JP2006272535A - Motor-driven screw driver - Google Patents

Motor-driven screw driver Download PDF

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JP2006272535A
JP2006272535A JP2005099332A JP2005099332A JP2006272535A JP 2006272535 A JP2006272535 A JP 2006272535A JP 2005099332 A JP2005099332 A JP 2005099332A JP 2005099332 A JP2005099332 A JP 2005099332A JP 2006272535 A JP2006272535 A JP 2006272535A
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output shaft
motor
rotation
clutch
reverse
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JP4448049B2 (en
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Manabu Tokunaga
学 徳永
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Makita Corp
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Makita Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve a motor-driven screw driver with a torque limiter improved in the feeling of use and convenience for use. <P>SOLUTION: In this motor-driven screw driver, a one-way clutch 38 is provided between a cylindrical part 7 of a tip housing 6 and an output shaft 8 to permit the rotation of the output shaft 8 during the normal rotation of the output shaft 8 and to regulate the rotation of the output shaft during the relative reverse rotation to the cylindrical part 7 of the output shaft 8 accompanied by the operation of a torque limiter provided between an output board 15 and a connecting board 19. A normal-reverse changeover switch 11 and a clutch retainer 42 of the one-way clutch 38 are connected to each other by a link lever 52, a switching sleeve 51 and a connecting plate 54, and the clutch retainer 42 is turned to a clutch release position, by interlocking with the switching operation to the reverse rotation of a motor 4 by a switching operating part 55. Thus, the rotation of the output shaft 8 regulated by the one-way clutch 38 can be released. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ネジ締めやナット締め作業に用いられ、所定のトルクで出力軸へのトルク伝達を遮断できるトルクリミッタを備えた電動ドライバに関する。   The present invention relates to an electric driver including a torque limiter that is used for screw tightening and nut tightening operations and can block torque transmission to an output shaft with a predetermined torque.

電動ドライバは、モータを内蔵したハウジングに、モータ駆動で回転する出力軸を軸支させて前方へ突出させ、出力軸に装着したドライバビット等の先端工具によってネジやナットの締付作業を行う。また、モータと出力軸との間には、出力軸の所定のトルクで出力軸へのトルク伝達を遮断できるトルクリミッタが設けられて、ネジ等の締付が設定した一定のトルクで行えるようになっている。このトルクリミッタとしては、モータと出力軸との間に設けられる遊星歯車減速機構の1つのインターナルギヤを回転自在に設けると共に、インターナルギヤと対向するカム面が回転方向で係合する押圧部材を設けて、押圧部材をコイルバネ等の付勢手段によってインターナルギヤ側へ押圧し、所定のトルクに達すると、インターナルギヤが押圧部材との係合を解除して空転することでトルク伝達を遮断する機構が良く用いられている。また、例えば特許文献1に開示の如く、モータ側と先端工具側との回転伝達部に、互いの対向面に回転方向で係合するクラッチ爪を備えたトルクリミッタ用のクラッチを夫々設け、一方のクラッチを他方側へ付勢手段で押圧することで、同様に所定トルクでトルク伝達を遮断する機構も知られている。   In the electric driver, an output shaft that rotates by driving a motor is supported in a housing incorporating a motor so as to protrude forward, and a screw or nut is tightened by a tip tool such as a driver bit attached to the output shaft. In addition, a torque limiter is provided between the motor and the output shaft so that torque transmission to the output shaft can be interrupted with a predetermined torque of the output shaft so that tightening of screws and the like can be performed with a fixed torque. It has become. As this torque limiter, one internal gear of a planetary gear speed reduction mechanism provided between the motor and the output shaft is rotatably provided, and a pressing member whose cam surface facing the internal gear engages in the rotation direction. The pressing member is pressed toward the internal gear by a biasing means such as a coil spring, and when a predetermined torque is reached, the internal gear disengages from the pressing member and idles to transmit torque. A blocking mechanism is often used. Further, as disclosed in Patent Document 1, for example, torque limiter clutches having clutch pawls that engage with each other in the rotational direction are provided in the rotation transmission portions on the motor side and the tip tool side, respectively, There is also known a mechanism in which torque transmission is similarly interrupted with a predetermined torque by pressing the clutch toward the other side by a biasing means.

実公昭50−33759号公報Japanese Utility Model Publication No. 50-33759

このようなトルクリミッタ付の電動ドライバを用いてネジ締め等を行う場合、電動ドライバのハウジングには、出力軸の回転方向と反対方向への反力が働くため、作業者は、ハウジングが当該方向へ回転しないようにこの反力に抗してハウジングを支持することになる。しかし、この状態でトルクリミッタが働くとハウジングへの反力も失われるため、それまで支持していたハウジングごと手が反動で回転してしまい、作業者に不快感を与えたり、先端工具がネジから外れて被加工材を傷付けたりするおそれがある。   When screw tightening is performed using such an electric driver with a torque limiter, a reaction force in the direction opposite to the rotation direction of the output shaft acts on the housing of the electric driver. The housing is supported against this reaction force so as not to rotate. However, if the torque limiter works in this state, the reaction force against the housing is also lost, so the hand that has been supported up to now rotates with the reaction, giving the operator discomfort, and the tip tool from the screw. It may come off and damage the workpiece.

そこで、本発明は、トルクリミッタ付のものにおいて、トルクリミッタ動作時の反力維持が実現でき、使用感や使い勝手に優れる電動ドライバを提供することを目的としたものである。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an electric driver that can maintain a reaction force during a torque limiter operation and has excellent usability and usability in a case with a torque limiter.

