JP2006297254A - Dust remover - Google Patents

Dust remover Download PDF

Info

Publication number
JP2006297254A
JP2006297254A JP2005121111A JP2005121111A JP2006297254A JP 2006297254 A JP2006297254 A JP 2006297254A JP 2005121111 A JP2005121111 A JP 2005121111A JP 2005121111 A JP2005121111 A JP 2005121111A JP 2006297254 A JP2006297254 A JP 2006297254A
Authority
JP
Japan
Prior art keywords
adhesive rubber
pipe
rubber
dust
tip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005121111A
Other languages
Japanese (ja)
Other versions
JP4679220B2 (en
Inventor
Kohei Nozawa
耕平 野澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ATOM KOSAN KK
Original Assignee
ATOM KOSAN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ATOM KOSAN KK filed Critical ATOM KOSAN KK
Priority to JP2005121111A priority Critical patent/JP4679220B2/en
Publication of JP2006297254A publication Critical patent/JP2006297254A/en
Application granted granted Critical
Publication of JP4679220B2 publication Critical patent/JP4679220B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Cleaning In General (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a dust remover for easily removing the ultrafine foreign matter particles since the exist of foreign matters is a serious trouble in the manufacture process due to the micro fabrication or compaction of an electronic device and an opto device, etc. <P>SOLUTION: As for the dust remover 1, inside an ultrathin plastic pipe, adhesive rubber 3 is filled for the half of the entire length of the pipe and molded. On the filling side of the adhesive rubber 3, only the distal end part of the pipe is cut off leaving the adhesive rubber 3, and the adhesive rubber 3 is exposed. The other side has such a shape that a prepared operation rod 8 can be inserted and fitted. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、電子デバイス・オプトデバイス等の微細化、緻密化に伴い、その製造工程において、異物の存在は大きな障害となっており、この極微細な異物粒子の除去を容易にするための塵埃除去具に関するものである。   In the present invention, with the miniaturization and densification of electronic devices, opto-devices, etc., the presence of foreign matters has become a major obstacle in the manufacturing process. Dust for facilitating the removal of these extremely fine foreign particles It relates to a removal tool.

近年、デジタル家電や光通信の普及は目覚しく、各種製品の電子デバイス並びにオプトデバイス等は、一層微細化、緻密化しており、それに伴いその製造工程において、異物の存在は大きな障害となっている。また、対象となる異物粒子自体の大きさも、裸眼では観察できない程の「極微細粒子」が対象となり、顕微鏡観察レベルの極微細粒子の除去に適した塵埃除去具の要望が高まっている。
従来、これらの異物除去を目的とした粘着ゴムを利用したローラータイプやペンシルタイプの塵埃除去具が普及している。
このペンシルタイプの塵埃除去具としては、シャープペンシル形状の本体に設けられている鉛筆芯用空部に相当する部位に粘着ゴムを挿入し、前記本体の上部には、前記粘着ゴム上部に空隙を形成するように空隙部を設け、該空隙部に重しを上下動自在に挿入したペンシル型塵埃除去具(例えば、特許文献1参照)が存在している。
以上、いずれも顕微鏡観察レベルの極微細粒子の除去には、(1)クリーン性能、(2)塵埃除去具自体の大きさ、並びに(3)操作面(使用方法)での欠点があり、極微細粒子の塵埃除去には適さないものである。
特開2002−177910号公報(特許請求の範囲の欄、実施例の欄の段落{0010}、{0015}〜{0020}、図1〜図3を参照)
In recent years, digital home appliances and optical communication have been widely used, and electronic devices and opto devices of various products have been further miniaturized and densified. Accordingly, the presence of foreign matters has become a major obstacle in the manufacturing process. In addition, the size of the target foreign particle itself is “ultrafine particles” that cannot be observed with the naked eye, and there is an increasing demand for dust removal tools suitable for removing ultrafine particles at the level of microscopic observation.
Conventionally, roller-type and pencil-type dust removers using adhesive rubber for the purpose of removing these foreign substances have been widely used.
As this pencil type dust remover, an adhesive rubber is inserted into a portion corresponding to a pencil core empty portion provided in a mechanical pencil-shaped main body, and a gap is formed above the adhesive rubber in the upper portion of the main body. There is a pencil-type dust removing tool (see, for example, Patent Document 1) in which a gap portion is provided so as to be formed, and a weight is inserted into the gap portion so as to be movable up and down.
As described above, there are (1) clean performance, (2) the size of the dust removal tool itself, and (3) the operation surface (usage method) in removing microscopic particles at the microscope observation level. It is not suitable for removing fine particles.
JP 2002-177910 A (see paragraphs of claims, paragraphs {0010}, {0015} to {0020} in the column of examples, see FIGS. 1 to 3)

しかしながら、前記従来技術においては、前述の従来技術に示した欠点である3項目をどのように解決するかが最大の課題となる。
先ず、(1)クリーン性能については、顕微鏡観察レベルの極微細粒子の除去が目的であるため、その製品仕様の根本的な条件として、塵埃除去具自体がクリーンでなくてはならず、粘着ゴム本体のクリーン度が高く、且つ不純物の存在や溶出がないことは当然のこととし、粘着ゴムを固定し、実際に使用する直前まで塵埃除去具自体にゴミ・塵・埃が存在しないクリーン性の維持が必要となる。
次に、(2)塵埃除去具自体の大きさについては、緻密な電子デバイス、例えばLSIを組み込むための基板表面やリードフレームに存在する異物の探索に種々の拡大鏡やルーペ(顕微鏡・CCDカメラを含む)を用いるが、塵埃除去具のゴミ取り部分、即ち粘着ゴムの先端部の太さが太いと、拡大倍率を上げれば上げるほど、観察視野が狭くなり、ゴミ・異物の探索時に粘着ゴムの先端部が観察視野を遮り、観察の妨げとなる。
従って、可能な限り粘着ゴムの先端径は細くしなければならない。しかしながら一方では、極細の腰のない柔らかな粘着ゴムを製作する上で、その製造方法も同時に解決しなければならない。
さらに、(3)操作面についても考慮しなければならない。すなわち、作業には粘着ゴムの粘着性を利用するので、塵埃除去部が剥き出しの構造である。従って、クリーン度の低い環境下ではすぐさま粘着ゴム表面にゴミが付着する。また、粘着ゴム表面が他の器物に接触しない、収納・保管方法を採用しなければならない。さらに、使用する際に、粘着ゴム部を直接手で掴んでゴムを別の操作用治具に装着する方法も避けなければならない。
このような諸問題を一挙に解決した極微細な異物粒子除去用としての塵埃除去具を提供することを目的とするものである。
However, in the prior art, the biggest problem is how to solve the three items which are the drawbacks shown in the prior art.
First, (1) clean performance is aimed at removing ultrafine particles at the level of microscopic observation, and as a fundamental condition of the product specifications, the dust removal tool itself must be clean, and adhesive rubber Naturally, the cleanliness of the main body is high and there is no presence or elution of impurities. Adhesive rubber is fixed, and the dust removal tool itself does not contain dust, dust, or dust until it is actually used. Maintenance is required.
Next, (2) regarding the size of the dust removing tool itself, various magnifiers and loupes (microscopes / CCD cameras) are used to search for foreign substances present on the surface of a substrate or lead frame for incorporating a dense electronic device such as an LSI. If the dust removal part of the dust removal tool, that is, the tip of the adhesive rubber is thicker, the higher the magnification, the narrower the field of view and the adhesive rubber when searching for dust / foreign matter. The front end of the screen obstructs the observation field of view and hinders observation.
Therefore, the tip diameter of the adhesive rubber must be made as thin as possible. However, on the other hand, when producing a soft adhesive rubber without a very thin waist, the manufacturing method must be solved at the same time.
Furthermore, (3) the operation surface must also be considered. That is, since the adhesiveness of the adhesive rubber is used for the work, the dust removing portion is exposed. Therefore, dust adheres immediately to the surface of the adhesive rubber in an environment with a low degree of cleanliness. In addition, the storage and storage method must be adopted so that the adhesive rubber surface does not come into contact with other containers. Furthermore, in use, a method of directly gripping the adhesive rubber portion with a hand and mounting the rubber to another operation jig must be avoided.
An object of the present invention is to provide a dust removing tool for removing extremely fine foreign particles that solves these problems at once.

