JP2006281235A - Method of manufacturing assembled body composed of a plurality of members and method of manufacturing electromagnetic control valve - Google Patents

Method of manufacturing assembled body composed of a plurality of members and method of manufacturing electromagnetic control valve Download PDF

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JP2006281235A
JP2006281235A JP2005101783A JP2005101783A JP2006281235A JP 2006281235 A JP2006281235 A JP 2006281235A JP 2005101783 A JP2005101783 A JP 2005101783A JP 2005101783 A JP2005101783 A JP 2005101783A JP 2006281235 A JP2006281235 A JP 2006281235A
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metal member
stator
guide pipe
holder
brazing
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Yoshiyuki Kume
義之 久米
Masayuki Imai
正幸 今井
Tatsuya Kondo
達也 近藤
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2005101783A priority Critical patent/JP2006281235A/en
Priority to EP06002528A priority patent/EP1696041A1/en
Priority to US11/360,706 priority patent/US20060193733A1/en
Priority to KR1020060018679A priority patent/KR20060095496A/en
Publication of JP2006281235A publication Critical patent/JP2006281235A/en
Priority to US12/429,443 priority patent/US20090205348A1/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a brazing method which makes it possible to rationally perform not only the brazing between a metal member such as a stator made of a magnetic material and a metal member such as a guide pipe made of a non-magnetic material but also the magnetic annealing of these metal members. <P>SOLUTION: By making use of a brazing material 90 which can be fused at a lower temperature than a magnetic annealing temperature of metal member 33, the metal member 33 such as a stator made of a magnetic material and the metal member 35 such as a guide pipe made of a non-magnetic material are heated to a predetermined temperature in a furnace to perform the magnetic annealing of the metal member 33 concurrent with the brazing of these metal members. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、磁性材料からなる金属部材と非磁性材料からなる金属部材を含む複数部材からなる組立体の製造方法、及び、磁性金属材料からなるステータと非磁性金属材料からなるプランジャガイド用のガイドパイプとをろう付けにより連結固定してなる組立体を備えた電磁式制御弁の製造方法に関する。   The present invention relates to a method for manufacturing an assembly including a plurality of members including a metal member made of a magnetic material and a metal member made of a nonmagnetic material, and a guide for a plunger guide made of a stator made of a magnetic metal material and a nonmagnetic metal material. The present invention relates to a method for manufacturing an electromagnetic control valve including an assembly in which a pipe is connected and fixed by brazing.

例えば、カーエアコン等に使用される可変容量型圧縮機用の電磁式制御弁は、下記特許文献1等にも見られるように、磁性金属材料からなるステータ、該ステータの下端部に連結固定される非磁性金属材料からなる、プランジャガイド用のガイドパイプ、該ガイドパイプの下端部に連結固定される金属材料からなるホルダ、及び、該ホルダに連結固定される金属材料からなるハウジングを有する組立体を備える。   For example, an electromagnetic control valve for a variable displacement compressor used in a car air conditioner or the like is connected and fixed to a stator made of a magnetic metal material and a lower end portion of the stator as seen in Patent Document 1 below. An assembly having a guide pipe for a plunger guide made of a nonmagnetic metal material, a holder made of a metal material connected and fixed to the lower end of the guide pipe, and a housing made of a metal material connected and fixed to the holder Is provided.

かかる組立体を備えた電磁式制御弁を製造するにあたっては、従来、例えば図5(A)に示される如くに、ステータ33を段付き円筒状に形成し、ガイドパイプ35を、ステータ33の段丘面33cに突き合わせられるとともに段差小径部(下端部外周)33aに外嵌させることのできる円筒状に形成し、ステータ33の段丘面33cとガイドパイプ35の上端35cとの間にろう材95を配在し、このステータ33及びガイドパイプ35を炉内で所定温度(ろう付け温度)に加熱して、ステータ33とガイドパイプ35のろう付けを行うようにしている。この場合、図5(B)に示される如くに、炉内ではろう材95が溶融し、ステータ33とガイドパイプ35の嵌合部分の隙間Saに毛細管現象により流れ込み、それに伴いステータ33が下降し、その後、冷却することにより、ステータ33とガイドパイプ35とが嵌合部分でろう付け(ろう付け部Ja)されて連結固定される。   In manufacturing an electromagnetic control valve having such an assembly, conventionally, as shown in FIG. 5A, for example, the stator 33 is formed in a stepped cylindrical shape, and the guide pipe 35 is connected to the terrace of the stator 33. The brazing material 95 is disposed between the terrace surface 33c of the stator 33 and the upper end 35c of the guide pipe 35. The stator 33 and the guide pipe 35 are heated to a predetermined temperature (brazing temperature) in the furnace so that the stator 33 and the guide pipe 35 are brazed. In this case, as shown in FIG. 5B, the brazing filler metal 95 is melted in the furnace and flows into the gap Sa between the fitting portion of the stator 33 and the guide pipe 35 by capillary action, and the stator 33 is lowered accordingly. Thereafter, by cooling, the stator 33 and the guide pipe 35 are brazed (brazed portion Ja) at the fitting portion, and are connected and fixed.

特開平2003−166667号公報Japanese Patent Laid-Open No. 2003-166667

前記した如くの従来の電磁式制御弁の製造方法では、次のような改善すべき課題があった。   The conventional method for manufacturing an electromagnetic control valve as described above has the following problems to be improved.

(i)ステータ33とガイドパイプ35のろう付けの他、ガイドパイプ35とホルダの連結固定及びホルダとハウジングの連結固定作業を行わなければならないので、それらの組立体の組み上げに多大な手間と時間がかかり、製造コストが高くなる嫌いがあった。また、ろう付けを伴う組立体は、組立後に熱処理を行うことは事実上難しく、そのため組立体に磁性材料を含む場合に当該磁性材料の磁気特性を十分に高めることができない問題を有していた。   (I) In addition to brazing the stator 33 and the guide pipe 35, the guide pipe 35 and the holder must be connected and fixed, and the holder and the housing must be connected and fixed. There was a dislike that the manufacturing cost was high. In addition, it is practically difficult to perform heat treatment after assembly in an assembly with brazing, and therefore, when the assembly includes a magnetic material, the magnetic properties of the magnetic material cannot be sufficiently improved. .

(ii)ステータ33の段丘面33cとガイドパイプ35の上端35cとの間にろう材95を配在してろう付けを行うようにしているので、ろう付け時に、ろう材95が溶融してステータ33とガイドパイプ35の嵌合部分の隙間Saに流れ込み、ステータ33が図5(B)に示される如くに下降する。しかし、この下降時にステータ33が傾いて沈んだり、その段丘面33cとガイドパイプ35の上端35cとの間にろう材95が残る等して、ろう付け終了後において、段丘面33cがガイドパイプ35の上端35cに接当するまで下降せず、それらの間に隙間βが形成されてしまうことがあった。このような隙間βが形成されると、ステータの下端部に連結固定される吸引子とプランジャとの間隙長(エアーギャップ)が不適切となり、流量制御等に支障を来すという問題が生じる。   (Ii) Since the brazing material 95 is disposed between the terrace surface 33c of the stator 33 and the upper end 35c of the guide pipe 35 for brazing, the brazing material 95 is melted during brazing and the stator 33 flows into the gap Sa between the fitting portion of the guide pipe 35 and the stator 33 is lowered as shown in FIG. However, the stator 33 is inclined and sinks during the lowering, or the brazing material 95 remains between the terrace surface 33c and the upper end 35c of the guide pipe 35. There is a case where the gap β is not formed until it contacts the upper end 35c of the sheet, and a gap β is formed between them. When such a gap β is formed, the gap length (air gap) between the attractor connected to the lower end of the stator and the plunger becomes inadequate, which causes a problem of hindering flow rate control and the like.