上記目的を達成するために、請求項1に記載の発明は、筒状部と出力軸との間に、出力軸の正回転時には出力軸の回転を許容し、トルクリミッタの作動に伴う出力軸の筒状部に対する相対的な逆回転時には出力軸の回転を規制するワンウェイクラッチを設けると共に、そのワンウェイクラッチに、出力軸の逆回転時の回転規制を任意に解除可能な解除手段を設けたことを特徴とするものである。
請求項2に記載の発明は、請求項1の目的に加えて、モータの逆回転時には解除手段を確実に動作させるために、解除手段を、モータの逆回転への切替操作に連動して動作させる構成としたものである。
請求項3に記載の発明は、請求項1又は2の目的に加えて、モータの正逆回転の切替操作が、モータの駆動回路に設けられた正逆切替スイッチのスライド操作によるものにおいて、解除手段の連動を簡単な構成で行うために、正逆切替スイッチと解除手段とを連結部材で連結して、正逆切替スイッチのスライド操作に解除手段が連動可能としたものである。
In order to achieve the above object, the invention according to claim 1 allows the output shaft to rotate between the cylindrical portion and the output shaft when the output shaft is rotated forward, and the output shaft accompanying the operation of the torque limiter. A one-way clutch is provided that restricts the rotation of the output shaft during reverse rotation relative to the cylindrical portion, and a release means that can arbitrarily release the rotation restriction during the reverse rotation of the output shaft is provided in the one-way clutch. It is characterized by.
According to the second aspect of the present invention, in addition to the object of the first aspect, the release means operates in conjunction with the switching operation to reverse rotation of the motor in order to reliably operate the release means at the time of reverse rotation of the motor. It is set as the structure to be made.
In addition to the object of the first or second aspect, the invention according to claim 3 is canceled when the forward / reverse rotation switching operation of the motor is performed by a sliding operation of a forward / reverse selector switch provided in the motor drive circuit. In order to link the means with a simple configuration, the forward / reverse changeover switch and the release means are connected by a connecting member so that the release means can be linked to the slide operation of the forward / reverse changeover switch.

請求項4に記載の発明は、請求項1乃至3の何れかの目的に加えて、ワンウェイクラッチ及び解除手段を簡単且つ合理的に形成するために、ワンウェイクラッチを、筒状部側と出力軸との間に介装され、軸方向のスリットを所定間隔で周方向に複数形成した筒状のクラッチリテーナと、各スリット内に収容され、出力軸の半径方向で筒状部側の内周面と出力軸の外周面との間隔より僅かに大きい直径を有する転動体と、筒状部側の内周面でスリットに対応して設けられ、転動体の進入時には転動体が出力軸の外周面と非接触となる逃げ凹部と、クラッチリテーナに設けられ、各転動体を出力軸の逆回転方向で逃げ凹部から離れる方向へ付勢する弾性部材とからなるものとし、解除手段を、クラッチリテーナを、出力軸の停止時に各転動体を逃げ凹部の外へ移動させるクラッチセット位置から、出力軸の停止時に各転動体を逃げ凹部内へ移動させるクラッチ解除位置へ回転可能としたものである。
なお、ここでいう「筒状部側」は、筒状部自体は勿論、筒状部の内側へ一体に装着される別体のスリーブも含む趣旨である。
According to a fourth aspect of the present invention, in addition to the object of any one of the first to third aspects, in order to form the one-way clutch and the releasing means simply and rationally, the one-way clutch is connected to the cylindrical portion side and the output shaft. And a cylindrical clutch retainer in which a plurality of axial slits are formed in the circumferential direction at predetermined intervals, and an inner peripheral surface on the cylindrical part side in the radial direction of the output shaft. And a rolling element having a diameter slightly larger than the interval between the output shaft and the outer peripheral surface of the output shaft, and an inner peripheral surface on the cylindrical portion side corresponding to the slit, and when the rolling member enters, the rolling element is the outer peripheral surface of the output shaft. And a non-contact relief recess, and an elastic member that is provided in the clutch retainer and urges each rolling element in a reverse rotation direction of the output shaft in a direction away from the relief recess. Each rolling element is missed when the output shaft is stopped. From the clutch set position to move out of the recess, it is obtained by rotatable to the clutch release position to move into the recess flank of the rolling elements when stopping the output shaft.
The “tubular portion side” here includes not only the tubular portion itself but also a separate sleeve that is integrally attached to the inside of the tubular portion.

請求項1に記載の発明によれば、出力軸の正回転による通常のネジ締め等の作業時には、トルクリミッタが作動してもワンウェイクラッチの働きによって反力が突然失われることがなく、作業者への不快感の発生や被加工材の損傷等を効果的に防止可能となる一方、ワンウェイクラッチを利かせることなく出力軸を逆回転させてネジの取り外し等を行うこともできる。よって、使用感や使い勝手に優れたものとなる。
請求項2に記載の発明によれば、請求項1の効果に加えて、モータの逆回転時には解除手段を確実に動作させて出力軸を逆回転させることができる。
請求項3に記載の発明によれば、請求項1又は2の効果に加えて、解除手段の連動が簡単な構成で実現可能となる。
請求項4に記載の発明によれば、請求項1乃至3の何れかの効果に加えて、ワンウェイクラッチ及び解除手段を簡単且つ合理的に形成可能となる。
According to the first aspect of the present invention, during normal screw tightening or the like by forward rotation of the output shaft, the reaction force is not suddenly lost by the action of the one-way clutch even if the torque limiter is operated. It is possible to effectively prevent the occurrence of discomfort and damage to the workpiece, while removing the screws by rotating the output shaft in the reverse direction without using the one-way clutch. Therefore, it is excellent in usability and usability.
According to the second aspect of the present invention, in addition to the effect of the first aspect, when the motor is reversely rotated, the release means can be reliably operated to reversely rotate the output shaft.
According to the third aspect of the invention, in addition to the effect of the first or second aspect, the interlocking of the release means can be realized with a simple configuration.
According to the fourth aspect of the present invention, in addition to the effect of any one of the first to third aspects, the one-way clutch and the release means can be easily and rationally formed.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は、電動ドライバの一例を示す縦断面図で、電動ドライバ1は、下方にハンドル3を延設した本体ハウジング2の後方(図1の左側)に、正逆回転可能なモータ4を収容し、本体ハウジング2の前方に、前端の筒状部7で出力軸8を軸支する先端ハウジング6を組み付けてなる。9はモータ4の駆動回路に設けられるスイッチ、10は押し込み操作によってスイッチ9をONさせるスイッチレバーで、スイッチ9の上方には、モータ4の回転方向を切替可能な正逆切替スイッチ11が設けられている。この正逆切替スイッチ11を左右方向へスライド操作することにより、モータ軸5の回転を正回転(前方に向かって右回転)と逆回転(同左回転)とに選択可能としている。ここでは、正逆切替レバー11の右側へのスライド位置で正回転、左側へのスライド位置で逆回転となる。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an example of an electric screwdriver. The electric screwdriver 1 accommodates a motor 4 capable of rotating in the forward and reverse directions behind a main body housing 2 with a handle 3 extending downward (left side in FIG. 1). Then, a front end housing 6 that supports the output shaft 8 by the front cylindrical portion 7 is assembled in front of the main body housing 2. 9 is a switch provided in the drive circuit of the motor 4, and 10 is a switch lever that turns on the switch 9 by a pushing operation. Above the switch 9, a forward / reverse selector switch 11 that can switch the rotation direction of the motor 4 is provided. ing. By sliding the forward / reverse selector switch 11 in the left-right direction, the rotation of the motor shaft 5 can be selected between forward rotation (right rotation toward the front) and reverse rotation (left rotation). Here, forward rotation is performed at the slide position to the right of the forward / reverse switching lever 11, and reverse rotation is performed at the slide position to the left.

