JP2006242091A - Fuel injection device - Google Patents

Fuel injection device Download PDF

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Publication number
JP2006242091A
JP2006242091A JP2005058281A JP2005058281A JP2006242091A JP 2006242091 A JP2006242091 A JP 2006242091A JP 2005058281 A JP2005058281 A JP 2005058281A JP 2005058281 A JP2005058281 A JP 2005058281A JP 2006242091 A JP2006242091 A JP 2006242091A
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Japan
Prior art keywords
pressure
fuel
reducing valve
actual
pressure reduction
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JP2005058281A
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Japanese (ja)
Inventor
Kensuke Tanaka
健介 田中
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Denso Corp
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Denso Corp
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Priority to JP2005058281A priority Critical patent/JP2006242091A/en
Priority to DE200610000103 priority patent/DE102006000103A1/en
Publication of JP2006242091A publication Critical patent/JP2006242091A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/3809Common rail control systems
    • F02D41/3836Controlling the fuel pressure
    • F02D41/3863Controlling the fuel pressure by controlling the flow out of the common rail, e.g. using pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/22Safety or indicating devices for abnormal conditions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/005Pressure relief valves
    • F02M63/0052Pressure relief valves with means for adjusting the opening pressure, e.g. electrically controlled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • F02M63/023Means for varying pressure in common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • F02M63/023Means for varying pressure in common rails
    • F02M63/0235Means for varying pressure in common rails by bleeding fuel pressure
    • F02M63/025Means for varying pressure in common rails by bleeding fuel pressure from the common rail
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2250/00Engine control related to specific problems or objectives
    • F02D2250/31Control of the fuel pressure

Abstract

<P>PROBLEM TO BE SOLVED: To improve reliability of pressure reduction characteristics used for calculation of command value given to a pressure reducing valve in control of operation of the pressure reducing valve reducing actual rail pressure. <P>SOLUTION: A microcomputer and a pressure reducing valve drive circuit are made function as rail pressure control means and the microcomputer is made function as a pressure reduction characteristic correction means. The rail pressure control means calculates the command value given to the pressure reducing valve and outputs the same to the pressure reducing valve to control operation of the pressure reducing valve for making actual rail pressure and target rail pressure roughly consistent based on the pressure reduction characteristics indicating correlation between relief quantity and actual rail pressure. The pressure reduction characteristic correction means corrects the pressure reduction characteristics according to estimated error equivalent to difference between actual pressure reduction quantity indicating actual rail pressure drop quantity accompanying execution of the rail pressure control means and estimated pressure reduction quantity estimated based on pressure reduction characteristics. Consequently, pressure reduction characteristics are corrected for each pressure reducing valve product and changes to what are suitable for control of individual product. Consequently, reliability of pressure reduction characteristics is improved. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、エンジンに燃料を噴射供給する燃料噴射装置に関する。   The present invention relates to a fuel injection device that injects and supplies fuel to an engine.

〔従来の技術〕
従来から、エンジンの状態に応じた目標圧力で燃料が蓄圧されるように燃料の供給を受けるコモンレールを備え、このコモンレールを介してエンジンに燃料を噴射供給する蓄圧式の燃料噴射装置が公知となっている。
[Conventional technology]
2. Description of the Related Art Conventionally, a pressure accumulation type fuel injection device that includes a common rail that receives fuel supply so that fuel is accumulated at a target pressure according to the state of the engine and that supplies fuel to the engine via the common rail has been publicly known. ing.

近年、噴射応答性の向上や噴霧微粒化の促進等を目的として、蓄圧式の燃料噴射装置では、装置内における燃料の高圧化が進んでいる。そして、高圧化の進展に応じて、コモンレールに蓄圧された燃料の実圧力(実レール圧)を正確に減圧するための減圧制御に対する信頼性向上の要求が高まっている。   2. Description of the Related Art In recent years, in a pressure accumulation type fuel injection device, the pressure of fuel in the device has been increased for the purpose of improving injection response and promoting atomization of spray. As the pressure increases, there is an increasing demand for improved reliability for pressure reduction control for accurately reducing the actual pressure (actual rail pressure) of fuel accumulated in the common rail.

従来の燃料噴射装置は、実レール圧の減圧制御に関し、開弁してコモンレールから燃料を逃すことで、実レール圧を減圧する減圧弁と、所定の減圧特性を用いて減圧弁に与える指令値を算出し減圧弁に出力することで、減圧弁の動作を制御するレール圧制御手段とを備える。この減圧特性とは、例えば、単位時間当たりの減圧弁からの燃料の逃し量と実レール圧との相関を示すものである。そして、レール圧制御手段は、計測された実レール圧を減圧特性に当てはめることで逃し量等を推定し、この推定に基づいて指令値を算出する。   The conventional fuel injection device relates to pressure reduction control of the actual rail pressure, and opens a valve to release fuel from the common rail, thereby reducing the actual rail pressure and a command value given to the pressure reduction valve using a predetermined pressure reduction characteristic. Is calculated and output to the pressure reducing valve to provide rail pressure control means for controlling the operation of the pressure reducing valve. This pressure reduction characteristic indicates, for example, the correlation between the amount of fuel escaped from the pressure reducing valve per unit time and the actual rail pressure. The rail pressure control means estimates the escape amount by applying the measured actual rail pressure to the pressure reduction characteristic, and calculates a command value based on this estimation.

〔従来技術の不具合〕
しかし、減圧弁の逃し量は、個々の製品で異なり、性能規格の許容範囲内でばらつく。このため、減圧特性を用いて逃し量等を推定するとともに、推定された逃し量等に基づき、指令値を算出し減圧弁に与えても、経時劣化等の変動要因により、所定の時間内に所望の減圧量を得ることができない事態が発生し得る。この結果、例えば、逃し量が規格中央値よりも小さい場合、コモンレールから充分に燃料が逃されず目標圧力よりも高い実レール圧のまま、噴射が行われてしまう虞がある。そして、このように実レール圧が目標圧力よりも高い状態で噴射が行われると、エミッション悪化や騒音発生等の虞が高まる。殊に、近年の高圧化の進展は、このエミッション悪化や騒音発生等の虞を、ますます高いものにしている。
[Problems with conventional technology]
However, the amount of relief of the pressure reducing valve varies depending on the individual product and varies within the allowable range of the performance standard. For this reason, the amount of relief etc. is estimated using the decompression characteristics, and even if the command value is calculated based on the estimated amount of relief etc. and given to the decompression valve, due to fluctuation factors such as deterioration over time, within a predetermined time A situation in which a desired amount of reduced pressure cannot be obtained may occur. As a result, for example, when the escape amount is smaller than the standard median value, there is a possibility that fuel is not sufficiently released from the common rail and injection is performed with the actual rail pressure higher than the target pressure. If injection is performed in such a state that the actual rail pressure is higher than the target pressure, the risk of emission deterioration and noise generation increases. In particular, the recent progress in high pressure makes the risk of emission deterioration and noise generation higher and higher.

