JP2006175336A - Wet gas purifier - Google Patents

Wet gas purifier Download PDF

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JP2006175336A
JP2006175336A JP2004369860A JP2004369860A JP2006175336A JP 2006175336 A JP2006175336 A JP 2006175336A JP 2004369860 A JP2004369860 A JP 2004369860A JP 2004369860 A JP2004369860 A JP 2004369860A JP 2006175336 A JP2006175336 A JP 2006175336A
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purification
liquid
mist
cyclone
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Fujio Yano
富士雄 谷野
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PLANTE KK
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PLANTE KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wet gas purifier having a substantially enhanced efficiency of adsorbing dust and harmful gases with a compact structure and intended to improve the cleaning performance and usability. <P>SOLUTION: In the wet gas purifier 13, two or more cyclone generators consisting of a head part taking in a fluid and allowing the fluid to flow along a circular passage and a spiral cylindrical part arranged below the head part and communicating with the circular passage are connected together in parallel. A gas to be treated and a cleaning solution are caused to flow so as to dissolve the gas in the cleaning solution, and the cleaning solution is stored in a cleaning solution tank 23, while the treated gas is discharged outside. A mist-capturing chamber 44 is formed outside a partition 22 constituting the cleaning solution tank. The gas to be treated is caused to flow over the upper surface of the cleaning solution tank so that mist 31 floating on the upper surface of the cleaning solution 24 in the cleaning solution tank heads toward the partition and that mist running over the partition and entering the mist-capturing chamber can be disposed of. The purifier is also equipped with a pump 45 returning, to the cleaning solution tank, the cleaning solution which, together with mist, flows into the mist-capturing chamber and is stored in the mist-capturing chamber. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、塗装作業等を行う室内空間の塗料ミストその他の有害物質を除去するための湿式ガス浄化装置に関する。   The present invention relates to a wet gas purification apparatus for removing paint mist and other harmful substances in an indoor space where a painting operation or the like is performed.

サイクロン集塵方式に水を付加して集塵効率の向上を図ったサイクロン式湿式掃除機が特許文献1に記載されている。この特許文献1の湿式掃除機は、掃除機本体内のサイクロン集塵室に塵埃を含む空気とともに霧化された水を螺旋状に供給して塵埃を水に吸着させるものである。   Patent Document 1 discloses a cyclone type wet cleaner in which water is added to a cyclone dust collection method to improve dust collection efficiency. The wet cleaner of Patent Document 1 supplies atomized water together with air containing dust to a cyclone dust collection chamber in the cleaner body in a spiral manner so that the dust is adsorbed onto the water.

しかしながら、特許文献1の湿式掃除機では、掃除機本体のほぼ全体を1つの集塵室として構成し、その集塵室でサイクロンを発生させて塵埃を含む空気と水とを混合させるため、サイクロンを発生させる集塵室が大きくなって掃除機全体が大型化するとともに、十分大きな集塵効率の向上が図れない。   However, in the wet cleaner of Patent Document 1, the entire vacuum cleaner main body is configured as one dust collection chamber, and a cyclone is generated in the dust collection chamber to mix air and water containing dust. As the dust collection chamber for generating water becomes larger and the entire vacuum cleaner becomes larger, a sufficiently large dust collection efficiency cannot be improved.

そこで本発明者は、複数の小型サイクロン発生器を並列に連結することにより、コンパクトな構成で且つ塵埃や有害ガスの吸着効率を大きく高めたガス浄化装置を提案した(特許文献2参照)。この特許文献2は、本出願の先願であり、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の塵埃や塗料ミスト及び有害ガス等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置を記載する。   In view of this, the present inventor has proposed a gas purification apparatus that has a compact configuration and greatly increases the efficiency of dust and harmful gas adsorption by connecting a plurality of small cyclone generators in parallel (see Patent Document 2). This Patent Document 2 is a prior application of the present application, and includes a head part that takes in a fluid and flows along a circular flow path, and a spiral tube part that is provided below the head part and communicates with the circular flow path. A plurality of cyclone generators are connected in parallel, and the gas to be treated and the cleaning liquid are allowed to flow through each cyclone generator so that dust, paint mist, and harmful gases in the gas to be processed are adsorbed to the cleaning liquid and pass through the cyclone generator. A wet gas purification device is described in which the subsequent purification liquid is stored in a purification liquid tank below the purification liquid and the gas to be treated is released to the outside.

この特許文献2によれば、コンパクトな構成で且つ塵埃や有害ガスの吸着効率を大きく高めるという課題が解決される。   According to Patent Document 2, the problem of greatly increasing the adsorption efficiency of dust and harmful gases with a compact configuration is solved.

特開平9−253011号公報Japanese Patent Laid-Open No. 9-253011 特願2003−157428Japanese Patent Application No. 2003-157428

本発明は、上記本発明者の提案による特許文献2と同様に、コンパクトな構成で且つ塵埃や有害ガスの吸着効率を大きく高めるという共通の課題を解決するとともに、上記特許文献2で提案されたガス浄化装置の構成を共通の主要部としてこれにさらに改良を加えて浄化性能や使用性の向上を図った湿式ガス浄化装置の提供を目的とする。   The present invention, like Patent Document 2 proposed by the present inventor, solves the common problem of having a compact configuration and greatly increasing the adsorption efficiency of dust and harmful gases, and is proposed in Patent Document 2 described above. An object of the present invention is to provide a wet gas purification apparatus in which the configuration of the gas purification apparatus is used as a common main part and further improvements are made to improve purification performance and usability.

請求項1の発明は、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、前記サイクロン発生器通過後の浄化液及び被処理ガスの混合流体の流路に混合促進用の充填材を設けたことを特徴とする湿式ガス浄化装置を提供する。 The invention according to claim 1 comprises a plurality of cyclone generators comprising a head part that takes in fluid and flows along a circular flow path, and a spiral tube part that is provided below the head part and communicates with the circular flow path. Connected in parallel, the gas to be treated and the purification liquid are passed through each cyclone generator to adsorb foreign substances and harmful substances in the gas to be treated to the purification liquid, and the purification liquid after passing the cyclone generator is purified liquid below it. In the wet gas purification apparatus that collects in the tank and discharges the gas to be processed to the outside, a mixing promoting filler is provided in the flow path of the mixed liquid of the purified liquid and the gas to be processed after passing through the cyclone generator. A wet gas purification apparatus is provided.

請求項2の発明は、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置であって、前記浄化液槽と前記サイクロン発生器上方の散布器とをつなぐ浄化液配管を有し、該浄化液配管の途中に浄化液供給ポンプを備えた湿式ガス浄化装置において、前記浄化液配管の途中に切換え弁を介して洗浄水配管を接続し、前記浄化液槽の上面に開閉可能な又は着脱可能なカバーパネルを設け、該浄化装置の不使用時に、該カバーパネルで浄化液槽の上面を覆うとともに、前記切換え弁を切換えて前記洗浄水配管を通して洗浄水を前記サイクロン発生器に散布可能としたことを特徴とする湿式ガス浄化装置を提供する。   A second aspect of the present invention provides a plurality of cyclone generators comprising a head part that takes in a fluid and flows along a circular flow path, and a spiral tube part that is provided below the head part and communicates with the circular flow path. Connected in parallel, the gas to be treated and the purification liquid are passed through each cyclone generator to adsorb foreign substances and harmful substances in the gas to be treated to the purification liquid, and the purification liquid after passing the cyclone generator is purified liquid below it. A wet gas purification device that collects in a tank and discharges a gas to be processed to the outside, and has a purification liquid pipe that connects the purification liquid tank and a sprayer above the cyclone generator, and is in the middle of the purification liquid pipe In a wet gas purification apparatus equipped with a purification liquid supply pump, a cleaning water pipe is connected to the purification liquid pipe through a switching valve, and an openable / detachable cover panel is provided on the upper surface of the purification liquid tank. Of the purification device Provided is a wet gas purification device characterized in that, when in use, the cover panel covers the upper surface of the purification liquid tank, and the switching valve is switched so that washing water can be sprayed to the cyclone generator through the washing water pipe. To do.