上記課題を解決するための本発明の第1発明は、請求項1に記載された通りの塵埃除去具であり、次のようなものである。
極細のプラスチック製パイプ内に粘着ゴムを前記パイプ全長の半分以下充填して成形し、粘着ゴム充填側を粘着ゴムを残して前記パイプ先端部のみ切り落とし、粘着ゴムを剥き出しにし、他方側を予め用意した操作棒を差し込み嵌合できる形状を有する構成である。
A first invention of the present invention for solving the above-mentioned problems is a dust removing tool as described in claim 1, and is as follows.
Filled with less than half of the total length of the pipe with an adhesive rubber inside an ultra-fine plastic pipe, molded with the adhesive rubber filling side, leaving only the tip of the pipe, leaving the adhesive rubber, stripping the adhesive rubber, and preparing the other side in advance It is the structure which has the shape which can insert and fit the operation rod which carried out.

上記課題を解決するための本発明の第2発明は、請求項2に記載された通りの塵埃除去具であり、次のようなものである。
内径が先端に行くに従って細くなったスポイト形状のプラスチック製パイプ内に粘着ゴムを前記パイプ全長の半分以下充填して成形し、粘着ゴム充填側を粘着ゴムを残して前記パイプ先端部のみ切り落とし、粘着ゴムを剥き出しにし、他方側を予め用意した操作棒を差し込み嵌合できる形状を有する構成である。
A second invention of the present invention for solving the above-mentioned problems is a dust removing tool as described in claim 2, and is as follows.
Adhesive rubber is filled into the dropper-shaped plastic pipe that becomes thinner as the inner diameter goes to the tip, and is molded by filling less than half of the total length of the pipe. The rubber has a shape in which the rubber is exposed and the other side prepared in advance can be inserted and fitted.

上記課題を解決するための本発明の第3発明は、請求項3に記載された通りの塵埃除去具であり、次のようなものである。
請求項1、または請求項2に記載の発明に加えて、プラスチック製パイプ内に粘着ゴムを前記パイプ全長のほぼ90%を充填して成形し、パイプ外周部に粘着ゴム充填側を粘着ゴムを残して、パイプ内径寸法のギリギリまで円周切り溝を先端部から根元間に数ヶ所予め施し、任意の粘着ゴム径が得られるようにする構成である。
A third invention of the present invention for solving the above-mentioned problems is a dust removing tool as described in claim 3, and is as follows.
In addition to the invention described in claim 1 or 2, the adhesive rubber is molded into a plastic pipe by filling approximately 90% of the total length of the pipe, and the adhesive rubber filling side is formed on the pipe outer peripheral portion with the adhesive rubber filling side. The configuration is such that an arbitrary adhesive rubber diameter can be obtained by preliminarily providing circumferential cut grooves between the tip portion and the root to the limit of the inner diameter of the pipe.

上記課題を解決するための本発明の第4発明は、請求項4に記載された通りの塵埃除去具であり、次のようなものである。
請求項1〜請求項3のいずれか1項に記載の発明に加えて、塵埃除去具の剥き出した粘着ゴムとは反対側の操作棒が嵌合できる嵌合部に操作棒を差し込み嵌合させる押し付け力が加えられても、別途準備された塵埃除去具収納架台にセットされた塵埃除去具が移動しないように、塵埃除去具の外径にツバ部を形成する構成である。
A fourth invention of the present invention for solving the above-mentioned problems is a dust removing tool as described in claim 4, and is as follows.
In addition to the invention according to any one of claims 1 to 3, the operation rod is inserted and fitted into a fitting portion on which the operation rod on the side opposite to the exposed adhesive rubber of the dust removing tool can be fitted. Even if a pressing force is applied, a flange portion is formed on the outer diameter of the dust removing tool so that the dust removing tool set on the separately prepared dust removing tool storage base does not move.

本発明に係る塵埃除去具は、上記説明のような構成を有するので、以下に記載する効果を奏する。
(1)顕微鏡等による観察をしながら行う極微細なゴミ除去に適したものである。
(2)塵埃除去具による主作用部の粘着ゴムは、金型を用いた成形加工品ではないので、離型剤を用いる必要がない。そのため、粘着ゴムは純粋なゴム成分のみの極めてクリーンな塵埃除去具となる。
(3)予め用意したプラスチック製極細パイプ内で粘着ゴムの成形をせしめるため、このパイプ径に準じた様々な径を有する極細の塵埃除去具の製作が可能となる。
(4)内径が先端に行くに従って細くなったスポイト形状のプラスチック製パイプ内に充填して成形した粘着ゴムを残して、パイプ内径寸法のギリギリまで、予め先端から根元間に数ヶ所の円周切り溝を施しておくことで、この切り溝を利用して任意の粘着ゴム径を剥き出すことができる。
(5)使用する際、塵埃除去具を操作棒へ装着する際、手で掴まずに装着可能なので粘着ゴムを汚染しない。
Since the dust removing tool according to the present invention has the configuration as described above, the following effects can be obtained.
(1) It is suitable for removing very fine dust while performing observation with a microscope or the like.
(2) Since the adhesive rubber of the main action part by the dust removing tool is not a molded product using a mold, it is not necessary to use a release agent. For this reason, the adhesive rubber is an extremely clean dust removing tool composed of only a pure rubber component.
(3) Since the adhesive rubber is molded in a plastic ultra-thin pipe prepared in advance, it is possible to produce ultra-fine dust removing tools having various diameters according to the pipe diameter.
(4) Leave some adhesive rubber filled in a dropper-shaped plastic pipe with the inner diameter going toward the tip, and cut the circumference in several places between the tip and the root in advance until the end of the pipe inner diameter. By providing the groove, an arbitrary adhesive rubber diameter can be stripped using this kerf.
(5) When using, when attaching the dust removing tool to the operating rod, it can be attached without grasping by hand, so that the adhesive rubber is not contaminated.

極細のプラスチックパイプ内に粘着ゴム材料を充填成形せしめ、パイプの一方の端部を先端から3〜5mm部位にてパイプ素材のみを切り落とし粘着ゴムを剥き出しにする。また、一方の端部の内径を別途用意した操作棒の外径に嵌合する寸法で、且つ外径はパイプ外径より大きなツバを形成した塵埃除去具で上記によって得られた粘着ゴムの粘着力を利用した塵埃除去具を専用の収納ケースに収納し、使用の際は操作棒を塵埃除去具のツバ部先端と嵌合接続し、拡大鏡観察により極微細な異物除去が容易にできるようにした塵埃除去具である。   An adhesive rubber material is filled and molded in an ultra-fine plastic pipe, and only one pipe material is cut off at one end of the pipe at a position 3 to 5 mm from the tip to expose the adhesive rubber. In addition, the pressure-sensitive adhesive rubber obtained by the above-described method using a dust removing tool in which the inner diameter of one end is fitted to the outer diameter of a separately prepared operating rod and the outer diameter is larger than the outer diameter of the pipe. The dust removal tool using force is stored in a dedicated storage case, and when used, the operation rod is fitted and connected to the tip of the dust removal tool so that extraneous foreign matter can be easily removed by magnifying glass observation. It is a dust removal tool.

以下、本発明の一実施例を添付図面で詳細に説明する。
先ず、開発順にいくつかの具体例を説明する。
顕微鏡観察レベルの極微細な異物除去を試みる際は、観察視野が拡大倍率を上げれば上げるほど狭くなり、それと共に観察視野を塵埃除去具が遮ぎることがないように塵埃除去具のサイズも小さくする必要に迫られる。
そこで、粘着ゴムの直径を1mm以下に仕上げることが必要になった。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
First, some specific examples will be described in the order of development.
When attempting to remove extraneous foreign matter at the microscope observation level, the higher the magnification of the observation field, the narrower it becomes, and at the same time, the size of the dust removal tool is small so that the dust removal tool does not block the observation field. It is necessary to do.
Therefore, it has become necessary to finish the diameter of the adhesive rubber to 1 mm or less.

