JP2006182125A - Pneumatic tire - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pneumatic tire capable of enhancing the ride quality and the driving performance of the pneumatic tire 11 while maintaining the high-speed durability and the steering stability. <P>SOLUTION: The angle A of inclination of steel cords 26, 27 in the entire belt plies 24, 25 to constitute a belt layer 23 with respect to the tire equator S is set to be ≥45°, and a belt reinforcing layer 35 with reinforcement cords 37 substantially parallel to the tire equator S being embedded is arranged between the belt layer 23 and a carcass layer 18. Thus, the out-of-plane bending rigidity in the circumferential direction in the belt layer 23 is reduced, the longitudinal spring constant of the pneumatic tire 11 is reduced, the diameter of the belt reinforcing layer 35 can be unified, and the deformation of a tread part 15 having high bending rigidity can be reduced. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

    The present invention relates to a pneumatic tire in which a belt reinforcing layer is disposed between a belt layer and a carcass layer.

As conventional pneumatic tires, for example, those described in Patent Document 1 below are known.
JP 2002-46415 A

  This is a carcass layer whose ends in the width direction are folded around the bead core and extend in a toroidal shape, and is arranged radially outward of the carcass layer and inclined in the opposite direction at an angle of 15 to 35 degrees with respect to the tire equator A belt layer composed of two belt plies embedded with a metal wire cord embedded therein, a tread disposed radially outward of the belt layer, and disposed between the belt layer and the tread. And a belt reinforcing layer in which a reinforcing cord made of an organic fiber extending substantially parallel to the tire equator is embedded.

  In this case, the tread portion of a pneumatic tire for a high-performance passenger car or a truck / bus has a radius due to a centrifugal force during high-speed running due to a reinforcing cord extending substantially parallel to the tire equator in the belt reinforcing layer. It is possible to suppress a large diameter growth outward in the direction, thereby reducing heat generation and distortion at the belt end to improve high-speed durability and improve steering stability.

    However, in such a conventional pneumatic tire, the metal wire cord embedded in the belt ply as described above is inclined at a small angle of 15 to 35 degrees with respect to the tire equator, and the belt Since the reinforcing cords in the reinforcing layer extend substantially parallel to the tire equator, the portion where they overlap each other has a high out-of-plane bending rigidity (stiffness against bending with the tire width direction as a fold). Thus, there is a problem that the longitudinal spring constant of the pneumatic tire becomes a large value, the ride comfort performance is lowered, and the contact length is shortened so that a sufficient driving force cannot be secured.

  An object of the present invention is to provide a pneumatic tire capable of improving riding comfort and driving performance while maintaining high-speed durability and steering stability.

    The purpose of this is to provide a carcass layer whose ends in the width direction are folded around a bead core and extend in a toroidal shape, and a steel cord that is disposed radially outward of the carcass layer and is inclined in the opposite direction with respect to the tire equator S A belt layer composed of at least two belt plies embedded in the belt layer, a tread disposed radially outward of the belt layer, and a belt layer so as to overlap the belt layer, and substantially parallel to the tire equator S inside In a pneumatic tire provided with a belt reinforcing layer in which a reinforcing cord made of organic fiber extending in the belt is embedded, the inclination angle A of the steel cord in all belt plies with respect to the tire equator S is set to 45 degrees or more, and the belt is reinforced. The layer is arranged between the belt layer and the carcass layer, and the radius of curvature R of the outer contour of the tread is at least 3000 mm at the center of the tread. With above can be achieved.

  In the present invention, the inclination angle A of the steel cord in the belt ply with respect to the tire equator S is set to 45 degrees or more, and the steel cord extends rather in the width direction rather than in the circumferential direction. The out-of-plane bending rigidity in the circumferential direction of the layer is reduced, and thereby the longitudinal spring constant of the pneumatic tire is reduced and the riding comfort performance is improved.

