JP2006240653A - Easily unsealable container - Google Patents
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- JP2006240653A JP2006240653A JP2005057027A JP2005057027A JP2006240653A JP 2006240653 A JP2006240653 A JP 2006240653A JP 2005057027 A JP2005057027 A JP 2005057027A JP 2005057027 A JP2005057027 A JP 2005057027A JP 2006240653 A JP2006240653 A JP 2006240653A
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Abstract
Description
本発明は、シャンプーや液状チョコレートなどの液状内容物を収納する易開封性容器に関するものである。 The present invention relates to an easily openable container for storing liquid contents such as shampoo and liquid chocolate.
従来、内容物収納部の外周に熱融着用フランジ部を周設するシート成形容器本体の封止方法としては、二つのシート成形容器本体の熱融着用フランジ部の上面どうしを重ね合わせて、内容物を収納した状態で熱融着して封止したものと、内容物を収納したシート成形容器本体の熱融着用フランジ部の上面に、シート状の蓋材を熱融着して封止するものとがった。なお、容器を使用するときに開封しやすいように、蓋材シートの容器内側層に、イージーピール性樹脂層を形成し、また、シート成形容器本体の成形用シートの容器内側に、イージーピール性樹脂層を形成したものが使用されていた。 Conventionally, as a sealing method of a sheet molding container body in which a flange portion for heat fusion is provided around the outer periphery of the content storage portion, the upper surfaces of the flange portions for heat fusion of the two sheet molding container bodies are overlapped with each other. A sheet-like lid material is heat-sealed and sealed on the upper surface of the heat-sealing flange portion of the sheet-molded container main body containing the contents and sealed in a state where the objects are stored. It was sharp. In addition, an easy peel resin layer is formed on the container inner layer of the lid material sheet so that it can be easily opened when using the container, and an easy peel property is formed on the container inner side of the molding sheet of the sheet molded container body. What formed the resin layer was used.
ところで、上述した従来のイージーピール性樹脂層による開封方法は、開封したときに、シート成形容器本体の熱融着用フランジ部の上面に内容物が付着して、手が汚染された。特に、ポーションパック(1回使用量単位の使い捨て小型容器)の場合には、内容物収納部に対するフランジ部の割合が大きくなるため、フランジ部の上面の内容物の付着が目立ち、手が汚染されやすかった。このため、例えば図4(a)及び(b)に示すように、二つのシート成形容器本体(100)の熱融着用フランジ部(120)の上面どうしを重ね合わせて、内容物を収納した状態で熱融着して封止しする容器には、内容物収納部(110)の開封口部(111)と熱融着用フランジ部を含む開封する上下の外面に、熱融着用フランジ部の左側端から内容物収納部上を通過して熱融着用フランジ部の右側端に到るハーフカット線(121)(肉厚の半ば位置まで切り込む)加工をカッター刃やレーザー光線により施し、開封するときに、このハーフカット線を折り曲げて開封することが検討されいた。また、図5(a)又は(b)に示すように、内容物を収納したシート成形容器本体(100)の熱融着用フランジ部(120)の上面に、シート状の蓋材(200)を熱融着して封止しする容器には、シート成形容器本体の内容物収納部(110)の開封口部(111)と熱融着用フランジ部(120)を含む開封する外面に、熱融着用フランジ部の左側端から内容物収納部上を通過して熱融着用フランジ部の右側端に到るハーフカット線(121)加工をカッター刃やレーザー光線により施すことが検討されいた。しかしながら、シート成形容器本体をシート成形する前に、原反の成形用シートにハーフカット線加工を施すと、成形時にハーフカット線が開いてしまいピンホールが発生する危惧があった。また、成形後のシート成形容器本体の内容物収納部の開封口部と熱融着用フランジ部を含む開封する外面に連続させて、カッター刃でハーフカット線加工を施しことは難しく、また、レーザー光線によるハーフカット線加工においても、立体形状である内容物収納部の開封口部の外面と平面状の熱融着用フランジ部の外面に焦点を合わせて、均一な深さのハーフカット線を加工することは難しかった。 By the way, in the conventional opening method using the easy-peeling resin layer, the contents adhered to the upper surface of the heat-sealing flange portion of the sheet-molded container body, and the hands were contaminated. In particular, in the case of a portion pack (disposable small-sized single-use container), the ratio of the flange portion to the content storage portion increases, so that the content on the upper surface of the flange portion is conspicuous and the hands are contaminated. It was easy. For this reason, for example, as shown in FIGS. 4 (a) and 4 (b), the upper surfaces of the heat-sealing flange portions (120) of the two sheet-molded container bodies (100) are overlapped to store the contents. In the container to be heat-sealed and sealed, on the upper and lower outer surfaces including the opening (111) of the contents storage portion (110) and the flange portion for heat fusion, the left side