JP2006304795A - Method for producing sprouted brown rice - Google Patents

Method for producing sprouted brown rice Download PDF

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JP2006304795A
JP2006304795A JP2006112697A JP2006112697A JP2006304795A JP 2006304795 A JP2006304795 A JP 2006304795A JP 2006112697 A JP2006112697 A JP 2006112697A JP 2006112697 A JP2006112697 A JP 2006112697A JP 2006304795 A JP2006304795 A JP 2006304795A
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Kengo Aoyanagi
健吾 青柳
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Abstract

<P>PROBLEM TO BE SOLVED: To produce sprouted brown rice by sprouting rice grain in air to prevent the loss of nutrients and drying at a low temperature to prevent the formation of checked rice. <P>SOLUTION: Sprouted brown rice is produced by immersing dried unhulled rice in water at 20-25°C for 20-30 hr, draining the immersed rice and sprouting the rice by keeping in a circulating humidified air atmosphere at 25-30°C for 20-30 hr. The relative humidity of the circulating humidified air atmosphere is preferably 60-70%. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、胴割れしない高栄養価の発芽玄米の製造方法に関する。  The present invention relates to a method for producing highly nutritive germinated brown rice that does not crack the body.

ギャバ(GABA、γ−アミノ酪酸)は血圧上昇抑制作用、精神安定作用、腎・肝機能活性化作用、抗ガン作用、アルコール代謝促進作用、消臭効果、肥満防止作用など多くの作用があることが知られている。玄米はこのギャバを多く含み、特に発芽玄米はもとの玄米の3乃至5倍のギャバが含まれているといわれている。このように、玄米、特に発芽玄米は健康食品の一つとして注目されている。  GABA (GABA, γ-aminobutyric acid) has many actions such as blood pressure elevation inhibiting action, tranquilizing action, renal / liver function activating action, anticancer action, alcohol metabolism promoting action, deodorizing effect, obesity preventing action, etc. It has been known. Brown rice contains a lot of this GABA, especially germinated brown rice is said to contain 3 to 5 times the GABA of the original brown rice. Thus, brown rice, especially germinated brown rice, has attracted attention as one of health foods.

従来の発芽玄米の製造方法は、特許文献1(特開2003−325117号公報)や特許文献2(特許第3467742号公報)等に示されるように、温水に浸漬して発芽させるのが一般的であった。しかし、上述のギャバは水溶性であるため、このような技術では玄米の発芽によって生成されたギャバが失われてしまうという問題があった。  As shown in Patent Document 1 (Japanese Patent Laid-Open No. 2003-325117), Patent Document 2 (Japanese Patent No. 3467742), etc., a conventional method for producing germinated brown rice is generally germinated by immersing in warm water. Met. However, since the above-mentioned GABA is water-soluble, such a technique has a problem that GABA produced by germination of brown rice is lost.

このような温水に浸漬する方法とは別の発芽方法も提案されている。たとえば、特許文献3(特公平3−58261号公報)には、「籾米を凡そ3,4日間流水中に浸漬した後摂氏約38度の密閉容器内に2日乃至3日間保温し、軽く発芽状態ならしめ」る方法が開示されている。この公報においては、冠水2日以下のものは上記の条件では発芽しないことが記載されている。しかしながら、この技術では常温よりも高い温度の密閉容器内に籾米を保存するため、大量に行う場合には内部が蒸れてしまうという問題点がある。  A germination method other than the method of immersing in warm water has also been proposed. For example, in Patent Document 3 (Japanese Patent Publication No. 3-58261), “After immersing glutinous rice in running water for about 3 or 4 days, it is kept warm in an airtight container of about 38 degrees Celsius for 2 to 3 days and lightly germinated. A method of “conditioning” is disclosed. In this publication, it is described that those that are submerged in two days or less do not germinate under the above conditions. However, this technique has a problem in that the rice is stored in an airtight container having a temperature higher than room temperature, so that the inside is steamed when used in a large amount.

