JP2006219864A - Earthquake resisting rail structure of conveying truck with track - Google Patents

Earthquake resisting rail structure of conveying truck with track Download PDF

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JP2006219864A
JP2006219864A JP2005033013A JP2005033013A JP2006219864A JP 2006219864 A JP2006219864 A JP 2006219864A JP 2005033013 A JP2005033013 A JP 2005033013A JP 2005033013 A JP2005033013 A JP 2005033013A JP 2006219864 A JP2006219864 A JP 2006219864A
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track
rail structure
carriage
floor
earthquake
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Mitsuo Ishizuka
光雄 石塚
Toru Yamada
融 山田
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Hitachi Plant Technologies Ltd
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Hitachi Plant Technologies Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an earthquake resisting rail structure of a conveying truck with track so as to stop the conveying truck by absorbing deflection of the rails in the case of the occurrence of an earthquake or the like and automatically detecting deflection of the rails with a sensor. <P>SOLUTION: The earthquake resisting rail structure of the conveying truck with track is so constituted that the rails 4 constructed along a conveying path of the conveying truck are divided on an expansion floor section 2 formed in a part of a concrete-made floor surface and that the conveying truck can be smoothly moved between a track 41 on the concrete-made floor surface and a track 42 on the expansion floor surface 2. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、有軌道搬送台車の耐震レール構造に関し、特に、地震発生時等において軌道を敷設した床面に大きな変動が生じた場合に、床面の変動に伴って発生する軌道のずれ等の偏位を自動的に検知して軌道上を搬送する搬送台車を停止させ、搬送台車の脱線転覆を未然に防止するようにした有軌道搬送台車の耐震レール構造に関するものである。   The present invention relates to a seismic rail structure of a tracked carriage, and particularly when a large change occurs on the floor surface on which the track is laid in the event of an earthquake, etc. The present invention relates to an anti-seismic rail structure for a tracked carriage that automatically detects a deviation and stops a carriage that conveys on a track to prevent derailment of the carriage.

従来、液晶、有機EL、半導体等の電子部品の製造工場や自動倉庫等においては、搬送台車(RGV)が予め走行する運行軌跡に沿うようにして、床面上所定高さ位置に軌道を敷設し、この軌道に沿って搬送台車が自動運転にて走行するようにしている。   Conventionally, in manufacturing plants and automatic warehouses for electronic parts such as liquid crystal, organic EL, and semiconductors, a track is laid at a predetermined height on the floor so that a transport cart (RGV) travels along the trajectory previously traveled. In addition, the transport cart runs along this track in an automatic operation.

ところで、従来の液晶、有機EL、半導体等の電子部品の製造工場や自動倉庫等における有軌道搬送台車のレール構造は、地震など大きな外部負荷が床面にかかっても床面が破壊されないように、図1〜図2に示すように、工場や倉庫のコンクリート製の床面の一部に、地震などの揺れを吸収できるように所定間隔に合成樹脂やゴム等にて形成したエキスパンション床を配設し、このコンクリート製の床面及びエキスパンション床上に軌道支持柱を所定間隔で樹立し、この軌道支持柱上に1本状にした軌道を取り付けて構成するようにしている。   By the way, the rail structure of a tracked carriage in conventional electronic parts manufacturing factories and automatic warehouses such as liquid crystal, organic EL, and semiconductors is designed so that the floor is not destroyed even when a large external load such as an earthquake is applied to the floor. As shown in FIGS. 1 and 2, an expansion floor made of synthetic resin or rubber is arranged at a predetermined interval so as to absorb shaking such as an earthquake on a part of a concrete floor surface of a factory or a warehouse. The track support columns are established at predetermined intervals on the concrete floor surface and the expansion floor, and a single track is mounted on the track support columns.

しかしながら、コンクリート製の床面、エキスパンション床面に敷設する軌道は、コンクリート製床面、エキスパンション床面上に掛け渡すようにして連続した1本の軌道を配設しているので、地震発生時床面の変動はエキスパンション床面が緩衝帯となって吸収することができるも、軌道は1本であるため、地震の揺れが軌道に直接作用して、軌道が所定の軌跡(コース)から位置ずれが生じたり、或いは軌道が歪曲又は変形したり、さらには破壊したりすることがあり、この軌道が変形した状態で搬送台車が走行してくると、この軌道の変形位置で搬送台車が脱線もしくは脱線して破損したり、さらには脱線台車にて軌道そのものをさらに破壊して、その復旧に多大の時間と労力がかかるという問題があった。   However, the track laid on the concrete floor and the expansion floor has a single continuous track that runs over the concrete floor and the expansion floor. The fluctuation of the surface can be absorbed by the expansion floor acting as a buffer zone, but since there is only one orbit, the vibration of the earthquake acts directly on the orbit, causing the orbit to deviate from the predetermined locus (course). May occur, or the track may be distorted or deformed, or even destroyed, and if the transport carriage travels with the track deformed, the transport cart will derail or derail at the deformed position of the track. There was a problem that it was derailed and damaged, or further, the track itself was further destroyed by a derailment carriage, and it took a lot of time and labor to restore it.

