JP2006206482A - Method for producing non-polymeric catechin composition - Google Patents
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本発明は、釜炒り製法により製造された緑茶葉から水を用いて抽出した水溶性組成物中の非重合体カテキン類を精製処理する際に、非重合体カテキン類の組成変化がなく、釜炒り茶特有の加熱香を除去することにより精製処理された非重合体カテキン類組成物の製造法に関する。 The present invention does not change the composition of non-polymer catechins when purifying non-polymer catechins in a water-soluble composition extracted with water from green tea leaves produced by a kettle roasting method. The present invention relates to a method for producing a non-polymer catechin composition that has been purified by removing the heated incense peculiar to roasted tea.
カテキン類の効果としてはαアミラーゼ活性阻害作用などが報告されている(例えば、特許文献1参照)。このような生理効果を発現させるためには、成人一日あたり4〜5杯のお茶を飲むことが必要であることから、より簡便に大量のカテキン類を摂取するため、飲料にカテキン類を高濃度配合する技術が望まれていた。 As an effect of catechins, an α-amylase activity inhibitory action and the like have been reported (for example, see Patent Document 1). In order to express such a physiological effect, it is necessary to drink 4 to 5 cups of tea per day for an adult. Therefore, in order to ingest a large amount of catechins more easily, catechins are increased in the beverage. A technique for blending concentrations has been desired.
この方法の一つとして、緑茶抽出物の濃縮物などの水溶性組成物を利用して、カテキンを飲料に溶解状態で添加する方法が用いられている。しかしながら、カテキンを高濃度に配合する対象の飲料によっては、例えば紅茶抽出液や炭酸飲料にカテキンを添加する場合など、カフェイン及び緑茶由来の風味の残存、重合ポリフェノールの残存及び茶抽出液中に含有するアミノ酸類と糖類との褐変反応による焦げ臭により飲料の商品価値を大きく損ねることがわかっている。特に釜炒り茶葉から製造された非重合体カテキン類組成物は蒸し茶葉から製造された非重合体カテキン類組成物よりも高温で加熱されており、発生する煙臭を取り除くことが困難であった。 As one of the methods, a method of adding catechin to a beverage in a dissolved state using a water-soluble composition such as a concentrate of green tea extract is used. However, depending on the beverage to be mixed with catechin at a high concentration, for example, when catechin is added to black tea extract or carbonated beverage, caffeine and green tea-derived flavor remains, polymerized polyphenol remains and tea extract It has been found that the commercial value of beverages is greatly impaired by the burning odor caused by the browning reaction between the amino acids contained and the sugars. In particular, the non-polymer catechin composition produced from the roasted tea leaves was heated at a higher temperature than the non-polymer catechin composition produced from the steamed tea leaves, and it was difficult to remove the generated smoke odor. .
この課題を解決する為に高純度に精製された非重合体カテキン類組成物を添加する方法があるが、従来の精製方法であるクロロホルム処理や酢酸エチルによる精製などの処理法では、得られる非重合体カテキン類組成物から溶剤を完全に除去することが困難である為、飲料用に配合できるものではなかった。 In order to solve this problem, there is a method of adding a highly purified non-polymer catechin composition, but the conventional purification methods such as chloroform treatment and purification with ethyl acetate do not provide the non-polymer catechin composition. Since it is difficult to completely remove the solvent from the polymer catechins composition, it could not be blended for beverages.
このような背景の中、従来の精製法の中でも、緑茶葉から水を用いて抽出した水溶性組成物を吸着剤に一旦吸着させ、その後溶剤等で溶出回収するという手段は多数試みられている(例えば、特許文献2〜7参照)。しかしながら、いずれも非重合体カテキン類組成物を溶出させる際に、テアニン等の加熱由来のピラジン類、ピロール類由来(非特許文献1参照)とされる煙香を完全に除去することは困難であった。
さらに、特に釜炒り茶のように殺生時の温度が高い(350℃程度)製造法である場合は、火入れ時に生成するアミノ酸類と糖類とのメイラード反応物質やアミノ酸類と重合体カテキン類組成物との褐変物質も多く発生し、得られる非重合体カテキン類組成物が着色し、風味上好ましくない褐変臭も発生する場合があった(非特許文献2参照)。
Furthermore, in the case of a production method with a high temperature at the time of killing (about 350 ° C.), such as kettle roasted tea, a Maillard reaction material of amino acids and saccharides produced at the time of burning or a composition of amino acids and polymer catechins In some cases, the resulting non-polymer catechin composition was colored, and an unfavorable browning odor was also generated (see Non-Patent Document 2).
本発明の課題は、釜炒り製法により製造された緑茶葉から水を用いて抽出した水溶性組成物中の非重合体カテキン類の精製処理を行う際に、過度の加熱により発生する釜炒り茶独特のこうばしい香りを除去し、かつ、非重合体カテキン類組成物の色相と風味を改善する精製処理された非重合体カテキン類組成物の製造法を提供することにある。 An object of the present invention is to produce kettle roasted tea produced by excessive heating when performing purification treatment of non-polymer catechins in a water-soluble composition extracted from green tea leaves produced by a kettle roasting method using water. It is an object of the present invention to provide a method for producing a purified non-polymer catechin composition that removes a unique and scent and improves the hue and flavor of the non-polymer catechin composition.
