JP2006291034A - Asphalt composition - Google Patents
Asphalt composition Download PDFInfo
- Publication number
- JP2006291034A JP2006291034A JP2005113558A JP2005113558A JP2006291034A JP 2006291034 A JP2006291034 A JP 2006291034A JP 2005113558 A JP2005113558 A JP 2005113558A JP 2005113558 A JP2005113558 A JP 2005113558A JP 2006291034 A JP2006291034 A JP 2006291034A
- Authority
- JP
- Japan
- Prior art keywords
- block copolymer
- polymer
- asphalt
- vinyl aromatic
- asphalt composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010426 asphalt Substances 0.000 title claims abstract description 60
- 239000000203 mixture Substances 0.000 title claims abstract description 36
- 229920001400 block copolymer Polymers 0.000 claims abstract description 64
- -1 vinyl aromatic hydrocarbon Chemical class 0.000 claims abstract description 46
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 28
- 150000001993 dienes Chemical class 0.000 claims abstract description 15
- 229920000642 polymer Polymers 0.000 claims description 49
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 230000035515 penetration Effects 0.000 abstract description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 74
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 30
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 24
- 238000006116 polymerization reaction Methods 0.000 description 20
- 239000000178 monomer Substances 0.000 description 12
- 229920001577 copolymer Polymers 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 239000002904 solvent Substances 0.000 description 8
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229910001868 water Inorganic materials 0.000 description 5
- 150000001339 alkali metal compounds Chemical class 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
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- 230000000052 comparative effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
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- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- KPAPHODVWOVUJL-UHFFFAOYSA-N 1-benzofuran;1h-indene Chemical compound C1=CC=C2CC=CC2=C1.C1=CC=C2OC=CC2=C1 KPAPHODVWOVUJL-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
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- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- MTZQAGJQAFMTAQ-UHFFFAOYSA-N ethyl benzoate Chemical compound CCOC(=O)C1=CC=CC=C1 MTZQAGJQAFMTAQ-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 description 2
- QPJVMBTYPHYUOC-UHFFFAOYSA-N methyl benzoate Chemical compound COC(=O)C1=CC=CC=C1 QPJVMBTYPHYUOC-UHFFFAOYSA-N 0.000 description 2
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methylcycloheptane Chemical compound CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
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- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
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- HIACAHMKXQESOV-UHFFFAOYSA-N 1,2-bis(prop-1-en-2-yl)benzene Chemical compound CC(=C)C1=CC=CC=C1C(C)=C HIACAHMKXQESOV-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- GDXHBFHOEYVPED-UHFFFAOYSA-N 1-(2-butoxyethoxy)butane Chemical compound CCCCOCCOCCCC GDXHBFHOEYVPED-UHFFFAOYSA-N 0.000 description 1
- UYMQPNRUQXPLCY-UHFFFAOYSA-N 1-(2-piperidin-1-ylethyl)piperidine Chemical compound C1CCCCN1CCN1CCCCC1 UYMQPNRUQXPLCY-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 description 1
- AVFZOVWCLRSYKC-UHFFFAOYSA-N 1-methylpyrrolidine Chemical compound CN1CCCC1 AVFZOVWCLRSYKC-UHFFFAOYSA-N 0.000 description 1
- DFNXHHNFURNWAF-UHFFFAOYSA-N 1-n,4-n-dioctylbenzene-1,4-diamine Chemical compound CCCCCCCCNC1=CC=C(NCCCCCCCC)C=C1 DFNXHHNFURNWAF-UHFFFAOYSA-N 0.000 description 1
- BBLDTXFLAHKYFJ-UHFFFAOYSA-N 2,2,5,5-tetramethyloxolane Chemical compound CC1(C)CCC(C)(C)O1 BBLDTXFLAHKYFJ-UHFFFAOYSA-N 0.000 description 1
- OXMIDRBAFOEOQT-UHFFFAOYSA-N 2,5-dimethyloxolane Chemical compound CC1CCC(C)O1 OXMIDRBAFOEOQT-UHFFFAOYSA-N 0.000 description 1
- VKABKQBHBBROCU-UHFFFAOYSA-N 2-(2,2,3-trimethylpiperazin-1-yl)ethanamine Chemical compound CC1NCCN(CCN)C1(C)C VKABKQBHBBROCU-UHFFFAOYSA-N 0.000 description 1
- FZLHAQMQWDDWFI-UHFFFAOYSA-N 2-[2-(oxolan-2-yl)propan-2-yl]oxolane Chemical compound C1CCOC1C(C)(C)C1CCCO1 FZLHAQMQWDDWFI-UHFFFAOYSA-N 0.000 description 1
- CRWNQZTZTZWPOF-UHFFFAOYSA-N 2-methyl-4-phenylpyridine Chemical compound C1=NC(C)=CC(C=2C=CC=CC=2)=C1 CRWNQZTZTZWPOF-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
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- 229910052783 alkali metal Inorganic materials 0.000 description 1
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- 150000005215 alkyl ethers Chemical class 0.000 description 1
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- 150000001412 amines Chemical class 0.000 description 1
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Abstract
Description
本発明は、ビニル芳香族炭化水素と共役ジエンとのブロック共重合体とアスファルトからなるアスファルト組成物に関する。 The present invention relates to an asphalt composition comprising a block copolymer of vinyl aromatic hydrocarbon and conjugated diene and asphalt.