最初の試みは、鉛筆の如くの形状、すなわち黒鉛の芯に当たるところが粘着ゴム、木の部分がプラスチック素材で構成させ、鉛筆削りで先端を尖らせれば、鉛筆芯に相当する粘着ゴムが極細の形状に仕上がり、充分顕微鏡観察時に使用できるものと考え、試作を行った。
用意したのは、内径4mm、外径6mmのポリプロピレン製(以下、PPという)パイプを長さ100mmにカットし、粘着ゴムとしてウレタンゴムの2液混合タイプの原料を所定の比率で混ぜ合わせ、ゴム硬度を30°になるように調製し、混合ゴム原料を容器に移し、その容器を真空脱泡器内で脱気を行い、ゴム原料中の空気を追い出した。
次に、前記したPPパイプを静かにゴム原料溶液に落とし込み、約半分のレベル位置まで粘着ゴム原料を充填する。粘着ゴム原料が入っていない側のPPパイプの口を指で密閉しつつ、静かに容器から引き上げ、PPパイプの底部分に粘着ゴム原料が流出しないように割箸を削った外径約4mmの栓をした。
その後、85℃に設定した乾燥機内で約1時間粘着ゴムの硬化を行い、粘着ゴムが充填されたパイプスティックを得る。
The first attempt was to create a pencil-like shape, that is, the rubber that touches the graphite core is made of adhesive rubber, the wooden part is made of plastic material, and the tip is sharpened with a pencil sharpener. It was considered that it could be used during microscopic observation and was prototyped.
We prepared a polypropylene pipe (hereinafter referred to as PP) with an inner diameter of 4 mm and an outer diameter of 6 mm, cut to a length of 100 mm, and mixed with a two-component mixed material of urethane rubber as the adhesive rubber at a predetermined ratio. The hardness was adjusted to 30 °, the mixed rubber raw material was transferred to a container, the container was degassed in a vacuum defoamer, and the air in the rubber raw material was expelled.
Next, the aforementioned PP pipe is gently dropped into the rubber raw material solution, and the adhesive rubber raw material is filled up to about a half level position. Seal the PP pipe opening on the side not containing the adhesive rubber material with your finger, gently pull it up from the container, and cut off the chopsticks so that the adhesive rubber material does not flow out to the bottom of the PP pipe. Did.
Thereafter, the adhesive rubber is cured for about 1 hour in a drier set at 85 ° C. to obtain a pipe stick filled with the adhesive rubber.

次に、電動鉛筆削りにゴムを充填した方を先頭に差し込み、鉛筆を削る要領で粘着ゴム先端を円錐状に仕上げるように試みた。
しかしながら、無残にもPPパイプ部分は削れても粘着ゴム部は硬度30°であるのと、粘着性が弊害となり、ゴムが引き千切れるとともに、円錐状に仕上げることができなかった。
Next, an electric pencil sharpener filled with rubber was inserted at the top, and an attempt was made to finish the tip of the adhesive rubber into a conical shape in the manner of sharpening the pencil.
However, even if the PP pipe part was scraped unnecessarily, the adhesive rubber part had a hardness of 30 °, and the adhesiveness was detrimental, and the rubber was torn off and could not be finished in a conical shape.

そこで、粘着ゴムを硬化させればうまく行くと考え、ドライアイスを入手し、保温ケース内で約2時間放置した。予め裸のゴム棒のみをインジケーターとして保温ケース内に入れておき、ゴム硬度がどの位変化するかも観察した。ドライアイスにより保温ケース内の温度は−60℃程度まで下がり、柔らかな粘着ゴム棒もそこそこ硬くなった。しかしながら、鉛筆のように少々の力では曲がらない硬度には成り得なかった。   Therefore, it was thought that it would work well if the adhesive rubber was cured, and dry ice was obtained and left in a heat insulation case for about 2 hours. Only a bare rubber rod was previously placed in the heat insulation case as an indicator, and the amount of rubber hardness was observed. The temperature in the heat insulation case was lowered to about −60 ° C. by dry ice, and the soft sticky rubber stick became hard. However, it could not be hard enough to bend with a little force like a pencil.

今度は、手動式の鉛筆削りにより粘着ゴムを円錐状加工を試みたが、削り始めは粘着ゴムも硬いので円形に削れたが、直ぐ削り摩擦により温度上昇をきたし、約30秒後には粘着ゴムの柔らかさに戻ってしまうため、鋭角な円錐状に仕上げることはとてもできなかった。
また、PPパイプ内に充填済ゴムスティックを旋盤加工することも同時に試みたが、ゴム部を冷やそうが、結果は同様に鉛筆削りで削った鉛筆の如く、美しい鋭角な円錐状仕上げはできず、粘着ゴムでの機械加工は断念せざるを得なかった。
This time, I tried to process the adhesive rubber in a conical shape by manual pencil sharpening, but at the beginning of cutting, the adhesive rubber was hard, so it was cut into a circle. It was not possible to finish it into a sharp conical shape.
At the same time, we tried to lathe the filled rubber stick in the PP pipe, but we tried to cool the rubber part, but the result was not like a pencil sharpened with a pencil sharpener. The machining with adhesive rubber had to be abandoned.

一方、PPパイプ内に充填したゴムスティックのゴム充填部の先端を斜めにカット(完全に切り落とし)し、その後、先端よりさらに15mm程の部位をカッターナイフにてPPパイプを回転させながら徐々に切り込み、粘着ゴムに到達する直前でカット作業を停止し、この切り込み部位を中心にPPパイプの両端を両手で掴み、折り曲げ動作と同時に左右に引っ張り合うと、カット位置でPPパイプのみがスルッと剥き落ち、粘着ゴム部が剥き出しとなった。この剥き出しとなった粘着ゴムで実際にゴミの付着テストを行ったところ、粘着性も保持され、充分塵埃除去具として使用できると判断できたと同時に金型を製作せずとも商品化の可能性があると判断できた。この事は、金型による成型加工時の離型剤による影響で、成形後の粘着ゴムの表面洗浄作業を省けるばかりでなく、離型剤成分が残存しない、粘着ゴム材料のみの真に純粋な粘着ゴムを製作できるヒントになった。   On the other hand, the tip of the rubber filling portion of the rubber stick filled in the PP pipe is cut obliquely (completely cut off), and then a further 15 mm from the tip is gradually cut while rotating the PP pipe with a cutter knife. The cutting operation is stopped just before reaching the adhesive rubber, and both ends of the PP pipe are gripped with both hands around this incision part, and when pulling to the left and right simultaneously with the bending operation, only the PP pipe peels off at the cutting position. The adhesive rubber part was exposed. When an adhesion test of dust was actually performed with this exposed adhesive rubber, it was judged that it was able to be used as a dust removal tool at the same time as the adhesiveness was retained, and at the same time, there was a possibility of commercialization without producing a mold I was able to judge that there was. This is due to the influence of the mold release agent during the molding process by the mold, and not only the surface cleaning work of the adhesive rubber after molding can be omitted, but also the adhesive rubber material only, which does not leave the mold release agent component, is truly pure It became a hint to be able to produce adhesive rubber.

そこで、さらに細いPPパイプで第2回目の試作を行った。
内径2mm、外径4mmのPPパイプを用い、前述と同様硬度30°のウレタンゴムを充填硬化させ、ゴム充填スティック棒を製作後、同じく先端を斜め15°程に切り落とし、先端から10mm程度の部位にカッターナイフでカット溝を切り、その後折り曲げ、ゴム部の剥き出し作業を行ったところ、先端部分の方に全てのゴム棒が張り付き、引き抜かれ、PPパイプ内は全く空状態となってしまった。
Therefore, the second prototype was made with a thinner PP pipe.
Using a PP pipe with an inner diameter of 2 mm and an outer diameter of 4 mm, filling and curing urethane rubber with a hardness of 30 ° as before, producing a rubber-filled stick rod, and then cutting off the tip at an angle of about 15 °, and about 10 mm from the tip After cutting the cut groove with a cutter knife and then bending and stripping the rubber part, all the rubber sticks were stuck and pulled out toward the tip part, and the PP pipe was completely empty.

