JP2006206936A - Device for removing foreign matters from roll in bath for hot-dip metal coating - Google Patents

Device for removing foreign matters from roll in bath for hot-dip metal coating Download PDF

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JP2006206936A
JP2006206936A JP2005017576A JP2005017576A JP2006206936A JP 2006206936 A JP2006206936 A JP 2006206936A JP 2005017576 A JP2005017576 A JP 2005017576A JP 2005017576 A JP2005017576 A JP 2005017576A JP 2006206936 A JP2006206936 A JP 2006206936A
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roll
bath
blade
shaft
removing foreign
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JP2005017576A
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JP4507895B2 (en
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Minoru Kubotsu
実 窪津
Shigeo Sagawa
重夫 佐川
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for removing foreign matters from a roll in a bath for hot-dip metal coating bath capable of effectively removing foreign matters deposited on the roll in the bath with a simple mechanism. <P>SOLUTION: The device for removing foreign matters from the roll in the bath for hot-dip metal coating comprises a blade 6 to abut a tip thereof on a roll surface in the roll 4 in the bath, a float 7 which is sunk in the bath 3 to give the buoyancy, and a shaft 9 to rotatably support the float and the blade, and the blade tip is pressed against the roll surface with the buoyancy. The blade 6 is formed of an arc-shaped bent plate, the shaft 9 is located at the center of curvature, and/or the shaft 9 preferably supports a blade rear end side via a link 8. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、溶融金属めっき浴中ロールの異物除去装置に関する。   The present invention relates to a foreign matter removing apparatus for a roll in a molten metal plating bath.

溶融金属めっき浴中ロールの異物除去装置に関して、従来、浴中ロールに付着した異物を削り落とすブレード(ドクターブレード)を支持するアームに、ブレードの浴中ロールへの押付け力を調整するための浮きおよび重りを取付けたものが知られている(特許文献1)。また、ドクターブレードを支持するロッドを、スクリュー軸を介して上下動自在にガイドで支持し、ロッドに取付けた浮箱の浮力を調整してドクターブレードが浴中ロールに安定して当接するようにしたものが知られている(特許文献2)。
特許第3452017号公報 特開2002−309357号公報
Regarding the foreign matter removal device for the roll in the molten metal plating bath, the arm that supports the blade (doctor blade) that scrapes off the foreign matter adhering to the roll in the bath has been lifted to adjust the pressing force of the blade to the roll in the bath. And what attached the weight is known (patent document 1). Also, the rod that supports the doctor blade is supported by a guide that can be moved up and down via a screw shaft, and the buoyancy of the floating box attached to the rod is adjusted so that the doctor blade stably contacts the roll in the bath. Is known (Patent Document 2).
Japanese Patent No. 3452017 JP 2002-309357 A

溶融金属めっき浴中に浸漬した状態で使用される浴中ロールに付着する異物は、主にドロス、中でもとくに多いのがトップドロスであり、通常操業では、浴中ロールのロール面に金属帯が巻きついて通過する部分(板道部分)以外の部分に付着しやすく、時間が経つと共に付着量が増し、やがては固着する。この場合、次に通過する金属帯の板幅が現在よりも広くなると、この金属帯は、その板幅端部側の部分が、前に通過した金属帯の板道部分の外側、すなわち異物の固着したロール面部分を通過して、該ロール面部分に固着した異物と接触し、面荒れ現象を起こして品質が低下する可能性が高くなる。これを防止するために、ドロス等の異物がロール面に固着してしまう前に除去することが有効であり、浴中ロールに付着したドロス等の異物を除去する手段としてブレードを採用するケースが多い。このブレードの取付け方法、押付け方法、動作方法等に関して従来多くの提案がなされている。   The foreign matter adhering to the roll in the bath used in the state of being immersed in the molten metal plating bath is mainly dross, especially the top dross, and in normal operation, a metal band is formed on the roll surface of the bath roll. It tends to adhere to portions other than the portion that passes around (the plate path portion), and the amount of adhesion increases with time, and eventually adheres. In this case, when the plate width of the metal band to be passed next becomes wider than the present, the metal band has a portion on the edge side of the plate width outside the plate path portion of the metal band that has passed previously, that is, the foreign material. Passing through the fixed roll surface portion and coming into contact with the foreign material fixed to the roll surface portion, a surface roughening phenomenon is caused and the possibility of quality deterioration is increased. In order to prevent this, it is effective to remove the foreign matter such as dross before adhering to the roll surface, and there is a case where the blade is used as a means for removing the foreign matter such as dross attached to the roll in the bath. Many. Many proposals have been made regarding the method of attaching the blade, the pressing method, the operation method, and the like.