従来、アスファルト組成物は、道路舗装、防水シート、遮音シート、ルーフィング等の用途に広く利用されている。その際、アスファルトに種々のポリマーを添加して、その性質を改良しようとする試みが多くなされている。そのポリマーの具体例としては、エチレン−酢酸ビニル共重合体、エチレン−エチルアクリレート共重合体、ゴムラテックス、共役ジエンとビニル芳香族炭化水素とからなるブロック共重合体等が使用されている(例えば、特許文献1、2参照。)。しかしながら、エチレン−酢酸ビニル共重合体、エチレン−エチルアクリレート共重合体をアスファルトに添加したアスファルト組成物は低温特性に劣り、冬場のひび割れ等が発生し好ましくない。伸度特性も劣り、その為、粘結力(テナシティ)も劣ることから、骨材の把握特性に劣る。一方、共役ジエンとビニル芳香族炭化水素とから成る従来のブロック共重合体を添加したアスファルト組成物は低温特性に優れる、弾性率が低く防水シートにした場合、施工性に優れる等の特徴があるが軟化点、伸度、凝集力が不足する場合がある。このため、該ブロック共重合体の添加量を増やすことにより改良することが試みられている。添加量を増やすと、溶融粘度が高くなり、防水シート、道路舗装等の加工性が犠牲になる。このように、従来の各ポリマーを添加したアスファルト組成物は、その特性として必要な軟化点、針入度、伸度、凝集力特性の高度なバランス及び加工性を同時に満足させることは難しいとされていた。
本発明は、従来技術の上記問題を解決するため、ビニル芳香族炭化水素と共役ジエンからなるブロック共重合体とアスファルトを配合したアスファルト組成物の軟化点、針入度、伸度、凝集力特性及び加工性の改良について鋭意検討を行なった。本発明の目的は、アスファルトに対するブロック共重合体の添加量を少なくしても上記の各性能に優れるアスファルト組成物を提供することにある。 In order to solve the above-mentioned problems of the prior art, the present invention provides a softening point, penetration, elongation, and cohesive strength characteristics of an asphalt composition containing a block copolymer composed of a vinyl aromatic hydrocarbon and a conjugated diene and asphalt. In addition, intensive studies were conducted on improvement of workability. An object of the present invention is to provide an asphalt composition that is excellent in each of the above performances even if the amount of the block copolymer added to the asphalt is reduced.
本発明者等は、前記課題を解決するため、下記のブロック共重合体(a)0.5〜25重量部、及びアスファルト(b)100重量部を包含することを特徴とするアスファルト組成物が、軟化点、針入度、伸度、凝集力特性が高く、また加工性に優れることを見出し、本発明をなすに至った。
すなはち、本発明は、
該ブロック共重合体(a)が少なくとも2つのビニル芳香族炭化水素を主とする重合体ブロックと少なくとも1つの共役ジエンを主とする重合体ブロックから成り、次の特性(1)〜(5)を有するブロック共重合体である。
(1)ビニル芳香族炭化水素の含有量[S]が15〜25重量%であり、
(2)ピーク分子量[M]が20〜40万であり、
(3)上記のビニル芳香族炭化水素の含有量[S]とブロック共重合体のピーク分子量[M](単位:万)との関係が
3[S]≦[M]+40
であり、
(4)線状構造を有するブロック共重合体である。
すなわち、本発明のブロック共重合体はこれまでのブロック共重合体より少ない添加量でも軟化点、針入度、伸度、凝集力特性が高く、また加工性に優れるアスファルト組成物である。
In order to solve the above problems, the present inventors include an asphalt composition comprising 0.5 to 25 parts by weight of the following block copolymer (a) and 100 parts by weight of asphalt (b). The present inventors have found that the softening point, penetration, elongation, and cohesive force characteristics are high, and that the processability is excellent, and the present invention has been made.
In other words, the present invention
The block copolymer (a) comprises a polymer block mainly composed of at least two vinyl aromatic hydrocarbons and a polymer block mainly composed of at least one conjugated diene, and has the following characteristics (1) to (5): Is a block copolymer.
(1) The vinyl aromatic hydrocarbon content [S] is 15 to 25% by weight,
(2) The peak molecular weight [M] is 200 to 400,000
(3) The relation between the content [S] of the vinyl aromatic hydrocarbon and the peak molecular weight [M] (unit: 10,000) of the block copolymer is 3 [S] ≦ [M] +40
And
(4) A block copolymer having a linear structure.
That is, the block copolymer of the present invention is an asphalt composition that has high softening point, penetration, elongation, cohesive strength characteristics and excellent workability even when added in a smaller amount than conventional block copolymers.
本発明のアスファルト組成物は、軟化点、針入度、伸度、凝集力及び加工性の各特性バランスが優れる。そして、低配合量のブロック共重合体を含有させた場合でも、著しく高い軟化点を有するアスファルト組成物が得られることから、高価なブロック共重合体の使用を低減することが可能となると同時に溶融粘度も高くならないため、加工性が優れる。さらに、アスファルトと混練する時間も短くすることが可能となる。 The asphalt composition of the present invention is excellent in each characteristic balance of softening point, penetration, elongation, cohesive force and processability. And even when a low amount of block copolymer is contained, an asphalt composition having a remarkably high softening point can be obtained, so that it is possible to reduce the use of expensive block copolymers and at the same time melt Since the viscosity does not increase, the processability is excellent. Furthermore, the time for kneading with asphalt can be shortened.
本発明について、以下具体的に説明する。
本発明で使用するブロック共重合体(a)は、ビニル芳香族炭化水素と共役ジエンからなるブロック共重合体である。
本発明で使用するブロック共重合体(a)におけるビニル芳香族炭化水素の含有量[S]はブロック共重合体に対して15重量%以上、25重量%以下である。ブロック共重合体のビニル芳香族炭化水素の含有量が上記の範囲にあるので、軟化点、針入度、伸度、凝集力及び加工性の各特性バランスが優れたアスファルト組成物が得られる。軟化点、針入度、伸度、凝集力及び加工性等のバランスの点からは、ビニル芳香族炭化水素の含有量は、好ましくは17重量%以上、23重量%以下である。
The present invention will be specifically described below.
The block copolymer (a) used in the present invention is a block copolymer comprising a vinyl aromatic hydrocarbon and a conjugated diene.
The vinyl aromatic hydrocarbon content [S] in the block copolymer (a) used in the present invention is 15% by weight or more and 25% by weight or less based on the block copolymer. Since the content of the vinyl aromatic hydrocarbon in the block copolymer is in the above range, an asphalt composition excellent in each characteristic balance of softening point, penetration, elongation, cohesive force and workability can be obtained. From the viewpoint of balance such as softening point, penetration, elongation, cohesive force and workability, the content of vinyl aromatic hydrocarbon is preferably 17% by weight or more and 23% by weight or less.