本発明者らは、釜炒り製法により製造された緑茶葉から水を用いて抽出した水溶性組成物の精製処理を検討した結果、特定の合成吸着剤に非重合体カテキン類を吸着・脱着させ、使用するエタノール水溶液のエタノール濃度を制御することで、従来の釜炒り緑茶葉から製造された非重合体カテキン類組成物よりも釜炒り風味が低減された非重合体カテキン類を高収率で得られることを見出した。
また釜炒り茶葉から水を用いて抽出した水溶性組成物中の非重合体カテキン類を精製処理した結果、水溶性の酸性物質を添加して液の酸性に調整する工程を追加することにより、さらに色相と風味が改善され、かつ、組成が変わることなく、高収率で非重合体カテキン類組成物が得られることを見出した。
As a result of studying a purification treatment of a water-soluble composition extracted from green tea leaves produced by a roasting method using water, the present inventors adsorbed / desorbed non-polymer catechins to a specific synthetic adsorbent. By controlling the ethanol concentration of the aqueous ethanol solution to be used, non-polymer catechins with a reduced pot-flavored flavor compared to non-polymer catechin compositions produced from conventional pot-stir-fried green tea leaves can be obtained in high yield. It was found that it can be obtained.
In addition, as a result of purifying the non-polymer catechins in the water-soluble composition extracted from the kettle roasted tea leaves with water, by adding a step of adjusting the acidity of the liquid by adding a water-soluble acidic substance, Furthermore, the present inventors have found that a non-polymer catechin composition can be obtained in a high yield without improving the hue and flavor and without changing the composition.
本発明は、釜炒り製法により製造された緑茶葉から水を用いて抽出した水溶性組成物を、合成吸着剤が充填されたカラムに合成吸着剤に対する通液倍数として0.5〜20[v/v] を吸着させ、合成吸着剤に対する通液倍数として1〜10[v/v]の水で洗浄し、次いで10〜95vol%エタノール水溶液を合成吸着剤の充填体積量当り0.5〜20[v/v]量通液して溶出させる非重合体カテキン類組成物の製造方法、及びかくして得られる非重合体カテキン類組成物を提供するものである。 In the present invention, a water-soluble composition extracted with water from green tea leaves produced by a roasting method is used in a column filled with a synthetic adsorbent as 0.5 to 20 [v] / V] is adsorbed, washed with 1 to 10 [v / v] of water as a passing ratio of the synthetic adsorbent, and then 10 to 95 vol% ethanol aqueous solution is added to 0.5 to 20 per filled volume of the synthetic adsorbent. The present invention provides a method for producing a non-polymer catechin composition that is eluted by passing a [v / v] amount, and a non-polymer catechin composition thus obtained.
本発明により、従来の釜炒り緑茶葉から製造された非重合体カテキン類組成物よりも釜炒り香が低減するため風味が改善され、水溶性の酸性物質を添加して液を酸性に調整する工程を追加することによりさらに色相が改善され、非重合体カテキン類の組成が変わることなく、カフェイン含量が低く、高収率で高純度の非重合体カテキン類組成物が得られる。 According to the present invention, the flavor of the kettle is reduced compared to the non-polymer catechin composition produced from the conventional kettle roasted green tea leaves, so that the flavor is improved and the water is adjusted to be acidic by adding a water-soluble acidic substance. By adding the process, the hue is further improved, the composition of the non-polymer catechins is not changed, and a non-polymer catechin composition having a low caffeine content and a high purity can be obtained.
本発明で非重合体カテキン類とは、カテキン、ガロカテキン、カテキンガレート、ガロカテキンガレートなどの非エピ体カテキン類及びエピカテキン、エピガロカテキン、エピカテキンガレート、エピガロカテキンガレートなどのエピ体カテキン類をあわせての総称である。 Non-polymer catechins in the present invention are non-epimeric catechins such as catechin, gallocatechin, catechin gallate, and gallocatechin gallate, and epicatechins such as epicatechin, epigallocatechin, epicatechin gallate, and epigallocatechin gallate. Is a collective term.
本発明で非重合体カテキンガレート体類とは、カテキンガレート、ガロカテキンガレート、エピカテキンガレート、エピガロカテキンガレートなどをあわせての総称である。また非重合体ガロ体類とは、ガロカテキン、ガロカテキンガレート、エピガロカテキン、エピガロカテキンガレートなどをあわせての総称である。 The non-polymer catechin gallate body in the present invention is a general term including catechin gallate, gallocatechin gallate, epicatechin gallate, epigallocatechin gallate and the like. The non-polymer gallo form is a general term including gallocatechin, gallocatechin gallate, epigallocatechin, epigallocatechin gallate and the like.
本発明に使用する緑茶葉としては、Camellia属、例えばC. sinensis、C. assamica及びやぶきた種、又はそれらの雑種から得られる茶葉から釜炒り法で製茶された茶葉が挙げられる。本発明で使用する茶葉は釜炒り製で、特に300℃以上で殺生された茶葉が使用できる。主に中国で製造されている緑茶が挙げられるが、本発明では産地に限定されることなく、日本国産の釜炒り茶も使用できる。 Examples of the green tea leaves used in the present invention include tea leaves produced from the tea leaves obtained from the genus Camellia, for example, C. sinensis, C. assamica and Yabutaki seeds, or hybrids thereof by a kettle roasting method. The tea leaves used in the present invention are made in a kettle, and tea leaves killed at 300 ° C. or higher can be used. Although green tea mainly manufactured in China is mentioned, in this invention, it is not limited to a production area, The domestic roasted tea made in Japan can also be used.
