JP2006219920A - Double tube system pipe excavation device - Google Patents

Double tube system pipe excavation device Download PDF

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JP2006219920A
JP2006219920A JP2005035480A JP2005035480A JP2006219920A JP 2006219920 A JP2006219920 A JP 2006219920A JP 2005035480 A JP2005035480 A JP 2005035480A JP 2005035480 A JP2005035480 A JP 2005035480A JP 2006219920 A JP2006219920 A JP 2006219920A
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pipe
propulsion
roller bit
excavation
cutter
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JP4542917B2 (en
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Shigenobu Hamanaka
重信 濱中
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KINKI KAIHATSU KK
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KINKI KAIHATSU KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a double tube system pipe excavation device, easily repairable and replaceable in damage and abrasion of an excavation cutter and a bit. <P>SOLUTION: In this double tube system pipe excavation device, a roller bit 230 is rotatably installed around a rotary shaft 220 on a cutter head 200 of the excavation cutter 20. The rotary shaft is arranged in a position eccentric from the center of a plane shape of the roller bit. The roller bit is rotated around the rotary shaft by receiving pressure in excavation. The outside end in its radial direction is displaced between an inside position positioned inside an inner surface of a jacking pipe 130 and an outside position where the outside end in the radial direction is positioned in a position equal to an outside surface of the jacking pipe or on the outside of this position. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は二重管方式の管削進装置に関し、特に掘削カッターやビットの損傷時や磨耗時に容易に補修し交換できるようにした装置に関する。   The present invention relates to a double-pipe type pipe cutting device, and more particularly to a device that can be easily repaired and replaced when a drilling cutter or bit is damaged or worn.

例えば、地中に上下水道管等の管を敷設する場合、従来の開削工法に代え、地中に管を推進して敷設する管推進工法が採用される傾向にあり、小口径管を敷設する場合には二重管方式の管削進装置が採用されている(特許文献1)。   For example, when laying pipes such as water and sewage pipes in the ground, instead of the conventional open-cut method, there is a tendency to adopt a pipe propulsion method in which pipes are laid in the ground, and lay small diameter pipes. In such a case, a double pipe type pipe cutting device is employed (Patent Document 1).

この二重管方式の管削進装置ではスライドベースに推進機本体をスライド自在に搭載するとともに推進ジャッキを設け、推進ジャッキによって推進機本体を前進させ、推進機本体に推進管(鋼管)を取りつけ、推進管内にケーシングロッド(内管)を回転自在に組込み、ケーシングロッド先端に掘削カッターを設け、駆動モータでケーシングロッドを回転させ、掘削カッターによって前方を掘削する一方、推進管の推進が完了すると、ケーシングロッドを抜き取り、塩化ビニル管等を推進管内にセットし、推進管と塩化ビニル管等との間に充填剤等の中込め作業を行ない、こうして二重構造の管を敷設するようになっている。   In this double-pipe type pipe milling device, the propulsion unit body is slidably mounted on the slide base and a propulsion jack is provided. The propulsion unit is advanced by the propulsion jack, and the propulsion unit (steel pipe) is attached to the propulsion unit main unit. The casing rod (inner pipe) is rotatably incorporated in the propulsion pipe, the excavation cutter is provided at the tip of the casing rod, the casing rod is rotated by the drive motor, and the excavation cutter excavates the front, while the propulsion pipe is completely propelled , Pull out the casing rod, set the vinyl chloride pipe etc. in the propulsion pipe, insert the filler etc. between the propulsion pipe and the vinyl chloride pipe etc., thus laying the double structure pipe ing.

ところで、管削進装置に用いる掘削カッターはカッターヘッドに多数のビット、例えばローラビットを取付けた構造を有するが(特許文献2、特許文献3)、二重管方式の場合には推進管を円滑に推進する上で、推進管よりも大径に掘削できるようにビットを設けるのが望ましい。   By the way, the excavation cutter used in the pipe cutting device has a structure in which a large number of bits, for example, roller bits, are attached to the cutter head (Patent Document 2 and Patent Document 3). For propulsion, it is desirable to provide a bit so that it can be drilled to a diameter larger than that of the propulsion pipe.