また、特許文献4(特開2004−205号公報)には、籾または玄米を網袋に収容し温水入りの発芽槽に48時間から64時間浸漬した後、湿度が95%以上の高湿度状態で72時間保温することにより発芽させる方法が開示されている。この方法の場合は、発芽は空気中で行うが、湿度が95%以上であるため水中とほとんど変わりなく、部分的には結露するおそれがあるため、やはりギャバの逸失が懸念される。また、この技術の場合、発芽後の乾燥は摂氏40〜50度において水分15%程度まで行うため、せっかく発芽した玄米に胴割れが発生する確率が高い。  Patent Document 4 (Japanese Patent Application Laid-Open Publication No. 2004-205) discloses a high humidity state in which rice bran or brown rice is stored in a net bag and immersed in a warm water germination tank for 48 to 64 hours, and then the humidity is 95% or more. Discloses a method of germination by incubating for 72 hours. In the case of this method, germination is carried out in the air, but since the humidity is 95% or more, it is almost the same as underwater, and there is a risk of partial condensation. In the case of this technique, since drying after germination is performed up to about 15% of moisture at 40 to 50 degrees Celsius, there is a high probability that shell cracking will occur in the germinated brown rice.

特開2003−325117号公報JP 2003-325117 A 特許第3467742号公報Japanese Patent No. 3467742 特公平3−58261号公報Japanese Patent Publication No. 3-58261 特開2004−205号公報JP 2004-205 A

上述の問題点に鑑みて本発明による発芽玄米の製造方法では、栄養分を逃がさないように空気中で発芽させ、さらに低温乾燥により胴割れを防止することを課題とする。  In view of the above-mentioned problems, an object of the method for producing germinated brown rice according to the present invention is to germinate in the air so as not to escape nutrients, and to prevent cracking of the body by low temperature drying.

上記課題を解決するため本発明による発芽玄米の製造方法では、乾燥状態にある籾米を摂氏20乃至25度の水に20乃至30時間浸漬した後水切りし、摂氏25乃至30度の空気循環保湿雰囲気中に20乃至30時間保持することにより発芽させることを特徴とする。乾燥籾米を用いるのは、収穫直後の非乾燥状態の籾では保存期間が短く、通常は保存するために水分15%程度まで乾燥させるためである。乾燥方法としては、天日乾燥でも人工乾燥でもよい。籾米を最初に浸漬する水の温度は、籾米が大量であっても均一に吸水させて処理的に適当な時間である20乃至30時間で発芽を促すためには、摂氏20乃至25度が好適である。また、均一な発芽を行うためには、発芽雰囲気はあまり低すぎも高過ぎもしない摂氏25乃至35度の空気中において、さらに蒸れを防止するため空気が循環する環境を整えることが重要である。発芽室などの温度管理が容易な場所に籾米を収容し、温度が安定している場合は換気口などにより自然換気することも可能である。また、外部温度と発芽室内温度に差があり、換気では温度管理が困難な場合は、密閉状態として内部で空気を強制循環することも可能である。特に、雰囲気が乾燥する傾向のある場合は、加湿を行って湿度を調整することもできる。  In order to solve the above problems, in the method for producing germinated brown rice according to the present invention, dried rice is dipped in water at 20 to 25 degrees Celsius for 20 to 30 hours, drained, and air circulation moisturizing atmosphere at 25 to 30 degrees Celsius. It germinates by holding for 20 to 30 hours. The reason why dry rice is used is that non-dried rice immediately after harvesting has a short storage period and is usually dried to about 15% moisture for storage. The drying method may be sun drying or artificial drying. The temperature of the water in which the glutinous rice is first immersed is preferably 20 to 25 degrees Celsius in order to evenly absorb even the large amount of glutinous rice and promote germination in 20 to 30 hours, which is an appropriate time for processing. It is. In addition, in order to perform uniform germination, it is important to prepare an environment in which air circulates in air of 25 to 35 degrees Celsius where the germination atmosphere is neither too low nor too high to further prevent stuffiness. . If the temperature is stable, it is possible to naturally ventilate the rice by storing it in a germination room or other place where temperature control is easy. In addition, when there is a difference between the external temperature and the germination room temperature and it is difficult to manage the temperature by ventilation, it is possible to forcibly circulate the air inside in a sealed state. In particular, when the atmosphere tends to dry, the humidity can be adjusted by humidification.

前記空気循環保湿雰囲気の相対湿度は、60乃至70%であることが望ましい。湿度が60%を下回ると籾が乾燥してしまい、発芽にむらができてしまう。また、逆に湿度が70%を超えると籾の水分が多くなりすぎて、大量に処理する場合には蒸れたりする危険が出てしまう。  The relative humidity of the air circulation moisturizing atmosphere is preferably 60 to 70%. If the humidity is less than 60%, the cocoon is dried and germination is uneven. On the other hand, if the humidity exceeds 70%, the moisture of the cocoon increases too much, and there is a risk of stuffiness when processing in large quantities.

