JP2006264280A - Filament winding apparatus, molded article formed by the apparatus, and molding method of molded article - Google Patents

Filament winding apparatus, molded article formed by the apparatus, and molding method of molded article Download PDF

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JP2006264280A
JP2006264280A JP2005089814A JP2005089814A JP2006264280A JP 2006264280 A JP2006264280 A JP 2006264280A JP 2005089814 A JP2005089814 A JP 2005089814A JP 2005089814 A JP2005089814 A JP 2005089814A JP 2006264280 A JP2006264280 A JP 2006264280A
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mandrel
pressing portion
composite material
shape
filament winding
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JP4715264B2 (en
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Morihiko Matsuda
衛彦 松田
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Nissan Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a filament winding apparatus which enables the integral molding of a concave portion and a molded article. <P>SOLUTION: The filament winding apparatus 1 winds a complex material 100 supplied from a creel 80 through a resin tank 90 to a rotating mandrel 10 to form and shape the molded article, and is further provided with an interior pressure-applying device which has a shape corresponding to a shape of the concave portion to be molded, and has a first inner pressure-applying portion movable along a radial direction of the mandrel 10, and an outer pressure-applying device 40 having a shape corresponding to the shape of the concave portion to be molded, and has a first outer pressure-applying portion movable along the radial direction of the mandrel 10. The inner pressure-applying device is provided inside the mandrel 10 such that the first inner pressure-applying portion be exposed outside via an opening 13 formed on an outer peripheral surface of the mandrel 10, and the outer pressure-applying device 40 is provided outside the mandrel 10 such that the first outer pressure-applying portion be opposed to the first inner pressure-applying portion. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、回転するマンドレルに複合材料を巻き付けて成形品を成形するフィラメントワインディング装置、当該装置を用いて成形された成形品、及び、成形品の成形方法に関する。   The present invention relates to a filament winding apparatus for forming a molded article by winding a composite material around a rotating mandrel, a molded article molded using the apparatus, and a molding method for the molded article.

中空状の成形品を複合材料により成形する技術として、回転するマンドレルに複合材料を巻き付けて成形品を成形するフィラメントワインディング法が従来から知られている(例えば、特許文献1及び2参照)。このフィラメントワインディング法により成形される代表的な成形品として、例えば圧力タンク等を挙げることが出来る。   As a technique for forming a hollow molded product with a composite material, a filament winding method in which the composite material is wound around a rotating mandrel to form the molded product is conventionally known (see, for example, Patent Documents 1 and 2). As a typical molded product molded by this filament winding method, for example, a pressure tank can be cited.

通常、タンクにはバルブが付随している。そのため、タンクの一部に凹状部を形成し、当該凹状部内にバルブを設置することにより、スペースの低減を図ることが出来る。   Usually, a valve is attached to the tank. Therefore, a space can be reduced by forming a concave portion in a part of the tank and installing a valve in the concave portion.

しかしながら、これまでのフィラメントワインディング法では、中空成形品に凸状部を一体成形する技術は知られているが(例えば、特許文献2参照)、凹状部を一体成形する技術は知られておらず、タンクの一部を凹状に形成することによりスペースの低減を図ることが出来ない。
特開平10−128858号公報 特開平04−364929号公報
However, in the conventional filament winding method, a technique for integrally forming a convex part in a hollow molded product is known (for example, see Patent Document 2), but a technique for integrally forming a concave part is not known. The space cannot be reduced by forming a part of the tank in a concave shape.
JP-A-10-128858 Japanese Patent Laid-Open No. 04-364929

本発明は、成形品に凹状部を一体成形することが可能なフィラメントワインディング装置、該装置を用いて成形された成形品、及び、成形品の成形方法を提供することを目的とする。
上記目的を達成するために、本発明によれば、回転可能に支持されたマンドレルと、前記マンドレルに複合材料を供給可能な供給手段と、を備え、回転する前記マンドレルに前記供給手段から供給された前記複合材料を巻き付けて成形品を成形するフィラメントワインディング装置であって、成形すべき凹状部の形状に対応した形状を持ち、前記マンドレルの径方向に沿って移動可能な第1の内側押圧部を有する内側押圧手段と、前記成形すべき凹状部の形状に対応した形状を持ち、前記マンドレルの径方向に沿って移動可能な第1の外側押圧部を有する外側押圧手段と、をさらに備え、前記内側押圧手段は、前記マンドレルの外周面に形成された開口部を介して、前記第1の内側押圧部を外部に露出させるように、前記マンドレルの内部に設けられ、前記外側押圧手段は、前記第1の外側押圧部を前記第1の内側押圧部に対向させるように、前記マンドレルの外部に設けられているフィラメントワインディング装置、及び、当該装置を用いて成形された成形品が提供される。
An object of this invention is to provide the filament winding apparatus which can integrally mold a recessed part in a molded article, the molded article shape | molded using this apparatus, and the shaping | molding method of a molded article.
In order to achieve the above object, according to the present invention, a mandrel supported rotatably and a supply means capable of supplying a composite material to the mandrel are provided and supplied to the rotating mandrel from the supply means. A filament winding device for forming a molded product by winding the composite material, wherein the first inner pressing portion has a shape corresponding to the shape of the concave portion to be molded and is movable along the radial direction of the mandrel An inner pressing means having a shape corresponding to the shape of the concave portion to be molded, and an outer pressing means having a first outer pressing portion movable along the radial direction of the mandrel, The inner pressing means is disposed inside the mandrel so as to expose the first inner pressing portion to the outside through an opening formed on the outer peripheral surface of the mandrel. The outer pressing means uses a filament winding device provided outside the mandrel so that the first outer pressing portion faces the first inner pressing portion, and the device. A molded article is provided.

また、上記目的を達成するために、本発明によれば、回転するマンドレルに複合材料を巻き付けて成形品を成形する方法であって、前記マンドレルの外周面において凹状部を成形すべき位置を凸状に盛り上げた状態で、前記複合材料を巻き付ける巻付ステップと、前記マンドレルに巻き付けられた前記複合材料の凸状部を、前記マンドレルの径方向内側に向かって押圧して凹状に変形させる変形ステップと、を備えた成形品の成形方法が提供される。   In order to achieve the above object, according to the present invention, there is provided a method of forming a molded product by winding a composite material around a rotating mandrel, wherein the position where the concave portion should be formed on the outer peripheral surface of the mandrel is convex. A winding step of winding the composite material in a raised state, and a deformation step of deforming the convex portion of the composite material wound around the mandrel into a concave shape by pressing toward the radially inner side of the mandrel And a method for forming a molded article comprising:

本発明では、内側押圧手段の第1の内側押圧部によりマンドレルにおける凹状部の成形すべき位置を凸状に盛り上げた状態で複合材料を巻き付け、当該凸状部に外側押圧手段の第1の外側押圧部を当接させて第1の内側押圧部と第1の外側押圧部との間に複合材料を挟み込んだ状態で、第1の内側押圧部と第1の外側押圧部とをマンドレルの径方向内側に向かって同時に移動させて凸状部を凹状に変形させ、その後、第1の内側押圧部及び第1の外側押圧部を離反方向に移動させて複合材料を離型する。   In the present invention, the composite material is wound in a state where the concave portion of the mandrel is convexly formed by the first inner pressing portion of the inner pressing means, and the first outer side of the outer pressing means is wound around the convex portion. The diameter of the mandrel is set between the first inner pressing portion and the first outer pressing portion in a state where the pressing portion is brought into contact with the composite material sandwiched between the first inner pressing portion and the first outer pressing portion. The convex portion is deformed into a concave shape by simultaneously moving toward the inner side in the direction, and then the composite material is released by moving the first inner pressing portion and the first outer pressing portion in the separating direction.