of the flange portion for heat fusion When a half-cut line (121) (cut to the middle position of the wall thickness) that passes from the end to the right end of the heat-welding flange portion through the content storage portion is applied with a cutter blade or a laser beam and opened. It has been studied to fold and open the half-cut line. Moreover, as shown to Fig.5 (a) or (b), a sheet-like lid | cover material (200) is provided in the upper surface of the flange part (120) for heat fusion of the sheet forming container main body (100) which stored the content. The container to be heat-sealed and sealed includes a heat-sealing outer surface including an opening portion (111) and a heat-sealing flange portion (120) of the contents storage portion (110) of the sheet forming container main body. It has been studied to apply a half-cut line (121) processing from the left end of the wearing flange portion to the right end of the heat-melting flange portion with a cutter blade or a laser beam. However, if half-cut line processing is performed on the raw sheet before forming the sheet-forming container body, there is a concern that the half-cut line is opened during forming and a pinhole is generated. In addition, it is difficult to perform half-cut wire processing with a cutter blade in succession to the outer surface to be opened including the opening opening portion of the content storage portion of the molded sheet body after molding and the flange portion for heat fusion. Even in the half-cut line processing, the half-cut line with a uniform depth is processed by focusing on the outer surface of the opening part of the three-dimensional contents storage part and the outer surface of the flat heat-sealing flange part. That was difficult.
本発明は、上述の従来の容器本体をシート成形した容器の問題点を解決したものであり、開封するときに、開封しやすく、開封口の内容物の付着や手の汚染が少なく、ハーフカット線のピンホールの発生を回避できる易開封性容器を提供するものである。 The present invention solves the problems of the above-mentioned conventional container body formed by sheet molding, and is easy to open when opening, with less adhesion of contents of the opening and hand contamination, half cut It is an object of the present invention to provide an easily openable container that can avoid the occurrence of pinholes in the wire.
すなわち、本発明の第1の発明は、中央側の内容物収納部とその外周に熱融着用フランジ部を周設する二つのシート成形容器本体を、熱融着用フランジ部の上面どうしを重ね合
わせ、内容物収納部の開封口部と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部を形成させて熱融着し、かつ、シート成形容器本体の両方又は片方の熱融着用フランジ部の外面に、熱融着用フランジ部の左側端から未熱融着部上を通過して右側端に到るハーフカット線を形成したことを特徴とする易開封性容器である。
That is, according to the first aspect of the present invention, the content storage portion on the center side and the two sheet-molded container bodies having the heat-welding flange portion around the outer periphery thereof are overlapped with the upper surfaces of the heat-welding flange portions. The unsealed fusion part that does not reach the outer peripheral end of the flange part for heat fusion by communicating with the opening part of the contents storage part, and both the sheet molding container main body or An easily openable container characterized in that a half cut line is formed on the outer surface of one of the heat-welding flange portions from the left end of the heat-welding flange portion to the right end through the non-heat-welded portion. It is.
次に、本発明の第2の発明は、シート成形容器本体が、熱融着可能な熱可塑性樹脂の単層シートをシート成形したことを特徴とする第1の発明に記載の易開封性容器である。 Next, according to a second aspect of the present invention, an easily openable container according to the first aspect is characterized in that the sheet-molded container body is formed from a single-layer sheet of a thermoplastic resin that can be heat-sealed. It is.