  In addition, when the inclination angle A is 45 degrees or more, the circumferential stretch at the time of ground deformation is absorbed by the extension of the coating rubber between the steel cords, so the non-stretchable steel cords do not significantly inhibit the tire deformation, As a result, the contact length becomes longer and a sufficient driving force can be secured. Further, when the inclination angle A is 45 degrees or more, the rigidity against the compressive force in the width direction increases, so that buckling deformation in the width direction can be suppressed, and the ground contact shape can be maintained in a substantially constant shape. .

  In addition, according to the present invention, the belt reinforcing layer is provided in which the reinforcing cord made of organic fiber is embedded so as to extend substantially parallel to the tire equator S, so that the tread portion is radially outward by centrifugal force during high-speed running. Large diameter growth is suppressed, whereby the steering stability and high-speed durability of the tire can be maintained as they are.

  Here, when the belt reinforcing layer is disposed between the belt layer and the tread as in the prior art, since there is a step at the belt end, the diameter of the belt reinforcing layer changes at the portion. If the belt reinforcing layer is disposed between the belt layer and the carcass layer as described above, since the carcass layer has a substantially constant outer diameter regardless of the position in the width direction, the diameter of the belt reinforcing layer is made uniform, Thereby, rigidity is equalized and steering stability is improved.

  Furthermore, in the present invention, since the inclination angle A is set to the above-described angle, the out-of-plane bending rigidity in the tread portion (belt layer) (rigidity against bending with the tire circumferential direction as a crease) increases. When the radius of curvature R of the outer tread contour is set to a relatively small value, the tread portion is also greatly deformed at the time of contact with the ground, so that the tread portion having high lateral bending rigidity in the width direction is considerably burdened. As a result, the longitudinal spring constant of the pneumatic tire becomes a large value, and the ride performance is deteriorated.

  However, as described above, if the radius of curvature R of the tread outer contour at least at the center portion of the tread is 3000 mm or more, the wide range of the tread outer contour is almost parallel to the road surface, and the deformation amount of the tread portion at the time of contact is reduced. As a result, the tire load is hardly borne by the tread portion having a high lateral bending rigidity in the width direction, and the sidewall portion having a low bending rigidity is mostly borne, thereby suppressing a decrease in riding comfort performance. it can.

  Further, the tread portion of the pneumatic tire is deformed when the grounding is stepped on and kicked out, and the belt end is distorted. At this time, if the radius of curvature R of the outer contour of the tread is a relatively small value, When the belt is kicked out, the distortion at the belt end becomes a large value, and cracks are likely to occur, resulting in a decrease in durability. However, as described above, when the radius of curvature R of the outer contour of the tread is set to 3000 mm or more at least in the center portion of the tread, the wide range of the outer contour of the tread is stepped almost parallel to the road surface, and the deformation amount of the tread portion when kicking out As a result, the distortion generated at the belt end is reduced, and the deterioration of durability due to the occurrence of cracks can be suppressed.

According to the second aspect of the present invention, the lateral force generated during cornering is ensured by ensuring in-plane shear rigidity while sufficiently improving riding comfort performance, ensuring driving force, and suppressing buckling deformation. It can be maintained at a sufficient value.
Furthermore, if constituted as in claim 3, it is possible to strongly suppress distortion and cracks at the belt end, and to increase the diameter growth based on internal pressure filling or high-speed running over most or all of the tread portion. Thus, the durability of the tire can be effectively improved.

  Further, when a plurality of main grooves are formed on the outer surface of the tread, there is a risk that buckling deformation occurs in the main grooves having low bending rigidity when a large lateral force is applied to the pneumatic tire. If configured as described above, the non-extensible steel cord extending in the width direction becomes a resistance, and the buckling deformation as described above can be effectively suppressed.

Furthermore, if comprised as described in Claim 5, a belt reinforcement layer can be shape | molded with high efficiency and high precision.
Moreover, if comprised as described in Claim 6, even if a tread part becomes high temperature by high-speed driving | running | working while achieving weight reduction, the diameter growth of this tread part can be suppressed strongly.