本発明で使用する水溶性組成物の製造法は通常の緑茶抽出条件で行われる。緑茶葉からの抽出時の温度は非重合体カテキン類の抽出効率を高くする観点から70℃〜沸騰水、さらに好ましくは80℃〜沸騰水を使っても差し支えない。緑茶葉から抽出する際の水の量は、緑茶葉に対して5〜60重量倍、特に5〜40重量倍が好ましい。緑茶葉からの抽出時間は1〜60分が好ましく、より好ましくは1〜40分、さらに好ましくは1〜30分である。抽出時間は短すぎると非重合体カテキン類の溶出が不十分であり、長すぎると非重合体カテキン類の熱変性異性化反応が進行してしまう。 The method for producing the water-soluble composition used in the present invention is carried out under normal green tea extraction conditions. From the viewpoint of increasing the extraction efficiency of non-polymer catechins, the temperature at the time of extraction from green tea leaves may be 70 ° C to boiling water, more preferably 80 ° C to boiling water. The amount of water when extracting from green tea leaves is preferably 5 to 60 times by weight, particularly 5 to 40 times by weight, relative to the green tea leaves. The extraction time from green tea leaves is preferably 1 to 60 minutes, more preferably 1 to 40 minutes, and further preferably 1 to 30 minutes. If the extraction time is too short, elution of the non-polymer catechins is insufficient, and if it is too long, the heat-denaturing isomerization reaction of the non-polymer catechins proceeds.
本発明に用いる水溶性組成物は、いわゆる釜炒り緑茶抽出物を濃縮したものであって、特開昭59−219384号公報、特開平4−20589号公報、特開平5−260907号公報、特開平5−306279号公報、特開2003−304811号公報、特開2003−219800号公報などに詳細に例示されている方法で調製したものを使用しても良い。又、市販品としては、釜炒り茶葉を原料とした非重合体カテキン製剤を使用することができる。ここでいう釜炒り茶抽出物の濃縮物の形態としては、固体、水溶液、スラリー状など種々挙げられるが、本発明の処理においては事前に水溶液の状態に調整する。 The water-soluble composition used in the present invention is a concentrate of a so-called kettle roasted green tea extract, which is disclosed in JP-A-59-219384, JP-A-4-20589, JP-A-5-260907, You may use what was prepared by the method illustrated in detail in Kaihei 5-306279, Unexamined-Japanese-Patent No. 2003-304811, Unexamined-Japanese-Patent No. 2003-219800. Moreover, as a commercial item, the non-polymer catechin formulation which uses the kettle roasted tea leaf as a raw material can be used. As the form of the concentrate of the roasted tea extract mentioned here, various forms such as a solid, an aqueous solution, and a slurry are mentioned, but in the treatment of the present invention, the state of the aqueous solution is adjusted in advance.
本発明で用いる水溶性組成物のBrixは2〜25、より好ましくは2〜10、さらに好ましくは2〜5の範囲にすることで、非重合体カテキン類の回収率が高まり、脱カフェイン効率も改善される。 The Brix of the water-soluble composition used in the present invention is in the range of 2 to 25, more preferably 2 to 10, more preferably 2 to 5, so that the recovery rate of non-polymer catechins is increased, and decaffeination efficiency Will be improved.
本発明に用いる合成吸着剤としては、スチレン−ジビニルベンゼン、修飾スチレン−ジビニルベンゼン又はメタクリル酸メチルを母体とするものが挙げられる。スチレン−ジビニルベンゼン系の合成吸着剤の例としては、三菱化学社製の商品名ダイヤイオンHP−20、HP−21、セパビーズSP70、SP700、SP825、SP−825やオルガノ社(供給元:米国ローム&ハース社)のアンバーライトXAD4、XAD16HP、XAD1180、XAD2000、住友化学(供給元:米国ローム&ハース社)のデュオライトS874、S876等が挙げられる。臭素原子を核置換して吸着力を強めた修飾スチレン−ジビニルベンゼン系の合成吸着剤の例としては、三菱化学社製の商品名セパビーズSP205、SP206、SP207等が挙げられる。メタクリル酸メチル系の合成吸着剤の例としては、三菱化学社製のセパビーズHP1MG、HP2MGやオルガノ社のXAD7HP、住友化学のデュオライトS877等が挙げられる。
合成吸着剤の中でも特に、特に修飾ポリスチレン系合成吸着剤及びメタクリル酸メチル系合成吸着剤が好ましい。前者はポリスチレン系合成吸着剤に比べ吸着容量が高く、また高比重である為に精製プロセスの中でアップフロー通液が可能となって好ましい。また後者は吸着量が少ないものの高極性有機物の吸着に有利な点が挙げられる。
本発明に用いる合成吸着剤は具体的には、SP207などの修飾ポリスチレン系合成吸着剤(三菱化学社製)、HP2MGなどのメタクリル系合成吸着剤(三菱化学社製)が挙げられるが、前述の理由からSP207、HP2MGが好ましく、SP207がより好ましい。
Examples of the synthetic adsorbent used in the present invention include those based on styrene-divinylbenzene, modified styrene-divinylbenzene, or methyl methacrylate. Examples of synthetic adsorbents based on styrene-divinylbenzene include Mitsubishi Chemical's trade names Diaion HP-20, HP-21, Sepabeads SP70, SP700, SP825, SP-825, and Organo (supplier: ROHM, USA) And Amberlite XAD4, XAD16HP, XAD1180, XAD2000, and Duolite S874, S876 (supplied by Rohm & Haas, USA). Examples of modified styrene-divinylbenzene-based synthetic adsorbents that have a bromine atom substituted into the nucleus to enhance the adsorptive power include trade name products SP205, SP206, and SP207 manufactured by Mitsubishi Chemical Corporation. Examples of methyl methacrylate-based synthetic adsorbents include Sepabeads HP1MG and HP2MG manufactured by Mitsubishi Chemical Corporation, XAD7HP manufactured by Organo Corporation, and Duolite S877 manufactured by Sumitomo Chemical.
Among the synthetic adsorbents, a modified polystyrene synthetic adsorbent and a methyl methacrylate synthetic adsorbent are particularly preferable. The former is preferable because it has a higher adsorption capacity and higher specific gravity than the polystyrene-based synthetic adsorbent, and allows upflow through the purification process. Moreover, although the latter has a small amount of adsorption, it is advantageous for adsorption of highly polar organic substances.
