明の太陽電池モジュール用フレームにおいて侵入しようとする雨水の流れを模式的に示した斜視図である。   FIG. 6A is a cross-sectional view showing another embodiment of the solar cell module frame of the present invention, and FIG. 6B is a cross-sectional view showing a mounting structure when the solar cell module is fixed using the frame of FIG. FIG. 14 is a perspective view schematically showing the flow of rainwater about to enter in the solar cell module frame of the present invention.

上述した施工工程においては、従来型の嵌め込み構造における太陽電池モジュールを一旦水平状態に降ろしてから押し込むという工程が必要なく、従来技術と比較して施工工程が一つ削減され、それにより施工スピードが向上する。また、前述したように、降ろすと同時に位置合せができることによって、図6(a)に示すような固定部材31の載置面33の端部に突起部45を設けて太陽電池モジュールを水平方向へ抜ないようにして、施工時に抑え部32を取り付けなくても太陽電池モジュールの仮置きができるようにしたり、図6(b)に示すように、例えば傾斜した屋根において抑え部32に太陽電池モジュール24の自重が全て印加されることが無いようにできれば、抑え部32や締結ボルト34、さらにそれらを支える載置面33への集中荷重を回避することができるのである。   In the construction process described above, there is no need for a process of lowering the solar cell module in the conventional fitting structure once in a horizontal state and then pushing it in, and the construction process is reduced by one compared to the conventional technique, thereby reducing the construction speed. improves. Further, as described above, since the positioning can be performed simultaneously with the lowering, the protrusion 45 is provided at the end portion of the mounting surface 33 of the fixing member 31 as shown in FIG. As shown in FIG. 6B, the solar cell module can be placed on the holding portion 32 on an inclined roof, for example, so that the solar cell module can be temporarily placed without attaching the holding portion 32 during construction. If all the dead weights of 24 can be prevented from being applied, it is possible to avoid the concentrated load on the holding portion 32 and the mounting surface 33 that supports the holding portion 32 and the fastening bolt 34.

なお、固定ラック27の押え部28と支持部30、および溝部29の位置関係は、太陽電池モジュールを何度傾斜した状態で溝部29に挿入できるようにするかで決定すればよく、例えば支持部30上に押え部28が覆い被さらなければ90°近い傾斜角での挿入が可能となり、逆に支持部30上に押え部28が張り出すほど傾斜角は浅くなるが、溝部29への雨水の侵入などの止水性能が向上するといった利点が生じる。   The positional relationship between the holding portion 28 of the fixed rack 27, the support portion 30, and the groove portion 29 may be determined depending on how many times the solar cell module can be inserted into the groove portion 29 in an inclined state. If the presser part 28 is not covered with the cover 30, it can be inserted at an inclination angle close to 90 °, and conversely, the inclination angle becomes shallower as the presser part 28 protrudes on the support part 30. There is an advantage that the water stop performance such as intrusion of water is improved.

また、図14に示すように、溝部29の下端が太陽電池モジュール24の挿入を行えるように支持部30の太陽電池モジュール支持点よりも低くすることにより、固定ラック27および太陽電池モジュール24との隙間へ侵入してくる雨水48は、溝部29が樋の役割を果たすことにより矢印47のように横方向に誘導され、屋根上に設置された樋に流されるので、野地板上に雨水が漏れることがなく屋根の保護が成される。また、従来技術では差込構造部と樋構造部を別途設けなければならなかったが、本発明ではそれらの機能を同時に備えるので部品点数を少なくできる。   Further, as shown in FIG. 14, the lower end of the groove 29 is made lower than the solar cell module support point of the support portion 30 so that the solar cell module 24 can be inserted. The rainwater 48 that enters the gap is guided in the lateral direction as indicated by the arrow 47 by the groove 29 acting as a kite, and flows into the kite installed on the roof, so that the rainwater leaks onto the field plate. The roof is protected without any problems. Further, in the prior art, the insertion structure portion and the eaves structure portion had to be provided separately. However, in the present invention, since these functions are provided simultaneously, the number of parts can be reduced.