請求項3の発明は、請求項2の発明において、前記サイクロン発生器の上方側に乾燥ファンを設け、前記洗浄水散布後に、前記乾燥ファンにより浄化装置内の空気をサイクロン発生器の下側から吸引してサイクロン発生器を通し上側から浄化装置外部に放出して浄化装置内部を乾燥させることを特徴とする。   According to a third aspect of the present invention, in the second aspect of the present invention, a drying fan is provided above the cyclone generator, and after the washing water is sprayed, air in the purifier is supplied from the lower side of the cyclone generator by the drying fan. The inside of the purification device is dried by sucking and passing through a cyclone generator and discharging from the upper side to the outside of the purification device.

請求項4の発明は、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、前記浄化液槽を構成する仕切り壁の外側にミスト捕集室を形成し、浄化液槽の浄化液の上面に浮遊するミストが前記仕切り壁方向に向うように前記サイクロン発生器通過後の被処理ガスを浄化液槽上面に流し、前記仕切り壁を越えて前記ミスト捕集室に入ったミストを捕集して処分可能とし、このミスト捕集室内にミストとともに流入してミスト捕集室内に溜まった浄化液を浄化液槽に戻すポンプを備えたことを特徴とする湿式ガス浄化装置を提供する。   According to a fourth aspect of the present invention, there is provided a plurality of cyclone generators comprising a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided below the head section and communicates with the circular flow path. Connected in parallel, the gas to be treated and the purification liquid are passed through each cyclone generator to adsorb foreign substances and harmful substances in the gas to be treated to the purification liquid, and the purification liquid after passing the cyclone generator is purified liquid below it. In a wet gas purification device that collects in a tank and discharges a gas to be treated to the outside, a mist collecting chamber is formed outside a partition wall that constitutes the purification liquid tank, and the mist floating on the upper surface of the purification liquid in the purification liquid tank The gas to be treated after passing through the cyclone generator is made to flow toward the upper surface of the purification liquid tank so that the mist is directed toward the partition wall, and the mist that has entered the mist collection chamber across the partition wall can be collected and disposed of. This mist collection room Providing a wet gas cleaning apparatus characterized by the flows into with mist cleaning liquid collected in the mist collecting chamber provided with a pump for returning the cleaning liquid tank.

請求項5の発明は、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、前記サイクロン発生器通過後の被処理ガスを吸湿材層及びこれに続く活性炭層を通過させた後に外部に放出することを特徴とする湿式ガス浄化装置を提供する。   According to a fifth aspect of the present invention, there are provided a plurality of cyclone generators comprising a head portion that takes in fluid and flows along a circular flow path, and a spiral tube section that is provided below the head section and communicates with the circular flow path. Connected in parallel, the gas to be treated and the purification liquid are passed through each cyclone generator to adsorb foreign substances and harmful substances in the gas to be treated to the purification liquid, and the purification liquid after passing the cyclone generator is purified liquid below it. In the wet gas purification device that collects in the tank and discharges the gas to be processed to the outside, the gas to be processed after passing through the cyclone generator is discharged to the outside after passing through the hygroscopic material layer and the activated carbon layer subsequent thereto. A wet gas purification apparatus is provided.

請求項6の発明は、流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、前記浄化液槽の浄化液を、微生物を捕集する生物濾材層及び有害物質を吸着する活性炭層からなるフィルタを通して循環させる浄化液清浄化手段を一体的に具備したことを特徴とする湿式ガス浄化装置を提供する。   According to a sixth aspect of the present invention, there are provided a plurality of cyclone generators comprising a head part that takes in a fluid and flows along a circular flow path, and a spiral tube part that is provided below the head part and communicates with the circular flow path. Connected in parallel, the gas to be treated and the purification liquid are passed through each cyclone generator to adsorb foreign substances and harmful substances in the gas to be treated to the purification liquid, and the purification liquid after passing the cyclone generator is purified liquid below it. In a wet gas purification device that accumulates in a tank and discharges a gas to be treated to the outside, the purification liquid in the purification liquid tank is circulated through a filter composed of a biological filter medium layer that collects microorganisms and an activated carbon layer that adsorbs harmful substances. Provided is a wet gas purification apparatus which is integrally provided with a liquid cleaning means.

請求項1の発明によれば、複数のサイクロン発生器を用いることにより、個々のサイクロン発生器の渦巻流の径を小さくして遠心力を大きくし、被処理ガス中の異物や有害物質等、すなわち塵埃やミスト及び有害ガス、特に細かいミストや有害ガスの吸着性を高めることができる。また、例えば各サイクロン発生器の流体取入れ口を上向きにしたり、ヘッド部を段重ね状態にして連結することにより、小型でコンパクトな構成が得られる。さらに、サイクロン発生器から落下する浄化液が複数のサイクロン発生器に分散されるため、浄化液槽の浄化液面に衝突するときの発泡及び水面の乱れや波立ちが少なくなる。この結果、ミストが攪拌されて浄化液中に沈むことなく液面に浮遊するため、浮遊しているミストを容易に分離して除去できる。特にミストを大量に含んだガスを処理する場合に、このガス浄化装置を複数段に連続して配置した構成のガス浄化装置において、最初の段階のガス浄化装置におけるミスト捕集効果が高まる。   According to the invention of claim 1, by using a plurality of cyclone generators, the diameter of the spiral flow of each cyclone generator is reduced to increase the centrifugal force, and foreign matters and harmful substances in the gas to be treated, That is, the adsorbability of dust, mist and harmful gas, particularly fine mist and harmful gas can be enhanced. Further, for example, a small and compact configuration can be obtained by connecting the fluid intake ports of the cyclone generators upward or connecting the head portions in a stacked state. Furthermore, since the purification liquid falling from the cyclone generator is dispersed in the plurality of cyclone generators, foaming and turbulence and ripples in the water surface when colliding with the purification liquid surface of the purification liquid tank are reduced. As a result, since the mist is agitated and floats on the liquid surface without sinking in the purification liquid, the floating mist can be easily separated and removed. In particular, when processing a gas containing a large amount of mist, in the gas purification device having a configuration in which the gas purification devices are continuously arranged in a plurality of stages, the effect of collecting mist in the gas purification device in the first stage is enhanced.