Embodiment 1 of the present invention will be described below with reference to the drawings.
In FIGS. 1 and 2, reference numeral 11 denotes a pneumatic radial tire for a passenger car that can run at a high speed. The pneumatic tire 11 includes a pair of bead portions 13 in which bead cores 12 are embedded, and a radial direction from the bead portions 13. Side wall portions 14 extending outward are provided, and a substantially cylindrical tread portion 15 that connects the outer ends in the radial direction of the side wall portions 14 is provided. The present invention may be applied to pneumatic tires for aircraft or trucks and buses.

  The pneumatic tire 11 has a carcass layer 18 that extends between the bead cores 12 in a toroidal shape and reinforces the side wall portions 14 and the tread portions 15. Both end portions of the carcass layer 18 in the width direction of the bead core 12 It is turned around from the axially inner side to the axially outer side. The carcass layer 18 is composed of at least one carcass ply 19 in this case, and the carcass ply 19 intersects the tire equator S at a cord angle of 70 to 90 degrees, that is, in a radial direction ( A large number of mutually parallel carcass cords 20 made of nylon, aromatic polyamide, steel, etc. (here, nylon) extending in the meridian direction are embedded.

  23 is a belt layer arranged radially outside the carcass layer 18, and this belt layer 23 is constituted by laminating at least two belt plies, here two inner belt plies 24 and outer belt plies 25. is doing. Here, a plurality of parallel steel cords 26 and 27 are embedded in the belt plies 24 and 25, respectively, and the steel cords 26 and 27 are made of stranded wires or monofilaments. The steel cords 26 and 27 in the two belt plies 24 and 25 are inclined in opposite directions with respect to the tire equator S and intersect each other.

  Here, the steel cords 26 and 27 in all the belt plies 24 and 25 are inclined at an inclination angle A of 45 degrees or more with respect to the tire equator S, and rather extend along the width direction rather than the circumferential direction. is doing. As a result, the out-of-plane bending rigidity in the belt layer 23 in the circumferential direction (rigidity against bending with the crease in the tire width direction) is reduced, and thereby the longitudinal spring constant of the pneumatic tire 11 is reduced. As a result, the push-up feeling when riding over a protrusion, the gritty feeling on a rough road surface, etc. are reduced, and the riding comfort performance is improved.

  In addition, if the inclination angle A is 45 degrees or more, the circumferential elongation at the time of ground deformation is absorbed by the extension of the coating rubber between the steel cords 26 and 27, so that it is embedded in the belt plies 24 and 25. Even if the cords are non-stretchable steel cords 26 and 27, these steel cords 26 and 27 do not hinder tire deformation so much that as a result, the ground contact length becomes longer and sufficient driving force can be secured. it can. Further, when the inclination angle A is 45 degrees or more, the non-stretchable steel cords 26 and 27 extend along the width direction, so that the rigidity against the compressive force in the width direction is increased. The buckling deformation in the width direction in the tread portion 15 can be suppressed, and the ground contact shape can be maintained in a substantially constant shape.

  Here, the inclination angle A is preferably 50 degrees or more. The reason is that when the inclination angle A is 50 degrees or more, it is possible to sufficiently improve the riding comfort performance, secure the driving force, and suppress the buckling deformation. And the effect as mentioned above can be made more remarkable as this inclination angle A is larger. However, if the inclination angle A exceeds 85 degrees, the in-plane shear rigidity decreases, and the value of the lateral force generated during cornering is not sufficient, so the inclination angle A is in the range of 50 degrees to 85 degrees. It is preferable.

  Further, when the belt layer 23 is constituted by the two belt plies 24 and 25 as described above, the in-plane shear rigidity of the belt layer 23 may not be sufficient, but in such a case, By laminating another belt ply in which the inclination angle A of the steel cord is 45 degrees or more to form three belt plies, the in-plane shear rigidity can be improved with almost no increase in the longitudinal spring constant. However, when the belt layer 23 is composed of four or more belt plies, the weight is excessively increased. Therefore, it is preferable that the belt layer 23 is composed of two or three belt plies as described above.