他方、岩盤等の掘削中に掘削カッターやビットが損傷し磨耗することがある。大口径管の削進装置の場合には推進管内に作業者が入って掘削カッターやビットを交換しあるいは機械によって自動的に交換することができるが(特許文献4、特許文献5)、小口径管を推進する二重管方式の場合には作業者による交換作業や機械による自動交換は難しい。   On the other hand, excavation cutters and bits may be damaged and worn during excavation of bedrock. In the case of a large-diameter pipe turning device, an operator can enter the propulsion pipe and change excavation cutters and bits, or can be automatically changed by a machine (Patent Document 4, Patent Document 5). In the case of a double pipe system for propelling the pipe, it is difficult for the operator to perform the exchange work or the automatic exchange by the machine.

特開2003−239685号公報JP 2003-239865 A 特開2001−65291号公報JP 2001-65291 A 特開2001−323780号公報JP 2001-323780 A 特開2001−65291号公報JP 2001-65291 A 特開2000−291384号公報JP 2000-291384 A 特開2001−27097号公報JP 2001-27097 A

本発明はかかる問題点に鑑み、掘削カッターやビットの損傷時や磨耗時に容易に補修し交換できるようにした二重管方式の管削進装置を提供することを課題とする。   In view of such problems, an object of the present invention is to provide a double-pipe type pipe advancing device that can be easily repaired and replaced when a drilling cutter or a bit is damaged or worn.

そこで、本発明に係る二重管方式の管削進装置は、先端に掘削カッターを有するケーシングロッドを推進管内に回転自在に組込み、上記ケーシングロッドを回転させ、上記掘削カッターによって前方土砂類を掘削しながら上記推進管を推進するようにした二重管方式の管削進装置において、上記掘削カッターのカッターヘッドにはローラビットが回転軸の廻りに回転可能に取付けられ、該回転軸は上記ローラビットの平面形状の中心から偏心した位置に設けられており、上記ローラビットが掘削時の圧力を受けて上記回転軸の廻りに回転し、その径方向外端が上記推進管の内面よりも内方に位置する内方位置と径方向外端が推進管の外面と等しい位置か又はこれよりも外方に位置する外方位置との間で変位するようになっていることを特徴とする。   Therefore, the double-pipe type pipe drilling device according to the present invention includes a casing rod having a drilling cutter at the tip, which is rotatably incorporated in the propelling pipe, and the casing rod is rotated to excavate forward sediments by the drilling cutter. In the double-pipe type pipe drilling device for propelling the propulsion pipe, a roller bit is attached to the cutter head of the excavation cutter so as to be rotatable around a rotary shaft, and the rotary shaft is connected to the roller The roller bit is provided at a position eccentric from the center of the flat shape of the bit, and the roller bit receives the pressure during excavation and rotates around the rotation shaft, and its radially outer end is inward of the inner surface of the propulsion pipe. The inner position located on the outer side and the radially outer end are displaced between a position equal to the outer surface of the propelling pipe or an outer position located further outward than this. That.

本発明の特徴の1つは回転軸をローラビットの平面形状の中心から偏心した位置に設けるようにした点にある。   One of the features of the present invention is that the rotation shaft is provided at a position eccentric from the center of the planar shape of the roller bit.

これにより、掘削時にはローラビットの径方向外端が推進管の外面と等しい位置か又はこれよりも外方の位置と推進管の内面よりも内方の位置との間で変位するので、推進管よりも大きな径に掘削することができ、推進作業を円滑に行うことができる。   As a result, during excavation, the radially outer end of the roller bit is displaced between a position equal to the outer surface of the propulsion pipe or an outer position and an inner position of the inner surface of the propulsion pipe. It is possible to excavate to a larger diameter than that, and the propulsion work can be performed smoothly.