本発明は、上記事情に鑑みてなされたもので、その目的とするところは、磁性材料からなるステータ等の金属部材と非磁性材料からなるガイドパイプ等の金属部材とのろう付けと磁性焼鈍とを合理的に行うことができるろう付け方法、及び、ステータ、ガイドパイプ、ホルダ、及び、ハウジングを有する組立体を備えた電磁式制御弁を低コストで合理的に精度良く製造できる方法を提供することにある。   The present invention has been made in view of the above circumstances, and its object is to braze and magnetic anneal a metal member such as a stator made of a magnetic material and a metal member such as a guide pipe made of a non-magnetic material. A brazing method capable of rationally performing an electromagnetic control valve, and a method capable of manufacturing a solenoid control valve including an assembly having a stator, a guide pipe, a holder, and a housing at a low cost and reasonably accurately. There is.

前記の目的を達成すべく、本発明に係る製造方法の一つは、磁性材料からなる金属部材Aと非磁性材料からなる金属部材Bとをろう付けを行って連結固定するときに、前記金属部材Aと前記金属部材Bとを、前記金属部材Aの磁性焼鈍の処理条件のもとに加熱保持を行ってろう付けを行い、それに引き続いて金属部材Aと金属部材Bの組立体の徐冷をし、前記金属部材Aの磁性焼鈍を行うことを特徴としている。   In order to achieve the above-mentioned object, one of the manufacturing methods according to the present invention is that when the metal member A made of a magnetic material and the metal member B made of a non-magnetic material are connected and fixed by brazing. The member A and the metal member B are brazed by heating and holding under the processing conditions of the magnetic annealing of the metal member A, and subsequently the assembly of the metal member A and the metal member B is gradually cooled. And magnetic annealing of the metal member A is performed.

この場合、好ましくは、前記磁性焼鈍温度より低い温度で溶融するろう材を使用する。   In this case, it is preferable to use a brazing material that melts at a temperature lower than the magnetic annealing temperature.

具体的な好ましい態様では、前記金属部材Aの材料として電磁ステンレス鋼材等の磁性鉄鋼材料を用い、前記金属部材Bの材料として非磁性ステンレス鋼材等の非磁性鉄鋼材料を用い、前記ろう材として銅ろうもしくは青銅ろうを用いる。   In a specific preferred embodiment, a magnetic steel material such as an electromagnetic stainless steel material is used as the material of the metal member A, a nonmagnetic steel material such as a nonmagnetic stainless steel material is used as the material of the metal member B, and copper is used as the brazing material. Use brazing or bronze brazing.

他の好ましい態様では、前記金属部材Aを段丘面と段差小径部を有する段付き円柱状もしくは円筒状とし、前記金属部材Bを前記段差小径部に外嵌させることのできる円筒状とし、前記金属部材Aにおける段差小径部の反段丘面側端部にろう材を装填保持するためのリング状の溝を形成し、前記金属部材Bを前記段差小径部に外嵌させてその上端を前記段丘面に当接させるとともに、ろう材を前記溝と前記金属部材Bの内周面との間に挟むようにして保持させた状態で前記ろう付けを行う。   In another preferred embodiment, the metal member A is a stepped columnar or cylindrical shape having a terrace surface and a stepped small diameter portion, and the metal member B is a cylindrical shape that can be externally fitted to the stepped small diameter portion, and the metal A ring-shaped groove for loading and holding a brazing material is formed at the opposite end of the step A small diameter portion of the member A, and the metal member B is externally fitted to the step small diameter portion, and the upper end of the ring A is formed on the terrace surface. The brazing is performed in a state where the brazing material is held between the groove and the inner peripheral surface of the metal member B.

より具体的な例としては、前記金属部材Aが電磁式制御弁におけるステータ、前記金属部材Bが前記電磁式制御弁におけるプランジャガイドとなるガイドパイプが挙げられる。   More specific examples include a guide pipe in which the metal member A is a stator in an electromagnetic control valve, and the metal member B is a plunger guide in the electromagnetic control valve.

一方、本発明に係る電磁式制御弁の製造方法は、上記したろう付け方法を応用したもので、磁性金属材料からなるステータ、該ステータの下端部に連結固定される非磁性金属材料からなる、プランジャガイド用のガイドパイプ、該ガイドパイプの下端部に連結固定される磁性金属材料からなるホルダ、及び、該ホルダに連結固定される磁性金属材料からなるハウジングを有する組立体を備えた電磁式制御弁の製造方法であって、前記ステータを段丘面と段差小径部を有する段付き円柱状もしくは円筒状とし、前記ガイドパイプを前記段差小径部に外嵌させることのできる円筒状とし、前記ステータにおける段差小径部の反段丘面側端部にろう材を装填保持するためのリング状の溝を形成し、前記ガイドパイプを前記段差小径部に外嵌させてその上端を前記段丘面に当接させるとともにその上端を前記段丘面に当接させて、前記組立体を構成するステータ、ガイドパイプ、ホルダ、及びハウジングを仮止め連結するとともに、ろう材を前記溝と前記ガイドパイプの内周面との間に挟むようにして保持し、この仮止め状態の組立体を、処理炉内で前記ステータ等の磁性金属材料の磁性焼鈍の処理条件のもとに加熱保持を行って、前記ステータとガイドパイプのろう付けを行い、それに引き続いて前記組立体を前記処理炉から取り出して徐冷をし、前記ステータ、前記ホルダ、前記ハウジングの磁性焼鈍を行う。   On the other hand, the manufacturing method of the electromagnetic control valve according to the present invention is an application of the brazing method described above, and includes a stator made of a magnetic metal material, and a non-magnetic metal material connected and fixed to the lower end of the stator. Electromagnetic control including an assembly having a guide pipe for a plunger guide, a holder made of a magnetic metal material connected and fixed to the lower end of the guide pipe, and a housing made of a magnetic metal material connected and fixed to the holder A method of manufacturing a valve, wherein the stator is a stepped columnar shape having a terrace surface and a step small diameter portion or a cylindrical shape, and the guide pipe is a cylindrical shape that can be externally fitted to the step small diameter portion. A ring-shaped groove for loading and holding the brazing material is formed at the end of the stepped small-diameter portion on the side opposite the terrace, and the guide pipe is externally fitted to the stepped small-diameter portion. An upper end is brought into contact with the terrace surface and an upper end thereof is brought into contact with the terrace surface to temporarily connect the stator, guide pipe, holder, and housing constituting the assembly, and a brazing material is connected to the groove. The assembly is temporarily held between the guide pipe and the inner peripheral surface of the guide pipe, and the assembly in the temporarily fixed state is heated and held in a processing furnace under the processing conditions of magnetic annealing of the magnetic metal material such as the stator. Then, the stator and the guide pipe are brazed, and subsequently, the assembly is taken out from the processing furnace and annealed, and the stator, the holder, and the housing are magnetically annealed.