さらに請求項1の発明によれば、上記複数のサイクロン発生器を用いた効果に加えて、サイクロン発生器の下側(下流側)に気液接触面積を増して混合作用を高めるための充填材を設けているため、サイクロンの作用で吸着しきれなかったミストや有害ガスを充填材を通過させることにより確実に吸着させて被処理ガスを清浄化できる。この場合、充填材はサイクロン発生器の下側に設けられるため、ガスと液体の両方が供給されるので、浄化液を充填材に供給するための専用の循環系システムを設ける必要がない。また、このような充填材をサイクロン発生器の下側に設けることにより、サイクロン発生器から落下する浄化液が、浄化液槽の浄化液面に衝突するときの発泡及び水面の乱れや波立ちが少なくなる。この結果、ミストが攪拌されて浄化液中に沈むことなく液面に浮遊するため、浮遊しているミストを容易に分離して除去できる。   Furthermore, according to the invention of claim 1, in addition to the effect of using the plurality of cyclone generators, the filler for increasing the mixing action by increasing the gas-liquid contact area on the lower side (downstream side) of the cyclone generator Therefore, it is possible to clean the gas to be treated by reliably adsorbing mist and harmful gas that could not be adsorbed by the action of the cyclone by passing the filler. In this case, since the filler is provided on the lower side of the cyclone generator, both gas and liquid are supplied. Therefore, it is not necessary to provide a dedicated circulation system for supplying the cleaning liquid to the filler. In addition, by providing such a filler on the lower side of the cyclone generator, there is less foaming and turbulence and undulation of the water surface when the purification liquid falling from the cyclone generator collides with the purification liquid surface of the purification liquid tank. Become. As a result, since the mist is agitated and floats on the liquid surface without sinking in the purification liquid, the floating mist can be easily separated and removed.

請求項2の発明によれば、前記請求項1と同様に、複数のサイクロン発生器を用いたことによる効果が得られるとともに、これに加えて、ガス浄化装置の不使用時に切換え弁を切換えて例えば水道水をサイクロン発生器に散布することにより、容易にサイクロン発生器やその下方に配設した充填材などを洗浄できる。この場合、浄化液槽をカバーパネルで覆った状態で洗浄水を散布するため、洗浄後の水は浄化液槽内に流入することなく、カバーパネル上を流れてそのまま又は無害化等の処理をした後、外部に排水される。したがって、浄化液槽内の浄化液は次回のガス浄化装置運転時にそのまま使用できる。このように、ガス浄化装置の不使用時に浄化装置内部を洗浄することにより、サイクロン発生器や充填材あるいは浄化液供給配管内に残留する浄化液に微生物が発生することを防止し、悪臭の発生を防止できる。   According to the invention of claim 2, as in the case of claim 1, the effect obtained by using a plurality of cyclone generators can be obtained, and in addition to this, the switching valve is switched when the gas purification device is not used. For example, by spraying tap water on the cyclone generator, the cyclone generator and the filler disposed below the cyclone generator can be easily washed. In this case, since the cleaning water is sprayed in a state where the purification liquid tank is covered with the cover panel, the washed water does not flow into the purification liquid tank, but flows on the cover panel as it is or is made harmless. And then drained to the outside. Therefore, the purification liquid in the purification liquid tank can be used as it is when the gas purification apparatus is operated next time. In this way, cleaning the inside of the purification device when the gas purification device is not used prevents the generation of microorganisms in the purification liquid remaining in the cyclone generator, the filler or the purification liquid supply pipe, and the generation of bad odors. Can be prevented.

請求項3の発明によれば、上記請求項2の効果が得られるとともに、これに加えて、洗浄水により装置内部を洗浄した後、乾燥ファンにより装置内部の空気を吸引して外部に放出し、内部を速やかに乾燥させることができる。この場合、乾燥ファンによる空気の流れが、サイクロン発生器に対し下側から上側に流れるように、すなわち通常のガス浄化処理時とは逆方向に流れるように、ファンをサイクロン発生器の上側に配置しているため、サイクロン発生器の下流側(通常のガス浄化処理時の下流側)に活性炭などのガス吸着剤が配設してあっても、洗浄時にサイクロン発生器を通過した湿った空気が活性炭を通過することはなく、活性炭への水分付着による吸着能力の低下を防止できる。   According to the invention of claim 3, the effect of claim 2 is obtained, and in addition to this, after the inside of the apparatus is washed with washing water, the air inside the apparatus is sucked by the drying fan and released to the outside. The inside can be dried quickly. In this case, the fan is arranged on the upper side of the cyclone generator so that the air flow by the drying fan flows from the lower side to the upper side with respect to the cyclone generator, that is, in the direction opposite to that during normal gas purification treatment. Therefore, even if a gas adsorbent such as activated carbon is disposed downstream of the cyclone generator (downstream during normal gas purification), the moist air that has passed through the cyclone generator during cleaning Without passing through activated carbon, it is possible to prevent a decrease in adsorption capacity due to moisture adhering to the activated carbon.

請求項4の発明によれば、前記請求項1と同様に、複数のサイクロン発生器を用いたことによる効果が得られるとともに、これに加えて、浄化液に吸着させたミストを容易に分離処理できるという効果が得られる。すなわち、浄化液槽の液面に浮遊するミストを被処理ガスの気流により仕切り壁を乗り越えさせて隣のミスト捕集室に押し流し、このミスト捕集室に入ったミストを例えばフィルタで捕集する。このフィルタを取外してミストを処理することができる。ミストとともにミスト捕集室に流入した浄化液は、ポンプにより浄化液槽に戻される。これにより、浄化液槽の液面位置を一定に保つことができる。   According to the invention of claim 4, as in the case of claim 1, the effect obtained by using a plurality of cyclone generators can be obtained, and in addition to this, the mist adsorbed to the cleaning liquid can be easily separated. The effect that it can be obtained. That is, the mist floating on the liquid surface of the purification liquid tank is moved over the partition wall by the gas flow of the gas to be treated, and then swept into the adjacent mist collection chamber, and the mist entering the mist collection chamber is collected by a filter, for example. . This filter can be removed to process the mist. The purification liquid that flows into the mist collection chamber together with the mist is returned to the purification liquid tank by the pump. Thereby, the liquid level position of a purification liquid tank can be kept constant.

請求項5の発明によれば、前記請求項1と同様に、複数のサイクロン発生器を用いたことによる効果が得られるとともに、これに加えて、サイクロン発生器を通過後の被処理ガスが活性炭を通過することにより、サイクロン発生器で浄化液に吸着しきれなかったミストや有害ガスを活性炭で吸着でき外部への放出を防止できる。この場合、活性炭層の前段に吸湿材層があるため、活性炭層に流入する被処理ガスから水分を除去することができ、活性炭の吸着能力の低下を抑えることができる。吸湿材は熱処理又は自然乾燥により繰返し使用が可能である。   According to the invention of claim 5, as in the case of claim 1, the effect obtained by using a plurality of cyclone generators is obtained, and in addition, the gas to be treated after passing through the cyclone generator is activated carbon. By passing through the mist, it is possible to adsorb the mist and harmful gas that could not be adsorbed to the purification solution by the cyclone generator with activated carbon, and to prevent the release to the outside. In this case, since there is a hygroscopic material layer before the activated carbon layer, moisture can be removed from the gas to be treated flowing into the activated carbon layer, and a decrease in the adsorption ability of the activated carbon can be suppressed. The hygroscopic material can be used repeatedly by heat treatment or natural drying.

請求項6の発明によれば、前記請求項1と同様に、複数のサイクロン発生器を用いたことによる効果が得られるとともに、これに加えて、浄化液槽で発生する微生物を除去して悪臭の発生を抑えることができる。この場合、活性炭のみでも微生物を吸着できるが、生物濾材を併用することにより、さらに確実に微生物を吸着して除去できる。このような生物濾材及び活性炭からなるフィルタ及びこのフィルタを通して浄化液槽の浄化液を循環させるポンプは、このガス浄化装置に一体的に備えておくため、浄化液を抜き出して他の場所に運んで微生物除去処理を施すといった面倒な方法をとることなく、ガス浄化装置の使用中にあるいは不使用時に、常にあるいは定期的に浄化液を循環させて容易に微生物を除去し悪臭発生を防止できる。   According to the invention of claim 6, as in the case of claim 1, the effect obtained by using a plurality of cyclone generators can be obtained, and in addition to this, microorganisms generated in the purification liquid tank are removed and a bad odor is obtained. Can be suppressed. In this case, although microorganisms can be adsorbed only with activated carbon, the microorganisms can be adsorbed and removed more reliably by using a biological filter medium in combination. Such a filter made of biological filter material and activated carbon and a pump for circulating the purification solution in the purification solution tank through this filter are provided integrally with the gas purification device, so that the purification solution is extracted and carried to another place. Without taking the troublesome method of removing microorganisms, it is possible to easily remove microorganisms and prevent the generation of bad odors by circulating the purification solution constantly or periodically during use or when the gas purification apparatus is not used.