しかしながら、従来の技術では、例えば上記特許文献1、2にも示されているように、浮箱の浮力と上方からの荷重とによりブレードの押付け力を調整する機構を採用しており、上方からの押え機構と浮箱による持ち上げ機構の両方を備えた装置とする必要があるため、装置構成が複雑であり、設備費がかかる問題や、設置スペースが必要となる問題がある。また、押付け力を適正範囲に維持するためには、上方からの荷重と浮箱の浮力の双方を調整しなければならず、そのため費用とマンパワーを要する問題もある。   However, in the conventional technology, for example, as shown in Patent Documents 1 and 2 above, a mechanism that adjusts the pressing force of the blade by the buoyancy of the floating box and the load from above is adopted. Therefore, there is a problem in that the apparatus configuration is complicated, equipment cost is high, and installation space is required. Further, in order to maintain the pressing force within an appropriate range, both the load from above and the buoyancy of the floating box must be adjusted, which causes a problem that requires cost and manpower.

本発明は、上記のような従来技術の問題を解決し、浴中ロールに付着した異物を簡易な機構で効果的に除去できる溶融金属めっき浴中ロールの異物除去装置を提供することを目的とする。   The object of the present invention is to solve the above-mentioned problems of the prior art and to provide a foreign matter removing apparatus for a roll in a molten metal plating bath that can effectively remove foreign matter adhering to the roll in the bath with a simple mechanism. To do.

本発明者らは、上記目的を達成すべく鋭意検討し、その結果、溶融金属浴ならではの浮力を利用して、ブレードを浴中ロールのロール面に押付ける機構に想到した。この機構では、浴中ロールに先端側を当接させるブレードを軸を支点として回転可能に支持し、ブレード後端側を、浴中に沈めた浮きの浮力によって上方に付勢する。この付勢力によってブレードに回転力が生まれ、この回転力がブレード先端側を浴中ロールのロール面に押付ける。   The present inventors diligently studied to achieve the above object, and as a result, came up with a mechanism for pressing the blade against the roll surface of the roll in the bath using the buoyancy unique to the molten metal bath. In this mechanism, a blade that abuts the tip side of the roll in the bath is rotatably supported with the shaft as a fulcrum, and the rear end side of the blade is urged upward by the buoyancy of the float submerged in the bath. This urging force creates a rotational force on the blade, and this rotational force presses the blade tip side against the roll surface of the roll in the bath.

すなわち、本発明は、浴中ロールのロール面に先端を当接させるブレードと、浴中に沈められて浮力が与えられる浮きと、該浮きと前記ブレードとを回転可能に支持する軸とを有し、前記浮力で前記ブレードの先端が前記ロール面に押付けられることを特徴とする溶融金属めっき浴中ロールの異物除去装置である。
本発明では、前記ブレードを円弧状曲板とし、該円弧の曲率中心に前記軸を位置させることが好ましい。
That is, the present invention has a blade whose tip abuts against the roll surface of the roll in the bath, a float that is submerged in the bath and imparts buoyancy, and a shaft that rotatably supports the float and the blade. The tip of the blade is pressed against the roll surface by the buoyancy, and the foreign substance removing device for the roll in the molten metal plating bath is characterized by the above.
In the present invention, it is preferable that the blade is an arcuate curved plate and the axis is positioned at the center of curvature of the arc.