次に、本発明の第3の発明は、シート成形容器本体が、熱融着側層に熱融着可能な熱可塑性樹脂層を有する多層シートをシート成形したことを特徴とする第1の発明に記載の易開封性容器である。 Next, the third invention of the present invention is the first invention characterized in that the sheet-molded container body is formed by sheet-molding a multilayer sheet having a thermoplastic resin layer capable of being thermally fused to the heat-sealing side layer. It is an easy-open container described in 1.
次に、本発明の第4の発明は、中央側の内容物収納部とその外周に熱融着用フランジ部を周設するシート成形容器本体の熱融着用フランジ部の上面に、熱融着可能なシート状の蓋材を重ね合わせ、内容物収納部の開封口部と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部を形成させて熱融着し、かつ、シート成形容器本体の熱融着用フランジ部の下方外面及び/又は蓋材の上方外面の左側端から未熱融着部上を通過して右側端に到るハーフカット線を形成したことを特徴とする易開封性容器である。 Next, the fourth invention of the present invention is capable of heat-sealing on the upper surface of the heat-welding flange portion of the sheet-molded container body in which the center content storage portion and the heat-welding flange portion are provided on the outer periphery thereof. A sheet-like cover material is overlaid, and communicated with the opening of the contents storage part to form an unheated fusion part that does not reach the outer peripheral edge of the flange part for thermal fusion to the outside. In addition, a half cut line is formed which passes from the left end of the lower outer surface of the heat-welding flange portion of the sheet-molding container body and / or the upper outer surface of the lid material to the right end through the non-heat-bonded portion. This is an easy-open container.
次に、本発明の第5の発明は、シート成形容器本体が、熱融着可能な熱可塑性樹脂の単層シートをシート成形したことを特徴とする第4の発明に記載の易開封性容器である。 Next, according to a fifth aspect of the present invention, the easily-openable container according to the fourth aspect is characterized in that the sheet-molded container body is formed by sheet-molding a single-layer sheet of a thermoplastic resin that can be heat-sealed. It is.
そして、本発明の第6の発明は、シート成形容器本体が、熱融着側層に熱融着可能な熱可塑性樹脂層を有する多層シートをシート成形したことを特徴とする第4の発明に記載の易開封性容器である。 According to a sixth aspect of the present invention, there is provided the fourth aspect of the invention, wherein the sheet-molded container body is formed by sheet-molding a multilayer sheet having a thermoplastic resin layer that can be thermally fused to the heat-sealing side layer. It is an easy-open container described.
本発明の二つのシート成形容器本体の熱融着用フランジ部の上面どうしを重ね合わせ熱融着した易開封性容器は、シート成形容器本体の両方又は片方の熱融着用フランジ部の外面に、熱融着用フランジ部の左側端から未熱融着部上を通過して右側端に到る開封するためのハーフカット線を形成したものであり、このハーフカット線は、未成形部分で平坦な熱融着用フランジ部の外面に形成しているため、カッター刃やレーザー光線で均一な深さで加工しやすく、開口する力が均一に制御でき開封しやすく、また、ハーフカット線上にピンホールなどを発生する危惧が少ない。 The easily openable container in which the top surfaces of the heat-sealing flange portions of the two sheet-forming container bodies of the present invention are overlapped and heat-sealed is heated on the outer surface of both or one of the heat-sealing flange portions of the sheet-forming container body. A half-cut line is formed to open from the left end of the fusing flange part to the right end through the unheated fused part. Since it is formed on the outer surface of the fusing flange part, it is easy to process with a cutter blade or laser beam at a uniform depth, the opening force can be controlled uniformly and it is easy to open, and pinholes etc. are generated on the half cut line There is little fear to do.
また、本発明のシート成形容器本体の熱融着用フランジ部の上面にシート状の蓋材を重ね合わせ熱融着した易開封性容器は、シート成形容器本体の熱融着用フランジ部の下方外面及び/又は蓋材の上方外面の左側端から未熱融着部上を通過して右側端に到るハーフカット線を形成したものであり、このハーフカット線は、未成形部分で平坦なシート成形容器本体の熱融着用フランジ部の下面又は蓋材の上面に形成しているため、カッター刃やレーザー光線で均一な深さで加工しやすく、開口する力が均一に制御でき開封しやすく、また、ハーフカット線上にピンホールなどを発生する危惧が少ない。 In addition, the easy-open container formed by heat-sealing a sheet-like lid material on the top surface of the heat-sealing flange portion of the sheet-forming container body of the present invention has a lower outer surface of the heat-sealing flange portion of the sheet-forming container body and A half cut line that passes from the left end of the upper outer surface of the lid material to the right end through the unheated portion is formed, and this half cut line is formed into a flat sheet at an unformed portion. Because it is formed on the lower surface of the flange part for heat fusion of the container body or the upper surface of the lid material, it is easy to process with a cutter blade or a laser beam at a uniform depth, the opening force can be controlled uniformly, and opening is easy. There is little risk of pinholes on half-cut lines.