次に本発明の他の実施形態について述べる。   Next, another embodiment of the present invention will be described.

図4(a)〜(d)は本発明の太陽電池モジュール用フレームの固定部材の他の実施例を示す斜視図、図7(a)、(b)は本発明に係る太陽電池モジュール用フレームの他の実施の形態を示す断面図、図8(a)、(b)は、本発明の太陽電池モジュール用フレームにおいて止水部材を用いて止水を行う例を模式的に示す断面図である。   FIGS. 4A to 4D are perspective views showing other embodiments of the fixing member for the solar cell module frame of the present invention, and FIGS. 7A and 7B are solar cell module frames according to the present invention. Sectional drawing which shows other embodiment, FIG. 8 (a), (b) is sectional drawing which shows typically the example which performs water stop using the water stop member in the flame | frame for solar cell modules of this invention. is there.

上述した固定ラックの空隙溝部の断面構造は図4(a)に示すように、押え部28と支持部30との間に曲面を有する溝部29を有するものとしており、または、図4(b)に示すように角状として太陽電池モジュールの挿入角度が90°近くても挿入可能としてもよく、また、図4(c)に示すように太陽電池モジュールの挿入角に合わせた傾斜として太陽電池モジュールがスムーズに挿入されるガイドの役割を持たせるようにしてもよい。   The cross-sectional structure of the gap groove portion of the fixed rack described above has a groove portion 29 having a curved surface between the pressing portion 28 and the support portion 30 as shown in FIG. 4A, or FIG. As shown in FIG. 4, the solar cell module may be inserted even when the insertion angle of the solar cell module is close to 90 °, and as shown in FIG. 4 (c), the solar cell module may be inclined according to the insertion angle of the solar cell module. It is also possible to have a role of a guide that is inserted smoothly.

また、図5に示すように、固定ラック27の溝部29を弾性変形可能なものとし、太陽電池モジュール24の設置後は支持部30と押え部28が太陽電池モジュール24を挟み込み固定するようにすれば、図中矢印のように太陽電池モジュール24を挟み込む力が働くので、太陽電池モジュール24の載置と同時に固定が行われ、かつ固定ラック27側のガタツキを無くすことができるだけでなく、固定ラック27や太陽電池モジュール24の寸法精度を大幅に緩和させることが可能となる。溝部29を弾性変形可能とする方法としては、例えば溝部29の部分のみ部材の厚みを薄くして変形可能とするのでも良いし、固定ラック27全体を弾性変形可能な材質としておき、押え部28や支持部30には折り返しなどの補強構造を用いて溝部29のみを弾性変形可能とするのでもよい。   Further, as shown in FIG. 5, the groove 29 of the fixed rack 27 is made elastically deformable, and after the solar cell module 24 is installed, the support portion 30 and the presser portion 28 sandwich the solar cell module 24 and fix it. For example, a force for sandwiching the solar cell module 24 works as shown by an arrow in the figure, so that the solar cell module 24 can be fixed at the same time as the solar cell module 24 is mounted, and the backlash on the fixed rack 27 side can be eliminated. 27 and the dimensional accuracy of the solar cell module 24 can be greatly relaxed. As a method for making the groove portion 29 elastically deformable, for example, only the portion of the groove portion 29 may be deformed by reducing the thickness of the member, or the entire fixed rack 27 is made of a material that can be elastically deformed, and the holding portion 28. Alternatively, the support portion 30 may be made elastically deformable only in the groove portion 29 by using a reinforcing structure such as folding.