  31 is a tread made of rubber disposed radially outward of the carcass layer 18 and the belt layer 23. The outer surface (tread surface) of the tread 31 is wide and continuous in the circumferential direction to improve drainage performance. Thus, a plurality of main grooves 32 extending in this case are formed. In addition, a large number of lateral grooves extending in the width direction may be formed on the outer surface of the tread 31. In the case where a plurality of main grooves 32 are formed on the outer surface of the tread 31 as described above, when a large lateral force acts on the pneumatic tire 11, the position of the main groove 32 having low bending rigidity is obtained. The tread portion 15 may be buckled.

  However, if the widths of all the belt plies 24, 25 described above are wider than the interval N between the main grooves 32 located on the outermost side in the width direction, the steel cords 26, 27 that extend in the width direction and are non-extensible and have high bending rigidity. As a resistance, buckling deformation as described above can be effectively suppressed. For this reason, it is preferable that the widths of all the belt plies 24 and 25 be wider than the interval N between the outer walls of the two main grooves 32 positioned on the outermost side in the width direction. The width of all the belt plies 24, 25 is more preferably a width that substantially covers the entire tread surface of the tread portion 15, specifically, a range of 0.8 to 1.0 times the tread width W.

  Reference numeral 35 denotes a belt reinforcing layer disposed on the tread portion 15 between the belt layer 23 and the carcass layer 18 so as to overlap the belt layer 23. The belt reinforcing layer 35 is at least one (here, one). A reinforcement cord 37 made of organic fibers such as nylon or aromatic polyamide extending substantially parallel to the tire equator S is embedded in each reinforcement ply 36. If the belt reinforcing layer 35 in which the organic fiber reinforcing cord 37 extending substantially in parallel with the tire equator S is provided in the tread portion 15 in this way, the tread portion 15 is radially outward by centrifugal force during high speed running. Therefore, it is possible to maintain the steering stability and high-speed durability of the tire as they are.

  Here, since the belt plies 24 and 25 are finished at the belt end, there is a step, but at the position where such a step exists, the belt reinforcing layer is connected between the belt layer 23 and the tread 31. When arranged, the diameter of the belt reinforcing layer changes at the position of the step, but if the belt reinforcing layer 35 is arranged between the belt layer 23 and the carcass layer 18 as in this embodiment, the carcass layer 18 in the tread portion 15 is arranged. Has a substantially constant outer diameter regardless of the position in the width direction, the diameter of the belt reinforcing layer 35 is made uniform, thereby making the rigidity uniform and improving the steering stability.

  The reinforcing cord 37 in the belt reinforcing layer 35 is preferably made of aromatic polyamide. The reason for this is that, in this way, the diameter growth of the tread portion 15 can be strongly suppressed even when the tread portion 15 becomes high temperature due to high speed running while achieving weight reduction. Further, the width P of the belt reinforcing layer (cap) 35 described above is preferably larger than the width of any of the belt plies 24 and 25. This is because the strain and cracks at the belt end can be strongly suppressed in this way, and the diameter growth based on internal pressure filling or high-speed running over most or all of the tread portion 15 is also strongly suppressed. This is because the durability of the pneumatic tire 11 can be effectively improved.

  The belt reinforcing layer 35 described above can be formed, for example, by spirally winding a ribbon-like body having a constant width, in which one or a small number of reinforcing cords 37 are lined up and covered with rubber, around the outside of the carcass layer 18. If the belt reinforcing layer 35 is formed in this way, the belt reinforcing layer 35 can be formed with high efficiency and high accuracy.

  Here, as described above, when the steel cords 26 and 27 inclined at an inclination angle A of 45 degrees or more with respect to the tire equator S are embedded in the belt layer 23, the width in the tread portion 15 (belt layer 23). The out-of-plane bending rigidity (stiffness against bending with the tire circumferential direction as a crease) increases, but if the radius of curvature R of the tread outer contour is set to a relatively small value at this time, the tread portion 15 is also greatly deformed at the time of ground contact. Therefore, in addition to the sidewall portion 14 having low bending rigidity, the tread portion 15 having high out-of-plane bending rigidity is borne by the tire load. The spring constant becomes a large value and the ride comfort performance is lowered.