また、本発明の易開封性容器は、開封するときに、ハーフカット線を折り曲げて破断して、内容物収納部の開封口部と連通する熱融着用フランジ部の未熱融着部を開封するものであり、開封口が小さく内容物の付着が少ないので、開封したときに、手を汚染することも少くない。また、開封口が小さいため、内容物収納部に外側から押圧して内容物を押し出して使用するものであるが、このため、内容物が内容物収納部内に残っていても、容器から内容物が零れにくい。 In addition, the easy-open container of the present invention, when opening, bends and breaks the half-cut line to open the unheat-sealed portion of the heat-sealing flange portion that communicates with the opening opening portion of the contents storage portion. Since the opening is small and the contents are less attached, there is little chance of contaminating hands when opened. In addition, since the opening is small, it is used by pressing the contents storage part from the outside to push out the contents, but even if the contents remain in the contents storage part, the contents are removed from the container. Is difficult to spill.
次に、本発明の易開封性容器の実施形態について、図を用いて詳細に説明する。 Next, an embodiment of the easy-open container of the present invention will be described in detail with reference to the drawings.
図1(a)は、一実施形態又は実施例1の易開封性容器の平面図であり、図1(b)は、その断面図である。図2(a)は、他の一実施形態又は実施例2の易開封性容器の底面図であり、図2(b)は、その断面図である。図3(a)は、実施例及び比較例のシート成形用シートの積層構成を示す説明図であり、図3(b)は、蓋材用シートの積層構成を示す説明図である。図4(a)は、比較例1の易開封性容器の平面図であり、図4(b)は、その断面図である。図5(a)は、比較例2の易開封性容器の平面図であり、図4(b)は、その断面図である。 Fig.1 (a) is a top view of the easily openable container of one Embodiment or Example 1, FIG.1 (b) is the sectional drawing. Fig.2 (a) is a bottom view of the easily openable container of other one Embodiment or Example 2, FIG.2 (b) is the sectional drawing. Fig.3 (a) is explanatory drawing which shows the laminated structure of the sheet | seat for sheet forming of an Example and a comparative example, FIG.3 (b) is explanatory drawing which shows the laminated structure of the sheet | seat for lid | cover materials. 4A is a plan view of the easy-open container of Comparative Example 1, and FIG. 4B is a cross-sectional view thereof. Fig.5 (a) is a top view of the easy-open container of the comparative example 2, FIG.4 (b) is the sectional drawing.