Specific examples of the synthetic adsorbent used in the present invention include a modified polystyrene synthetic adsorbent such as SP207 (manufactured by Mitsubishi Chemical Corporation) and a methacrylic synthetic adsorbent such as HP2MG (manufactured by Mitsubishi Chemical Corporation). For reasons, SP207 and HP2MG are preferable, and SP207 is more preferable.
本発明において水溶性組成物は、0.001〜1.0重量%の水溶性の酸性物質を添加してpHを2.0〜5.5に低下させるが、水溶性酸性物質を添加する時期は抽出後であればどの工程間でも良く、本発明の合成吸着剤に抽出液を通液する前後いずれの時期に添加しても色相が改善できる。 In the present invention, the water-soluble composition is added with 0.001 to 1.0% by weight of a water-soluble acidic substance to lower the pH to 2.0 to 5.5. As long as it is after extraction, it may be applied between any steps, and the hue can be improved by adding it at any time before and after passing the extract through the synthetic adsorbent of the present invention.
本発明に用いる水溶性の酸性物質の添加量は、茶抽出液から得られる水溶性組成物に対して0.001〜1.0重量%添加することが好ましい。0.001重量%以下であると酸性を上げられないため色相の改善が十分でなく、1.0重量%以上であると得られる非重合体カテキン類組成物に酸味が残り風味上好ましくない。その時のpHは5.5付近から1.0重量%添加時のpH2.0までの範囲となる。 The addition amount of the water-soluble acidic substance used in the present invention is preferably 0.001 to 1.0% by weight based on the water-soluble composition obtained from the tea extract. If the amount is 0.001% by weight or less, the acidity cannot be increased, and thus the hue is not sufficiently improved. If the amount is 1.0% by weight or more, the resulting non-polymer catechin composition is not preferable in terms of flavor. The pH at that time is in the range from about 5.5 to pH 2.0 when 1.0 wt% is added.
本発明に用いる水溶性の酸性物質としては、食品添加物として使用が認められていることが好ましい。さらに水溶性であり、茶抽出液から得られる水溶性組成物の酸性を増加させ、pHを下げる効果のあるものが好ましい。具体的には、クエン酸、アスコルビン酸、乳酸、リンゴ酸、フマル酸、酒石酸、酢酸、グルコン酸、コハク酸、リン酸及び天然成分から抽出した果汁等が挙げられ、これらの2種以上を併用することもできる。飲料としての風味の観点から、クエン酸、アスコルビン酸が特に好ましい。 The water-soluble acidic substance used in the present invention is preferably approved for use as a food additive. Further, those which are water-soluble and have the effect of increasing the acidity of the water-soluble composition obtained from the tea extract and lowering the pH are preferred. Specific examples include citric acid, ascorbic acid, lactic acid, malic acid, fumaric acid, tartaric acid, acetic acid, gluconic acid, succinic acid, phosphoric acid and fruit juice extracted from natural ingredients. You can also From the viewpoint of flavor as a beverage, citric acid and ascorbic acid are particularly preferable.
本発明に用いる水溶性の酸性物質の効果として、重合カテキン類の色相を赤色から黄色に変化させることができるため、本発明で得られる非重合カテキン類中に含まれる重合カテキン類の着色を低減することができる。
さらに、アミノ酸類と糖類とのメイラード反応物質やアミノ酸類と重合体カテキン類組成物との褐変物質の等電点が弱酸性〜中性付近であると推定されるので、本発明の酸性物質を添加することによりpHを低下させ、着色物質の合成吸着剤に対する保持力を弱めて、吸着時や水洗時に非重合カテキン類を保持しながら着色物質を除去することが可能であることを見出した。
As the effect of the water-soluble acidic substance used in the present invention, the hue of the polymerized catechins can be changed from red to yellow, so that the coloration of the polymerized catechins contained in the non-polymerized catechins obtained in the present invention is reduced. can do.
Furthermore, since the isoelectric point of the Maillard reaction substance of amino acids and saccharides or the browning substance of amino acids and polymer catechins composition is estimated to be weakly acidic to neutral, the acidic substance of the present invention It has been found that, by adding, the pH can be lowered, the holding power of the colored substance to the synthetic adsorbent is weakened, and the colored substance can be removed while holding the non-polymerized catechins at the time of adsorption or washing with water.
本発明においては、まず水溶性組成物を合成吸着剤が充填されたカラムに通液するが、予めSV(空間速度)=1〜5[h-1]、合成吸着剤に対する通液倍数として2〜5[v/v] の通液条件で95vol%エタノール水溶液による洗浄を行い、合成吸着剤の原料モノマーや原料モノマー中の不純物等を除去するのが良い。そして、その後SV(空間速度)=1〜5[h-1]、合成吸着剤に対する通液倍数として1〜5[v/v]の通液条件により水洗し、エタノールを除去して合成吸着剤の含液を水系に置換する方法により非重合体カテキン類の吸着能が向上する。 In the present invention, first, the water-soluble composition is passed through a column filled with a synthetic adsorbent, and SV (space velocity) = 1 to 5 [h −1 ] is preliminarily set to 2 as the passage ratio for the synthetic adsorbent. It is preferable to remove the raw material monomer of the synthetic adsorbent, impurities in the raw material monomer, etc. by washing with 95 vol% aqueous ethanol solution under a flow rate of ˜5 [v / v]. And after that, it is washed with water under the condition of SV (space velocity) = 1 to 5 [h −1 ] and 1 to 5 [v / v] as a passing ratio of the synthetic adsorbent, and the ethanol is removed to remove the synthetic adsorbent. The ability to adsorb non-polymer catechins is improved by substituting the aqueous solution with water.