また、図7(a)に示すように、固定ラック27の押え部28の内側に止水パッキン41を配するようにすれば、太陽電池モジュール24を傾斜状態で挿入した後、図7(b)のように水平状態にすると、止水パッキン41が押え部28と太陽電池モジュール24の間で押圧されて密着度を増し、止水性能を向上させる。また、止水パッキン41を押圧状態で保持するので支持部30にも太陽電池モジュール24を押圧する力が加わることとなり、太陽電池モジュール24を固定する力も向上する。   Further, as shown in FIG. 7A, if the water-stopping packing 41 is arranged inside the holding portion 28 of the fixed rack 27, the solar cell module 24 is inserted in an inclined state, and then FIG. ), The water-stopping packing 41 is pressed between the presser portion 28 and the solar cell module 24 to increase the degree of adhesion and improve the water-stopping performance. Moreover, since the water stop packing 41 is held in a pressed state, a force for pressing the solar cell module 24 is also applied to the support portion 30, and the force for fixing the solar cell module 24 is also improved.

また、図8(a)にあるように、太陽電池モジュール24を固定ラック27に載置した後、溝部29に抜け止め部材51を挿入して太陽電池モジュール24の動きを固定することとしても良い。この場合、太陽電池モジュール24が支持部30を支点として回転できなくなるので、例えば先に述べた図6のように太陽電池モジュール24の方端が突起部45で止められている状態では抑え部材32がなくても太陽電池モジュール24は外れなくなるので、施工ミスや外部の振動により抑え部材の脱落が生じても太陽電池モジュールの脱落が生じず安全性を向上させる。さらに、図8(b)のように反対側にも抜け止め部材51を挿入して支持力を強くすることで抑え部材の不要な設計として部品点数を削減することも可能である。   Further, as shown in FIG. 8A, after the solar cell module 24 is placed on the fixed rack 27, the retaining member 51 is inserted into the groove 29 to fix the movement of the solar cell module 24. . In this case, since the solar cell module 24 cannot be rotated with the support portion 30 as a fulcrum, the restraining member 32 is in a state where the end of the solar cell module 24 is stopped by the protrusion 45 as shown in FIG. Even if the solar cell module 24 is not removed, the solar cell module 24 cannot be detached. Therefore, even if the restraining member falls off due to a construction error or external vibration, the solar cell module does not fall off and the safety is improved. Furthermore, as shown in FIG. 8B, it is possible to reduce the number of parts as an unnecessary design of the restraining member by inserting the retaining member 51 on the opposite side to increase the supporting force.

次に本発明の更なる他の実施形態について述べる。該実施例は上記固定部材の高さを調節できるようにしたものである。   Next, still another embodiment of the present invention will be described. In this embodiment, the height of the fixing member can be adjusted.

図15に示すように、屋根上に設置する太陽光発電装置Sは、太陽電池モジュール61と、前記太陽電池モジュール61を支持する固定部材73および固定ラック74と、屋根上にネジや釘で固定される固定レール75とから構成され、固定ラック74は固定レール75にネジやボルトで固定され、固定部材73は後述する高さ調節機構を介して固定レール75に締結部材65で固定される。太陽電池モジュール61は固定部材73および固定ラック74に嵌め込みやネジ固定、カバーや止め金による挟持固定で固定する。本例では太陽電池モジュール61を固定ラック74の溝部に嵌め込んだ後、固定部材73にネジ固定する構造を用いて説明する。   As shown in FIG. 15, the solar power generation device S installed on the roof is fixed with a solar cell module 61, a fixing member 73 and a fixing rack 74 that support the solar cell module 61, and screws or nails on the roof. The fixed rack 74 is fixed to the fixed rail 75 with screws or bolts, and the fixing member 73 is fixed to the fixed rail 75 with a fastening member 65 via a height adjusting mechanism described later. The solar cell module 61 is fixed to the fixing member 73 and the fixing rack 74 by fitting, screw fixing, and pinching fixing with a cover or a clasp. In this example, a description will be given using a structure in which the solar cell module 61 is fitted into the groove portion of the fixed rack 74 and then fixed to the fixing member 73 with screws.