モータ4の前方には、後方に遊星ギヤ14,14を支持するキャリア13を軸方向へ二段配設してなる遊星歯車減速機構12が収容されて、モータ軸5の回転を減速して出力可能としている。最終段のキャリア13には、出力盤15が一体回転可能に嵌着されて、先端ハウジング6内に設けられるスピンドル16の後端を同軸で軸支している。このスピンドル16は、前端軸心に設けた角孔17に、出力軸8の後端に延設した角ロッド18が嵌入することで、出力軸8と回転方向で一体に連結されるもので、スピンドル16の後方部には、出力盤15と略同径の連結盤19が、スピンドル16の外周面と連結盤19の内周面とに夫々軸方向に凹設された連結溝20,21に跨って嵌合するスチールボール22によって一体回転可能且つ軸方向へ移動可能に外装されている。   A planetary gear reduction mechanism 12 is housed in front of the motor 4 and includes a carrier 13 supporting the planetary gears 14 and 14 arranged in the rear in the axial direction, and the rotation of the motor shaft 5 is reduced and output. It is possible. An output board 15 is fitted to the final stage carrier 13 so as to be integrally rotatable, and a rear end of a spindle 16 provided in the front end housing 6 is coaxially supported. This spindle 16 is integrally connected to the output shaft 8 in the rotational direction by fitting a square rod 18 extending at the rear end of the output shaft 8 into a square hole 17 provided in the front end axis. At the rear part of the spindle 16, a connecting board 19 having substantially the same diameter as the output board 15 is formed in connecting grooves 20 and 21 that are recessed in the axial direction on the outer peripheral surface of the spindle 16 and the inner peripheral surface of the connecting board 19. The steel balls 22 are fitted so as to straddle and can be integrally rotated and moved in the axial direction.

また、スピンドル16の前方部には、ネジ部23が形成され、そのネジ部23に、円盤状のネジ送り盤24が直交状に螺合すると共に、ネジ送り盤24の後方に、略同径の円盤状のバネ受盤25が軸方向へ移動可能に遊嵌されて、バネ受盤25と後方の連結盤19との間に設けられたコイルバネ26の付勢により、バネ受盤25はネジ送り盤24へ、連結盤19は出力盤15へ夫々押圧されている。バネ受板25の前面側には、先端ハウジング6の上方に穿設された窓27を通してドライバの先端を差込可能な差込溝28が形成される一方、ネジ送り盤24の後面外周には、差込溝28に差し込まれたドライバと噛合可能な放射状の歯29,29・・が等間隔で形成されている。よって、差込溝28にドライバを差し込んで回転させることで、歯29を介してネジ送り盤24を回転させて軸方向へネジ送りさせ、コイルバネ26の圧縮量、すなわち押圧力を調整することができる。   In addition, a screw portion 23 is formed in the front portion of the spindle 16, and a disk-like screw feeding plate 24 is screwed into the screw portion 23 in an orthogonal shape, and substantially the same diameter is provided behind the screw feeding plate 24. The disc-shaped spring receiving plate 25 is loosely fitted so as to be movable in the axial direction, and the spring receiving plate 25 is screwed by the bias of the coil spring 26 provided between the spring receiving plate 25 and the rear connecting plate 19. The connection board 19 is pressed against the feed board 24 and the output board 15 respectively. On the front side of the spring receiving plate 25, an insertion groove 28 into which the tip of the driver can be inserted through a window 27 drilled above the tip housing 6 is formed. The radial teeth 29, 29,... That can mesh with the driver inserted into the insertion groove 28 are formed at equal intervals. Therefore, by inserting a screwdriver into the insertion groove 28 and rotating it, the screw feeder 24 is rotated through the teeth 29 and screwed in the axial direction, and the compression amount of the coil spring 26, that is, the pressing force can be adjusted. it can.

一方、連結盤19と出力盤15との間には、互いの対向面に凹設した凹部30,31間に跨る格好で複数のスチールボール32,32・・が周方向に所定間隔で設けられて、コイルバネ26の押圧力と相俟って連結盤19を出力盤15へ回転方向で一体化するトルクリミッタを構成している。よって、出力盤15の回転は、スチールボール32を介して連結盤19に伝わり、連結盤19と回転一体のスピンドル16を回転させ、その前方で出力軸8を一体回転させることになる。出力軸8の前端には、ドライバビット等の先端工具の挿入孔33と、その挿入孔33に挿入された先端工具をボール35,35によって抜け止めして出力軸8と一体化させるチャックスリーブ34が外装されている。   On the other hand, between the connecting board 19 and the output board 15, a plurality of steel balls 32, 32,... Thus, in combination with the pressing force of the coil spring 26, a torque limiter for integrating the connecting board 19 with the output board 15 in the rotational direction is configured. Therefore, the rotation of the output board 15 is transmitted to the connection board 19 via the steel ball 32, and the spindle 16 which is integrally rotated with the connection board 19 is rotated, and the output shaft 8 is integrally rotated in front of it. At the front end of the output shaft 8, an insertion hole 33 for a tip tool such as a driver bit, and a chuck sleeve 34 that prevents the tip tool inserted into the insertion hole 33 from being removed by the balls 35 and 35 and integrated with the output shaft 8. Is exterior.