また、本発明による発芽玄米の製造方法の請求項3においては、発芽させた籾米を摂氏15乃至25度の空気循環雰囲気中に20乃至25時間保持し予備乾燥させることを特徴とする。この予備乾燥は、急激な乾燥を避けるために行うものである。発芽した籾米が急激に乾燥すると、胴割れを起こして商品価値が損なわれるためである。従って、温度としては摂氏15乃至25度の常温が好ましく、送風のみ行う。加温はしないことが望ましい。  According to a third aspect of the method for producing germinated brown rice according to the present invention, the germinated brown rice is kept in an air circulation atmosphere at 15 to 25 degrees Celsius for 20 to 25 hours and preliminarily dried. This preliminary drying is performed to avoid rapid drying. This is because when the germinated rice is drastically dried, the product value is lost due to cracking of the trunk. Accordingly, the room temperature is preferably 15 to 25 degrees Celsius, and only blowing is performed. It is desirable not to heat.

前記予備乾燥を終えた発芽籾米はさらに、摂氏25乃至35度の空気循環雰囲気中に保持し、籾米中の水分量が14乃至16%になるまで本乾燥させることが好適である。本乾燥においても、急激な籾米の乾燥を避けるため温度が摂氏25乃至35度の低温乾燥とする。本乾燥は、乾燥時間を短縮させるため、予備乾燥よりは若干高めであることが望ましい。本乾燥により、籾米を長期保存できる水分量である約15%程度まで乾燥させる。本乾燥においては、できれば温風を循環させる乾燥装置が好ましい。  It is preferable that the pre-dried germinated sticky rice is further kept in an air circulation atmosphere of 25 to 35 degrees Celsius and finally dried until the water content in the sticky rice becomes 14 to 16%. Even in the main drying, low temperature drying is performed at a temperature of 25 to 35 degrees Celsius in order to avoid drastic rice drying. In order to shorten the drying time, the main drying is preferably slightly higher than the preliminary drying. By this drying, the dried rice is dried to about 15%, which is the amount of water that can be stored for a long time. In the main drying, a drying device that circulates hot air is preferable if possible.

本乾燥の時間としては、十分に乾燥させ、しかも産業的に採算のとれる時間であることが必要であるため、20乃至25時間が好適である。  The time for the main drying is preferably 20 to 25 hours because it needs to be sufficiently dry and industrially profitable.

本乾燥を終えた籾米は、適切な時期に胚芽を残したまま精米して発芽玄米とすることができる。  After the main drying, the glutinous rice can be made into germinated brown rice by polishing it while leaving the germ at an appropriate time.

本発明による発芽玄米の製造方法を用いれば、水中でなく空気中で、しかも空気を循環させながら籾米を発芽させるため、ギャバが水に溶け出てしまうのを防止できるばかりか、発芽中の蒸れを防止でき、多量の籾米でも均一に発芽させることが可能となる。  If the method for producing germinated brown rice according to the present invention is used, germinated rice is germinated while circulating air in air rather than underwater, so that not only can GABA be prevented from dissolving in water, but also steaming during germination. It is possible to prevent germination even with a large amount of sticky rice.

また、本発明では、本乾燥の前に予備乾燥を行うことにより、発芽籾米の急激な乾燥を抑制するため、商品価値を損なうような胴割れの発生を防止することができる。  Further, in the present invention, by performing preliminary drying before the main drying, rapid drying of the germinated sticky rice is suppressed, so that it is possible to prevent the occurrence of body cracking that impairs the commercial value.

さらに、予備乾燥後に本乾燥を行うことにより、籾米中の水分量を通常の乾燥籾米と同程度まで下げるので、その後の長期保存にも耐えうる状態となる。  Furthermore, by performing the main drying after the preliminary drying, the amount of water in the polished rice is reduced to the same level as that of ordinary dried polished rice, so that it can withstand long-term storage thereafter.

上述のような本発明独自の工程を経ることにより、最終的に胚芽を残して玄米に精米することにより、ギャバ等の栄養分豊富で新鮮な発芽玄米を提供することが可能となる。  By passing through the process unique to the present invention as described above, it is possible to provide fresh germinated brown rice that is rich in nutrients such as GABA by finally leaving the germ and polishing it into brown rice.