好ましい態様では、上記に加え、前記ハウジングを前記ホルダに圧入できる寸法形状に製作するとともに、前記ホルダ及びハウジングにニッケルめっきもしくはクロムめっきを施し、このめっきが施されたハウジングを前記ホルダに圧入することにより前記仮止め状態の組立体を組み上げる。   In a preferred embodiment, in addition to the above, the housing is manufactured to a size and shape that can be press-fitted into the holder, and the holder and the housing are plated with nickel or chrome, and the plated housing is press-fitted into the holder. Assembling the temporarily fixed assembly.

さらに好ましい態様では、上記に加え、前記ホルダを前記ガイドパイプが内嵌される段付き円筒状に形成し、前記ホルダに前記ガイドパイプを内嵌するとともに、前記ホルダにおける前記ガイドパイプ内嵌部分上にろう材を配置することにより前記仮止め状態の組立体を組み上げる。   In a further preferred aspect, in addition to the above, the holder is formed in a stepped cylindrical shape into which the guide pipe is fitted, and the guide pipe is fitted into the holder, and the guide pipe is fitted on the holder. The assembly in the temporarily fixed state is assembled by arranging the brazing material.

本発明に係る製造方法によれば、磁性材料からなる金属部材Aと非磁性材料からなる金属部材Bとをろう付けするにあたり、前記金属部材Aの磁性焼鈍温度より低い温度で溶融するろう材を使用して、処理炉内で金属部材Aと金属部材Bとを、前記金属部材Aの磁性焼鈍の処理条件のもとに加熱保持してろう付けを行い、それに引き続いて組立体を処理炉から取り出して徐冷をし、前記金属材料Aの磁性焼鈍を行うので、ろう付けの後でも満足のいく磁性焼鈍を行うことができ、磁性金属材料を含むろう付け組立体の磁気特性向上を満足のいくものとすることができる。   According to the manufacturing method of the present invention, when brazing the metal member A made of a magnetic material and the metal member B made of a nonmagnetic material, a brazing material that melts at a temperature lower than the magnetic annealing temperature of the metal member A is obtained. In the processing furnace, the metal member A and the metal member B are heated and held under the magnetic annealing process conditions of the metal member A and brazed, and then the assembly is removed from the process furnace. Since the metal material A is magnetically annealed after being taken out and slowly cooled, satisfactory magnetic annealing can be performed even after brazing, and the improvement in the magnetic properties of the brazing assembly containing the magnetic metal material is satisfactory. Can be anything.

また、本発明に係る電磁式制御弁の製造方法では、ステータにおける段差小径部の反段丘面側端部にろう材を装填保持するための溝を形成し、ガイドパイプを前記段差小径部に外嵌させるとともにその上端を前記段丘面に当接させて、前記組立体を構成するステータ、ガイドパイプ、ホルダ、及びハウジングを仮止め連結するとともに、ろう材を前記溝と前記ガイドパイプの内周面との間に挟むようにして保持し、この仮止め状態の組立体を、処理炉内で前記ステータ等の磁性金属材料の磁性焼鈍の処理条件のもとに加熱保持を行って、前記ステータとガイドパイプのろう付けを行い、それに引き続いて前記組立体の徐冷をし、前記ステータ、前記ホルダ、前記ハウジングの磁性焼鈍を行う。この場合、溶融したろう材は毛細管現象により、ステータとガイドパイプの嵌合部分の隙間に吸い上げられる。ここでは、当初からステータの段丘面とガイドパイプの上端とが当接せしめられており、それらの間にろう材は配されておらず、また、ステータとガイドパイプの嵌合部分の隙間に吸い上げられたろう材によりステータが浮き上がることはないので、ステータの段丘面とガイドパイプの上端とはろう付け中も当接したままである。このようにしてろう付けを行った後、組立体を冷却することにより、ステータとガイドパイプとが嵌合部分でろう付けされて連結固定されるとともに、ステータ、ホルダ、ハウジングの磁性焼鈍が行われてその磁気特性が向上せしめられる。   In the method for manufacturing an electromagnetic control valve according to the present invention, a groove for loading and holding a brazing material is formed at the opposite end of the stepped small diameter portion of the stator, and the guide pipe is attached to the stepped small diameter portion. The stator, guide pipe, holder, and housing constituting the assembly are temporarily fixedly connected by fitting the upper end thereof to the terrace surface and the brazing material is connected to the groove and the inner peripheral surface of the guide pipe. The assembly in the temporarily fixed state is heated and held in the processing furnace under the magnetic annealing process conditions of the magnetic metal material such as the stator, and the stator and the guide pipe. Then, the assembly is gradually cooled, and the stator, the holder, and the housing are magnetically annealed. In this case, the molten brazing material is sucked up into the gap between the stator and the guide pipe by capillary action. Here, the terrace surface of the stator and the upper end of the guide pipe are brought into contact with each other from the beginning, and no brazing material is disposed between them, and the stator is sucked into the gap between the fitting portion of the stator and the guide pipe. Since the stator is not lifted by the brazing material thus formed, the terrace surface of the stator and the upper end of the guide pipe remain in contact during brazing. After brazing in this manner, the assembly is cooled, so that the stator and the guide pipe are brazed and connected and fixed at the fitting portion, and the stator, holder, and housing are magnetically annealed. This improves the magnetic properties.

かかる製造方法によれば、ステータの段丘面とガイドパイプの上端との間にはろう材が入り込まないので、ろう付け終了後においても、ステータの段丘面とガイドパイプの上端とは当接したままの状態であり、それらの間に隙間は形成されない。そのため、ステータの下端部に連結固定される吸引子とプランジャとの間隙長(エアーギャップ)を適切にとれ、流量制御等を適正に行うことのできる電磁式制御弁を製造することができる。   According to this manufacturing method, since the brazing material does not enter between the terrace surface of the stator and the upper end of the guide pipe, the terrace surface of the stator and the upper end of the guide pipe remain in contact with each other even after the brazing is completed. And no gap is formed between them. Therefore, it is possible to manufacture an electromagnetic control valve that can appropriately take the gap length (air gap) between the attractor connected to the lower end portion of the stator and the plunger and appropriately control the flow rate.

また、上記に加え、ハウジングをホルダに圧入できる寸法形状に製作するとともに、ホルダ及びハウジングにニッケルめっきもしくはクロムめっきを施し、このめっきが施されたハウジングをホルダに圧入することにより仮止め状態の組立体を組み上げるようにすれば、ハウジングとホルダのめっき部分に拡散接合効果が生じ、それらの接合強度が圧入のみ場合に比して大幅に増大する。このように、本製造方法では、めっきを施して圧入するだけで接合強度を高めることができる。   In addition to the above, the housing is manufactured to a size and shape that can be press-fitted into the holder, and the holder and the housing are nickel-plated or chrome-plated. If a solid body is assembled, a diffusion bonding effect is produced in the plated portions of the housing and the holder, and the bonding strength thereof is greatly increased as compared with the case of only press-fitting. Thus, in this manufacturing method, joining strength can be raised only by plating and press-fitting.