そして、先端ハウジング6の筒状部7内には、出力軸8を軸支するボールベアリング36,37が前後に配置され、ボールベアリング36,37の間には、ワンウェイクラッチ38が設けられている。このワンウェイクラッチ38は、図2に示すように、筒状部7内に同軸で内挿され、外周へ軸方向に設けた一対の突条40,40と、筒状部7の内周に設けた同方向の凹溝41,41との嵌合によって回転不能に保持され、後述する逃げ凹部48を内周面に形成した固定スリーブ39と、その固定スリーブ39と出力軸8との間で回転可能且つボールベアリング36,37間で軸方向への移動を規制されて設けられ、軸方向のスリット43,43・・を周方向へ等間隔に形成した筒状のクラッチリテーナ42と、出力軸8と固定スリーブ39との間でクラッチリテーナ42の各スリット43内に収容される転動体としての円柱状のニードル44,44・・と、クラッチリテーナ42において各スリット43と隣接する軸方向の仕切部46,46・・に設けられる弾性部材としての横断面コ字状の板バネ45,45・・とからなる。   In the cylindrical portion 7 of the tip housing 6, ball bearings 36 and 37 that support the output shaft 8 are arranged in the front-rear direction, and a one-way clutch 38 is provided between the ball bearings 36 and 37. . As shown in FIG. 2, the one-way clutch 38 is coaxially inserted into the cylindrical portion 7, and is provided on the inner periphery of the cylindrical portion 7 with a pair of protrusions 40, 40 provided axially to the outer periphery. The fixed sleeve 39 which is held non-rotatable by fitting with the concave grooves 41 and 41 in the same direction and has a relief concave portion 48 which will be described later formed on the inner peripheral surface, and rotates between the fixed sleeve 39 and the output shaft 8. And a cylindrical clutch retainer 42 which is provided to be restricted in the axial direction between the ball bearings 36 and 37, and in which axial slits 43, 43,... Are formed at equal intervals in the circumferential direction, and the output shaft 8 And cylindrical needles 44, 44,... As rolling elements accommodated in the slits 43 of the clutch retainer 42 between the shaft and the fixed sleeve 39, and axial partitions adjacent to the slits 43 in the clutch retainer 42 46,4 Consisting of a cross-section U-shaped leaf spring 45, 45 ... as an elastic member provided in ....

固定スリーブ39は、前端がボールベアリング36に、後端が、クラッチリテーナ42の後端外周面で周方向に突設された突条47に当接して軸方向への移動を規制され、内周面には、円周方向の断面が円弧状となる軸方向の逃げ凹部48,48・・が、ニードル44と同じ数だけ固定スリーブ39の周方向へ等間隔に凹設されている。ニードル44は、出力軸8の半径方向で逃げ凹部48の最深部と出力軸8の外周面との間隔よりも直径が小さくなるように、且つ逃げ凹部48を除く固定スリーブ39の内周面と出力軸8の外周面との間隔よりも直径が僅かに大きくなるように形成されている。   The fixed sleeve 39 is restricted from moving in the axial direction by abutting against a ball bearing 36 at the front end and a protrusion 47 protruding in the circumferential direction at the rear outer peripheral surface of the clutch retainer 42 at the rear end, On the surface, axial relief recesses 48, 48... Having a circular cross section in the circumferential direction are provided at equal intervals in the circumferential direction of the fixed sleeve 39 by the same number as the needles 44. The needle 44 has a diameter smaller than the distance between the deepest portion of the escape recess 48 and the outer peripheral surface of the output shaft 8 in the radial direction of the output shaft 8, and the inner peripheral surface of the fixed sleeve 39 excluding the escape recess 48. The diameter is slightly larger than the distance from the outer peripheral surface of the output shaft 8.

また、各板バネ45は、コ字状の一端を、各仕切部46の外周面側で軸方向に形成された係止溝49に挿入することで仕切部46に保持され、隣接するスリット43内へ傾斜状に突出させた他端を、出力軸8側からニードル44に当接させて、各ニードル44を、出力軸8の逆回転方向(図2(A)の矢印と逆方向)で隣接する仕切部46及び固定スリーブ39側に付勢している。よって、各ニードル44と逃げ凹部48とが周方向で一致した場合には、ニードル44は逃げ凹部48の最深部に進入して出力軸8から離れることになる。なお、各仕切部46におけるニードル44側のスリット形成面には、出力軸8側へ行くに従ってニードル44と出力軸8との間へ突出する突出部50が形成されて、ニードル44の逃げ凹部48側へのスムーズな移動を可能としている。   In addition, each leaf spring 45 is held by the partitioning portion 46 by inserting one end of a U-shape into a locking groove 49 formed in the axial direction on the outer peripheral surface side of each partitioning portion 46, and adjacent slits 43. The other end projecting inwardly is brought into contact with the needle 44 from the output shaft 8 side, and each needle 44 is rotated in the reverse rotation direction of the output shaft 8 (the direction opposite to the arrow in FIG. 2A). It is biased toward the adjacent partition 46 and fixed sleeve 39 side. Therefore, when the needles 44 and the relief recesses 48 coincide with each other in the circumferential direction, the needles 44 enter the deepest part of the relief recesses 48 and leave the output shaft 8. In addition, on the slit forming surface on the needle 44 side in each partition portion 46, a protruding portion 50 that protrudes between the needle 44 and the output shaft 8 as it goes to the output shaft 8 side is formed, and the relief recess 48 of the needle 44 is formed. Smooth movement to the side is possible.

一方、筒状部7には、切替スリーブ51が回転可能に外装されている。この切替スリーブ51は、先端ハウジング6の下方で後方へ延び、正逆切替スイッチ11と連結されるリンクレバー52と二本のネジ53,53によって連結されるもので、リンクレバー52と共に切替スリーブ51にネジ止めされる連結板54が、切替スリーブ51及び筒状部7を半径方向で遊挿して、先端をクラッチリテーナ42と連結されている。すなわち、リンクレバー52及び切替スリーブ51、連結板54が本発明の解除手段を構成する連結部材となる。なお、筒状部7における連結板54の遊挿孔は、周方向に長い長孔となっている。   On the other hand, a switching sleeve 51 is rotatably mounted on the cylindrical portion 7. The switching sleeve 51 extends rearward below the tip housing 6 and is connected by a link lever 52 coupled to the forward / reverse selector switch 11 and two screws 53, 53. A connecting plate 54 that is screwed to the clutch sleeve 42 loosely inserts the switching sleeve 51 and the cylindrical portion 7 in the radial direction, and the tip is connected to the clutch retainer 42. That is, the link lever 52, the switching sleeve 51, and the connecting plate 54 are connecting members that constitute the releasing means of the present invention. In addition, the loose insertion hole of the connection plate 54 in the cylindrical portion 7 is a long hole that is long in the circumferential direction.