このように、マンドレルの外周面において凹状部を形成すべき位置を予め凸状に盛り上げておき、このマンドレルに複合材料を巻き付けた後に、当該複合材料において凸状に形成された凸状部を凹状に反転させるように変形させる。これにより、複合材料により成形される成形品に凹状部を一体成形することが可能となる。   In this way, the position where the concave portion is to be formed on the outer peripheral surface of the mandrel is raised in advance in a convex shape, and after the composite material is wound around the mandrel, the convex portion formed in the convex shape in the composite material is concave. To be reversed. Thereby, it becomes possible to integrally mold the concave portion in the molded product molded from the composite material.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は本発明の実施形態に係るフィラメントワインディング装置の全体を示す概略斜視図、図2は本発明の実施形態におけるマンドレル及び各押圧装置の断面図、図3は図2のIII部の拡大図、図4は本発明の実施形態に係るフィラメントワインディング装置のエア配管図、図5は本発明の実施形態におけるロック機構を示す断面図である。   1 is a schematic perspective view showing an entire filament winding apparatus according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of a mandrel and each pressing apparatus according to an embodiment of the present invention, and FIG. 3 is an enlarged view of a portion III in FIG. 4 is an air piping diagram of the filament winding apparatus according to the embodiment of the present invention, and FIG. 5 is a cross-sectional view showing the locking mechanism in the embodiment of the present invention.

本発明の実施形態に係るフィラメントワインディング装置1は、マトリクス(母材)としての合成樹脂材料と強化繊維とから成る繊維強化複合材料(FRP:Fiber Reinforced Plastic)を用いて、例えば圧力タンクやプロペラシャフト等の円筒状或いは管状の成形品を成形するための装置である。   A filament winding apparatus 1 according to an embodiment of the present invention uses a fiber reinforced composite material (FRP: Fiber Reinforced Plastic) composed of a synthetic resin material and a reinforcing fiber as a matrix (base material), for example, a pressure tank or a propeller shaft. It is an apparatus for molding a cylindrical or tubular molded article such as the like.

このフィラメントワインディング装置1は、図1に示すように、クリール80から送り出された強化繊維を、樹脂槽90に溜められた合成樹脂材料に含浸させた後に、回転するマンドレル10にフィードアイ(不図示)を介して当該複合材料100を巻き付けることにより、成形品を成形する。樹脂槽90は図中A矢印方向に移動可能になっており、また、マンドレル10は架台70に回転軸11を中心として回転自在に支持され、ベルト31を介して連結されたモータ30により図中B方向に回転可能となっている。そして、樹脂槽90の移動制御とマンドレル10の回転制御とが、特に図示しない制御装置により同調されることにより、繊維強化複合材料100から成る所定形状の成形品がマンドレル10の外周面に形作られる。このようにマンドレル10の外周面に巻き付けられた複合材料100は、当該マンドレル10と共に加熱炉等に投入されて合成樹脂材料が加熱・硬化され、その後、マンドレル10が脱芯されることにより成形品として成形される。   As shown in FIG. 1, the filament winding apparatus 1 impregnates a reinforcing fiber fed from a creel 80 with a synthetic resin material stored in a resin tank 90 and then feeds it to a rotating mandrel 10 (not shown). ) To wrap the composite material 100 to form a molded product. The resin tank 90 is movable in the direction indicated by the arrow A in the figure, and the mandrel 10 is supported by the gantry 70 so as to be rotatable about the rotation shaft 11 and is connected by the motor 30 connected via the belt 31 in the figure. It can rotate in the B direction. Then, the movement control of the resin tank 90 and the rotation control of the mandrel 10 are tuned by a control device (not shown) so that a molded product having a predetermined shape made of the fiber reinforced composite material 100 is formed on the outer peripheral surface of the mandrel 10. . The composite material 100 wound around the outer peripheral surface of the mandrel 10 in this way is put into a heating furnace or the like together with the mandrel 10 to heat and cure the synthetic resin material, and then the mandrel 10 is decentered to form a molded product. As molded.

繊維強化複合材料100を構成するマトリクスとしては、例えば、エポキシ樹脂、不飽和ポリエステル樹脂、ビニルエステル樹脂等の熱硬化性樹脂材料や、例えば、ナイロン、ポリカーボネート、及び、熱可塑性ポリイミド等の熱可塑性樹脂材料等を挙げることが出来る。   Examples of the matrix constituting the fiber reinforced composite material 100 include thermosetting resin materials such as epoxy resins, unsaturated polyester resins, and vinyl ester resins, and thermoplastic resins such as nylon, polycarbonate, and thermoplastic polyimide. Materials etc. can be mentioned.

また、繊維強化複合材料100を構成する強化繊維としては、例えば、ガラス繊維、炭素繊維、アラミド繊維、ボロン繊維、及び、ポリエステル繊維等を挙げることが出来る。これらの中でも高剛性であるという観点から炭素繊維を強化材として用いたCFRPが特に好ましい。   Examples of the reinforcing fiber constituting the fiber-reinforced composite material 100 include glass fiber, carbon fiber, aramid fiber, boron fiber, and polyester fiber. Among these, CFRP using carbon fiber as a reinforcing material is particularly preferable from the viewpoint of high rigidity.

なお、マンドレル10に巻き付けられる複合材料100としては、上記のような強化繊維を合成樹脂に含浸したロービング材の他に、強化繊維に合成樹脂材料を含浸させて成膜したシートを裁断して繊維状にしたプリプレグであっても良い。   In addition, as the composite material 100 wound around the mandrel 10, in addition to the roving material in which the reinforcing fiber is impregnated with the synthetic resin as described above, the sheet formed by impregnating the reinforcing fiber with the synthetic resin material is cut to form a fiber. It may be a prepreg made into a shape.

本実施形態に係るフィラメントワインディング装置1は、マンドレル10の内部に設けられた内側押圧装置20と、当該マンドレル10の外部に設けられた外側押圧装置40と、を備えており、成形品に凹状部101を一体成形することが可能となっている。   The filament winding apparatus 1 according to the present embodiment includes an inner pressing device 20 provided inside the mandrel 10 and an outer pressing device 40 provided outside the mandrel 10, and a concave portion is formed on the molded product. 101 can be integrally formed.