以下、本発明のろう付け方法及び電磁式制御弁の製造方法の一実施形態を図面を参照しながら説明する。   Hereinafter, an embodiment of a brazing method and an electromagnetic control valve manufacturing method of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態に係るろう付け方法及び製造方法が適用された可変容量型圧縮機用の電磁式制御弁の一例を示す縦断面図である。以下においては、まず、電磁式制御弁1の構成を説明し、その後、当該制御弁1の製造方法を説明する。   FIG. 1 is a longitudinal sectional view showing an example of an electromagnetic control valve for a variable displacement compressor to which a brazing method and a manufacturing method according to an embodiment of the present invention are applied. In the following, first, the configuration of the electromagnetic control valve 1 will be described, and then the manufacturing method of the control valve 1 will be described.

図示の制御弁1は、弁体部15aを有する弁棒15と、弁体部15aが接離する弁座(弁口)22が設けられた弁室21を有し、この弁室21の外周部(弁座22より上流側)に圧縮機から吐出圧力Pdの冷媒を導入するための複数の吐出圧冷媒導入ポート25が設けられるとともに、弁座22の下方(下流側)に圧縮機のクランク室に連通する高圧冷媒供給ポート26が設けられた弁本体20と、電磁式アクチュエータ30と、を備える。   The illustrated control valve 1 includes a valve stem 15 having a valve body portion 15a and a valve chamber 21 provided with a valve seat (valve port) 22 with which the valve body portion 15a contacts and separates. A plurality of discharge pressure refrigerant introduction ports 25 for introducing a refrigerant having a discharge pressure Pd from the compressor are provided in a portion (upstream side of the valve seat 22), and a compressor crank is provided below the valve seat 22 (downstream side). A valve body 20 provided with a high-pressure refrigerant supply port 26 communicating with the chamber, and an electromagnetic actuator 30 are provided.

電磁式アクチュエータ30は、通電励磁用のコネクタ部31を有する電磁コイル32、該コイル32の内周側に配在された磁性金属材料からなる段付き円筒状のステータ33、該ステータ33の下端部内周に圧入固定された断面凹字状の吸引子34、この吸引子34の下方でガイドパイプ35の内周側に上下方向に摺動自在に配在されたプランジャ37、ステータ33の下端部外周(段差小径部33a)にその上端部内周35aがろう付け(後述)により連結固定された、プランジャ37ガイド用の非磁性金属材料からなる円筒形のガイドパイプ35、前記コイル32の外周を覆うように配在された段付き円筒状のハウジング60、及び、弁本体20の上端部とコイル32との間に配在された短円筒状のホルダ50、を備えている。   An electromagnetic actuator 30 includes an electromagnetic coil 32 having a connector portion 31 for energization excitation, a stepped cylindrical stator 33 made of a magnetic metal material disposed on the inner peripheral side of the coil 32, and a lower end portion of the stator 33. A suction member 34 having a concave-shaped cross section that is press-fitted and fixed to the periphery, a plunger 37 that is slidably disposed on the inner peripheral side of the guide pipe 35 below the suction member 34, and an outer periphery of the lower end of the stator 33 A cylindrical guide pipe 35 made of a nonmagnetic metal material for guiding the plunger 37 and having an inner periphery 35a at the upper end thereof connected and fixed to the (step small diameter portion 33a) by brazing (described later) so as to cover the outer periphery of the coil 32. Are provided with a stepped cylindrical housing 60 and a short cylindrical holder 50 disposed between the upper end of the valve body 20 and the coil 32.

ホルダ50の内周(段差大径部50b)には、前記パイプ35の下端部が内嵌されてろう付けにより連結固定され(後述)、また、ホルダ50の外周には、ハウジング60の下部小径部61が圧入されている(後述)。ハウジング60の上端部62は、前記コイル32の上端部付近にかしめ固定されている。ホルダ50の下部には、弁本体20の上部外周に外嵌される薄肉鍔付き円筒部50aが設けられ、この薄肉鍔付き円筒部50aをピールかしめ加工することにより弁本体20にホルダ50が固定されている。   The lower end of the pipe 35 is fitted into the inner periphery (step large diameter portion 50 b) of the holder 50 and is connected and fixed by brazing (described later), and the lower diameter of the lower portion of the housing 60 is fixed to the outer periphery of the holder 50. The part 61 is press-fitted (described later). An upper end portion 62 of the housing 60 is caulked and fixed near the upper end portion of the coil 32. At the lower part of the holder 50, there is provided a cylindrical portion 50a with a thin flange that is fitted on the outer periphery of the upper portion of the valve body 20, and the holder 50 is fixed to the valve body 20 by peeling and staking the cylindrical portion 50a with the thin flange. Has been.

以上のステータ33、ガイドパイプ35、ホルダ50、及びハウジング60で本実施形態の組立体80が構成されている(図2、図3、図4を参照して後述する)。   The above-described stator 33, guide pipe 35, holder 50, and housing 60 constitute an assembly 80 of the present embodiment (described later with reference to FIGS. 2, 3, and 4).

また、前記ステータ33の上部には、六角穴付きの調節ねじ65が螺合せしめられ、ステータ33の内周側における前記調節ねじ65と吸引子34との間には、圧縮機の吸入圧力Psが導入される感圧室45が形成され、この感圧室45には感圧応動部材としての、ベローズ41、逆凸字状の上ストッパ42、逆凹字状の下ストッパ43、及び圧縮コイルばね44からなるベローズ本体40が配在され、さらに、ベローズ本体40と吸引子34との間には、ベローズ本体40を収縮させる方向(調節ねじ65側に圧縮する方向)に付勢する圧縮コイルばね46が配在されている。また、ベローズ本体40の下ストッパ43(の逆凹部)とプランジャ37(の凹部37c)との間には、前記吸引子34を貫通する段付きの作動棒14が配在され、さらに、吸引子34とプランジャ37(の凹部37b)との間には、プランジャ37を介して弁棒15を下方(開弁方向)に付勢する圧縮コイルばねからなる開弁ばね47が配在されている。   Further, an adjusting screw 65 having a hexagonal hole is screwed onto the stator 33, and a suction pressure Ps of the compressor is interposed between the adjusting screw 65 and the suction element 34 on the inner peripheral side of the stator 33. Is formed in the pressure sensing chamber 45. The pressure sensing chamber 45 includes a bellows 41, a reverse convex upper stopper 42, a reverse concave lower stopper 43, and a compression coil. A bellows body 40 comprising a spring 44 is disposed, and further, a compression coil that urges the bellows body 40 and the suction element 34 in a direction in which the bellows body 40 contracts (a direction in which the bellows body 40 is compressed toward the adjustment screw 65). A spring 46 is disposed. Also, a stepped operating rod 14 that passes through the suction element 34 is disposed between the lower stopper 43 (reverse concave part thereof) of the bellows body 40 and the plunger 37 (recessed part 37c thereof). A valve-opening spring 47 made of a compression coil spring that biases the valve rod 15 downward (in the valve-opening direction) via the plunger 37 is disposed between the valve 34 and the plunger 37 (the recess 37b).