また、本発明では、前記軸はリンクを介して前記ブレードの後端側を支持することが好ましい。   In the present invention, it is preferable that the shaft supports a rear end side of the blade via a link.

本発明によれば、浴中ロールへのブレードの押付け力が浴中に沈めた浮きからの浮力のみでまかなわれ、該浮力を所望の押付け力に相応した値に設定することで、十分な異物除去性能を確保することができるので、浴中ロールに付着した異物を簡易な機構で効果的に除去することができる。   According to the present invention, the pressing force of the blade to the roll in the bath is provided only by the buoyancy from the float that is submerged in the bath, and by setting the buoyancy to a value corresponding to the desired pressing force, sufficient foreign matter can be obtained. Since the removal performance can be ensured, the foreign matter adhering to the roll in the bath can be effectively removed with a simple mechanism.

図1は、本発明の一例を示す断面図である。浴中3から浴外2へと搬送される金属帯1の左側に位置する浴中ロール4は、金属帯1と接触して反時計回りに回転する。浴中ロール4のロール面にはブレード6の先端側が接触している。ブレード6は、その後端側に取付けられたリンク8を介して軸9で支持され、この軸9の回りに回転可能である。軸9は、図示しない浴機器支持枠に固定されている。ブレード6の後端側には、浮き7が取付けられ、該浮き7の浮力Fが作用する。ブレード6は円弧状曲板からなり、該円弧の曲率中心に軸9が位置する。   FIG. 1 is a cross-sectional view showing an example of the present invention. The in-bath roll 4 located on the left side of the metal strip 1 conveyed from the bath 3 to the outside 2 of the bath contacts the metal strip 1 and rotates counterclockwise. The tip end side of the blade 6 is in contact with the roll surface of the roll 4 in the bath. The blade 6 is supported by a shaft 9 via a link 8 attached to the rear end side thereof, and can rotate around the shaft 9. The shaft 9 is fixed to a bath equipment support frame (not shown). A float 7 is attached to the rear end side of the blade 6, and a buoyancy F of the float 7 acts. The blade 6 is formed of an arcuate curved plate, and the shaft 9 is located at the center of curvature of the arc.

この構成において、ブレード6の後端位置、先端位置の、軸9からの距離をr0、r1、鉛直上方に延びる半直線に対する角度をθ、αとし、ブレード6当接点位置の、浴中ロール4のロール中心5から鉛直上方に延びる半直線に対する角度をβとし、ブレード6先端が浴中ロール4に及ぼす力をF2、これに対抗する反力をF1、F2のロール半径方向成分(押付け力に該当する)をF3とすれば、ブレード6についての軸9の回りのモーメントの釣合い、およびブレード6当接点における力の釣合いから、次式が成立する。
F×r0×sinθ=F1×r1×sinα (1)
F1=F2 (2)
F3=F2×cosβ (3)
これらの式から、浮力Fと押付け力F3の関係を表す次式が導出される。
F=F3×(r1/r0)×sinα/cosβ/sinθ (4)
この例では、ブレード6が円弧状曲板でかつ該円弧の曲率中心点に軸9が位置するから、使用中、当接点の位置は不動である。すなわち、つねにr1=r0であり、かつ、α、βは変動しない。一方、角度θは同摩耗の進行につれて、ブレード6の設計条件として与えられる使用開始時の角度θ1から使用終了時の角度θ2まで変化する。そして角度θがθ1からθ2に変化する過程でのsinθの値の変化は容易に計算でき、sinθの最小値も容易に計算できる。また、押付け力F3の所望値は過去の操業実績から決定される。そこで、F3=所望値、θ1,θ2から求められるsinθの最小値の場合の式(4)の計算値以上の値に浮力Fを設定することにより、所望の押付け力が確保され、十分な異物除去性能が得られる。
In this configuration, the distance between the rear end position and the front end position of the blade 6 from the shaft 9 is r0 and r1, and the angles with respect to the half line extending vertically upward are θ and α, and the roll 4 in the bath at the blade 6 contact point position. The angle with respect to the half line extending vertically upward from the roll center 5 is β, the force exerted by the blade 6 on the roll 4 in the bath is F2, and the counter reaction force is F1 and F2 in the roll radial direction component (the pressing force). If F3 is applicable, the following equation is established from the balance of moments about the shaft 9 about the blade 6 and the balance of forces at the contact point of the blade 6.
F × r0 × sin θ = F1 × r1 × sin α (1)
F1 = F2 (2)
F3 = F2 × cosβ (3)
From these equations, the following equation representing the relationship between the buoyancy F and the pressing force F3 is derived.
F = F3 × (r1 / r0) × sin α / cos β / sin θ (4)
In this example, since the blade 6 is an arcuate curved plate and the shaft 9 is located at the center of curvature of the arc, the position of the contact point does not move during use. That is, r1 = r0 is always satisfied, and α and β do not vary. On the other hand, the angle θ changes from the angle θ1 at the start of use given as the design condition of the blade 6 to the angle θ2 at the end of use as the wear progresses. The change in the value of sin θ during the process of changing the angle θ from θ 1 to θ 2 can be easily calculated, and the minimum value of sin θ can be easily calculated. Further, the desired value of the pressing force F3 is determined from the past operation results. Therefore, by setting the buoyancy F to a value equal to or greater than the calculated value of the equation (4) in the case of F3 = desired value and the minimum value of sin θ obtained from θ1 and θ2, a desired pressing force is ensured and sufficient foreign matter is obtained. Removal performance is obtained.

