JP2006231226A - Sorting apparatus of columnar material - Google Patents

Sorting apparatus of columnar material Download PDF

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JP2006231226A
JP2006231226A JP2005050533A JP2005050533A JP2006231226A JP 2006231226 A JP2006231226 A JP 2006231226A JP 2005050533 A JP2005050533 A JP 2005050533A JP 2005050533 A JP2005050533 A JP 2005050533A JP 2006231226 A JP2006231226 A JP 2006231226A
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columnar
rotary drum
columnar materials
drum
sorting apparatus
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Kazuya Tsuchimoto
和也 土本
Osamu Yamanishi
修 山西
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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Priority to JP2005050533A priority Critical patent/JP2006231226A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sorting apparatus of columnar materials capable of continuously sorting the columnar materials without stopping the rotation of a rotary drum to simply take out the columnar materials having a prescribed length or below. <P>SOLUTION: The sorting apparatus of the columnar materials is equipped with a rotary drum 2 having recessed parts provided to its inner peripheral surface, almost horizontally provided in a freely rotatable manner and fitting the columnar materials having a prescribed length or below in the recessed parts to scoop up them by rotation, a rotary means 3 for rotating the rotary drum 2, the receiving part 4 installed in the rotary drum 2 and having an opening 22, which receives the columnar materials scooped up to fall, provided to its upper part, and discharging the columnar materials from its bottom part and a belt conveyor 5 for feeding out the columnar materials discharged from the receiving part 4 to the outside of the rotary drum 2. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、規定長以下の長さの柱状物を選別するのに好適な、柱状物の選別装置に関する。   The present invention relates to a columnar object sorting apparatus suitable for sorting columnar objects having a length equal to or shorter than a specified length.

柱状に成形された柱状の触媒は、例えば不飽和アルデヒド、不飽和カルボン酸を合成するための触媒、イソブチレン、メタクロレインを製造するための触媒などとして用いられている。また、柱状に成形された柱状の触媒担体は、通常その上に触媒成分を担持させて使用される。   Columnar catalysts formed into columnar shapes are used as, for example, catalysts for synthesizing unsaturated aldehydes and unsaturated carboxylic acids, catalysts for producing isobutylene, methacrolein, and the like. Further, the columnar catalyst carrier formed into a columnar shape is usually used with a catalyst component supported thereon.

かかる柱状触媒または柱状触媒担体(以下、これらを柱状触媒類と称する。)のような柱状物は、例えば粉末状の原料を溶剤と混練しながらダイから押し出しつつ、規定の長さで切断する方法や、切断後さらに焼成する方法で製造されている。   A columnar material such as a columnar catalyst or a columnar catalyst carrier (hereinafter referred to as columnar catalysts) is cut by a specified length while extruding a powdery raw material from a die while kneading with a solvent. Or it is manufactured by a method of further firing after cutting.

かかる柱状物は、長さが規定長以下であることが望ましい。下記特許文献1には、図3に示すように、内周面121に特定の大きさの凹部103が設けられた回転ドラム102内で、規定長以下の長さの柱状物のみをこの凹部103によってすくい上げて、回転ドラム102内に設置された受部104に落下させることによって、規定長以下の長さの柱状物101を選別する方法が記載されている。   It is desirable that the length of the columnar object is not more than a specified length. In Patent Document 1 below, as shown in FIG. 3, only a columnar object having a length equal to or less than a specified length is provided in the concave drum 103 within a rotating drum 102 having a concave portion 103 having a specific size on an inner peripheral surface 121. And a method of sorting the columnar objects 101 having a length equal to or shorter than a specified length by scooping them up and dropping them onto a receiving part 104 installed in the rotary drum 102.

上記選別方法によれば、規定長以下の柱状物101は受部104に落下するので、受部104に落下した柱状物を取り出すことが必要になる。取り出す方法としては、まず、回転ドラム102の回転を停止させて取り出す方法が考えられる。しかし、回転ドラムを停止させるため、柱状物の選別作業を停止しなければならず、柱状物を連続的に選別することができないという問題点がある。一方、回転ドラムの回転を停止せずに取り出す場合は、作業上の問題がある。
特開2004−290851号公報
According to the sorting method described above, the columnar object 101 having a length equal to or less than the specified length falls to the receiving unit 104, and thus it is necessary to take out the columnar object that has dropped to the receiving unit 104. As a method of taking out, first, a method of taking out by stopping the rotation of the rotary drum 102 can be considered. However, in order to stop the rotating drum, the columnar object sorting operation must be stopped, and there is a problem that the columnar objects cannot be continuously selected. On the other hand, when taking out without stopping the rotation of the rotating drum, there is a problem in work.
Japanese Patent Laid-Open No. 2004-290851

本発明の課題は、回転ドラムの回転を停止することなく、規定長以下の柱状物を簡便にかつ連続的に取り出すことができる柱状物の選別装置を提供することにある。   An object of the present invention is to provide a columnar object sorting apparatus that can easily and continuously take out a columnar object having a specified length or less without stopping the rotation of a rotating drum.