なお、減圧弁の性能向上を目的として、弁体を開弁方向に駆動するためのソレノイドと、閉弁方向に駆動するためのソレノイドとを備えた減圧弁が考えられている(例えば、特許文献1参照)。しかし、この減圧弁による性能向上の目的は、制御可能な圧力領域を拡大することであり、上記のような逃し量等の減圧特性に対する信頼性を改善することではない。
特開2004−11448号公報
For the purpose of improving the performance of the pressure reducing valve, a pressure reducing valve having a solenoid for driving the valve body in the valve opening direction and a solenoid for driving the valve body in the valve closing direction has been considered (for example, Patent Documents). 1). However, the purpose of the performance improvement by this pressure reducing valve is to expand the controllable pressure region, and not to improve the reliability with respect to pressure reducing characteristics such as the above-mentioned escape amount.
JP 2004-11448 A

本発明は、上記の問題点を解決するためになされたものであり、その目的は、実レール圧を減圧する減圧弁の動作を制御するのに際し、減圧弁に与える指令値を算出するのに用いる減圧特性の信頼性を向上することにある。   The present invention has been made to solve the above-described problems, and its purpose is to calculate a command value to be given to the pressure reducing valve when controlling the operation of the pressure reducing valve for reducing the actual rail pressure. The purpose is to improve the reliability of the decompression characteristics to be used.

〔請求項1の手段〕
請求項1に記載の燃料噴射装置は、エンジンの状態に応じた目標圧力で燃料が蓄圧されるように燃料の供給を受けるコモンレールを備え、コモンレールを介してエンジンに燃料を噴射供給するものである。そして、この燃料噴射装置は、開弁してコモンレールから燃料を逃すことで、コモンレールに蓄圧された燃料の実圧力を減圧する減圧弁と、減圧弁からの燃料の逃し量と実圧力との相関を示す減圧特性に基づき、減圧弁に与える指令値を算出し減圧弁に出力することで、実圧力が目標圧力に略一致するように減圧弁の動作を制御するレール圧制御手段と、レール圧制御手段の実行に伴う実圧力の降下量を示す実減圧量と、減圧特性により推定した推定減圧量との差に応じて、減圧特性を修正する減圧特性修正手段とを備える。
これにより、減圧特性は、個々の減圧弁の製品における逃し量の偏り方に応じて、製品ごとに修正され、個々の製品の制御に適したものに変化していく。このため、減圧特性の信頼性が向上するとともに、制御適応性が高レベルに維持される。
なお、実減圧量や判定減圧量のように減圧量と称する物理量は、圧力の次元を有する物理量として算出できるが、燃料の弾性率や粘性の次元を有する物理量として算出することもできる。
[Means of Claim 1]
The fuel injection device according to claim 1 includes a common rail that receives the supply of fuel so that the fuel is accumulated at a target pressure corresponding to the state of the engine, and the fuel is injected and supplied to the engine via the common rail. . This fuel injection device opens the valve and releases the fuel from the common rail, thereby reducing the actual pressure of the fuel accumulated in the common rail, and the correlation between the amount of fuel released from the pressure reducing valve and the actual pressure. Rail pressure control means for controlling the operation of the pressure reducing valve so that the actual pressure substantially matches the target pressure by calculating a command value to be given to the pressure reducing valve and outputting the command value to the pressure reducing valve. Pressure reduction characteristic correcting means for correcting the pressure reduction characteristic according to a difference between an actual pressure reduction amount indicating an actual pressure drop amount due to execution of the control means and an estimated pressure reduction amount estimated from the pressure reduction characteristics is provided.
As a result, the pressure reduction characteristics are corrected for each product in accordance with the way in which the amount of relief in each product of the pressure reducing valve is biased, and change to one suitable for control of each product. For this reason, the reliability of the decompression characteristic is improved and the control adaptability is maintained at a high level.
Note that a physical quantity called a reduced pressure quantity such as an actual reduced pressure quantity or a determined reduced pressure quantity can be calculated as a physical quantity having a pressure dimension, but can also be calculated as a physical quantity having a fuel elastic modulus or a viscosity dimension.

〔請求項2の手段〕
請求項2に記載の燃料噴射装置における減圧特性は、減圧弁が開弁している期間を示す開指令期間と実圧力との相関である。
この手段は、減圧特性の一形態を示すものである。
[Means of claim 2]
The pressure reducing characteristic in the fuel injection device according to claim 2 is a correlation between the opening command period indicating the period during which the pressure reducing valve is open and the actual pressure.
This means shows one form of the decompression characteristic.

〔請求項3の手段〕
請求項3に記載の燃料噴射装置における減圧特性修正手段は、実減圧量と推定減圧量との差の絶対値が所定の閾値以上であると判定された時に実行される。
これにより、実減圧量と推定減圧量との差が確実に拡大している時にのみ、減圧特性の修正が実行される。このため、誤修正の虞を低減することができるとともに、修正の頻度を下げて、マイコン等の処理負荷を低減することができる。
[Means of claim 3]
The decompression characteristic correcting means in the fuel injection device according to claim 3 is executed when it is determined that the absolute value of the difference between the actual decompression amount and the estimated decompression amount is equal to or greater than a predetermined threshold value.
Thereby, only when the difference between the actual decompression amount and the estimated decompression amount is surely enlarged, the decompression characteristic is corrected. For this reason, the possibility of erroneous correction can be reduced, and the frequency of correction can be reduced to reduce the processing load of the microcomputer or the like.

〔請求項4の手段〕
請求項4に記載の燃料噴射装置における減圧特性修正手段は、エンジンが停止する時に実行される。
エンジンが停止する時(いわゆる、イグニッションオフ時)は、確実に、無噴射かつ減圧実行状態であり、減圧弁以外からの燃料の逃し量(例えば、インジェクタからの燃料のリーク量)は、予測可能である。よって、イグニッションオフ時に、減圧特性修正手段を実行すれば、減圧特性を正確に修正することができる。
[Means of claim 4]
The decompression characteristic correcting means in the fuel injection device according to claim 4 is executed when the engine is stopped.
When the engine is stopped (so-called ignition off), it is reliably injecting and depressurizing, and the amount of fuel escaped from other than the pressure reducing valve (for example, the amount of fuel leaking from the injector) can be predicted. It is. Therefore, if the decompression characteristic correcting means is executed when the ignition is off, the decompression characteristic can be corrected accurately.

〔請求項5の手段〕
請求項5に記載の燃料噴射装置における減圧特性は、給電状態が解除されてもデータを保持することができる不揮発性の記憶手段に記憶されている。
減圧特性を修正しなければならない状態、例えば、実減圧量と推定減圧量との差が確実に拡大しており、修正の必要性が高まった状態は、頻繁に発生するものではない。よって、長期間において確実に減圧特性のデータを記憶しておくには、不揮発性の記憶手段を用いるのが好ましい。
[Means of claim 5]
The decompression characteristic in the fuel injection device according to claim 5 is stored in a non-volatile storage means that can retain data even when the power supply state is released.
A state where the decompression characteristics must be corrected, for example, a state where the difference between the actual decompression amount and the estimated decompression amount is surely widened and the necessity for correction is increased does not occur frequently. Therefore, it is preferable to use a non-volatile storage means in order to store the decompression characteristic data reliably over a long period of time.

