JP2006290379A - Heat sealing device - Google Patents

Heat sealing device Download PDF

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JP2006290379A
JP2006290379A JP2005110966A JP2005110966A JP2006290379A JP 2006290379 A JP2006290379 A JP 2006290379A JP 2005110966 A JP2005110966 A JP 2005110966A JP 2005110966 A JP2005110966 A JP 2005110966A JP 2006290379 A JP2006290379 A JP 2006290379A
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heater
sensor
control timer
timer mechanism
time
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JP4429202B2 (en
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Keisho Maruyama
恵章 丸山
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Fuji Impulse Co Ltd
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Fuji Impulse Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat sealing device which merely requires preparation of linear heaters having different widths even when packaging bags of various thicknesses and materials are sealed, and thus eliminates the need of preparing a plurality of heat sealers. <P>SOLUTION: According to the heat sealing device, a sealing spot on a resin material is cramped, and a control timer mechanism 2 is actuated to cause a built-in heater 4 to heat the sealing spot for a give time to seal it. The heat sealing device has a sensor T that senses the type of the heater 4, and causes the control timer mechanism 2 to determine and specify a time of electrifying the heater 4 on the basis of a sense result from the sensor T. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はヒートシール装置に関し、詳しくは、樹脂製材料の被封緘箇所を挟持すると共に、タイマー機構を作動させて所定時間、内蔵したヒーターにより前記被封緘箇所を加熱・封緘するヒートシール装置に関する。   The present invention relates to a heat sealing device, and more particularly to a heat sealing device that sandwiches a sealed portion of a resin material and heats and seals the sealed portion with a built-in heater for a predetermined time by operating a timer mechanism.

内容物を収納した樹脂製フィルムの包装袋の開口部をシールするのに、簡便性、確実性などの利点を有することからインパルス式ヒートシール装置(以下、「ヒートシーラー」ということがある)が多用されている。このヒートシーラーは、例えば図2に示すように、線状ヒーター10を装着した基台部11と、この基台部11に対面して被封緘箇所である包装袋の開口部を押圧・挟持するレバー部12とを備えている。   An impulse heat seal device (hereinafter sometimes referred to as “heat sealer”) has advantages such as simplicity and certainty for sealing the opening of a packaging bag made of resin film containing contents. It is used a lot. For example, as shown in FIG. 2, the heat sealer presses and clamps a base portion 11 on which a linear heater 10 is mounted, and an opening portion of a packaging bag that is a portion to be sealed facing the base portion 11. And a lever portion 12.

そして、被封緘箇所が基台部11とレバー部12との間で挟持されると、自動的に通電・加熱され、被封緘箇所が溶着されて封緘され、一定時間経過後にはタイマー機構13が働いて通電を停止するようになっている(特許文献1)。   When the sealed part is sandwiched between the base part 11 and the lever part 12, the energized part is automatically energized / heated, the sealed part is welded and sealed, and the timer mechanism 13 is activated after a certain period of time. It works to stop energization (Patent Document 1).

その場合、タイマー機構13の最大時間で被封緘箇所が約250℃程度に達するように、ヒーターの抵抗値に見合ったトランス(変圧器)14が装着されている。
特開平11−342922号公報
In that case, a transformer (transformer) 14 corresponding to the resistance value of the heater is mounted so that the sealed portion reaches about 250 ° C. in the maximum time of the timer mechanism 13.
JP 11-342922 A

しかしながら、実際に被封緘物である包装袋の被封緘箇所を封緘する場合、同じ厚み、材質のものばかりを扱うのではなく、種々の厚み、材質のものを封緘する場合も多く、更に封緘される幅を広くあるいは細くしたい等、変化させたい場合があり、そのような場合、線状ヒーターの幅を、例えば2mm、5mm、10mm等、に変えたヒートシーラーを、予めヒーター線の種類に応じた数だけ用意しておく必要があるという問題がある。   However, when sealing the sealed portion of a packaging bag that is actually a sealed object, not only the same thickness and material are handled, but many things of various thicknesses and materials are sealed, and further sealed. In such a case, it may be desirable to change the width of the linear heater, for example, 2 mm, 5 mm, 10 mm, etc., depending on the type of heater wire. There is a problem that it is necessary to prepare as many as possible.

そこで、本発明の目的は、線状ヒーターの幅を変えたとしても、適正な封緘状態を確保でき、種々の厚み、材質の包装袋を封緘する場合でも、異なる幅の線状ヒーターを用意するだけで、複数台のヒートシーラーを予め用意する必要のないヒートシール装置を提供することにある。   Accordingly, an object of the present invention is to provide a linear heater having a different width even when sealing a packaging bag of various thicknesses and materials, even if the width of the linear heater is changed, and an appropriate sealed state can be secured. It is simply to provide a heat seal device that does not require preparing a plurality of heat sealers in advance.