本発明者らは、上記課題を解決すべく鋭意研究を重ねた結果、受部から排出された柱状物をベルトコンベアで搬出することによって、回転ドラムの回転を停止することなく、規定長以下の柱状物を簡便にかつ連続的に取り出すことができることを見出して、本発明を完成させるに至った。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have carried out the columnar objects discharged from the receiving part on a belt conveyor, so that the rotation of the rotating drum is not stopped and the length is not more than the specified length. The inventors have found that the columnar material can be easily and continuously removed, and have completed the present invention.

すなわち、本発明の柱状物の選別装置は、内周面に凹部が設けられ回転自在にかつ略水平に横設されており、内部に投入された柱状物のうち、規定長以下の長さの柱状物を前記凹部に嵌めて回転によってすくい上げる回転ドラムと、この回転ドラムを回転させるドラム回転手段と、前記回転ドラム内に設置されており、上部にはすくい上げられて落下する柱状物を受け取る開口が設けられ、底部に柱状物を排出する排出口が設けられた受部と、この受部から排出される柱状物を回転ドラム外に搬出するベルトコンベアとを備えていることを特徴とする。   That is, the columnar object sorting apparatus of the present invention is provided with a recess on the inner peripheral surface and is horizontally and horizontally disposed, and of the columnar objects charged therein, the length of the specified length or less. A rotating drum that fits a columnar object in the recess and scoops it up by rotation, a drum rotating means that rotates the rotating drum, and an opening that is installed in the rotating drum and receives the columnar object that is scooped up and dropped. It is provided with the receiving part provided with the discharge port which is provided and discharge | emits the columnar thing in the bottom part, and the belt conveyor which carries the columnar thing discharged | emitted from this receiving part out of a rotating drum is characterized by the above-mentioned.

本発明によれば、受部の排出口から排出される柱状物をベルトコンベアで回転ドラム外に搬出する。その結果、回転ドラムの回転を停止することなく、規定長以下の柱状物を簡便かつ連続的に取り出すことができる。   According to this invention, the columnar thing discharged | emitted from the discharge outlet of a receiving part is carried out of a rotating drum with a belt conveyor. As a result, it is possible to easily and continuously take out a columnar object having a specified length or less without stopping the rotation of the rotating drum.

以下、図面を用いて、柱状触媒類の選別装置を例として、本発明の柱状物の選別装置を説明する。この柱状触媒類の選別装置10は、図1に示すように、回転ドラム2と、ドラム回転手段3と、受部4と、ベルトコンベア5と、柱状触媒類を回転ドラム2内に投入する投入ホッパ20とを備えている。   Hereinafter, the columnar material sorting apparatus of the present invention will be described with reference to the drawings, taking a columnar catalyst sorting device as an example. As shown in FIG. 1, this columnar catalyst sorting apparatus 10 has a rotary drum 2, a drum rotating means 3, a receiving unit 4, a belt conveyor 5, and a column catalyst that is charged into the rotary drum 2. And a hopper 20.

回転ドラム2は、内周面21に、図3に示したような凹部103と同様の凹部を有している。この凹部は、凹部103と同様に、規定長以下の長さの柱状触媒類をすくいあげるためのものである。この凹部は、内周面21の全面にわたって多数設けられていることが好ましい。なお、図1〜図2においては、内周面21の凹部は、便宜上記載を省略している。   The rotary drum 2 has a recess similar to the recess 103 as shown in FIG. Similar to the recess 103, the recess is for scooping up columnar catalysts having a length equal to or shorter than the specified length. It is preferable that a large number of the concave portions are provided over the entire inner peripheral surface 21. In FIG. 1 to FIG. 2, the concave portions of the inner peripheral surface 21 are omitted for convenience.