一方、前記弁本体20における弁室21の上方には、プランジャ37の最下降位置を規制するための凸状ストッパ部28が突設され、この凸状ストッパ部28を含む弁室上方の中央部分には、前記弁棒15が摺動自在に挿通せしめられた案内孔19が形成されている。また、前記凸状ストッパ部28外周には、吸入圧導入室23が形成されるとともに、その外周側に複数個の吸入圧冷媒導入ポート27が形成され、この導入ポート27から導入室23に導入された吸入圧力Psの冷媒は、プランジャ37の外周に形成された縦溝37a、37a、…及び中央部に穿設された連通孔37dや吸引子34に形成された連通孔39等を介して前記感圧室45に導入される。   On the other hand, a convex stopper portion 28 for restricting the lowest position of the plunger 37 protrudes above the valve chamber 21 in the valve body 20, and a central portion above the valve chamber including the convex stopper portion 28. A guide hole 19 through which the valve rod 15 is slidably inserted is formed. In addition, a suction pressure introduction chamber 23 is formed on the outer periphery of the convex stopper portion 28, and a plurality of suction pressure refrigerant introduction ports 27 are formed on the outer periphery thereof, and introduced into the introduction chamber 23 from the introduction port 27. The refrigerant having the suction pressure Ps is passed through longitudinal grooves 37a, 37a,... Formed in the outer periphery of the plunger 37, a communication hole 37d formed in the central portion, a communication hole 39 formed in the suction element 34, and the like. It is introduced into the pressure sensitive chamber 45.

前記弁本体20の下部(高圧冷媒供給ポート26)には、前記弁棒15を上方に付勢する円錐状の圧縮コイルばねからなる閉弁ばね48が配在されており、この閉弁ばね48の付勢力により、弁棒15の上端部は、常時プランジャ37(の連通孔37d部分)に圧接するようにされている。   A valve closing spring 48 formed of a conical compression coil spring for biasing the valve rod 15 upward is disposed at the lower portion of the valve body 20 (high-pressure refrigerant supply port 26). Due to this urging force, the upper end of the valve stem 15 is always in pressure contact with the plunger 37 (the communication hole 37d portion thereof).

このような構成とされた制御弁1においては、コイル32、ステータ33及び吸引子34からなるソレノイド部が通電励磁されると、吸引子34にプランジャ37が引き寄せられ、これに伴い、弁棒15が閉弁ばね48の付勢力により上方(閉弁方向)に移動せしめられる。一方、圧縮機から吸入圧導入ポート27に導入された吸入圧力Psの冷媒は、導入室23からプランジャ37の外周に形成された縦溝37a、37a、…や吸引子39に形成された連通孔39等を介して前記感圧室45に導入され、ベローズ本体40(内部は真空圧)は感圧室45の圧力(吸入圧力Ps)に応じて伸縮変位(吸入圧力Psが高いと収縮、低いと伸張)し、該変位が作動棒14及びプランジャ37を介して弁棒15に伝達され、それによって、弁開度(弁座22と弁体部15aとの間の実効通路断面積)が調整される。すなわち、弁開度は、コイル32、ステータ33及び吸引子34からなるソレノイド部によるプランジャ37の吸引力と、ベローズ本体40の付勢力と、開弁ばね47及び閉弁ばね48による付勢力と、によって決定され、その弁開度に応じて、吐出圧冷媒導入ポート25から弁室21に導入された吐出圧力Pdの冷媒の供給ポート26側、つまりクランク室への導出量(絞り量)が調整され、これによって、クランク室内の圧力Pcが制御される。   In the control valve 1 configured as described above, when the solenoid portion including the coil 32, the stator 33, and the attractor 34 is energized and energized, the plunger 37 is attracted to the attractor 34. Is moved upward (in the valve closing direction) by the urging force of the valve closing spring 48. On the other hand, the refrigerant having the suction pressure Ps introduced from the compressor to the suction pressure introduction port 27 is communicated with the longitudinal grooves 37a, 37a,... Formed in the outer periphery of the plunger 37 from the introduction chamber 23 and the suction element 39. The bellows body 40 (inside the vacuum pressure) is expanded and contracted according to the pressure in the pressure sensitive chamber 45 (suction pressure Ps), and contracts and decreases when the suction pressure Ps is high. The displacement is transmitted to the valve stem 15 via the actuating rod 14 and the plunger 37, thereby adjusting the valve opening (effective passage cross-sectional area between the valve seat 22 and the valve body 15a). Is done. That is, the opening degree of the valve includes the attraction force of the plunger 37 by the solenoid portion including the coil 32, the stator 33 and the attraction element 34, the urging force of the bellows body 40, the urging force by the valve opening spring 47 and the valve closing spring 48, In accordance with the valve opening degree, the amount (throttle amount) of the discharge pressure Pd introduced from the discharge pressure refrigerant introduction port 25 into the valve chamber 21 to the refrigerant supply port 26 side, that is, the crank chamber is adjusted. Thus, the pressure Pc in the crank chamber is controlled.

かかる構成の本実施形態の制御弁1を製造するにあたっては、図2、図3に示される如くに、前記ステータ33を、段丘面33cと段差小径部33aを有する段付き円筒状に形成し、ガイドパイプ35を、その上端部内周35aを段差小径部33aに外嵌させることのできる円筒状に形成し(上端35cは断面先細り状とする)、ステータ33における段差小径部33aの反段丘面側端部にろう材90を装填保持するための断面半円形のリング状の溝33dを形成し、ガイドパイプ35の上端部内周35aを段差小径部33aに外嵌させるとともにその上端35cを段丘面33cに当接させ、ろう材90を前記溝33dとガイドパイプ35の内周面との間に挟むようにして、抜け落ちないように保持しておく。   In manufacturing the control valve 1 of this embodiment having such a configuration, as shown in FIGS. 2 and 3, the stator 33 is formed in a stepped cylindrical shape having a terrace surface 33c and a step small diameter portion 33a. The guide pipe 35 is formed in a cylindrical shape whose inner periphery 35a at the upper end can be fitted to the step small diameter portion 33a (the upper end 35c is tapered in cross section), and the step 33 side of the step small diameter portion 33a in the stator 33 is formed. A ring-shaped groove 33d having a semicircular cross section for loading and holding the brazing filler metal 90 is formed at the end, and the inner periphery 35a of the upper end of the guide pipe 35 is externally fitted to the step small diameter portion 33a and the upper end 35c of the terrace 35c The brazing material 90 is held between the groove 33d and the inner peripheral surface of the guide pipe 35 so as not to fall off.

ここでは、前記ステータ33の材料として電磁ステンレス鋼材等の磁性鉄鋼材料(磁性焼鈍温度:1100〜1150°C)を用い、前記ガイドパイプ35の材料として非磁性ステンレス鋼材(例えばSUS305)等の非磁性鉄鋼材料を用い、前記ろう材90として、ステンレス鋼材・一般鋼材用の銅ろう(溶融温度:1083°C)もしくは青銅ろう(溶融温度:880〜1025°C)を用いる。なお、ステータ33の材料として、ここでは防錆の点でステンレス鋼材を用いているが、他の鉄鋼材を用いてもよい。   Here, a magnetic steel material (magnetic annealing temperature: 1100 to 1150 ° C.) such as an electromagnetic stainless steel material is used as the material of the stator 33, and a nonmagnetic material such as a nonmagnetic stainless steel material (for example, SUS305) is used as the material of the guide pipe 35. A steel material is used, and the brazing material 90 is a copper brazing material (melting temperature: 1083 ° C.) or bronze brazing (melting temperature: 880 to 1025 ° C.) for stainless steel materials and general steel materials. Here, as the material of the stator 33, a stainless steel material is used in terms of rust prevention, but other steel materials may be used.