上記課題は、各請求項記載の発明により達成される。すなわち、本発明に係るヒートシール装置の特徴構成は、樹脂製材料の被封緘箇所を挟持すると共に、制御タイマー機構を作動させて所定時間、内蔵したヒーターにより前記被封緘箇所を加熱・封緘するヒートシール装置において、前記ヒーターの種別を検知するセンサーを備えていると共に、前記制御タイマー機構が前記センサーの検知結果に基づいて前記ヒーターへの通電時間を決定し指示することにある。   The above-mentioned subject is achieved by the invention described in each claim. That is, the characteristic configuration of the heat sealing device according to the present invention is a heat which sandwiches the sealed portion of the resin material and operates the control timer mechanism to heat and seal the sealed portion with a built-in heater for a predetermined time. The sealing device includes a sensor for detecting the type of the heater, and the control timer mechanism determines and instructs an energization time to the heater based on a detection result of the sensor.

この構成によれば、装着されているヒーターの種別を判別し、そのヒーター種に応じた適正な通電時間で通電することになるので、ヒーター種によることなく、常に適正な状態で被封緘箇所を封緘できることになる。したがって、線幅の異なる線状ヒーターを用意するだけで、複数台のヒートシール装置を用意する必要がないため封緘コストを低減でき、しかもヒートシール装置自体を、殊更複雑な構成にする必要もなく、装置を大掛かりにする必要もないため、その製造コストが大幅に高くなることもない。   According to this configuration, the type of the installed heater is determined, and the energization is performed with an appropriate energization time according to the heater type. It can be sealed. Therefore, it is not necessary to prepare a plurality of heat sealing devices only by preparing linear heaters with different line widths, so that the sealing cost can be reduced, and the heat sealing device itself does not need to have a particularly complicated configuration. In addition, since it is not necessary to make the apparatus large, its manufacturing cost is not significantly increased.

その結果、適正な封緘状態を確保でき、種々の厚み、材質の包装袋を封緘する場合でも、異なる幅の線状ヒーターを用意するだけで、複数台のヒートシーラーを予め用意する必要のないヒートシール装置を提供することができた。   As a result, it is possible to ensure an appropriate sealed state, and even when sealing packaging bags of various thicknesses and materials, it is only necessary to prepare linear heaters with different widths and heat that does not need to prepare multiple heat sealers in advance. A sealing device could be provided.

前記センサーが、ヒーター用トランスの一次側あるいは二次側のいずれかに接続された電流センサーであり、この電流センサーの検知結果が前記制御タイマー機構に送信されるようになっていることが好ましい。   Preferably, the sensor is a current sensor connected to either the primary side or the secondary side of the heater transformer, and a detection result of the current sensor is transmitted to the control timer mechanism.

この構成によれば、ヒーター種をより正確に識別できると共に、制御タイマー機構からの指示を一層的確にできる。   According to this configuration, the heater type can be more accurately identified, and an instruction from the control timer mechanism can be made more accurate.

前記制御タイマー機構が、線幅の異なるヒーターの適正封緘温度になるまでの加熱時間を予め測定して求めておくと共に、前記センサーによって測定された通電時の前記ヒーターへの電流値を予め測定し記憶しておき、実際の通電時に、前記センサーによる測定値と、予め前記制御タイマー機構に記憶させている値とを比較することにより、装着されているヒーターの種別を判別することが好ましい。   The control timer mechanism preliminarily measures and obtains the heating time until the proper sealing temperature of the heaters having different line widths is reached, and measures the current value to the heater during energization measured by the sensor in advance. It is preferable that the type of heater mounted is determined by comparing the measured value obtained by the sensor with the value stored in the control timer mechanism in advance during actual energization.

この構成によれば、装着されているヒーター種の判別がより的確なものとなる。   According to this configuration, it is possible to more accurately determine the type of heater that is mounted.

前記制御タイマー機構により判別されたヒーターの種別に応じてタイマー時間を選択し、その結果をトランス開閉用ドライバーに指示することにより、前記ヒーターへの通電時間を決定することが好ましい。   It is preferable that the time for energizing the heater is determined by selecting a timer time according to the type of heater determined by the control timer mechanism and instructing the result to the driver for opening and closing the transformer.