次に高さ調整機構の詳細について詳述する。図16に示すように、固定レール75の軒側には固定部76が設けられており、固定部材73には高さ調節機構である長穴部77が設けられている。本例をさらに詳しく説明すると、図17に示すように固定部76は固定レール75の軒側端部を上方に折り曲げ、そこにねじやボルトである締結部材65を受けるねじ穴78を設けたものであり、もう一方の固定部材73には締結部材65が通る長穴部77を上下に長手方向が来るように開けたものである。よって、固定部76と固定部材73を締結部材65で締結して組み立てられた状態においては、締結を緩めた状態では長穴部77は上下に移動可能であり、一体となっている固定部材73とその上に載置した太陽電池モジュールの高さが変更可能となる。そして、任意の高さ位置で締結を強めればその状態で固定される。   Next, details of the height adjustment mechanism will be described in detail. As shown in FIG. 16, a fixing portion 76 is provided on the eaves side of the fixed rail 75, and a long hole portion 77 that is a height adjusting mechanism is provided in the fixing member 73. This example will be described in more detail. As shown in FIG. 17, the fixing portion 76 has an eave side end portion of the fixing rail 75 bent upward, and a screw hole 78 for receiving a fastening member 65 such as a screw or bolt is provided there. In the other fixing member 73, a long hole portion 77 through which the fastening member 65 passes is opened so that the longitudinal direction comes up and down. Therefore, in the state assembled by fastening the fixing portion 76 and the fixing member 73 with the fastening member 65, the elongated hole portion 77 can move up and down in the loosened state, and the fixing member 73 is integrated. And the height of the solar cell module placed thereon can be changed. And if fastening is strengthened in arbitrary height positions, it will be fixed in that state.

具体的には、図18(a)に示すように標準位置では太陽光発電装置Sの太陽電池モジュール61の表面までの高さは図中H1の長さであるが、締結を緩めて固定部材73を持ち上げると、図18(b)のように太陽電池モジュール1の表面までの高さはH2だけ長くなる。逆に固定部材73を押し下げると図4(c)のように高さはH3だけ短くなる。   Specifically, as shown in FIG. 18A, in the standard position, the height to the surface of the solar cell module 61 of the photovoltaic power generation device S is the length of H1 in the figure, but the fastening member is loosened and the fastening member is loosened. When 73 is lifted, the height to the surface of the solar cell module 1 becomes longer by H2 as shown in FIG. On the other hand, when the fixing member 73 is pushed down, the height is shortened by H3 as shown in FIG.

次に上述した高さ調整機構を用いた太陽光発電装置Sによる屋根上に複数配設された太陽電池モジュールの高さを合わせる方法を示す。   Next, a method for adjusting the heights of a plurality of solar cell modules arranged on the roof by the solar power generation device S using the above-described height adjusting mechanism will be described.

住宅の屋根64とは野地板などのような平板状屋根材であり、野地板は通常合板とよばれる木材であり、剛性が低く自重によるたわみ、瓦などの積載物を搭載した場合のたわみ量は、平面度を悪くする方向に作用する。このような屋根状が波打った状態を不陸と呼ぶが、このような場所に太陽光発電装置S(S1、S2)を配した場合、図19(a)に示すように、概ね水平状態の屋根面に設置された太陽光発電装置S1に較べ、屋根がへこんで傾斜となっている場所へ設置された太陽光発電装置S2は固定レール75aを支点に傾斜するので端部が上方に持ち上がり、図中のように太陽光発電装置S1の端部との間に高低さを生じさせる。このような状態を屋根として見た場合、屋根表面に突起などの凹凸が見え、住宅としての美観を損なうこととなる。このような症状は長尺のレールよりも短尺のレールを組み合わせた場合に顕著に現れる。   The roof 64 of the house is a flat roof material such as a field board, and the field board is usually a wood called a plywood. The rigidity is low, the deflection due to its own weight, and the amount of deflection when a load such as a tile is mounted. Acts in the direction of worsening the flatness. A state in which such a roof shape is undulated is referred to as “non-land”, but when the photovoltaic power generation devices S (S1, S2) are arranged in such a place, as shown in FIG. Compared to the solar power generation device S1 installed on the roof surface, the solar power generation device S2 installed in a place where the roof is dented and inclined is inclined with the fixed rail 75a as a fulcrum, so the end is lifted upward As shown in the drawing, a height is generated between the solar power generation device S1 and the end thereof. When such a state is viewed as a roof, irregularities such as protrusions are visible on the roof surface, which impairs the beauty of the house. Such a symptom appears remarkably when a short rail is combined rather than a long rail.