リンクレバー52の後端は、図3に示すように、左右方向に長い矩形状の切替操作部55となって、スイッチ9の上方位置で本体ハウジング2へ前方から挿入されて、左右端を本体ハウジング2の左右へ突出させている。切替操作部55の下面には、左右方向へ長い矩形状の係合凹部56が凹設されて、スイッチ9上面の正逆切替スイッチ11に係合している。57は、スイッチ9の上方に突設され、係合凹部56に嵌合して切替操作部55の位置決めとスライドの案内とを行うガイド突起である。
よって、リンクレバー52は、切替操作部55の左右端を押し込み操作することで、正逆切替スイッチ11をスライドさせて切替操作できると共に、この押し込み操作に追従した左右への揺動により、切替スリーブ51及びクラッチリテーナ42を回転させることができる。
As shown in FIG. 3, the rear end of the link lever 52 is a rectangular switching operation portion 55 that is long in the left-right direction, and is inserted from the front into the main body housing 2 at a position above the switch 9. Projecting left and right of the housing 2. A rectangular engaging recess 56 that is long in the left-right direction is formed on the lower surface of the switching operation unit 55 and is engaged with the forward / reverse selector switch 11 on the upper surface of the switch 9. Reference numeral 57 denotes a guide protrusion that protrudes above the switch 9 and engages with the engaging recess 56 to position the switching operation portion 55 and guide the slide.
Therefore, the link lever 52 can be switched by sliding the forward / reverse selector switch 11 by pushing the left and right ends of the switching operation unit 55, and the switching sleeve is swung left and right following the pushing operation. 51 and the clutch retainer 42 can be rotated.

ここでは、リンクレバー52が、図3の右に示す正面図において実線で表される切替操作部55の押込み位置では、モータ4は正回転となり、リンクレバー52と連動した切替スリーブ51の回転位置では、クラッチリテーナ42は図2(A)のクラッチセット位置にあって、各板バネ45を逃げ凹部48寄りに位置させる。よって、各板バネ45で付勢される各ニードル44は、逃げ凹部48の外で周方向にずれた固定スリーブ39の内周面と出力軸8の外周面との間に押圧される。一方、リンクレバー52が図3の正面図において点線で表される切替操作部55の押込み位置では、モータ4は逆回転となり、リンクレバー52と連動した切替スリーブ51の回転位置では、クラッチリテーナ42は図2(B)のクラッチ解除位置にあって、仕切部46を出力軸8の正回転方向で逃げ凹部48寄りに位置させる。よって、各板バネ45で付勢される各ニードル44は、仕切部46の突出部50に乗り上がる格好で逃げ凹部48内の最深部に押圧されて、出力軸8から離れる。   Here, when the link lever 52 is in the pushing position of the switching operation portion 55 represented by a solid line in the front view shown on the right side of FIG. 3, the motor 4 is rotated in the forward direction, and the rotation position of the switching sleeve 51 interlocked with the link lever 52. Then, the clutch retainer 42 is in the clutch set position of FIG. 2A and positions each leaf spring 45 closer to the escape recess 48. Therefore, each needle 44 biased by each leaf spring 45 is pressed between the inner peripheral surface of the fixing sleeve 39 and the outer peripheral surface of the output shaft 8 that are displaced in the circumferential direction outside the escape recess 48. On the other hand, when the link lever 52 is in the pushing position of the switching operation portion 55 represented by a dotted line in the front view of FIG. 3, the motor 4 rotates in the reverse direction, and at the rotating position of the switching sleeve 51 in conjunction with the link lever 52, the clutch retainer 42. 2B is located at the clutch release position in FIG. 2B, and the partition 46 is positioned closer to the escape recess 48 in the forward rotation direction of the output shaft 8. Therefore, each needle 44 biased by each leaf spring 45 is pushed to the deepest part in the escape recess 48 in a manner that rides on the protruding part 50 of the partition part 46, and is separated from the output shaft 8.

以上の如く構成された電動ドライバ1においては、切替操作部55の押し込み操作によってモータ4の正回転とクラッチリテーナ42のクラッチセット位置とを選択してスイッチレバー10を押し込むと、スイッチ9がONしてモータ4を駆動させ、正回転するモータ軸5のトルクを、遊星歯車減速機構12を介してスピンドル16に伝達し、出力軸8を右回転させる。すると、図2(A)の位置で出力軸8と当接している各ニードル44が同図で右回転し、板バネ45の付勢に抗して逃げ凹部48側へ転動するため、出力軸8の回転を妨げない。よって、チャックスリーブ34によって出力軸8に装着したドライバビットでネジ締めが可能となる。このネジ締め時には、本体ハウジング2や先端ハウジング6に、締め方向と逆回転方向への反力が働くため、ハンドル3を把持する作業者は、この反力に抗してハンドル3を支持することになる。   In the electric driver 1 configured as described above, the switch 9 is turned on by selecting the forward rotation of the motor 4 and the clutch set position of the clutch retainer 42 by pushing the switching operation portion 55 and pushing the switch lever 10. Then, the motor 4 is driven to transmit the torque of the motor shaft 5 rotating forward to the spindle 16 via the planetary gear speed reduction mechanism 12, and the output shaft 8 is rotated clockwise. Then, each needle 44 that is in contact with the output shaft 8 at the position of FIG. 2A rotates clockwise in the same figure and rolls toward the escape recess 48 against the bias of the leaf spring 45. The rotation of the shaft 8 is not hindered. Therefore, the screw can be tightened with the driver bit attached to the output shaft 8 by the chuck sleeve 34. At the time of this screw tightening, a reaction force acting in the direction opposite to the tightening direction acts on the main body housing 2 or the tip housing 6, so that an operator holding the handle 3 supports the handle 3 against this reaction force. become.