内側押圧装置20は、図2に示すように、成形すべき凹状部101を凸状に反転した形状を持つ第1の内側押圧部材21と、この第1の内側押圧部材21をロッドの先端にマンドレル10の径方向に沿って移動可能に支持している第1の内側エアシリンダ22と、を備えている。マンドレル10の外周面には、凹状部101を成形すべき位置に開口部13が形成されている。この開口部13は、第1の内側押圧部材21が通過可能な大きさを有しており、内側押圧装置20は、第1の内側押圧部材21がこの開口部13から露出するように、マンドレル10内に設けられている。なお、第1の内側押圧部材21の形状は、成形すべき凹状部101の形状に加えて、複合材料100のスプリングバック量等を考慮に入れて設定されても良い。また、複合材料や合成樹脂材料等の性質に応じて、第1の内側押圧部材41の接触面にローレット加工等の滑り止め加工を施しても良い。   As shown in FIG. 2, the inner pressing device 20 includes a first inner pressing member 21 having a shape obtained by inverting the concave portion 101 to be molded into a convex shape, and the first inner pressing member 21 at the tip of the rod. And a first inner air cylinder 22 that is movably supported along the radial direction of the mandrel 10. On the outer peripheral surface of the mandrel 10, an opening 13 is formed at a position where the concave portion 101 is to be formed. The opening 13 has a size through which the first inner pressing member 21 can pass, and the inner pressing device 20 has a mandrel so that the first inner pressing member 21 is exposed from the opening 13. 10 is provided. The shape of the first inner pressing member 21 may be set in consideration of the amount of springback of the composite material 100 in addition to the shape of the concave portion 101 to be molded. Further, an anti-slip process such as a knurling process may be performed on the contact surface of the first inner pressing member 41 according to the properties of the composite material, the synthetic resin material, or the like.

第1の内側押圧部材21は、第1の内側エアシリンダ22の一方の端部(ロッド先端部)にボルト締結等の手法により着脱可能に取り付けられている。従って、凹状部101内に配置されるバルブや配管等の仕様に合わせて、第1の内側押圧部材21を別形状の第1の内側押圧部材に適宜交換することにより、1台のフィラメントワインディング装置1により多様な形状の凹状部に容易に対応することが可能となっている。   The first inner pressing member 21 is detachably attached to one end portion (rod tip portion) of the first inner air cylinder 22 by a technique such as bolt fastening. Therefore, one filament winding device can be obtained by appropriately replacing the first inner pressing member 21 with a different first inner pressing member in accordance with the specifications of the valve, piping, and the like disposed in the concave portion 101. 1 makes it possible to easily cope with concave portions of various shapes.

また、この内側押圧装置20は、成形すべき凹状部101の外周を包囲するような形状を持つ第2の内側押圧部材23と、この第2の内側押圧部材23をロッドの先端にマンドレル10の径方向に沿って移動可能に支持している第2の内側エアシリンダ24と、を備えている。マンドレル10の開口部13は、第2の内側押圧部材23が通過不可能な大きさを有しており、第2の内側エアシリンダ24が伸長すると、第2の内側押圧部材23の先端部が、開口部13の周縁に当接可能となっている。   The inner pressing device 20 includes a second inner pressing member 23 having a shape surrounding the outer periphery of the concave portion 101 to be molded, and the second inner pressing member 23 at the tip of the rod of the mandrel 10. And a second inner air cylinder 24 that is movably supported along the radial direction. The opening 13 of the mandrel 10 has a size that the second inner pressing member 23 cannot pass through, and when the second inner air cylinder 24 is extended, the tip of the second inner pressing member 23 is , Can contact the peripheral edge of the opening 13.

この第2の内側押圧部材23は、凹状部101の外周を包囲するような断面を持つ筒状体であり、一方の端部が開放されているのに対し、他方の端部は底面により閉じられている。この第2の内側押圧部材23の内孔には、その一方の端部側に第1の内側押圧部材21が位置するように、第1の内側押圧部材21及び第1の内側エアシリンダ22が挿入されており、他方の端部に第1の内側エアシリンダ22の他方の端部が固定されている。   The second inner pressing member 23 is a cylindrical body having a cross section surrounding the outer periphery of the concave portion 101. One end is open, while the other end is closed by the bottom surface. It has been. In the inner hole of the second inner pressing member 23, the first inner pressing member 21 and the first inner air cylinder 22 are provided so that the first inner pressing member 21 is positioned on one end side thereof. The other end portion of the first inner air cylinder 22 is fixed to the other end portion.

さらに、第2の内側エアシリンダ24の一方の端部(ロッド先端部)は、第2の内側押圧部材23の他方の端部を閉じている底面に、ボルト締結等の手法により着脱可能に取り付けられており、その他方の端部は、マンドレル10の内周面に固定されている。このように、第2の内側押圧部材23を第2の内側エアシリンダ24に着脱可能とすることにより、凹状部101内に配置するバルブや配管等の仕様に合わせて、第2の内側押圧部材23を別形状の第2の内側押圧部材に適宜交換することが出来、1台のフィラメントワインディング装置1により多様な形状の凹状部に容易に対応することが可能となっている。   Further, one end portion (rod tip portion) of the second inner air cylinder 24 is detachably attached to the bottom surface closing the other end portion of the second inner pressing member 23 by a method such as bolt fastening. The other end is fixed to the inner peripheral surface of the mandrel 10. In this way, the second inner pressing member 23 can be attached to and detached from the second inner air cylinder 24, so that the second inner pressing member can be adapted to the specifications of the valves and pipes disposed in the concave portion 101. 23 can be appropriately replaced with a second inner pressing member having a different shape, and the single filament winding apparatus 1 can easily cope with concave portions of various shapes.

さらに、内側押圧装置20は、図2及び図3に示すように、第2の内側押圧部材23の一方の端部の内面にエアバッグ25が設けられている。このエアバッグ25は、配管26を介してエア供給装置50(図4参照)から供給されるエアにより膨張可能となっている。そして、このエアバッグ25は、膨張時には、後述する第1の外側押圧部41の周縁に位置する傾斜面41aを押圧可能な形状を有し、また収縮時には、第1の内側押圧部材21が第2の内側押圧部材23の一方の端部を通過可能な程度の大きさとなることが可能となっている(図3の符号25’参照)。このようなエアバッグ25により、成形すべき凹状部101の周縁に位置する傾斜部や段差部を押圧することにより、当該凹状部101の形状を良好な精度で成形することが可能となっている。なお、複合材料や合成樹脂材料等の性質に応じて、このエアバッグ25の表面にローレット加工等の滑り止め加工を施しても良い。   Further, as shown in FIGS. 2 and 3, the inner pressing device 20 is provided with an airbag 25 on the inner surface of one end portion of the second inner pressing member 23. The airbag 25 can be inflated by air supplied from an air supply device 50 (see FIG. 4) via a pipe 26. When the airbag 25 is inflated, the airbag 25 has a shape capable of pressing an inclined surface 41a located at the periphery of the first outer pressing portion 41, which will be described later. The inner pressing member 23 can be of a size that can pass through one end of the inner pressing member 23 (see reference numeral 25 'in FIG. 3). By pressing an inclined part or a step part located at the periphery of the concave part 101 to be molded by such an airbag 25, the shape of the concave part 101 can be molded with good accuracy. . Note that anti-slip processing such as knurling may be performed on the surface of the airbag 25 according to the properties of the composite material, the synthetic resin material, and the like.