一方、このような段差を無くす為に例えば太陽光発電装置S1と太陽光発電装置S2の端部を金具等で連結して高さを合わせようとした場合には、双方の太陽電池モジュールに曲げ応力がかかり続けるだけでなく、固定レール75aには押えつける荷重がかかり続けるので、正圧荷重に対する余裕度が少なくなり、反対に固定レール75bは引き抜き方向の力が加わるので風等による負圧荷重に対する余裕度が低下することになる。これは長尺のラックにおいても同様のことが云える。   On the other hand, in order to eliminate such a step, for example, when the end portions of the solar power generation device S1 and the solar power generation device S2 are connected with metal fittings or the like to be adjusted in height, the solar cell modules are bent to both solar cell modules. Since not only the stress continues to be applied but also the pressing load is continuously applied to the fixed rail 75a, the margin for the positive pressure load is reduced. On the contrary, the fixed rail 75b is applied with a force in the pulling direction, so a negative pressure load due to wind or the like. The margin with respect to will decrease. The same can be said for a long rack.

そこで、図19(b)に示すように高さ調節機構を用いて固定レール75aと固定部材73の間の長さを縮め、固定レール75bと固定部材73の間の長さを伸ばすようにすれば、太陽光発電装置S1と太陽光発電装置S2の間の段差は小さくなり、屋根全体として見れば図20のように太陽電池モジュールの表面は連続しているようになるとともに、太陽光発電装置のいずれの個所にも応力がかからないので外圧に対する抵抗力を温存して、太陽光発電システム全体の抵抗力を最大にしておくことができる。   Therefore, as shown in FIG. 19B, the height adjustment mechanism is used to reduce the length between the fixed rail 75a and the fixed member 73, and to increase the length between the fixed rail 75b and the fixed member 73. For example, the step between the solar power generation device S1 and the solar power generation device S2 becomes small, and the surface of the solar cell module becomes continuous as shown in FIG. Since no stress is applied to any of these points, the resistance to the external pressure can be preserved, and the resistance of the entire photovoltaic power generation system can be maximized.

また、横ラック材である支持レールの長さを太陽電池モジュール一枚分の長さのように短尺とすることにより、施工時に安全に作業でき、持ち運びが容易になることで作業効率を向上させ、且つトラック輸送において荷台の最低長さを短くできるので運送費削減を可能にする。   In addition, by shortening the length of the support rail, which is a horizontal rack material, as short as the length of one solar cell module, it is possible to work safely during construction and improve work efficiency by making it easy to carry. In addition, since the minimum length of the loading platform can be shortened in truck transportation, the transportation cost can be reduced.

なお本発明は屋根設置体として太陽電池モジュールを例に取り説明したが、これに限定されるものではなく、太陽集熱器等の平板状の太陽エネルギー利用機器等に好適に適用可能であり、本発明の要旨を逸脱しない範囲で適宜変更し実施が可能である。   The present invention has been described by taking a solar cell module as an example of a roof installation body, but is not limited thereto, and can be suitably applied to flat solar energy utilization devices such as a solar collector, The present invention can be appropriately modified and implemented without departing from the gist of the present invention.