〔請求項6の手段〕
請求項6に記載の燃料噴射装置における減圧特性修正手段は、減圧特性の修正量を縮小するとともに、縮小した修正量で減圧特性を修正する。
1度の修正で減圧特性を大幅に変更すると、誤修正の虞が高くなる。そこで、上記のように修正量を縮小すれば、誤修正の虞を低減することができる。
[Means of claim 6]
The decompression characteristic correcting means in the fuel injection device according to claim 6 reduces the correction amount of the decompression characteristic and corrects the decompression characteristic with the reduced correction amount.
If the decompression characteristics are changed drastically by one correction, the risk of erroneous correction increases. Therefore, if the correction amount is reduced as described above, the possibility of erroneous correction can be reduced.

〔請求項7の手段〕
請求項7に記載の燃料噴射装置における減圧特性修正手段は、実圧力の計測値に応じて、減圧特性の中で修正すべき範囲を限定する。
1度の修正で、実圧力が取り得る全範囲において減圧特性を変更すると、誤修正の虞が高くなる。そこで、上記のように修正すべき範囲を限定すれば、誤修正の虞を低減することができる。
[Means of Claim 7]
The decompression characteristic correcting means in the fuel injection device according to claim 7 limits the range to be corrected in the decompression characteristic according to the measured value of the actual pressure.
If the pressure reduction characteristics are changed in the entire range that the actual pressure can take with one correction, the risk of erroneous correction increases. Therefore, if the range to be corrected is limited as described above, the possibility of erroneous correction can be reduced.

最良の形態1の燃料噴射装置は、エンジンの状態に応じた目標圧力で燃料が蓄圧されるように燃料の供給を受けるコモンレールを備え、コモンレールを介してエンジンに燃料を噴射供給するものである。そして、この燃料噴射装置は、開弁してコモンレールから燃料を逃すことで、コモンレールに蓄圧された燃料の実圧力を減圧する減圧弁と、減圧弁からの燃料の逃し量と実圧力との相関を示す減圧特性に基づき、減圧弁に与える指令値を算出し減圧弁に出力することで、実圧力が目標圧力に略一致するように減圧弁の動作を制御するレール圧制御手段と、レール圧制御手段の実行に伴う実圧力の降下量を示す実減圧量と、減圧特性により推定した推定減圧量との差に応じて、減圧特性を修正する減圧特性修正手段とを備える。   The fuel injection device of the best mode 1 is provided with a common rail that receives the supply of fuel so that the fuel is accumulated at a target pressure corresponding to the state of the engine, and the fuel is injected and supplied to the engine via the common rail. This fuel injection device opens the valve and releases the fuel from the common rail, thereby reducing the actual pressure of the fuel accumulated in the common rail, and the correlation between the amount of fuel released from the pressure reducing valve and the actual pressure. Rail pressure control means for controlling the operation of the pressure reducing valve so that the actual pressure substantially matches the target pressure by calculating a command value to be given to the pressure reducing valve and outputting the command value to the pressure reducing valve. Pressure reduction characteristic correcting means for correcting the pressure reduction characteristic according to a difference between an actual pressure reduction amount indicating an actual pressure drop amount due to execution of the control means and an estimated pressure reduction amount estimated from the pressure reduction characteristics is provided.

減圧特性は、減圧弁が開弁している期間を示す開指令期間と実圧力との相関である。
減圧特性修正手段は、実減圧量と推定減圧量との差の絶対値が所定の閾値以上であると判定された時に実行される。
The pressure reduction characteristic is a correlation between an opening command period indicating a period during which the pressure reducing valve is open and an actual pressure.
The decompression characteristic correcting means is executed when it is determined that the absolute value of the difference between the actual decompression amount and the estimated decompression amount is equal to or greater than a predetermined threshold value.

さらに、減圧特性修正手段は、エンジンが停止する時に実行される。
また、減圧特性は、給電状態が解除されてもデータを保持することができる不揮発性の記憶手段に記憶されている。
また、減圧特性修正手段は、減圧特性の修正量を縮小するとともに、縮小した修正量で減圧特性を修正する。
Further, the decompression characteristic correcting means is executed when the engine is stopped.
Further, the decompression characteristic is stored in a non-volatile storage unit that can retain data even when the power supply state is released.
The decompression characteristic correction means reduces the correction amount of the decompression characteristic and corrects the decompression characteristic with the reduced correction amount.

最良の形態2の燃料噴射装置における減圧特性修正手段は、実圧力の計測値に応じて、減圧特性の中で修正すべき範囲を限定する。   The decompression characteristic correcting means in the fuel injection device of the best mode 2 limits the range to be corrected in the decompression characteristic according to the measured value of the actual pressure.

〔実施例1の構成〕
実施例1の燃料噴射装置1の構成を、図1および図2を用いて説明する。
燃料噴射装置1は、図1に示すように、エンジン(図示せず)の状態に応じた目標圧力で燃料が蓄圧されるように燃料の供給を受けるコモンレール3を備え、コモンレール3を介してエンジンに燃料を噴射供給するものである。
[Configuration of Example 1]
The configuration of the fuel injection device 1 according to the first embodiment will be described with reference to FIGS. 1 and 2.
As shown in FIG. 1, the fuel injection device 1 includes a common rail 3 that receives supply of fuel so that fuel is accumulated at a target pressure corresponding to a state of an engine (not shown). The fuel is injected and supplied.

この燃料噴射装置1は、コモンレール3のほかに、燃料タンク4から燃料を汲み上げ高圧化してコモンレール3に供給する燃料供給ポンプ5、エンジンに搭載され、コモンレール3に蓄圧された燃料を気筒内に噴射するインジェクタ6、コモンレール3に蓄圧された燃料の実圧力(実レール圧)を減圧する減圧弁7、各種センサから入力される検出値に基づいて、減圧弁7等に与える指令値を算出し、指令信号として出力するマイコン8、マイコン8から出力される指令信号に応じて駆動電流や印加電圧を減圧弁7等に与える各種の駆動回路等により構成されている。   In addition to the common rail 3, this fuel injection device 1 is mounted on a fuel supply pump 5 that pumps fuel from a fuel tank 4 and supplies the fuel to the common rail 3, and the fuel accumulated in the common rail 3 is injected into the cylinder. An injector 6, a pressure reducing valve 7 for reducing the actual pressure of fuel accumulated in the common rail 3 (actual rail pressure), a command value to be given to the pressure reducing valve 7, etc. based on detection values input from various sensors; The microcomputer 8 that is output as a command signal, and various drive circuits that supply a drive current and an applied voltage to the pressure reducing valve 7 and the like according to the command signal output from the microcomputer 8 are configured.

ここで、各種の駆動回路は、減圧弁7に駆動電流を与える減圧弁駆動回路12、インジェクタ6に駆動電流や印加電圧を与えるインジェクタ駆動回路13、燃料供給ポンプ5に駆動電流を与えるポンプ駆動回路14等である。なお、インジェクタ6は、気筒数と同数だけ備えられている(図1には1つだけ図示する)。   Here, the various drive circuits are: a pressure reducing valve driving circuit 12 for supplying a driving current to the pressure reducing valve 7, an injector driving circuit 13 for supplying a driving current and an applied voltage to the injector 6, and a pump driving circuit for supplying a driving current to the fuel supply pump 5. 14 mag. The number of injectors 6 is the same as the number of cylinders (only one is shown in FIG. 1).