外側押圧装置40は、図2に示すように、成形すべき凹状部101を凸状に反転した形状を持つ第1の外側押圧部材41と、この第1の外側押圧部材41をロッドの先端部にマンドレル10の径方向に沿って移動可能に支持している第1の外側エアシリンダ42と、を備えている。この外側押圧装置40は、マンドレル10の開口部13から露出する第1の内側押圧部材21に第1の外側押圧部材41が対向するように、マンドレル10の外部に設けられている。なお、第1の外側押圧部材41の形状は、上述した第1の内側押圧部材21と実質的に同一の形状であり、成形すべき凹状部101の形状に加えて、複合材料のスプリングバック量等を考慮に入れて設定されても良い。また、複合材料や合成樹脂材料等の性質に応じて、第1の外側押圧部材41の接触面にローレット加工等の滑り止め加工を施しても良い。   As shown in FIG. 2, the outer pressing device 40 includes a first outer pressing member 41 having a shape obtained by inverting the concave portion 101 to be molded into a convex shape, and the first outer pressing member 41 at the tip of the rod. And a first outer air cylinder 42 that is movably supported along the radial direction of the mandrel 10. The outer pressing device 40 is provided outside the mandrel 10 so that the first outer pressing member 41 faces the first inner pressing member 21 exposed from the opening 13 of the mandrel 10. The shape of the first outer pressing member 41 is substantially the same as that of the first inner pressing member 21 described above, and in addition to the shape of the concave portion 101 to be molded, the amount of springback of the composite material It may be set in consideration of the above. Further, an anti-slip process such as a knurling process may be performed on the contact surface of the first outer pressing member 41 according to the properties of the composite material, the synthetic resin material, or the like.

第1の外側押圧部材41は、第1の外側エアシリンダ42の一方の端部(ロッド先端部)にボルト締結等の手法により着脱可能に取り付けられている。従って、凹状部101内に配置するバルブや配管等の仕様に合わせて、第1の外側押圧部材41を別形状の第1の外側押圧部材に適宜交換することにより、1台のフィラメントワインディング装置1により多様な形状の凹状部に容易に対応することが可能となっている。   The first outer pressing member 41 is detachably attached to one end portion (rod tip portion) of the first outer air cylinder 42 by a technique such as bolt fastening. Therefore, one filament winding apparatus 1 can be obtained by appropriately replacing the first outer pressing member 41 with a first outer pressing member having a different shape in accordance with the specifications of the valve, piping and the like disposed in the concave portion 101. Therefore, it is possible to easily cope with concave portions of various shapes.

また、この外側押圧装置40は、成形すべき凹状部101の外周を包囲するような形状を持つ第2の外側押圧部材43と、この第2の外側押圧部材43をロッドの先端部にマンドレル10の径方向に沿って移動可能に支持している第2の外側エアシリンダ44と、を備えている。第2の外側押圧部材43は、上述の第2の内側押圧部材23と同様に、マンドレル10の開口部13を通過不可能な大きさを有しており、第2の外側エアシリンダ44が伸長すると、第2の外側押圧部材43の先端部が、開口部13の周縁に当接することが可能となっている。   The outer pressing device 40 includes a second outer pressing member 43 having a shape surrounding the outer periphery of the concave portion 101 to be molded, and the mandrel 10 at the tip of the rod. And a second outer air cylinder 44 supported so as to be movable along the radial direction. Similar to the second inner pressing member 23 described above, the second outer pressing member 43 has such a size that it cannot pass through the opening 13 of the mandrel 10, and the second outer air cylinder 44 extends. Then, the distal end portion of the second outer pressing member 43 can come into contact with the peripheral edge of the opening portion 13.

この第2の外側押圧部材43は、凹状部101の外周を包囲するような断面を持つ筒状体であり、一方の端部が開放されているのに対し、他方の端部は閉じられている。この第2の外側押圧部材43の内孔には、その一方の端部側に第1の外側押圧部材41が位置するように、第1の外側押圧部材41及び第1の外側エアシリンダ42が挿入されており、他方の端部には、第1の外側エアシリンダ42の他方の端部が固定されている。さらに、第2の外側エアシリンダ44の一方の端部(ロッド先端部)は、第2の外側押圧部材43の他方の端部を閉じている底面に、ボルト締結等の手法により着脱可能に取り付けられており、その他方の端部は、フレーム60に固定されている。このように、第2の外側押圧部材43を第2の外側エアシリンダ44から着脱可能とすることにより、凹状部101内に配置するバルブや配管等の仕様に合わせて、第2の外側押圧部材43を別形状の第2の外側押圧部材に適宜交換することが出来るので、1台のフィラメントワインディング装置1により多様な形状の凹状部に容易に対応することが可能となっている。   The second outer pressing member 43 is a cylindrical body having a cross-section surrounding the outer periphery of the concave portion 101, and one end is open while the other end is closed. Yes. In the inner hole of the second outer pressing member 43, the first outer pressing member 41 and the first outer air cylinder 42 are disposed so that the first outer pressing member 41 is positioned on one end side thereof. The other end of the first outer air cylinder 42 is fixed to the other end. Furthermore, one end portion (rod tip portion) of the second outer air cylinder 44 is detachably attached to the bottom surface closing the other end portion of the second outer pressing member 43 by a method such as bolt fastening. The other end is fixed to the frame 60. In this way, the second outer pressing member 43 can be attached to and detached from the second outer air cylinder 44, so that the second outer pressing member 43 can be adapted to the specifications of the valve, piping, etc. disposed in the concave portion 101. 43 can be appropriately replaced with a second outer pressing member having a different shape, so that one filament winding apparatus 1 can easily cope with concave portions of various shapes.

以上のような構成の外側押圧装置40の各エアシリンダ42、44には、図4に示すように、配管を介してエア供給装置50よりエアが供給される。これに対し、内側押圧装置20は、マンドレル10と共に回転可能なように、配管に加えてロータリジョイント12を介してエア供給装置50に接続されている。   As shown in FIG. 4, air is supplied from the air supply device 50 to the air cylinders 42 and 44 of the outer pressing device 40 configured as described above. On the other hand, the inner pressing device 20 is connected to the air supply device 50 via the rotary joint 12 in addition to the pipe so that it can rotate together with the mandrel 10.

さらに、本実施形態に係るフィラメントワインディング装置1は、図1に示すように、外側押圧装置40を支持するフレーム60(支持手段)をさらに備えている。   Furthermore, the filament winding apparatus 1 according to the present embodiment further includes a frame 60 (supporting means) that supports the outer pressing device 40 as shown in FIG.