ネジ締めが進んで出力軸8への負荷が高まり、トルクリミッタにおいて、出力盤15と係合する連結盤19へのコイルバネ26の押圧力を超えると、連結盤19がコイルバネ26の付勢に抗して前進してスチールボール32,32・・から外れ、出力盤15からの回転伝達を遮断するため、スピンドル16と出力軸8との回転は停止する。
この停止と同時に、本体ハウジング2や先端ハウジング6への反力が失われ、反力に抗してハンドル3を支持する力により、本体ハウジング2及び先端ハウジング6が出力軸8の正回転方向へ回転しようとする。すなわち、停止する出力軸8が相対的に逆回転しようとすることになる。しかし、ワンウェイクラッチ38においては、板バネ45の付勢によって各ニードル44が逃げ凹部48の外へ出て再び図2(A)のように固定スリーブ39と出力軸8との間へ押し込まれるため、出力軸8に対する固定スリーブ39の回転が阻止されると共に、固定スリーブ39と一体の先端ハウジング6及び本体ハウジング2の回転も阻止される。よって、本体ハウジング2等への反力が失われてもそのままの姿勢で支持でき、ハンドル3を把持する手が不意に回転したりすることがなくなる。
When the tightening of the screw advances and the load on the output shaft 8 increases, and the pressing force of the coil spring 26 against the connecting board 19 engaged with the output board 15 is exceeded in the torque limiter, the connecting board 19 resists the bias of the coil spring 26. In this case, the spindle 16 and the output shaft 8 stop rotating in order to move forward and disengage from the steel balls 32, 32.
Simultaneously with this stop, the reaction force to the main body housing 2 and the tip housing 6 is lost, and the main body housing 2 and the tip housing 6 move in the positive rotation direction of the output shaft 8 by the force that supports the handle 3 against the reaction force. Try to rotate. That is, the output shaft 8 to be stopped tends to rotate in the reverse direction relatively. However, in the one-way clutch 38, each needle 44 comes out of the escape recess 48 by the urging of the leaf spring 45 and is pushed again between the fixed sleeve 39 and the output shaft 8 as shown in FIG. The rotation of the fixed sleeve 39 with respect to the output shaft 8 is prevented, and the rotation of the tip housing 6 and the main body housing 2 integral with the fixed sleeve 39 is also prevented. Therefore, even if the reaction force to the main housing 2 or the like is lost, it can be supported as it is, and the hand holding the handle 3 does not rotate unexpectedly.

そして、ネジの取り外し等のために出力軸8を逆回転させる場合、まず、切替操作部55の押し込み操作によって正逆切替スイッチ11の逆回転位置とクラッチリテーナ42のクラッチ解除位置とを選択してスイッチレバー10を押し込むと、モータ軸5が逆回転してスピンドル16及び出力軸8を逆回転させることになるが、ワンウェイクラッチ38においては、図2(B)のようにクラッチリテーナ42の回転によって各ニードル44が逃げ凹部48内の最深部へ移動して出力軸8と非接触となっているため、ワンウェイクラッチ38が働くことがなく、出力軸8の逆回転に影響を与えない。   When the output shaft 8 is reversely rotated for removing screws or the like, first, the reverse rotation position of the forward / reverse changeover switch 11 and the clutch release position of the clutch retainer 42 are selected by pushing the switching operation portion 55. When the switch lever 10 is pushed in, the motor shaft 5 rotates in the reverse direction and the spindle 16 and the output shaft 8 rotate in the reverse direction. In the one-way clutch 38, the clutch retainer 42 rotates as shown in FIG. Since each needle 44 moves to the deepest part in the escape recess 48 and is not in contact with the output shaft 8, the one-way clutch 38 does not work and does not affect the reverse rotation of the output shaft 8.

このように、上記形態の電動ドライバ1によれば、筒状部7と出力軸8との間に、出力軸8の正回転時には出力軸8の回転を許容し、トルクリミッタの作動に伴う出力軸8の筒状部7に対する相対的な逆回転時には出力軸8の回転を規制するワンウェイクラッチ38を設けると共に、そのワンウェイクラッチ38に、出力軸8の逆回転時の回転規制を任意に解除可能な解除手段(クラッチリテーナ42のクラッチ解除位置の選択)を設けたことで、出力軸8の正回転による通常のネジ締め等の作業時には、トルクリミッタが作動してもワンウェイクラッチ38の働きによって反力が突然失われることがなく、作業者への不快感の発生や被加工材の損傷等を効果的に防止可能となる一方、ワンウェイクラッチ38を利かせることなく出力軸8を逆回転させてネジの取り外し等を行うこともできる。よって、使用感や使い勝手に優れたものとなる。   Thus, according to the electric driver 1 of the said form, rotation of the output shaft 8 is permitted between the cylindrical part 7 and the output shaft 8 at the time of the normal rotation of the output shaft 8, and the output accompanying the action | operation of a torque limiter is permitted. A one-way clutch 38 that restricts the rotation of the output shaft 8 during reverse rotation relative to the cylindrical portion 7 of the shaft 8 is provided, and the rotation restriction during the reverse rotation of the output shaft 8 can be arbitrarily released to the one-way clutch 38. By providing an appropriate release means (selection of the clutch release position of the clutch retainer 42), even when the torque limiter is activated, the one-way clutch 38 is counteracted by the action of the one-way clutch 38 during normal screw tightening by forward rotation of the output shaft 8. The force is not suddenly lost, and it is possible to effectively prevent the operator from feeling uncomfortable and damage to the workpiece, while the output shaft 8 can be used without using the one-way clutch 38. Rotate the can also perform removal and the like of the screw. Therefore, it is excellent in usability and usability.

また、クラッチリテーナ42を、正逆切替スイッチ11によるモータ4の逆回転への切替操作に連動して回転させるようにしたことで、モータ4の逆回転時には解除手段を確実に動作させて出力軸8を逆回転させることができる。
さらに、正逆切替スイッチ11とクラッチリテーナ42とを連結部材(リンクレバー52、切替スリーブ51、連結板54)で連結して、正逆切替スイッチ11のスライド操作にクラッチリテーナ42が連動して回転可能としたことで、正逆切替スイッチ11とクラッチリテーナ42との連動を簡単な構成で実現することができる。
Further, since the clutch retainer 42 is rotated in conjunction with the switching operation of the motor 4 to the reverse rotation by the forward / reverse changeover switch 11, the release means is reliably operated during the reverse rotation of the motor 4 to output the output shaft. 8 can be rotated in reverse.
Further, the forward / reverse selector switch 11 and the clutch retainer 42 are connected by a connecting member (link lever 52, switching sleeve 51, connecting plate 54), and the clutch retainer 42 rotates in conjunction with the sliding operation of the forward / reverse selector switch 11. By enabling it, the interlocking between the forward / reverse selector switch 11 and the clutch retainer 42 can be realized with a simple configuration.