  For this reason, in this embodiment, the radius of curvature (crown radius) R of the outer contour of the tread at least in the center portion of the tread is set to 3000 mm or more. As a result, the wide range of the outer contour of the tread is almost parallel to the road surface, and the amount of deformation of the tread portion 15 at the time of ground contact is reduced. Without this, the side wall portion 14 having a low bending rigidity comes to bear a large part, so that a decrease in riding comfort performance can be suppressed.

  Further, the tread portion 15 of the pneumatic tire 11 is deformed when the ground is depressed and kicked, and distortion occurs at the belt end. At this time, if the radius of curvature R of the tread outer contour is a relatively small value, Since the tread portion 15 is greatly bent and deformed when the pedal is stepped on and kicked out, the distortion at the belt end becomes a large value, and cracks are easily generated, resulting in a decrease in durability.

  However, when the radius of curvature R is 3000 mm or more as described above, the tread portion 15 (belt plies 24 and 25) is deformed when the stepping and kicking is started with the wide range of the outer contour of the tread almost parallel to the road surface. As a result, the strain generated at the belt end is reduced, and the deterioration of durability due to the occurrence of cracks can be suppressed. As described above, the range in which the radius of curvature R is 3000 mm or more is preferably 0.5 to 0.9 times the tread width W around the tire equator S. Further, if the radius of curvature R exceeds 50000 mm, the ground contact shape becomes a butterfly shape and the contact pressure at the end of the tread increases, which may cause the portion to wear rapidly. It is common to do.

    Next, test examples will be described. In this test, the implementation tire 1 as shown in FIGS. 1 and 2 and the comparison tire 1 as shown in FIG. 3 are the same as the implementation tire 1 except that the inclination angle of the steel cord is less than 45 degrees. A tire 2 and a comparative tire 3 that is the same as the implementation tire 1 except that the radius of curvature R of the tread outer contour was less than 3000 mm were prepared.

  Here, each of the tires described above is a tire for a high-performance passenger car having a size of 215 / 45R17, and the carcass layer of each tire is embedded with a nylon cord that intersects the tire equator S at 90 degrees 2 It was composed of one carcass ply. Here, in the implementation tire 1 and the comparative tires 1 and 3, an inner belt ply in which a steel cord of 70 degrees rising to the left with respect to the tire equator S is embedded and an outer belt ply in which a steel cord of 70 degrees rising to the right is embedded. A belt layer is formed by laminating two belt plies of the inner belt ply. On the other hand, in the comparative tire 2, an inner belt ply with a steel cord of 30 degrees rising to the left with respect to the tire equator S and 30 degrees rising to the right The belt layer is formed by laminating two belt plies of the outer belt ply in which the steel cord is embedded.

  Further, in the implementation tire 1 and the comparison tires 2 and 3, a belt reinforcement layer (cap) in which a reinforcement cord extending substantially parallel to the tire equator S is embedded is disposed between the carcass layer and the belt layer. However, in the comparative tire 1, a pair of belts in which reinforcing cords extending substantially parallel to the tire equator S are embedded inside at positions where the belt layer and the tread overlap at both ends in the width direction of the belt layer. A reinforcement layer (layer) is arranged. Further, in the example tire 1 and the comparative tires 1 and 2, the radius of curvature R of the tread outer contour is set to 5000 mm, whereas in the comparative tire 3, the radius of curvature R is set to 1000 mm.

  Here, a steel cord formed by twisting three steel filaments having a diameter of 0.3 mm is buried in the belt ply of each tire at a driving interval (center distance between adjacent steel cords) of 1.2 mm. In addition, a reinforcing cord having a diameter of 0.7 mm twisted with an aromatic polyamide filament is embedded in the belt reinforcing layers of the working tire 1 and the comparative tires 2 and 3 while being embedded at a spacing of 1.0 mm. Reinforced cords made of 700d / 2 nylon are buried at a spacing of 1.2mm. Further, the tread width W of each tire is 200 mm, the inner belt ply is 200 mm, and the outer belt ply is 190 mm. In the embodiment tires 1 and comparative tires 2 and 3, the belt reinforcing layer width P is 210 mm. In the comparative tire 1, the width P of each belt reinforcing layer was 30 mm.