本発明で使用されるブロック共重合体(a)のピーク分子量[M]は20万以上、40万以下である。ブロック共重合体のピーク分子量が上記範囲にあることにより、ブロック共重合体の添加量を少なくしても軟化点等のアスファルト特性が良好で、且つ加工性に優れたアスファルト組成物が得られる。アスファルト特性と加工性とのバランスの点からは、本発明で使用するブロック共重合体のピーク分子量は、好ましくは22万以上、35万以下である。
本発明において、ブロック共重合体(a)におけるビニル芳香族炭化水素の含有量[S]とブロック共重合体(a)のピーク分子量[M]との関係が3[S]≦[M]+40である。ブロック共重合体のビニル芳香族炭化水素の含有量とピーク分子量が上記範囲にあることにより、軟化点、凝集力等のアスファルト特性が良好である。
The peak molecular weight [M] of the block copolymer (a) used in the present invention is 200,000 or more and 400,000 or less. When the peak molecular weight of the block copolymer is within the above range, an asphalt composition having good asphalt characteristics such as a softening point and excellent workability can be obtained even if the addition amount of the block copolymer is reduced. In view of the balance between asphalt characteristics and processability, the peak molecular weight of the block copolymer used in the present invention is preferably 220,000 or more and 350,000 or less.
In the present invention, the relationship between the vinyl aromatic hydrocarbon content [S] in the block copolymer (a) and the peak molecular weight [M] of the block copolymer (a) is 3 [S] ≦ [M] +40. It is. As the vinyl aromatic hydrocarbon content and peak molecular weight of the block copolymer are in the above ranges, the asphalt characteristics such as softening point and cohesive force are good.
本発明で使用するブロック共重合体(a)の構造は線状構造である。ブロック共重合体の構造が線状であるので、軟化点、針入度、伸度、凝集力及び加工性の各特性バランスが優れたアスファルト組成物が得られる。
また、本発明で使用されるブロック共重合体(a)の粘度が、剪断速度ω=1.22×103(sec−1)、溶融温度180℃の時、12,000ポイズ以下である。ブロック共重合体の粘度が上記範囲にあるので、加工性の優れたアスファルト組成物が得られる。
ブロック共重合体のピーク分子量は、分子量が既知の市販の標準単分散ポリスチレンに関して得た検量線を使用して、ゲルパーミェーションクロマトグラフィー(GPC)によって求める。
The structure of the block copolymer (a) used in the present invention is a linear structure. Since the structure of the block copolymer is linear, an asphalt composition having an excellent balance of properties of softening point, penetration, elongation, cohesive force and processability can be obtained.
The viscosity of the block copolymer (a) used in the present invention is 12,000 poise or less when the shear rate ω = 1.22 × 10 3 (sec −1 ) and the melting temperature is 180 ° C. Since the viscosity of the block copolymer is in the above range, an asphalt composition having excellent processability can be obtained.
The peak molecular weight of the block copolymer is determined by gel permeation chromatography (GPC) using a calibration curve obtained for a commercially available standard monodisperse polystyrene having a known molecular weight.
本発明においては、ブロック共重合体のポリマー構造が、下記一般式で表される線状ブロック共重合体を使用することができる。
(A−B)n、A−(B−A)n、B−(A−B)m
(上式において、Aはビニル芳香族炭化水素を主とする重合体ブロックであり、Bは共役ジエンを主とする重合体ブロックである。AブロックとBブロックとの境界は必ずしも明瞭に区別される必要はない。又、nは1以上、mは2以上の整数である。)そして、この中でもA−B−A構造が軟化点、針入度、伸度、凝集力及び加工性の各特性バランスが優れていることから特に好ましい。
In the present invention, a linear block copolymer in which the polymer structure of the block copolymer is represented by the following general formula can be used.
(A-B) n , A- (B-A) n , B- (A-B) m
(In the above formula, A is a polymer block mainly composed of vinyl aromatic hydrocarbons, and B is a polymer block mainly composed of conjugated dienes. The boundary between the A block and the B block is not always clearly distinguished. Also, n is 1 or more and m is an integer of 2 or more.) Among these, the A-B-A structure has each of softening point, penetration, elongation, cohesive force and workability. It is particularly preferable because of its excellent characteristic balance.
本発明で用いるビニル芳香族炭化水素としては、スチレン、ο−メチルスチレン、ρ−メチルスチレン、α−メチルスチレンなどがあるが、特に一般的なものとしてはスチレンが挙げられる。これらは1種のみならず2種以上を混合して使用してもよい。
また、共役ジエンは1対の共役二重結合を有するジオレフィンである。共役ジエンの例として、1,3−ブタジエン、2−メチル−1,3−ブタジエン(即ちイソプレン)、2,3−ジメチル−1,3−ブタジエン、1,3−ペンタジエン、2−メチル−1,3−ペンタジエン、1,3−ヘキサジエンが挙げられる。これらのうち特に好ましいのは1,3−ブタジエン及びイソプレンである。これらは1種のみならず2種以上を使用してもよい。
Examples of the vinyl aromatic hydrocarbon used in the present invention include styrene, o-methyl styrene, ρ-methyl styrene, α-methyl styrene, and styrene is particularly common. These may be used alone or in combination of two or more.
A conjugated diene is a diolefin having a pair of conjugated double bonds. Examples of conjugated dienes include 1,3-butadiene, 2-methyl-1,3-butadiene (ie, isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1, Examples include 3-pentadiene and 1,3-hexadiene. Of these, 1,3-butadiene and isoprene are particularly preferred. These may be used alone or in combination of two or more.
本発明で用いるブロック共重合体の製造方法については特に限定はなく、公知の方法を用いることができる。例えば、炭化水素溶媒中で有機アルカリ金属化合物等の重合開始剤を用いてアニオンリビング重合により製造することができる。炭化水素溶媒の例として、n−ブタン、イソブタン、n−ペンタン、n−ヘキサン、n−ヘプタン、n−オクタンのなどの脂肪族炭化水素類、シクロヘキサン、シクロヘプタン、メチルシクロヘプタンなどの脂環式炭化水素類、及びベンゼン、トルエン、キシレン、エチルベンゼンなどの芳香族炭化水素が挙げられる。 There is no limitation in particular about the manufacturing method of the block copolymer used by this invention, A well-known method can be used. For example, it can be produced by anionic living polymerization using a polymerization initiator such as an organic alkali metal compound in a hydrocarbon solvent. Examples of hydrocarbon solvents include aliphatic hydrocarbons such as n-butane, isobutane, n-pentane, n-hexane, n-heptane, n-octane, alicyclic such as cyclohexane, cycloheptane, and methylcycloheptane Examples include hydrocarbons and aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene.