図1は、本発明で用いるサイクロン発生器単体の斜視図である。
サイクロン発生器1は、流体を取入れるヘッド部2とその下側に結合された渦巻筒部3とにより構成される。ヘッド部2は、その側面(図では手前側)に設けた取入口4と、この取入口4に続く直進流路5と、この直進流路5に続く円形流路6とにより構成される。直進流路5及び円形流路6の上面はカバープレート(不図示)で覆われる。渦巻筒部3はヘッド部2の円形流路6に連通してその下側に形成される。
FIG. 1 is a perspective view of a single cyclone generator used in the present invention.
The cyclone generator 1 includes a head portion 2 for taking in fluid and a spiral tube portion 3 coupled to the lower side thereof. The head portion 2 is configured by an intake port 4 provided on a side surface (front side in the drawing), a straight channel 5 following the intake channel 4, and a circular channel 6 following the straight channel 5. The upper surfaces of the straight flow path 5 and the circular flow path 6 are covered with a cover plate (not shown). The spiral tube portion 3 communicates with the circular flow path 6 of the head portion 2 and is formed on the lower side thereof.

流体は矢印Aのように、ヘッド部2の側面の取入口4から流入し、矢印Bのように渦巻筒部3の下端の出口7から流出する。この場合、ヘッド部2の上面全体がカバープレートで覆われ、側面の取入口4が開口する。側面の取入口4に代えて上面から流体を直進流路5の端部に取入れてもよい。この場合には、側面の取入口4を塞ぐとともに、直進流路5の入口部上面のカバープレートを切欠いて取入口9(図2)を開口させる。 The fluid flows from the inlet 4 on the side surface of the head portion 2 as indicated by the arrow A, and flows out from the outlet 7 at the lower end of the spiral tube portion 3 as indicated by the arrow B. In this case, the entire upper surface of the head portion 2 is covered with the cover plate, and the side intake 4 is opened. Instead of the side intake 4, the fluid may be taken into the end of the straight channel 5 from the upper surface. In this case, the intake port 4 on the side surface is closed, and the cover plate on the upper surface of the inlet portion of the straight channel 5 is cut away to open the intake port 9 (FIG. 2).

図2は、サイクロン発生器の作用説明図である。
ヘッド部2の側面の流体の取入口4から矢印Aのように(又は上面の取入口9から矢印A’のように)流入した流体は、直進流路5上を流れ、円形流路6で旋回流となり、これに続いて渦巻筒部3で下方に向けて渦巻き状のサイクロン流となって下端の出口7から矢印Bのように流出する。8は、直進流路5及び円形流路6の上面を覆うカバープレートである。
FIG. 2 is an explanatory view of the operation of the cyclone generator.
The fluid that flows in from the fluid inlet 4 on the side surface of the head portion 2 as indicated by the arrow A (or as indicated by the arrow A ′ from the inlet 9 on the upper surface) flows on the straight flow path 5, It becomes a swirl flow, and then flows downward as indicated by an arrow B from the outlet 7 at the lower end as a spiral cyclone flow downward in the spiral tube portion 3. A cover plate 8 covers the upper surfaces of the straight flow path 5 and the circular flow path 6.

図3は、複数のサイクロン発生器を並列に連結した浄化ユニットの構成図である。
複数(この例では5個)のサイクロン発生器1を並列に連結して浄化ユニット10を構成する。各サイクロン発生器1のヘッド部2を連結し、ヘッド部上面に開口する取入口9から流体を矢印A’のように取入れ、渦巻筒部3でサイクロンを発生させて矢印Bのように下方に流出させる。この浄化ユニット10の上方に、浄化液散布器11が備わり、浄化液(水あるいはガス吸収液)を散布する。散布された浄化液は、ミスト及び悪臭や有害ガスを含む被処理ガスとともに各サイクロン発生器1の流体取入口9から各サイクロン発生器内に流入し、渦巻筒部3内でサイクロンとなって流れる間にミストや有害ガス等が浄化液に吸着される。
FIG. 3 is a configuration diagram of a purification unit in which a plurality of cyclone generators are connected in parallel.
A purification unit 10 is configured by connecting a plurality of (in this example, five) cyclone generators 1 in parallel. The head portions 2 of the cyclone generators 1 are connected to each other, and fluid is taken in as shown by an arrow A ′ from an intake port 9 opened on the upper surface of the head portion. Spill. A purification liquid sprayer 11 is provided above the purification unit 10 and sprays the purification liquid (water or gas absorption liquid). The sprayed cleaning liquid flows into each cyclone generator from the fluid inlet 9 of each cyclone generator 1 together with the gas to be treated including mist, malodor and harmful gas, and flows as a cyclone in the spiral tube portion 3. In the meantime, mist, harmful gases, etc. are adsorbed to the cleaning liquid.

図4は、浄化ユニットの上面図である。
各サイクロン発生器1のヘッド部2を連結して浄化ユニット10を形成する。ヘッド部2の直線流路5の端部に流体の取入口9が開口する。ヘッド部2の取入口9と反対側の対応する位置に切欠き溝12が形成される。ヘッド部2を連結することにより、一方のヘッド部の取入口9とこれと連結されるヘッド部の切欠き溝12が連続して実質上取入口9が大きくなるとともに直線流路5が長くなる。これにより、個々のサイクロン発生器1の形状をコンパクトにしたまま、直線流路5を長くして十分な流速を得て強い渦流を発生させサイクロン効果を高めることができる。言い換えれば、十分な直線流路の長さを確保した上で、各サイクロン発生器同士を極力近づけて連結方向の長さを短縮し、コンパクトな浄化ユニットを形成できる。
FIG. 4 is a top view of the purification unit.
A purification unit 10 is formed by connecting the head portions 2 of the cyclone generators 1. A fluid intake 9 opens at the end of the straight flow path 5 of the head portion 2. A notch groove 12 is formed at a position corresponding to the side of the head portion 2 opposite to the intake port 9. By connecting the head part 2, the intake 9 of one head part and the notch groove 12 of the head part connected to the head part 2 are continuously increased, so that the intake 9 is substantially enlarged and the linear flow path 5 is lengthened. . Thereby, while making the shape of each cyclone generator 1 compact, the linear flow path 5 can be lengthened to obtain a sufficient flow velocity to generate a strong vortex and enhance the cyclone effect. In other words, while ensuring a sufficient length of the straight flow path, the cyclone generators can be made as close as possible to reduce the length in the connecting direction, thereby forming a compact purification unit.

なお、プレート8により円形流路6及びこれに連通する渦巻筒部3の上面を覆い、直線流路5の上面は円形流路6の一部を含み全体を開口させてもよい。   The plate 8 may cover the upper surface of the circular flow path 6 and the spiral cylindrical portion 3 communicating with the circular flow path 6, and the upper surface of the straight flow path 5 may include a part of the circular flow path 6 and open the whole.