以上の構成により、燃料噴射装置1では、実レール圧がエンジンの状態に応じた目標圧力(目標レール圧)に略一致するように、燃料供給ポンプ5からの供給量が制御されるとともに、エンジンの状態に応じた時期に、エンジンの状態に応じた量の燃料が噴射されるように、インジェクタ6による噴射時期および噴射期間が制御される。この結果、実レール圧が目標レール圧に略一致するとともに、実レール圧に相当する噴射圧力で各気筒内に燃料が噴射され、エンジンの状態に応じた運転が行われる。   With the above configuration, in the fuel injection device 1, the supply amount from the fuel supply pump 5 is controlled so that the actual rail pressure substantially matches the target pressure (target rail pressure) corresponding to the state of the engine, and the engine The injection timing and the injection period by the injector 6 are controlled so that an amount of fuel corresponding to the state of the engine is injected at the time according to the state. As a result, the actual rail pressure substantially coincides with the target rail pressure, and fuel is injected into each cylinder at an injection pressure corresponding to the actual rail pressure, and an operation corresponding to the state of the engine is performed.

続いて、燃料噴射装置1の中で実レール圧の減圧制御に関する部分(コモンレール3、減圧弁7、マイコン8、減圧弁駆動回路12等)について詳細に説明する。   Next, the part (the common rail 3, the pressure reducing valve 7, the microcomputer 8, the pressure reducing valve drive circuit 12, etc.) related to the pressure reduction control of the actual rail pressure in the fuel injection device 1 will be described in detail.

コモンレール3は、燃料供給ポンプ5の吐出口と高圧流路15を介して接続され、高圧の燃料の供給を受けて燃料を高圧状態で蓄圧するとともに、各インジェクタ6のインレットと高圧流路16を介して接続され、実レール圧の燃料を各インジェクタ6に供給する。すなわち、コモンレール3は、高圧の燃料を蓄圧する蓄圧容器として機能するとともに、高圧の燃料を各インジェクタ6に分配する分配容器として機能する。また、実レール圧は、コモンレール3の一端に装着されたレール圧センサ17により検出され、その検出値は、レール圧検出信号としてマイコン8に出力されている。   The common rail 3 is connected to the discharge port of the fuel supply pump 5 via a high-pressure channel 15, receives the supply of high-pressure fuel, and accumulates fuel in a high-pressure state. The fuel at the actual rail pressure is supplied to each injector 6. That is, the common rail 3 functions as a pressure accumulation container that accumulates high-pressure fuel, and also functions as a distribution container that distributes high-pressure fuel to the injectors 6. The actual rail pressure is detected by a rail pressure sensor 17 attached to one end of the common rail 3, and the detected value is output to the microcomputer 8 as a rail pressure detection signal.

減圧弁7は、コモンレール3の他端に装着され、開弁してコモンレール3から低圧流路18に燃料を逃すことで実レール圧を減圧するものである。この減圧弁7は、図2に示すように、コモンレール3と低圧流路18との間を連通または遮断することで開弁動作または閉弁動作をするボール状の弁体22、弁体22に当接するとともに磁気吸引力を受けて開弁側に変位する可動子23、駆動電流の通電を受け、可動子23を開弁側に変位させる磁気吸引力を発生するソレノイド24、ソレノイド24の通電により励磁され可動子23を磁気吸引する固定子25、可動子23と固定子25との間に配設され、可動子23を閉弁側に付勢するスプリング26等により構成されている。   The pressure reducing valve 7 is attached to the other end of the common rail 3 and is opened to reduce the actual rail pressure by allowing fuel to escape from the common rail 3 to the low pressure flow path 18. As shown in FIG. 2, the pressure reducing valve 7 includes a ball-shaped valve body 22 and a valve body 22 that open or close by communicating or blocking between the common rail 3 and the low-pressure flow path 18. The movable element 23 that contacts and is displaced toward the valve opening side by receiving a magnetic attraction force is energized by the solenoid 24 and the solenoid 24 that is energized by the drive current and generates a magnetic attraction force that displaces the mover 23 toward the valve opening side. A stator 25 that is excited and magnetically attracts the mover 23, a spring 26 that is disposed between the mover 23 and the stator 25, and biases the mover 23 toward the valve closing side, and the like.

なお、低圧流路18は、インジェクタ6から燃料が逃される低圧流路29に接続され、コモンレール3から逃された燃料は、インジェクタ6から逃された燃料とともに、燃料タンク4に戻る。   The low pressure flow path 18 is connected to a low pressure flow path 29 through which fuel is released from the injector 6, and the fuel released from the common rail 3 returns to the fuel tank 4 together with the fuel released from the injector 6.

マイコン8は、制御処理および演算処理を行うCPU、各種プログラムおよびデータを記憶するROM、RAM、EEPROMおよびバックアップRAM等の記憶手段、入力回路、出力回路等により構成される周知構造のコンピュータである。   The microcomputer 8 is a computer having a known structure including a CPU that performs control processing and arithmetic processing, storage means such as a ROM, RAM, EEPROM, and backup RAM that store various programs and data, an input circuit, an output circuit, and the like.

そして、マイコン8および減圧弁駆動回路12は、減圧弁7からの燃料の逃し量(逃し量、と呼ぶ)と実レール圧との相関を示す減圧特性に基づき、減圧弁7に与える指令値を算出し減圧弁7に出力することで、実レール圧が目標レール圧に略一致するように減圧弁7の動作を制御するレール圧制御手段として機能する。また、マイコン8は、レール圧制御手段の実行に伴う実レール圧の降下量を示す実減圧量と、減圧特性により推定した推定減圧量との差に応じて、減圧特性を修正する減圧特性修正手段として機能する。なお、実減圧量や推定減圧量は、圧力の次元を有する物理量として算出できるが、燃料の弾性率や粘性の次元を有する物理量として算出することもできる。   Then, the microcomputer 8 and the pressure reducing valve drive circuit 12 determine the command value to be given to the pressure reducing valve 7 based on the pressure reducing characteristic indicating the correlation between the amount of fuel escaped from the pressure reducing valve 7 (referred to as the amount of escape) and the actual rail pressure. By calculating and outputting to the pressure reducing valve 7, it functions as a rail pressure control means for controlling the operation of the pressure reducing valve 7 so that the actual rail pressure substantially matches the target rail pressure. In addition, the microcomputer 8 corrects the decompression characteristic according to the difference between the actual decompression amount indicating the amount of decrease in the actual rail pressure accompanying the execution of the rail pressure control means and the estimated decompression amount estimated from the decompression characteristic. Functions as a means. The actual reduced pressure amount and the estimated reduced pressure amount can be calculated as physical quantities having a pressure dimension, but can also be calculated as physical quantities having a fuel elastic modulus and viscosity dimension.