重合開始剤の例としては、ビニル芳香族化合物及び共役ジエン化合物に対してアニオン重合活性を有する脂肪族炭化水素アルカリ金属化合物、芳香族炭化水素アルカリ金属化合物、有機アミノアルカリ金属化合物が挙げられる。アルカリ金属の例としては、リチウム、ナトリウム、カリウムが挙げられる。好適な有機アルカリ金属化合物としては、炭素数1から20の脂肪族および芳香族炭化水素リチウム化合物であり、1分子中に1個のリチウムを含む化合物(モノリチウム化合物、ジリチウム化合物、トリリチウム化合物、テトラリチウム化合物など)が挙げられる。具体的にはn−プロピルリチウム、n−ブチルリチウム、sec−ブチルリチウム、tert−ブチルリチウム、n−ペンチルリチウム、n−ヘキシルリチウム、ベンジルリチウム、フェニルリチウム、トリルリチウム、ジイソプロペニルベンゼンとsec−ブチルリチウムの反応生成物、さらにジビニルベンゼンとsec−ブチルリチウムと少量の1,3−ブタジエンとの反応生成物等が挙げられる。さらに、米国特許5,708,092号公報、英国特許2,241,239号、米国特許5,527,753号明細書等に開示されている有機リチウム金属化合物も使用することができる。 Examples of the polymerization initiator include aliphatic hydrocarbon alkali metal compounds, aromatic hydrocarbon alkali metal compounds, and organic aminoalkali metal compounds having anionic polymerization activity with respect to vinyl aromatic compounds and conjugated diene compounds. Examples of the alkali metal include lithium, sodium, and potassium. Suitable organic alkali metal compounds are aliphatic and aromatic hydrocarbon lithium compounds having 1 to 20 carbon atoms, and compounds containing one lithium in one molecule (monolithium compounds, dilithium compounds, trilithium compounds, Tetralithium compounds). Specifically, n-propyllithium, n-butyllithium, sec-butyllithium, tert-butyllithium, n-pentyllithium, n-hexyllithium, benzyllithium, phenyllithium, tolyllithium, diisopropenylbenzene and sec- A reaction product of butyllithium, a reaction product of divinylbenzene, sec-butyllithium and a small amount of 1,3-butadiene can be used. Furthermore, organolithium metal compounds disclosed in US Pat. No. 5,708,092, British Patent 2,241,239, US Pat. No. 5,527,753 and the like can also be used.
本発明において有機アルカリ金属化合物を重合開始剤としてビニル芳香族化合物と共役ジエン化合物を共重合する際に、重合体に組み込まれる共役ジエン化合物に起因するビニル結合(1,2または3,4結合)の含有量の調整や共役ジエン化合物とビニル芳香族化合物とのランダム共重合性を調整するために、調整剤として第3級アミン化合物またはエーテル化合物を添加することができる。
第3級アミン化合物としては一般式R1R2R3N(ただしR1、R2、R3は炭素数1から20の炭化水素基または第3級アミノ基を有する炭化水素基である)の化合物である。たとえば、トリメチルアミン、トリエチルアミン、トリブチルアミン、N,N−ジメチルアニリン、N−エチルピペリジン、N−メチルピロリジン、N,N,N’,N’−テトラメチルエチレンジアミン、N,N,N’,N’−テトラエチルエチレンジアミン、1,2−ジピペリジノエタン、トリメチルアミノエチルピペラジン、N,N,N’,N”,N”−ペンタメチルエチレントリアミン、N,N’−ジオクチル−p−フェニレンジアミン等が挙げられる。
In the present invention, when an organic alkali metal compound is used as a polymerization initiator and a vinyl aromatic compound and a conjugated diene compound are copolymerized, a vinyl bond (1, 2 or 3, 4 bond) resulting from the conjugated diene compound incorporated in the polymer A tertiary amine compound or an ether compound can be added as an adjusting agent in order to adjust the content of and to adjust the random copolymerizability between the conjugated diene compound and the vinyl aromatic compound.
The tertiary amine compound is a compound of the general formula R1R2R3N (wherein R1, R2, and R3 are hydrocarbon groups having 1 to 20 carbon atoms or a tertiary amino group). For example, trimethylamine, triethylamine, tributylamine, N, N-dimethylaniline, N-ethylpiperidine, N-methylpyrrolidine, N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′— Tetraethylethylenediamine, 1,2-dipiperidinoethane, trimethylaminoethylpiperazine, N, N, N ′, N ″, N ″ -pentamethylethylenetriamine, N, N′-dioctyl-p-phenylenediamine and the like It is done.
エーテル化合物の例としては、直鎖状エーテル化合物および環状エーテル化合物が挙げられる。直鎖状エーテル化合物の例としては、ジメチルエーテル、ジエチルエーテル、ジフェニルエーテル、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル等のエチレングリコールのジアルキルエーテル化合物類、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル等のジエチレングリコールのジアルキルエーテル化合物類が挙げられる。また、環状エーテル化合物としてはテトラヒドロフラン、ジオキサン、2,5−ジメチルオキソラン、2,2,5,5−テトラメチルオキソラン、2,2−ビス(2−オキソラニル)プロパン、フルフリルアルコールのアルキルエーテル等が挙げられる。 Examples of ether compounds include linear ether compounds and cyclic ether compounds. Examples of linear ether compounds include dimethyl ether, diethyl ether, diphenyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether and other ethylene glycol dialkyl ether compounds, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether And dialkyl ether compounds of diethylene glycol. Cyclic ether compounds include tetrahydrofuran, dioxane, 2,5-dimethyloxolane, 2,2,5,5-tetramethyloxolane, 2,2-bis (2-oxolanyl) propane, and alkyl ethers of furfuryl alcohol. Etc.
本発明において有機アルカリ金属化合物を重合開始剤としてビニル芳香族化合物と共役ジエン化合物を共重合する方法は、バッチ重合であっても連続重合であっても、或いはそれらの組み合わせであってもよい。重合温度は、通常0〜180℃、好ましくは30〜150℃である。重合に要する時間は他の条件によって異なるが、通常は48時間以内であり、特に好適には0.1〜10時間である。又、重合系の雰囲気は窒素ガスなどの不活性ガス雰囲気にすることが好ましい。重合圧力は、上記重合温度範囲でモノマー及び溶媒を液相に維持するに充分な圧力の範囲であれば特に限定はない。更に、重合系内は触媒及びリビングポリマーを不活性化させるような不純物(水、酸素、炭酸ガスなど)が混入しないように留意する必要がある。 In the present invention, the method of copolymerizing a vinyl aromatic compound and a conjugated diene compound using an organic alkali metal compound as a polymerization initiator may be batch polymerization, continuous polymerization, or a combination thereof. The polymerization temperature is usually 0 to 180 ° C, preferably 30 to 150 ° C. The time required for the polymerization varies depending on other conditions, but is usually within 48 hours, particularly preferably 0.1 to 10 hours. The polymerization atmosphere is preferably an inert gas atmosphere such as nitrogen gas. The polymerization pressure is not particularly limited as long as it is within a range sufficient to maintain the monomer and solvent in a liquid phase within the above polymerization temperature range. Furthermore, care must be taken so that impurities (water, oxygen, carbon dioxide, etc.) that inactivate the catalyst and living polymer do not enter the polymerization system.