以下、好適な実施例に基づいて、本発明の実施形態を詳細に説明する。籾は、収穫直後は20乃至25%の水分を含んでおり、自動乾燥機などにより通常の乾燥を行うと、水分量が約15%程度になることが知られている。本実施例では、この乾燥済みの籾米を用いた。この籾米をまず、摂氏20乃至25度の微温水に1昼夜、すなわち24時間程度浸漬し、十分に吸水させる。この処理により、籾米の水分量は約35%に上昇する。この温度範囲の微温水を使用するのは、20度より低いと籾が発芽準備状態にならず、また25度を超えると籾によっては発芽が開始されてギャバが水に溶出してしまうおそれがあるためである。  Hereinafter, embodiments of the present invention will be described in detail based on preferred examples. It is known that persimmon contains 20 to 25% of moisture immediately after harvesting, and that the moisture content is about 15% when subjected to normal drying with an automatic dryer or the like. In this example, this dried glutinous rice was used. First, the glutinous rice is soaked in warm water of 20 to 25 degrees Celsius for one day and night, that is, for about 24 hours to sufficiently absorb water. This treatment increases the moisture content of the sticky rice to about 35%. The reason why warm water in this temperature range is used is that if the temperature is lower than 20 degrees, the wrinkles are not ready for germination, and if the temperature exceeds 25 degrees, germination may start depending on the wrinkles and the GABA may be eluted in the water. Because there is.

次に、微温水に浸漬した籾米を取り出して十分に水切りし、温度摂氏30度、湿度65%の空気循環保湿雰囲気中に入れる。ここでは、恒温恒湿槽を用いた。籾米の量が少ない場合は、網棚等の上に薄く延ばした状態で載置する。この場合は、内部の空気循環量は風が動く程度で十分である。籾米の量が多い場合はメッシュの容器などに入れて保管するが、この場合は強制循環で送風量を増やさないと集積された内部の籾米が蒸れてしまう。湿度を65%としたのは、集積された内部の籾米が蒸れるのを防止し、かつ表面の籾米が乾燥してしまうのも防ぐためである。この空気循環保湿雰囲気には籾米を24時間保持したが、すべての籾米を均等に発芽させるためには、摂氏25乃至35度の温度で1昼夜程度保存することが最も効果的である。温度を高くすると発芽時間は早くなるが、発芽状態にむらができてしまう。また、湿度を一定に保つことも均一な発芽には重要である。  Next, the glutinous rice dipped in the warm water is taken out and drained sufficiently, and placed in an air circulation moisturizing atmosphere having a temperature of 30 degrees Celsius and a humidity of 65%. Here, a constant temperature and humidity chamber was used. If the amount of glutinous rice is small, place it thinly on a net shelf. In this case, it is sufficient that the amount of air circulating inside is such that the wind moves. If there is a large amount of glutinous rice, store it in a mesh container, etc. In this case, if the blast volume is not increased by forced circulation, the accumulated glutinous rice will be steamed. The reason why the humidity is 65% is to prevent the accumulated internal rice from being steamed and to prevent the surface of the internal rice from drying. In this air circulation moisturizing atmosphere, rice bran was kept for 24 hours, but in order to germinate all the rice evenly, it is most effective to store it at a temperature of 25 to 35 degrees Celsius for about one day. When the temperature is raised, the germination time is accelerated, but the germination state is uneven. Also, keeping the humidity constant is important for uniform germination.

上記空気循環保湿雰囲気中に24時間保存してから取り出すと、籾米は0.5乃至1mm程度の発芽状態となっている。続いて、この発芽籾米を予備乾燥槽に入れる。温度はかけず、送風のみ行って30時間予備乾燥した。周囲温度が低すぎたり、或いは高すぎたりする場合は、温度調節機構付きの乾燥槽を用いる。これは、温度が低すぎると乾燥が不十分になりより長い時間が必要になるためであり、また温度が高すぎると発芽が進行して所望する発芽状態と異なってしまうか、乾燥が急激なために胴割れを発生するためである。この予備乾燥によって、籾米の水分量は約25%程度まで減少する。  When stored in the air circulation moisturizing atmosphere for 24 hours and then taken out, the sticky rice is in a germination state of about 0.5 to 1 mm. Subsequently, this germinated sticky rice is put in a preliminary drying tank. The temperature was not applied, only air blowing was performed, and preliminary drying was performed for 30 hours. If the ambient temperature is too low or too high, use a drying tank with a temperature control mechanism. This is because if the temperature is too low, drying will be insufficient and a longer time will be required. If the temperature is too high, germination will progress and the desired germination state will be different, or drying will be rapid. This is because the body cracks occur. By this preliminary drying, the moisture content of the rice is reduced to about 25%.