そこで、内径2mmのPPパイプ内寸法に対し、径2.2mmのドリルで内壁面の削り取りを行い、PPパイプ内面に付着している離型剤・油分等の削り落としを行い、その後前述と同じ操作により粘着ゴムを充填、硬化成形をし、所定の位置をカッターナイフによりPPパイプのみの切り離し作業を行ったところ、今度は試作品の全てが先端部分のPPパイプが引き抜かれ、粘着ゴムの剥き出しに成功した。
試作した直径2.2mmの粘着ゴムとCCDカメラを用いて画像倍率約30倍で観察し、ゴミ除去作業を実践してみたところ、直径2.2mmの粘着ゴムでは、観察視野を遮り、観察の妨げになることがわかった。つまり、直径1mm以下の粘着ゴム棒を製作しない限り、顕微鏡観察レベルの極微細粒子の塵埃除去には適さないことがわかった。同時に、粘着ゴムの充填量も実際に使用する部分はPPパイプ先端から5mm程度なので全長で20mm程度充填硬化形成を行えば充分であることもわかった。
さらに、スティック型塵埃除去具として、使い易い長さは全長90〜130mm位が持ち易く操作に適していることもわかった。
Therefore, the inner wall surface is scraped with a drill with a diameter of 2.2 mm for the inner diameter of the PP pipe with an inner diameter of 2 mm, and the release agent and oil adhering to the inner surface of the PP pipe are scraped off. After the operation, the adhesive rubber was filled, cured and molded, and only the PP pipe was cut off at a predetermined position with a cutter knife. This time, all the prototypes were pulled out of the PP pipe at the tip, and the adhesive rubber was exposed. succeeded in.
Using an adhesive rubber with a diameter of 2.2 mm and a CCD camera and observing the image at a magnification of about 30 times, and performing a dust removal operation, the adhesive rubber with a diameter of 2.2 mm obstructs the observation field of view. I found that it was a hindrance. That is, it was found that unless an adhesive rubber rod having a diameter of 1 mm or less is manufactured, it is not suitable for removing dust from ultrafine particles at the level of microscopic observation. At the same time, since the portion of the adhesive rubber that is actually used is about 5 mm from the tip of the PP pipe, it has also been found that it is sufficient to perform filling and curing formation of about 20 mm in total length.
Furthermore, it was also found that the length that is easy to use as a stick-type dust removing tool has a total length of about 90 to 130 mm and is suitable for operation.

しかしながら、例えば全長を100mmとし、先端部は粘着ゴムの剥き出し部分の長さ5mmとした時、大きな2つの問題点が浮かび上がった。
1点目は、使用したスティック型塵埃除去具を廃棄する際、塵埃除去具全体を廃棄せざるを得ないので非常に不経済であるばかりでなく、ゴミの分量を増やすことになる。
2点目は、完成した塵埃除去具の収納の方法をどうするか、すなわち、どうやってクリーン性を保持するのかが使用目的の点から重大なポイントとなる。
However, for example, when the total length is 100 mm and the tip portion is 5 mm in the length of the exposed portion of the adhesive rubber, two major problems emerged.
First, when discarding the used stick-type dust remover, the entire dust remover must be discarded, which is not very economical, but also increases the amount of dust.
The second point is an important point in terms of the purpose of use, how to store the completed dust removing tool, that is, how to maintain the cleanness.

1つの案としては、塵埃除去具の粘着ゴム部にキャップをすれば確かにクリーン性は維持できる。しかし、1本1本の塵埃除去具の先端にそれぞれキャップをすることにすると、使用後は塵埃除去具と同時にキャップも廃棄することとなり、これもゴミを増やす結果につながる。   As one proposal, if the cap is attached to the adhesive rubber part of the dust remover, the cleanness can be maintained. However, if a cap is attached to the tip of each dust remover, the cap is discarded at the same time as the dust remover after use, which also leads to an increase in dust.

そこで、これらを解決する手段として、実際にゴミ除去を行う粘着ゴム部と操作を行うための把手に相当する操作棒とを分離した構成とし、使用時には分離した構成部品を瞬時に連結ができる構造が望ましいと考えた。そうすることにより、操作棒は1本あれば何度も半永久的に使用可能なので廃棄を伴わない。一方、粘着ゴムはPPパイプの長さを必要最小限の長さまで短くし、収納も1本1本の収納ではなく、まとめて、例えば50本や100本の単位でケース内に保管すれば、1本毎のキャップも不要になるという考えに至った。   Therefore, as a means to solve these problems, the adhesive rubber part that actually removes dust and the operation rod corresponding to the handle for operation are separated, and the separated components can be connected instantaneously when used. Considered desirable. By doing so, there is no disposal because one operating rod can be used semipermanently many times. On the other hand, if the adhesive rubber shortens the length of the PP pipe to the minimum necessary length and stores it in a case, for example, in units of 50 or 100, instead of storing one by one, It came to the idea that a cap for each book would be unnecessary.

そこで、前記の点を踏まえて再度試作を行った。
先ず、PPパイプの内径2mm、外径4mmのパイプを長さ80mmにカットし、カットしたPPパイプの内壁を径2.2mmのキリで削り落とした後、両端を両手で掴み、PPパイプの中央部をガスバーナーで温め、PPパイプが軟化した時点で両サイドに引き伸ばし、PPパイプの中央部が外径2mm程度になったらバーナーを遠ざけ、風乾により固形化する(ガラス管を製作するのと同じ要領で行う)。そして、外径2mm程度に細くしたPPパイプ中央部のセンター位置にてカッターナイフでカットすることによって、短くなった2本の先端外径2mm〜4mmの円錐状に近いPPパイプを得ることができた。
Therefore, a prototype was made again based on the above points.
First, a PP pipe with an inner diameter of 2 mm and an outer diameter of 4 mm is cut into a length of 80 mm. The part is warmed with a gas burner, and when the PP pipe is softened, it is extended to both sides. Do this in the same way). Then, by cutting with a cutter knife at the center position of the PP pipe center that is thinned to about 2 mm in outer diameter, it is possible to obtain a PP pipe close to a conical shape with two shortened tip outer diameters of 2 mm to 4 mm. It was.

次に、根元外径が4mmのPPパイプ端部、すなわち内径2.2mmのPPパイプ内壁にハンダゴテを用いて、内径を広げる作業を行う。コテ先外径(コテ先の先端ではなく、コテ先の根元外径)が4〜6mm程度のハンダゴテをスライダックを通じ、表面温度90℃前後に調節し、円錐状PPパイプの内径2.2mmの穴にゆっくりよじりながら差し込み、パイプ径が広がり、PPパイプ外径が5mm以上になった時点でハンダゴテ電源を切ると同時に濡れタオルでPPパイプを冷やし、フランジ部を形成させる。
前述の作業によって得られた円錐状PPパイプにゴム充填、硬化成形を行う。この際、ゴムの充填量は円錐の頂上から20mm程度とした。
得られたゴム充填済みPP円錐状スティックパイプの細い側の先端部を約15°の角度にカッターナイフで切り落とした後、先端部から約6mmの部位を、充填されているゴム材を傷つけないように注意しながらPPパイプの円周にカッターナイフで溝切り加工を施す。粘着ゴム部に到達する直前で切り込みを中止し、PPパイプ両端部を両手でそれぞれ掴み、折り曲げると同時に先端PPパイプ部のみの引き抜き操作を行い、粘着ゴムを剥き出し状態にした。なお、この試作ではゴム部直径は約1mmにすることができた。
Next, the work of expanding the inner diameter is performed using a soldering iron on the end portion of the PP pipe having a root outer diameter of 4 mm, that is, the inner wall of the PP pipe having an inner diameter of 2.2 mm. Adjust the surface temperature around 90 ° C through a slider with a soldering iron with an iron tip outer diameter (not the tip of the iron tip, but the base outer diameter of the iron tip) of about 4 to 6 mm. When the pipe diameter increases and the PP pipe outer diameter reaches 5 mm or more, the soldering iron power is turned off and the PP pipe is cooled with a wet towel to form a flange portion.
The conical PP pipe obtained by the above operation is filled with rubber and cured. At this time, the filling amount of rubber was set to about 20 mm from the top of the cone.
After cutting off the tip of the thin rubber-filled PP conical stick pipe with a cutter knife at an angle of about 15 °, a portion of about 6 mm from the tip should not be damaged. Carefully pay attention to the circumference of the PP pipe with a cutter knife. The cutting was stopped immediately before reaching the adhesive rubber part, and both ends of the PP pipe were grasped with both hands and bent, and at the same time, only the PP pipe part was pulled out to expose the adhesive rubber. In this trial production, the diameter of the rubber part could be about 1 mm.