本発明において、前記重合終了時に2官能のカップリング剤を必要量添加してカップリング反応を行うことができる。2官能カップリング剤としては公知のものいずれでも良く、特に限定されない。例えば、ジメチルジクロロシラン、ジメチルジブロモシラン等のジハロゲン化合物、安息香酸メチル、安息香酸エチル、安息香酸フェニル、フタル酸エステル類等の酸エステル類等が挙げられる。
上記のようにして得られたブロック共重合体の溶液は、必要に応じて触媒算差を除去し、ブロック重合体を溶液から分離することができる。溶媒の分離方法としては、例えばブロック共重合体溶液にアセトンまたはアルコール等のブロック共重合体に対する貧溶媒となる極性溶媒を加えて重合体を沈殿させて回収する方法、ブロック共重合体の溶液を攪拌下熱湯中に投入し、スチームストリッピングにより溶媒を除去して回収する方法、または直接ブロック共重合体溶液を加熱して溶媒を留去する方法等を挙げることができる。尚、本発明のブロック共重合体には、各種フェノール系安定剤、リン系安定剤、イオウ系安定剤、アミン系安定剤等の安定剤を添加することができる。
In the present invention, a coupling reaction can be performed by adding a necessary amount of a bifunctional coupling agent at the end of the polymerization. Any known bifunctional coupling agent may be used and is not particularly limited. Examples thereof include dihalogen compounds such as dimethyldichlorosilane and dimethyldibromosilane, and acid esters such as methyl benzoate, ethyl benzoate, phenyl benzoate, and phthalates.
The block copolymer solution obtained as described above can remove the catalyst difference as needed, and can separate the block polymer from the solution. Solvent separation methods include, for example, a method in which a polar solvent that is a poor solvent for a block copolymer such as acetone or alcohol is added to the block copolymer solution to precipitate and recover the polymer, and a solution of the block copolymer is used. Examples thereof include a method in which the mixture is poured into hot water with stirring and the solvent is removed by steam stripping, or a method in which the solvent is distilled off by directly heating the block copolymer solution. In addition, stabilizers, such as various phenol type stabilizers, phosphorus type stabilizers, sulfur type stabilizers, and amine type stabilizers, can be added to the block copolymer of the present invention.
次に本発明に使用される成分(b)のアスファルトは、石油精製の際の副産物(石油アスファルト)。または天然の産出物(天然アスファルト)として得られるもの、もしくはこれらと石油類を混合したものなどを挙げることができ、その主成分は瀝青(ビチューメン)と呼ばれるものである。具体的にはストレートアスファルト、セミブローンアスファルト、ブローンアスファルト、タール、ピッチ、オイルを添加したカットバックアスファルト、アスファルト乳剤などを使用することができる。これらは混合して使用しても良い。本発明において好ましいアスファルトは、針入度が30〜300,好ましくは40〜200、更に好ましくは45〜150のストレートアスファルトである。本発明のアスファルト組成物において、ブロック共重合体の配合割合は、アスファルト100重量部に対して0.5〜25重量部、好ましくは1〜20重量部、更に好ましくは2〜15重量部である。 Next, the asphalt of the component (b) used in the present invention is a by-product (petroleum asphalt) during petroleum refining. Or the thing obtained as a natural product (natural asphalt) or the thing which mixed these and petroleum etc. can be mentioned, The main component is what is called bitumen (bitumen). Specifically, straight asphalt, semi-blown asphalt, blown asphalt, tar, pitch, cutback asphalt added with oil, asphalt emulsion, and the like can be used. These may be mixed and used. The asphalt preferable in the present invention is straight asphalt having a penetration of 30 to 300, preferably 40 to 200, more preferably 45 to 150. In the asphalt composition of the present invention, the blending ratio of the block copolymer is 0.5 to 25 parts by weight, preferably 1 to 20 parts by weight, more preferably 2 to 15 parts by weight with respect to 100 parts by weight of asphalt. .
本発明においては、必要に応じて任意の添加剤を配合することができる。例えば、炭酸カルシウム,炭酸マグネシウム、タルク、シリカ、アルミナ、酸化チタン、ガラス繊維、ガラスビーズ等の無機充填剤、有機繊維、クマロンインデン樹脂等の有機補強剤、有機パーオキサイド、無機パーオキサイド等の架橋剤、チタン白、カーボンブラック、酸化鉄等の顔料、染料、難燃剤、酸化防止剤、紫外線吸収剤、帯電防止剤、滑剤、パラフィン系プロセスオイル、ナフテン系プロセスオイル、芳香族系プロセスオイル、パラフィン、有機ポリシロキサン,ミネラルオイル等の軟化剤・可塑剤、クマロンインデン樹脂、テルペン樹脂などの粘着付与樹脂、アタクチックポリプロピレン、エチレン−エチルアクリレート共重合体などのポリオレフィン系樹脂、低分子量のビニル芳香族系熱可塑性樹脂、天然ゴム、ポリイソプレンゴム、エチレン−プロピレンゴム、クロロプレンゴム、アクリルゴム、イソプレン−イソブチレンゴム、及び本発明以外のスチレン−ブタジエン系ブロック共重合体又はその水添物、スチレン−イソプレン系ブロック共重合体又はその水添物等の合成ゴム、イオウ等の加硫剤、加硫助剤、その他の増量剤あるいはこれらの混合物があげられる。特に、本発明のアスファルト組成物が道路舗装用として用いられる場合には、通常鉱物質の砕石、砂、スラグなどの骨材と混合して使用される。 In this invention, arbitrary additives can be mix | blended as needed. For example, inorganic fillers such as calcium carbonate, magnesium carbonate, talc, silica, alumina, titanium oxide, glass fiber and glass beads, organic reinforcing agents such as organic fiber and coumarone indene resin, organic peroxides, inorganic peroxides, etc. Crosslinkers, titanium white, carbon black, pigments such as carbon black, iron oxide, dyes, flame retardants, antioxidants, UV absorbers, antistatic agents, lubricants, paraffinic process oils, naphthenic process oils, aromatic process oils, Softeners / plasticizers such as paraffin, organic polysiloxane, mineral oil, tackifying resins such as coumarone indene resin and terpene resin, polyolefin resins such as atactic polypropylene and ethylene-ethyl acrylate copolymer, low molecular weight vinyl Aromatic thermoplastic resin, natural rubber, polyisopropylene Rubber, ethylene-propylene rubber, chloroprene rubber, acrylic rubber, isoprene-isobutylene rubber, and styrene-butadiene block copolymers or hydrogenated products thereof other than the present invention, styrene-isoprene block copolymers or hydrogenated products thereof Synthetic rubbers such as sulfur, vulcanizing agents such as sulfur, vulcanization aids, other extenders, or mixtures thereof. In particular, when the asphalt composition of the present invention is used for road paving, it is usually used by mixing with minerals such as crushed stone, sand, slag and the like.