すなわち、マイコン8は、逃し量と実レール圧との相関を示す減圧特性を記憶するとともに、この減圧特性に基づき減圧弁7に与える指令値を算出する。この減圧特性は、例えば図3(a)に示すように、減圧弁7が開弁している期間を示す開指令期間と実レール圧との相関であり、さらに、開指令期間とは、例えば、実レール圧が単位圧力だけ減圧するのに必要な減圧弁7の開弁時間に相当するものであり、単位時間当たりの逃し量に相当するものである。なお、本実施例における指令値は、開指令期間であり、マイコン8は、算出された開指令期間に基づいて指令信号を合成し減圧弁駆動回路12に出力する。そして、減圧弁駆動回路12は、この指令信号に応じて駆動電流をソレノイド24に通電させ減圧弁7を開弁させる。以上のように、マイコン8および減圧弁駆動回路12は、指令値としての開指令期間を減圧弁7に出力することで、レール圧制御手段として機能する。   That is, the microcomputer 8 stores a pressure reduction characteristic indicating a correlation between the escape amount and the actual rail pressure, and calculates a command value to be given to the pressure reducing valve 7 based on the pressure reduction characteristic. As shown in FIG. 3A, for example, this pressure reduction characteristic is a correlation between an open command period indicating a period during which the pressure reducing valve 7 is open and the actual rail pressure. Further, the open command period is, for example, The actual rail pressure corresponds to the opening time of the pressure reducing valve 7 required for reducing the unit pressure, and corresponds to the escape amount per unit time. The command value in the present embodiment is an open command period, and the microcomputer 8 synthesizes a command signal based on the calculated open command period and outputs it to the pressure reducing valve drive circuit 12. Then, the pressure reducing valve drive circuit 12 energizes the solenoid 24 in accordance with this command signal to open the pressure reducing valve 7. As described above, the microcomputer 8 and the pressure reducing valve drive circuit 12 function as rail pressure control means by outputting an open command period as a command value to the pressure reducing valve 7.

また、マイコン8は、逃し量の修正量と、実減圧量と推定減圧量との差の絶対値(以下、推定誤差と呼ぶ)との相関を示す修正特性を記憶するとともに、この修正特性に基づき減圧特性を修正することで減圧特性修正手段として機能する。この修正特性は、例えば開指令期間に対する修正量と推定誤差との相関であり、この修正量とは、例えば、図3(b)に示すように、開指令期間の延長時間または短縮時間を示す加減時間である。そして、例えば実減圧量が推定減圧量よりも低く、マイコン8により減圧特性の修正が必要と判定された場合、減圧特性は、推定誤差に応じた加減時間だけ嵩上げされるように修正される。   Further, the microcomputer 8 stores a correction characteristic indicating a correlation between the correction amount of the escape amount and the absolute value of the difference between the actual decompression amount and the estimated decompression amount (hereinafter referred to as an estimation error), and the correction characteristic is stored in the correction characteristic. Based on the correction of the decompression characteristic, it functions as a decompression characteristic correcting means. This correction characteristic is, for example, the correlation between the correction amount and the estimation error for the open command period, and this correction amount indicates, for example, the extension time or shortening time of the open command period as shown in FIG. It is an adjustment time. For example, when the actual decompression amount is lower than the estimated decompression amount, and the microcomputer 8 determines that the decompression characteristic needs to be corrected, the decompression characteristic is modified so as to be raised for an adjustment time corresponding to the estimation error.

なお、減圧特性修正手段は、推定誤差が所定の閾値以上であると判定された時、およびイグニッションオフ時のように無噴射かつ減圧実行状態にあることが確実であると判定された時に実行される。また、減圧特性は、給電状態が解除されてもデータを保持することができる不揮発性の記憶手段(例えば、EEPROM)に記憶されている。また、減圧特性修正手段は、加減時間に所定のゲインを掛けて縮小するとともに、縮小した加減時間で減圧特性を修正する。   The decompression characteristic correcting means is executed when it is determined that the estimation error is equal to or greater than a predetermined threshold, or when it is determined that there is no injection and the decompression execution state is certain, such as when the ignition is off. The Further, the decompression characteristics are stored in a non-volatile storage means (for example, EEPROM) that can retain data even when the power supply state is released. Further, the decompression characteristic correcting means reduces the addition / subtraction time by a predetermined gain and corrects the decompression characteristic using the reduced addition / subtraction time.

〔実施例1の制御方法〕
実施例1の制御方法を、図4に示すフローチャートを用いて説明する。
まず、ステップS1で、減圧特性を修正すべき条件(修正条件)が成立したか否かが判定される。この修正条件とは、推定誤差が所定の閾値以上であること、およびエンジンの状態がイグニッションオフ時のように確実に無噴射かつ減圧実行状態にあることなどである。そして、修正条件が成立したら(YES)、ステップS2に進み、修正条件が成立しなかったら(NO)、処理を終了する。
[Control Method of Example 1]
The control method of Example 1 is demonstrated using the flowchart shown in FIG.
First, in step S1, it is determined whether a condition (correction condition) for correcting the decompression characteristic is satisfied. The correction condition is that the estimation error is equal to or greater than a predetermined threshold value, and that the engine is reliably in the non-injection and decompression execution state as in the case of ignition off. If the correction condition is satisfied (YES), the process proceeds to step S2, and if the correction condition is not satisfied (NO), the process is terminated.

次に、ステップS2で、実レール圧の初期値を計測する。この計測は、レール圧センサ17からマイコン8に入力されるレール圧検出信号を用いて、マイコン8により行われる。そして、ステップS3で、所定時間が経過したら(YES)、ステップS4に進み、実レール圧の最終値を同様にして計測する。ステップS3では、所定時間が経過しない間(NO)、処理は進まない。なお、この所定時間は、少なくとも、レール圧制御手段による処理が実行されて新たな開指令期間が算出されるとともに、新たな開指令期間に基づく開弁が実行されるまでに要する時間よりも長く設定されている。   Next, in step S2, the initial value of the actual rail pressure is measured. This measurement is performed by the microcomputer 8 using a rail pressure detection signal input from the rail pressure sensor 17 to the microcomputer 8. Then, when a predetermined time has elapsed in step S3 (YES), the process proceeds to step S4, and the final value of the actual rail pressure is measured in the same manner. In step S3, the process does not proceed while the predetermined time has not elapsed (NO). Note that this predetermined time is at least longer than the time required for the processing by the rail pressure control means to be executed to calculate a new opening command period and to perform valve opening based on the new opening command period. Is set.

次に、ステップS5で、実レール圧の初期値と実レール圧の最終値との差、すなわち、レール圧制御手段の実行に伴う実レール圧の降下量を求め、この降下量に基づき実減圧量を算出する。さらに、ステップS6で、減圧特性に実レール圧の初期値を当てはめて開指令期間を算出し、算出された開指令期間、および実レール圧の初期値と目標レール圧との差を用いて推定減圧量を算出する。そして、ステップS7で、実減圧量と推定減圧量との差を求め、この差の絶対値を推定誤差とする。   Next, in step S5, the difference between the initial value of the actual rail pressure and the final value of the actual rail pressure, that is, the amount of decrease in the actual rail pressure associated with the execution of the rail pressure control means is obtained. Calculate the amount. Further, in step S6, the initial value of the actual rail pressure is applied to the pressure reduction characteristic to calculate the open command period, and the estimated value is estimated using the calculated open command period and the difference between the initial value of the actual rail pressure and the target rail pressure. Calculate the amount of decompression. In step S7, the difference between the actual decompression amount and the estimated decompression amount is obtained, and the absolute value of this difference is used as the estimation error.