図5は、浄化ユニットを多段に組合せた多段浄化ユニットの斜視図である。
この例は、前述の図4の浄化ユニット10を4個用いたものである。浄化ユニット10のヘッド部2を段重ねして2段の浄化ユニットを形成し、2つの2段の浄化ユニット同士を対向させて中央が高い山形となるように結合する。このようにヘッド部2を段重ねした多段浄化ユニットを用いることにより、個々の浄化ユニット10においてその長手方向(図のX方向)についてコンパクトな構成が得られるとともに、これと直角な方向(図のY方向)についても渦巻筒部3同士を極力近づけてコンパクトな形状を得ることができる。
FIG. 5 is a perspective view of a multistage purification unit in which purification units are combined in multiple stages.
In this example, four purification units 10 shown in FIG. 4 are used. The head portions 2 of the purification unit 10 are stacked to form a two-stage purification unit, and the two two-stage purification units are opposed to each other so as to form a high mountain shape at the center. By using the multi-stage purification unit in which the head portions 2 are stacked in this way, each of the purification units 10 can have a compact configuration in the longitudinal direction (X direction in the figure) and a direction perpendicular to the direction (in the figure). With respect to the (Y direction) as well, the spiral tube portions 3 can be made as close as possible to obtain a compact shape.

図6は、本発明に係る湿式ガス浄化装置の基本構成図である。
湿式ガス浄化装置13は、筐体を形成する装置本体14を有し、その内部が上部仕切り壁15によりサイクロン室16と排気室17に分割される。サイクロン室16には、端部に吸引口18を備えた吸引ダクト19が接続される。サイクロン室16内に、前述の図4の浄化ユニット10を4段に重ねた多段浄化ユニット20が設けられる。この複数(この例では20個)のサイクロン発生器からなる多段浄化ユニット20の上側にシャワーノズル等からなる散布器21が備わる。
FIG. 6 is a basic configuration diagram of a wet gas purification apparatus according to the present invention.
The wet gas purification device 13 has a device main body 14 that forms a casing, and the inside thereof is divided into a cyclone chamber 16 and an exhaust chamber 17 by an upper partition wall 15. A suction duct 19 having a suction port 18 at the end is connected to the cyclone chamber 16. In the cyclone chamber 16, a multistage purification unit 20 is provided in which the purification units 10 of FIG. A spreader 21 composed of a shower nozzle or the like is provided above the multistage purification unit 20 composed of a plurality (20 in this example) of cyclone generators.

サイクロン室16の多段浄化ユニット20の下側には、下部仕切り壁22で仕切られた浄化液槽23が形成される。浄化液槽23内に浄化液24が溜められる。浄化液24は、水あるいは吸収液である。吸収液は塗装ミストや臭気あるいは有害ガスをよく吸着する薬液である。浄化液槽23内の浄化液24は、浄化液を循環させて供給する浄化液供給ポンプ26により吸引され、浄化液配管25を介して散布器21から多段浄化ユニット20に散布される。   A purification liquid tank 23 partitioned by a lower partition wall 22 is formed below the multistage purification unit 20 in the cyclone chamber 16. A cleaning liquid 24 is stored in the cleaning liquid tank 23. The cleaning liquid 24 is water or an absorbing liquid. The absorbing solution is a chemical solution that adsorbs coating mist, odor or harmful gas well. The purification liquid 24 in the purification liquid tank 23 is sucked by a purification liquid supply pump 26 that circulates and supplies the purification liquid, and is dispersed from the spreader 21 to the multistage purification unit 20 via the purification liquid piping 25.

排気室17の上部に、例えば防爆型の排気モータ27が備わる。排気モータ27に、端部に排出口28を備えた排気ダクト29が接続される。排気室17の中間部にほぼ水平な偏向プレート30が備わる。この偏向プレート30は、下部仕切り壁22の上方に配置され、浄化液槽23の液面上の風向が下部仕切り壁22に向うように気流をガイドする。これにより、浄化液24の液面上に浮遊するミスト31が浄化液槽23を構成する下部仕切り壁22に向かって流される。
偏向プレート30の上方に、気流の偏向方向を逆向きにする邪魔板55が設けられる。偏向プレート30及び邪魔板55に気流が当たることにより、気流に含まれる水分が付着して除去される。
For example, an explosion-proof exhaust motor 27 is provided in the upper portion of the exhaust chamber 17. An exhaust duct 29 having a discharge port 28 at the end is connected to the exhaust motor 27. A substantially horizontal deflection plate 30 is provided in the middle of the exhaust chamber 17. The deflection plate 30 is disposed above the lower partition wall 22 and guides the airflow so that the air direction on the liquid surface of the purification liquid tank 23 faces the lower partition wall 22. Thereby, the mist 31 floating on the liquid surface of the purification liquid 24 is caused to flow toward the lower partition wall 22 constituting the purification liquid tank 23.
A baffle plate 55 that reverses the direction of airflow deflection is provided above the deflection plate 30. When the airflow strikes the deflection plate 30 and the baffle plate 55, the moisture contained in the airflow adheres and is removed.

上記構成の湿式ガス浄化装置13を用いた場合のガス浄化作用は以下の通りである。
排気モータ27を駆動することにより、塗装作業等を行っている室内から室内空気が矢印Pのように吸引され、ガス浄化装置13内に矢印Qのように取入れられる。この矢印P,Qで示される室内空気が請求項でいう被処理ガスであり、塵埃や塗料ミスト及び臭気や有害ガス等の異物や有害物質等を含んでいる。被処理ガスは、散布器11から散布される浄化液とともに混合流体となって多段浄化ユニット20の各サイクロン発生器に流入する。サイクロン発生器内でのサイクロン流の作用で被処理ガス中のミストや有害ガス等が浄化液に吸着され下方の浄化液槽23内に滴下する。ミストや有害ガスが吸着除去された被処理ガスは、矢印Rのように排気室17内を流れ、排気ダクト29及び排出口28を通して矢印Sのように外部に排出される。浄化液槽23の液面に浮遊するミスト31は、矢印Rの気流により押し流されて下部仕切り壁22に当たり集積される。集積されたミスト31は、この状態で掬い出して除去してもよいし、あるいは後述のように、風力で下部仕切り壁22を乗越えさせてから隣のスペースで捕集して処理してもよい。
The gas purification action when the wet gas purification device 13 having the above-described configuration is used is as follows.
By driving the exhaust motor 27, room air is sucked in from the room where the painting work or the like is performed as indicated by an arrow P, and is taken into the gas purification device 13 as indicated by an arrow Q. The indoor air indicated by the arrows P and Q is a gas to be treated as defined in the claims, and includes dust, paint mist, foreign matter such as odor and harmful gas, harmful substances, and the like. The gas to be treated flows into each cyclone generator of the multistage purification unit 20 as a mixed fluid together with the purified liquid sprayed from the sprayer 11. Due to the action of the cyclone flow in the cyclone generator, mist or harmful gas in the gas to be treated is adsorbed by the purification liquid and dropped into the purification liquid tank 23 below. The gas to be treated from which mist and harmful gases have been adsorbed and removed flows in the exhaust chamber 17 as indicated by the arrow R, and is discharged to the outside as indicated by the arrow S through the exhaust duct 29 and the exhaust port 28. The mist 31 floating on the liquid surface of the cleaning liquid tank 23 is swept away by the air flow indicated by the arrow R and is collected by hitting the lower partition wall 22. The accumulated mist 31 may be scooped out and removed in this state, or may be collected and processed in the adjacent space after getting over the lower partition wall 22 by wind force as described later. .