本発明のアスファルト組成物を混合する方法は特に限定されるものではなく、所望により前記の各種添加剤と共に、例えば熱溶融釜、ニーダー、バンバリーミキサー、押出機などにより加熱溶融混練することにより調製することができるが160〜200℃(通常は、180℃前後)の温度で行なうことが好ましく、攪拌時間は好ましくは30分〜6時間、更に好ましくは2〜3時間である。攪拌速度に関しては、用いる装置により適時選択すればよいが、通常、100〜8,000rpmで行なう。
以下実施例により本発明を具体的に説明するが、本発明はこれらの例によって何ら限定されるものではない。
The method for mixing the asphalt composition of the present invention is not particularly limited, and it is prepared by heating and kneading with, for example, the above-mentioned various additives, for example, with a hot melting kettle, a kneader, a Banbury mixer, an extruder or the like. However, it is preferably carried out at a temperature of 160 to 200 ° C. (usually around 180 ° C.), and the stirring time is preferably 30 minutes to 6 hours, more preferably 2 to 3 hours. The stirring speed may be selected as appropriate depending on the apparatus to be used, but is usually 100 to 8,000 rpm.
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.
尚、実施例及び比較例において、ブロック共重合体の特性、アスファルト組成物の物性の測定等は、次のようにして行なった。
1.各種共重合体
1−1)スチレン含有量
スチレン含有量は、紫外分光光度計((株)島津製作所製、UV−2450)を用いて測定した。
1−2)ピーク分子量
ピーク分子量は、GPC[装置は、(株)島津製作所製]で測定し、溶媒にはテトラヒドロフランを用い、測定条件は、温度40℃で行なった。ピーク分子量は、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して求めた。
1−3)粘度
ブロック共重合体の粘度は、キャピログラフ[装置は、(株)東洋精機製作所]で測定し、測定条件は剪断速度ω=1.22×103(sec−1)、温度180℃で行なった。
In Examples and Comparative Examples, the properties of the block copolymer and the physical properties of the asphalt composition were measured as follows.
1. Various copolymers 1-1) Styrene content The styrene content was measured using an ultraviolet spectrophotometer (UV-2450, manufactured by Shimadzu Corporation).
1-2) Peak molecular weight The peak molecular weight was measured by GPC [apparatus, manufactured by Shimadzu Corporation], tetrahydrofuran was used as a solvent, and measurement conditions were performed at a temperature of 40 ° C. The peak molecular weight was determined using a calibration curve (created using the peak molecular weight of standard polystyrene) determined from measurement of commercially available standard polystyrene.
1-3) Viscosity The viscosity of the block copolymer is measured with a capillograph [device is Toyo Seiki Seisakusho Co., Ltd.], and the measurement conditions are shear rate ω = 1.22 × 10 3 (sec −1 ), temperature 180. Performed at ° C.
2.ブロック共重合体の作成
<ポリマー1>
内容積が10Lの攪拌装置及びジャッケト付き槽型反応器を用いて、共重合を以下の方法で行なった。
反応器を充分窒素置換した後、シクロヘキサン7000cc、テトラヒドロフラン1.0g、モノマーとしてスチレン105gを反応器に仕込んで温度60℃に調整した後、n−ブチルリチウムシクロヘキサン溶液(純分で7.2g)を添加し、スチレンの重合を開始した。スチレンが完全に重合してから、ブタジエン(1、3−ブタジエン)790gを、約150秒間かけて一定速度で連続的に反応器に供給し、重合を継続した。ブタジエンが完全に重合してから、さらにモノマーとしてスチレン105gを添加し、スチレンの反応終了後にメタノールを添加し、次に安定剤としてオクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネートを重合体の重量に対して0.3重量%添加し、ブロック共重合体(以下、ポリマー1と称する)を得た。ポリマー1のスチレン量は21%、ピーク分子量は34万であった。
2. Creation of block copolymer <Polymer 1>
Copolymerization was carried out by the following method using a stirrer having an internal volume of 10 L and a tank reactor with jacket.
After the reactor was sufficiently purged with nitrogen, 7000 cc of cyclohexane, 1.0 g of tetrahydrofuran, and 105 g of styrene as a monomer were charged into the reactor and adjusted to a temperature of 60 ° C., and then an n-butyllithium cyclohexane solution (7.2 g in pure content) was added. The styrene polymerization was started by addition. After the styrene was completely polymerized, 790 g of butadiene (1,3-butadiene) was continuously fed to the reactor at a constant rate over about 150 seconds, and the polymerization was continued. After the butadiene is completely polymerized, 105 g of styrene is further added as a monomer, methanol is added after completion of the reaction of styrene, and then octadecyl-3- (3,5-di-t-butyl-4- is used as a stabilizer. Hydroxyphenyl) propionate was added in an amount of 0.3% by weight based on the weight of the polymer to obtain a block copolymer (hereinafter referred to as polymer 1). Polymer 1 had a styrene content of 21% and a peak molecular weight of 340,000.