水溶性組成物を、合成吸着剤を充填したカラムに通液する条件としては、合成吸着剤に対する通液倍数として0.5〜20[v/v]が好ましい。さらにはSV(空間速度)=0.5〜10[h-1]の通液速度で、合成吸着剤に対する通液倍数として0.5〜10[v/v] で通液するのが好ましい。特に、SV=1〜5[h-1]の通液速度で、合成吸着剤に対する通液倍数として1〜8[v/v] で通液するのが好ましい。 The condition for passing the water-soluble composition through the column filled with the synthetic adsorbent is preferably 0.5 to 20 [v / v] as the liquid passing ratio with respect to the synthetic adsorbent. Further, it is preferable that the liquid is passed at a liquid flow rate of SV (space velocity) = 0.5 to 10 [h −1 ] and 0.5 to 10 [v / v] as a liquid passage multiple to the synthetic adsorbent. In particular, it is preferable to pass 1 to 8 [v / v] as a passing rate of the synthetic adsorbent at a passing rate of SV = 1 to 5 [h −1 ].
本発明においては、さらに合成吸着剤に対する通液倍数として1〜10[v/v]の水で洗浄する。この洗浄により色相改善効果が向上するが、非重合体カテキン類はほとんど溶出しない。 In the present invention, it is further washed with 1 to 10 [v / v] of water as the passing ratio of the synthetic adsorbent. This washing improves the hue improving effect, but hardly dissolves non-polymer catechins.
水溶性組成物をカラムに吸着後、エタノール水溶液により脱着する条件としては、10〜95vol%のエタノール水溶液を合成吸着剤の充填体積当り0.5〜20倍量通液するのが、非重合体カテキン類の効率的な溶出及び精製ができる点で好ましい。さらに、溶出するエタノール水溶液の濃度を10〜50vol%で行った場合、カフェインと非重合体カテキン類比率を低減できる点で好ましく、特に好ましくは10〜30vol%である。
ここで、10vol%未満のエタノール水溶液で溶出する場合、カフェインと非重合体カテキン類比率は下がるものの、合成吸着剤に対する通液倍数が20倍量を超えてしまい、多量の溶出液を要し、かつ非重合体カテキン類の回収率が低くなってしまう。一方、95vol%以上のエタノール水溶液で溶出する場合、カフェインと非重合体カテキン類の分離が悪くなり、エタノールを回収する際の蒸留操作が煩雑になる。
The condition for adsorbing the water-soluble composition on the column and then desorbing with an aqueous ethanol solution is that a non-polymer is passed through a 10 to 95 vol% aqueous ethanol solution in an amount of 0.5 to 20 times the packed volume of the synthetic adsorbent. This is preferable in that it allows efficient elution and purification of catechins. Furthermore, when the concentration of the eluting ethanol aqueous solution is 10 to 50 vol%, it is preferable in that the ratio of caffeine and non-polymer catechins can be reduced, and particularly preferably 10 to 30 vol%.
Here, when elution is carried out with an aqueous ethanol solution of less than 10 vol%, the ratio of caffeine to non-polymer catechins decreases, but the passing rate for the synthetic adsorbent exceeds 20 times, requiring a large amount of eluate. And the recovery rate of non-polymer catechins will become low. On the other hand, when eluting with an aqueous ethanol solution of 95 vol% or more, the separation of caffeine and non-polymer catechins becomes worse, and the distillation operation when recovering ethanol becomes complicated.
本発明で使用される合成吸着剤は精製処理後に所定の方法を用いることにより再使用できる。具体的には、90〜99.5vol%エタノール水溶液を通液し吸着剤上に残存するカフェインを主成分とする水溶液組成物成分をすべて脱着させる。 The synthetic adsorbent used in the present invention can be reused by using a predetermined method after the purification treatment. Specifically, 90 to 99.5 vol% ethanol aqueous solution is passed through and all the aqueous solution composition components mainly composed of caffeine remaining on the adsorbent are desorbed.
本発明により得られる非重合体カテキン類組成物は、(A)カフェイン/非重合体カテキン類(重量比)が1/10未満であり、(B)緑茶葉から水を用いて抽出した水溶性組成物の非重合体カテキン類中の非重合体カテキンガレート体類率を1とした時のカテキンガレート体類率が0.80〜1.20、(C)緑茶葉から水を用いて抽出した水溶性組成物の非重合体カテキン類中の非重合体ガロ体類率を1として時の非重合体カテキン類中の非重合体ガロ体類率が0.85〜1.15であり、カフェインが低減し非重合体カテキン類の組成変化が少ない。 The non-polymer catechins composition obtained by the present invention has (A) caffeine / non-polymer catechins (weight ratio) of less than 1/10, and (B) a water-soluble extract extracted from green tea leaves with water. Of non-polymer catechin gallate bodies in non-polymer catechins of the composition is 0.80 to 1.20 when the ratio of non-polymer catechin gallate bodies is 1, (C) extracted from green tea leaves using water The ratio of non-polymer gallo-forms in non-polymer catechins when the ratio of non-polymer gallo-forms in non-polymer catechins of the water-soluble composition is 1 is 0.85 to 1.15, Caffeine is reduced and the composition change of non-polymer catechins is small.
また得られた非重合体カテキン類組成物は、非重合体カテキン類濃度を0.175%[w/v]に調整した水溶液の色相であるL値(明るさ)が90〜100未満、b値(黄色)が0から20、450nmの吸光度が0〜0.2であり、色相が良好である。 Further, the obtained non-polymer catechin composition has an L value (brightness) which is a hue of an aqueous solution in which the non-polymer catechin concentration is adjusted to 0.175% [w / v], b The value (yellow) is 0 to 20, the absorbance at 450 nm is 0 to 0.2, and the hue is good.