本発明の一実施形態である太陽電池モジュール用フレームを用いて太陽電池モジュールを載置させた様子を示す斜視図である。It is a perspective view which shows a mode that the solar cell module was mounted using the frame for solar cell modules which is one Embodiment of this invention. (a)、(b)は、本発明を構成する部品配置を模式的に説明する斜視図である。(A), (b) is a perspective view explaining typically component arrangement which constitutes the present invention. (a)〜(c)は、本発明の一実施形態である太陽電池モジュールの設置方法を示す断面図である。(A)-(c) is sectional drawing which shows the installation method of the solar cell module which is one Embodiment of this invention. (a)〜(d)は、本発明に用いられる固定部材の他の実施例を示す斜視図である。(A)-(d) is a perspective view which shows the other Example of the fixing member used for this invention. 本発明の太陽電池モジュール用フレームを用いて太陽電池モジュールを固定した場合の載置構造の他の実施の形態を示す断面図である。It is sectional drawing which shows other embodiment of the mounting structure at the time of fixing a solar cell module using the frame for solar cell modules of this invention. (a)は本発明の太陽電池モジュール用フレームに係る他の実施形態を、(b)は(a)のフレームを用いて太陽電池モジュールを固定した際の載置構造をそれぞれ示す断面図である。(A) is other embodiment which concerns on the frame for solar cell modules of this invention, (b) is sectional drawing which each shows the mounting structure at the time of fixing a solar cell module using the frame of (a). . (a)、(b)は、本発明の他の実施の形態にかかる太陽電池モジュールの設置方法を示す断面図である。(A), (b) is sectional drawing which shows the installation method of the solar cell module concerning other embodiment of this invention. (a)、(b)は、本発明において止水部材を用いて止水を行う例を模式的に示す断面図である。(A), (b) is sectional drawing which shows typically the example which performs water stop using a water stop member in this invention. 屋根上に太陽電池モジュールを載置した様子を模式的に示す斜視図である。It is a perspective view which shows typically a mode that the solar cell module was mounted on the roof. 一般的な太陽電池モジュールの構造を示す一部断面図である。It is a partial cross section figure which shows the structure of a general solar cell module. (a)〜(d)は、従来の太陽電池モジュールの嵌め込み構造の施工手順を示す断面図である。(A)-(d) is sectional drawing which shows the construction procedure of the fitting structure of the conventional solar cell module. (a)、(b)は、従来の太陽電池モジュールの嵌め込み構造部において止水部材を用いて止水を行う例を模式的に示す断面図である。(A), (b) is sectional drawing which shows typically the example which performs water stop using a water stop member in the fitting structure part of the conventional solar cell module. 従来の太陽電池モジュールの嵌め込み構造部において侵入した雨水の流れを模式的に示した斜視図である。It is the perspective view which showed typically the flow of the rain water which invaded in the fitting structure part of the conventional solar cell module. 本発明に係る太陽電池モジュール用フレームにおいて侵入しようとする雨水の流れを模式的に示した斜視図である。It is the perspective view which showed typically the flow of the rainwater which is going to penetrate | invade in the flame | frame for solar cell modules which concerns on this invention. 本発明に係る他の太陽光発電装置の構造を模式的に説明する斜視図である。It is a perspective view explaining the structure of the other solar power generation device which concerns on this invention typically. 本発明に係る他の太陽光発電装置の架台部の構成を説明する分解図である。It is an exploded view explaining the structure of the mount part of the other solar power generation device which concerns on this invention. 本発明に係る高さ調整機能の例を模式的に説明する斜視図である。It is a perspective view explaining typically the example of the height adjustment function concerning the present invention. (a)〜(c)は本発明に係る他の太陽光発電装置が高さ調整機構によって高さ調整を行う様子を説明する側面図であり、(a)は標準状態、(b)は高さを増加させた状態、(c)は高さを低くした状態である。(A)-(c) is a side view explaining a mode that the other solar power generation device which concerns on this invention performs height adjustment with a height adjustment mechanism, (a) is a standard state, (b) is high. (C) is a state where the height is lowered. (a)、(b)は本発明に係る他の太陽光発電装置をたわみの生じた屋根に取り付けた状態を軒先から見た図であり、(a)は高さ未調整状態、(b)は高さ調整機構による調整状態である。(A), (b) is the figure which looked at the state which attached the other photovoltaic power generation device which concerns on this invention to the roof which produced the deflection | deviation, and (a) is a height unadjusted state, (b) Is an adjustment state by the height adjustment mechanism. 本発明に係る他の太陽光発電装置を屋根に複数枚取り付けた様子を説明する斜視図である。It is a perspective view explaining a mode that two or more other photovoltaic power generation devices concerning the present invention were attached to the roof.