<ポリマー2>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.82gとし、1段目に供給するスチレンを110gに、2段目に供給するブタジエンを780gに、また3段目に供給するスチレンを110gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー2と称する)のスチレン量は22%、ピーク分子量は30万であった。
<ポリマー3>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.81gとし、1段目に供給するスチレンを105gに、2段目に供給するブタジエンを790gに、また3段目に供給するスチレンを105gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー3と称する)のスチレン量は21%、ピーク分子量は25万であった。
<Polymer 2>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.82 g, styrene supplied to the first stage to 110 g, butadiene supplied to the second stage to 780 g, and styrene supplied to the third stage to 110 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 2) had a styrene content of 22% and a peak molecular weight of 300,000.
<Polymer 3>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.81 g, changing styrene supplied to the first stage to 105 g, butadiene supplied to the second stage to 790 g, and styrene supplied to the third stage to 105 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 3) had a styrene content of 21% and a peak molecular weight of 250,000.
<ポリマー4>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.84gとし、1段目に供給するスチレンを90gに、2段目に供給するブタジエンを820gに、また3段目に供給するスチレンを90gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー4と称する)のスチレン量は18%、ピーク分子量は29万であった。
<ポリマー5>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.92gとし、1段目に供給するスチレンを80gに、2段目に供給するブタジエンを840gに、また3段目に供給するスチレンを80gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー5と称する)のスチレン量は16%、ピーク分子量は21万であった。
<Polymer 4>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.84 g, changing styrene supplied to the first stage to 90 g, butadiene supplied to the second stage to 820 g, and styrene supplied to the third stage to 90 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 4) had a styrene content of 18% and a peak molecular weight of 290,000.
<Polymer 5>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.92 g, styrene supplied to the first stage to 80 g, butadiene supplied to the second stage to 840 g, and styrene supplied to the third stage to 80 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 5) had a styrene content of 16% and a peak molecular weight of 210,000.
<ポリマー6>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.75gとし、1段目に供給するスチレンを120gに、2段目に供給するブタジエンを760gに、また3段目に供給するスチレンを120gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー6と称する)のスチレン量は24%、ピーク分子量は48万であった。
<ポリマー7>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.82gとし、1段目に供給するスチレンを130gに、2段目に供給するブタジエンを740gに、また3段目に供給するスチレンを130gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー7と称する)のスチレン量は26%、ピーク分子量は28万であった。
<Polymer 6>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.75 g, changing styrene supplied to the first stage to 120 g, butadiene supplied to the second stage to 760 g, and styrene supplied to the third stage to 120 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 6) had a styrene content of 24% and a peak molecular weight of 480,000.
<Polymer 7>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.82 g, changing styrene supplied to the first stage to 130 g, butadiene supplied to the second stage to 740 g, and styrene supplied to the third stage to 130 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 7) had a styrene content of 26% and a peak molecular weight of 280,000.
<ポリマー8>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.83gとし、1段目に供給するスチレンを105gに、2段目に供給するブタジエンを790gに、また3段目に供給するスチレンを105gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー8と称する)のスチレン量は21%、ピーク分子量は22万であった。
<ポリマー9>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.83gとし、1段目に供給するスチレンを70gに、2段目に供給するブタジエンを860gに、また3段目に供給するスチレンを70gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー9と称する)のスチレン量は14%、ピーク分子量は30万であった。
<ポリマー10>
反応器に供給するモノマー等の量を変え、ポリマー1と同様に共重合体を得た。n−ブチルリチウムの供給量を0.91gとし、1段目に供給するスチレンを90gに、2段目に供給するブタジエンを820gに、また3段目に供給するスチレンを90gに変えること以外は、同様の方法で重合を行なった。得られたブロック共重合体(以下、ポリマー10と称する)のスチレン量は18%、ピーク分子量は18万であった。
<Polymer 8>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. The supply amount of n-butyllithium is changed to 0.83 g, styrene supplied to the first stage is changed to 105 g, butadiene supplied to the second stage is changed to 790 g, and styrene supplied to the third stage is changed to 105 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 8) had a styrene content of 21% and a peak molecular weight of 220,000.
<Polymer 9>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. The supply amount of n-butyllithium is changed to 0.83 g, styrene supplied to the first stage is changed to 70 g, butadiene supplied to the second stage is changed to 860 g, and styrene supplied to the third stage is changed to 70 g. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 9) had a styrene content of 14% and a peak molecular weight of 300,000.
<Polymer 10>
The amount of monomers and the like supplied to the reactor was changed, and a copolymer was obtained in the same manner as in Polymer 1. Other than changing the supply amount of n-butyllithium to 0.91 g, 90 g of styrene supplied to the first stage, 820 g of butadiene supplied to the second stage, and 90 g of styrene supplied to the third stage. Polymerization was carried out in the same manner. The resulting block copolymer (hereinafter referred to as polymer 10) had a styrene content of 18% and a peak molecular weight of 180,000.
3.アスファルト組成物の調整
実施例1〜5、比較例6〜10において、下記の要領でアスファルト組成物を製造した。750ミリリットルの金属缶にストレートアスファルト60−80[新日本石油(株)製]を500g投入し、180℃のオイルバスに金属缶を充分に浸した。次に、溶融状態のアスファルトの中に所定量の水添ジエン系共重合体を攪拌しながら少量づつ投入した。完全投入後5000rpmの回転速度で90分間攪拌してアスファルト組成物を調整した。
3. Preparation of Asphalt Composition In Examples 1-5 and Comparative Examples 6-10, asphalt compositions were produced in the following manner. 500 g of straight asphalt 60-80 [manufactured by Shin Nippon Oil Co., Ltd.] was put into a 750 ml metal can, and the metal can was sufficiently immersed in an oil bath at 180 ° C. Next, a predetermined amount of the hydrogenated diene copolymer was charged into the molten asphalt little by little while stirring. After complete charging, the asphalt composition was prepared by stirring for 90 minutes at a rotational speed of 5000 rpm.