この構成によれば、簡素な構成でヒーターへの通電時間をより確実に決定し、実行することができる。   According to this configuration, it is possible to determine and execute the energization time to the heater more reliably with a simple configuration.

本発明にかかるヒートシール装置の実施形態を、図面を参照して詳細に説明する。図1は、本実施形態に係るヒートシール装置の概略回路図を示す。このヒートシール装置は、電源(外部電源あるいは内蔵される電池電源)1と接続された回路の一方の途中にスイッチSWが設けられていると共に、制御タイマー機構2が装着されている。この制御タイマー機構2は、マイクロコンピューター(以下、マイコンということがある)を内蔵していて、通電後、最大時間(通常、数〜数10秒程度)で被封緘箇所が約250℃程度に達するように時間制御できるようになっている。   An embodiment of a heat seal device according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic circuit diagram of the heat sealing apparatus according to the present embodiment. In this heat sealing apparatus, a switch SW is provided in one of the circuits connected to a power source (external power source or built-in battery power source) 1 and a control timer mechanism 2 is mounted. This control timer mechanism 2 has a built-in microcomputer (hereinafter sometimes referred to as a microcomputer), and after energization, the sealed portion reaches about 250 ° C. in the maximum time (usually about several to several tens of seconds). So that the time can be controlled.

ヒーター用トランス3とこれに接続されている線状ヒーター(以下、単にヒーターとうことがある)4の回路途中に、ヒーター4に通電される電流を測定する電流センサーTが接続されていて、制御タイマー機構2は、ヒーター4に用いられるヒーター線幅に応じた電流値を測定し、その測定値を制御タイマー機構2に送信することにより、タイマー時間を自動的に変更して、適正なタイマー時間に設定可能な制御を行うようになっている。もっとも、電流センサーTは、ヒーター用トランス3の一次側あるいは二次側のいずれに接続されていてもよい。   A current sensor T for measuring the current supplied to the heater 4 is connected to the heater transformer 3 and a linear heater (hereinafter simply referred to as a heater) 4 connected to the heater transformer 3 to control the current. The timer mechanism 2 measures the current value corresponding to the heater line width used for the heater 4 and automatically changes the timer time by transmitting the measured value to the control timer mechanism 2 so that an appropriate timer time is obtained. The control that can be set is performed. However, the current sensor T may be connected to either the primary side or the secondary side of the heater transformer 3.

すなわち、ヒーター4は、その線幅(厚みは略一定)により抵抗値が異なるため、通電される電流値が異なり、通電時の電流値を電流センサーTによって測定することにより、装着されているヒーターの種類を特定できる。   That is, since the heater 4 has different resistance values depending on the line width (thickness is substantially constant), the current value to be energized differs, and the current value at the time of energization is measured by the current sensor T so that the heater 4 is mounted. Can be identified.

この場合、制御タイマー機構2の最大設定時間でのヒーター温度を約250℃と規定し、線幅の異なるヒーター、例えば2mm,5mm,10mmの250℃になるまでの加熱時間を予め測定して求める。その際、電流センサーTにより線幅の異なるヒーターについて測定された電流値を、電圧変換すると共に、この電圧値をマイコンのA/D変換機能によりデジタル変換して、その値を制御タイマー機構2のマイコンに記憶させておく。   In this case, the heater temperature at the maximum setting time of the control timer mechanism 2 is defined as about 250 ° C., and heaters with different line widths, for example, heating times up to 250 ° C. of 2 mm, 5 mm, and 10 mm are determined in advance. . At that time, the current value measured for the heaters having different line widths by the current sensor T is converted into a voltage, and this voltage value is converted into a digital value by the A / D conversion function of the microcomputer. Store it in the microcomputer.

実際の通電時に、電流センサーTによる測定値を電圧変換すると共にA/D変換(最初の数10m秒の間で可能)してデジタル化し、この値と、予めマイコンに記憶させている値とを比較することにより、装着されているヒーターの種別を判別する。そして、ヒーターの種別に応じて制御タイマー機構2のタイマー時間を選択し、その結果をトランス開閉用ドライバー5に指示することにより、ヒーター4への通電時間を決定する。   At the time of actual energization, the measured value by the current sensor T is converted into voltage and A / D converted (possible within the first several tens of milliseconds) and digitized, and this value and the value stored in the microcomputer in advance are By comparing, the type of the installed heater is determined. Then, the timer time of the control timer mechanism 2 is selected according to the type of the heater, and the result is instructed to the driver 5 for opening and closing the transformer, whereby the energization time to the heater 4 is determined.