また、上記に加え、図4に示される如くに、前記ハウジング60の下部小径部61を前記ホルダ50の外周(段差小径部50f)に圧入できる寸法形状に製作するとともに、前記ホルダ50及びハウジング60にニッケルめっきを施し、このめっきが施されたハウジング60の下部小径部61を、その下端61dが段丘面50dに当接するまで、前記ホルダ50の段差小径部50fに圧入しておく。ここでは、ハウジング60の材料として、絞り加工用鋼材(SPCE)等を用い、また、ホルダ50の材料として硫黄快削鋼材等の鉄鋼材を用いている。なお、めっきとしては、ニッケルめっきに代えてクロムめっきを使用してもよい。   In addition to the above, as shown in FIG. 4, the lower small diameter portion 61 of the housing 60 is manufactured to have a size and shape that can be press-fitted into the outer periphery (step small diameter portion 50 f) of the holder 50. The lower small-diameter portion 61 of the housing 60 subjected to the plating is press-fitted into the step small-diameter portion 50f of the holder 50 until the lower end 61d contacts the terrace surface 50d. Here, steel for drawing (SPCE) or the like is used as the material for the housing 60, and steel such as sulfur free-cutting steel is used as the material for the holder 50. As plating, chromium plating may be used instead of nickel plating.

さらに、上記に加え、前記ホルダ50を前記ガイドパイプ35が内嵌される段丘面50c及び段差大径部50bを有する段付き円筒状に形成し、このホルダ50の内周(段差大径部50b)にガイドパイプ35の下端部35bをその下端35eが段丘面50cに当接するまで挿入して内嵌するとともに、ホルダ50におけるガイドパイプ内嵌部分上(内周上端面取り部50r部分)にろう材92(前記ろう材90と同じ材料)を乗せ置いておく。   Further, in addition to the above, the holder 50 is formed in a stepped cylindrical shape having a terrace surface 50c into which the guide pipe 35 is fitted and a step large diameter portion 50b, and the inner circumference of the holder 50 (the step large diameter portion 50b). The lower end 35b of the guide pipe 35 is inserted until the lower end 35e comes into contact with the terrace surface 50c and is fitted therein, and the brazing material is placed on the guide pipe fitting portion (the inner peripheral upper end chamfered portion 50r portion) of the holder 50. 92 (the same material as the brazing filler metal 90) is placed on it.

このようにして、前記組立体80を構成するステータ33、ガイドパイプ35、ホルダ50、及びハウジング60を仮止め連結したのち、この仮止め状態の組立体80’(図2に示される状態)を、メッシュベルトコンベア等のワーク搬送手段を備えた連続式熱処理炉を用いて、所定の温度に加熱する。詳細には、該処理炉は、加熱区間とそれに続く冷却区間を備え、前記仮止め状態の組立体80’を立てた姿勢(図2に示される姿勢)でコンベア等に乗せて処理炉内に連続的もしくは間欠的に搬送し、炉内において搬送しながら前記磁性焼鈍温度に所定時間(例えば1時間程度)加熱し、その後、冷却区間に送り出して冷却する。この場合、炉内の雰囲気は、酸化を防ぐため、還元性雰囲気(窒素等の不活性ガスに水素等の還元性ガスを適量導入する)とすることが望ましい。   After the stator 33, the guide pipe 35, the holder 50, and the housing 60 constituting the assembly 80 are temporarily fixed and connected in this manner, the temporarily fixed assembly 80 ′ (the state shown in FIG. 2) is obtained. Then, it is heated to a predetermined temperature using a continuous heat treatment furnace equipped with a work conveying means such as a mesh belt conveyor. Specifically, the processing furnace includes a heating section and a cooling section that follows, and is placed on a conveyor or the like in a posture (the posture shown in FIG. 2) in which the assembly 80 ′ in the temporarily fixed state is set up. It is conveyed continuously or intermittently, heated to the magnetic annealing temperature for a predetermined time (for example, about 1 hour) while being conveyed in a furnace, and then sent to a cooling section for cooling. In this case, the atmosphere in the furnace is preferably a reducing atmosphere (an appropriate amount of a reducing gas such as hydrogen is introduced into an inert gas such as nitrogen) in order to prevent oxidation.

このように組立体80’を処理炉内で加熱することにより、ステータ33とガイドパイプ35及びガイドパイプ35とホルダ50のろう付けがなされ、それに引き続いて冷却をすることによりステータ33、ホルダ50、ハウジング60の磁性焼鈍が行われる。ここで、ステータ33とガイドパイプ35のろう付け部分では、図3に示される如くに、ろう材90が溶融し、溶融したろう材90が、毛細管現象により、ステータ33(の段差小径部33a)とガイドパイプ35の嵌合部分の隙間Sに吸い上げられる。ここでは、当初からステータ33の段丘面33cとガイドパイプ35の上端35cとが当接せしめられており、それらの間にろう材は配されておらず、また、ステータ33とガイドパイプ35の嵌合部分の隙間Saに吸い上げられたろう材90によりステータ33が浮き上がることはないので、ステータ33の段丘面33cとガイドパイプ35の上端35cとはろう付け中も当接したままである。このようにして組み立てられた組立体80は、単一のろう付け工程の中で、ステータ33とガイドパイプ35とが嵌合部分でろう付けされて連結固定されるとともに、ステータ33、ホルダ50、ハウジング60の磁性金属材料の磁性焼鈍が行われてその磁気特性が十分に向上せしめられる。   By heating the assembly 80 ′ in the processing furnace in this manner, the stator 33 and the guide pipe 35 and the guide pipe 35 and the holder 50 are brazed, and then the stator 33, the holder 50, Magnetic annealing of the housing 60 is performed. Here, in the brazed portion between the stator 33 and the guide pipe 35, as shown in FIG. 3, the brazing material 90 is melted, and the melted brazing material 90 is converted into the stator 33 (the stepped small diameter portion 33a) by capillary action. And the guide pipe 35 is sucked into the gap S of the fitting portion. Here, the terrace surface 33c of the stator 33 and the upper end 35c of the guide pipe 35 are brought into contact with each other from the beginning, and no brazing material is disposed between them, and the stator 33 and the guide pipe 35 are fitted. Since the stator 33 is not lifted by the brazing material 90 sucked into the gap Sa of the joint portion, the terrace surface 33c of the stator 33 and the upper end 35c of the guide pipe 35 remain in contact with each other during brazing. In the assembly 80 assembled in this way, in a single brazing process, the stator 33 and the guide pipe 35 are brazed at the fitting portion to be connected and fixed, and the stator 33, the holder 50, Magnetic annealing of the magnetic metal material of the housing 60 is performed, and the magnetic characteristics are sufficiently improved.

また、ステータ33とガイドパイプ35とは、ステータ33の段丘面33cとガイドパイプ35の上端とが当接した初期状態を保ってろう付けがされるから、従来のような隙間(図5(B)のβ)は形成されない。そのため、ステータ35の下端部に連結固定される吸引子34とプランジャ37との間隙長(エアーギャップ)αを適切にとれ、流量制御等を適正に行うことのできる電磁式制御弁を製造することができる。   Further, the stator 33 and the guide pipe 35 are brazed while maintaining an initial state in which the terrace surface 33c of the stator 33 and the upper end of the guide pipe 35 are in contact with each other. Β) is not formed. Therefore, an electromagnetic control valve capable of appropriately taking the gap length (air gap) α between the suction element 34 and the plunger 37 connected and fixed to the lower end portion of the stator 35 and appropriately performing flow rate control and the like is manufactured. Can do.