このフレーム60は、マンドレル10の回転軸11と同軸上に架台70に回転可能に支持されている。また、モータ30とマンドレル10との間にはクラッチ32が介在しており、クラッチ32がオンの時には、モータ30の駆動によりマンドレル10と共にフレーム60が同調回転し、クラッチ32がオフの時には、モータ30の駆動によりマンドレル10のみが回転し、フレーム60は回転しないようになっている。   The frame 60 is rotatably supported by the gantry 70 on the same axis as the rotation shaft 11 of the mandrel 10. Further, a clutch 32 is interposed between the motor 30 and the mandrel 10, and when the clutch 32 is on, the frame 60 is rotated synchronously with the mandrel 10 by driving the motor 30, and when the clutch 32 is off, the motor Only the mandrel 10 is rotated by driving 30 and the frame 60 is not rotated.

また、架台70とフレーム60との間にはロック機構65が介在している。このロック機構65は、図5に示すように、フレーム60に形成された開口61に対して進退移動可能に架台70側に設けられたロック部材66を有している。そして、フレーム60をマンドレル10と同調回転させる場合には、ロック部材66を開口61に挿入せずにロック機構65をオフとして、フレーム60を架台70に対して非拘束な状態とする。これに対し、同調回転させない場合には、ロック部材66を開口61に挿入してロック機構65をオンとして、フレーム60を架台70に対して固定する。   A lock mechanism 65 is interposed between the gantry 70 and the frame 60. As shown in FIG. 5, the lock mechanism 65 includes a lock member 66 provided on the gantry 70 side so as to be movable forward and backward with respect to an opening 61 formed in the frame 60. When the frame 60 is rotated in synchronization with the mandrel 10, the lock mechanism 66 is turned off without inserting the lock member 66 into the opening 61, and the frame 60 is brought into an unconstrained state with respect to the gantry 70. On the other hand, when the synchronous rotation is not performed, the lock member 66 is inserted into the opening 61, the lock mechanism 65 is turned on, and the frame 60 is fixed to the gantry 70.

なお、マンドレル10とフレーム60とが同調回転する際、マンドレル10内に設けられた第1の内側押圧部材21に対して、フレーム60に支持された第1の外側押圧部材41が常に対向している。   When the mandrel 10 and the frame 60 rotate synchronously, the first outer pressing member 41 supported by the frame 60 always faces the first inner pressing member 21 provided in the mandrel 10. Yes.

次に、本実施形態に係るフィラメントワインディング装置1を用いた成形品の成形方法について説明する。   Next, a method for forming a molded product using the filament winding apparatus 1 according to the present embodiment will be described.

図6A〜図6Eは本発明の実施形態に係るフィラメントワインディング装置による成形工程を示す図、図7は本発明の実施形態における成形工程の乾燥ステップの他の例を示す図である。   6A to 6E are diagrams illustrating a molding process by the filament winding apparatus according to the embodiment of the present invention, and FIG. 7 is a diagram illustrating another example of the drying step of the molding process in the embodiment of the present invention.

先ず、図6Aに示すように、内側押圧装置10の第1の内側エアシリンダ22を伸長させ、開口部12を介して第1の内側押圧部材21をマンドレル10の外周面に凸状に突出させた状態で、樹脂槽90の移動制御とマンドレル10の回転制御とを同調させながら、複合材料100をマンドレル10の外周面に巻き付けて成形品の形状を形作る。   First, as shown in FIG. 6A, the first inner air cylinder 22 of the inner pressing device 10 is extended so that the first inner pressing member 21 protrudes in a convex shape on the outer peripheral surface of the mandrel 10 through the opening 12. In this state, the composite material 100 is wound around the outer peripheral surface of the mandrel 10 while synchronizing the movement control of the resin tank 90 and the rotation control of the mandrel 10 to form the shape of the molded product.

複合材料100がマンドレル10の外周面に巻き付けられたら、同図に示すように、先ず、外側押圧装置40の第2の外側エアシリンダ44が伸長し、図6Bに示すように、マンドレル10に巻き付けられた複合材料100に第2の外側押圧部材43が当接して、第1の内側押圧部材21により形成された凸状部102の周囲を第2の外側押圧部材43が押圧する。   When the composite material 100 is wound around the outer peripheral surface of the mandrel 10, first, as shown in FIG. 6, the second outer air cylinder 44 of the outer pressing device 40 is extended, and the mandrel 10 is wound around as shown in FIG. 6B. The second outer pressing member 43 comes into contact with the composite material 100 thus pressed, and the second outer pressing member 43 presses the periphery of the convex portion 102 formed by the first inner pressing member 21.

次いで、同図に示すように、外側押圧装置40の第1の外側エアシリンダ42が伸長して、第1の内側押圧部材21により盛り上げられた凸状部102を、第1の外側押圧部材41が外側から押圧して、第1の内側押圧部材21と第1の外側部材41との間に凸状部102を挟み込む。   Next, as shown in the figure, the first outer air cylinder 42 of the outer pressing device 40 is extended, and the convex portion 102 raised by the first inner pressing member 21 is replaced with the first outer pressing member 41. Is pressed from the outside, and the convex portion 102 is sandwiched between the first inner pressing member 21 and the first outer member 41.

このように、第1の内側押圧部材21と第1の外側押圧部材41との間に凸状部102を挟み込む前に、第2の外側押圧部材43により押圧することにより、第2の外側押圧部材43とマンドレル10の開口部13の周縁との間で変形させる複合材料100を固定することが出来、凸状部102を凹状に変形させる際に縒れや皺等の発生が防止することが可能となっている。   As described above, the second outer pressing member 43 is pressed before the convex portion 102 is sandwiched between the first inner pressing member 21 and the first outer pressing member 41, so that the second outer pressing member 43 is pressed. The composite material 100 to be deformed can be fixed between the member 43 and the peripheral edge of the opening 13 of the mandrel 10, and the occurrence of wrinkles or wrinkles can be prevented when the convex portion 102 is deformed into a concave shape. It is possible.

次に、図6Cに示すように、第1の内側押圧部材21と第1の外側押圧部材41との間に凸状部102を挟み込んだ状態で、第1の内側エアシリンダ22をマンドレル10の径方向内側に向かって移動させると同時に、第1の外側エアシリンダ42をマンドレル10の径方向内側に向かって移動させる。このように、凸状部102を挟み込んだ状態で第1の内側押圧部材21と第1の外側押圧部材41とを同調して移動させることにより、マンドレル10に巻き付けられた複合材料100の凸状部102が、マンドレル10の径方向内側に向かって押圧されて凹状に変形される。   Next, as shown in FIG. 6C, the first inner air cylinder 22 is inserted into the mandrel 10 in a state where the convex portion 102 is sandwiched between the first inner pressing member 21 and the first outer pressing member 41. The first outer air cylinder 42 is moved radially inward of the mandrel 10 simultaneously with moving radially inward. Thus, the convex shape of the composite material 100 wound around the mandrel 10 is obtained by moving the first inner pressing member 21 and the first outer pressing member 41 in a synchronized state with the convex portion 102 sandwiched therebetween. The portion 102 is pressed toward the radially inner side of the mandrel 10 and deformed into a concave shape.