本発明は、上記従来の有軌道搬送台車のレール構造の有する問題点に鑑み、地震発生時などの軌道の偏位を吸収し、さらに、センサーにて軌道の偏位を自動的に検知して搬送台車を停止させるようにした有軌道搬送台車の耐震レール構造を提供することを目的とする。   In view of the problems of the rail structure of the conventional tracked carriage, the present invention absorbs the deviation of the track such as when an earthquake occurs, and automatically detects the deviation of the track with a sensor. It is an object of the present invention to provide an earthquake-resistant rail structure for a tracked carriage with which the carriage is stopped.

上記目的を達成するため、本発明の有軌道搬送台車の耐震レール構造は、搬送台車の搬送路に沿って敷設した軌道を、コンクリート製床面の一部に形成したエキスパンション床部上で分割し、搬送台車が、コンクリート製床面上の軌道とエキスパンション床面上の軌道間を円滑に移乗できるように構成したことを特徴とする。   In order to achieve the above object, the seismic rail structure of the tracked carriage of the present invention divides the track laid along the conveyance path of the carriage on the expansion floor formed on a part of the concrete floor surface. The transport cart is configured to be able to smoothly transfer between the track on the concrete floor and the track on the expansion floor.

この場合において、互いに端面を突き合わせるコンクリート製床面上の軌道端面と、エキスパンション床面上の軌道端面とを搬送台車が移乗しやすいよう互いに斜面状とすることができる。   In this case, the track end surface on the concrete floor surface where the end surfaces abut each other and the track end surface on the expansion floor surface can be inclined to each other so that the transfer carriage can be easily transferred.

また、分割軌道の偏位を検知して搬送台車の走行を停止させるようにしたセンサーを分割軌道に沿って配設することができる。   In addition, a sensor that detects the deviation of the divided track and stops the traveling of the transport carriage can be disposed along the divided track.

また、センサーをリミットスイッチ、近接スイッチ、圧電素子、赤外線素子のいずれか、或いはその組み合わせにより構成することができる。   Moreover, a sensor can be comprised by either a limit switch, a proximity switch, a piezoelectric element, an infrared element, or a combination thereof.

本発明の有軌道搬送台車の耐震レール構造によれば、搬送台車の搬送路に沿って敷設した軌道を、コンクリート製床面の一部に形成したエキスパンション床面部で分割し、搬送台車が、コンクリート製床面上の軌道とエキスパンション床面上の軌道間を円滑に移乗できるように構成することにより、地震などにより軌道に大きな負荷がかかり、偏位するような場合でも、この軌道の偏位をエキスパンション床面上の軌道部分にて吸収して本体側軌道を保護できるので、復旧時に修復する必要があるのはこの分割された軌道部分だけとなり、簡易に行うことができる。   According to the seismic rail structure of the tracked transport carriage of the present invention, the track laid along the transport path of the transport cart is divided by the expansion floor portion formed in a part of the concrete floor surface, and the transport cart is made of concrete. By configuring the track so that it can be smoothly transferred between the track on the floor and the track on the expansion floor, even if a large load is applied to the track due to an earthquake, etc. Since the main body side track can be protected by absorbing at the track portion on the expansion floor, only the divided track portion needs to be restored at the time of restoration, which can be easily performed.

また、互いに端面を突き合わせるコンクリート製床面上の軌道端面と、エキスパンション床上の軌道端面とを搬送台車が移乗しやすいよう互いに斜面状とすることにより、軌道の継ぎ合わせ部においても搬送台車は円滑に移乗することができる。   In addition, by making the track end surface on the concrete floor where the end surfaces abut each other and the track end surface on the expansion floor into a slanted shape so that the transport cart can be easily transferred, the transport cart is also smooth at the track joint. Can be transferred to.