次に、ステップS8で、修正特性に推定誤差を当てはめて加減時間を算出する。そして、ステップS9で、加減時間に所定のゲインを掛けて縮小するとともに、縮小した加減時間を用いて減圧特性を修正する。   Next, in step S8, an addition error is calculated by applying an estimation error to the correction characteristic. In step S9, the adjustment time is multiplied by a predetermined gain for reduction, and the reduced pressure characteristic is corrected using the reduced adjustment time.

〔実施例1の作用〕
実施例1の作用を、図5を用いて説明する。
例えば、図5(a)に示すように、逃し量が規格中央値よりも小さい減圧弁7により実レール圧を初期圧P1から最終圧P2に下げる場合(実線a)は、逃し量が規格中央値である減圧弁7により実レール圧を初期圧P1から最終圧P2に下げる場合(実線b)よりも、最終圧P2に到達する時間が長くなる。よって、逃し量が規格中央値であることを前提として作成された減圧特性に基づき、目標レール圧を初期圧P1から最終圧P2に下げる制御を実行すると、実レール圧は、最終圧P2よりも高い中間圧P2′で減圧が終了してしまう。このため、実レール圧が目標レール圧よりも高い状態で噴射が行われる。
[Operation of Example 1]
The operation of the first embodiment will be described with reference to FIG.
For example, as shown in FIG. 5A, when the actual rail pressure is lowered from the initial pressure P1 to the final pressure P2 by the pressure reducing valve 7 whose escape amount is smaller than the standard median value (solid line a), the relief amount is the standard median. The time to reach the final pressure P2 is longer than when the actual rail pressure is lowered from the initial pressure P1 to the final pressure P2 by the pressure reducing valve 7 (solid line b). Therefore, when the control for lowering the target rail pressure from the initial pressure P1 to the final pressure P2 is executed based on the pressure reduction characteristic created on the assumption that the escape amount is the standard median value, the actual rail pressure is greater than the final pressure P2. Depressurization ends at a high intermediate pressure P2 '. For this reason, injection is performed in a state where the actual rail pressure is higher than the target rail pressure.

そこで、実レール圧が初期圧P1から最終圧P2に到達するまでの実線aと実線bとの時間差を、修正特性を用いて加減時間として算出して減圧特性を修正するとともに、図5(b)に示すように、実線aの場合の開指令期間を実線bの場合の開指令期間よりも、算出された加減時間だけ延長する。これにより、実線aの減圧弁7、および実線bの減圧弁7には、目標レール圧を初期圧P1から最終圧P2に下げる際に異なる開指令期間が与えられる。このため、逃し量が規格中央値である減圧弁7(実線bの減圧弁7)も、逃し量が規格中央値よりも小さい減圧弁7(実線aの減圧弁7)も、次回噴射までに、確実に実レール圧を初期圧P1から最終圧P2に下げることができる。   Accordingly, the time difference between the solid line a and the solid line b until the actual rail pressure reaches the final pressure P2 from the initial pressure P1 is calculated as an addition / subtraction time using the correction characteristic to correct the pressure reduction characteristic, and FIG. ), The open command period in the case of the solid line a is extended by the calculated addition / subtraction time than the open command period in the case of the solid line b. Thus, different open command periods are given to the pressure reducing valve 7 indicated by the solid line a and the pressure reducing valve 7 indicated by the solid line b when the target rail pressure is lowered from the initial pressure P1 to the final pressure P2. For this reason, both the pressure reducing valve 7 (the pressure reducing valve 7 indicated by the solid line b) whose escape amount is the standard median and the pressure reducing valve 7 (the pressure reducing valve 7 indicated by the solid line a) whose escape amount is smaller than the standard median value are required until the next injection. The actual rail pressure can be reliably lowered from the initial pressure P1 to the final pressure P2.

〔実施例1の効果〕
実施例1の燃料噴射装置1では、マイコン8および減圧弁駆動回路12が、開指令期間と実レール圧との相関である減圧特性に基づき、減圧弁7に与える指令値としての開指令期間を算出し減圧弁7に出力することで、実レール圧が目標レール圧に略一致するように減圧弁7の動作を制御するレール圧制御手段として機能する。また、マイコン8が、レール圧制御手段の実行に伴う実レール圧の降下量を示す実減圧量と、減圧特性により推定した推定減圧量との差に相当する推定誤差に応じて、減圧特性を修正する減圧特性修正手段として機能する。
これにより、減圧特性は、個々の減圧弁7の製品における逃し量の偏り方に応じて、製品ごとに修正され、個々の製品の制御に適したものに変化していく。このため、減圧特性の信頼性が向上するとともに、制御適応性が高レベルに維持される。
[Effect of Example 1]
In the fuel injection device 1 of the first embodiment, the microcomputer 8 and the pressure reducing valve drive circuit 12 set the opening command period as a command value to be given to the pressure reducing valve 7 based on the pressure reducing characteristic that is a correlation between the opening command period and the actual rail pressure. By calculating and outputting to the pressure reducing valve 7, it functions as a rail pressure control means for controlling the operation of the pressure reducing valve 7 so that the actual rail pressure substantially matches the target rail pressure. Further, the microcomputer 8 changes the pressure reduction characteristic according to the estimation error corresponding to the difference between the actual pressure reduction amount indicating the amount of decrease in the actual rail pressure due to the execution of the rail pressure control means and the estimated pressure reduction amount estimated by the pressure reduction characteristic. It functions as a decompression characteristic correcting means for correcting.
As a result, the decompression characteristics are corrected for each product in accordance with how the escape amount of each individual decompression valve 7 is biased, and change to those suitable for control of each individual product. For this reason, the reliability of the decompression characteristic is improved and the control adaptability is maintained at a high level.

また、減圧特性修正手段は、実減圧量と推定減圧量との差の絶対値である推定誤差が所定の閾値以上であると判定された時に実行される。
これにより、推定誤差が確実に拡大している時にのみ、減圧特性の修正が実行される。このため、誤修正の虞を低減することができるとともに、修正の頻度を下げて、マイコン8等の処理負荷を低減することができる。
The decompression characteristic correcting means is executed when it is determined that the estimation error, which is the absolute value of the difference between the actual decompression amount and the estimated decompression amount, is greater than or equal to a predetermined threshold value.
As a result, the decompression characteristic is corrected only when the estimation error is reliably enlarged. For this reason, the possibility of erroneous correction can be reduced, and the frequency of correction can be reduced to reduce the processing load on the microcomputer 8 and the like.

また、減圧特性修正手段は、イグニッションオフ時に実行される。
イグニッションオフ時は、確実に、無噴射かつ減圧実行状態であり、減圧弁7以外からの燃料の逃し量(例えば、インジェクタ6からの燃料のリーク量)は、予測可能である。よって、イグニッションオフ時に、減圧特性修正手段を実行すれば、減圧特性を正確に修正することができる。
The decompression characteristic correction means is executed when the ignition is off.
When the ignition is off, there is no injection and the pressure is reduced, and the amount of fuel escaped from other than the pressure reducing valve 7 (for example, the amount of fuel leaked from the injector 6) can be predicted. Therefore, if the decompression characteristic correcting means is executed when the ignition is off, the decompression characteristic can be corrected accurately.