上記凹部の径は、柱状触媒類の規定長と等しいか、これよりも僅かに小さい程度、具体的には柱状触媒類の規定長の0.8倍以上1倍以下にすることが好ましい。凹部の径が上記規定長の0.8倍未満の場合は柱状触媒類をすくい上げにくくなり、凹部の径が上記規定長の1倍を超える場合は受部4に規定長を超える長さの柱状触媒類が混入するおそれがあるからである。   It is preferable that the diameter of the concave portion is equal to or slightly smaller than the prescribed length of the columnar catalysts, specifically 0.8 times or more and 1 times or less the prescribed length of the columnar catalysts. When the diameter of the recess is less than 0.8 times the specified length, it becomes difficult to scoop up the columnar catalyst, and when the diameter of the recess exceeds 1 time the specified length, the receiving section 4 has a column shape with a length exceeding the specified length. This is because catalysts may be mixed.

凹部の深さは、柱状触媒類の径の0.5倍以上1倍以下程度とすることが好ましい。凹部の深さを柱状触媒類の径よりも大きくした場合、上記規定長を超える長さの柱状触媒類が混入するおそれがある。一方、凹部の深さを柱状触媒類の径の0.5倍よりも小さくした場合は、上記規定長と等しいか、これよりも僅かに小さい長さの柱状触媒類を集めることができなくなるおそれがある。   The depth of the recess is preferably about 0.5 to 1 times the diameter of the columnar catalyst. When the depth of the recess is made larger than the diameter of the columnar catalysts, there is a possibility that columnar catalysts having a length exceeding the specified length may be mixed. On the other hand, when the depth of the concave portion is smaller than 0.5 times the diameter of the columnar catalysts, it may be impossible to collect columnar catalysts having a length equal to or slightly smaller than the specified length. There is.

ドラム回転手段3は、モータMとシャフト15と軸受25とを有し、シャフト15をモータMで回転させて、シャフト15が回転ドラム2を回転させる。モータMおよびシャフト15は、例えばVベルトとプーリーとを用いて接続される。シャフト15は、回転ドラム2の中心に挿入されており、受部4を挿通して、先端が軸受25で保持されている。シャフト15の回転速度は、30rpm以下、好ましくは2〜25rpmであるのがよい。   The drum rotating unit 3 includes a motor M, a shaft 15, and a bearing 25. The shaft 15 is rotated by the motor M, and the shaft 15 rotates the rotating drum 2. The motor M and the shaft 15 are connected using, for example, a V belt and a pulley. The shaft 15 is inserted into the center of the rotating drum 2, passes through the receiving portion 4, and the tip is held by a bearing 25. The rotation speed of the shaft 15 is 30 rpm or less, preferably 2 to 25 rpm.

受部4は、回転ドラム2内に設置されており、上部に開口22を、底部に排出口23をそれぞれ有している。また、受部4は、シャフト15によって回転ドラム2内に設置されている。開口22は、受部4の上部に設けられており、すくい上げられて落下する柱状触媒類を受け取る。開口22が受け取った柱状触媒類は、受部4の底部に設けられた排出口23から、排出口の下方に設けられているベルトコンベア5上に排出される。   The receiving part 4 is installed in the rotary drum 2 and has an opening 22 at the top and a discharge port 23 at the bottom. The receiving unit 4 is installed in the rotating drum 2 by a shaft 15. The opening 22 is provided in the upper part of the receiving part 4, and receives the columnar catalysts scooped up and dropped. The columnar catalysts received by the opening 22 are discharged from a discharge port 23 provided at the bottom of the receiving unit 4 onto a belt conveyor 5 provided below the discharge port.