なお、いうまでもないが、θ≦0°またはθ≧180°の場合は、sinθがゼロまたは負の値となり、当接点にブレード6からの力が働かなくなるので、θ1、θ2は0°超180°未満の範囲に収まるように決定される。
ブレード6が円弧状曲板でない場合、または円弧状曲板の円弧の曲率中心点に軸9が位置しない場合は、使用中に当接点の位置が変動するから、一般にr1≠r0であり、かつ、α、βも変動する。しかしながら、これらの変動範囲はブレード6の設計条件から定まるので、(r1/r0)×sinα/cosβ/sinθの最大値が求まる。そこで、F3=所望値、(r1/r0)×sinα/cosβ/sinθ=最大値となる場合の式(4)の計算値以上の値に浮力Fを設定することにより、所望の押付け力が確保され、十分な異物除去性能が得られる。
Needless to say, when θ ≦ 0 ° or θ ≧ 180 °, sin θ becomes zero or a negative value, and the force from the blade 6 does not act on the contact point, so θ1 and θ2 exceed 0 °. It is determined to be within a range of less than 180 °.
If the blade 6 is not an arcuate curved plate, or if the shaft 9 is not located at the center of curvature of the arc of the arcuate curved plate, the position of the abutment point will fluctuate during use, and generally r1 ≠ r0, and , Α and β also vary. However, since these fluctuation ranges are determined from the design conditions of the blade 6, the maximum value of (r1 / r0) × sin α / cos β / sin θ is obtained. Therefore, the desired pressing force is secured by setting the buoyancy F to a value equal to or greater than the calculated value of the equation (4) when F3 = desired value and (r1 / r0) × sinα / cosβ / sinθ = maximum value. And sufficient foreign matter removal performance can be obtained.

なお、リンク8はブレード6の最後端部以外の位置に取付けてもよいが、その場合、リンク8取付け位置よりも後端側のブレード6部分は浴中ロール4に当接できず、ブレード6の利用可能長さが短くなるので、リンク8はブレード6の最後端部に取付けるのが好ましい。
浮き7は、両端を閉じたパイプで構成するのがよい。そうした場合、該パイプの外径をd、長さをL、自重をW、溶融金属の浴密度をρ、重力加速度をgとすると、ブレード6の後端側が該パイプから受ける浮力Fは、
F=π×(d/2)×L×ρ×g−W×g (5)
という簡単な式で表されるから、設定した浮力Fを得るための浮き7の設計が極めて容易にできる。
The link 8 may be attached to a position other than the rearmost end portion of the blade 6. In this case, the blade 6 portion on the rear end side of the link 8 attachment position cannot contact the roll 4 in the bath. The link 8 is preferably attached to the rearmost end of the blade 6 because the usable length of the blade 6 is shortened.
The float 7 is preferably constituted by a pipe having both ends closed. In such a case, assuming that the outer diameter of the pipe is d, the length is L, the dead weight is W, the molten metal bath density is ρ, and the gravitational acceleration is g, the buoyancy F that the rear end side of the blade 6 receives from the pipe is
F = π × (d / 2) 2 × L × ρ × g−W × g (5)
Therefore, the design of the float 7 for obtaining the set buoyancy F can be very easily performed.