また、掘削カッターやローラビットが損傷し磨耗した時にはローラビットの径方向外端を推進管の内面よりも内方に位置させると、ケーシングロッドを推進管から後方に引き抜き、掘削カッターやローラビットを補修し、あるいは交換することができる。   Also, when the excavation cutter or roller bit is damaged and worn, if the radially outer end of the roller bit is positioned inward of the inner surface of the propulsion tube, the casing rod is pulled backward from the propulsion tube, and the excavation cutter or roller bit is removed. Can be repaired or replaced.

本発明に係る二重管方式の管削進装置は上下水道管等を横方向に敷設する場合に適用するとその効果が大きいが、地中に鋼管杭等を上下方向に打ち込む場合にも同様に適用できる。この場合、管は上述のように二重構造の管に構成されることもでき、又鋼管杭のように一重構造のままとすることもできる。また、管の推進方式は前述の特許文献1に記載の方式、つまり推進ジャッキによる推進機本体を推進させる方式に限定されず、他の方式、例えば推進ジャッキで推進管を直接推進させる方式を採用することもできる。   The double pipe type pipe cutting device according to the present invention has a great effect when applied to laying water and sewage pipes in the horizontal direction, but similarly when driving steel pipe piles and the like into the ground in the vertical direction. Applicable. In this case, the pipe can be configured as a double-structure pipe as described above, or can be left as a single structure like a steel pipe pile. Further, the method of propelling the pipe is not limited to the method described in the above-mentioned Patent Document 1, that is, the method of propelling the propulsion device main body by the propulsion jack, but other methods, for example, the method of directly propelling the propulsion pipe with the propulsion jack are adopted You can also

ローラビットの回転軸はカッターヘッドの中心軸線に平行に設けてもよいが、カッターヘッドの中心軸線に対して傾斜して設けるようにすると、ケーシングロッドを推進管内に引き込んだ時にローラビットが推進管の先端に当たって径方向外端が推進管の内面よりも内方の位置にするように回転するので、掘削カッターやローラビットの補修や交換をより簡単に行うことができる。   The rotation axis of the roller bit may be provided parallel to the center axis of the cutter head. However, if the roller bit is inclined with respect to the center axis of the cutter head, when the casing rod is pulled into the propulsion pipe, the roller bit is moved to the propulsion pipe. Since the outer end in the radial direction hits the tip of the shaft and rotates so as to be inward of the inner surface of the propelling pipe, the excavation cutter and the roller bit can be repaired and replaced more easily.

以下、本発明を図面に示す具体例に基づいて詳細に説明する。図1ないし図4は本発明に係る二重管方式の管削進装置の好ましい実施形態を示す。管削進装置10において、スライドベース100上には推進機本体110が前後方向にスライドし得るように搭載され、該推進機本体110は推進ジャッキ150によってスライドベース100上を前進駆動され後退されるようになっている。   Hereinafter, the present invention will be described in detail based on specific examples shown in the drawings. 1 to 4 show a preferred embodiment of a double pipe type pipe cutting device according to the present invention. In the tube cutting device 10, a propulsion device main body 110 is mounted on a slide base 100 so as to be slidable in the front-rear direction. The propulsion device main body 110 is driven forward on the slide base 100 by a propulsion jack 150 and moved backward. It is like that.

また、推進機本体110には駆動モータ111が搭載されるとともに、スピンドルロッド(図示せず)が設けられ、該スピンドルロッドと駆動モータ111との間にはギア伝達機構が設けられ、又スピンドルロッドにはケーシングロッド120の基部が取付けられるようになっている。   The propulsion device main body 110 is provided with a drive motor 111 and a spindle rod (not shown). A gear transmission mechanism is provided between the spindle rod and the drive motor 111. The spindle rod The base part of the casing rod 120 is attached to this.