また、分割軌道に沿ってその偏位を検知して搬送台車の走行を停止させるようにしたセンサーを分割軌道に沿って配設することにより、軌道の少しの偏位でも確実に検知することができるので、搬送台車の走行安定性を向上させることができる。   In addition, it is possible to reliably detect even a slight deviation of the track by arranging a sensor along the divided track to detect the deviation along the divided track and stop the traveling of the transport carriage. As a result, the running stability of the transport cart can be improved.

また、センサーをリミットスイッチ、近接スイッチ、圧電素子、赤外線素子のいずれか、或いはその組み合わせにより構成することにより、センサーの配置が簡易であるとともに、既設の設備にも容易に応用することができる。   Further, by configuring the sensor by any one of a limit switch, a proximity switch, a piezoelectric element, an infrared element, or a combination thereof, the arrangement of the sensor is simple and can be easily applied to existing facilities.

以下、本発明の有軌道搬送台車の耐震レール構造の実施の形態を、図面に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of an earthquake-resistant rail structure for a tracked carriage according to the present invention will be described below with reference to the drawings.

図1〜図2に、本発明の有軌道搬送台車の耐震レール構造の一実施例を示す。
液晶、有機EL、半導体等の電子部品の製造工場や自動倉庫等において、その床面は通常コンクリート製床面となっており、地震等が発生した場合に、外部負荷により床面に発生する変動や偏位を吸収できるよう、該コンクリート製床面の一部に、合成樹脂製又はゴム製のエキスパンション床部2を形成するようにしている。
そして、このコンクリート製床面1とエキスパンション床部2との表面が面一となるようにした床面に、搬送台車(図示省略)が予め定められたコースに沿って走行するよう、搬送路(走行コース)に沿って軌道4を敷設する。
1 to 2 show an embodiment of a seismic rail structure for a tracked carriage of the present invention.
In the manufacturing factory or automatic warehouse of electronic parts such as liquid crystal, organic EL, and semiconductors, the floor surface is usually a concrete floor surface. When an earthquake or the like occurs, fluctuations that occur on the floor surface due to external loads The expansion floor 2 made of synthetic resin or rubber is formed on a part of the concrete floor so as to absorb the displacement.
Then, on the floor surface in which the surfaces of the concrete floor surface 1 and the expansion floor portion 2 are flush with each other, a transport carriage (not shown) is transported along a predetermined course. The track 4 is laid along the traveling course.

この場合、コンクリート製床面1及びエキスパンション床部2上に、かつ搬送路(走行コース)に沿って所定間隔毎、或いは任意間隔毎に軌道支持柱もしくは架台3、3を樹立し、この軌道支持柱もしくは架台3を介して軌道(レール)4を敷設する。
この軌道の敷設固定方法は、従来と同じようにするが、コンクリート製床面上と、エキスパンション床部上とにおいては、軌道4を分割、すなわち、コンクリート製床面上の軌道41と、エキスパンション床部上の軌道42とを分割し、かつ搬送台車がコンクリート製床面上に敷設する軌道41とエキスパンション床上に敷設する軌道42との間を円滑に移乗できるように配設する。
In this case, track support columns or mounts 3 and 3 are established on the concrete floor 1 and the expansion floor 2 and along the transport path (travel course) at predetermined intervals or at arbitrary intervals, and this track support is established. A track (rail) 4 is laid through a column or mount 3.
The track laying and fixing method is the same as the conventional method, but the track 4 is divided on the concrete floor and the expansion floor, that is, the track 41 on the concrete floor and the expansion floor. The track 42 on the section is divided and disposed so that the transfer carriage can be smoothly transferred between the track 41 laid on the concrete floor and the track 42 laid on the expansion floor.

コンクリート製床面上の軌道41とエキスパンション床上の軌道42との継合部となる互いの軌道41、42の突き合わせる端面4aは、図1に示すように、互いに突き合わされる軌道41と軌道42の端面形状が同じ方向に、同じ傾斜角度を有する斜面形とし、これにより軌道41と42とが、その端面4aで互いに突き合わせるようにすることで、恰も1本の軌道となるようにし、コンクリート製床面上の軌道41とエキスパンション床面上の軌道42間の搬送台車の移乗が円滑にできるようにする。   As shown in FIG. 1, the end surfaces 4a of the tracks 41, 42, which are joints between the track 41 on the concrete floor and the track 42 on the expansion floor, are abutted with each other. By making the end face shapes of the slopes have the same inclination direction and the same inclination angle, the raceways 41 and 42 are abutted with each other at the end face 4a. The transfer cart can be smoothly transferred between the track 41 on the floor and the track 42 on the expansion floor.