本発明で得られた非重合体カテキン類組成物はそのままで使用しても良く、減圧濃縮、薄膜濃縮などの方法によりエタノールを除去しても構わない。通常飲料への配合に使用する場合、エタノールを完全に除去した方が好ましい。また非重合体カテキン類組成物の製品形態として粉体が望ましい場合は、噴霧乾燥や凍結乾燥等の方法により粉体化できる。 The non-polymer catechin composition obtained in the present invention may be used as it is, and ethanol may be removed by a method such as vacuum concentration or thin film concentration. When used for blending into a normal beverage, it is preferable to completely remove ethanol. In addition, when a powder is desirable as a product form of the non-polymer catechin composition, it can be pulverized by a method such as spray drying or freeze drying.
本発明で得られた非重合体カテキン類組成物は容器詰飲料に配合できる。使用される容器は一般の飲料と同様にポリエチレンテレフタレートを主成分とする成形容器(いわゆるPETボトル)、金属缶、金属箔やプラスチックフィルムと複合された紙容器、瓶などの通常の形態で提供することができる。ここでいう容器詰飲料とは希釈せずに飲用できるものをいう。 The non-polymer catechin composition obtained in the present invention can be blended in a packaged beverage. Containers to be used are provided in ordinary forms such as molded containers (so-called PET bottles) mainly composed of polyethylene terephthalate, metal cans, paper containers combined with metal foil and plastic film, bottles, etc., as with general beverages. be able to. The container-packed drink here means a drink that can be taken without dilution.
また上記の容器詰飲料は、例えば、金属缶のように容器に充填後、加熱殺菌できる場合にあっては食品衛生法に定められた殺菌条件で製造される。PETボトル、紙容器のようにレトルト殺菌できないものについては、あらかじめ上記と同等の殺菌条件、例えばプレート式熱交換器などで高温短時間殺菌後、一定の温度迄冷却して容器に充填する等の方法が採用される。また無菌下で、充填された容器に別の成分を配合して充填してもよい。 Moreover, said container-packed drink is manufactured on the sterilization conditions prescribed | regulated to the food hygiene law, for example, when it can heat-sterilize after filling a container like a metal can. For PET bottles and paper containers that cannot be sterilized by retort, sterilize under the same conditions as above, for example, after sterilizing at high temperature and short time with a plate heat exchanger, etc. The method is adopted. Moreover, you may mix | blend another component with the filled container under aseptic conditions.
(カテキン類、カフェインの測定法)
フィルター(0.8μm)で濾過し、次いで蒸留水で希釈した容器詰めされた飲料を、島津製作所製、高速液体クロマトグラフ(型式SCL-10AVP)を用い、オクタデシル基導入液体クロマトグラフ用パックドカラム L−カラムTM ODS(4.6mmφ×250mm:財団法人 化学物質評価研究機構製)を装着し、カラム温度35℃でグラジエント法により行った。移動相A液は酢酸を0.1mol/L含有の蒸留水溶液、B液は酢酸を0.1mol/L含有のアセトニトリル溶液とし、試料注入量は20μL、UV検出器波長は280nmの条件で行った。
(Measurement of catechins and caffeine)
Packed column for liquid chromatography with octadecyl group introduction, using a high-performance liquid chromatograph (model SCL-10AVP), manufactured by Shimadzu Corporation, for the beverage packed in a container after filtering with a filter (0.8 μm) and then diluting with distilled water L -Column TM ODS (4.6 mmφ x 250 mm: manufactured by Chemical Substance Evaluation Research Organization) was attached, and the gradient was performed at a column temperature of 35 ° C. The mobile phase A solution was a distilled aqueous solution containing 0.1 mol / L of acetic acid, the B solution was an acetonitrile solution containing 0.1 mol / L of acetic acid, the sample injection amount was 20 μL, and the UV detector wavelength was 280 nm. .
(色相の測定法)
各実施例で得られた非重合体カテキン類組成物をカテキン含有率が0.175%[w/v]となるように脱イオン水で希釈し、L値(明るさ)とb値(黄色)を色差計(color Meter ZE2000、NIPPON DENSHOKU社製)で測定した。又、UV−VISスペクトロメーター(UV MINI1240)を用い、450nmの吸光度を測定した(OD450)。
(Measurement of hue)
The non-polymer catechin composition obtained in each example was diluted with deionized water so that the catechin content was 0.175% [w / v], and the L value (brightness) and b value (yellow) ) Was measured with a color difference meter (color Meter ZE2000, manufactured by NIPPON DENSHOKU). Moreover, the light absorbency of 450 nm was measured using the UV-VIS spectrometer (UV MINI1240) (OD450).
(殺菌後の風味評価)
各実施例で得られた非重合体カテキン類組成物をカテキン含有率が0.175%[w/v]となるように脱イオン水で希釈し、その40mLを50mLの耐圧製ガラス容器に入れた。そこにL−アスコルビン酸Naを0.1重量%添加し、5%重炭酸Na水溶液でpHを6.4に調整し、窒素置換を行い、オートクレーブで121℃、10分間加熱滅菌した。その後、評価パネラー5名によって緑茶由来の異味・異臭が感じられないか確認を行った。
(Flavor evaluation after sterilization)
The non-polymer catechin composition obtained in each example was diluted with deionized water so that the catechin content was 0.175% [w / v], and 40 mL thereof was placed in a 50 mL pressure-resistant glass container. It was. Thereto was added 0.1 wt% of L-ascorbic acid Na, pH was adjusted to 6.4 with 5% aqueous sodium bicarbonate solution, nitrogen substitution was performed, and the mixture was sterilized by heating at 121 ° C. for 10 minutes in an autoclave. Then, it was confirmed by the evaluation panelists whether or not the taste and odor derived from green tea were felt.