本発明の易開封性容器(10)には、図1(a)及び(b)に示すように、中央側の内容物収納部(110)とその外周に熱融着用フランジ部(120)を周設する二つのシート成形容器本体(100)を、熱融着用フランジ部の上面どうしを重ね合わせ、内容物収納部の開封口部(111)と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部(130)(点線で示す)を形成させて熱融着し、シート成形容器本体の両方又は片方の熱融着用フランジ部の外面に、熱融着用フランジ部の左側端から未熱融着部上を通過して右側端に到るハーフカット線(121)を形成するものと、図2(a)及び(b)に示すように、中央側の内容物収納部(110)とその外周に熱融着用フランジ部(120)を周設するシート成形容器本体(100)の熱融着用フランジ部の上面に、熱融着可能なシート状の蓋材(200)を重ね合わせ、内容物収納部の開封口部と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部(130)を形成させて熱融着し、シート成形容器本体の熱融着用フランジ部の下方外面及び/又は蓋材の上方外面の左側端から未熱融着部上を通過して右側端に到るハーフカット線(121)を形成するものとがある。 In the easy-open container (10) of the present invention, as shown in FIGS. 1 (a) and (b), a center-side content storage part (110) and a heat-welding flange part (120) are provided on the outer periphery thereof. Two sheet-molded container bodies (100) to be placed around are overlapped with the upper surfaces of the flange portions for heat fusion, communicated with the opening (111) of the contents storage portion, and the outer periphery of the flange portion for heat fusion to the outside An unheat-bonded portion (130) (shown by a dotted line) that does not reach the end is formed and heat-sealed, and a heat-welding flange portion is provided on the outer surface of both or one of the sheet-forming container main bodies. Forming the half-cut line (121) from the left end of the sheet to the right end through the unheated portion, and the contents on the center side as shown in FIGS. A sheet component in which a storage portion (110) and a flange portion (120) for heat fusion are provided around the outer periphery of the storage portion (110). A heat-sealable sheet-like lid (200) is superimposed on the upper surface of the heat-welding flange part of the container body (100), and communicated with the opening opening part of the contents storage part so that the heat-seal flange is on the outside. From the left end of the lower outer surface of the flange portion and / or the upper outer surface of the lid member of the sheet forming container main body, the non-heat-sealed portion (130) that does not reach the outer peripheral end of the portion is formed and heat-sealed. Some of them form a half-cut line (121) that passes over the unheat-bonded portion and reaches the right end.
そして、容器本体をシート成形するシート成形用シートは、熱融着可能な熱可塑性樹脂の単層シート又は熱融着側層に熱融着可能な熱可塑性樹脂層を有する多層シートである。多層シートは、容器の使用目的に合わせて、構成層中にエチレン−ビニルアルコール共重合体層、酸化ケイ素蒸着フィルム層などのバリア層を設けるものである。容器内側層には、熱融着(ヒートシール)可能な熱可塑性樹脂層を設けるものであり、例えば、ポリエチレン、ポリプロピレン、ポリブテンなどのα・βポリエチレン、エチレン−α・β不飽和カルボン酸及びエステル化合物共重合体、エチレン−酢酸ビニル共重合体、アイオノマーなど、もしくはそれらをベース樹脂とし、ポリアクリロニトリル、ポリビニルアルコールとのエチレン系共重合体樹脂組成物層とした熱融着可能な熱可塑性樹脂層である。 And the sheet | seat for sheet | seat shaping | molding which forms a container main body into a sheet | seat is a multilayer sheet | seat which has the thermoplastic resin layer which can be heat-seal | fused to the single-layer sheet | seat of the thermoplastic resin which can be heat-seal | fused, or a heat-seal | fusing side layer. In the multilayer sheet, barrier layers such as an ethylene-vinyl alcohol copolymer layer and a silicon oxide vapor deposition film layer are provided in the constituent layers in accordance with the intended use of the container. The container inner layer is provided with a heat-sealable thermoplastic resin layer, for example, α / β polyethylene such as polyethylene, polypropylene, polybutene, ethylene-α / β unsaturated carboxylic acid and ester. Compound resin, ethylene-vinyl acetate copolymer, ionomer, or the like, or a thermoplastic resin layer that can be heat-sealed as an ethylene copolymer resin composition layer with polyacrylonitrile or polyvinyl alcohol using these as a base resin It is.
また、蓋材用シートは、熱融着可能な熱可塑性樹脂の単層シート又は熱融着側層に熱融着可能な熱可塑性樹脂層を有する多層シートであり、容器の使用目的に合わせて、構成層中にエチレン−ビニルアルコール共重合体層、酸化ケイ素蒸着フィルム層などのバリア層を設けるものである。また、印刷基材層として、延伸ナイロンフィルム層や延伸ポリエチレンテレフタレートフィルム層などを構成層中に積層するものである。容器内側層には、熱融着(ヒートシール)可能な熱可塑性樹脂層を設けるものである。 The lid sheet is a single-layer sheet of a thermoplastic resin that can be heat-sealed or a multilayer sheet that has a thermoplastic resin layer that can be heat-sealed to the heat-sealing side layer, depending on the intended use of the container. In the constituent layers, barrier layers such as an ethylene-vinyl alcohol copolymer layer and a silicon oxide vapor deposited film layer are provided. Moreover, a stretched nylon film layer, a stretched polyethylene terephthalate film layer, etc. are laminated | stacked in a structural layer as a printing base material layer. The container inner layer is provided with a thermoplastic resin layer capable of heat sealing (heat sealing).