第1の内側押圧部材21と第1の外側押圧部材41とが凹状部101を形成するのに最深部まで移動したら、同図に示すように、第1の内側押圧部材21と第1の外側押圧部材41との間に複合材料の凹状部101を挟み込んだ状態でエアバッグ25を膨張させる。これにより、第1の内側押圧部材21と第1の外側押圧部材41との間に挟み込まれた凹状部100の周縁に位置する傾斜面が、エアバッグ25により第1の外側押圧部材41に対して押圧されるので、成形すべき凹状部101を良好な精度で成形することが出来る。   When the first inner pressing member 21 and the first outer pressing member 41 move to the deepest part to form the concave portion 101, the first inner pressing member 21 and the first outer pressing member 21 as shown in FIG. The airbag 25 is inflated in a state where the concave portion 101 of the composite material is sandwiched between the pressing member 41. Thereby, the inclined surface located in the periphery of the recessed part 100 pinched | interposed between the 1st inner side pressing member 21 and the 1st outer side pressing member 41 is set with respect to the 1st outer side pressing member 41 by the airbag 25. Therefore, the concave portion 101 to be molded can be molded with good accuracy.

次いで、複合材料を構成する合成樹脂材料が低粘度タイプや遅硬化タイプである場合には、図6に示すように、ロック機構65をオフにすると共にクラッチ32をオンとして、マンドレル10とフレーム60とを同調回転させ、この状態で複合材料をフィラメントワインディング装置1ごと加熱炉Hに投入する。   Next, when the synthetic resin material constituting the composite material is a low-viscosity type or a slow-curing type, as shown in FIG. 6, the lock mechanism 65 is turned off and the clutch 32 is turned on, and the mandrel 10 and the frame 60 are turned on. The composite material is put into the heating furnace H together with the filament winding apparatus 1 in this state.

ここで、低粘度タイプや遅硬化タイプの合成樹脂材料で構成される複合材料の場合、マンドレル10に巻き付けた後にも当該合成樹脂材料が流動し、成形品内に合成樹脂材料の偏り(樹脂リッチ層)が発生する場合がある。これに対し、本実施形態では、加熱炉Hで複合材料を硬化させている間も、マンドレル10とフレーム60とを同調回転させることにより、合成樹脂材料の硬化中にも複合材料100が回転しているので、成形品に樹脂リッチ層が形成され難くなる。   Here, in the case of a composite material composed of a low-viscosity type or a slow-curing type synthetic resin material, the synthetic resin material flows even after being wound around the mandrel 10, and the deviation of the synthetic resin material (resin rich) in the molded product Layer) may occur. On the other hand, in the present embodiment, the composite material 100 is rotated during the curing of the synthetic resin material by rotating the mandrel 10 and the frame 60 synchronously while the composite material is cured in the heating furnace H. Therefore, it becomes difficult to form a resin rich layer on the molded product.

なお、複合材料100を構成する合成樹脂材料が高粘度タイプや速硬化タイプである場合には、合成樹脂材料の硬化中に複合材料100を回転させる必要はないので、図7に示すように、フィラメントワインディング装置1からマンドレル10のみを取り外し、当該マンドレル10をマンドレル台車Dに載置した状態で加熱炉Hに投入しても良い。   In addition, when the synthetic resin material which comprises the composite material 100 is a high-viscosity type or a quick-curing type, since it is not necessary to rotate the composite material 100 during the hardening of the synthetic resin material, as shown in FIG. Only the mandrel 10 may be removed from the filament winding apparatus 1, and the mandrel 10 may be placed in the heating furnace H with the mandrel 10 mounted on the mandrel carriage D.

マンドレル10の外周面に巻き付けられた複合材料100が硬化したら、加熱炉Hからフィラメントワインディング装置1を取り出し、図6Eに示すように、内側押圧装置20のエアバッグ25を収縮させ、第1の内側エアシリンダ22を縮ませて第1の内側押圧部材21を凹状部101から離遠させると共に、第2の内側エアシリンダ24を縮ませて第2の内側押圧部材23をマンドレル10の開口部13の周縁から離遠させる。   When the composite material 100 wound around the outer peripheral surface of the mandrel 10 is cured, the filament winding apparatus 1 is taken out of the heating furnace H, and the airbag 25 of the inner pressing apparatus 20 is contracted as shown in FIG. The air cylinder 22 is contracted to move the first inner pressing member 21 away from the concave portion 101, and the second inner air cylinder 24 is contracted to connect the second inner pressing member 23 to the opening 13 of the mandrel 10. Move away from the periphery.

同様に、外側押圧装置40の第1の外側エアシリンダ42を縮ませて第1の外側押圧部材41を凹状部101から離遠させると共に、第2の外側エアシリンダ44を縮ませて第2の外側押圧部材43をマンドレル10の開口部13の周縁から離遠させる。   Similarly, the first outer air cylinder 42 of the outer pressing device 40 is contracted to separate the first outer pressing member 41 from the concave portion 101, and the second outer air cylinder 44 is contracted to reduce the second. The outer pressing member 43 is moved away from the periphery of the opening 13 of the mandrel 10.

第1の内側押圧部材21と第1の外側押圧部材41とを離反方向に移動させて複合材料100の凹状部101を離型したら、複合材料100からマンドレル10を脱芯して成形品の成形が完了する。   After the first inner pressing member 21 and the first outer pressing member 41 are moved away from each other and the concave portion 101 of the composite material 100 is released, the mandrel 10 is decentered from the composite material 100 to form a molded product. Is completed.

以上のように、本実施形態に係るフィラメントワインディング装置及びそれを用いた成形品の成形方法では、マンドレル10の外周面において凹状部101を成形すべき位置を内側押圧装置20により予め凸状に盛り上げておき、このマンドレル10に複合材料100を巻き付けた後に、当該複合材料100に形成された凸状部102を凹状に反転させるように変形させることにより、複合材料100から構成される成形品に凹状部101を一体成形することが出来る。   As described above, in the filament winding apparatus and the molding method using the filament winding apparatus according to this embodiment, the position where the concave portion 101 is to be molded on the outer peripheral surface of the mandrel 10 is raised in advance by the inner pressing device 20. In addition, after the composite material 100 is wound around the mandrel 10, the convex portion 102 formed on the composite material 100 is deformed so as to be reversed into a concave shape, thereby forming a concave shape on the molded article composed of the composite material 100. The part 101 can be integrally formed.

なお、以上説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiment described above is described for facilitating the understanding of the present invention, and is not described for limiting the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents belonging to the technical scope of the present invention.

例えば、マンドレル10に複数の開口部13を形成し、その内部に複数の内側押圧装置20を配置すると共に、各内側押圧装置20にそれぞれ対向するようにマンドレル10の外部に外側押圧装置40を複数個設けても良く、これにより、筒状或いは管状の成形品に2以上の凹状部101を一体成形することが出来る。   For example, a plurality of openings 13 are formed in the mandrel 10, a plurality of inner pressing devices 20 are disposed therein, and a plurality of outer pressing devices 40 are disposed outside the mandrel 10 so as to face the inner pressing devices 20, respectively. It is also possible to provide a single piece, whereby two or more concave portions 101 can be integrally formed in a cylindrical or tubular molded product.

