JP2006216750A - Method for sealing electronic part - Google Patents
Method for sealing electronic part Download PDFInfo
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- JP2006216750A JP2006216750A JP2005027457A JP2005027457A JP2006216750A JP 2006216750 A JP2006216750 A JP 2006216750A JP 2005027457 A JP2005027457 A JP 2005027457A JP 2005027457 A JP2005027457 A JP 2005027457A JP 2006216750 A JP2006216750 A JP 2006216750A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/93—Batch processes
- H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/491—Disposition
- H01L2224/4912—Layout
- H01L2224/49175—Parallel arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/156—Material
- H01L2924/15786—Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
- H01L2924/15787—Ceramics, e.g. crystalline carbides, nitrides or oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Abstract
Description
本発明は、表面実装部品(SMD)等の電子部品が実装されている基板を樹脂封止する方法に関する。 The present invention relates to a method for resin-sealing a substrate on which an electronic component such as a surface mount component (SMD) is mounted.
半導体チップを樹脂封止する技術として、半導体チップとボンディングしたリードフレームを金型にセットし、流動性を持たせた樹脂をこの金型に流し込むことによってモールドするトランスファモールド法等のモールド成型法が良く知られている(例えば特許文献1及び2)。 As a technique for resin-sealing a semiconductor chip, there is a molding method such as a transfer molding method in which a lead frame bonded with a semiconductor chip is set in a mold and a resin having fluidity is poured into the mold. It is well known (for example, Patent Documents 1 and 2).
半導体チップの場合、リードフレームは金属材料であるからこれを金型で挟み込んでセットしても、損傷を受けることはない。これに対して、半導体チップではなく、例えばSMD等の電子部品を搭載したセラミック基板やガラスエポキシ基板の場合、モールド成型しようとすると、このセラミック基板やガラスエポキシ基板が金型に挟まれてセットされることから基板自体に損傷が生じてしまう。 In the case of a semiconductor chip, the lead frame is a metal material, so even if it is sandwiched and set by a mold, it will not be damaged. On the other hand, in the case of a ceramic substrate or a glass epoxy substrate on which electronic parts such as SMD are mounted instead of a semiconductor chip, the ceramic substrate or the glass epoxy substrate is set by being sandwiched between molds when trying to mold. As a result, the substrate itself is damaged.
このため、セラミック基板やガラスエポキシ基板に対しては、モールド成型法を用いず、液状の樹脂を局所的にコーティング又はモールディングするポッティング方式で封止することが行われている(例えば特許文献3)。 For this reason, a ceramic substrate or a glass epoxy substrate is sealed by a potting method in which a liquid resin is locally coated or molded without using a molding method (for example, Patent Document 3). .
しかしながら、ポッティング法による封止は、液状の樹脂を使用するため、流動性調整が非常に難しいことから、生産性を高めることが困難である。また、製造コストが高く、さらに、基板全体を封止することができないという問題点を有している。 However, since sealing by the potting method uses a liquid resin, it is very difficult to adjust the fluidity, and it is difficult to increase productivity. In addition, the manufacturing cost is high, and the entire substrate cannot be sealed.
従って本発明は、従来技術の上述の問題点を解消しようとするものであり、その目的は、非金属材料による基板全体を容易にかつ低コストで封止できる電子部品の封止方法を提供することにある。 Accordingly, the present invention is intended to solve the above-described problems of the prior art, and an object of the present invention is to provide an electronic component sealing method capable of easily and inexpensively sealing an entire substrate made of a nonmetallic material. There is.
本発明によれば、電子部品を搭載した非金属材料基板を、金型に直接接触しないようにこの金型のキャビティ内に設置し、樹脂によるモールド成型を行なう電子部品の封止方法が提供される。 According to the present invention, there is provided an electronic component sealing method in which a non-metallic material substrate on which an electronic component is mounted is placed in a cavity of this mold so as not to directly contact the mold, and molding is performed with a resin. The
非金属材料基板が金型に直接接触しないように金型内にセットしてモールド成型を行なっているため、この基板に損傷を与えることなくモールド成型法の利点等を得ることができる。即ち、基板全体を容易にかつ低コストで封止することができ、しかも信頼性の高い封止が可能となる。 Since molding is performed by setting in a mold so that the non-metallic material substrate does not directly contact the mold, advantages of the molding method and the like can be obtained without damaging the substrate. That is, the entire substrate can be easily and inexpensively sealed, and highly reliable sealing is possible.