また、ハーフカット線の形状は、特に限定するものでないが、容器の使用目的に合わせて、連続線、破線、点線により直線や曲線などに加工するものであり、ハーフカット線加工は、、カッター刃やレーザー光線などにより加工するものである。 The shape of the half-cut line is not particularly limited, but is processed into a straight line or a curved line by a continuous line, a broken line, or a dotted line according to the purpose of use of the container. It is processed with a blade or a laser beam.
以下に、本発明の具体的実施例について説明する。 Specific examples of the present invention will be described below.
<実施例1>
まず、図3(a)に示す〔容器外側〕300μm厚アモルファス・ポリエチレンテレフタレート層(310)/接着剤層(320)/10μm厚エチレン−ビニルアルコール共重合体層(330)/10μm厚ナイロン層(340)/35μm厚直鎖低密度ポリエチレン層(350)〔容器内側〕構成のシート成形用シート(300)を用いてシート成形し、中央側にボトル半身形状の内容物収納部とその外周に熱融着用フランジ部を周設するシート成形容器本体を作製した。次に、図1(a)及び(b)に示すように、この二つのシート成形容器本体(100,100)を、熱融着用フランジ部(120,120)の上面どうしを重ね合わせ、内容物(シャンプー製剤15ml)を内容物収納部(110)に収納した状態で、内容物収納部の開封口部(111)と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部(1309を形成させて熱融着して封止し、シート成形容器本体の両方の熱融着用フランジ部の対応する外面位置に、熱融着用フランジ部の左側端から未熱融着部上を通過して右側端に到るハーフカット線(121)をレーザー光線で形成して実施例1の易開封性容器(10)(ポーションパック)を作製した。なお、ハーフカット線加工は、コヒーレント社製パルス波式CO2 レーザー発振器、GSI・ルモニクス・ジャパン株式会社製スキャニングシステムを用い、加工条件は、発振器最大出力:50W、出力:10〜50%、750mm/sec(SS10 JS10 SP50)、周波数:5kHzであった。
<Example 1>
First, as shown in FIG. 3A, [outside of container] 300 μm thick amorphous polyethylene terephthalate layer (310) / adhesive layer (320) / 10 μm thick ethylene-vinyl alcohol copolymer layer (330) / 10 μm thick nylon layer ( 340) / 35 μm-thick linear low-density polyethylene layer (350) [inner side] sheet-forming sheet (300) is formed into a sheet, and a bottle half-shaped content storage part at the center side and heat at the outer periphery thereof A sheet-molded container body having a flange portion for fusion was prepared. Next, as shown in FIGS. 1 (a) and 1 (b), the two sheet-molded container bodies (100, 100) are overlapped with the top surfaces of the flange portions (120, 120) for heat fusion. (No shampoo preparation 15 ml) in the state where the contents storage part (110) is stored, the heat is not communicated with the opening part (111) of the contents storage part and does not reach the outer peripheral edge of the flange part for heat fusion to the outside. Fusing part (1309 is formed and heat-sealed and sealed, and non-heat-sealing from the left end of the heat-fusing flange part to the corresponding outer surface position of both heat-fusing flange parts of the sheet forming container body A half-cut line (121) passing through the part and reaching the right end was formed with a laser beam to produce an easy-open container (10) (portion pack) of Example 1. coherent Inc. pulse wave equation CO 2 Za oscillator, using a scanning system manufactured by GSI · Rumonikusu Japan KK, processing conditions, the oscillator maximum output: 50W, Output: 10~50%, 750mm / sec (SS10 JS10 SP50), frequency: was 5kHz.