さらに、推進機本体110には押金112が取付けられ、該押金112には推進管130の基部が嵌め込まれるようになっている。この推進管130内にはケーシングロッド120が組み込まれ、両者の間には周方向の延びるローラベアリング(図示せず)が介設されてケーシングロッド120の円滑な回転及び真直性を保証するようになっている。   Further, a pusher 112 is attached to the propulsion device main body 110, and a base portion of the propulsion pipe 130 is fitted into the pusher 112. A casing rod 120 is incorporated in the propelling tube 130, and a roller bearing (not shown) extending in the circumferential direction is interposed between the two so as to ensure smooth rotation and straightness of the casing rod 120. It has become.

ケーシングロッド120の先端には掘削カッター20が取付けられている。この掘削カッター20において、カッターヘッド200はリング状をなし、カッターヘッド200には取付けブラケット210が固定され、取付けブラケット210には傾斜した取付け部が設けられ、取付け部には回転軸220がカッターヘッド200の中心軸線に対して傾斜して取付けられ、回転軸220にはローラビット230がベアリング221によって回転自在に取付けられている。   An excavation cutter 20 is attached to the tip of the casing rod 120. In this excavation cutter 20, the cutter head 200 has a ring shape, a mounting bracket 210 is fixed to the cutter head 200, an inclined mounting portion is provided on the mounting bracket 210, and a rotating shaft 220 is provided on the mounting portion. The roller bit 230 is rotatably attached to the rotary shaft 220 by a bearing 221.

このローラビット230はほぼ円錐台形状(楕円球状や球状でもよい)をなすコーン231の外面に多数の切刃232を固定した構造をなし(但し、図4にはコーン231の外形のみを図示している)、回転軸220の中心軸線aはローラビット230を平面形状(平面に静置したときの形状)の中心軸線bから偏心され、ローラビット230の径方向外端が推進管130の内面よりも内方に位置する内方位置と、推進管130の外面と等しい位置(又はこれよりも外方)に位置する外方位置との間で変位するようになっている。   The roller bit 230 has a structure in which a large number of cutting blades 232 are fixed to the outer surface of a cone 231 having a substantially truncated cone shape (may be elliptical or spherical) (however, only the outer shape of the cone 231 is shown in FIG. 4). The central axis a of the rotating shaft 220 is decentered from the central axis b of the roller bit 230 in a plane shape (a shape when the roller bit 230 is placed on a plane), and the radially outer end of the roller bit 230 is the inner surface of the propelling tube 130. Further, the position is displaced between an inner position located on the inner side and an outer position located on the same position as (or on the outer side of) the outer surface of the propelling tube 130.

例えば、管を敷設する場合、発進立坑と到達立坑とを掘削し、発進立坑内に推進機本体110及びスライドベース100を設置し、推進機本体110の押金に推進管130の基部を取付け、推進管130内にケーシングロッド120を組み込み、ケーシングロッド120の基部をスピンドルロッドに取付け、駆動モータ111を駆動してケーシングロッド120を所定の方向に回転させるとともに、推進ジャッキ150で推進機本体110を前進駆動する。   For example, when laying a pipe, a start shaft and a reach shaft are excavated, the propulsion device main body 110 and the slide base 100 are installed in the start vertical shaft, and the base of the propulsion tube 130 is attached to the pusher of the propulsion device main body 110 for propulsion. The casing rod 120 is incorporated in the tube 130, the base of the casing rod 120 is attached to the spindle rod, the drive motor 111 is driven to rotate the casing rod 120 in a predetermined direction, and the propulsion jack 150 is advanced by the propulsion jack 150. To drive.

すると、掘削カッター20のローラビット230がカッターヘッド200の中心軸線の廻りに公転しながら回転軸220の廻りに自転し、前方土砂類、例えば土砂や岩盤を掘削する。   Then, the roller bit 230 of the excavating cutter 20 rotates around the rotating shaft 220 while revolving around the central axis of the cutter head 200, and excavates forward earth and sand such as earth and sand.