非金属材料基板の外周部に緩衝部材を設け、非金属材料基板を、緩衝部材を介して金型で挟むことによりキャビティ内に設置することが好ましい。 It is preferable that a buffer member is provided on the outer peripheral portion of the nonmetallic material substrate, and the nonmetallic material substrate is placed in the cavity by sandwiching the nonmetallic material substrate with a mold through the buffer member.
この場合、モールド成型の後、非金属材料基板の外周部及び緩衝部材が切り離される。 In this case, after molding, the outer peripheral portion of the nonmetallic material substrate and the buffer member are separated.
緩衝部材が、樹脂材料からなることが好ましい。 It is preferable that the buffer member is made of a resin material.
非金属材料基板の電子部品搭載面とは反対側の面に、非金属材料基板より大きなサイズの補助基板を固着し、補助基板の外周部を金型で挟むことによりキャビティ内に設置することも好ましい。 An auxiliary board having a size larger than that of the non-metallic material substrate is fixed to the surface of the non-metallic material board opposite to the electronic component mounting surface, and the outer peripheral portion of the auxiliary board is sandwiched between molds and installed in the cavity preferable.
この場合、モールド成型の後、補助基板が非金属材料基板から取り外される。 In this case, the auxiliary substrate is removed from the non-metallic material substrate after molding.
補助基板が、金属材料板又は樹脂材料板であることが好ましい。 The auxiliary substrate is preferably a metal material plate or a resin material plate.
非金属材料基板が、樹脂基板、セラミック基板、ガラスエポキシ基板又はガラス基板であることも好ましい。 It is also preferable that the nonmetallic material substrate is a resin substrate, a ceramic substrate, a glass epoxy substrate, or a glass substrate.
本発明によれば、非金属材料基板に損傷を与えることなく、基板全体を容易にかつ低コストで封止することができ、しかも信頼性の高い封止が可能となる。 According to the present invention, the entire substrate can be easily and inexpensively sealed without damaging the non-metallic material substrate, and highly reliable sealing is possible.
図1は本発明の一実施形態として、トランスファモールド法を用いた封止工程の一例を概略的に示す断面図であり、図2はこの実施形態において、緩衝テープを貼り付けた状態のセラミック基板の平面図である。 FIG. 1 is a sectional view schematically showing an example of a sealing process using a transfer mold method as one embodiment of the present invention, and FIG. 2 is a ceramic substrate with a buffer tape attached in this embodiment. FIG.
まず、図1(A)の断面図及び図2の平面図に示すように、SMD等の電子部品10を表面に実装し、裏面に外部電極端子等を形成した非金属材料基板、例えばセラミック基板11の外周部の表裏両面に、緩衝部材として、例えばフッ素樹脂やポリイミド樹脂等の樹脂材料による緩衝テープ12を貼り付ける。緩衝テープを貼り付ける代わりに、同様の機能を有する部材を貼り付けるか又は膜として形成しても良い。
First, as shown in the cross-sectional view of FIG. 1A and the plan view of FIG. 2, a non-metallic material substrate such as a ceramic substrate in which an
次いで、図1(B)に示すように、セラミック基板11を金型13のキャビティ13a内にセットする。この場合、金型13がこの緩衝テープ12を介してセラミック基板11の外周部を上下から間接的に挟み込むようにセットする。この場合、高圧でトランスファされる熱可塑性樹脂が金型13とセラミック基板11との間の隙間から流れでないような密封構造を構成する。また、その熱可塑性樹脂がセラミック基板11の裏面に回りこむ構成の場合は、例えばフッ素樹脂やポリイミド樹脂等の樹脂による被覆体14を裏面に貼り付けておく。
Next, as shown in FIG. 1B, the
次いで、図1(C)に示すように、エポキシ樹脂やポリイミド樹脂等の熱可塑性樹脂によるトランスファモールド成型を行って、モールド樹脂15を形成する。具体的には、予備加熱した樹脂タブレットを金型13に投入してプランジャ16で加圧し、流動樹脂をキャビティ13a内にトランスファした後、熱硬化させる。
Next, as shown in FIG. 1C, transfer molding is performed using a thermoplastic resin such as an epoxy resin or a polyimide resin to form a
次いで、図1(D)に示すように、金型13を取り外し、その後、図1(E)に示すように、緩衝テープ12が除去されるように、モールド樹脂15及びセラミック基板11の外周部を切断する。
Next, as shown in FIG. 1 (D), the
このように本実施形態によれば、セラミック基板11が金型13に直接接触しないように、セラミック基板11の外周部の表裏両面に緩衝テープ12が貼り付けられ、この緩衝テープ12を介して金型13がセラミック基板11を支持しているため、この基板11に損傷を与えることなく、基板全体を容易にかつ低コストで封止することができ、しかも信頼性の高い封止が可能となる。
As described above, according to this embodiment, the
なお、非金属材料基板としては、セラミック基板の他に樹脂基板、ガラスエポキシ基板又はガラス基板が適用可能である。 In addition to the ceramic substrate, a resin substrate, a glass epoxy substrate, or a glass substrate can be used as the nonmetallic material substrate.