<実施例2>
まず、実施例1と同様に、〔容器外側〕300μm厚アモルファス・ポリエチレンテレフタレート層/接着剤層/10μm厚エチレン−ビニルアルコール共重合体層/10μm厚ナイロン層/35μm厚直鎖低密度ポリエチレン層〔容器内側〕構成のシート成形用シートを用いてシート成形し、中央側にボトル半身形状の内容物収納部とその外周に熱融着用フランジ部を周設するシート成形容器本体を作製した。次に、図3(b)に示す〔容器外側〕15μm厚延伸ナイロン層(410)/接着剤層(420)/9μm厚アルミニウム箔層(430)/20μm厚エチレン−メタアクリル酸共重合体層(440)/25μm厚直鎖低密度ポリエチレン層(450)〔容器内側〕構成の蓋材用シート(400)を打抜き加工して、シート成形容器本体の熱融着用フランジ部の外周形状の大きさの蓋材を作製した。そして、内容物(シャンプー製剤15ml)を内容物収納部に収納した状態で、図2(a)及び(b)に示すように、シート成形容器本体(100)の熱融着用フランジ部(120)の上面に、蓋材(200)を重ね合わせ、内容物収納部(110)の開封口部(111)と連通させて外側へ熱融着用フランジ部の外周端までは至らない未熱融着部(130)を形成させて熱融着して封止し、シート成形容器本体の熱融着用フランジ部の下方外面の左側端から未熱融着部上を通過して右側端に到るハーフカット線(121)を形成して実施例2の易開封性容器(10)(ポーションパック)を作製した。なお、ハーフカット線加工は、実施例1と同様である。
<Example 2>
First, as in Example 1, [outside of container] 300 μm thick amorphous polyethylene terephthalate layer / adhesive layer / 10 μm thick ethylene-vinyl alcohol copolymer layer / 10 μm thick nylon layer / 35 μm thick linear low density polyethylene layer [ The inside of the container] was formed using a sheet forming sheet, and a sheet forming container main body having a bottle half body-shaped content storage portion at the center side and a flange portion for heat fusion at the outer periphery thereof was produced. Next, as shown in FIG. 3B, [outside of the container] 15 μm thick stretched nylon layer (410) / adhesive layer (420) / 9 μm thick aluminum foil layer (430) / 20 μm thick ethylene-methacrylic acid copolymer layer (440) / 25 μm-thick linear low-density polyethylene layer (450) [inner side of the container] The cover sheet (400) is punched into a size of the outer peripheral shape of the heat-sealing flange portion of the sheet-molded container body A lid was prepared. And in the state which stored the contents (shampoo formulation 15ml) in the contents storage part, as shown to Fig.2 (a) and (b), the heat-fusing flange part (120) of a sheet forming container main body (100) A non-heat-sealed part that overlaps the top surface of the lid (200) and communicates with the opening part (111) of the contents storage part (110) and does not reach the outer peripheral end of the heat-sealing flange part. (130) is formed, heat-sealed and sealed, and a half-cut from the left end of the lower outer surface of the heat-welding flange portion of the sheet-forming container body to the right end after passing over the non-heat-sealing portion A line (121) was formed to prepare an easily openable container (10) (portion pack) of Example 2. The half cut line processing is the same as that in the first embodiment.
<比較例1>
まず、実施例1と同一構成のシート成形用シートを用いてシート成形し、中央側にボトル半身形状の内容物収納部とその外周に熱融着用フランジ部を周設するシート成形容器本体を作製した。次に、図4(a)及び(b)に示すように、この二つのシート成形容器本体(100,100)を、熱融着用フランジ部(120,120)の上面どうしを重ね合わせ、内容物(シャンプー製剤15ml)を内容物収納部(110)に収納した状態で、熱融着用フランジ部の合わせ面を熱融着して封止し、内容物収納部(110)の開封口部(111)と熱融着用フランジ部を含む開封する上下の外面に、熱融着用フランジ部の左側端から内容物収納部上を通過して熱融着用フランジ部の右側端に到るハーフカット線(121,121)をレーザー光線により施して、比較例1の易開封性容器(10)(ポーションパック)を作製した。なお、ハーフカット線加工は、実施例1と同様である。
<Comparative Example 1>
First, a sheet forming container body is prepared by forming a sheet using a sheet forming sheet having the same configuration as in Example 1 and surrounding a bottle half-body-shaped content storage portion on the center side and a heat-sealing flange portion on the outer periphery thereof. did. Next, as shown in FIGS. 4 (a) and 4 (b), the two sheet-molded container bodies (100, 100) are overlapped with the upper surfaces of the heat-sealing flange portions (120, 120). In a state in which (shampoo preparation 15 ml) is stored in the content storage portion (110), the mating surface of the heat-sealing flange portion is heat-sealed and sealed, and the opening (111) of the content storage portion (110) is sealed. ) And the upper and lower outer surfaces including the heat-welding flange portion, the half-cut line (121) passing from the left end of the heat-welding flange portion to the right end of the heat-welding flange portion through the content storage portion , 121) was applied with a laser beam to produce an easy-open container (10) (portion pack) of Comparative Example 1. The half cut line processing is the same as that in the first embodiment.