また、この軌道の分割により地震などの大きな負荷が床面を介して軌道に作用しても、エキスパンション床面2により床面全体にかかる偏位を吸収するとともに、床面上の偏位は軌道本体から分割されたエキスパンション床面上の軌道42より吸収し、これにより本体側の軌道41を保護するようにするとともに、この分割された軌道42の偏位を検知するため、分割された軌道42に沿って、或いは近接して偏位検知用のセンサー5、5を配設し、このセンサー5により軌道の偏位を検知して走行する搬送台車を自動的に停止させるようにする。   Moreover, even if a large load such as an earthquake acts on the track via the floor due to the division of the track, the expansion on the entire floor is absorbed by the expansion floor 2, and the displacement on the floor is In order to absorb from the track 42 on the expansion floor divided from the main body and thereby protect the track 41 on the main body side, and to detect the deviation of the divided track 42, the divided track 42 is detected. The sensors 5 and 5 for detecting the deviation are provided along or close to each other, and the deviation of the track is detected by the sensor 5 so that the traveling carriage is automatically stopped.

このセンサー5としては、特に限定されるものではないが、例えば、図1に示すように、リミットスイッチのほかに、近接スイッチ、圧電素子、赤外線素子等の1つ、或いはこれらの組み合わせにより構成することができる。   Although it does not specifically limit as this sensor 5, For example, as shown in FIG. 1, in addition to a limit switch, it is comprised by one of proximity switches, a piezoelectric element, an infrared element, etc., or these combination. be able to.

センサー5は、分割された軌道42の側面に沿って1又は2以上を、軌道42の側面と対向して配設し、軌道42が設定位置より少しでもずれが生じると、このセンサー5にて搬送台車を停止、或いは減速させるように構成する。   One or more sensors 5 are arranged along the side surface of the divided track 42 so as to face the side surface of the track 42. When the track 42 is slightly displaced from the set position, the sensor 5 The conveying cart is configured to stop or decelerate.

次に、本発明の有軌道搬送台車の耐震レール構造の作用について説明する。
コンクリート製床面上の軌道41とエキスパンション床面上の軌道42とを互いに突き合わせるようにして搬送台車の搬送路に沿って敷設し、この軌道41、42間の搬送台車の移乗が円滑に行えるようにする。
地震などが発生して床面1、2及び軌道4に大きな負荷がかかると、その揺れ方向により分割された軌道42は、特に限定されるものではないが、例えば、図1の鎖線にて示すように、その軌道支持柱もしくは架台3毎、位置ずれが生じることがある。
Next, the effect | action of the earthquake-resistant rail structure of a track-carrying trolley | bogie of this invention is demonstrated.
The track 41 on the concrete floor and the track 42 on the expansion floor are laid along the transport path of the transport carriage so as to abut each other, and the transport cart can be smoothly transferred between the tracks 41 and 42. Like that.
When an earthquake or the like occurs and a large load is applied to the floors 1 and 2 and the track 4, the track 42 divided according to the shaking direction is not particularly limited. As described above, positional deviation may occur for each track support column or gantry 3.

本体側軌道より分割された軌道42が位置ずれを生じると、この偏位は軌道に近接したセンサー5にて検知される。搬送台車が円滑に移乗できる範囲の偏位では作用しないが、設定以上の偏位が生じると、該センサー5にて搬送台車の電源を切って強制的に停止させるか、或いは他の方法で搬送台車を停止させたり、減速させたりして不足の事故を未然に防止するようにする。   When the track 42 divided from the track on the main body side is displaced, this deviation is detected by the sensor 5 close to the track. It does not work for deviations in the range where the transfer carriage can be transferred smoothly, but if deviations greater than the set value occur, the sensor 5 can be forcibly stopped by turning off the transfer carriage with the sensor 5 or transferred by other methods. Stop the dolly and slow down to prevent shortage accidents.

なお、このセンサー5を、分割された軌道42の各両端部に配設することにより、軌道42の全体の位置ずれが生じなくても、軌道の一端側で位置ずれが発生すると確実にその偏位を検知することができるので、搬送台車を速やかに停止させ、不測の事故を防止することができる。   In addition, by disposing the sensors 5 at both ends of the divided track 42, even if the entire track 42 is not displaced, if the displacement occurs on one end side of the track, the deviation is surely detected. Since the position can be detected, the transport carriage can be quickly stopped to prevent unexpected accidents.