ベルトコンベア5は、排出口23の下方から回転ドラム2外にかけて設置されている。このベルトコンベア5は、ベルト30を、駆動プーリ31と従動プーリ32との間に張設したものである。また、ベルトコンベア5の側面には、駆動プーリ31および従動プーリ32を支持する側板33,33が設けられている。側板33,33の上端は、受部4の排出口23より高く設定され、図2(a)に示すように側板33,33の上端を受部4の外壁に接触するように構成されている。これにより、排出口23から排出されない柱状触媒類がベルト30上に混入するのを防止することができる。このような混入を防止するためには、側板33,33の上端を、図2(b)に示すように、受部4の排出口23より高く設定するとともに、側板33,33を排出口23内に設けて受部4の内壁に接触するように構成してもよく、図2(c)に示すように、側板33,33の上端を排出口23に固定してもよい。なお、ベルトコンベア5の長さに応じて、駆動プーリ31と従動プーリ32との間に、ベルト30を支持するローラを設けてもよい。   The belt conveyor 5 is installed from below the discharge port 23 to the outside of the rotating drum 2. In this belt conveyor 5, a belt 30 is stretched between a driving pulley 31 and a driven pulley 32. Further, side plates 33 and 33 that support the drive pulley 31 and the driven pulley 32 are provided on the side surface of the belt conveyor 5. The upper ends of the side plates 33 and 33 are set higher than the discharge port 23 of the receiving portion 4, and the upper ends of the side plates 33 and 33 are configured to contact the outer wall of the receiving portion 4 as shown in FIG. . Thereby, it is possible to prevent the columnar catalysts that are not discharged from the discharge port 23 from being mixed on the belt 30. In order to prevent such mixing, the upper ends of the side plates 33 and 33 are set higher than the discharge port 23 of the receiving portion 4 as shown in FIG. It may be configured so as to be in contact with the inner wall of the receiving portion 4, and the upper ends of the side plates 33, 33 may be fixed to the discharge port 23 as shown in FIG. A roller that supports the belt 30 may be provided between the drive pulley 31 and the driven pulley 32 according to the length of the belt conveyor 5.

本発明で用いることができるベルト30の種類は、特に限定されないが、例えば、スチールコード、ナイロン帆布、ビニロン帆布、レーヨン帆布、綿帆布などを芯体とし、それら芯体を樹脂またはゴムなどで被覆した、いわゆる平ベルトが使用可能である。   The type of belt 30 that can be used in the present invention is not particularly limited. For example, a steel cord, nylon canvas, vinylon canvas, rayon canvas, cotton canvas or the like is used as a core, and the core is covered with resin or rubber. A so-called flat belt can be used.

駆動プーリ31には、モータなどの駆動源(図示せず)が連結されている。本発明において、駆動プーリ31は、駆動源を取り付ける都合上、回転ドラム2内ではなく、回転ドラム2外(柱状触媒類を搬出して脱荷する側)に設けることが好ましい。従動プーリ32は、回転ドラム2内に設けられており、ベルトコンベア5の排出口23側の一端に設けられている。従動プーリ32は、図1に示すように、柱状触媒類が従動プーリ32などに挟まるといった不具合を防止するため、開口22の幅に合わせて、受部4外の柱状触媒類が落下しないまたは落下しにくい場所に設置することが好ましい。ベルトコンベア5は、駆動プーリー31側で固定部材(図示せず)により保持されていてもよく、あるいは、受部4の下部で側板33,33を固定してもよい。   A drive source (not shown) such as a motor is connected to the drive pulley 31. In the present invention, it is preferable that the drive pulley 31 is provided not on the rotary drum 2 but on the outside of the rotary drum 2 (on the side where the columnar catalysts are unloaded and unloaded) for the convenience of attaching a drive source. The driven pulley 32 is provided in the rotary drum 2 and is provided at one end of the belt conveyor 5 on the discharge port 23 side. As shown in FIG. 1, the driven pulley 32 prevents the columnar catalyst outside the receiving unit 4 from dropping or falling in accordance with the width of the opening 22 in order to prevent a problem that the columnar catalyst is caught between the driven pulley 32 and the like. It is preferable to install in a place where it is difficult to do. The belt conveyor 5 may be held by a fixing member (not shown) on the driving pulley 31 side, or the side plates 33 and 33 may be fixed at the lower portion of the receiving portion 4.

図2(a)は、軸受25側から見た選別装置10を模式的に示したものである。W2は受部4の排出口23の幅を、W3は受部4の開口22の幅を、W7はベルト30の幅を示している。本発明では、図2(a)の構成とした場合は、W3はW2およびW7よりも大きくし、W7はW2よりも大きくすることが好ましい。この配置においては、排出口23から落下する柱状触媒類はすべてベルト30上に排出され、受部4外の柱状触媒類がベルト30上に載ることがないようにするため、受部4とベルト30との間の距離は最小限として、排出口23の真下にベルト30を配置することが好ましい。   FIG. 2A schematically shows the sorting device 10 viewed from the bearing 25 side. W2 indicates the width of the discharge port 23 of the receiving portion 4, W3 indicates the width of the opening 22 of the receiving portion 4, and W7 indicates the width of the belt 30. In the present invention, in the case of the configuration of FIG. 2A, W3 is preferably larger than W2 and W7, and W7 is preferably larger than W2. In this arrangement, all the columnar catalysts falling from the discharge port 23 are discharged onto the belt 30, so that the columnar catalysts outside the receiving portion 4 do not rest on the belt 30. It is preferable to arrange the belt 30 directly below the discharge port 23 with a minimum distance from the belt 30.