4.アスファルトの組成物の特性
4−1)軟化点(リング&ボール法)
JIS−K 2207に準じて、組成物の軟化点を測定した。規定の環に試料を充填し、水中に水平に支え、試料の中央に3.5gの球を置き、液温を5℃/minの速度で上昇させたとき、球の重さで試料が環台の底板に触れた時の温度を測定した。
4−2)溶融粘度
180℃でブルックフィールド型粘度計により測定した。
4−3)針入度
JIS−K 2207に準じ、恒温水浴槽で25℃に保った試料に規定の針が5秒間に進入する長さを測定した。
4−4)伸度
JIS−K 2207に準じ、試料を形枠に流し込み、規定の形状にした後、恒温水浴内で15℃に保ち、次に試料を5cm/minの速度で引っ張ったとき、試料が切れるまでに伸びた距離を測定した。
4−5)タフネス、テナシティ
日本道路協会規定の方法に準じ、直径2cmの金属半球の球面を下にして、直径5cm、深さ2.7cmのアルミ容器のアスファルト試料中に埋め、25℃の温度で50cm/minの速度で引き抜くとき半球にかかる荷重を縦軸に、変位を横軸に記録し、トータルのエネルギーをタフネス、すその部分のエネルギーをテナシティとして測定した。
4). Characteristics of asphalt composition 4-1) Softening point (ring and ball method)
The softening point of the composition was measured according to JIS-K 2207. When a sample is packed in a specified ring, supported horizontally in water, a 3.5 g sphere is placed in the center of the sample, and the liquid temperature is increased at a rate of 5 ° C / min, the sample is circulated by the weight of the sphere. The temperature when touching the bottom plate of the table was measured.
4-2) Melt viscosity Measured with a Brookfield viscometer at 180 ° C.
4-3) Degree of penetration According to JIS-K 2207, the length of the prescribed needle entering the sample kept at 25 ° C. in a constant temperature water bath for 5 seconds was measured.
4-4) Elongation According to JIS-K 2207, after pouring a sample into a form and making it into a specified shape, keeping it at 15 ° C. in a constant temperature water bath, and then pulling the sample at a rate of 5 cm / min, The distance stretched before the sample was cut was measured.
4-5) Toughness, Tenacity In accordance with the method stipulated by the Japan Road Association, the surface of a metal hemisphere with a diameter of 2 cm is turned down and buried in an asphalt sample in an aluminum container with a diameter of 5 cm and a depth of 2.7 cm, and a temperature of 25 ° C. When the sample was pulled out at a speed of 50 cm / min, the load applied to the hemisphere was recorded on the vertical axis, and the displacement was recorded on the horizontal axis.
[実施例1〜5、比較例6〜10]
ブロック共重合体としてポリマー1〜10を用い、ブロック共重合体の添加量を3.5%とし、アスファルト組成物を得た。その特性を表1に示す。
[Examples 1 to 5, Comparative Examples 6 to 10]
Polymers 1 to 10 were used as the block copolymer, and the addition amount of the block copolymer was set to 3.5% to obtain an asphalt composition. The characteristics are shown in Table 1.
本発明のアスファルト組成物は、道路舗装用、ルーフィング・防水シート用、シーラントの分野で利用でき、低配合量のブロック共重合体を含有させた場合でも、著しく高い軟化点、伸度、凝集力を有し、加工性の優れるアスファルト組成物が得られることから、特に道路舗装用の分野で好適に利用できる。 The asphalt composition of the present invention can be used in the fields of road pavement, roofing / waterproof sheet, and sealant, and has a remarkably high softening point, elongation, and cohesive strength even when a low amount of block copolymer is contained. Since an asphalt composition having excellent processability is obtained, it can be suitably used particularly in the field of road paving.
Claims (3)
(1)ビニル芳香族炭化水素の含有量[S]が15〜25重量%であり、
(2)ピーク分子量[M]が20〜40万であり、
(3)上記のビニル芳香族炭化水素の含有量[S]とブロック共重合体のピーク分子量[M](単位:万)との関係が
3[S]≦[M]+40
であり、
(4)線状構造を有するブロック共重合体である。 An asphalt composition comprising 0.5 to 25 parts by weight of a block copolymer of vinyl aromatic hydrocarbon and conjugated diene (a) and 100 parts by weight of asphalt (b), wherein the component (a) comprises at least two components A block copolymer comprising a polymer block mainly composed of vinyl aromatic hydrocarbons and a polymer block mainly composed of at least one conjugated diene, and having the following characteristics (1) to (4).
(1) The vinyl aromatic hydrocarbon content [S] is 15 to 25% by weight,
(2) The peak molecular weight [M] is 200 to 400,000
(3) The relation between the content [S] of the vinyl aromatic hydrocarbon and the peak molecular weight [M] (unit: 10,000) of the block copolymer is 3 [S] ≦ [M] +40
And
(4) A block copolymer having a linear structure.
A−B−A
(ただし、Aはビニル芳香族炭化水素を主とする重合体ブロックであり、Bは共役ジエンを主とする重合体ブロックである。) The asphalt composition according to claim 1 or 2, wherein the component (a) is a block copolymer having the following polymer structure.
A-B-A
(However, A is a polymer block mainly composed of vinyl aromatic hydrocarbons, and B is a polymer block mainly composed of conjugated dienes.)
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JP2011510101A (en) * | 2007-10-04 | 2011-03-31 | コリア クンホ ペトロケミカル カンパニー リミテッド | Asphalt modifier composition with improved melting rate and modified asphalt produced using the same |
JP2012251040A (en) * | 2011-06-01 | 2012-12-20 | Asahi Kasei Chemicals Corp | Asphalt composition |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH09302234A (en) * | 1996-05-15 | 1997-11-25 | Nippon Elastomer Kk | Asphalt composition |
JP2001507752A (en) * | 1997-01-08 | 2001-06-12 | フイナ・リサーチ・ソシエテ・アノニム | Bitumen blended compositions containing linear copolymers |
JP2003055560A (en) * | 2001-08-13 | 2003-02-26 | Japan Elastomer Co Ltd | Asphalt, and block copolymer for modifying asphalt |
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2005
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH09302234A (en) * | 1996-05-15 | 1997-11-25 | Nippon Elastomer Kk | Asphalt composition |
JP2001507752A (en) * | 1997-01-08 | 2001-06-12 | フイナ・リサーチ・ソシエテ・アノニム | Bitumen blended compositions containing linear copolymers |
JP2003055560A (en) * | 2001-08-13 | 2003-02-26 | Japan Elastomer Co Ltd | Asphalt, and block copolymer for modifying asphalt |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011510101A (en) * | 2007-10-04 | 2011-03-31 | コリア クンホ ペトロケミカル カンパニー リミテッド | Asphalt modifier composition with improved melting rate and modified asphalt produced using the same |
JP2012251040A (en) * | 2011-06-01 | 2012-12-20 | Asahi Kasei Chemicals Corp | Asphalt composition |
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