  Next, after each tire was filled with an internal pressure of 240 kPa, a high-speed durability test was performed by pressing the drum against a slip angle and a camber angle of 0 degree while applying a load of 5 kN and running at high speed. Here, this high-speed endurance test is a test in which each tire starts running from a speed of 100 km / h, and the speed at the time of failure occurs by increasing the speed one by one in steps of 10 km / h every 10 minutes. . Then, it was determined that the above-described failure occurred when an accelerometer was attached to the tire shaft and the accelerometer detected abnormal vibration of the tire shaft. The results were 260km / h, 320km / h, and 270km / h for the comparative tires 1, 2, and 3, respectively, but the actual tire 1 was 320km / h and had sufficient high-speed durability. Is understood.

  Next, after each tire was mounted on a high-performance passenger car, it was run on a dry road circuit at a maximum speed of 200 km and the steering stability was evaluated by a skilled test driver. When the evaluation was expressed as a score with a perfect score of 100, the comparative tires 1, 2, and 3 showed 70 points, 60 points, and 70 points, respectively. . Regarding the comparative tires 2 and 3, the driver commented that the vehicle was sensitive to steering operation and difficult to handle. This is considered to be because the longitudinal spring constant of the comparative tires 2 and 3 is higher than that of the embodiment tire 1.

  Next, the joints of the bumpy road and the highway prepared for the test course were passed by the same passenger car as described above, and the vibration ride comfort was evaluated by a skilled test driver. When the evaluation is expressed as a score with a full score of 100, the comparative tires 1, 2, and 3 showed 70 points, 50 points, and 75 points, respectively. It was. Regarding the comparative tires 2 and 3, there was a comment from the driver that the driver feels a sense of urgency. This is also considered to be caused by the fact that the longitudinal spring constant of the comparative tires 2 and 3 is higher than that of the working tire 1.

  The present invention can be applied to the industrial field of pneumatic tires in which a belt reinforcing layer is disposed between a belt layer and a carcass layer.

It is meridian sectional drawing which shows Embodiment 1 of this invention. It is a partially broken plan view of the tread portion. It is meridian sectional drawing of the comparison tire 1 used for the test.

Explanation of symbols

11 ... Pneumatic tire 12 ... Bead core
18 ... Carcass layer 23 ... Belt layer
24, 25 ... Belt ply 26, 27 ... Steel cord
31 ... Tread 32 ... Main groove
35 ... Belt reinforcement layer 37 ... Reinforcement cord S ... Tire equator A ... Inclination angle R ... Radius of curvature

Claims (6)

    A carcass layer whose both ends in the width direction are folded back around the bead core and extend in a toroidal shape, and a steel cord which is disposed radially outside the carcass layer and is inclined in the opposite direction with respect to the tire equator S is embedded inside A belt layer composed of at least two belt plies; a tread disposed radially outward of the belt layer; and an organic fiber disposed so as to overlap the belt layer and extending substantially parallel to the tire equator S inside. In a pneumatic tire provided with a belt reinforcing layer in which a reinforcing cord is embedded, the inclination angle A of the steel cord in all belt plies with respect to the tire equator S is set to 45 degrees or more, and the belt reinforcing layer is formed of a belt layer and a carcass. And the curvature radius R of the outer contour of the tread at least in the center of the tread is set to 3000 mm or more. Pneumatic tire to be.     The pneumatic tire according to claim 1, wherein the inclination angle A is in a range of 50 to 85 degrees.     The pneumatic tire according to claim 1 or 2, wherein the width P of the belt reinforcing layer is larger than the width of any belt ply.     The width | variety of all the belt plies was made wider than the space | interval N between the outer walls of the main groove located in the width direction outermost side when the several main groove is formed in the outer surface of the said tread. The pneumatic tire according to any one of the above.     The pneumatic tire according to any one of claims 1 to 4, wherein the belt reinforcement layer is formed by spirally winding a ribbon-like body in which one or a few reinforcement cords are arranged in parallel and covered with rubber.     The pneumatic tire according to any one of claims 1 to 5, wherein the reinforcing cord in the belt reinforcing layer is made of an aromatic polyamide.

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