上記に加え、ガイドパイプ35の下端部35bとホルダ50とのろう付け部分では、ろう材92が溶融し、溶融したろう材92が、ガイドパイプ35の下端部35bとホルダ50の段差大径部50bとの間(嵌合部分)の隙間Sbに流し込まれ、余剰分は溜め部50gに留められる。その後、冷却することにより、ガイドパイプ35とホルダ50が嵌合部分でろう付け(ろう付け部Jb)されて連結固定される。   In addition to the above, at the brazed portion between the lower end portion 35b of the guide pipe 35 and the holder 50, the brazing material 92 is melted, and the melted brazing material 92 becomes a step large diameter portion between the lower end portion 35b of the guide pipe 35 and the holder 50. The excess portion is poured into the gap Sb between 50b (fitting portion) and the surplus portion is retained in the reservoir portion 50g. Thereafter, by cooling, the guide pipe 35 and the holder 50 are brazed (brazed portion Jb) at the fitting portion, and are connected and fixed.

このように、本実施形態では、ステータ33とガイドパイプ35及びガイドパイプ35とホルダ50のろう付けとステータ33、ホルダ50、ハウジング60の磁性焼鈍を単一のろう付け工程の中で行うことができる。   Thus, in the present embodiment, the stator 33 and the guide pipe 35 and the guide pipe 35 and the holder 50 are brazed and the stator 33, the holder 50, and the housing 60 are magnetically annealed in a single brazing process. it can.

また、上記に加え、ハウジング60をホルダ50に圧入できる寸法形状に製作するとともに、ホルダ50及びハウジング60にニッケルめっきもしくはクロムめっきを施し、このめっきが施されたハウジング60をホルダ50に圧入することにより仮止め状態の組立体80’を組み上げるようにすることによって、ハウジング60とホルダ50のめっき部分の拡散接合効果が生じ、それらの接合強度が圧入のみの場合に比して大幅に増大する。このように、めっきを施して圧入するだけで接合強度を十分に高めることができる。 この場合も、前記拡散接合効果を得るための熱処理は、単一のろう付け工程の中でできるから、それらを別々に行う場合に比して総熱処理時間を短縮でき、熱処理コスト、製造コストを一層低く抑えることができる。   In addition to the above, the housing 60 is manufactured to have a size and shape that can be press-fitted into the holder 50, and the holder 50 and the housing 60 are nickel-plated or chrome-plated, and the plated housing 60 is press-fitted into the holder 50. By assembling the temporarily fixed assembly 80 ′, a diffusion bonding effect of the plated portions of the housing 60 and the holder 50 is produced, and their bonding strength is greatly increased as compared with the case of only press-fitting. In this way, the bonding strength can be sufficiently increased simply by plating and press-fitting. Also in this case, since the heat treatment for obtaining the diffusion bonding effect can be performed in a single brazing process, the total heat treatment time can be shortened compared with the case where they are performed separately, and the heat treatment cost and the manufacturing cost can be reduced. It can be kept lower.

さらに、ガイドパイプ35とホルダ50及びハウジング60とホルダ50をそれぞれろう付け及び圧入により連結固定するようにされるので、Oリング等を不要にできて、部品点数の削減、組み立て性及び組み付け性の向上等も図ることができ、製造コストをさらに低減できるという効果も得られる。   Furthermore, since the guide pipe 35 and the holder 50 and the housing 60 and the holder 50 are connected and fixed by brazing and press-fitting, respectively, an O-ring or the like can be dispensed with, and the number of parts can be reduced, assembling and assembling can be improved. Improvements and the like can be achieved, and the effect of further reducing the manufacturing cost can be obtained.

本発明に係る一実施形態のろう付け方法及び製造方法が適用された電磁式制御弁の一例を示す縦断面図。The longitudinal cross-sectional view which shows an example of the electromagnetic control valve to which the brazing method and manufacturing method of one Embodiment which concern on this invention were applied. 図1に示される電磁式制御弁に備えられる組立体を示す図。The figure which shows the assembly with which the electromagnetic control valve shown by FIG. 1 is equipped. 図1に示される電磁式制御弁のステータとガイドパイプとのろう付け部分を拡大して示す図。The figure which expands and shows the brazing part of the stator of the electromagnetic control valve shown in FIG. 1, and a guide pipe. 図1に示される電磁式制御弁のガイドパイプとホルダのろう付け部分及びホルダとハウジングの圧入部分を拡大して示す図。The figure which expands and shows the guide pipe of the electromagnetic control valve shown in FIG. 1, the brazing part of a holder, and the press-fitting part of a holder and a housing. 従来における電磁式制御弁のステータとホルダのろう付けに関に関する問題点の説明に供される図。The figure used for description of the problem regarding the brazing of the stator and holder of a conventional electromagnetic control valve.

符号の説明Explanation of symbols

1 電磁式制御弁
33 ステータ
33d 溝
34 吸引子
35 パイプ
37 プランジャ
50 ホルダ
60 ハウジング
80 組立体
90 ろう材
1 Electromagnetic control valve 33 Stator 33d Groove 34 Suction element 35 Pipe 37 Plunger 50 Holder 60 Housing 80 Assembly 90 Brazing material

Claims (9)