次に、ゴムが剥き出しとなった反対側の端部の内径寸法に合致する操作棒の製作を行う。
割箸の1本をカッターナイフで円形に削り出し、PPパイプ内径に嵌合できるサイズに仕上げる。仕上げた後、仕上げた操作棒を前記工程で形成したツバ部内壁に嵌合し、一体化できることが確認できた。
Next, an operation rod that matches the inner diameter of the opposite end from which the rubber is exposed is manufactured.
One of the chopsticks is cut into a circle with a cutter knife and finished to a size that can be fitted to the inner diameter of the PP pipe. After finishing, it was confirmed that the finished operation rod could be fitted and integrated with the inner wall of the brim part formed in the above process.

次に、完成したスティック型塵埃除去具の収納ケースについて検討した。
先ず、スティック型塵埃除去具の固定プレートを以下の要領で試作した。
得られた塵埃除去具の全長は約50mm(ツバ部を除くと約40mm)なので、深さが50mmの蓋付きプラスチックケースを入手し、ケース本体の4辺の縁に、外寸を1mm段差を付けた位置をケース本体の内寸に合わせた厚さ5mmのPPプレートを用意し、このプレートに縦・横10mmピッチで径4.5mmの穴を開け、さらに試作した塵埃除去具のツバ部の外径寸法・形状に近いドリル用キリ(深さ約3.5mm)でテーパー加工を行い、塵埃除去具を差し込んだ際に塵埃除去具がガタつかないように工夫をした。
Next, the storage case of the completed stick type dust remover was examined.
First, a fixed plate for a stick-type dust removing tool was prototyped as follows.
Since the total length of the resulting dust remover is about 50 mm (about 40 mm excluding the flange), obtain a plastic case with a lid with a depth of 50 mm, and add a step of 1 mm to the edge of the four sides of the case body. A PP plate with a thickness of 5mm is prepared with the attached position matched to the inner dimensions of the case body. Holes with a diameter of 4.5mm are drilled in this plate at 10mm vertical and horizontal pitches. Taper processing was performed with a drill drill (depth: about 3.5 mm) close to the outer diameter and shape, and it was devised so that the dust remover would not rattle when the dust remover was inserted.

ケース本体に塵埃除去具差し込み用プレートを載せ、塵埃除去具のゴム部がプレート穴にほぼ内接するようにセットを行い、加工した操作棒の先端部を塵埃除去具のツバ部内径に差し込み嵌合し、取り出しテストを行ったところ、1本1本確実に取り出すことができた。   Place the dust removal tool insertion plate on the case body, set so that the rubber part of the dust removal tool is almost inscribed in the plate hole, and insert the tip of the processed operation rod into the inner diameter of the flange part of the dust removal tool. Then, when a take-out test was performed, it was possible to take out one by one with certainty.

最後に、ケースに付属の蓋を載せたところ、確実に蓋が嵌合せず、結果的には入手したケースの選択ミスであったものの、ケース本体、スティック型塵埃除去具セットプレート及びケースの蓋の3点が全て確実に嵌合し、密閉状態が構築できるなら、顕微鏡観察レベルの極微細な異物除去用塵埃除去具として役立つ製品となることを確認することができた。   Finally, when the attached lid was placed on the case, the lid did not fit securely, and as a result it was a mistake in selecting the case that was obtained, but the case body, stick-type dust remover set plate, and case lid If all three points are securely fitted and a sealed state can be established, it can be confirmed that the product is useful as a dust removal tool for removing extraneous foreign matter at the microscope observation level.

基本的な構成・構造並びに収納ケースを再び検討したところ、既存商品として研究用実験器具で液体を分取する際に用いるピペットチップ並びにピペットチップの収納ケースが本発明である塵埃除去具の材料として理想に近い形で存在することがわかった。
そこで、0〜200μl用のピペットチップを用い、前述した粘着ゴムの充填・硬化成形、並びに先端カット・ゴム部剥き出し作業まで一連の製作操作を試みたところ、ほぼ同一の結果が得られ、このピペットチップを応用することにより、実用化のスピードアップと安価なコストでの製作ができることが確認できた。
但し、ピペットチップにもいろいろな形状の物があり、またインジェクション成形加工品のため、離型剤を洗い落とした洗浄品を採用しなくてはならない点とチップセットプレートの穴径が大きく、ガタツキがあり、塵埃除去具を収納した際、ゴム先端部同士がくっつく可能性がある。そのため、外蓋とピペットチップとの空間部にガタが生じないようにパッキングシートを新たに追加するなどの工夫が必要であることがわかった。
When the basic structure / structure and the storage case were examined again, the pipette tip used when separating liquid with the laboratory equipment for research as an existing product and the pipette tip storage case were used as the material for the dust removal tool of the present invention. It turns out that it exists in a form close to the ideal.
Therefore, when using a pipette tip for 0-200 μl and trying a series of manufacturing operations from the above-mentioned filling / curing molding of adhesive rubber and cutting the tip / peeling the rubber part, almost the same result was obtained. By applying the chip, it was confirmed that it could be put into practical use and manufactured at a low cost.
However, there are pipette tips of various shapes, and because it is an injection-molded product, it is necessary to use a washed product from which the mold release agent has been washed away. Yes, when the dust remover is stored, the rubber tips may stick to each other. For this reason, it has been found that it is necessary to devise such as newly adding a packing sheet so that the space between the outer lid and the pipette tip is not loosened.

塵埃除去具の構造について説明する。
目に見える比較的大きな粒子の塵・埃の除去具として市販されている前記従来のペンシル型塵埃除去具は、操作棒と粘着ゴムとを個別に製作し、使用する際に粘着ゴムを操作棒に差し込んで接続したり、予め粘着ゴムをネジ切り台座に埋め込み、そのネジ切り部を同じく同じネジサイズの操作棒にオス・メス別々のネジ切りをしておき、両方をネジ込み接続することにより一体化させ、使用する部品構成である。
The structure of the dust remover will be described.
The conventional pencil-type dust remover that is commercially available as a relatively large particle dust / dust remover is manufactured by separately manufacturing an operation rod and an adhesive rubber. By inserting the adhesive rubber into the threaded pedestal in advance and cutting the threaded part into male and female separately on the operation bar of the same screw size, and screwing both together It is a component configuration to be integrated and used.