符号の説明Explanation of symbols

1:太陽電池モジュール
2:ラックシステム
3:接続箱
4:パワーコンディショナ
5:透過性基板
6:太陽電池素子
7:充填材
8:バックシート
9:枠材
10:ジャンクションボックス
11:ケーブル
12、24:太陽電池モジュール
13:野地板
14:固定ラック
15:嵌め込み溝部
16:固定部材
17:抑え部材
18:屋根取付部
19:貫通穴
27:固定ラック
28:押え部(凹部)
29:溝部(凹部)
30:支持部
31:固定部材
32:抑え部材
33:載置面
34:締結ボルト
35:木ねじ
40:止水パッキン
41:止水パッキン
45:突起部
46:雨水
48:風雨
49:ネジ穴
51:抜け止め部材
1: Solar cell module 2: Rack system 3: Junction box 4: Power conditioner 5: Transparent substrate 6: Solar cell element 7: Filler 8: Back sheet 9: Frame member 10: Junction box 11: Cables 12, 24 : Solar cell module 13: Base plate 14: Fixed rack 15: Inserting groove 16: Fixing member 17: Holding member 18: Roof mounting part 19: Through hole 27: Fixed rack 28: Pressing part (concave part)
29: Groove (recess)
30: Supporting part 31: Fixing member 32: Holding member 33: Mounting surface 34: Fastening bolt 35: Wood screw 40: Water sealing 41: Water sealing 45: Projection 46: Rain water 48: Wind / rain 49: Screw hole 51: Retaining member

Claims (6)

パネル状を成す太陽光利用機器の端部が嵌め込まれる太陽光利用機器用フレームにおいて、
前記太陽光利用機器が載置される載置面を有する固定ラックと、
前記太陽光利用機器の端部が挿入される凹部及び前記太陽光利用機器の下面を支持する支持部を有する固定部材と、を備え、
前記凹部は、前記太陽光利用機器の上面を押圧する押え部と、前記太陽光利用機器の下面よりも下方に窪んだ溝部と、を有することを特徴とする太陽光利用機器用フレーム。
In the frame for solar-powered equipment in which the end of the solar-powered equipment in the form of a panel is fitted,
A fixed rack having a mounting surface on which the solar-powered device is mounted;
A fixing member having a concave portion into which an end portion of the solar power utilization device is inserted and a support portion that supports a lower surface of the solar power utilization device,
The said recessed part has a pressing part which presses the upper surface of the said solar power utilization apparatus, and the groove part hollow below the lower surface of the said solar power utilization apparatus, The frame for solar power utilization apparatuses characterized by the above-mentioned.
前記太陽光利用機器にはダミーパネルを含むことを特徴とする請求項1に記載の太陽光利用機器用フレーム。 The solar light equipment frame according to claim 1, wherein the solar light equipment includes a dummy panel. 前記凹部内に弾性変形する弾性部材を配置したことを特徴とする請求項1または請求項2に記載の太陽光利用機器用フレーム。 The frame for solar-powered equipment according to claim 1 or 2, wherein an elastic member that is elastically deformed is disposed in the recess. 請求項1または請求項2に記載の太陽光利用機器用フレームと、パネル状の太陽光利用機器とを準備し、該太陽光利用機器を前記固定ラックの載置面に対して傾斜させた状態で前記太陽光利用機器の一端部を前記固定部材の前記凹部の前記溝部に挿入する工程(a)と、
前記溝部に挿入された前記太陽光利用機器の一端部を基点として前記太陽光利用機器の他端部を下方に回転させる工程(b)と、
前記太陽光利用機器の他端部を前記固定ラックの載置面に載置させる工程(c)と、
前記太陽光利用機器の一端部を前記固定部材の前記支持部で支持し、且つ前記固定部材の前記押え部で押圧する工程(d)と、を経て前記太陽光利用機器が前記フレームに固定されることを特徴とする太陽光利用機器の設置方法。
A state in which the solar device frame according to claim 1 or 2 and a panel-shaped solar device are prepared, and the solar device is inclined with respect to the mounting surface of the fixed rack. (A) inserting one end of the solar-powered device into the groove of the concave portion of the fixing member;
A step (b) of rotating the other end of the solar-powered device downward from one end of the solar-powered device inserted into the groove,
A step (c) of placing the other end of the solar-powered device on the placement surface of the fixed rack;
The solar-powered device is fixed to the frame through a step (d) of supporting one end of the solar-powered device with the support portion of the fixing member and pressing with the pressing portion of the fixing member. A method of installing solar-powered equipment, characterized by
前記工程(c)及び工程(d)がほぼ同時に行われることにより、前記太陽光利用機器の一端部が前記凹部の内壁に当接され、且つ前記太陽光利用機器が前記フレームに固定されることを特徴とする請求項4に記載の太陽光利用機器の設置方法。 By performing the step (c) and the step (d) almost simultaneously, one end of the solar power utilization device is brought into contact with the inner wall of the concave portion, and the solar power utilization device is fixed to the frame. The installation method of the solar power utilization apparatus of Claim 4 characterized by these. 前記工程(a)の前に前記固定ラックの前記凹部内に弾性変形する弾性部材を挿入したことを特徴とする請求項4または5に記載の太陽光利用機器の設置方法。 6. The solar-powered apparatus installation method according to claim 4, wherein an elastic member that is elastically deformed is inserted into the concave portion of the fixed rack before the step (a).
JP2005343624A 2005-03-28 2005-11-29 Frame for solar-powered equipment and installation method of solar-powered equipment using the same Expired - Fee Related JP5025125B2 (en)