その際、回転軸220の中心軸線aがローラビット230の中心軸線bに対して偏心されているので、ローラビット230の径方向外端は推進管130の外面に対して外方に突出した外方位置と、推進管130の内面に対して内方の内方位置との間で出たり入ったりし、推進管130の外径よりも大きな径に掘削することができ、推進管130を軽くかつ円滑に推進することができる。   At this time, since the central axis a of the rotating shaft 220 is eccentric with respect to the central axis b of the roller bit 230, the outer end in the radial direction of the roller bit 230 protrudes outward with respect to the outer surface of the propulsion pipe 130. Can be excavated to a diameter larger than the outer diameter of the propulsion pipe 130, and the propulsion pipe 130 can be lightened. And can be promoted smoothly.

ローラビット230の切刃232が損傷し又は磨耗した場合、掘削カッター20を逆回転(又は回転)させながら推進管130内に引き込む。すると、ローラビット230が推進管230の先端縁に当たり、掘削カッター20の逆回転に伴ってローラビット230が推進管230の先端縁を逃げるように、つまり推進管130の内面に対して内方の内方位置に向かって回転軸220の回りに回転し、ローラビット230の径方向外端が推進管130の内面よりも内方に位置した状態を保つので、推進した推進管130からケーシングロッド120を後方に引き抜くと、推進管130を土中に残したままケーシングロッド120を後方に引き抜くことができるので、ローラビット320を補修し交換することができる。   When the cutting edge 232 of the roller bit 230 is damaged or worn, the excavation cutter 20 is retracted into the propelling tube 130 while rotating in the reverse direction (or rotating). Then, the roller bit 230 hits the leading edge of the propelling tube 230, and the roller bit 230 escapes the leading edge of the propelling tube 230 with the reverse rotation of the excavating cutter 20, that is, inward of the inner surface of the propelling tube 130. Since it rotates around the rotation shaft 220 toward the inward position and the radially outer end of the roller bit 230 is kept inward from the inner surface of the propulsion pipe 130, the propulsion pipe 130 and the casing rod 120 are maintained. Is pulled back, the casing rod 120 can be pulled back while leaving the propelling tube 130 in the soil, so that the roller bit 320 can be repaired and replaced.

掘削カッター20が損傷し又は磨耗した場合も上記と同様にして補修し交換することができる。   Even when the excavation cutter 20 is damaged or worn, it can be repaired and replaced in the same manner as described above.

その後、ケーシングロッド120を推進管130内に戻すと、前述と同様にして推進作業を行うことができる。   Thereafter, when the casing rod 120 is returned into the propulsion pipe 130, the propulsion work can be performed in the same manner as described above.

図5ないし図7は第2の実施形態を示し、図において図1ないし図4と同一符号は同一又は相当部分を示す。本例は大径の推進管を削進する場合に用いるのに適した掘削カッターの1例であり、掘削カッター20の回転式のローラビット230は径方向外端が推進管130の内面よりも内方に位置する内方位置と、推進管130の外面よりも外方に位置する外方位置Aとの間で変位するように設けられている。   5 to 7 show a second embodiment, in which the same reference numerals as those in FIGS. 1 to 4 denote the same or corresponding parts. This example is an example of an excavation cutter suitable for use when cutting a large-diameter propulsion pipe. The rotary roller bit 230 of the excavation cutter 20 has a radially outer end that is more than the inner surface of the propulsion pipe 130. It is provided so as to be displaced between an inner position positioned inward and an outer position A positioned outward from the outer surface of the propelling tube 130.

また、掘削カッター20の中央には3つの固定式のローラビット240を傾斜して回転軸241の回りに回転するように取付けられ、回転軸241はローラビット240の平面形状(平面に静置したときの形状)の中心軸線に一致されている。   In addition, three fixed roller bits 240 are attached to the center of the excavating cutter 20 so as to incline and rotate around the rotation shaft 241. The rotation shaft 241 is a flat shape of the roller bit 240 (the plate is placed on a flat surface). Is coincident with the central axis.