図7は、本発明の実施形態の全体構成図である。
この例は、多段浄化ユニット20の下方に充填材ホルダ32を設け、その内部に充填材33を詰めたものである。充填材は、例えばプラスチックの成型体からなり、詰めたときに、過度な圧力損失を生じないように十分に空気を流通させるとともに、気液接触面積を大きくし、且つ接触時間を長くして気液混合作用を高め気体が十分に液体に吸着されるような形状の部材である。充填材33は、多孔板あるいは網目材等からなる支持板54上に収容される。多段浄化ユニット20を通過した被処理ガス及び浄化液は、充填材33及び支持板54を通過してその下方の浄化液槽23内に滴下する。多段浄化ユニット20のサイクロン発生器の下側にこのような充填材33を設けることにより、サイクロンの作用で吸着しきれなかったミストや有害ガスを充填材33を通過させて確実に浄化液に吸着させ被処理ガスを清浄化できる。この場合、充填材33はサイクロン発生器の下側に設けられるため、ガスと液体の両方が供給されるので、浄化液24を充填材33に供給するための専用の循環系システムを設ける必要がない。また、このような充填材33をサイクロン発生器の下側に設けることにより、サイクロン発生器から落下する浄化液が、浄化液槽23の浄化液面に衝突するときの発泡及び水面の乱れや波立ちが少なくなる。この結果、ミスト31が攪拌されて浄化液中に沈むことなく液面に浮遊するため、浮遊しているミストを容易に分離して除去できる。
その他の構成及び作用効果は、前記図6の例と同様である。
FIG. 7 is an overall configuration diagram of the embodiment of the present invention.
In this example, a filler holder 32 is provided below the multistage purification unit 20 and a filler 33 is packed therein. The filler is made of, for example, a plastic molded body. When packed, air is sufficiently circulated so that excessive pressure loss does not occur, the gas-liquid contact area is increased, and the contact time is extended to increase the gas. The member has a shape that enhances the liquid mixing action and allows the gas to be sufficiently adsorbed by the liquid. The filler 33 is accommodated on a support plate 54 made of a porous plate or a mesh material. The gas to be processed and the purification liquid that have passed through the multistage purification unit 20 pass through the filler 33 and the support plate 54 and drop into the purification liquid tank 23 below the filler 33 and the support plate 54. By providing such a filler 33 on the lower side of the cyclone generator of the multi-stage purification unit 20, the mist and harmful gas that could not be adsorbed by the action of the cyclone pass through the filler 33 and are reliably adsorbed to the purification liquid. The gas to be treated can be cleaned. In this case, since the filler 33 is provided below the cyclone generator, both gas and liquid are supplied. Therefore, it is necessary to provide a dedicated circulation system for supplying the cleaning liquid 24 to the filler 33. Absent. Further, by providing such a filler 33 on the lower side of the cyclone generator, foaming and turbulence and undulation of the water surface when the purifying liquid falling from the cyclone generator collides with the purifying liquid surface of the purifying liquid tank 23. Less. As a result, since the mist 31 is agitated and floats on the liquid surface without sinking in the purification liquid, the floating mist can be easily separated and removed.
Other configurations and operational effects are the same as in the example of FIG.

図8は、本発明の別の実施形態の全体構成図である。
浄化液配管25に三方切換え弁34が設けられ、水道配管35が接続される。浄化液槽23の上面にスライド式で着脱可能なカバープレート38が備わる。カバープレート38には、その上面に溜まった水を排出する排水管39が備わる。サイクロン室16の多段浄化ユニット20の上方の装置本体14に乾燥ファン36が設けられる。乾燥ファン36は、ガス浄化処理中は常時シャッター37で覆われ、装置本体14内が密閉される。排気室17に、活性炭層40及びその下段の除湿材層41からなるガス吸着フィルタ42が備わる。吸湿材層41は、例えばシリカゲル、ガラス繊維、小石、セラミックあるいはその他の多孔質部材である。
FIG. 8 is an overall configuration diagram of another embodiment of the present invention.
A three-way switching valve 34 is provided in the cleaning liquid pipe 25 and a water pipe 35 is connected thereto. A cover plate 38 that is slidable and removable is provided on the upper surface of the cleaning liquid tank 23. The cover plate 38 is provided with a drain pipe 39 for discharging water accumulated on the upper surface thereof. A drying fan 36 is provided in the apparatus main body 14 above the multistage purification unit 20 in the cyclone chamber 16. The drying fan 36 is always covered with a shutter 37 during the gas purification process, and the inside of the apparatus main body 14 is sealed. The exhaust chamber 17 is provided with a gas adsorption filter 42 composed of an activated carbon layer 40 and a dehumidifying material layer 41 below it. The hygroscopic material layer 41 is, for example, silica gel, glass fiber, pebbles, ceramic, or other porous members.

上記構成において、通常のガス浄化処理時には、カバープレート38を外し、三方切換え弁34を浄化液槽側に切換えて、散布器11と浄化液槽23とを接続する。この状態で、前述の図6で説明した通り、浄化液を散布器11から散布しながら被処理ガスをサイクロン室16内に矢印Qのように導入し、排気室17を通して矢印Rのように排出する。この場合、排気室17にガス吸着フィルタ40が備わるため、サイクロン発生器からなる各ガス浄化装置10を通過後の被処理ガスが活性炭層40を通過することにより、サイクロン発生器で浄化液に吸着しきれなかったミストや有害ガスを活性炭層40で吸着でき外部への放出を防止できる。この場合、活性炭層40の前段に吸湿材層41があるため、活性炭層40に流入する被処理ガスから水分を除去することができ、活性炭の吸着能力の低下を抑えることができる。吸湿材は熱処理又は自然乾燥により繰返し使用が可能である。   In the above configuration, during normal gas purification processing, the cover plate 38 is removed, the three-way switching valve 34 is switched to the purification liquid tank side, and the sprayer 11 and the purification liquid tank 23 are connected. In this state, as described with reference to FIG. 6 above, the gas to be treated is introduced into the cyclone chamber 16 as indicated by the arrow Q while the purification liquid is being sprayed from the spreader 11 and discharged through the exhaust chamber 17 as indicated by the arrow R. To do. In this case, since the exhaust chamber 17 is provided with the gas adsorption filter 40, the gas to be treated after passing through each gas purification device 10 composed of a cyclone generator passes through the activated carbon layer 40 and is adsorbed to the purification liquid by the cyclone generator. The activated mist layer 40 can adsorb mist and harmful gas that could not be exhausted, and can prevent release to the outside. In this case, since the hygroscopic material layer 41 is in front of the activated carbon layer 40, moisture can be removed from the gas to be treated flowing into the activated carbon layer 40, and a decrease in the adsorption ability of the activated carbon can be suppressed. The hygroscopic material can be used repeatedly by heat treatment or natural drying.