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JP2011526425A (en) * 2008-06-27 2011-10-06 サンパワー コーポレイション Photovoltaic module with removable wind direction deflecting member
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JP2014082256A (en) * 2012-10-15 2014-05-08 Nippon Fruehauf Co Ltd Mounting structure of panel-like member including electrical wiring
JP2014218812A (en) * 2013-05-07 2014-11-20 トヨタ自動車東日本株式会社 Panel fixing tool
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JP2000226910A (en) * 1999-02-04 2000-08-15 Asahi Glass Co Ltd Roof material fixing tool, roof structure using the same and roof execution method
JP2002194866A (en) * 2000-12-26 2002-07-10 Mitsubishi Electric Corp Solar energy collecting apparatus

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009153497A3 (en) * 2008-05-27 2010-10-28 "Apollon Solar" Solar power recovery module mounting device, solar power recovery unit, and method for mounting solar power recovery modules
JP2011526425A (en) * 2008-06-27 2011-10-06 サンパワー コーポレイション Photovoltaic module with removable wind direction deflecting member
JP2014180204A (en) * 2008-06-27 2014-09-25 Sunpower Corp Photovoltaic power generation module assembly
JP2012020670A (en) * 2010-07-15 2012-02-02 Nippon Fruehauf Co Ltd Mounting structure of panel-like member
WO2013180275A1 (en) * 2012-05-31 2013-12-05 京セラ株式会社 Solar cell device and holder unit
JPWO2013180275A1 (en) * 2012-05-31 2016-01-21 京セラ株式会社 Solar cell device and holder unit
JP2014043766A (en) * 2012-08-28 2014-03-13 Lg Electronics Inc Support frame and photovoltaic power generation system including the same
US9799786B2 (en) 2012-08-28 2017-10-24 Lg Electronics Inc. Support frame and photovoltaic power generation system including the same
JP2014082256A (en) * 2012-10-15 2014-05-08 Nippon Fruehauf Co Ltd Mounting structure of panel-like member including electrical wiring
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