そして、ワンウェイクラッチ38を、クラッチリテーナ42と、クラッチリテーナ42の各スリット43内に収容されたニードル44と、固定スリーブ39に形成された逃げ凹部48と、クラッチリテーナ42に設けられ、各ニードル44を出力軸8の逆回転方向で逃げ凹部48から離れる方向へ付勢する板バネ45とから形成し、解除手段を、クラッチリテーナ42を、出力軸8の停止時に各ニードル44を逃げ凹部48の外へ移動させるクラッチセット位置から、出力軸8の停止時に各ニードル44を逃げ凹部48内へ移動させるクラッチ解除位置へ回転可能とする構成としたことで、ワンウェイクラッチ38及びその解除手段が簡単且つ合理的に形成可能となる。   The one-way clutch 38 is provided in the clutch retainer 42, the needle 44 accommodated in each slit 43 of the clutch retainer 42, the relief recess 48 formed in the fixed sleeve 39, and the clutch retainer 42. Is formed from a leaf spring 45 that urges the output shaft 8 in the reverse rotation direction away from the escape recess 48, and the release means serves as a clutch retainer 42. When the output shaft 8 is stopped, each needle 44 is escaped from the escape recess 48. The one-way clutch 38 and its releasing means can be easily and simply configured to be able to rotate from the clutch set position to be moved outward to the clutch release position to which each needle 44 is moved into the escape recess 48 when the output shaft 8 is stopped. It can be rationally formed.

なお、ワンウェイクラッチは、上記形態に限らず適宜変更可能で、例えば上記形態のワンウェイクラッチでは逃げ凹部を固定スリーブに形成しているが、固定スリーブをなくして先端ハウジングの筒状部に直接逃げ凹部を設けることもできるし、転動体もニードルに代えてボールやローラが使用できる。よって、弾性部材もコ字状に限らず、転動体の形態に合わせてコイルバネ等も使用可能である。
また、解除手段を構成する連結部材も、上記形態のリンクレバーや切替スリーブに限らず、部材の数や形状、具体的な連結構造等は適宜変更可能である。
The one-way clutch is not limited to the above-described form, and can be changed as appropriate. For example, in the one-way clutch of the above-described form, the escape recess is formed in the fixed sleeve. Can be provided, and the rolling element can be a ball or a roller instead of the needle. Therefore, the elastic member is not limited to the U shape, and a coil spring or the like can be used according to the form of the rolling element.
Further, the connecting member constituting the releasing means is not limited to the link lever and the switching sleeve of the above form, and the number and shape of members, a specific connecting structure, and the like can be appropriately changed.

一方、上記形態では、正逆切替スイッチとクラッチリテーナとをリンクレバー等の連結部材で連結してクラッチリテーナの連動を得ているが、このような連結部材による連動に限らず、例えば正逆切替スイッチ等の切替部材の逆回転への切替動作をマイクロスイッチや近接センサ等で検出し、別途設けた回転駆動機構でクラッチリテーナを回転させてワンウェイクラッチを解除するようにしても良い。
逆に、このように解除手段をモータの正逆切替操作に連動させる構成に限らず、解除手段を単独で動作させる構成とすることもできる。例えば上記形態では、正逆切替スイッチと連結するリンクレバーをなくして、切替スリーブを直接回転操作することでクラッチリテーナをクラッチ解除位置へ回転させる構造となる。
そして、解除手段は、上記形態ではクラッチリテーナをクラッチセット位置からクラッチ解除位置へ回転させることで実現しているが、この構造に限らず、例えば上記形態の固定スリーブのように筒状部と別体のスリーブを有するものにあっては、このスリーブを回転可能として逃げ凹部を移動させることでクラッチ解除を可能としても良い。
On the other hand, in the above-described embodiment, the forward / reverse switching switch and the clutch retainer are connected by a connecting member such as a link lever to obtain the interlock of the clutch retainer. The switching operation of the switching member such as a switch may be detected by a micro switch, a proximity sensor, or the like, and the clutch retainer may be rotated by a separately provided rotation driving mechanism to release the one-way clutch.
On the contrary, not only the configuration in which the release means is interlocked with the forward / reverse switching operation of the motor in this way, but also a configuration in which the release means is operated alone. For example, in the above configuration, the link lever connected to the forward / reverse selector switch is eliminated, and the clutch retainer is rotated to the clutch release position by directly rotating the switching sleeve.
In the above embodiment, the release means is realized by rotating the clutch retainer from the clutch set position to the clutch release position. However, the release means is not limited to this structure. For example, the release means is separate from the cylindrical portion like the fixed sleeve of the above embodiment. In the case of a body having a body sleeve, the clutch may be disengaged by making the sleeve rotatable and moving the escape recess.

その他、トルクリミッタも、上記形態の出力盤と連結盤との間のスチールボールに代えて、両者の対向面に突設されて周方向に傾斜面を有するカム突起としたり、遊星歯車減速機構の1つのインターナルギヤを回転可能としてこれに押圧される押圧部材とをスチールボールやカム突起で回転方向で係合させたりする等、適宜設計変更して差し支えない。
In addition, instead of the steel ball between the output board and the connection board of the above-mentioned form, the torque limiter can be a cam protrusion having a slanted surface in the circumferential direction that protrudes from the opposing surfaces of the two, or a planetary gear reduction mechanism. One internal gear can be rotated, and a pressing member pressed against the internal gear can be appropriately changed in design, for example, engaged with a steel ball or a cam projection in the rotation direction.