図3は本発明の他の実施形態として、トランスファモールド法を用いた封止工程の一例を概略的に示す断面図であり、図4はこの実施形態において、補助基板を貼り付けた状態のセラミック基板の平面図である。 FIG. 3 is a cross-sectional view schematically showing an example of a sealing process using a transfer mold method as another embodiment of the present invention, and FIG. 4 shows a ceramic with an auxiliary substrate attached in this embodiment. It is a top view of a board | substrate.
まず、図3(A)の断面図及び図4の平面図に示すように、SMD等の電子部品30を表面に実装し、裏面に外部電極端子等を形成した非金属材料基板、例えばセラミック基板31の裏面に、このセラミック基板31より大きいサイズの補助基板32、例えば金属材料板又は樹脂材料板、を貼り付ける。
First, as shown in the cross-sectional view of FIG. 3A and the plan view of FIG. 4, a non-metallic material substrate such as a ceramic substrate in which an
次いで、図3(B)に示すように、補助基板32付きのセラミック基板31を金型33のキャビティ33a内にセットする。この場合、金型33が、セラミック基板31に接触せずに補助基板32の外周部を上下から挟み込むようにセットする。
Next, as shown in FIG. 3B, the
次いで、図3(C)に示すように、エポキシ樹脂やポリイミド樹脂等の熱可塑性樹脂によるトランスファモールド成型を行って、モールド樹脂35を形成する。具体的には、予備加熱した樹脂タブレットを金型33に投入してプランジャ36で加圧し、流動樹脂をキャビティ33a内にトランスファした後、熱硬化させる。
Next, as shown in FIG. 3C, transfer molding is performed using a thermoplastic resin such as an epoxy resin or a polyimide resin to form a
次いで、図3(D)に示すように、金型33を取り外し、その後、図3(E)に示すように、補助基板32を取り外す。
Next, as shown in FIG. 3D, the
このように本実施形態によれば、セラミック基板31が金型33に直接接触しないように、セラミック基板31の裏面にこのセラミック基板31よりサイズの大きい補助基板32が貼り付けられ、この補助基板32を金型33が挟んでいるため、このセラミック基板31に損傷を与えることなく、基板全体を容易にかつ低コストで封止することができ、しかも信頼性の高い封止が可能となる。
As described above, according to the present embodiment, the
なお、非金属材料基板としては、セラミック基板の他に樹脂基板、ガラスエポキシ基板又はガラス基板が適用可能である。 In addition to the ceramic substrate, a resin substrate, a glass epoxy substrate, or a glass substrate can be used as the nonmetallic material substrate.
なお、本発明のモールド成型法としては、上述したトランスファモールド法以外にも例えばインジェクションモールド法等を用いても良いことは明らかである。 In addition, as a mold forming method of the present invention, it is obvious that, for example, an injection mold method may be used in addition to the transfer mold method described above.
以上述べた実施形態は全て本発明を例示的に示すものであって限定的に示すものではなく、本発明は他の種々の変形態様及び変更態様で実施することができる。従って本発明の範囲は特許請求の範囲及びその均等範囲によってのみ規定されるものである。 All the embodiments described above are illustrative of the present invention and are not intended to be limiting, and the present invention can be implemented in other various modifications and changes. Therefore, the scope of the present invention is defined only by the claims and their equivalents.
10、30 電子部品
11、31 セラミック基板
12 緩衝テープ
13、33 金型
13a、33a キャビティ
14 被覆体
15、35 モールド樹脂
16、36 プランジャ
32 補助基板
10, 30
Claims (8)
The method according to claim 1, wherein the non-metallic material substrate is a resin substrate, a ceramic substrate, a glass epoxy substrate, or a glass substrate.
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JP2001148392A (en) * | 1999-05-27 | 2001-05-29 | Matsushita Electronics Industry Corp | Electronic device, its manufacturing method, and its manufacturing equipment |
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JP2001148392A (en) * | 1999-05-27 | 2001-05-29 | Matsushita Electronics Industry Corp | Electronic device, its manufacturing method, and its manufacturing equipment |
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