以上のように構成したため、本発明の選別装置10では、受部4内に落下した柱状触媒類を、ベルトコンベア5によって確実に搬出することができるので、安全かつ連続的な搬出が可能になる。   Since it comprised as mentioned above, in the sorting apparatus 10 of this invention, since the columnar catalysts which fell in the receiving part 4 can be reliably carried out by the belt conveyor 5, safe and continuous carrying out is attained. .

本発明の選別装置に適用できる柱状物としては、例えば、(1)不飽和アルデヒド、不飽和カルボン酸を合成するための触媒粉末、イソブチレン、メタクロレインを製造するための触媒粉末などを柱状に形成した柱状触媒、(2)粉末状の触媒担体を柱状に形成した柱状触媒担体、(3)粉末状の乾燥剤を柱状に形成した柱状乾燥剤、(4)粉末状の吸着剤を柱状に形成した柱状吸着剤、(5)粉末飼料を柱状に形成した柱状飼料、(6)粉末状の肥料を柱状に形成した柱状肥料、などが挙げられる。   Columnar materials applicable to the sorting apparatus of the present invention include, for example, (1) catalyst powder for synthesizing unsaturated aldehydes, unsaturated carboxylic acids, catalyst powder for producing isobutylene, methacrolein, etc. Columnar catalyst, (2) columnar catalyst carrier in which a powdery catalyst carrier is formed into a columnar shape, (3) columnar desiccant in which a powdery desiccant is formed into a columnar shape, and (4) powdery adsorbent is formed in a columnar shape Columnar adsorbents, (5) columnar feeds in which powdered feeds are formed into columns, (6) columnar fertilizers in which powdered fertilizers are formed in columnar shapes, and the like.

本発明の選別装置の一例を示す正面図である。It is a front view which shows an example of the selection apparatus of this invention. 本発明の選別装置を、軸受側から見た様子を示す模式図である。It is a schematic diagram which shows a mode that the sorting apparatus of this invention was seen from the bearing side. 従来の選別装置を示す模式図である。It is a schematic diagram which shows the conventional sorting device.

符号の説明Explanation of symbols

2 回転ドラム
3 ドラム回転手段
4 受部
5 ベルトコンベア
10 選別装置
15 シャフト
22 開口
23 排出口
2 Rotating drum 3 Drum rotating means 4 Receiving part 5 Belt conveyor 10 Sorting device 15 Shaft 22 Opening 23 Discharge port

Claims (1)

内周面に凹部が設けられ回転自在にかつ略水平に横設されており、内部に投入された柱状物のうち、規定長以下の長さの柱状物を前記凹部に嵌めて回転によってすくい上げる回転ドラムと、
この回転ドラムを回転させるドラム回転手段と、
前記回転ドラム内に設置されており、上部にはすくい上げられて落下する柱状物を受け取る開口が設けられ、底部に柱状物を排出する排出口が設けられた受部と、
この受部から排出される柱状物を回転ドラム外に搬出するベルトコンベアとを備えていることを特徴とする柱状物の選別装置。

Rotation in which a concave portion is provided on the inner peripheral surface and is horizontally and horizontally disposed, and a columnar material having a length equal to or shorter than a specified length is inserted into the concave portion and scooped by rotation. Drums,
Drum rotating means for rotating the rotating drum;
The rotary drum is installed in the upper part, an opening for receiving a columnar object that is scooped up and dropped is provided at the top, and a receiving part that is provided with a discharge port for discharging the columnar object at the bottom part;
A columnar object sorting apparatus, comprising: a belt conveyor that carries the columnar object discharged from the receiving unit out of the rotating drum.

JP2005050533A 2005-02-25 2005-02-25 Sorting apparatus of columnar material Pending JP2006231226A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN108609227A (en) * 2018-06-11 2018-10-02 重庆鼎赛输送机械有限公司 One kind being packed for conveying equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108609227A (en) * 2018-06-11 2018-10-02 重庆鼎赛输送机械有限公司 One kind being packed for conveying equipment

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