上記図8の構成において、ガス浄化処理の停止中に装置本体内部を洗浄することができる。洗浄処理を行う場合、排気モータ27を停止して浄化液槽23の上面をカバープレート38で覆う。三方切換え弁34を水道配管35側に切換えて散布器11を水道配管35に接続する。この状態で、三方切換え弁34を介して矢印Wのように浄化液配管25内に水道水を導入し、散布器11からサイクロン室16内に散布する。これにより、散布器11及びこれに接続する浄化液配管25内部とともに多段浄化ユニット20の各サイクロン発生器の内部が洗浄される。洗浄後の水道水はカバープレート38上に滴下し配水管39を通して外部に排出される。   In the configuration of FIG. 8, the inside of the apparatus main body can be cleaned while the gas purification process is stopped. When performing the cleaning process, the exhaust motor 27 is stopped and the upper surface of the purification liquid tank 23 is covered with the cover plate 38. The spreader 11 is connected to the water pipe 35 by switching the three-way switching valve 34 to the water pipe 35 side. In this state, tap water is introduced into the purification liquid pipe 25 as indicated by an arrow W through the three-way switching valve 34 and sprayed from the sprayer 11 into the cyclone chamber 16. Thereby, the inside of each cyclone generator of the multistage purification | cleaning unit 20 is wash | cleaned with the inside of the dispersion | distribution device 11 and the purification liquid piping 25 connected to this. The washed tap water is dropped on the cover plate 38 and discharged to the outside through the water distribution pipe 39.

なお、三方切換え弁に水道配管を接続する代わりに、予め洗浄用の水を溜めたタンク等に接続してもよい。また、水に代えて洗浄液を用いてもよい。水道配管以外に接続する場合、循環ポンプ26の吸込み側の浄化液配管25に洗浄水配管を接続して洗浄水を循環ポンプ26で散布器11に送ることができる。   Instead of connecting the water pipe to the three-way switching valve, it may be connected to a tank or the like in which cleaning water is stored in advance. Further, a cleaning liquid may be used instead of water. When connecting to other than the water supply pipe, the cleaning water pipe can be connected to the purification liquid pipe 25 on the suction side of the circulation pump 26 and the cleaning water can be sent to the spreader 11 by the circulation pump 26.

図9は、図8の浄化装置で洗浄処理を行った後の乾燥処理の説明図である。
前述のように、水道水などでサイクロン室を洗浄した後、室内に残った水分を速やかに除去するために乾燥処理が行われる。このとき循環ポンプ26及び排気モータ27は停止している。また、吸引ダクト19は閉塞され、吸引ダクト19側から装置本体14内への空気の流入はない。一方、排気ダクト29は開放状態であり、この排気ダクト29及び停止中の排気モータ27を通して外部から空気が装置本体14内に流入可能である。
FIG. 9 is an explanatory diagram of the drying process after the cleaning process is performed by the purification apparatus of FIG.
As described above, after the cyclone chamber is washed with tap water or the like, a drying process is performed in order to quickly remove moisture remaining in the chamber. At this time, the circulation pump 26 and the exhaust motor 27 are stopped. Further, the suction duct 19 is closed, and no air flows into the apparatus main body 14 from the suction duct 19 side. On the other hand, the exhaust duct 29 is in an open state, and air can flow into the apparatus main body 14 from the outside through the exhaust duct 29 and the stopped exhaust motor 27.

この状態で、シャッター37を開いて乾燥ファン36を駆動する。これにより、排気室17に矢印Vのように外気が導入され、フィルタ42を通して矢印Vのようにサイクロン室16に流入する。ここで多段浄化ユニット20の各サイクロン発生器を通過して水分を吸収し、矢印Vのように乾燥ファン36に吸引され、外部に放出される(矢印V)。このとき、乾燥用の気流は、通常のガス浄化時とは逆に排気室17からサイクロン室16に流れるため、サイクロン発生器を通って湿った空気が排気室17内の活性炭層40を通ることはない。したがって、活性炭に水分が付着して吸着能力が低下することはない。 In this state, the shutter 37 is opened and the drying fan 36 is driven. Thus, outside air is introduced as shown by the arrow V 1 to the exhaust chamber 17, and flows into the cyclone chamber 16 as indicated by the arrow V 2 through the filter 42. Where it passes through the cyclone generator multistage purification unit 20 absorbs water, is sucked into the drying fan 36 as shown by the arrow V 3, is released to the outside (arrow V 4). At this time, since the airflow for drying flows from the exhaust chamber 17 to the cyclone chamber 16 contrary to the normal gas purification, the humid air passes through the activated carbon layer 40 in the exhaust chamber 17 through the cyclone generator. There is no. Therefore, moisture does not adhere to the activated carbon and the adsorption capacity does not decrease.

図10(A)は、本発明の別の実施形態の全体構成図である。
この例では、浄化液槽23を構成する下部仕切り壁22の外側に隣接してミスト捕集室44を形成している。ミスト捕集室44の上部にミスト捕集用のフィルタ43が設けられる。偏向プレート30の作用により、上部仕切り壁15の下側を流れる気流Rは、浄化液24の上面に浮遊するミスト31を下部仕切り壁22に向けて押し流す方向に流れる。押し流されたミスト31は、矢印Gのように下部仕切り壁22を乗越えて隣のミスト捕集室44に入り、フィルタ43上に捕集される。フィルタ43上に溜まったミスト31は、フィルタ43を取外して廃棄処分される。
FIG. 10A is an overall configuration diagram of another embodiment of the present invention.
In this example, a mist collecting chamber 44 is formed adjacent to the outside of the lower partition wall 22 constituting the purification liquid tank 23. A filter 43 for collecting mist is provided in the upper part of the mist collecting chamber 44. Due to the action of the deflection plate 30, the air flow R 1 flowing below the upper partition wall 15 flows in a direction in which the mist 31 floating on the upper surface of the cleaning liquid 24 is pushed toward the lower partition wall 22. The pushed mist 31 passes over the lower partition wall 22 as indicated by an arrow G, enters the adjacent mist collection chamber 44, and is collected on the filter 43. The mist 31 collected on the filter 43 is discarded after the filter 43 is removed.