また、減圧特性は、給電状態が解除されてもデータを保持することができる不揮発性の記憶手段に記憶されている。
減圧特性を修正しなければならない状態、例えば推定誤差が確実に拡大しており、修正の必要性が高まった状態は、頻繁に発生するものではない。よって、長期間において確実に減圧特性のデータを記憶しておくには、不揮発性の記憶手段を用いるのが好ましい。
Further, the decompression characteristic is stored in a non-volatile storage unit that can retain data even when the power supply state is released.
A state in which the decompression characteristic must be corrected, for example, a state in which the estimation error is surely enlarged and the necessity for correction is increased does not occur frequently. Therefore, it is preferable to use a non-volatile storage means in order to store the decompression characteristic data reliably over a long period of time.

また、減圧特性修正手段は、加減時間に所定のゲインを掛けて縮小するとともに、縮小した加減時間を用いて減圧特性を修正する。
1度の修正で減圧特性を大幅に変更すると、誤修正の虞が高くなる。そこで、上記のように修正量を縮小すれば、誤修正の虞を低減することができる。
The decompression characteristic correcting means reduces the addition / subtraction time by a predetermined gain and corrects the decompression characteristic using the reduced addition / subtraction time.
If the decompression characteristics are changed drastically by one correction, the risk of erroneous correction increases. Therefore, if the correction amount is reduced as described above, the possibility of erroneous correction can be reduced.

〔実施例2の構成〕
実施例2の燃料噴射装置1の減圧特性修正手段は、実レール圧の初期値に応じて、減圧特性の中で修正すべき範囲を限定する。例えば、減圧特性修正手段は、減圧特性の中で修正すべき実レール圧の範囲を、初期値を含む実レール圧の範囲に限定する。そして、減圧特性修正手段は、実施例1と同様にして算出された加減時間を用いて、限定された実レール圧の範囲で減圧特性を修正する。
[Configuration of Example 2]
The decompression characteristic correcting means of the fuel injection device 1 according to the second embodiment limits the range to be corrected in the decompression characteristic according to the initial value of the actual rail pressure. For example, the pressure reducing characteristic correcting means limits the range of the actual rail pressure to be corrected in the pressure reducing characteristic to the range of the actual rail pressure including the initial value. Then, the pressure reduction characteristic correction means corrects the pressure reduction characteristic within the limited range of the actual rail pressure using the addition / subtraction time calculated in the same manner as in the first embodiment.

〔実施例2の制御方法〕
実施例2の制御方法を、図6に示すフローチャートを用いて説明する。
なお、本フローチャートにおいて、ステップS11からステップS18までの各ステップ、およびステップS20は、図4に示すステップS1からステップS9までの各ステップと同様のステップであり、説明を省略する。
[Control Method of Example 2]
A control method according to the second embodiment will be described with reference to a flowchart shown in FIG.
In this flowchart, each step from step S11 to step S18 and step S20 are the same as each step from step S1 to step S9 shown in FIG.

図6に示すフローチャートでは、ステップS19で、実レール圧の初期値に基づいて修正すべき実レール圧範囲(修正範囲)を確定する。修正範囲の確定には種々の方法が考えられる。例えば、実レール圧が取り得る全範囲を、予め複数の実レール圧範囲に分けておき、初期値を包含する実レール圧範囲を修正範囲としてもよい。また、初期値を中心値として所定の幅を有するように修正範囲を決定してもよい。   In the flowchart shown in FIG. 6, in step S19, the actual rail pressure range (correction range) to be corrected is determined based on the initial value of the actual rail pressure. Various methods are conceivable for determining the correction range. For example, the entire range that the actual rail pressure can take may be divided into a plurality of actual rail pressure ranges in advance, and the actual rail pressure range including the initial value may be set as the correction range. Further, the correction range may be determined so as to have a predetermined width with the initial value as the center value.

さらに、修正後の減圧特性の適用に慎重を期するため、複数の修正範囲で修正を行った後に、修正後の減圧特性を適用するようにしてもよい。   Further, in order to be careful in applying the corrected decompression characteristic, the corrected decompression characteristic may be applied after correction is made in a plurality of correction ranges.

〔実施例2の効果〕
実施例2の燃料噴射装置1における減圧特性修正手段は、実レール圧の初期値に応じて、減圧特性の修正範囲を限定する。
1度の修正で、実レール圧が取り得る全範囲において減圧特性を変更すると、誤修正の虞が高くなる。そこで、上記のように修正範囲を限定すれば、誤修正の虞を低減することができる。
[Effect of Example 2]
The decompression characteristic correction means in the fuel injection device 1 of the second embodiment limits the correction range of the decompression characteristic according to the initial value of the actual rail pressure.
If the pressure reduction characteristics are changed in the entire range that the actual rail pressure can take with one correction, the possibility of erroneous correction increases. Therefore, if the correction range is limited as described above, the possibility of erroneous correction can be reduced.

〔変形例〕
本実施例の減圧弁7は、ソレノイド24への通電、非通電に応じたオンオフ方式で開弁または閉弁するものであったが、このような形態に限定されない。例えば、減圧弁7を、デューティ制御により弁開度を調節できる可変開度方式とし、この可変開度方式の減圧弁に本発明を適用することもできる。この場合、減圧特性には、弁開度を変動因子として加えることができる。
[Modification]
Although the pressure reducing valve 7 of this embodiment opens or closes by an on / off method according to energization or non-energization of the solenoid 24, it is not limited to such a form. For example, the pressure reducing valve 7 may be a variable opening type that can adjust the valve opening degree by duty control, and the present invention can be applied to this variable opening type pressure reducing valve. In this case, the valve opening degree can be added as a variation factor to the decompression characteristics.

また、本実施例の減圧弁7は、マイコン8から出力される指令信号に応じて、減圧弁駆動回路12が駆動電流をソレノイド24に通電させることで、開弁するものであったが、このような形態に限定されない。例えば、減圧弁駆動回路12を設けずに、所定の電源からソレノイド24に、直接、駆動電流を通電させるようにしてもよい。   Further, the pressure reducing valve 7 of this embodiment is opened by the pressure reducing valve drive circuit 12 energizing the solenoid 24 in accordance with a command signal output from the microcomputer 8. It is not limited to such a form. For example, without providing the pressure reducing valve drive circuit 12, a drive current may be directly supplied from a predetermined power source to the solenoid 24.

また、本実施例のフローチャートでは、所定時間の経過前後で実レール圧を計測し、それらの差(降下量)に基づいて実減圧量として算出したが、実レール圧を所定量だけ低減するのに要する時間を計測し、この時間計測値を用いて実減圧量を算出してもよい。   Further, in the flowchart of the present embodiment, the actual rail pressure is measured before and after the elapse of a predetermined time, and is calculated as the actual depressurization amount based on the difference (the descending amount). However, the actual rail pressure is reduced by a predetermined amount. It is also possible to measure the time required to calculate the actual decompression amount using this time measurement value.