図1は、本発明の実施形態に係るフィラメントワインディング装置の全体を示す概略斜視図である。FIG. 1 is a schematic perspective view showing an entire filament winding apparatus according to an embodiment of the present invention. 図2は、本発明の実施形態におけるマンドレル及び各押圧装置の概略断面図である。FIG. 2 is a schematic cross-sectional view of the mandrel and each pressing device in the embodiment of the present invention. 図3は、図2のIII部の拡大図である。FIG. 3 is an enlarged view of a portion III in FIG. 図4は、本発明の実施形態に係るフィラメントワインディング装置のエア配管図である。FIG. 4 is an air piping diagram of the filament winding apparatus according to the embodiment of the present invention. 図5は、本発明の実施形態におけるロック機構を示す断面図である。FIG. 5 is a cross-sectional view showing the locking mechanism in the embodiment of the present invention. 図6Aは、本発明の実施形態に係るフィラメントワインディング装置による成形工程の巻付ステップを示す概略断面図である。FIG. 6A is a schematic cross-sectional view showing a winding step of a forming process by the filament winding apparatus according to the embodiment of the present invention. 図6Bは、本発明の実施形態に係るフィラメントワインディング装置による成形工程の挟込ステップを示す概略断面図である。FIG. 6B is a schematic cross-sectional view showing a sandwiching step of a forming process by the filament winding apparatus according to the embodiment of the present invention. 図6Cは、本発明の実施形態に係るフィラメントワインディング装置による成形工程の変形ステップを示す概略断面図である。FIG. 6C is a schematic cross-sectional view showing a deformation step of the forming process by the filament winding apparatus according to the embodiment of the present invention. 図6Dは、本発明の実施形態に係るフィラメントワインディング装置による成形工程の乾燥ステップを示す図である。FIG. 6D is a diagram illustrating a drying step of a forming process by the filament winding apparatus according to the embodiment of the present invention. 図6Eは、本発明の実施形態に係るフィラメントワインディング装置による成形工程の開放ステップを示す概略断面図である。FIG. 6E is a schematic cross-sectional view showing an opening step of the forming process by the filament winding apparatus according to the embodiment of the present invention. 図7は、本発明の実施形態における成形工程の乾燥ステップの他の例を示す図である。FIG. 7 is a diagram showing another example of the drying step of the molding process in the embodiment of the present invention.

符号の説明Explanation of symbols

1…フィラメントワインディング装置
10…マンドレル
11…回転軸
12…ロータリジョイント
13…開口部
20…内側押圧装置
21…第1の内側押圧部材
22…第1の内側エアシリンダ
23…第2の内側押圧部材
24…第2の内側エアシリンダ
25…エアバッグ
26…配管
30…モータ
31…ベルト
32…クラッチ
33…支持部材
40…外側押圧装置
41…第1の外側押圧部材
41a…傾斜面
42…第1の外側エアシリンダ
43…第2の外側押圧部材
44…第2の外側エアシリンダ
50…エア供給装置
60…フレーム
61…開口
65…ロック機構
66…ロック部材
70…架台
80…クリール
90…樹脂槽
100…複合材料
101…凹状部
102…凸状部
H…加熱炉
D…マンドレル台車

DESCRIPTION OF SYMBOLS 1 ... Filament winding apparatus 10 ... Mandrel 11 ... Rotating shaft 12 ... Rotary joint 13 ... Opening part 20 ... Inner side pressing device 21 ... 1st inner side pressing member 22 ... 1st inner side air cylinder 23 ... 2nd inner side pressing member 24 2nd inner air cylinder 25 ... Air bag 26 ... Piping 30 ... Motor 31 ... Belt 32 ... Clutch 33 ... Support member 40 ... Outer pressing device 41 ... First outer pressing member 41a ... Inclined surface 42 ... First outer side Air cylinder 43 ... second outer pressing member 44 ... second outer air cylinder 50 ... air supply device 60 ... frame 61 ... opening 65 ... lock mechanism 66 ... lock member 70 ... stand 80 ... creel 90 ... resin tank 100 ... composite Material 101 ... Concave part 102 ... Convex part H ... Heating furnace D ... Mandrel cart

Claims (15)