ところが、この構成であると、極微細粒子の除去目的を達成する以前の問題として塵埃除去用の粘着ゴム自体を手で掴み、操作棒に装着しなければならず、この装着操作を行う際に、既に手の汚れによるゴミの付着を伴ってしまう。かといって除去目的が顕微鏡観察レベルの極微細粒子の除去であることから、粘着ゴムの太さは観察視野を妨げないよう通常直径1mm以下が望まれる。
従って、直径1mm以下の柔らかな粘着ゴムを保持し、しかも実際の操作に支障を来たすことがない構成でなくてはならないことと、粘着ゴム表面がクリーンなゴム素材のみでなくてはならない。通常ゴム成形を行うには金型を使用したゴム成形が一般的な製造方法であるが、成形時には必ずといってよいほど、金型内壁にシリコン系、あるいはフッ素系の離型剤の塗布を行う。プラスチック成形の場合は、成形後の離型剤の除去が比較的容易にできるが、ゴム成形の場合は、この離型剤の除去を完全に行うことは困難で、特に極細の粘着ゴムに付着してしまった離型剤を完全に取り除くことは不可能に近い。従って、ゴム部の形成手段として金型を使って成形する方法は避けなくてはならないから、その解決手段として、一旦プラスチック製の極細パイプ内で一切離型剤を用いずに粘着ゴム3を成形し、一方の先端部を先端から3〜5mm程度の部位にてPPパイプ部分のみを切り落とし、ゴム部を剥き出しにすることで粘着ゴム3の塵埃除去の主作用部を形成せしめる。一方のPPパイプ端末部に別途用意した操作棒8と嵌合可能な寸法形状に形成したオス・メスどちらか一方の嵌合部を設け、粘着ゴム3に触れることなく、簡単に操作棒8を接続可能とした点にある。
However, with this configuration, as a problem prior to achieving the purpose of removing ultrafine particles, the dust-removing adhesive rubber itself must be grasped by hand and attached to the operation rod. , Already accompanied by dirt attached to the hands. However, since the removal purpose is removal of ultrafine particles at the level of microscopic observation, the thickness of the adhesive rubber is usually desired to be 1 mm or less in diameter so as not to obstruct the observation visual field.
Therefore, the structure must be such that a soft adhesive rubber having a diameter of 1 mm or less is held and that the actual operation is not hindered, and that the surface of the adhesive rubber is only a clean rubber material. Normally, rubber molding using a mold is a common manufacturing method for rubber molding, but it is always necessary to apply a silicone or fluorine mold release agent to the inner wall of the mold. Do. In the case of plastic molding, it is relatively easy to remove the mold release agent after molding. However, in the case of rubber molding, it is difficult to completely remove the mold release agent, and it is particularly difficult to remove the mold release agent. It is almost impossible to completely remove the mold release agent. Therefore, the method of forming using a mold as a means for forming the rubber part must be avoided. As a solution, the adhesive rubber 3 is once formed in a plastic ultra-thin pipe without using any release agent. Then, only one PP pipe portion is cut off at a portion of about 3 to 5 mm from the tip end of one end portion, and the rubber portion is exposed to form a main action portion for dust removal of the adhesive rubber 3. One PP pipe end is provided with a male / female fitting part that is sized to fit with the separately prepared operation bar 8 so that the operation bar 8 can be easily attached without touching the adhesive rubber 3. The connection is possible.

さらに、前述の課題を解決するための本発明の第4発明は、先端部を剥き出しにした粘着ゴム3のもう片方の末端部を操作棒8が嵌合できる構成にし、例え先端の粘着ゴム3に触れずとも、PPパイプのどこかの部分を掴まないと操作棒8に装着することは不可能であることを解決したものである。
これは、手で塵埃除去具1の一部を掴むことすら使用目的から避けることが好ましい。同時に剥き出しとなっているこの粘着ゴム部が使用直前までクリーン性を維持することが重要で、器物や収納ケース6に接触するようなことがあってはならない。
そこで、請求項4に記載した本願発明である塵埃除去具1に用いるプラスチック製極細パイプの粘着ゴム3と反対側の一方には操作棒8が嵌合しうる内径を有し、尚且つ極細パイプの外径寸法より更に太いツバ部10を形成することにより、PPパイプにも手を触れることなく、しかも粘着ゴム部が他の器物に接触汚染されることがない構成が可能となった。
但し、本ツバ付き形状の塵埃除去具1の収納、取出し用ケースとして、図2、図3に示す専用の収納ケース6が必要であることはいうまでもない。
Furthermore, in the fourth invention of the present invention for solving the above-mentioned problems, the other end portion of the adhesive rubber 3 with the tip portion exposed is configured to be fitted with the operation rod 8, for example, the adhesive rubber 3 at the tip end. Even if it is not touched, it is solved that it is impossible to attach to the operation rod 8 without grasping any part of the PP pipe.
This is preferably avoided from the purpose of use even by grasping a part of the dust removing tool 1 by hand. At the same time, it is important that the adhesive rubber part exposed is kept clean until just before use, and it should not come into contact with the container or the storage case 6.
Therefore, one of the plastic ultra-thin pipes used in the dust removing tool 1 according to claim 4 on the opposite side to the adhesive rubber 3 has an inner diameter on which the operation rod 8 can be fitted, and the extra-fine pipes. By forming the brim portion 10 that is thicker than the outer diameter of the outer diameter, a configuration is possible in which the PP rubber pipe is not touched and the adhesive rubber portion is not contaminated by other objects.
However, it goes without saying that a dedicated storage case 6 shown in FIGS. 2 and 3 is required as a case for storing and taking out the dust-removing tool 1 having a brim shape.

ここで、本発明の最良の実施例を図1〜図3に基づいて説明すると、図1で示すように、研究用実験器具で、液体を分取する際に用いるピペットチップ2を用意する。このピペットチップ2{図1(A)参照}は、合成樹脂製の先細で内径断面形状が円錐形のスポイト状のものであれば、置き換えることができることはいうまでもないが、現在市販されているピペットチップ2を採用すれば安価に製作できるものである。
次に、粘着ゴム3としてウレタンゴムの2液混合タイプの原料を所定の比率で混ぜ合わせ、ゴム硬度を30°になるように調製し、混合ゴム原料を容器に移し、その容器を真空脱泡器内で脱気を行い、ゴム原料中の空気を追い出し、用意したピペットチップ2を静かにゴム原料溶液に落し込み、約半分のレベル位置まで粘着ゴム原料を充填し{図1(B)参照}、粘着ゴム原料が入っていない側のピペットチップ2の口を密閉しつつ、静かにゴム原料溶液の入った容器から引き上げ、ピペットチップ2の先細の先端部の開口部を粘着ゴム原料が流出しないように栓をし、その後乾燥し、粘着ゴム3を硬化させる。この粘着ゴム3が充填されたピペットチップ2の先端を鋭利状態にカットすることで先端に鋭利なカット部11を形成し{図1(C)参照}、ピペットチップ2に略半部程充填されている粘着ゴム3は残すように、ピペットチップ2の先細の先端(粘着ゴム3が充填されている側)位置である図示のカット部5付近でカットし{図1(D)参照}、極細になった粘着ゴム先端部4を剥き出し状態にするものである。
こうして得られた先細の粘着ゴム3を持った塵埃除去具1を、ピペットチップ収納ケース6に収納する(図2参照)。
このピペットチップ2を収納の際、図2、図3に示すような収納ケース6の中蓋7に穿設された孔9に挿入して収納するが、ピペットチップ2の粘着ゴム3の充填されていない側に収納ケース6の中蓋7に穿設された孔9より大きいツバ部10を設けてあることによって、ピペットチップ2の嵌合部に操作棒8を嵌合させて押し付け、力を加えてもツバ部10で中蓋7に係止され、押し下げられることがなく、収納ケース6の底12等に触れることがないものである。なお、13は外蓋である。
なお、不飽和化合物の重合または共重合によって作られる粘着ゴムに導電材料を添加して導電性を有するようにしたポリウレタンゴムや、ブチルゴム、シリコンゴムによって形成することも考えられる。
Here, the best embodiment of the present invention will be described with reference to FIGS. 1 to 3. As shown in FIG. 1, a pipette tip 2 to be used for separating liquid with a research laboratory instrument is prepared. Needless to say, the pipette tip 2 {see FIG. 1 (A)} can be replaced if it is made of a synthetic resin and has a conical dropper shape with an inner diameter cross-sectional shape. If the pipette tip 2 is used, it can be manufactured at low cost.
Next, a two-component mixed material of urethane rubber is mixed as the adhesive rubber 3 at a predetermined ratio, and the rubber hardness is adjusted to 30 °. The mixed rubber material is transferred to a container, and the container is vacuum degassed. Deaerate in the vessel, expel the air in the rubber material, gently drop the prepared pipette tip 2 into the rubber material solution, and fill the adhesive rubber material to about half level position {see Fig. 1 (B) }, While sealing the mouth of the pipette tip 2 on the side not containing the adhesive rubber raw material, gently lift the pipette tip 2 from the container containing the rubber raw material solution, and the adhesive rubber raw material flows out from the opening at the tapered tip of the pipette tip 2 The plug is closed so as not to be dried, and then dried to cure the adhesive rubber 3. By cutting the tip of the pipette tip 2 filled with the adhesive rubber 3 in a sharp state, a sharp cut portion 11 is formed at the tip {see FIG. 1 (C)}, and the pipette tip 2 is filled in approximately half. The adhesive rubber 3 that remains is cut in the vicinity of the illustrated cut portion 5 that is the position of the tapered tip of the pipette tip 2 (the side that is filled with the adhesive rubber 3) {see FIG. 1 (D)}. The adhesive rubber tip 4 that has become is exposed.
The dust removing tool 1 having the tapered adhesive rubber 3 obtained in this way is stored in a pipette chip storage case 6 (see FIG. 2).
When the pipette tip 2 is stored, the pipette tip 2 is inserted into the hole 9 formed in the inner lid 7 of the storage case 6 as shown in FIGS. Since the flange portion 10 larger than the hole 9 formed in the inner lid 7 of the storage case 6 is provided on the non-side, the operating rod 8 is fitted to the fitting portion of the pipette tip 2 and pressed. Even if it adds, it will be latched by the inner lid 7 by the brim part 10, and it will not be pushed down, and the bottom 12 etc. of the storage case 6 will not be touched. Reference numeral 13 denotes an outer lid.
It is also conceivable to form polyurethane rubber, butyl rubber, or silicon rubber that has conductivity by adding a conductive material to an adhesive rubber made by polymerization or copolymerization of an unsaturated compound.