燃料噴射装置の全体構成図である(実施例1)。1 is an overall configuration diagram of a fuel injection device (Example 1). FIG. 燃料噴射装置の要部構成図である(実施例1)。It is a principal part block diagram of a fuel-injection apparatus (Example 1). (a)は減圧特性を示す特性図であり、(b)は修正特性を示す特性図である(実施例1)。(A) is a characteristic diagram which shows a pressure-reduction characteristic, (b) is a characteristic figure which shows a correction characteristic (Example 1). 減圧特性修正手段による処理を示すフローチャートである(実施例1)。7 is a flowchart illustrating processing by a decompression characteristic correcting unit (Example 1). (a)は減圧実行時の実レール圧の推移を示すタイムチャートであり、(b)は開指令期間の延長を説明する説明図である(実施例1)。(A) is a time chart which shows transition of the actual rail pressure at the time of pressure reduction execution, (b) is explanatory drawing explaining extension of an open command period (Example 1). 減圧特性修正手段による処理を示すフローチャートである(実施例2)。10 is a flowchart illustrating processing by a decompression characteristic correcting unit (Example 2).

符号の説明Explanation of symbols

1 燃料噴射装置
3 コモンレール
7 減圧弁
8 マイコン(レール圧制御手段、減圧特性修正手段)
12 減圧弁駆動回路(レール圧制御手段)
DESCRIPTION OF SYMBOLS 1 Fuel injection apparatus 3 Common rail 7 Pressure reducing valve 8 Microcomputer (Rail pressure control means, pressure reduction characteristic correction means)
12 Pressure reducing valve drive circuit (rail pressure control means)

Claims (7)

エンジンの状態に応じた目標圧力で燃料が蓄圧されるように燃料の供給を受けるコモンレールを備え、このコモンレールを介して前記エンジンに燃料を噴射供給する燃料噴射装置において、
開弁して前記コモンレールから燃料を逃すことで、前記コモンレールに蓄圧された燃料の実圧力を減圧する減圧弁と、
前記減圧弁からの燃料の逃し量と前記実圧力との相関を示す減圧特性に基づき、前記減圧弁に与える指令値を算出し前記減圧弁に出力することで、前記実圧力が前記目標圧力に略一致するように前記減圧弁の動作を制御するレール圧制御手段と、
前記レール圧制御手段の実行に伴う前記実圧力の降下量を示す実減圧量と、前記減圧特性により推定した推定減圧量との差に応じて、前記減圧特性を修正する減圧特性修正手段とを備えることを特徴とする燃料噴射装置。
In a fuel injection device that includes a common rail that receives supply of fuel so that fuel is accumulated at a target pressure corresponding to the state of the engine, and that supplies fuel to the engine through the common rail,
A pressure reducing valve for reducing the actual pressure of the fuel accumulated in the common rail by opening the valve and releasing the fuel from the common rail;
Based on the pressure reduction characteristic indicating the correlation between the amount of fuel escaped from the pressure reducing valve and the actual pressure, a command value to be given to the pressure reducing valve is calculated and output to the pressure reducing valve, so that the actual pressure becomes the target pressure. Rail pressure control means for controlling the operation of the pressure reducing valve so as to substantially match,
Pressure reduction characteristic correcting means for correcting the pressure reduction characteristic according to a difference between an actual pressure reduction amount indicating an amount of decrease in the actual pressure due to execution of the rail pressure control means and an estimated pressure reduction amount estimated by the pressure reduction characteristic; A fuel injection device comprising:
請求項1に記載の燃料噴射装置において、
前記減圧特性は、前記減圧弁が開弁している期間を示す開指令期間と、前記実圧力との相関であることを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel injection device according to claim 1, wherein the pressure reducing characteristic is a correlation between an opening command period indicating a period during which the pressure reducing valve is open and the actual pressure.
請求項1に記載の燃料噴射装置において、
前記減圧特性修正手段は、前記実減圧量と前記推定減圧量との差の絶対値が所定の閾値以上であると判定された時に実行されることを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel pressure-injection apparatus is characterized in that the pressure reduction characteristic correcting means is executed when it is determined that an absolute value of a difference between the actual pressure reduction amount and the estimated pressure reduction amount is equal to or greater than a predetermined threshold value.
請求項1に記載の燃料噴射装置において、
前記減圧特性修正手段は、前記エンジンが停止する時に実行されることを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel injection device according to claim 1, wherein the decompression characteristic correcting means is executed when the engine is stopped.
請求項1に記載の燃料噴射装置において、
前記減圧特性は、給電状態が解除されてもデータを保持することができる不揮発性の記憶手段に記憶されていることを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel injection device according to claim 1, wherein the decompression characteristic is stored in a non-volatile storage means that can retain data even when the power supply state is released.
請求項1に記載の燃料噴射装置において、
前記減圧特性修正手段は、前記減圧特性の修正量を縮小するとともに、縮小した修正量で前記減圧特性を修正することを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel pressure-reducing device is characterized in that the pressure reduction characteristic correcting means reduces the correction amount of the pressure reduction characteristic and corrects the pressure reduction characteristic with the reduced correction amount.
請求項1に記載の燃料噴射装置において、
前記減圧特性修正手段は、前記実圧力の計測値に応じて、前記減圧特性の中で修正すべき範囲を限定することを特徴とする燃料噴射装置。
The fuel injection device according to claim 1,
The fuel pressure-injection apparatus according to claim 1, wherein the pressure-reduction characteristic correcting unit limits a range to be corrected in the pressure-reduction characteristic according to the measured value of the actual pressure.
JP2005058281A 2005-03-03 2005-03-03 Fuel injection device Pending JP2006242091A (en)

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DE200610000103 DE102006000103A1 (en) 2005-03-03 2006-03-02 Fuel injection system for combustion engine with common rail has fuel injector and pressure reduction valve to reduce the pressure in the common rail and operate in pressure reduction or error correction modes

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008128163A (en) * 2006-11-24 2008-06-05 Denso Corp Fuel injection device for internal combustion engine
JP2008274842A (en) * 2007-04-27 2008-11-13 Denso Corp Pressure reducing valve controller and fuel injection system using same
US7861691B2 (en) 2007-09-28 2011-01-04 Denso Corporation Controller for accumulator fuel injection system
DE102017118343A1 (en) 2016-09-27 2018-03-29 Denso Corporation Pressure reducing valve control device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008128163A (en) * 2006-11-24 2008-06-05 Denso Corp Fuel injection device for internal combustion engine
JP4706623B2 (en) * 2006-11-24 2011-06-22 株式会社デンソー Fuel injection device for internal combustion engine
JP2008274842A (en) * 2007-04-27 2008-11-13 Denso Corp Pressure reducing valve controller and fuel injection system using same
JP4569598B2 (en) * 2007-04-27 2010-10-27 株式会社デンソー Pressure reducing valve control device and fuel injection system using the same
US7861691B2 (en) 2007-09-28 2011-01-04 Denso Corporation Controller for accumulator fuel injection system
DE102017118343A1 (en) 2016-09-27 2018-03-29 Denso Corporation Pressure reducing valve control device
US10316782B2 (en) 2016-09-27 2019-06-11 Denso Corporation Pressure reducing valve control apparatus
DE102017118343B4 (en) 2016-09-27 2021-08-05 Denso Corporation Pressure reducing valve control device

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