回転可能に支持されたマンドレルと、
前記マンドレルに複合材料を供給可能な供給手段と、を備え、
回転する前記マンドレルに前記供給手段から供給された前記複合材料を巻き付けて成形品を成形するフィラメントワインディング装置であって、
成形すべき凹状部の形状に対応した形状を持ち、前記マンドレルの径方向に沿って移動可能な第1の内側押圧部を有する内側押圧手段と、
前記成形すべき凹状部の形状に対応した形状を持ち、前記マンドレルの径方向に沿って移動可能な第1の外側押圧部を有する外側押圧手段と、をさらに備え、
前記内側押圧手段は、前記マンドレルの外周面に形成された開口部を介して、前記第1の内側押圧部を外部に露出させるように、前記マンドレルの内部に設けられ、
前記外側押圧手段は、前記第1の外側押圧部を前記第1の内側押圧部に対向させるように、前記マンドレルの外部に設けられているフィラメントワインディング装置。
A mandrel supported for rotation;
A supply means capable of supplying a composite material to the mandrel,
A filament winding apparatus for forming a molded product by winding the composite material supplied from the supply means around the rotating mandrel,
An inner pressing means having a shape corresponding to the shape of the concave portion to be formed and having a first inner pressing portion movable along the radial direction of the mandrel;
An outer pressing means having a shape corresponding to the shape of the concave portion to be molded and having a first outer pressing portion movable along a radial direction of the mandrel;
The inner pressing means is provided inside the mandrel so as to expose the first inner pressing portion to the outside through an opening formed on an outer peripheral surface of the mandrel.
The outer pressing means is a filament winding apparatus provided outside the mandrel so that the first outer pressing portion faces the first inner pressing portion.
前記第1の内側押圧部及び前記第1の外側押圧部は、前記成形すべき凹状部を凸状に反転させた形状をそれぞれ持つ請求項1記載のフィラメントワインディング装置。   2. The filament winding apparatus according to claim 1, wherein each of the first inner pressing portion and the first outer pressing portion has a shape obtained by inverting the concave portion to be formed into a convex shape. 前記外側押圧手段は、前記成形すべき凹状部の外周を包囲するような形状を持ち、前記マンドレルの径方向に沿って移動可能な第2の外側押圧部をさらに有する請求項1又は2記載のフィラメントワインディング装置。   The said outer side press means has a shape which surrounds the outer periphery of the said recessed part which should be shape | molded, and further has a 2nd outer side press part which can move along the radial direction of the said mandrel. Filament winding device. 前記内側押圧手段は、前記第1の外側押圧部の周縁を押圧可能な周縁押圧部をさらに有する請求項1〜3の何れかに記載のフィラメントワインディング装置。   The filament winding apparatus according to any one of claims 1 to 3, wherein the inner pressing means further includes a peripheral pressing portion capable of pressing a peripheral edge of the first outer pressing portion. 前記周縁押圧部は、膨張することにより前記第1の外側押圧部の周縁を押圧する請求項4記載のフィラメントワインディング装置。   The filament winding apparatus according to claim 4, wherein the peripheral pressing portion presses a peripheral edge of the first outer pressing portion by expanding. 前記内側押圧手段は、前記第1の内側押圧部を前記マンドレルの径方向に沿って移動可能に支持する第1の内側支持部をさらに有し、
前記外側押圧手段は、前記第1の外側押圧部を前記マンドレルの径方向に沿って移動可能に支持する第1の外側支持部をさらに有しており、
前記第1の内側押圧部は、前記第1の内側支持部から着脱可能であり、
前記第1の外側押圧部は、前記第1の外側支持部から着脱可能である請求項1〜5の何れかに記載のフィラメントワインディング装置。
The inner pressing means further includes a first inner support portion that supports the first inner pressing portion so as to be movable along a radial direction of the mandrel,
The outer pressing means further includes a first outer support portion that supports the first outer pressing portion movably along the radial direction of the mandrel,
The first inner pressing portion is detachable from the first inner support portion,
The filament winding apparatus according to any one of claims 1 to 5, wherein the first outer pressing portion is detachable from the first outer support portion.
前記外側押圧手段は、前記第2の外側押圧部を前記マンドレルの径方向に沿って移動可能に支持する第2の外側支持部をさらに有し、
前記第2の外側押圧部は、前記第2の外側支持部から着脱可能である請求項3〜6の何れかに記載のフィラメントワインディング装置。
The outer pressing means further includes a second outer support portion that supports the second outer pressing portion so as to be movable along the radial direction of the mandrel,
The filament winding apparatus according to any one of claims 3 to 6, wherein the second outer pressing portion is detachable from the second outer support portion.
前記外側押圧手段を支持する支持手段をさらに備え、
前記支持手段は、前記マンドレルと同調して回転可能である請求項1〜7の何れかに記載のフィラメントワインディング装置。
And further comprising support means for supporting the outer pressing means,
The filament winding apparatus according to any one of claims 1 to 7, wherein the support means is rotatable in synchronization with the mandrel.
請求項1〜8の何れかに記載のフィラメントワインディング装置を用いて成形された成形品。   A molded product molded using the filament winding apparatus according to claim 1. 回転するマンドレルに複合材料を巻き付けて成形品を成形する方法であって、
前記マンドレルの外周面において凹状部を成形すべき位置を凸状に盛り上げた状態で、前記複合材料を巻き付ける巻付ステップと、
前記マンドレルに巻き付けられた前記複合材料の凸状部を、前記マンドレルの径方向内側に向かって押圧して凹状に変形させる変形ステップと、を備えた成形品の成形方法。
A method of forming a molded product by winding a composite material around a rotating mandrel,
A winding step of winding the composite material in a state in which the position where the concave portion should be formed on the outer peripheral surface of the mandrel is raised in a convex shape;
A molding method comprising: a deforming step of pressing a convex portion of the composite material wound around the mandrel toward a radially inner side of the mandrel to deform into a concave shape.
回転するマンドレルに複合材料を巻き付けて成形品を成形する方法であって、
成形すべき凹状部の形状に対応した形状を持つ第1の内側押圧部を、前記マンドレルの外周面に形成された開口部から突出させた状態で、前記マンドレルに前記複合材料を巻き付ける巻付ステップと、
前記マンドレルに巻き付けられた前記複合材料に、前記成形すべき凹状部に対応した形状を持つ第1の外側押圧部を当接させて、前記第1の内側押圧部と前記第1の外側押圧部との間に前記複合材料を挟み込む挟込ステップと、
前記複合材料を挟み込んだ状態で、前記第1の内側押圧部と前記第1の外側押圧部とを前記マンドレルの径方向内側に向かって同調して移動させて、前記マンドレルに巻き付けられた前記複合材料の凸状部を前記マンドレルの径方向内側に向かって押圧して凹状に変形させる変形ステップと、
前記第1の内側押圧部と前記第1の外側押圧部とを離反方向に移動させて前記複合材料を離型する離型ステップと、を備えた成形品の成形方法。
A method of forming a molded product by winding a composite material around a rotating mandrel,
A winding step of winding the composite material around the mandrel in a state where the first inner pressing portion having a shape corresponding to the shape of the concave portion to be formed is protruded from the opening formed on the outer peripheral surface of the mandrel. When,
The first inner pressing portion and the first outer pressing portion are brought into contact with the composite material wound around the mandrel by contacting a first outer pressing portion having a shape corresponding to the concave portion to be molded. A sandwiching step of sandwiching the composite material between
The composite wound around the mandrel by moving the first inner pressing part and the first outer pressing part synchronously toward the radially inner side of the mandrel while sandwiching the composite material A deformation step of pressing the convex portion of the material toward the radially inner side of the mandrel to deform it into a concave shape;
A mold release step of releasing the composite material by moving the first inner pressing part and the first outer pressing part in a separating direction.
前記第1の内側押圧部及び前記第1の外側押圧部は、前記成形すべき凹状部を凸状に反転させた形状をそれぞれ持つ請求項11記載の成形品の成形方法。   The molding method for a molded product according to claim 11, wherein the first inner pressing portion and the first outer pressing portion each have a shape obtained by inverting the concave portion to be molded into a convex shape. 前記挟込ステップにおいて、前記成形すべき凹状部の外周を包囲するような形状を持つ第2の外側押圧部を、前記マンドレルに巻き付けられた前記複合材料に当接させた後に、当該複合材料に前記第1の外側押圧部を当接させる請求項11又は12記載の成形品の成形方法。   In the sandwiching step, after bringing the second outer pressing portion having a shape surrounding the outer periphery of the concave portion to be molded into contact with the composite material wound around the mandrel, The method for molding a molded product according to claim 11 or 12, wherein the first outer pressing portion is brought into contact. 前記変形ステップにおいて、前記複合材料を挟み込んだ状態で、前記第1の内側押圧部と前記第1の外側押圧部とを前記マンドレルの径方向内側に向かって移動させた後に、前記第1の外側押圧部の周縁を押圧する請求項11〜13の何れかに記載の成形品の成形方法。   In the deformation step, the first outer pressing portion and the first outer pressing portion are moved toward the radially inner side of the mandrel with the composite material sandwiched therebetween, and then the first outer pressing portion. The method for forming a molded product according to claim 11, wherein the periphery of the pressing portion is pressed. 前記第1の内側押圧部と前記第1の外側押圧部との間に前記複合材料を挟み込んだ状態で、前記マンドレルを回転させながら前記複合材料の乾燥を行う乾燥ステップをさらに備えた請求項11〜14の何れかに記載の成形品の成形方法。

The drying step of drying the composite material while rotating the mandrel in a state where the composite material is sandwiched between the first inner pressing portion and the first outer pressing portion. The molding method of the molded product in any one of -14.

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