本発明の一例を示す断面図である。It is sectional drawing which shows an example of this invention.

符号の説明Explanation of symbols

1 金属帯
2 浴外
3 浴中
4 浴中ロール
5 ロール中心
6 ブレード
7 浮き
8 リンク
9 軸
1 Metal band 2 Outside bath 3 In bath 4 Roll in bath 5 Roll center 6 Blade 7 Float 8 Link 9 Axis

Claims (3)

浴中ロールのロール面に先端を当接させるブレードと、浴中に沈められて浮力が与えられる浮きと、該浮きと前記ブレードとを回転可能に支持する軸とを有し、前記浮力で前記ブレードの先端が前記ロール面に押付けられることを特徴とする溶融金属めっき浴中ロールの異物除去装置。   A blade whose tip abuts against the roll surface of the roll in the bath, a float that is submerged in the bath to give buoyancy, and a shaft that rotatably supports the float and the blade. An apparatus for removing foreign matter from a roll in a molten metal plating bath, wherein a tip of a blade is pressed against the roll surface. 前記ブレードを円弧状曲板とし、該円弧の曲率中心に前記軸を位置させたことを特徴とする請求項1記載の溶融金属めっき浴中ロールの異物除去装置。   The apparatus for removing foreign matter from a roll in a molten metal plating bath according to claim 1, wherein the blade is an arcuate curved plate, and the shaft is positioned at the center of curvature of the arc. 前記軸はリンクを介して前記ブレードの後端側を支持していることを特徴とする請求項1または2に記載の溶融金属めっき浴中ロールの異物除去装置。   The apparatus for removing foreign matter from a roll in a molten metal plating bath according to claim 1 or 2, wherein the shaft supports a rear end side of the blade via a link.
JP2005017576A 2005-01-26 2005-01-26 Foreign matter removal device for rolls in molten metal plating bath Expired - Fee Related JP4507895B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61164268U (en) * 1985-03-29 1986-10-11
JPH0683762U (en) * 1993-04-28 1994-11-29 住友金属工業株式会社 Scraper device for hot dip sink roll
JP2001262300A (en) * 2000-03-16 2001-09-26 Kawasaki Steel Corp Adhered matter removing device of roll in hot dipping bath, and press flaw generation preventive method of hot dipped metal strip
JP2002309357A (en) * 2001-04-13 2002-10-23 Kawasaki Steel Corp Device for removing deposit from roll in hot-dip metal coating bath
JP2003301251A (en) * 2002-04-12 2003-10-24 Jfe Steel Kk Device for removing stuck dross from roll in hot dip metal plating bath

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61164268U (en) * 1985-03-29 1986-10-11
JPH0683762U (en) * 1993-04-28 1994-11-29 住友金属工業株式会社 Scraper device for hot dip sink roll
JP2001262300A (en) * 2000-03-16 2001-09-26 Kawasaki Steel Corp Adhered matter removing device of roll in hot dipping bath, and press flaw generation preventive method of hot dipped metal strip
JP2002309357A (en) * 2001-04-13 2002-10-23 Kawasaki Steel Corp Device for removing deposit from roll in hot-dip metal coating bath
JP2003301251A (en) * 2002-04-12 2003-10-24 Jfe Steel Kk Device for removing stuck dross from roll in hot dip metal plating bath

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