次に、図4、図5に基づいて、必要な粘着ゴム3の径を選択できるように適宜複数の径のうちから選択することができるようにした好都合な実施例を説明する。
図4、図5に示すように、ピペットチップ2の外周面に予め粘着ゴム3を剥き出し易くするための複数の円周切り溝、例えば4本のA、B、C、Dを形成しておく。
この円周切り溝A、B、C、Dは、ピペットチップ2内に充填形成した粘着ゴム3を残して、ピペットチップ2のパイプ内径寸法のギリギリまで円周切り溝A、B、C、Dをピペットチップ2の先端部から根元間に複数形成(図4参照)することで、例えば、円周切り溝A部で切り落とし作業を行い、円周切り溝B部の切り溝を中心に折り曲げ動作と共に、粘着ゴム3の剥き出し操作を行うことにより、円周切り溝C部で切り落とし作業を行い、円周切り溝D部の切り溝を中心に折り曲げ動作と共に、粘着ゴム3の剥き出し操作により得られる粘着ゴム3のゴム径より太い粘着ゴム3を得ることができる。
すなわち、ピペットチップ2長の任意の長さ寸法でカットすることにより、ゴム径の違う粘着ゴム棒が得られるので、使用目的に合った粘着ゴムの太さにすることが可能である。
Next, based on FIG. 4 and FIG. 5, an advantageous embodiment in which a necessary diameter of the adhesive rubber 3 can be selected from among a plurality of diameters will be described.
As shown in FIGS. 4 and 5, a plurality of circumferentially cut grooves, for example, four A, B, C, and D, are formed on the outer peripheral surface of the pipette tip 2 in advance so that the adhesive rubber 3 is easily exposed. .
These circumferential cut grooves A, B, C, D leave the adhesive rubber 3 filled and formed in the pipette tip 2, and the circumferential cut grooves A, B, C, D up to the limit of the pipe inner diameter of the pipette tip 2 Is formed between the tip and the root of the pipette tip 2 (see FIG. 4), for example, the cutting operation is performed at the circumferential groove A, and the bending operation is performed around the circumferential groove B. At the same time, the adhesive rubber 3 is peeled off, so that it is cut off at the circumferential cut groove C portion, and the adhesive rubber 3 is obtained by the bending operation around the cut groove of the circumferential cut groove D portion. An adhesive rubber 3 thicker than the rubber diameter of the adhesive rubber 3 can be obtained.
That is, by cutting the pipette tip 2 with an arbitrary length dimension, an adhesive rubber rod having a different rubber diameter can be obtained, so that the thickness of the adhesive rubber suitable for the purpose of use can be obtained.

以上のような構成を採用することにより、電子デバイス・オプトデバイスの微細化、緻密化に伴い、極微細な異物粒子(俗にいうゴミ)の存在による大きな障害、さらに、この極微細な異物粒子を除去する除去具自体の「クリーン度の維持」が要求されていることを解決した。
粘着ゴム3の成形に金型・離型剤を全く使用しなくてもでき、さらに粘着剤、顔料、その他の添加剤等を一切配合しないで成形でき、しかも、本願発明の塵埃除去具1の先端である粘着ゴム3は収納ケース6内部に触れることなく収納でき、また取り出しは専用の操作棒8を塵埃除去具1の粘着ゴム3とは反対側の係合部に差し込むことで、直接手に触れることなく交換ができるものである。
本願発明の塵埃除去具1は、純水洗浄、クリーンパック処理を施すことができ、基本的にはディスポーザブルタイプ(使い捨て)であるが、再度洗浄することでリユースすることができるものである。
By adopting the above configuration, with the miniaturization and densification of electronic devices and opto-devices, there are major obstacles due to the presence of extraneous foreign particles (commonly called trash), and these extraneous foreign particles. Solved the problem that "maintenance of cleanliness" of the removal tool itself that removes water is required.
It is possible to mold the adhesive rubber 3 without using any mold / release agent, and it can be molded without any adhesives, pigments, other additives, etc., and the dust removing tool 1 of the present invention can be molded. The adhesive rubber 3 at the tip can be stored without touching the inside of the storage case 6 and can be taken out by inserting a dedicated operation rod 8 into the engaging portion of the dust removing tool 1 opposite to the adhesive rubber 3 to directly It can be exchanged without touching.
The dust removing tool 1 of the present invention can be subjected to pure water cleaning and clean pack processing, and is basically a disposable type (disposable), but can be reused by cleaning again.

また、市販されている粘着ゴムの大半はゴミの付着が確認をし易いように淡青色、淡緑色、淡灰色等を呈するように顔料の添加を行ったものを採用している。しかし、一方ではその顔料の存在が好ましくなく、無添加の透明なものの方がよいとの考えもある。   In addition, most of the commercially available adhesive rubbers are those that have been added with a pigment so as to exhibit light blue, light green, light gray, etc. so that the adhesion of dust can be easily confirmed. However, on the other hand, the presence of the pigment is not preferable, and there is a view that an additive-free transparent one is better.

目視検査では確認が困難な各種精密機器に使用される電子部品等を搭載した電子基板等の製品に存在する異物の除去を行う塵埃除去具として利用できものである。   It can be used as a dust remover that removes foreign substances present in products such as electronic boards on which electronic parts and the like used for various precision instruments that are difficult to confirm by visual inspection.

本発明の実施例である塵埃除去具の製作工程を示す説明正面図である。It is explanatory front view which shows the manufacture process of the dust removal tool which is an Example of this invention. 本発明の塵埃除去具を収納保管する収納ケースに塵埃除去具を収納し、外蓋を被せた状態を示す断面図である。It is sectional drawing which shows the state which accommodated the dust removal tool in the storage case which stores and stores the dust removal tool of this invention, and covered the outer cover. 本発明の塵埃除去具を収納保管されている収納ケースから操作棒で取り出す様子を示す断面図である。It is sectional drawing which shows a mode that the dust removal tool of this invention is taken out from the storage case stored and stored with an operation stick. 本発明の塵埃除去具の極細パイプとして、ピペットチップを使用して粘着ゴム径の違う複数種の粘着ゴムを得るための説明図である。It is explanatory drawing for obtaining the multiple types of adhesive rubber from which an adhesive rubber diameter differs using a pipette tip as an ultrafine pipe of the dust removal tool of this invention. 図4のaで示す円周切り溝の断面部分拡大図である。It is a cross-sectional partial enlarged view of the circumferential groove shown by a in FIG.