本発明に係る二重管方式の管削進装置の好ましい実施形態を示す全体概略斜視図である。1 is an overall schematic perspective view showing a preferred embodiment of a double pipe type pipe cutting device according to the present invention. 上記実施形態を示す概略側面構成図である。It is a schematic side block diagram which shows the said embodiment. 上記実施形態における掘削カッターの取付け構造を示す構成図である。It is a block diagram which shows the attachment structure of the excavation cutter in the said embodiment. 上記実施形態におけるローラビットの動きを説明するための図である。It is a figure for demonstrating the motion of the roller bit in the said embodiment. 第2の実施形態における掘削カッターを示す正面構成図である。It is a front block diagram which shows the excavation cutter in 2nd Embodiment. 上記実施形態における掘削カッターの構造を示す側面構成図である。It is a side block diagram which shows the structure of the excavation cutter in the said embodiment. 上記実施形態における回転式のローラビットを示す図である。It is a figure which shows the rotary roller bit in the said embodiment.

符号の説明Explanation of symbols

100 スライドベース
110 推進機本体
120 ケーシングロッド
130 推進管
20 掘削カッター
200 カッターヘッド
220 回転軸
230 ローラビット
231 コーン
232 切刃
DESCRIPTION OF SYMBOLS 100 Slide base 110 Propulsion machine main body 120 Casing rod 130 Propulsion pipe 20 Excavation cutter 200 Cutter head 220 Rotating shaft 230 Roller bit 231 Cone 232 Cutting blade

Claims (2)

先端に掘削カッターを有するケーシングロッドを推進管内に回転自在に組込み、上記ケーシングロッドを回転させ、上記掘削カッターによって前方土砂類を掘削しながら上記推進管を推進するようにした二重管方式の管削進装置において、
上記掘削カッターのカッターヘッドにはローラビットが回転軸の廻りに回転可能に取付けられ、該回転軸は上記ローラビットの平面形状の中心から偏心した位置に設けられており、
上記ローラビットが掘削時に土砂類の圧力を受けて上記回転軸の廻りに回転し、その径方向外端が上記推進管の内面よりも内方に位置する内方位置と径方向外端が推進管の外面と等しい位置か又はこれよりも外方に位置する外方位置との間で変位するようになっていることを特徴とする二重管方式の管削進装置。
A double-pipe type pipe in which a casing rod having an excavation cutter at the tip is rotatably incorporated in the propulsion pipe, the casing rod is rotated, and the propulsion pipe is propelled while excavating forward sediments by the excavation cutter. In the cutting device,
A roller bit is attached to the cutter head of the excavation cutter so as to be rotatable around a rotation shaft, and the rotation shaft is provided at a position eccentric from the center of the planar shape of the roller bit,
The roller bit receives the pressure of earth and sand during excavation and rotates around the rotation shaft, and the radially outer end of the roller bit is located inward of the inner surface of the propulsion pipe and the radially outer end is propelled. A double-pipe type pipe advancing device characterized in that it is displaced between a position equal to the outer surface of the pipe or an outer position located outside the pipe.
上記回転軸が上記カッターヘッドの中心軸線に対して傾斜して設けられている請求項1記載の二重管方式の管削進装置。
2. The double pipe type pipe cutting device according to claim 1, wherein the rotation shaft is provided to be inclined with respect to the central axis of the cutter head.
JP2005035480A 2005-02-14 2005-02-14 Double pipe type pipe cutting device Expired - Fee Related JP4542917B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355296A (en) * 1986-08-25 1988-03-09 瀬谷 藤夫 Underground excavator
JPS6386198U (en) * 1986-11-25 1988-06-06

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355296A (en) * 1986-08-25 1988-03-09 瀬谷 藤夫 Underground excavator
JPS6386198U (en) * 1986-11-25 1988-06-06

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