以上、本発明の有軌道搬送台車の耐震レール構造について、実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。   As described above, the seismic rail structure of the tracked carriage according to the present invention has been described based on the embodiments. However, the present invention is not limited to the configurations described in the above embodiments, and may be appropriately selected within the scope not departing from the gist thereof. The configuration can be changed.

本発明の有軌道搬送台車の耐震レール構造は、軌道をエキスパンション床面上で分割することで床面を介して軌道に作用する偏位負荷を吸収し、本体側軌道を保護するという特性を有していることから、搬送台車の軌道の用途に好適に用いることができるほか、例えば、天井走行台車の用途にも用いることができる。   The seismic rail structure of the tracked carriage of the present invention has the characteristics that the track is divided on the expansion floor surface to absorb the eccentric load acting on the track via the floor surface and protect the main body side track. Therefore, it can be suitably used for the application of the track of the transport carriage, and for example, can also be used for the application of the overhead traveling carriage.

本発明の有軌道搬送台車の耐震レール構造の一実施例を示す平面図である。It is a top view which shows one Example of the earthquake-resistant rail structure of a tracked carrier truck of this invention. 縦断側面図である。It is a vertical side view.

符号の説明Explanation of symbols

1 コンクリート製床面
2 エキスパンション床部
3 軌道支持柱もしくは架台
4 軌道
41 コンクリート製床面上の軌道
42 エキスパンション床部上の軌道
5 センサー
DESCRIPTION OF SYMBOLS 1 Concrete floor surface 2 Expansion floor 3 Track support column or mount 4 Track 41 Track on concrete floor 42 Track on expansion floor 5 Sensor

Claims (4)

搬送台車の搬送路に沿って敷設した軌道を、コンクリート製床面の一部に形成したエキスパンション床部上で分割し、搬送台車が、コンクリート製床面上の軌道とエキスパンション床面上の軌道間を円滑に移乗できるように構成したことを特徴とする有軌道搬送台車の耐震レール構造。   The track laid along the transport path of the transport carriage is divided on the expansion floor formed on a part of the concrete floor surface, and the transport cart is between the track on the concrete floor surface and the track on the expansion floor surface. An earthquake-resistant rail structure for a tracked carriage, characterized in that it can be moved smoothly. 互いに端面を突き合わせるコンクリート製床面上の軌道端面と、エキスパンション床面上の軌道端面とを搬送台車が移乗しやすいよう互いに斜面状としたことを特徴とする請求項1記載の有軌道搬送台車の耐震レール構造。   2. The tracked transport carriage according to claim 1, wherein the track end face on the concrete floor surface that faces the end faces and the track end face on the expansion floor face are inclined to facilitate transfer of the transport carriage. Earthquake-resistant rail structure. 分割軌道の偏位を検知して搬送台車の走行を停止させるようにしたセンサーを分割軌道に沿って配設したことを特徴とする請求項1又は2記載の有軌道搬送台車の耐震レール構造。   The seismic rail structure for a tracked carriage according to claim 1 or 2, wherein a sensor that detects the deviation of the divided track to stop the traveling of the carriage is disposed along the divided track. センサーをリミットスイッチ、近接スイッチ、圧電素子、赤外線素子のいずれか、或いはその組み合わせにより構成したことを特徴とする請求項3記載の有軌道搬送台車の耐震レール構造。   The seismic rail structure for a tracked carriage according to claim 3, wherein the sensor is configured by any one of a limit switch, a proximity switch, a piezoelectric element, an infrared element, or a combination thereof.
JP2005033013A 2005-02-09 2005-02-09 Earthquake resisting rail structure of conveying truck with track Pending JP2006219864A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011038372A (en) * 2009-08-18 2011-02-24 Shimizu Corp Rail structure of expansion joint part
JP2012188906A (en) * 2011-03-14 2012-10-04 Daifuku Co Ltd Track abnormality detection system
US10011955B2 (en) 2013-09-25 2018-07-03 Ihi Corporation Transport system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011038372A (en) * 2009-08-18 2011-02-24 Shimizu Corp Rail structure of expansion joint part
JP2012188906A (en) * 2011-03-14 2012-10-04 Daifuku Co Ltd Track abnormality detection system
US10011955B2 (en) 2013-09-25 2018-07-03 Ihi Corporation Transport system

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