(沈殿の評価方法)
耐圧製ガラス容器に入っている評価サンプルを、55℃の恒温槽に入れて、濁りの発生状況を確認した。イルミネーター上で内容物の状態を観察し、澱の観察された時点を澱生成日とした。
(Evaluation method of precipitation)
The evaluation sample contained in the pressure-resistant glass container was placed in a constant temperature bath at 55 ° C., and the occurrence of turbidity was confirmed. The state of the contents was observed on an illuminator, and the time when starch was observed was defined as the starch production date.
実施例1
中国雲南省産釜炒り緑茶1,200gを95℃の脱イオン水24,000gで10分間抽出、冷却、搾汁後、金網によりろ過し、pH5.43の抽出液19,630gを得た。抽出液中の非重合体カテキン類の濃度は709.1mg/100mLであり、139.2gの非重合体カテキン類が含まれ、ガレート体率63.5%、ガロ体率66.0%であった。又、カフェイン濃度は136.2mg/100mLであり、26.6gのカフェインが含まれ、カフェイン/非重合体カテキン類比は、0.191(−)であった。
Example 1
1,200 g roasted green tea from Yunnan Province, China was extracted with 24,000 g of deionized water at 95 ° C. for 10 minutes, cooled and squeezed, then filtered through a wire mesh to obtain 19,630 g of pH 5.43 extract. The concentration of non-polymer catechins in the extract was 709.1 mg / 100 mL, and 139.2 g of non-polymer catechins were contained. The gallate body ratio was 63.5% and the gallo body ratio was 66.0%. It was. The caffeine concentration was 136.2 mg / 100 mL, 26.6 g of caffeine was contained, and the ratio of caffeine / non-polymer catechins was 0.191 (−).
その後、20℃の温度を保持しながら、ラバル型遠心分離機にて微粒分を除去した。
次いで、ステンレスカラム(内径72.3mm×高さ1、600mm、容積5,745mL)に充填した合成吸着剤セパビーズSP−207(三菱化学(株)製)5,192mLを、予めSV=6.9(h-1)で95%(v/v)エタノール25,960mLによる洗浄を行い、次いでSV=6.9(h-1)で25、960mLの水で洗浄した。
Thereafter, fine particles were removed with a Laval centrifuge while maintaining a temperature of 20 ° C.
Next, 5,192 mL of a synthetic adsorbent Sepabead SP-207 (manufactured by Mitsubishi Chemical Corporation) packed in a stainless steel column (inner diameter 72.3 mm × height 1,600 mm, volume 5,745 mL) was previously set to SV = 6.9. Washing was performed with 25,960 mL of 95% (v / v) ethanol at (h −1 ), and then with 25,960 mL of water at SV = 6.9 (h −1 ).
得られた抽出液全量(3.8倍容積対合成吸着剤)をSV=4.6(h-1)で通液し通過液には非重合体カテキン類を0.7g含んでおり、殆どの非重合体カテキン類は合成吸着剤に吸着された。 The total amount of the obtained extract (3.8 times volume vs. synthetic adsorbent) was passed at SV = 4.6 (h −1 ), and the passing liquid contained 0.7 g of non-polymer catechins. The non-polymer catechins were adsorbed on the synthetic adsorbent.
次いでSV=6.9(h-1)で20,760mL(4.0倍容積対合成吸着剤)の水で洗浄した。洗浄液には、非重合体カテキン類0.8gが含まれており、水洗による非重合体カテキン類の溶出は殆どなかった。 It was then washed with 20,760 mL (4.0 volumes vs. synthetic adsorbent) of water at SV = 6.9 (h −1 ). The washing liquid contained 0.8 g of non-polymer catechins, and there was almost no elution of non-polymer catechins by washing with water.
水洗後、20%(v/v)エタノール水をSV=4.6(h-1)で21,000mLを通液した(4.0倍容積対合成吸着剤)。カラム内の残留水3,000mLを端切り後、溶出液18,000mLを回収し、減圧濃縮してエタノールを除去し噴霧乾燥を行った後、本発明の非重合体カテキン類組成物147.7gを得た。この紛体中には非重合体カテキン類103.4gが含まれており、抽出液からの非重合体カテキン類の回収率は74.3%、非重合体カテキン類組成物のガレート体率は54.2%、非重合体カテキン類中のガロ体率は73.5%であった。又、カフェイン6.6gを含んでおり、カフェイン/非重合体カテキン類比は0.064(−)であった。 After washing with water, 21,000 mL of 20% (v / v) ethanol water was passed at SV = 4.6 (h −1 ) (4.0 times volume vs. synthetic adsorbent). After removing 3,000 mL of residual water in the column, 18,000 mL of the eluate was collected, concentrated under reduced pressure to remove ethanol and spray-dried, and then 147.7 g of the non-polymer catechin composition of the present invention. Got. This powder contains 103.4 g of non-polymer catechins, the recovery rate of non-polymer catechins from the extract is 74.3%, and the gallate content of the non-polymer catechins composition is 54. The percentage of gallium in the non-polymer catechins was 73.5%. Moreover, it contained 6.6 g of caffeine, and the ratio of caffeine / non-polymer catechins was 0.064 (−).
実施例2
実施例1と同様の操作で得られた抽出液に19.6g(0.1重量%)のクエン酸を添加してpHを4.12にした後、合成吸着剤に通液した以外は実施例1と同様の操作を行い、本発明の非重合体カテキン類組成物を得た。
Example 2
Except that 19.6 g (0.1 wt%) citric acid was added to the extract obtained by the same operation as in Example 1 to adjust the pH to 4.12, and then passed through the synthetic adsorbent. The same operation as in Example 1 was performed to obtain a non-polymer catechin composition of the present invention.