<比較例2>
まず、実施例1と同一構成のシート成形用シートを用いてシート成形し、中央側にボトル半身形状の内容物収納部とその外周に熱融着用フランジ部を周設するシート成形容器本体を作製した。次に、実施例2と同一構成の蓋材用シートを打抜き加工して、シート成形容器本体の熱融着用フランジ部の外周形状の大きさの蓋材を作製した。そして、内容物(シャンプー製剤15ml)を内容物収納部に収納した状態で、図5(a)及び(b)に示すように、シート成形容器本体(100)の熱融着用フランジ部(120)の上面に、蓋材(200)を重ね合わせ、シート成形容器本体の内容物収納部(110)の開封口部(111)と熱融着用フランジ部を含む開封する外面に、熱融着用フランジ部の左側端から内容物収納部上を通過して熱融着用フランジ部の右側端に到るハーフカット線(121)をレーザー光線により施して、比較例2の易開封性容器(10)(ポーションパック)を作製した。なお、ハーフカット線加工は、実施例1と同様である。
<Comparative example 2>
First, a sheet forming container body is prepared by forming a sheet using a sheet forming sheet having the same configuration as in Example 1 and surrounding a bottle half-body-shaped content storage portion on the center side and a heat-sealing flange portion on the outer periphery thereof. did. Next, a lid material sheet having the same configuration as that of Example 2 was punched to produce a lid material having a size of the outer peripheral shape of the flange portion for heat fusion of the sheet molded container body. And in the state which stored the contents (shampoo formulation 15 ml) in the contents storage part, as shown to Fig.5 (a) and (b), the heat-fusing flange part (120) of a sheet forming container main body (100) A cover material (200) is superposed on the upper surface of the sheet, and a heat fusion flange portion is formed on the outer surface to be opened including the opening portion (111) of the content storage portion (110) of the sheet forming container body and the heat fusion flange portion. An easy-open container (10) of Comparative Example 2 (portion pack) by applying a laser beam to a half-cut line (121) that passes from the left end to the right end of the flange portion for heat fusion. ) Was produced. The half cut line processing is the same as that in the first embodiment.
<比較評価>
次に、上述した表1に示す実施例1、実施例2、比較例1及び比較例2の容器の構造及びハーフカット線位置が異なる4種類の易開封性容器について、ハーフカット線の加工後のピンホール発生の有無、落下時の漏れ及びハーフカット線による開封性を比較評価した。なお、各サンプルの個数は、20個であった。
<Comparison evaluation>
Next, after processing half-cut lines for four types of easy-open containers having different structures and half-cut line positions in Examples 1, 2 and Comparative Examples 1 and 2 shown in Table 1 above. The presence or absence of occurrence of pinholes, leakage at the time of dropping, and openability with a half-cut wire were comparatively evaluated. The number of each sample was 20.
10……易開封性容器
100……シート成形容器本体
110……容器収納部
111……開封口部
120……熱融着用フランジ
121……ハーフカット線
130……未熱融着部
200……蓋材
300……シート成形用シート
310……アモルファス・ポリエチレンテレフタレート層
320,420……接着剤層
330……エチレン−ビニルアルコール共重合体層
340,410……ナイロン層
350,450……直鎖低密度ポリエチレン層
430……アルミニウム箔層
440……エチレン−メタアクリル酸共重合体層
400……蓋材用シート
DESCRIPTION OF
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JP2011020682A (en) * | 2009-07-13 | 2011-02-03 | Techno Plus:Kk | Method for processing opening groove of straw package |
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