このようにすることにより、ヒーターの線幅が異なっても常に適正な通電時間を確保できるため、安定した封緘処理をすることができる。したがって、被封緘物の種類に応じて、線幅の異なるヒートシーラーを複数台用意しておく必要がない。   By doing in this way, even if the line widths of the heaters are different, an appropriate energization time can always be secured, so that a stable sealing process can be performed. Therefore, it is not necessary to prepare a plurality of heat sealers having different line widths according to the type of objects to be sealed.

〔別実施の形態〕
(1)ヒートシーラーの形式は特に限定されるものではなく、図2に示したようなヒートシール装置以外の他の卓上式ヒートシール装置、脱気式ヒートシール装置、足踏みペダル式ヒートシール装置などであってもよい。
(2)上記実施形態では、ヒーターの線幅を2,5,10mmとした例を挙げたが、もとよりヒーターの線幅はこれに限定されるものではなく、他の線幅のヒーターを用いても良いことはいうまでもない。
[Another embodiment]
(1) The type of the heat sealer is not particularly limited, and a desktop heat seal device other than the heat seal device as shown in FIG. 2, a deaeration heat seal device, a foot pedal heat seal device, etc. It may be.
(2) In the above embodiment, an example in which the line width of the heater is set to 2, 5, and 10 mm is given, but the line width of the heater is not limited to this, and heaters with other line widths are used. It goes without saying that it is also good.

本発明の一実施形態に係るヒートシール装置の概略回路図1 is a schematic circuit diagram of a heat sealing apparatus according to an embodiment of the present invention. 従来のインパルス式ヒートシール装置の一例を示す正面断面図Front sectional view showing an example of a conventional impulse heat seal device

符号の説明Explanation of symbols

2 制御タイマー機構
4 ヒーター
5 トランス開閉用ドライバー
T センサー
2 Control timer mechanism 4 Heater 5 Driver T for opening / closing transformer

Claims (4)

樹脂製材料の被封緘箇所を挟持すると共に、制御タイマー機構を作動させて所定時間、内蔵したヒーターにより前記被封緘箇所を加熱・封緘するヒートシール装置において、前記ヒーターの種別を検知するセンサーを備えていると共に、前記制御タイマー機構が前記センサーの検知結果に基づいて前記ヒーターへの通電時間を決定し指示することを特徴とするヒートシール装置。 In a heat sealing device that sandwiches a sealed part of resin material and activates and seals the sealed part with a built-in heater by operating a control timer mechanism for a predetermined time, a sensor for detecting the type of the heater is provided. And the control timer mechanism determines and instructs the energization time to the heater based on the detection result of the sensor. 前記センサーが、ヒーター用トランスの一次側あるいは二次側のいずれかに接続された電流センサーであり、この電流センサーの検知結果が前記制御タイマー機構に送信されるようになっている請求項1のヒートシール装置。 2. The sensor according to claim 1, wherein the sensor is a current sensor connected to either a primary side or a secondary side of the heater transformer, and a detection result of the current sensor is transmitted to the control timer mechanism. Heat seal device. 前記制御タイマー機構が、線幅の異なるヒーターの適正封緘温度になるまでの加熱時間を予め測定して求めておくと共に、前記センサーによって測定された通電時の前記ヒーターへの電流値を予め測定し記憶しておき、実際の通電時に、前記センサーによる測定値と、予め前記制御タイマー機構に記憶させている値とを比較することにより、装着されているヒーターの種別を判別する請求項1又は2のヒートシール装置。 The control timer mechanism preliminarily measures and obtains the heating time until the proper sealing temperature of the heaters having different line widths is reached, and measures the current value to the heater during energization measured by the sensor in advance. 3. The type of heater that is stored is determined by comparing the value measured by the sensor with the value stored in the control timer mechanism in advance during actual energization. Heat seal device. 前記制御タイマー機構により判別されたヒーターの種別に応じてタイマー時間を選択し、その結果をトランス開閉用ドライバーに指示することにより、前記ヒーターへの通電時間を決定する請求項3のヒートシール装置。 4. The heat sealing apparatus according to claim 3, wherein a time for energizing the heater is determined by selecting a timer time according to the type of the heater determined by the control timer mechanism and instructing the result to a transformer opening / closing driver.
JP2005110966A 2005-04-07 2005-04-07 Heat sealing equipment Active JP4429202B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013212866A (en) * 2012-04-03 2013-10-17 Furukawa Mfg Co Ltd Vacuum packaging machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013212866A (en) * 2012-04-03 2013-10-17 Furukawa Mfg Co Ltd Vacuum packaging machine

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