磁性材料からなる金属部材Aと非磁性材料からなる金属部材Bとをろう付けを行って連結固定するときに、金属部材Aと金属部材Bとを、前記金属部材Aの磁性焼鈍の処理条件のもとに加熱保持を行ってろう付けを行い、それに引き続いて金属部材Aと金属部材Bの組立体の徐冷をし、前記金属部材Aの磁性焼鈍を行うことを特徴とする複数部材からなる組立体の製造方法。   When the metal member A made of a magnetic material and the metal member B made of a non-magnetic material are connected and fixed by brazing, the metal member A and the metal member B are subjected to the magnetic annealing treatment conditions of the metal member A. It consists of a plurality of members characterized by performing brazing by heating and holding, followed by slow cooling of the assembly of metal member A and metal member B, and magnetic annealing of said metal member A Manufacturing method of assembly. 前記磁性焼鈍温度より低い温度で溶融するろう材を使用することを特徴とする請求項1に記載の複数部材からなる組立体の製造方法。   The method for manufacturing an assembly comprising a plurality of members according to claim 1, wherein a brazing material that melts at a temperature lower than the magnetic annealing temperature is used. 前記金属部材Aの材料として電磁ステンレス鋼材等の磁性鉄鋼材料を用い、前記金属部材Bの材料として非磁性ステンレス鋼材等の非磁性鉄鋼材料を用い、前記ろう材として銅ろうもしくは青銅ろうを用いることを特徴とする請求項1又は2に記載の複数部材からなる組立体の製造方法。   A magnetic steel material such as an electromagnetic stainless steel material is used as the material of the metal member A, a nonmagnetic steel material such as a nonmagnetic stainless steel material is used as the material of the metal member B, and a copper or bronze solder is used as the brazing material. A method for producing an assembly comprising a plurality of members according to claim 1 or 2. 前記金属部材Aを段丘面と段差小径部を有する段付き円柱状もしくは円筒状とし、前記金属部材Bを前記段差小径部に外嵌させることのできる円筒状とし、前記金属部材Aにおける段差小径部の反段丘面側端部にろう材を装填保持するためのリング状の溝を形成し、前記金属部材Bを前記段差小径部に外嵌させてその上端を前記段丘面に当接させるとともに、ろう材を前記溝と前記金属部材Bの内周面との間に挟むようにして保持させた状態で前記ろう付けを行うことを特徴とする請求項1から3のいずれか一項に記載の複数部材からなる組立体の製造方法。   The metal member A is a stepped columnar shape or cylindrical shape having a terrace surface and a step small diameter portion, and the metal member B is a cylindrical shape that can be externally fitted to the step small diameter portion, and the step small diameter portion in the metal member A Forming a ring-shaped groove for loading and holding the brazing filler metal at the opposite end of the terrace surface, and fitting the metal member B to the stepped small diameter portion to bring the upper end into contact with the terrace surface, 4. The plurality of members according to claim 1, wherein the brazing is performed in a state where the brazing material is held so as to be sandwiched between the groove and the inner peripheral surface of the metal member B. 5. An assembly manufacturing method comprising: 前記金属部材Aが電磁式制御弁におけるステータであり、前記金属部材Bが前記電磁式制御弁におけるプランジャガイドとなるガイドパイプであることを特徴とする請求項1から4のいずれか一項に記載の複数部材からなる組立体の製造方法。   The said metal member A is a stator in an electromagnetic control valve, The said metal member B is a guide pipe used as the plunger guide in the said electromagnetic control valve, It is any one of Claim 1 to 4 characterized by the above-mentioned. The manufacturing method of the assembly which consists of multiple members. 磁性金属材料からなるステータ、該ステータの下端部に連結固定される非磁性金属材料からなる、プランジャガイド用のガイドパイプ、該ガイドパイプの下端部に連結固定される磁性金属材料からなるホルダ、及び、該ホルダに連結固定される磁性金属材料からなるハウジングを有する組立体を備えた電磁式制御弁の製造方法であって、
前記ステータを段丘面と段差小径部を有する段付き円柱状もしくは円筒状とし、前記ガイドパイプを前記段差小径部に外嵌させることのできる円筒状とし、前記ステータにおける段差小径部の反段丘面側端部にろう材を装填保持するためのリング状の溝を形成し、前記ガイドパイプを前記段差小径部に外嵌させてその上端を前記段丘面に当接させるとともにその上端を前記段丘面に当接させて、ステータ、ガイドパイプ、ホルダ、及びハウジングを仮止め連結するとともに、ろう材を前記溝と前記ガイドパイプの内周面との間に挟むようにして保持し、この仮止め状態の組立体を、前記ステータ等の磁性金属材料の磁性焼鈍の処理条件のもとに加熱保持を行って、前記ステータとガイドパイプのろう付けを行い、それに引き続いて前記組立体の徐冷をし、前記ステータ、前記ホルダ、前記ハウジングの磁性焼鈍を行うことを特徴とする電磁式制御弁の製造方法。
A stator made of a magnetic metal material, a guide pipe for a plunger guide made of a nonmagnetic metal material connected and fixed to the lower end portion of the stator, a holder made of a magnetic metal material connected and fixed to the lower end portion of the guide pipe, and An electromagnetic control valve manufacturing method comprising an assembly having a housing made of a magnetic metal material connected and fixed to the holder,
The stator is a stepped columnar shape having a stepped surface and a stepped small diameter portion or a cylindrical shape, and the guide pipe is formed in a cylindrical shape that can be fitted to the stepped small diameter portion, and the stepped small diameter portion in the stator is on the side opposite to the stepped surface. A ring-shaped groove for loading and holding a brazing material is formed at the end, the guide pipe is externally fitted to the step small diameter portion, and the upper end is brought into contact with the terrace surface, and the upper end is formed on the terrace surface. The stator, the guide pipe, the holder, and the housing are brought into contact with each other, and the brazing material is held between the groove and the inner peripheral surface of the guide pipe. Is heated and held under the magnetic annealing process conditions of the magnetic metal material such as the stator, and the stator and the guide pipe are brazed, followed by the assembly. The slow cooling, and the stator, the holder, the manufacturing method of the electromagnetic control valve which is characterized in that the magnetic annealing of the housing.
前記ハウジングを前記ホルダに圧入できる寸法形状に製作するとともに、前記ホルダ及びハウジングにニッケルめっきもしくはクロムめっきを施し、このめっきが施されたハウジングを前記ホルダに圧入することにより前記仮止め組立体を組み上げることを特徴とする請求項6に記載の電磁式制御弁の製造方法。   The housing is manufactured to a size and shape that can be press-fitted into the holder, and the holder and the housing are nickel-plated or chrome-plated, and the plated housing is press-fitted into the holder to assemble the temporary fixing assembly. The method for manufacturing an electromagnetic control valve according to claim 6. 前記ホルダを前記ガイドパイプが内嵌される段付き円筒状に形成し、前記ホルダに前記ガイドパイプを内嵌するとともに、前記ホルダにおける前記ガイドパイプ内嵌部分上にろう材を配置することにより前記仮止め組立体を組み上げることを特徴とする請求項6又は7に記載の電磁式制御弁の製造方法。   The holder is formed in a stepped cylindrical shape in which the guide pipe is fitted, the guide pipe is fitted in the holder, and a brazing material is disposed on the guide pipe fitting portion in the holder. The method for manufacturing an electromagnetic control valve according to claim 6 or 7, wherein a temporary fixing assembly is assembled. 請求項6から8のいずれか一項の製造方法により製造された電磁式制御弁。   An electromagnetic control valve manufactured by the manufacturing method according to claim 6.
JP2005101783A 2005-02-28 2005-03-31 Method of manufacturing assembled body composed of a plurality of members and method of manufacturing electromagnetic control valve Pending JP2006281235A (en)

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US11/360,706 US20060193733A1 (en) 2005-02-28 2006-02-22 Method of manufacturing an assembled body composed of a plurality of members, manufacturing method of electromagnetic control valve, and control valve for variable capacity compressors
KR1020060018679A KR20060095496A (en) 2005-02-28 2006-02-27 Method of manufacturng an assembled body composed of a plurality of members, manufacturing method of electromagnetic control valve, and control valve for variable capacity compressors
US12/429,443 US20090205348A1 (en) 2005-02-28 2009-04-24 control valve for a variable capacity compressor

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JP2019161008A (en) * 2018-03-13 2019-09-19 株式会社デンソー Magnetic device
WO2022070879A1 (en) * 2020-09-30 2022-04-07 日立Astemo株式会社 Solenoid, damping force adjustment mechanism, and damping force adjusment-type shock absorber

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WO2018192942A1 (en) * 2017-04-20 2018-10-25 ECO Holding 1 GmbH Method for producing a pole tube assembly, and hydraulic valve comprising a pole tube assembly
JP2019161008A (en) * 2018-03-13 2019-09-19 株式会社デンソー Magnetic device
JP7035651B2 (en) 2018-03-13 2022-03-15 株式会社デンソー Magnetic device
WO2022070879A1 (en) * 2020-09-30 2022-04-07 日立Astemo株式会社 Solenoid, damping force adjustment mechanism, and damping force adjusment-type shock absorber
JP7446464B2 (en) 2020-09-30 2024-03-08 日立Astemo株式会社 Solenoid, damping force adjustment mechanism and damping force adjustable shock absorber

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