実施例3
実施例1と同様の操作で得られた抽出液に196.0g(1.0重量%)のクエン酸を添加してpHを2.80にした後、合成吸着剤に通液した以外は実施例1と同様の操作を行い、本発明の非重合体カテキン類組成物を得た。
Example 3
Except that 196.0 g (1.0% by weight) citric acid was added to the extract obtained by the same operation as in Example 1 to adjust the pH to 2.80, and then passed through the synthetic adsorbent. The same operation as in Example 1 was performed to obtain a non-polymer catechin composition of the present invention.
実施例4
実施例1と同様の操作で得られた20%エタノール溶出液に4.9g(0.025重量%)のL−アスコルビン酸を添加してpHを5.23にした後、減圧濃縮、噴霧乾燥を行った以外は実施例1と同様の操作を行い、本発明の非重合体カテキン類組成物を得た。
Example 4
After adding 4.9 g (0.025 wt%) of L-ascorbic acid to the 20% ethanol eluate obtained by the same operation as in Example 1, the pH was adjusted to 5.23, followed by concentration under reduced pressure and spray drying. The same operation as in Example 1 was carried out except that a non-polymer catechin composition of the present invention was obtained.
比較例1
実施例1と同様の抽出操作を行い、合成吸着剤への通液及び溶出は行わなかった。
Comparative Example 1
The same extraction operation as in Example 1 was performed, and liquid passage and elution through the synthetic adsorbent were not performed.
比較例2
中国雲南省産蒸し緑茶を使用した以外は、実施例1と全く同様に行った。
Comparative Example 2
Except that steamed green tea from Yunnan, China was used, the same procedure as in Example 1 was performed.
表1に分析並びに評価結果を示す。 Table 1 shows the analysis and evaluation results.
本発明方法により、処理前後における非重合体カテキン類の回収率が高く、非重合体カテキンガレート率及び非重合体カテキンガロ体率の変化が少なく、カフェイン濃度の低い非重合体カテキン類組成物を得ることができた。さらに、本発明品の実施例1〜4は、比較例1に対し釜炒り香が低減することにより風味が改善され、特に酸性化合物であるクエン酸を添加した時に色相が大幅に改善され、比較例2の蒸し茶葉からの製造品に対してもほぼ同等の風味が得られた。また容器詰飲料をモデル系とした殺菌後の風味評価において緑茶由来の異味・異臭が感じられず、55℃保存後の澱生成もみられなかった。 According to the method of the present invention, a non-polymer catechin composition having a high recovery rate of non-polymer catechins before and after the treatment, a small change in the non-polymer catechin gallate rate and the non-polymer catechin gallo-form rate, and a low caffeine concentration is obtained. I was able to get it. In addition, Examples 1-4 of the present invention are improved in flavor by reducing kelp roasted odor compared to Comparative Example 1, especially when the acidic compound citric acid is added, the hue is greatly improved, An almost equivalent flavor was also obtained for the manufactured product from the steamed tea leaves of Example 2. In addition, in the flavor evaluation after sterilization using a packaged beverage as a model system, no off-flavor and off-flavor derived from green tea was felt, and no starch was produced after storage at 55 ° C.
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JP2006206483A (en) * | 2005-01-27 | 2006-08-10 | Kao Corp | Method for producing non-polymeric catechin composition |
JP2011160777A (en) * | 2010-02-15 | 2011-08-25 | Kirin Beverage Corp | Highly flavoring pot-roasted green tea and method for producing the same |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH01175978A (en) * | 1987-12-29 | 1989-07-12 | Itouen:Kk | Production of crude catechin compound |
JPH02311474A (en) * | 1989-05-29 | 1990-12-27 | Itouen:Kk | Production of tea catechin |
JPH04182479A (en) * | 1990-11-19 | 1992-06-30 | Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai | Production of tea catechins |
JPH069607A (en) * | 1992-04-07 | 1994-01-18 | Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai | Production of tea catechins |
JPH1067771A (en) * | 1996-08-26 | 1998-03-10 | Nippon Youriyokuso Kk | Production of catechins having low catechin content |
JP2006008580A (en) * | 2004-06-25 | 2006-01-12 | Kao Corp | Production method of non-polymer catechins composition |
JP2006206483A (en) * | 2005-01-27 | 2006-08-10 | Kao Corp | Method for producing non-polymeric catechin composition |
-
2005
- 2005-01-27 JP JP2005019587A patent/JP4838999B2/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01175978A (en) * | 1987-12-29 | 1989-07-12 | Itouen:Kk | Production of crude catechin compound |
JPH02311474A (en) * | 1989-05-29 | 1990-12-27 | Itouen:Kk | Production of tea catechin |
JPH04182479A (en) * | 1990-11-19 | 1992-06-30 | Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai | Production of tea catechins |
JPH069607A (en) * | 1992-04-07 | 1994-01-18 | Shokuhin Sangyo High Separeeshiyon Syst Gijutsu Kenkyu Kumiai | Production of tea catechins |
JPH1067771A (en) * | 1996-08-26 | 1998-03-10 | Nippon Youriyokuso Kk | Production of catechins having low catechin content |
JP2006008580A (en) * | 2004-06-25 | 2006-01-12 | Kao Corp | Production method of non-polymer catechins composition |
JP2006206483A (en) * | 2005-01-27 | 2006-08-10 | Kao Corp | Method for producing non-polymeric catechin composition |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006206483A (en) * | 2005-01-27 | 2006-08-10 | Kao Corp | Method for producing non-polymeric catechin composition |
JP2011160777A (en) * | 2010-02-15 | 2011-08-25 | Kirin Beverage Corp | Highly flavoring pot-roasted green tea and method for producing the same |
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