電動ドライバの一部縦断面図である。It is a partial longitudinal cross-sectional view of an electric driver. ワンウェイクラッチ部分の拡大説明図で、(A)がクラッチセット状態、(B)がクラッチ解除状態を夫々示す。In the enlarged explanatory view of a one-way clutch part, (A) shows a clutch set state, and (B) shows a clutch release state. 正逆切替スイッチと切替スリーブとの連結構造の説明図で、上が平面、下が側面、右が正面を夫々示す。It is explanatory drawing of the connection structure of a forward / reverse selector switch and a change sleeve, and the upper side shows a plane, the lower side shows a side, and the right shows a front, respectively.

符号の説明Explanation of symbols

1・・電動ドライバ、2・・本体ハウジング、3・・ハンドル、4・・モータ、6・・先端ハウジング、7・・筒状部、8・・出力軸、9・・スイッチ、11・・正逆切替スイッチ、12・・遊星歯車減速機構、15・・出力盤、16・・スピンドル、19・・連結盤、26・・コイルバネ、38・・ワンウェイクラッチ、39・・固定スリーブ、42・・クラッチリテーナ、43・・スリット、44・・ニードル、45・・板バネ、46・・仕切部、48・・逃げ凹部、51・・切替スリーブ、52・・リンクレバー、55・・切替操作部。   1 .... Electric screwdriver, 2 .... Main body housing, 3..Handle, 4 .... Motor, 6 .... Front end housing, 7 .... Cylindrical part, 8 .... Output shaft, 9 .... Switch, 11 .... Positive Reverse switch, 12 .... Planetary gear reduction mechanism, 15 .... Output board, 16 .... Spindle, 19 .... Connection board, 26 ... Coil spring, 38 ... One-way clutch, 39 ... Fixed sleeve, 42 ... Clutch Retainer, 43 .. slit, 44 .. needle, 45 .. leaf spring, 46 .. partitioning part, 48 .. relief recess, 51 .. switching sleeve, 52 .. link lever, 55.

Claims (4)

ハウジング内に、切替操作によって正逆回転可能なモータを内蔵すると共に、前記モータの駆動で正逆回転する出力軸を前記ハウジングの先端に設けた筒状部で軸支して前方に突出させ、前記モータと出力軸との間に、前記出力軸の所定トルクで前記モータからの回転伝達を遮断するトルクリミッタを設けた電動ドライバであって、
前記筒状部と出力軸との間に、前記出力軸の正回転時には前記出力軸の回転を許容し、前記トルクリミッタの作動に伴う前記出力軸の前記筒状部に対する相対的な逆回転時には前記出力軸の回転を規制するワンウェイクラッチを設けると共に、そのワンウェイクラッチに、前記出力軸の逆回転時の回転規制を任意に解除可能な解除手段を設けたことを特徴とする電動ドライバ。
In the housing, a motor that can rotate forward and backward by switching operation is built in, and an output shaft that rotates forward and backward by driving the motor is pivotally supported by a cylindrical portion provided at the front end of the housing and protrudes forward, An electric driver provided with a torque limiter that interrupts rotation transmission from the motor with a predetermined torque of the output shaft between the motor and the output shaft,
Between the tubular portion and the output shaft, the output shaft is allowed to rotate during the forward rotation of the output shaft, and during the reverse rotation of the output shaft relative to the tubular portion accompanying the operation of the torque limiter. An electric driver comprising: a one-way clutch that restricts rotation of the output shaft; and a release means that can arbitrarily release the rotation restriction during reverse rotation of the output shaft.
解除手段を、モータの逆回転への切替操作に連動して動作させるものとした請求項1に記載の電動ドライバ。   The electric driver according to claim 1, wherein the release means is operated in conjunction with a switching operation to reverse rotation of the motor. モータの正逆回転の切替操作が、前記モータの駆動回路に設けられた正逆切替スイッチのスライド操作によるものにあっては、前記正逆切替スイッチと解除手段とを連結部材で連結して、前記正逆切替スイッチのスライド操作に前記解除手段が連動可能とした請求項1又は2に記載の電動ドライバ。   When the forward / reverse rotation switching operation of the motor is based on the sliding operation of the forward / reverse switching switch provided in the motor drive circuit, the forward / reverse switching switch and the release means are connected by a connecting member, The electric driver according to claim 1, wherein the release means can be interlocked with a slide operation of the forward / reverse selector switch. ワンウェイクラッチが、筒状部側と出力軸との間に介装され、軸方向のスリットを所定間隔で周方向に複数形成した筒状のクラッチリテーナと、前記各スリット内に収容され、前記出力軸の半径方向で前記筒状部側の内周面と出力軸の外周面との間隔より僅かに大きい直径を有する転動体と、前記筒状部側の内周面で前記スリットに対応して設けられ、前記転動体の進入時には前記転動体が前記出力軸の外周面と非接触となる逃げ凹部と、前記クラッチリテーナに設けられ、前記各転動体を前記出力軸の逆回転方向で前記逃げ凹部から離れる方向へ付勢する弾性部材とからなり、解除手段が、前記クラッチリテーナを、前記出力軸の停止時に前記各転動体を前記逃げ凹部の外へ移動させるクラッチセット位置から、前記出力軸の停止時に前記各転動体を前記逃げ凹部内へ移動させるクラッチ解除位置へ回転可能としたものである請求項1乃至3の何れかに記載の電動ドライバ。   A one-way clutch is interposed between the cylindrical portion side and the output shaft, and a cylindrical clutch retainer in which a plurality of axial slits are formed in the circumferential direction at predetermined intervals, is housed in each of the slits, and the output A rolling element having a diameter slightly larger than the distance between the inner peripheral surface of the cylindrical portion side and the outer peripheral surface of the output shaft in the radial direction of the shaft, and the inner peripheral surface of the cylindrical portion side corresponding to the slit Provided, and when the rolling element enters, the rolling element is provided in the clutch retainer so that the rolling element is not in contact with the outer peripheral surface of the output shaft, and each of the rolling elements is retreated in the reverse rotation direction of the output shaft. An elastic member that urges away from the recess, and the release means moves the clutch retainer from the clutch set position that moves the rolling elements out of the escape recess when the output shaft stops. When the stop Electric screwdriver according to any one of claims 1 to 3 is the rolling element that is rotatable to the clutch release position to move into the relief recess.
JP2005099332A 2005-03-30 2005-03-30 Electric screwdriver Active JP4448049B2 (en)

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