符号の説明Explanation of symbols

1・・・・塵埃除去具 2・・・・ピペットチップ
3・・・・粘着ゴム 4・・・・粘着ゴム先端部
5・・・・カット部 6・・・・収納ケース
7・・・・中蓋 8・・・・操作棒
9・・・・孔 10・・・・ツバ部
11・・・・カット部 12・・・・底
13・・・・外蓋
A・・・・円周切り溝 B・・・・円周切り溝
C・・・・円周切り溝 D・・・・円周切り溝
DESCRIPTION OF SYMBOLS 1 .... Dust removal tool 2 .... Pipette tip 3 .... Adhesive rubber 4 .... Adhesive rubber tip part 5 .... Cut part 6 .... Storage case 7 .... Inner lid 8 ... Operation rod 9 ... Hole 10 ... Tail 11 ... Cut 12 ... Bottom 13 ... Outer lid A ... Circle cut Groove B ... Circumferentially grooved C ... Circumferentially grooved D ... Circumferentially grooved

Claims (4)

極細のプラスチック製パイプ内に粘着ゴムを前記パイプ全長の半分以下充填して成形し、粘着ゴム充填側を粘着ゴムを残して前記パイプ先端部のみ切り落とし、粘着ゴムを剥き出しにし、他方側を予め用意した操作棒を差し込み嵌合できる形状にしたことを特徴とする塵埃除去具。 Filled with less than half of the total length of the pipe with an adhesive rubber inside an ultra-fine plastic pipe, molded with the adhesive rubber filling side, leaving only the tip of the pipe, leaving the adhesive rubber, stripping the adhesive rubber, and preparing the other side in advance A dust remover characterized by having a shape that allows the inserted operation rod to be inserted and fitted. 内径が先端に行くに従って細くなったスポイト形状のプラスチック製パイプ内に粘着ゴムを前記パイプ全長の半分以下充填して成形し、粘着ゴム充填側を粘着ゴムを残して前記パイプ先端部のみ切り落とし、粘着ゴムを剥き出しにし、他方側を予め用意した操作棒を差し込み嵌合できる形状にしたことを特徴とする塵埃除去具。 Adhesive rubber is filled into the dropper-shaped plastic pipe that becomes thinner as the inner diameter goes to the tip, and is molded by filling less than half the total length of the pipe, and the adhesive rubber filling side is cut off only the tip of the pipe leaving the adhesive rubber. A dust remover characterized in that the rubber is exposed and an operation bar prepared in advance on the other side is inserted and fitted. プラスチック製パイプ内に粘着ゴムを前記パイプ全長のほぼ90%を充填して成形し、パイプ外周部に粘着ゴム充填側を粘着ゴムを残して、パイプ内径寸法のギリギリまで円周切り溝を先端部から根元間に数ヶ所予め施し、任意の粘着ゴム径が得られるようにしたことを特徴とする請求項1または請求項2に記載の塵埃除去具。 Adhesive rubber is molded into a plastic pipe by filling approximately 90% of the total length of the pipe, leaving the adhesive rubber on the pipe outer periphery, leaving a circumferential groove to the end of the pipe inner diameter. The dust removing tool according to claim 1 or 2, wherein an arbitrary adhesive rubber diameter is obtained by applying several places between the base and the base in advance. 塵埃除去具の剥き出した粘着ゴムとは反対側の操作棒が嵌合できる嵌合部に操作棒を差し込み嵌合させる押し付け力が加えられても、別途準備された塵埃除去具収納架台にセットされた塵埃除去具が移動しないように、塵埃除去具の外径にツバ部を形成したことを特徴とする請求項1〜請求項3のいずれか1項に記載の塵埃除去具。 Even if a pressing force that inserts and fits the operation rod into the fitting part that can be fitted with the operation rod on the opposite side of the adhesive rubber from which the dust removal tool is exposed, it is set on the dust removal tool storage stand prepared separately. The dust removing tool according to any one of claims 1 to 3, wherein a flange portion is formed on an outer diameter of the dust removing tool so that the dust removing tool does not move.
JP2005121111A 2005-04-19 2005-04-19 Dust remover Expired - Fee Related JP4679220B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005121111A JP4679220B2 (en) 2005-04-19 2005-04-19 Dust remover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005121111A JP4679220B2 (en) 2005-04-19 2005-04-19 Dust remover

Publications (2)

Publication Number Publication Date
JP2006297254A true JP2006297254A (en) 2006-11-02
JP4679220B2 JP4679220B2 (en) 2011-04-27

Family

ID=37465987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005121111A Expired - Fee Related JP4679220B2 (en) 2005-04-19 2005-04-19 Dust remover

Country Status (1)

Country Link
JP (1) JP4679220B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011133433A (en) * 2009-12-25 2011-07-07 Lasertec Corp Substrate inspection device, foreign matter removing device, and foreign matter removal method
TWI394552B (en) * 2008-07-25 2013-05-01 Wintek Corp Duster and dusting apparatus using the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102302342B1 (en) * 2019-12-20 2021-09-14 서광석 circular groove cleaning tool for circular knitting machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6348563U (en) * 1986-09-16 1988-04-01
JPS63114272U (en) * 1987-01-19 1988-07-22
JPH0715559U (en) * 1993-05-31 1995-03-14 浩 津守 Discharge container
JPH1057298A (en) * 1996-08-20 1998-03-03 Michimasa Hatana Discharge recycling type cleaner and gripper
JP2002177910A (en) * 2000-12-15 2002-06-25 Atom Kosan Kk Pencil type tool for removing dust and tool for sucking/ carrying lightweight article

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6348563U (en) * 1986-09-16 1988-04-01
JPS63114272U (en) * 1987-01-19 1988-07-22
JPH0715559U (en) * 1993-05-31 1995-03-14 浩 津守 Discharge container
JPH1057298A (en) * 1996-08-20 1998-03-03 Michimasa Hatana Discharge recycling type cleaner and gripper
JP2002177910A (en) * 2000-12-15 2002-06-25 Atom Kosan Kk Pencil type tool for removing dust and tool for sucking/ carrying lightweight article

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI394552B (en) * 2008-07-25 2013-05-01 Wintek Corp Duster and dusting apparatus using the same
JP2011133433A (en) * 2009-12-25 2011-07-07 Lasertec Corp Substrate inspection device, foreign matter removing device, and foreign matter removal method

Also Published As

Publication number Publication date
JP4679220B2 (en) 2011-04-27

Similar Documents

Publication Publication Date Title
JP4679220B2 (en) Dust remover
GB0604089D0 (en) Method and apparatus for extraction of arthropod gland
US20140024069A1 (en) Biological Testing Device and Methods of Using and Testing
JP7012348B2 (en) Specimen sediment container for clinical examination and sample sediment method using this
JP5998107B2 (en) Mold device for manufacturing earpick and body cleaning tool such as earpick and method for manufacturing the cleaning tool
JP2009509805A5 (en)
GB2482336A (en) Device for sampling material from a body cavity
KR101656387B1 (en) Die for powder injection molding and the method using the same
CN104176311B (en) Gum detent mechanism
WO2015111900A1 (en) Specimen collection swap using multi-component injection molding and manufacturing method thereof
EP2646142A2 (en) Multi-functional disposable separatory funnels
KR101539368B1 (en) Separator of electric wire covered
CN203997022U (en) Gum detent mechanism
JP5586155B2 (en) Dental material syringe
CN111690526B (en) Virus sampling tube and forming die thereof
CN208835627U (en) Wire stripper
JP5635811B2 (en) Pipette device
CN220944794U (en) Clamping die for grinding and polishing
WO2010007709A1 (en) Disposable unplugging block for blood collection tube and unplugging device using the same
JP2009056381A (en) Dust collecting roller and cleaning device equipped with the same
CN216955201U (en) Soil sampling device for environmental detection
CN214352159U (en) Pin pulling-out structure
CN207472627U (en) A kind of drug inspection sugar-coat cover removing device
JP6802329B2 (en) Punching tool and punching method for polarizing plate
CN216489477U (en) Cable peeling device for communication engineering construction

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080404

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100402

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100629

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100823

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110104

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110113

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110201

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110201

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140210

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees