JP2006289996A - Mold for molded article with cylindrical core body - Google Patents

Mold for molded article with cylindrical core body Download PDF

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JP2006289996A
JP2006289996A JP2006174321A JP2006174321A JP2006289996A JP 2006289996 A JP2006289996 A JP 2006289996A JP 2006174321 A JP2006174321 A JP 2006174321A JP 2006174321 A JP2006174321 A JP 2006174321A JP 2006289996 A JP2006289996 A JP 2006289996A
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mold
cylindrical core
core body
cavity
injection
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JP2006289996A5 (en
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Toshio Komazawa
寿雄 駒澤
Yoshikazu Tsujimoto
芳和 辻本
Takeo Iwai
武夫 岩井
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mold capable of molding into a molded article with a cylindrical core body by surely discharging air near the top end part and without generating end face burrs. <P>SOLUTION: Insert molds 12 and 22 with fitting hole parts 14 and 24 at the centers are respectively provided in mold-closable top mold 10 and bottom mold 20. A supporting pin 25 fitted and locked to the cylindrical core body 1 is provided in the fitting hole part 24 on the lower side, and a core body presser foot 15 is provided in the fitting hole part 14 on the upper side, to form a cavity 30 on the outer periphery of a cylindrical core body 1 under the condition that the mold is closed, and in the mold, a molding material is filled in the cavity and molded. A seal ring 16 is provided in the fitting hole part 14 in the top side inserting mold 12 so that it is fitted into the fitting hole part 14 while air permeability is slightly held to the outer periphery of the upper end part of the cylindrical core body 1. An feeding hole 33 for the molding material, and a relief hole 35 for air and the molding material are provided on the top mold 10. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、主として車輌用の防振ゴムブッシュや防振マウントに使用される筒状芯体付成形品の成形型に関するものである。   The present invention relates to a molding die for a molded article with a cylindrical core used mainly for a vibration isolating rubber bush for a vehicle or a vibration isolating mount.

車輌用の防振ゴムブッシュや防振マウントとして、内筒としての筒状芯体と外筒部材の間にゴム弾性体を介在させ、あるいは外筒部材を省略して筒状芯体の周囲にゴム弾性体を配したもので、円筒型をなすものが知られている。   As an anti-vibration rubber bush or anti-vibration mount for vehicles, a rubber elastic body is interposed between the cylindrical core body as the inner cylinder and the outer cylindrical member, or the outer cylindrical member is omitted and is surrounded around the cylindrical core body. A rubber elastic body having a cylindrical shape is known.

この円筒型の防振ゴムブッシュ等の筒状芯体付成形品の成形型としては、一般に、型閉め可能な上下両型のキャビティ構成部において、上下に相対向して成形品の軸方向側面を成形する入れ子型が配置されるとともに、上下両型の少なくとも一方の入れ子型、例えば双方の入れ子型の中央部に支持ピンを設け、筒状芯体の端部を前記支持ピンに嵌合しかつ両端を係止して直立状態に支持し、上下両型を型閉めした状態において、前記筒状芯体の周囲部にキャビティを形成するとともに、ゴム等の成形材料を注入孔より前記キャビティに注入充填して成形するようになっている(例えば、実公平5−28020号公報、特開平7−276382号公報)。   As a molding die for a cylindrical cored molded product such as a vibration-proof rubber bush, the axial side surface of the molded product is generally opposed to the upper and lower cavities in both upper and lower mold cavities. A support pin is provided at the center of at least one of the upper and lower molds, for example, both of the insert molds, and the end of the cylindrical core body is fitted to the support pin. In addition, in a state where both ends are locked and supported in an upright state and the upper and lower molds are closed, a cavity is formed around the cylindrical core body, and a molding material such as rubber is injected into the cavity from the injection hole. It is formed by injection filling (for example, Japanese Utility Model Publication No. 5-28020, Japanese Patent Laid-Open No. 7-276382).

ところで、前記のように支持される筒状芯体のキャビティより上下に突出している部分は、上下の入れ子型の中央部に有する嵌合孔部に嵌合されて、上下端が支持ピンに有する係止段部に係止されるが、キャビティに注入された成形材料が、前記筒状芯体の端部とその外周の嵌合孔部内周面との間の隙間を通り、該筒状芯体の端面と係止段部の僅かな隙間に侵入して端面バリとなる。   By the way, the part protruding above and below the cavity of the cylindrical core body supported as described above is fitted into the fitting hole part at the center part of the upper and lower nesting type, and the upper and lower ends have the supporting pin. The molding material that is locked to the locking step portion, but injected into the cavity passes through the gap between the end portion of the cylindrical core body and the inner peripheral surface of the fitting hole portion on the outer periphery thereof, and the cylindrical core It penetrates into a slight gap between the end surface of the body and the engaging step portion to form an end surface burr.

筒状芯体の端部を嵌合孔部内周に対し、両者の隙間を実質的にゼロとするように密に嵌合させると、成形後の型抜きの際に容易に外れなくなり、作業性を阻害することになる。しかも、完全に密嵌した状態に保持されると、キャビティ内のエアが完全に排出されない場合があり、特に上端部近傍にエアが残留すると、成形品にその跡が残り、成形不良の発生原因になる。   If the end of the cylindrical core is tightly fitted to the inner periphery of the fitting hole so that the gap between the two is substantially zero, it will not easily come off during mold release after molding, and workability will be improved. Will be inhibited. In addition, if it is held in a completely tightly fitted state, the air in the cavity may not be completely exhausted, especially if air remains in the vicinity of the upper end, the trace remains on the molded product, causing the occurrence of molding defects become.

そのため、特開平7−276382号公報では、前記入れ子型の嵌合孔部の内周に、筒状芯体の端部内周面の所定寸法が緊合的に被嵌できるブッシュを設けて、該ブッシュに端部を嵌合して支持することが示されている。
実公平5−28020号公報 特開平7−276382号公報
Therefore, in Japanese Patent Laid-Open No. 7-276382, a bush capable of tightly fitting a predetermined dimension of the end inner peripheral surface of the cylindrical core body is provided on the inner periphery of the telescopic fitting hole, It is shown that the end is fitted and supported on the bush.
Japanese Utility Model Publication No. 5-28020 JP 7-276382 A

しかしながら、前記提案のブッシュにおいては、あくまで緊合的に嵌合するもの、つまりは密嵌する構造であるため、型開きの際には、前記の緊合を解除するための特別の手段、例えばバネや突き棒等のノックアウト手段を必要とする。そればかりか、特に上側の入れ子型の嵌合孔部において筒状芯体の上端部がブッシュに対して密嵌している場合、このキャビティのうちの最も高位部分がエア溜まりになり、成形材料の注入充填によってもエアが完全に排出されず、エア残留による不良になる。通常は、前記各型の合せ部からエアが逃げることでエア不良が解消されるが、そのため、この型の合わせ部にバリが発生することがある。   However, in the proposed bush, since it is tightly fitted, that is, a tightly fitting structure, a special means for releasing the tightness when the mold is opened, for example, A knockout means such as a spring or a stick is required. In addition, especially when the upper end of the cylindrical core body is closely fitted to the bush in the upper nesting type fitting hole, the highest part of this cavity becomes an air reservoir, and the molding material The air is not completely discharged even by injecting and filling the air, resulting in a defect due to air remaining. Normally, air escapes from the escape of the mold from the mating part of each mold, but burrs may occur at the mating part of this mold.

また、キャビティに注入充填する成形材料の充填圧を低くすると、前記のバリの発生は減少するものの、内部に残留するエアによる不良が生じやすくなる。そのため、前記の注入充填圧力は、できるだけ前記の問題が生じないように設定されるが、それでもなお、エア残留による不良やバリの発生は皆無ではなく、不十分である。   Further, when the filling pressure of the molding material to be injected and filled into the cavity is lowered, the occurrence of the burrs is reduced, but defects due to the air remaining inside are likely to occur. Therefore, the injection filling pressure is set so as not to cause the above-mentioned problems as much as possible. However, there is still no defect or burrs due to residual air, which is insufficient.

また、一つの成形材料の射出装置を備える成形型において、複数のキャビティ構成部が設けられている場合、成形品の均一性のために、各キャビティ構成部におけるキャビティへの注入充填圧力を一定にすることが求められる。   Further, in a mold having a single molding material injection device, when a plurality of cavity components are provided, the injection filling pressure into the cavities in each cavity component is constant for the uniformity of the molded product. It is required to do.

本発明は、上記に鑑みてなしたものであり、筒状芯体の上端部近傍におけるエアの排出を確実になすとともに、端面バリの発生をなくすことができるようにした成形型を提供するものであり、更には、多数のキャビティ構成部分を配設した場合において、各キャビティへの成形材料の注入充填圧力を一定に保つようにした筒状芯体付成形品の成形型を提供するものである。   The present invention has been made in view of the above, and provides a mold capable of reliably discharging air in the vicinity of the upper end portion of a cylindrical core body and eliminating the occurrence of end surface burrs. Furthermore, in the case where a large number of cavity components are provided, a mold for a molded article with a cylindrical core body is provided in which the injection filling pressure of the molding material into each cavity is kept constant. is there.

本発明は、筒状芯体付成形品の成形型、すなわち上下に相対向してそれぞれ筒状芯体付成形品の軸方向側面を成形する入れ子型を具備し、かつ直接または中間型を挟んで型閉め可能な上型と下型とを備え、これら上下両型の入れ子型の中央部に、それぞれ型内にセットされた筒状芯体の端部を支持する嵌合孔部を有し、下型側の嵌合孔部には前記筒状芯体に対して下端開口より嵌入して下端を係止する支持ピンを備え、また上型側の嵌合孔部には前記支持ピンと同心で対向して前記筒状芯体の上端に係止する芯体押えを備えており、上下両型を型閉めした状態において、前記支持ピンと芯体押えにより係止し支持した前記筒状芯体の外周にキャビティを形成するとともに、該キャビティにゴム等の成形材料を充填して筒状芯体と一体に成形する成形型であって、上記の課題を解決するための手段として、前記上型側の入れ子型における嵌合孔部に、前記筒状芯体の上端部外周に対し僅かに通気性を保有しながら嵌合するシールリングを備え、さらに前記上型の上面から前記キャビティに通じる成形材料の注入孔と、前記キャビティから上型上面に通じるエアおよび成形材料等の逃がし用孔とを有してなることを特徴とするものである。   The present invention includes a mold for a molded article with a cylindrical core, that is, a nested mold that molds the axial side surfaces of the molded article with a cylindrical core facing each other vertically and sandwiches the intermediate mold directly or between the molds. The upper mold and the lower mold that can be closed with each other have a fitting hole for supporting the end of the cylindrical core set in the mold at the center of both the upper and lower nesting molds. The fitting hole on the lower mold side is provided with a support pin that fits into the cylindrical core body from the lower end opening and locks the lower end, and the fitting hole on the upper mold side is concentric with the support pin. The cylindrical core body is provided with a core body presser that is opposed to and locked to the upper end of the cylindrical core body, and is locked and supported by the support pin and the core body presser when both the upper and lower molds are closed. A cavity is formed on the outer periphery of the tube, and the cavity is filled with a molding material such as rubber and molded integrally with the cylindrical core. As a means for solving the above-mentioned problem, the fitting hole portion in the upper mold side nesting die has a slight air permeability with respect to the outer periphery of the upper end portion of the cylindrical core body. A sealing ring to be fitted is provided, and further includes a molding material injection hole that communicates from the upper surface of the upper mold to the cavity, and an escape hole for air and molding material that communicates from the cavity to the upper surface of the upper mold. It is characterized by.

この成形型によれば、筒状芯体を支持して型閉めした状態において、注入孔よりキャビティ内に注入されたゴム等の成形材料は、筒状芯体の周りに下部から充填されていくことで、内部のエアが上方に押し上げられて、前記逃がし用孔から排出されるとともに、該成形材料の余剰分も前記逃がし用孔にまで充填されることにより、この成形材料中に残留しているエアも同時に排出される。   According to this mold, in a state where the cylindrical core body is supported and closed, the molding material such as rubber injected into the cavity through the injection hole is filled from the lower part around the cylindrical core body. As a result, the internal air is pushed upward and discharged from the escape hole, and the excess of the molding material is filled in the escape hole, thereby remaining in the molding material. Air is discharged at the same time.

また筒滋状芯体の上端部近傍に溜まるエアは、成形材料の充填により筒状芯体の上端部外周に嵌合しているシールリングとのごく僅かな隙間から排出され、殆ど残留することがない。   Also, the air that accumulates in the vicinity of the upper end of the cylindrical core is discharged from a very small gap with the seal ring fitted to the outer periphery of the upper end of the cylindrical core due to filling of the molding material, and almost remains. There is no.

しかも、この状態で加硫すると、前記キャビティ内の成形材料の充填圧力が過剰に高くなることがなく、そのため前記シールリングと筒状芯体の端部との僅かな隙間からは成形材料のはみ出しが生じず、従ってバリの形成が防止される。   In addition, when vulcanized in this state, the filling pressure of the molding material in the cavity does not become excessively high, so that the molding material protrudes from a slight gap between the seal ring and the end of the cylindrical core. Does not occur, thus preventing the formation of burrs.

前記の成形型において、上型における前記成形材料の注入孔と、前記逃がし用孔とが、キャビティの軸心を挟んで180度相対向位置に設けられてなるものが好適である。これにより、注入孔より注入される成形材料が筒状芯体の両側を回ってキャビティ全体に充填されるとともに、該注入孔と相対向位置にある逃がし用孔より成形材料の一部がエアを押し出すように逃がされ、エア排出を良好になすことができる。   In the molding die, it is preferable that the injection hole for the molding material and the escape hole in the upper die are provided at positions opposed to each other by 180 degrees across the axis of the cavity. As a result, the molding material injected from the injection hole goes around both sides of the cylindrical core and fills the entire cavity, and a part of the molding material blows air from the escape hole located opposite to the injection hole. It is escaped as it is pushed out, and air can be discharged well.

前記の成形型において、上型上面にランナープレートが分離可能に載設され、該ランナープレートの下面に成形材料の注入用ランナー溝と、エアおよび成形材料の逃がし用溝とが、それぞれ前記上型の注入孔または逃がし用孔と連続するように形成されてなるものが好ましい。これにより、前記成形材料の注入充填作用および余剰の成形材料およびエアの逃がし作用をスムーズに良好に行うことができる。   In the molding die, a runner plate is detachably mounted on the upper surface of the upper die, and a runner groove for injection of molding material and a groove for air and molding material release are respectively provided on the lower surface of the runner plate. Those formed so as to be continuous with the injection hole or the relief hole are preferable. Thereby, the injection filling operation of the molding material and the excess molding material and air escape operation can be performed smoothly and satisfactorily.

また、前記の成形型において、前記下型側の入れ子型における嵌合孔部には、前記筒状芯体の下端部が僅かに通気性を保有しながら嵌合する芯体受け用のシール部材が設けられてなるものが好ましい。これにより、前記筒状芯体下端部においても、バリの発生防止を良好になすことができる。   Further, in the molding die, a sealing member for receiving a core body that fits in a fitting hole portion in the lower mold side nesting die while the lower end portion of the cylindrical core body has slight air permeability. Are preferably provided. Thereby, it is possible to satisfactorily prevent the occurrence of burrs at the lower end portion of the cylindrical core body.

前記の成形型における前記支持ピンが、軸方向上方に変位可能であって、戻し用バネにより下方向きに付勢されて定位置に支持されるとともに、型抜き時に適宜突き上げ手段により前記戻し用バネの付勢力に抗して突き上げられるように設けられていると、この突き上げ作用により筒状芯体の下端部をシール部材の嵌合部から容易に離脱させることができ、容易に型抜きできる。   The support pin in the molding die is displaceable upward in the axial direction, is biased downward by a return spring and is supported at a fixed position, and the return spring is appropriately pushed up by a push-up means at the time of mold release. If it is provided so as to be pushed up against the urging force, the lower end portion of the cylindrical core body can be easily detached from the fitting portion of the seal member by this pushing action, and the die can be easily removed.

また、前記芯体押えは、所定寸法範囲内で軸方向に変位可能に支持され、バネ手段により軸方向下方に付勢されて、筒状芯体を支持した型閉め状態において前記バネ手段の付勢力で筒状芯体を押えるとともに、型開きにより軸方向下方に変位して筒状芯体の上端部をシールリングの嵌合部から離脱させるように構成されているのが好ましい。すなわち、筒状芯体の軸方向寸法に誤差があっても、該筒状芯体を前記バネ手段の付勢力で押さえることができ、安定性よく保持できる。しかも、成形後の型開きにより、前記芯体押えがバネ手段の付勢力によって軸方向下方に変位することにより、筒状芯体の上端部がシールリングの嵌合部から自然的に離脱することになる。これにより、成形品を下方側に残すことができ、以て成形品の型抜き作業が容易になる。   The core body presser is supported so as to be axially displaceable within a predetermined size range, and is urged downward in the axial direction by a spring means to attach the spring means in a mold-closed state in which the cylindrical core body is supported. It is preferable that the cylindrical core is pressed by the force and is displaced downward in the axial direction by opening the mold so that the upper end of the cylindrical core is detached from the fitting portion of the seal ring. That is, even if there is an error in the axial dimension of the cylindrical core body, the cylindrical core body can be pressed by the urging force of the spring means, and can be held stably. Moreover, the upper end portion of the cylindrical core body is naturally detached from the fitting portion of the seal ring due to the core body presser being displaced downward in the axial direction by the biasing force of the spring means due to the mold opening after molding. become. As a result, the molded product can be left on the lower side, thereby facilitating the die-cutting operation of the molded product.

前記の成形型として、上下両型には、上下に相対向する入れ子型、支持ピンと芯体押え等を備えてなるキャビティ構成部が複数配設され、各キャビティ構成部におけるキャビティへの成形材料の注入孔が、射出装置の射出口から等距離に配置されてなるものが好適である。これにより、多数のキャビティに一つの射出装置の射出口より成形材料を注入し充填するものであるにも拘わらず、各キャビティへの注入距離が同じで、注入量および注入充填圧力が均等なものになる。   As the above-mentioned molds, the upper and lower molds are provided with a plurality of cavity constituent parts each including a nested mold, a support pin and a core presser, which are opposed to each other in the upper and lower parts. It is preferable that the injection hole is arranged at an equal distance from the injection port of the injection device. In this way, the injection distance into each cavity is the same, and the injection amount and injection filling pressure are equal, even though the molding material is injected and filled into the many cavities from the injection port of one injection device. become.

また前記のキャビティ構成部が、射出装置の射出口を中心とする同一円上に配置されるとともに、各キャビティ構成部の前記注入孔が前記射出口から等距離となるように同心円上に配置されてなるものが好ましく、これにより射出口から各キャビティまで注入距離を容易に合わせることができる。   Further, the cavity constituent parts are arranged on the same circle centering on the injection port of the injection device, and the injection holes of the respective cavity constituent parts are arranged concentrically so as to be equidistant from the injection port. Thus, the injection distance from the injection port to each cavity can be easily adjusted.

前記の成形型において、各キャビティ構成部の逃がし用孔がランナープレートに有する逃がし用溝により連続し、型側外部に連通しているものが好ましく、これにより前記逃がし用孔から逃がし用溝にいたる余剰の成形材料部分が連続した状態になり、成形後の取り除き作業を容易に行うことができる。   In the above-mentioned mold, it is preferable that the relief holes of the respective cavity constituent parts are continuous with the relief grooves provided in the runner plate and communicate with the outside of the mold side, thereby leading from the relief holes to the relief grooves. The excess molding material portion is in a continuous state, and the removal work after molding can be easily performed.

また、前記の成形型におけるランナープレートに有する逃がし用溝が、射出装置の射出口を中心とする円形をなし、各逃がし用孔の上端に小凸部を成形する突出成形部分が設けられてなるものが好ましい。これにより、各逃がし用孔内で成形される余剰部分を逃がし用孔より難なく抜き出し除去することができる。   Further, the escape groove on the runner plate in the molding die has a circular shape centering on the injection port of the injection device, and a protruding molding portion for molding a small convex portion is provided at the upper end of each escape hole. Those are preferred. Thereby, the excess part shape | molded in each escape hole can be extracted and removed without difficulty from the escape hole.

さらに、前記の成形型において、前記射出装置の射出口を中心として該キャビティ構成部の軸心を通る放射線上に、各キャビティ構成部の注入孔と逃がし用孔とが設けられてなるものが、成形材料の充填から逃がし用孔にいたる成形材料の流れがスムーズになり、従って成形材料の充填状態およびエアの排出が確実に行われ、成形不良の発生を低減できる。   Further, in the molding die, an injection hole and a relief hole for each cavity component are provided on the radiation passing through the axis of the cavity component with the injection port of the injection device as the center. The flow of the molding material from the filling of the molding material to the relief hole becomes smooth, so that the filling state of the molding material and the discharge of air are surely performed, and the occurrence of molding defects can be reduced.

本発明の成形型によれば、筒状芯体の上端部近傍におけるエアの排出を確実になし、成形不良の発生を低減でき、しかも端面バリの発生をなくすことができ、成形後のバリ取り作業を不要にでき、大幅な工数低減を図ることができ、製造効率を向上できる。また、多数のキャビティ構成部分を配設した場合において、各キャビティへの成形材料の注入充填圧力を一定に保つことができ、均一な筒状芯体付成形品を能率よく製造できる。   According to the molding die of the present invention, air can be reliably discharged near the upper end of the cylindrical core body, the occurrence of molding defects can be reduced, and the occurrence of end surface burrs can be eliminated. The work can be eliminated, the man-hours can be greatly reduced, and the production efficiency can be improved. Further, when a large number of cavity constituent parts are provided, the injection filling pressure of the molding material into each cavity can be kept constant, and a uniform molded article with a cylindrical core can be efficiently manufactured.

次に、本発明の実施の形態を図面に示す実施例に基づいて説明する。   Next, embodiments of the present invention will be described based on examples shown in the drawings.

図1は本発明に係る成形型の1実施例の一つのキャビティ構成部の概略を示す型開き状態の縦断面図、図2は同上の成形状態の縦断面図、図3は成形対象の筒状芯体付成形品の1例を示す斜視図、図4は成形型全体の上型におけるキャビティ構成部の配置状態を示す略示平面説明図、図5は前図の成形型上に載設されるランナープレートの下面形状を示す平面説明図である。   FIG. 1 is a longitudinal sectional view of a mold opening state showing an outline of one cavity constituting part of one embodiment of a molding die according to the present invention, FIG. 2 is a longitudinal sectional view of the molding state of the same, and FIG. 3 is a cylinder to be molded. FIG. 4 is a schematic plan view showing the arrangement of the cavity components in the upper mold of the entire mold, and FIG. 5 is placed on the mold shown in the previous figure. It is plane explanatory drawing which shows the lower surface shape of the runner plate made.

成形対象の筒状芯体付成形品(A)は、図3に示すように、内筒としての筒状芯体(1)と外筒部材(2)との間にゴム弾性体(3)を介在させて構成され、ゴム弾性体(3)は筒状芯体(1)および外筒部材(2)の両者に加硫接着されている。通常、前記筒状芯体(1)は外筒部材(2)より長く、その両端はゴム弾性体(3)の軸方向両側面から突出している。   As shown in FIG. 3, the molded article with a cylindrical core body (A) to be molded has a rubber elastic body (3) between a cylindrical core body (1) as an inner cylinder and an outer cylinder member (2). The rubber elastic body (3) is vulcanized and bonded to both the cylindrical core body (1) and the outer cylinder member (2). Usually, the said cylindrical core (1) is longer than an outer cylinder member (2), and the both ends protrude from the axial direction both sides | surface of a rubber elastic body (3).

本発明に係る成形型は、前記の筒状芯体付成形品(A)を成形するものであり、図1及び図2に示すキャビティ構成部(5)を有してなり、下記の構成を備えている。   A molding die according to the present invention is for molding the above-described molded article with a cylindrical core (A), and has a cavity component (5) shown in FIGS. 1 and 2, and has the following configuration. I have.

図において、(10)と(20)は型閉め可能な上型と下型を示し、それぞれ上下に相対向してキャビティ形成用の凹部(11)(21)が設けられ、双方の凹部(11)(21)にそれぞれ前記筒状芯体付成形品(A)の軸方向側面を成形する入れ子型(12)(22)が相対向して嵌着固定されている。(23)は下型の入れ子型(22)の固定ネジを示す。上型の入れ子型(12)も同様に固定ネジ(図示省略)により固定される。(50)は前記下型(20)を受支するベースプレートである。   In the figure, (10) and (20) indicate an upper mold and a lower mold that can be closed, and are provided with recesses (11) and (21) for forming cavities vertically opposite to each other. ) And (21), the insert molds (12) and (22) for molding the axial side surfaces of the molded article (A) with the cylindrical core body are fitted and fixed opposite to each other. (23) indicates a fixing screw of the lower nesting type (22). Similarly, the upper mold (12) is fixed by a fixing screw (not shown). (50) is a base plate for receiving and supporting the lower mold (20).

前記上下両型(10)(20)の入れ子型(12)(22)の中央部には、それぞれ型内にセットされる筒状芯体(1)の上下端部(1a)(1b)を支持する嵌合孔部(14)(24)を有し、これらの嵌合孔部(14)(24)は前記成形品(A)の軸方向側面を形成する成形面部(12a)(22a)から成形形状に対応した所定の曲面で連続して形成されている。   The upper and lower ends (1a) and (1b) of the cylindrical core body (1) set in the mold are respectively provided in the central part of the nested molds (12) and (22) of the upper and lower molds (10) and (20). There are fitting hole portions (14) and (24) to be supported, and these fitting hole portions (14) and (24) are molding surface portions (12a) and (22a) that form axial side surfaces of the molded product (A). To a predetermined curved surface corresponding to the molding shape.

前記下型(20)側の嵌合孔部(24)には、その中央部において前記筒状芯体(1)に対して下端開口より嵌入して下端を係止するように直立状に突出する支持ピン(25)を備えている。(25a)は嵌入ピン部(25b)の基部に設けられた下端係止用の段部を示す。   The fitting hole (24) on the lower mold (20) side protrudes upright so as to be fitted from the lower end opening into the cylindrical core (1) at the center and to lock the lower end. Support pins (25) are provided. (25a) shows the step part for latching a lower end provided in the base part of the fitting pin part (25b).

また、前記上型(10)側の嵌合孔部(14)には、前記支持ピン(25)と同心で上下に対向して前記筒状芯体(1)の上端に係止する芯体押え(15)を備えている。(15a)は上端係止用の段部を示す。図の場合、この芯体押え(15)についても、型内にセットされる筒状芯体(1)の上端部に嵌入するやや短い嵌入ピン部(15b)を有している。   Further, the fitting body (14) on the upper mold (10) side has a core body concentric with the support pin (25) and vertically opposed to the upper end of the cylindrical core body (1). A presser foot (15) is provided. (15a) shows a step for locking the upper end. In the case of the figure, this core body presser (15) also has a slightly short insertion pin portion (15b) that fits into the upper end portion of the cylindrical core body (1) set in the mold.

これにより、上下両型(10)(20)を型閉じした状態において、前記支持ピン(25)と芯体押え(15)により係止し支持した前記筒状芯体(1)の外周にキャビティ(30)を形成できるようになっている。   Thus, in a state where the upper and lower molds (10) and (20) are closed, a cavity is formed on the outer periphery of the cylindrical core body (1) which is locked and supported by the support pin (25) and the core body presser (15). (30) can be formed.

さらに、前記上側の入れ子型(12)の嵌合孔部(14)の内周には、その内奥部に、前記筒状芯体(1)の上端部外周に対し、適度に通気性があって、かつ成形材料の漏れを抑制できる程度にごく僅かなクリアランスを保有して嵌合する金属等の剛性体よりなるシールリング(16)が設けられている。   Furthermore, the inner periphery of the fitting hole (14) of the upper nesting mold (12) has a moderate air permeability at the inner back of the inner periphery of the upper end of the cylindrical core (1). There is also provided a seal ring (16) made of a rigid body such as metal that fits with a slight clearance that can suppress the leakage of the molding material.

すなわち、前記シールリング(16)は、筒状芯体(1)の上端部外周が、成形時にエアを排出できる適度の通気性を持ちながら、成形材料の漏れを阻止でき、しかも成形後の型抜きを阻害することがない程度の嵌合状態を保持できるように、その内径寸法が、筒状芯体(1)の端部の外径に応じて設定される。例えば、筒状芯体(1)の表面には接着剤層が設けられているので、この接着剤層の厚みを考慮して、シールリング(16)の内径は、筒状芯体(1)の外径よりごく僅かに径大に形成される。このシールリング(16)の内周と筒状芯体(1)の外周との間のクリアランスは、0.1mm以下のごく微少な寸法範囲であるのが好ましい。   In other words, the seal ring (16) can prevent leakage of the molding material while the outer periphery of the upper end of the cylindrical core body (1) has a suitable air permeability that allows air to be discharged during molding, and the mold after molding. The inner diameter dimension is set according to the outer diameter of the end portion of the cylindrical core body (1) so as to maintain a fitting state that does not hinder removal. For example, since the adhesive layer is provided on the surface of the cylindrical core (1), the inner diameter of the seal ring (16) is set in consideration of the thickness of the adhesive layer. The outer diameter is slightly larger than the outer diameter. The clearance between the inner periphery of the seal ring (16) and the outer periphery of the cylindrical core (1) is preferably in a very small size range of 0.1 mm or less.

また、下側の入れ子型(22)の嵌合孔部(24)内奥部の内周にも、前記筒状芯体(1)の下端部外周が僅かに通気性を保有しながら嵌合する剛体よりなる芯体受け用のリング状のシール部材(26)が設けられている。このシール部材(26)についても、前記嵌合部分の内径寸法等は、前記シールリング(16)の場合と同様に設定される。図の場合、該シール部材(26)の前記嵌合部の下端に前記段部(25a)と同高さの係止用段部(26a)が形成されており、筒状芯体(1)の下端を前記両段部(25a)(26a)で係止できるようになっている。前記支持ピン(25)の基部は前記段部(26a)より下方部に嵌合して支持されている。   In addition, the lower end outer periphery of the cylindrical core body (1) is fitted to the inner periphery of the inner part of the lower fitting hole (24) of the lower insert type (22) while maintaining a slight air permeability. A ring-shaped seal member (26) for receiving a core body made of a rigid body is provided. For the seal member (26), the inner diameter of the fitting portion and the like are set in the same manner as in the case of the seal ring (16). In the case of the figure, a locking step (26a) having the same height as the step (25a) is formed at the lower end of the fitting portion of the seal member (26), and the cylindrical core (1) Can be locked at both step portions (25a) and (26a). The base of the support pin (25) is supported by being fitted below the step (26a).

前記の上下の入れ子型(12)(22)には、その外周部に筒状芯体付成形品(A)の外筒部材(2)を筒状芯体(1)と同心に保持する嵌合段部(17)(27)が設けられており、図1のように上下両型(10)(20)の型閉め状態において外筒部材(2)の上下両端面を上下から押圧して挟んだ状態で嵌合保持できるようになっている。外筒部材(2)を有さない成形品を成形する場合、前記凹部(11)(21)の内側面が成形品の外周面を成形するように形成される。   The upper and lower nesting molds (12) and (22) are fitted to hold the outer cylinder member (2) of the molded article (A) with the cylindrical core concentrically with the cylindrical core (1) on the outer periphery thereof. Steps (17) and (27) are provided. When the upper and lower molds (10) and (20) are closed as shown in FIG. 1, the upper and lower end faces of the outer cylinder member (2) are pressed from above and below. It can be fitted and held in the sandwiched state. When molding a molded product having no outer cylinder member (2), the inner surface of the recess (11) (21) is formed so as to mold the outer circumferential surface of the molded product.

(31)は下側の入れ子型(22)の押えリングであって、下型(20)に対しボルト等の固定ネジ(32)により固定されており、前記のようにセットされる外筒部材(2)が該押えリング(31)の内周に嵌合するようになっている。また、これにより成形時の外筒部材(2)の膨出変形が防止されるようにもなっている。   (31) is a holding ring for the lower nesting die (22), which is fixed to the lower die (20) by a fixing screw (32) such as a bolt, and is set as described above. (2) is adapted to be fitted to the inner periphery of the presser ring (31). This also prevents the outer cylindrical member (2) from bulging and deforming during molding.

前記支持ピン(25)は軸方向上方に変位可能であって、この支持ピン(25)の下にエジェクトピン(28)が連接され、さらに前記エジェクトピン(28)の下端部のバネ座(28a)と下型(20)との間に、前記支持ピン(25)を下方に付勢して定位置(図2の位置)に保持する戻し用バネ(29)が設けられており、成形後の型抜きの際に、前記エジェクトピン(28)を、戻し用バネ(29)の付勢力に抗して適宜突き上げ手段(図示せず)により上方へ突き上げ移動させることにより、成形品(A)の筒状芯体(1)の下端部(1b)をシール部材(26)の嵌合部から離脱させることができるようになっている。   The support pin (25) is axially displaceable. An eject pin (28) is connected to the support pin (25), and a spring seat (28a) at the lower end of the eject pin (28). ) And the lower die (20) are provided with a return spring (29) that urges the support pin (25) downward to hold it in place (position shown in FIG. 2). When the die is removed, the eject pin (28) is appropriately pushed up by a pushing-up means (not shown) against the urging force of the return spring (29), thereby moving the molded product (A). The lower end portion (1b) of the cylindrical core body (1) can be detached from the fitting portion of the seal member (26).

上側の芯体押え(15)についても、後述する図6および図7の実施例で説明するように、所定寸法範囲内で軸方向に変位可能に支持されるとともに、バネ手段を利用して軸方向下方に付勢しておいて、成形後の型抜きの際に、成形品(A)の筒状芯体(1)の上端部(1a)をシールリング(16)から離脱させるように構成するのが好ましい。   The upper core presser (15) is also supported so as to be displaceable in the axial direction within a predetermined size range as described in the embodiments of FIGS. 6 and 7, which will be described later. It is configured so that the upper end (1a) of the cylindrical core body (1) of the molded product (A) is detached from the seal ring (16) when urged downward in the direction when the mold is removed after molding. It is preferable to do this.

(33)は前記上型(10)の上面(10a)から前記キャビティ(30)に通じるゴム等の成形材料(a)の注入孔、(35)は前記キャビティ(30)から上型(10)の上面(10a)に通じるエアおよび成形材料(a)等の逃がし用孔であり、前記上型(10)および入れ子型(12)を上下方向に貫通して設けられている。この注入孔(33)と逃がし用孔(35)とは、キャビティ(30)上方のどの位置にあってもよいが、実施上は図のようにキャビティ(30)の軸心を挟んで略180度相対向位置に設けておくのが望ましい。   (33) is an injection hole of a molding material (a) such as rubber that communicates from the upper surface (10a) of the upper mold (10) to the cavity (30), and (35) is the upper mold (10) from the cavity (30). Air and a release hole for the molding material (a) and the like, and is provided through the upper mold (10) and the insert mold (12) in the vertical direction. The injection hole (33) and the escape hole (35) may be located at any position above the cavity (30), but in practice, approximately 180 with the axis of the cavity (30) sandwiched as shown in the figure. It is desirable to provide them at opposite positions.

前記の注入孔(33)と逃がし用孔(35)とは、いずれも前記上面(10a)側ほど径大のテーパ状に形成されるとともに、キャビティ(30)側の開口端部近傍にくびれ形状をなすゲート(33a)(35a)が設けられ、成形後の型抜きの際に成形品(A)を前記ゲート(33a)(35a)の個所で不要部分(a1)(a2)と切離せるようになっている。   The injection hole (33) and the relief hole (35) are both tapered toward the upper surface (10a) and constricted near the opening end on the cavity (30) side. The gates (33a) and (35a) are provided so that the molded product (A) can be separated from the unnecessary portions (a1) and (a2) at the locations of the gates (33a) and (35a) when the die is cut after molding. It is like that.

(40)は前記上型(10)の上面(10a)に分離可能に載設されたランナープレートであり、上下両型(10)(20)の型開きの際に、同時にランナープレート(40)を上型(10)より分離できるように設けられている。(41)はランナープレート(40)の分離用バネを示す。   (40) is a runner plate that is detachably mounted on the upper surface (10a) of the upper mold (10). When the upper and lower molds (10) and (20) are opened, the runner plate (40) Can be separated from the upper mold (10). (41) shows a spring for separating the runner plate (40).

前記のランナープレート(40)の下面には、ゴム等の成形材料の注入用ランナー溝(43)とエアおよび成形材料の逃がし用溝(45)とが、それぞれ上型(10)上面に対する閉合状態時に前記上型(10)の注入孔(33)または逃がし用孔(35)と連続するように形成されている。ランナー溝(43)は射出装置の射出口と連続し、逃がし用溝(45)は型側面に開放せしめられる。(44)は前記ランナー溝(43)の注入孔(33)への接続端部で、注入孔(33)の開口径よりやや径大の円形をなしている。(46)は前記逃がし用溝(45)の前記逃がし用孔(35)との接続部に設けた突出成形部分であり、逃がし用孔(35)内の成形材料の不要部分(a2)の上端に小凸部(a3)を成形するためのものである。   On the lower surface of the runner plate (40), a runner groove (43) for injecting a molding material such as rubber and a groove (45) for releasing air and molding material are closed with respect to the upper surface of the upper mold (10). It is sometimes formed to be continuous with the injection hole (33) or the escape hole (35) of the upper mold (10). The runner groove (43) is continuous with the injection port of the injection device, and the escape groove (45) is opened to the side of the mold. (44) is a connection end portion of the runner groove (43) to the injection hole (33), and has a circular shape slightly larger in diameter than the opening diameter of the injection hole (33). (46) is a projecting molding portion provided at the connection portion of the relief groove (45) with the relief hole (35), and the upper end of the unnecessary portion (a2) of the molding material in the relief hole (35) This is for forming a small convex portion (a3).

成形型としては、通常、上記の構成よりなるキャビティ構成部(5)、つまり相対向する入れ子型(12)(22)、支持ピン(25)と芯体押え(15)等を上下両型(10)(20)に備えてなるキャビティ構成部(5)を複数配設して実施する。この場合、射出装置の射出口(6)から各キャビティ構成部(5)におけるキャビティ(30)への成形材料の注入孔(33)までのランナー溝(43)は、等距離になるように配置形成しておくのが、各キャビティ(30)への成形材料の注入充填量および注入充填圧力を略均等にでき、特に好ましい。   As the mold, the cavity component (5) having the above-described configuration, that is, the opposite nesting dies (12) and (22), the support pin (25), the core presser (15), etc. 10) A plurality of cavity components (5) provided in (20) are arranged and carried out. In this case, the runner grooves (43) from the injection port (6) of the injection device to the injection hole (33) of the molding material into the cavity (30) in each cavity component (5) are arranged at equal distances. It is particularly preferable that the filling amount and the filling pressure of the molding material into each cavity (30) can be made substantially uniform.

例えば、図4および図5のように、前記キャビティ構成部(5)を、射出装置の射出口(6)を中心とする同一円上に等間隔に偶数個配置し、それぞれ注入孔(33)および逃がし用孔(35)についても、それぞれ前記射出口(6)を中心とする同一円上に配設しておくのがよい。実施上は、これらの注入孔(33)と逃がし用孔(35)とを、前記射出口(6)を中心として該キャビティ構成部(5)の軸心を通る放射線上に設けおくのが好ましい。そして、前記ランナー溝(43)および逃がし用溝(45)については、それぞれこれらの注入孔(33)および逃がし用孔(35)を連続させるように設けるのがよい。   For example, as shown in FIGS. 4 and 5, even number of the cavity constituent portions (5) are arranged on the same circle centering on the injection port (6) of the injection device, and the injection holes (33) are arranged respectively. The escape holes (35) are also preferably arranged on the same circle centered on the injection port (6). In practice, it is preferable that the injection hole (33) and the escape hole (35) are provided on the radiation passing through the axis of the cavity component (5) with the injection port (6) as the center. . The runner groove (43) and the escape groove (45) are preferably provided so that the injection hole (33) and the escape hole (35) are continuous.

すなわち、前記ランナー溝(43)については、隣接する二つのキャビティ構成部(5)を一組として、各組み毎に前記射出口(6)から放射方向に延びる一つのランナー溝を設け、その端部を二股状に分岐させて両キャビティ構成部(5)(5)の注入孔(33)(33)に連続させ、射出口(6)から各注入孔(33)までの等距離となるように構成して実施する。   That is, for the runner groove (43), two adjacent cavity constituent parts (5) are set as one set, and one runner groove extending in the radial direction from the injection port (6) is provided for each set. The portion is bifurcated and connected to the injection holes (33) and (33) of both the cavity components (5) and (5) so as to be equidistant from the injection port (6) to each injection hole (33). Configure and implement.

また、前記逃がし用溝(45)についても、前記射出口(6)を中心とする円形状に形成して、各逃がし用孔(35)をこの円形部分(45a)で連続させるように形成し、さらに該円形部分(45a)から外方に延びる溝部分(45b)により型側外部に連通させるようにして実施する。この場合にも、前記円形部分(45a)の逃がし用孔(35)との各交差部には、逃がし用孔(35)の上端に小凸部(a3)を成形するための突出成形部分(46)を設けておくのがよい。   The escape groove (45) is also formed in a circular shape with the injection port (6) as the center, and the escape holes (35) are formed so as to be continuous with the circular portion (45a). Further, the groove portion (45b) extending outward from the circular portion (45a) is communicated with the outside of the mold side. Also in this case, at each intersection of the circular portion (45a) with the escape hole (35), a protruding molded portion (a3) for forming a small convex portion (a3) at the upper end of the escape hole (35) ( 46) should be provided.

尚、上記の成形型において、上下両型(10)(20)の開閉手段や駆動手段およびランナープレート(40)の開閉手段、さらには開閉のためのガイド手段等については、この種の成形型において周知の手段を利用できるので、詳しい説明は省略する。また、図示していないが、上下両型(10)(20)を中間型を介して型閉め可能に設けて実施することもできる。   In the above-described mold, the upper and lower molds (10) and (20) open / close means, the drive means, the runner plate (40) open / close means, and the guide means for opening and closing are of this type. Since well-known means can be used, detailed description is omitted. Although not shown, the upper and lower molds (10) and (20) can be provided via an intermediate mold so that the mold can be closed.

上記した実施例の構成による成形型により、例えば図3に示す筒状芯体付成形品(A)を成形する作動状態について説明する。   An operation state in which, for example, the molded article with the cylindrical core body (A) shown in FIG. 3 is molded by the molding die having the configuration of the above-described embodiment will be described.

先ず、上型(10)が下型(20)より離れた型開き状態において、筒状芯体(1)および外筒部材(2)をセットする(図1の鎖線)。すなわち、筒状芯体(1)を下型(20)側の入れ子型(22)に有する支持ピン(25)に嵌合するとともに、下端部(1a)を嵌合孔部(24)に嵌合し、係止用の段部(25a)に下端を係止させて直立状態に支持する。また、外筒部材(2)を前記入れ子型(22)の外周部の嵌合段部(27)に嵌合しセットする。   First, the cylindrical core body (1) and the outer cylinder member (2) are set in the mold open state in which the upper mold (10) is separated from the lower mold (20) (chain line in FIG. 1). That is, the cylindrical core (1) is fitted to the support pin (25) having the lower die (20) side insert (22) and the lower end (1a) is fitted to the fitting hole (24). Then, the lower end is locked to the locking step (25a) and supported in an upright state. Further, the outer cylinder member (2) is fitted and set to the fitting step (27) of the outer peripheral portion of the telescopic mold (22).

次に、上型(10)を降下させて上下両型(10)(20)を閉じ合わせると、これに伴って、上型(10)に有する入れ子型(12)の嵌合孔部(14)が前記筒状芯体(1)の上端部(1a)に嵌合し、その内周に有するシールリング(16)が該上端部(1a)の外周に嵌合するとともに、芯体押え(15)の段部(15a)が上端に係止して該筒状芯体(1)を押さえる。同時に入れ子型(12)の外周部の嵌合段部(17)が外筒部材(2)の上端部に嵌合する。   Next, when the upper mold (10) is lowered and the upper and lower molds (10) (20) are closed together, the fitting hole (14) of the nested mold (12) of the upper mold (10) is associated with this. ) Is fitted to the upper end (1a) of the cylindrical core (1), and the seal ring (16) provided on the inner periphery thereof is fitted to the outer periphery of the upper end (1a). The step (15a) of 15) is locked to the upper end to hold down the cylindrical core (1). At the same time, the fitting step portion (17) on the outer peripheral portion of the nested die (12) is fitted to the upper end portion of the outer cylinder member (2).

したがって、上下両型(10)(20)の型閉じ状態においては、内部にセットされた筒状芯体(1)は、下側の支持ピン(25)により支持され、かつ上側の芯体押え(15)により押さえられて上下から支持されるとともに、該筒状芯体(1)の上端部(1a)の外周が上側の嵌合孔部(14)内周のシールリング(16)に嵌合して保持される。図のように下側の嵌合孔部(24)の内周にシール部材(26)を有する場合には、筒状芯体(1)の下端部(1b)がシール部材(26)に嵌合した状態に保持される。また同様に、外筒部材(2)も上下の入れ子型(12)(22)の嵌合段部(17)(27)により嵌合状態に挟まれて保持される。これにより、前記筒状芯体(1)の周囲に、上下の入れ子型(12)(22)と外筒部材(2)に囲まれたキャビティ(30)が形成される。   Therefore, in the closed state of the upper and lower molds (10) and (20), the cylindrical core body (1) set inside is supported by the lower support pin (25) and the upper core body presser. (15) pressed and supported from above and below, and the outer periphery of the upper end (1a) of the cylindrical core (1) is fitted into the seal ring (16) on the inner periphery of the upper fitting hole (14) Held together. When the seal member (26) is provided on the inner periphery of the lower fitting hole (24) as shown in the figure, the lower end (1b) of the cylindrical core (1) is fitted to the seal member (26). Held together. Similarly, the outer cylinder member (2) is also held in a fitted state by the fitting step portions (17) and (27) of the upper and lower nested types (12) and (22). As a result, a cavity (30) surrounded by the upper and lower nested molds (12) and (22) and the outer cylinder member (2) is formed around the cylindrical core (1).

そこで、射出装置の射出口(6)より射出される成形材料(a)を、ランナープレート(40)のランナー溝(43)および上型(10)の注入孔(33)を通じて前記キャビティ(30)に所定量を所定の圧力で注入し充填して成形する。この際、成形型が図4および図5のように、複数のキャビティ構成部(5)を備えていて、それぞれの注入孔(33)が前記射出口(6)から等距離に設定されていると、各キャビティ構成部(5)での成形材料(a)の注入量および注入充填圧力が均等になる。   Therefore, the molding material (a) injected from the injection port (6) of the injection device is passed through the runner groove (43) of the runner plate (40) and the injection hole (33) of the upper mold (10), and the cavity (30). A predetermined amount is injected and filled at a predetermined pressure. At this time, as shown in FIGS. 4 and 5, the mold has a plurality of cavity components (5), and each injection hole (33) is set at an equal distance from the injection port (6). Then, the injection amount and injection filling pressure of the molding material (a) in each cavity component (5) become uniform.

しかして、キャビティ構成部(5)において、注入孔(33)よりキャビティ(30)に注入された成形材料(a)は、注入孔(33)側から筒状芯体(1)の両側を廻って相対向する逃がし用孔(35)の側へと流動して、キャビティ(30)内のエアを逃がし用孔(35)より排出しながら充填される。またキャビティ(30)内に成形材料(a)が充満した後は、余剰分の成形材料が逃がし用孔(35)より排出される。このとき、キャビティ(30)内に残留しているエアも成形材料(a)に内包されて排出される。   Thus, in the cavity component (5), the molding material (a) injected into the cavity (30) from the injection hole (33) goes around both sides of the cylindrical core (1) from the injection hole (33) side. Then, the fluid flows toward the opposite relief holes (35), and the air in the cavity (30) is filled while being discharged from the relief holes (35). After the cavity (30) is filled with the molding material (a), the excess molding material is discharged from the escape hole (35). At this time, the air remaining in the cavity (30) is also included in the molding material (a) and discharged.

特に、複数の各キャビティ構成部(5)の注入孔(33)と逃がし用孔(35)とが、前記射出口(6)を中心とする放射線上に180度相対向位置に設けられていると、注入孔(33)から逃がし用孔(35)に至る成形材料(a)の流れがスムーズになり、従って成形材料(a)の充填およびエア排出が確実に行われる。   In particular, the injection hole (33) and the escape hole (35) of each of the plurality of cavity components (5) are provided at positions 180 degrees opposite to each other on the radiation centering on the emission port (6). As a result, the flow of the molding material (a) from the injection hole (33) to the escape hole (35) becomes smooth, so that the molding material (a) is filled and discharged with certainty.

こうして、所定の充填圧に保持して加硫成形を行う。この際、筒状芯体(1)の上端部(1a)の外周は上側の嵌合孔部(14)内周のシールリング(16)に嵌合しているが、このシールリング(16)と前記上端部(1a)外周とは、通気性を持ちながら成形材料の漏れを規制できる程度のごく僅かなクリアランスを保持して嵌合しているので、キャビティ(30)内の上部位置の筒状芯体(1)と嵌合孔部(14)との隙間に残留しているエアが、前記シールリング(16)と上端部(1a)とのクリアランスから排出されることになり、従ってエア溜まりによる成形不良を生じさせることがない。   Thus, vulcanization molding is performed while maintaining a predetermined filling pressure. At this time, the outer periphery of the upper end (1a) of the cylindrical core body (1) is fitted to the seal ring (16) on the inner periphery of the upper fitting hole (14). And the outer periphery of the upper end (1a) are fitted with a slight clearance so that leakage of the molding material can be regulated while having air permeability, so that the cylinder at the upper position in the cavity (30) The air remaining in the gap between the core (1) and the fitting hole (14) is discharged from the clearance between the seal ring (16) and the upper end (1a). It does not cause molding defects due to accumulation.

しかも、前記シールリング(16)と筒状芯体(1)の上端部(1a)とのクリアランスはごく僅かであって、筒状芯体(1)と嵌合孔部(14)(24)との隙間に入り込んだ成形材料(a)が、前記シールリング(16)と筒状芯体(1)とのクリアランスから漏れ出ることがなく、したがってバリの発生を防止できる。   Moreover, the clearance between the seal ring (16) and the upper end (1a) of the cylindrical core (1) is very small, and the cylindrical core (1) and the fitting hole (14) (24). The molding material (a) that has entered the gap does not leak out from the clearance between the seal ring (16) and the cylindrical core body (1), and therefore generation of burrs can be prevented.

下側の嵌合孔部(24)のシール部材(26)と筒状芯体(1)の下端部(1b)との嵌合部分においても、上記と同様であり、成形材料(a)の漏れによるバリの発生を防止できる。   The same applies to the fitting portion between the sealing member (26) of the lower fitting hole (24) and the lower end (1b) of the cylindrical core (1), and the molding material (a) Generation of burrs due to leakage can be prevented.

そして、前記の成形後は、上下両型(10)(20)を開き、かつランナープレート(40)を上型(10)の上面(10a)より分離させ、芯体付成形品(A)を取り出す。この際、成形品(A)のゴム弾性体(3)を注入孔(33)および逃がし用孔(35)内の不要部分とゲート(33a)(35a)の個所で切り離して、該成形品(A)を型から抜きとる。   After the molding, the upper and lower molds (10) and (20) are opened, the runner plate (40) is separated from the upper surface (10a) of the upper mold (10), and the cored molded product (A) is obtained. Take out. At this time, the rubber elastic body (3) of the molded product (A) is separated from unnecessary portions in the injection hole (33) and the escape hole (35) from the gates (33a) and (35a), and the molded product ( Remove A) from the mold.

この成形品(A)の型抜きの際、下側の支持ピン(25)をエジェクトピン(28)により上方へ突き上げることにより、筒状芯体(1)の下端部(1b)をシール部材(26)の嵌合部から容易に離脱させることができる。   When the molded product (A) is punched, the lower support pin (25) is pushed upward by the eject pin (28), so that the lower end (1b) of the cylindrical core (1) is sealed with a seal member ( 26) can be easily detached from the fitting part.

また、前記の注入孔(33)の内部に残存している不要部分(a1)を、ランナー溝(43)に残存している不要部分とともに抜き取り、また逃がし用孔(35)の内部に残存している不要部分(a2)を小凸部(a3)をつまんで抜き取り、さらに逃がし用溝(45)内の不要部分も取り除く。この際、前記複数の逃がし用孔(35)が図示する実施例のように逃がし用溝(45)により連続していると、前記の取り除き作業を容易に行える。   Also, the unnecessary portion (a1) remaining inside the injection hole (33) is extracted together with the unnecessary portion remaining in the runner groove (43), and remains in the escape hole (35). Pull out the unnecessary part (a2) holding the small convex part (a3), and remove the unnecessary part in the escape groove (45). At this time, if the plurality of escape holes (35) are continuous by the escape grooves (45) as shown in the illustrated embodiment, the removal operation can be easily performed.

図6および図7は、それぞれ上記の実施例と同様に筒状芯体付成形品(A)を成形する本発明に係る成形型の他の実施例を示し、特に上側の芯体押え(15)について、型抜きの際の成形品(A)の離脱を容易にするために、バネ手段を利用した場合を示している。なお、これらの実施例において、上記した実施例と同じ構成部分や部材については同符合を付して詳しい説明を省略する。   6 and 7 show another embodiment of the mold according to the present invention for forming a molded article (A) with a cylindrical core body in the same manner as the above-described embodiment, and in particular, the upper core body presser (15 )), The case where a spring means is used to facilitate the removal of the molded product (A) at the time of die cutting is shown. In these examples, the same components and members as those in the above-described examples are denoted by the same reference numerals, and detailed description thereof is omitted.

図6の実施例の場合、上側の芯体押え(15)は、前記シールリング(16)の内周に固定した保持筒(51)に対し軸方向(上下方向)に摺動変位可能に嵌合されるとともに、所定の寸法範囲内で、すなわち前記芯体押え(15)の外周上部の拡径形成された段部(15c)が前記保持筒(51)の内周下部に有する径小の段部(51a)から離れた位置(図6の状態)と、前記段部(15c)が前記段部(51a)に係合する位置との間で、上下に変位可能に設けられている。そして、前記芯体押え(15)と上型(10)との間に形成された収納部(52)に、前記芯体押え(15)を下方に付勢するバネ手段としてのコイルスプリング(53)が圧縮状態で収納されている。   In the embodiment of FIG. 6, the upper core presser (15) is fitted so as to be slidable in the axial direction (vertical direction) with respect to the holding cylinder (51) fixed to the inner periphery of the seal ring (16). In addition, the stepped portion (15c) having an enlarged diameter at the outer peripheral upper portion of the core body presser (15) has a small diameter at the inner peripheral lower portion of the holding cylinder (51) within a predetermined size range. Between the position away from the stepped portion (51a) (state of FIG. 6) and the position where the stepped portion (15c) engages with the stepped portion (51a), it is provided so as to be vertically displaceable. Then, a coil spring (53) serving as a spring means for urging the core body presser (15) downwardly in a storage portion (52) formed between the core body presser (15) and the upper mold (10). ) Is stored in a compressed state.

これにより、筒状芯体(1)を支持して型閉め状態において、芯体押え(15)が前記筒状芯体(1)をその寸法誤差を吸収して弾力的に押えることができるとともに、成形後の型開きによって軸方向下方に突出変位することにより、筒状芯体(1)の上端部(1a)をシールリング(16)との嵌合部から自然的に容易に離脱させることができるようになっている。   As a result, in a state where the cylindrical core body (1) is supported and the mold is closed, the core body presser (15) can absorb the dimensional error and elastically hold the cylindrical core body (1). The upper end (1a) of the cylindrical core (1) is naturally and easily separated from the fitting part with the seal ring (16) by projecting and displacing downward in the axial direction by the mold opening after molding. Can be done.

図7の実施例の場合、芯体押え(15)は、シールリング(16)の内周に軸方向(上下方向)に変位可能に嵌合されるとともに、該芯体押え(15)の上部に前記上型(10)を貫通してボルト等の係合部材(55)がねじ込み手段により連結されており、該係合部材(55)の上端頭部(55a)が上型(10)上面側の凹部(56)の底面に係合することにより、所定位置以上には下方へ変位しないように支持されている。そして、前記芯体押え(15)と上型(10)の下面との間に、該芯体押え(15)を下方に付勢するバネ手段としての複数枚の皿バネ(57)が重ね合わされて配設されている。   In the embodiment of FIG. 7, the core body presser (15) is fitted to the inner periphery of the seal ring (16) so as to be displaceable in the axial direction (vertical direction), and the upper part of the core body presser (15). An engaging member (55) such as a bolt is connected to the upper die (10) by screwing means, and the upper end head (55a) of the engaging member (55) is connected to the upper surface of the upper die (10). By being engaged with the bottom surface of the recess (56) on the side, it is supported so as not to be displaced downward beyond a predetermined position. A plurality of disc springs (57) serving as spring means for biasing the core presser (15) downward are overlapped between the core presser (15) and the lower surface of the upper mold (10). Arranged.

この場合も、前記筒状芯体(1)を支持して型閉め状態においては、前記芯体押え(15)が皿バネ(57)の付勢力で前記筒状芯体(1)を弾力的に押えることができるとともに、成形後の型開きによって軸方向下方に突出変位することにより、筒状芯体(1)の上端部(1a)をシールリング(16)との嵌合部から容易に離脱させることができる。(58)は凹部(56)の詰め物である。   Also in this case, when the cylindrical core body (1) is supported and the mold is closed, the core body presser (15) elastically presses the cylindrical core body (1) by the urging force of the disc spring (57). The upper end (1a) of the cylindrical core body (1) can be easily removed from the fitting portion with the seal ring (16) by being displaced downward in the axial direction by the mold opening after molding. Can be withdrawn. (58) is a filling of the recess (56).

なお、成形対象の筒状芯体付成形品(A)としては、図8に示すように、ゴム弾性体(3)の部分に軸方向の貫通孔(3a)を設ける場合があり、この場合、図6および図7にそれぞれ鎖線で示すように、上下の入れ子型(12)(22)にそれぞれ前記貫通孔に対応する突起(12b)(22b)を設けておけばよい。   As shown in FIG. 8, the molded article with a cylindrical core body (A) to be molded may have an axial through hole (3a) in the rubber elastic body (3). 6 and 7, the upper and lower nested molds (12) and (22) may be provided with protrusions (12b) and (22b) corresponding to the through holes, respectively.

本発明の1実施例の成形型における一つのキャビティ構成部分の概略を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline of one cavity structure part in the shaping | molding die of one Example of this invention. 同上の成形状態の縦断面図である。It is a longitudinal cross-sectional view of a shaping | molding state same as the above. 成形対象の筒状芯体付成型品の1例を示す斜視図である。It is a perspective view which shows an example of the molded article with a cylindrical core body to be molded. 成形型全体の上型におけるキャビティ構成部の配置状態を示す略示平面説明図である。It is a schematic plane explanatory drawing which shows the arrangement | positioning state of the cavity structure part in the upper mold | type of the whole shaping | molding die. 前図の成形型上に載設されるランナープレートの下面形状を示す略示平面説明図である。It is a schematic plane explanatory drawing which shows the lower surface shape of the runner plate mounted on the shaping | molding die of a previous figure. 本発明の他の実施例の成形型における一つのキャビティ構成部分の概略を示す型閉め状態の縦断面図である。It is a longitudinal cross-sectional view of the mold closing state which shows the outline of one cavity structural part in the shaping | molding die of the other Example of this invention. 本発明のさらに他の実施例の成形型における一つのキャビティ構成部分の概略を示す型閉め状態の縦断面図である。It is a longitudinal cross-sectional view of the mold closing state which shows the outline of one cavity structural part in the shaping | molding die of the further another Example of this invention. 成形対象の筒状芯体付成型品の他の例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of the molded article with the cylindrical core body of shaping | molding object.

符号の説明Explanation of symbols

(A) 筒状芯体付成形品
(a) 成形材料
(a1)(a2) 不要部分
(a3) 小凸部
(1) 筒状芯体
(1a)(1b) 上下端部
(2) 外筒部材
(3) ゴム弾性体
(5) キャビティ構成部
(6) 射出装置の射出口
(10) 上型
(10a) 上面
(20) 下型
(11)(21) キャビティ形成用の凹部
(12)(22) 入れ子型
(14)(24) 嵌合孔部
(15) 芯体押え
(16) シールリング
(25) 支持ピン
(26) シール部材
(25a)(26a) 段部
(17)(27) 嵌合段部
(30) キャビティ
(31) 押えリング
(33) 注入孔
(35) 逃がし用孔
(33a)(35a) ゲート
(40) ランナープレート
(43) ランナー溝
(45) 逃がし用溝
(51) 保持筒
(52) 収納部
(53) コイルスプリング
(55) 係合部材
(55a) 上端頭部
(56) 凹部
(57) 皿バネ
(A) Molded product with cylindrical core (a) Molding material (a1) (a2) Unnecessary part (a3) Small convex part (1) Cylindrical core (1a) (1b) Upper and lower ends (2) Outer cylinder Member (3) Rubber elastic body (5) Cavity component (6) Injection port of injection device (10) Upper mold (10a) Upper surface (20) Lower mold (11) (21) Recess for cavity formation (12) ( 22) Nested type (14) (24) Fitting hole (15) Core holder (16) Seal ring (25) Support pin (26) Seal member (25a) (26a) Stepped part (17) (27) Fitting Joint (30) Cavity (31) Presser ring (33) Injection hole (35) Relief hole (33a) (35a) Gate (40) Runner plate (43) Runner groove (45) Relief groove (51) Holding Tube (52) Storage part (53) Coil spring (55) Engaging member (55a) Top head (56) Recess (57) Disc spring

Claims (11)

上下に相対向してそれぞれ筒状芯体付成形品の軸方向側面を成形する入れ子型を具備し、かつ直接または中間型を挟んで型閉め可能な上型と下型とを備え、これら上下両型の入れ子型の中央部に、それぞれ型内にセットされた筒状芯体の端部を支持する嵌合孔部を有し、下型側の嵌合孔部には前記筒状芯体に対して下端開口より嵌入して下端を係止する支持ピンを備え、また上型側の嵌合孔部には前記支持ピンと同心で対向して前記筒状芯体の上端に係止する芯体押えを備えており、上下両型を型閉めした状態において、前記支持ピンと芯体押えにより支持した前記筒状芯体の外周にキャビティを形成するとともに、該キャビティにゴム等の成形材料を充填して筒状芯体と一体に成形する成形型であって、
前記上型側の入れ子型における嵌合孔部に、前記筒状芯体の上端部外周に対し僅かに通気性を保有しながら嵌合するシールリングを備え、さらに前記上型の上面から前記キャビティに通じる成形材料の注入孔と、前記キャビティから上型上面に通じるエアおよび成形材料の逃がし用孔とを有してなることを特徴とする筒状芯体付成形品の成形型。
It has a nesting die that molds the axial side surface of the molded product with a cylindrical core facing each other vertically, and has an upper die and a lower die that can be closed directly or with an intermediate die interposed therebetween. There are fitting holes for supporting the ends of the cylindrical cores set in the molds at the center of both types of nesting molds, and the cylindrical cores are provided in the lower mold side fitting holes. A support pin that fits into the lower end opening and locks the lower end, and the upper mold-side fitting hole is concentrically opposed to the support pin and locked to the upper end of the cylindrical core body A body presser is provided, and when both the upper and lower molds are closed, a cavity is formed on the outer periphery of the cylindrical core supported by the support pin and the core presser, and a molding material such as rubber is filled in the cavity. And a molding die that is molded integrally with the cylindrical core body,
The fitting hole in the upper mold side insert mold is provided with a seal ring that fits the outer periphery of the upper end of the cylindrical core body while maintaining a slight air permeability, and further, the cavity from the upper surface of the upper mold A molding die for a molded article with a cylindrical core, comprising: a molding material injection hole that communicates with the air; and air and molding material escape holes that lead from the cavity to the upper surface of the upper mold.
上型における前記成形材料の注入孔と、前記逃がし用孔とが、キャビティの軸心を挟んで180度相対向位置に設けられてなる請求項1に記載の筒状芯体付成形品の成形型。   The molding of a molded article with a cylindrical core body according to claim 1, wherein the injection hole for the molding material and the escape hole for the upper die are provided at positions opposed to each other by 180 degrees across the axis of the cavity. Type. 上型の上面にランナープレートが分離可能に載設され、該ランナープレートの下面に、成形材料の注入用ランナー溝とエアおよび成形材料の逃がし用溝とが、それぞれ前記上型の注入孔または逃がし用孔と連続するように形成されてなる請求項1または2に記載の筒状芯体付成形品の成形型。   A runner plate is detachably mounted on the upper surface of the upper mold. On the lower surface of the runner plate, a runner groove for injecting molding material and a groove for air and molding material are respectively provided. The molding die for a molded article with a cylindrical core body according to claim 1 or 2, wherein the molding die is formed so as to be continuous with the use hole. 前記下型側の入れ子型における嵌合孔部には、前記筒状芯体の下端部が僅かに通気性を保有しながら嵌合する芯体受け用のシール部材が設けられてなる請求項1〜3のいずれか1項に記載の筒状芯体付成形品の成形型。   2. A sealing member for receiving a core body, in which the lower end portion of the cylindrical core body is fitted with a slight air permeability, is provided in the fitting hole portion in the lower mold side insert mold. The shaping | molding die of the molded article with a cylindrical core body of any one of -3. 前記支持ピンが、軸方向上方に変位可能であって、戻し用バネにより下方向きに付勢されて定位置に支持されるとともに、型抜き時に適宜突き上げ手段により前記戻し用バネの付勢力に抗して突き上げられるように設けられてなる請求項4に記載の筒状芯体付成形品の成形型。   The support pin is displaceable upward in the axial direction, is biased downward by a return spring and is supported at a fixed position, and resists the biasing force of the return spring by a push-up means as appropriate during mold removal. The molding die for a molded article with a cylindrical core according to claim 4, which is provided so as to be pushed up. 前記芯体押えが、所定寸法範囲内で軸方向に変位可能に支持され、バネ手段により軸方向下方に付勢されて、筒状芯体を支持した型閉め状態において前記バネ手段の付勢力で筒状芯体を押えるとともに、型開きにより軸方向下方に変位して筒状芯体の上端部をシールリングの嵌合部から離脱させるように構成されてなる請求項1〜5のいずれか1項に記載の筒状芯体付成形品の成形型。   The core body presser is supported so as to be displaceable in the axial direction within a predetermined size range, and is biased downward in the axial direction by the spring means, and in the mold closing state in which the cylindrical core body is supported, the biasing force of the spring means 6. The structure according to claim 1, wherein the cylindrical core body is pressed and displaced upward in the axial direction by opening the mold to disengage the upper end portion of the cylindrical core body from the fitting portion of the seal ring. A mold for forming the molded article with the cylindrical core according to the item. 上下両型には、上下に相対向する入れ子型、支持ピンと芯体押え等を備えるキャビティ構成部が複数配設され、各キャビティ構成部におけるキャビティへの成形材料の注入孔が、射出装置の射出口から等距離に配置されてなる請求項1〜6のいずれか1項に記載の筒状芯体付成形品の成形型。   The upper and lower molds are provided with a plurality of cavity constituent parts each including a nested mold, a support pin and a core presser that are opposed to each other, and injection holes for the molding material into the cavities in the respective cavity constituent parts are provided for injection of the injection device. The molding die for a molded article with a cylindrical core body according to any one of claims 1 to 6, which is arranged at an equal distance from the outlet. 前記キャビティ構成部が、射出装置の射出口を中心とする同一円上に配置されるとともに、各キャビティ構成部の前記注入孔が前記射出口から等距離となるように同心円上に配置されてなる請求項7に記載の筒状芯体付成形品の成形型。   The cavity component parts are arranged on the same circle centering on the injection port of the injection device, and the injection holes of the cavity component parts are arranged concentrically so as to be equidistant from the injection port. A mold for forming a molded article with a cylindrical core according to claim 7. 各キャビティ構成部の逃がし用孔がランナープレートに有する逃がし用溝により連続し、型側外部に連通している請求項7または8に記載の筒状芯体付成形品の成形型。   The molding die for a molded article with a cylindrical core according to claim 7 or 8, wherein the relief holes of the respective cavity constituent portions are continuous by escape grooves provided in the runner plate and communicate with the outside of the die side. ランナープレートに有する逃がし用溝が、射出装置の射出口を中心とする円形をなし、各逃がし用孔の上端に小凸部を成形する突出成形部分が設けられてなる請求項9に記載の筒状芯体付成形品の成形型。   The cylinder according to claim 9, wherein the escape groove on the runner plate has a circular shape centered on the injection port of the injection device, and a protruding molding portion for forming a small convex portion is provided at the upper end of each escape hole. Mold for molded products with a core. 前記射出装置の射出口を中心として該キャビティ構成部の軸心を通る放射線上に、各キャビティ構成部の注入孔と逃がし用孔とが設けられてなる請求項8〜10のいずれか1項に記載の筒状芯体付成形品の成形型。
The injection hole and the escape hole of each cavity component part are provided on the radiation which passes along the axial center of this cavity component part centering | focusing on the injection outlet of the said injection apparatus. Mold of the molded article with a cylindrical core as described.
JP2006174321A 2000-06-29 2006-06-23 Mold for molded article with cylindrical core body Pending JP2006289996A (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
KR100804267B1 (en) 2007-04-24 2008-02-18 한국단자공업 주식회사 Core assembly
JP2009137070A (en) * 2007-12-04 2009-06-25 Kurashiki Kako Co Ltd Mold for molding
JP2012096487A (en) * 2010-11-04 2012-05-24 San Technos Kk Injection mold
CN103522489A (en) * 2012-07-06 2014-01-22 镇江新梦溪能源科技有限公司 Seamless metal and plastic composite shaft sleeve compression mould

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JPH0528020B2 (en) * 1984-02-08 1993-04-23 Sony Corp
JPH07276382A (en) * 1994-04-13 1995-10-24 Tokai Rubber Ind Ltd Mold for molded piece with cylindrical core
JPH08155962A (en) * 1994-12-08 1996-06-18 Bando Chem Ind Ltd Mold for molding rubber
JPH09507183A (en) * 1994-10-14 1997-07-22 デユブルベ・ケー・エ・アソシエ Manufacturing method of intraocular implant with soft lens
JPH11192640A (en) * 1997-12-27 1999-07-21 Toppan Printing Co Ltd Apparatus for molding marble-like injected-molded product

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Publication number Priority date Publication date Assignee Title
JPH0528020B2 (en) * 1984-02-08 1993-04-23 Sony Corp
JPH02155711A (en) * 1988-12-09 1990-06-14 Dainippon Printing Co Ltd Injection compression molding die device and injection molding method
JPH07276382A (en) * 1994-04-13 1995-10-24 Tokai Rubber Ind Ltd Mold for molded piece with cylindrical core
JPH09507183A (en) * 1994-10-14 1997-07-22 デユブルベ・ケー・エ・アソシエ Manufacturing method of intraocular implant with soft lens
JPH08155962A (en) * 1994-12-08 1996-06-18 Bando Chem Ind Ltd Mold for molding rubber
JPH11192640A (en) * 1997-12-27 1999-07-21 Toppan Printing Co Ltd Apparatus for molding marble-like injected-molded product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100804267B1 (en) 2007-04-24 2008-02-18 한국단자공업 주식회사 Core assembly
JP2009137070A (en) * 2007-12-04 2009-06-25 Kurashiki Kako Co Ltd Mold for molding
JP2012096487A (en) * 2010-11-04 2012-05-24 San Technos Kk Injection mold
CN103522489A (en) * 2012-07-06 2014-01-22 镇江新梦溪能源科技有限公司 Seamless metal and plastic composite shaft sleeve compression mould

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