次に、予備乾燥を終えた籾米を摂氏30度に保温した送風乾燥機に入れる。22時間程度で籾米の水分量が長期保存にも耐えうる15%程度になる。  Next, the pre-dried glutinous rice is put into a blower dryer kept at 30 degrees Celsius. In about 22 hours, the moisture content of glutinous rice is about 15% that can withstand long-term storage.

発芽玄米として食する場合は、上記の籾米を胚芽を残す程度に精米する。ただし、精米すると保存期間が短くなるので、精米はなるべく使用する直前に行うことが望ましい。  When eaten as germinated brown rice, the above-described sticky rice is polished to such an extent that germ remains. However, since milling shortens the storage period, milling is preferably performed immediately before use.

本発明にかかる発芽玄米の製造方法を用いることにより、ギャバ等の栄養分の流出を防止し胴割れのない高品質の発芽玄米を提供することができ、健康食品産業に大いに貢献できるものである。  By using the method for producing germinated brown rice according to the present invention, it is possible to provide a high-quality germinated brown rice that prevents the outflow of nutrients such as GABA and has no body cracking, and can greatly contribute to the health food industry.

Claims (6)

乾燥状態にある籾米を摂氏20乃至25度の水に20乃至30時間浸漬した後水切りし、摂氏25乃至30度の空気循環保湿雰囲気中に20乃至30時間保持することにより発芽させることを特徴とする発芽玄米の製造方法。It is characterized in that dried rice is dipped in water at 20 to 25 degrees Celsius for 20 to 30 hours, drained, and kept in an air circulation moisturizing atmosphere at 25 to 30 degrees Celsius for 20 to 30 hours to germinate. To produce germinated brown rice. 前記空気循環保湿雰囲気の相対湿度が60乃至70%であることを特徴とする請求項1記載の発芽玄米の製造方法。The method for producing germinated brown rice according to claim 1, wherein the relative humidity of the air circulation moisturizing atmosphere is 60 to 70%. 発芽させた籾米を摂氏15乃至25度の空気循環雰囲気中に20乃至25時間保持し予備乾燥させることを特徴とする請求項1または2に記載の発芽玄米の製造方法。3. The method for producing germinated brown rice according to claim 1 or 2, wherein the germinated rice is kept in an air circulation atmosphere at 15 to 25 degrees Celsius for 20 to 25 hours and preliminarily dried. 前記予備乾燥を終えた発芽籾米をさらに、摂氏25乃至35度の空気循環雰囲気中に保持し、籾米中の水分量が14乃至16%になるまで本乾燥させることを特徴とする請求項1乃至3のいずれかに記載の発芽玄米の製造方法。The germinated sticky rice after the preliminary drying is further maintained in an air circulation atmosphere at 25 to 35 degrees Celsius, and is finally dried until the moisture content in the sticky rice becomes 14 to 16%. 4. The method for producing germinated brown rice according to any one of 3 above. 前記本乾燥の時間が20ないし25時間であることを特徴とする請求項1乃至4のいずれかに記載の発芽玄米の製造方法。The method for producing germinated brown rice according to any one of claims 1 to 4, wherein the main drying time is 20 to 25 hours. 本乾燥を終えた籾米の胚芽を残したまま精米して玄米とすることを特徴とする発芽玄米の製造方法。A method for producing germinated brown rice, characterized in that rice grains are refined to leave brown rice with the remaining dried rice germ left.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009207488A (en) * 2008-02-06 2009-09-17 Toshiharu Ando Method for preparing nutrient enriched rice
CN102989540A (en) * 2012-11-14 2013-03-27 南京农业大学 Germinated brown rice rich in gamma-aminobutyric acid and capable of being lightly milled and production technology thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009207488A (en) * 2008-02-06 2009-09-17 Toshiharu Ando Method for preparing nutrient enriched rice
CN102989540A (en) * 2012-11-14 2013-03-27 南京农业大学 Germinated brown rice rich in gamma-aminobutyric acid and capable of being lightly milled and production technology thereof

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