ミスト31とともにミスト捕集室44内に流入した浄化液は、矢印Fのようにフィルタ43を通して下方に落下する。ミスト捕集室44の下部に溜まった浄化液は、戻り配管46を通して戻しポンプ45により、矢印Eのように、浄化液槽23に戻される。これにより、浄化液槽23の液面レベルが一定に保たれる。この場合、ミスト捕集室44内に液面センサ53を設け、液面が所定レベルまで上昇したらポンプ45を駆動して浄化液を浄化液槽23に戻してもよい。捕集室44の液面レベルが所定レベルまで下がったらポンプ45を停止する。あるいは、浄化液槽23に液面レベル計を設け、浄化液槽の液面が所定値以下に低下したら自動的にポンプ45を運転するようにしてもよい。
図10(B)は、(A)の変形例を示す。(B)の例は、ミスト捕集室44のフィルタ43を省いたものである。(A)と同様に、浄化液槽23のミスト31が下部仕切り壁22を矢印Gのように乗越えて浄化液とともにミスト捕集室44に流入する。流入したミストはミスト捕集室44内の浄化液面上に浮遊する。時間経過とともに浄化液槽23の液面は低下し、ミスト捕集室44の液面は上昇する。浄化液槽23の液面が低下すると、ミスト31が仕切り壁22を乗越えられなくなり、ミストが捕集室44に流入しなくなる。そこで、浄化液槽23の液面レベルがあるレベルまで低下し、これに対応して捕集室44の液面レベルが所定のレベルまで上昇したら、ポンプ45を駆動して捕集室44の浄化液を浄化液槽23に戻す。この場合、ミスト捕集室44の液面レベルを液面センサ53で検出し、所定の上限位置に達したら、自動的にポンプ45を駆動することができる。
ポンプ45の駆動により浄化液槽23の液面が上昇し、これに対応してミスト捕集室44の液面が所定のレベルまで下降したら、ポンプ45を停止する。この場合、ミスト捕集室44の液面レベルを液面センサ53で検出し、所定の下限位置に達したら、自動的にポンプ45を停止することができる。
このように、ポンプ45と液面センサ53を用いて、浄化液槽23とミスト捕集室44の液面を一定の範囲内で一方が下がり他方が上がるように交互に上昇下降を繰り返すようなフリップフロップ的動作を自動的に行わせることができる。
ミスト捕集室44に流入したミストは、ほとんどが液面に浮遊するが、一部は浄化液中に没して底面に沈殿する。このようにミスト捕集室44の底面に沈殿したミストをポンプ45が吸込んで浄化液槽23に戻さないようにするために、ポンプ45の吸込み側の配管46の吸込み口(開口端部)とミスト捕集室44の底面との間の間隔Hは、底面に沈殿したミストを吸込まない程度に離しておく。
液面上に浮遊したミストは、適当な用具を用いて手ですくい上げて処分してもよいし、あるいはミスト捕集室44自体を着脱可能な容器で構成し、ミストが溜まったら取外してミストを処分してもよい。
The cleaning liquid that has flowed into the mist collecting chamber 44 together with the mist 31 falls downward through the filter 43 as indicated by the arrow F. The purified liquid collected in the lower part of the mist collecting chamber 44 is returned to the purified liquid tank 23 as indicated by an arrow E by the return pump 45 through the return pipe 46. Thereby, the liquid level of the purification liquid tank 23 is kept constant. In this case, the liquid level sensor 53 may be provided in the mist collecting chamber 44, and when the liquid level rises to a predetermined level, the pump 45 may be driven to return the purification liquid to the purification liquid tank 23. When the liquid level in the collection chamber 44 is lowered to a predetermined level, the pump 45 is stopped. Alternatively, a liquid level meter may be provided in the purification liquid tank 23, and the pump 45 may be automatically operated when the liquid level in the purification liquid tank falls below a predetermined value.
FIG. 10B shows a modification of (A). In the example of (B), the filter 43 of the mist collecting chamber 44 is omitted. Similarly to (A), the mist 31 of the purification liquid tank 23 gets over the lower partition wall 22 as indicated by an arrow G and flows into the mist collection chamber 44 together with the purification liquid. The mist that flows in floats on the surface of the purification liquid in the mist collection chamber 44. As time passes, the liquid level in the purification liquid tank 23 decreases and the liquid level in the mist collecting chamber 44 increases. When the liquid level of the cleaning liquid tank 23 is lowered, the mist 31 cannot get over the partition wall 22 and the mist does not flow into the collection chamber 44. Therefore, when the liquid level in the purification liquid tank 23 is lowered to a certain level and the liquid level in the collection chamber 44 is raised to a predetermined level correspondingly, the pump 45 is driven to purify the collection chamber 44. The liquid is returned to the cleaning liquid tank 23. In this case, the liquid level in the mist collecting chamber 44 is detected by the liquid level sensor 53, and the pump 45 can be automatically driven when a predetermined upper limit position is reached.
When the pump 45 is driven, the liquid level in the cleaning liquid tank 23 rises, and when the liquid level in the mist collecting chamber 44 is lowered to a predetermined level correspondingly, the pump 45 is stopped. In this case, the liquid level in the mist collection chamber 44 is detected by the liquid level sensor 53, and the pump 45 can be automatically stopped when a predetermined lower limit position is reached.
In this way, by using the pump 45 and the liquid level sensor 53, the liquid levels of the cleaning liquid tank 23 and the mist collecting chamber 44 are repeatedly raised and lowered alternately so that one falls and the other rises within a certain range. A flip-flop-like operation can be automatically performed.
Most of the mist that has flowed into the mist collecting chamber 44 floats on the liquid surface, but a part of the mist is submerged in the cleaning liquid and settles on the bottom surface. In order to prevent the pump 45 from sucking the mist precipitated on the bottom surface of the mist collecting chamber 44 and returning it to the purification liquid tank 23, the suction port (opening end) of the piping 46 on the suction side of the pump 45 The distance H between the bottom surface of the mist collecting chamber 44 and the bottom surface of the mist collecting chamber 44 is set so as not to suck the mist precipitated on the bottom surface.
The mist floating on the liquid surface may be scooped up by hand with an appropriate tool or disposed of. Alternatively, the mist collection chamber 44 itself may be made of a removable container, and when the mist has accumulated, the mist is removed and removed. It may be disposed of.

図11は、本発明のさらに別の実施形態の全体構成図である。
この例は、浄化液の悪臭の原因となる微生物を除去するものである。浄化液槽23に浄化液循環配管50を設ける。この浄化液循環配管50の途中に、濾過フィルタ49及び循環ポンプ51を設ける。濾過フィルタ49は、生物濾材48と活性炭47で構成される。生物濾材48は、微生物が育ちやすい多孔質な素材であり、例えばガラス繊維、小石、セラミックなどである。このような濾過フィルタ49を通してポンプ51を駆動して、矢印Kのように浄化液を循環させることにより、浄化液中に発生した微生物が生物濾材48及び活性炭49に吸着される。活性炭49は、微生物とともに有害物質を吸着する。これにより、浄化液中に発生した微生物が有害物質とともに除去され悪臭がなくなる。このような濾過フィルタ49、浄化液循環配管50、循環ポンプ51からなる浄化液清浄化手段52は、ガス浄化装置13に対し一体的に備えておく。
FIG. 11 is an overall configuration diagram of still another embodiment of the present invention.
In this example, microorganisms that cause a bad odor of the cleaning liquid are removed. A purification liquid circulation pipe 50 is provided in the purification liquid tank 23. A filtration filter 49 and a circulation pump 51 are provided in the purification liquid circulation pipe 50. The filtration filter 49 includes a biological filter medium 48 and activated carbon 47. The biological filter medium 48 is a porous material in which microorganisms easily grow, and is made of, for example, glass fiber, pebbles, ceramics, or the like. By driving the pump 51 through the filtration filter 49 and circulating the purification solution as indicated by the arrow K, the microorganisms generated in the purification solution are adsorbed by the biological filter medium 48 and the activated carbon 49. Activated carbon 49 adsorbs harmful substances together with microorganisms. As a result, the microorganisms generated in the purification liquid are removed together with the harmful substances, and the malodor is eliminated. Such a purification liquid cleaning means 52 including the filtration filter 49, the purification liquid circulation pipe 50, and the circulation pump 51 is provided integrally with the gas purification apparatus 13.

なお、このような濾過フィルタ49を通した浄化液循環による微生物除去処理は、ガス浄化装置稼動中常時行ってもよいし、あるいは定期的に行ってもよい。また、フィルタ49を通した浄化液は、浄化液槽23に戻さないで、所定の無害化処理を施して、あるいは廃液規制に適合する範囲内であればそのまま下水等に排出することができる。 Note that the microorganism removal process by circulating the purification liquid through the filtration filter 49 may be performed constantly while the gas purification apparatus is operating, or may be performed periodically. Further, the purified liquid that has passed through the filter 49 can be discharged to sewage or the like as it is without being returned to the purified liquid tank 23, after being subjected to a predetermined detoxification process or within a range that complies with waste liquid regulations.

以上、図6〜図11に基づいて、本発明の実施形態の例について説明したが、これらの例はそれぞれ単独で実施してもよいし、あるいは任意の複数の例を組合せて実施することもできる。   As mentioned above, although the example of embodiment of this invention was demonstrated based on FIGS. 6-11, each of these examples may be implemented independently or it may implement combining several arbitrary examples. it can.

本発明に係るサイクロン発生器単品の斜視図。The perspective view of the cyclone generator single item which concerns on this invention. 本発明に係るサイクロン発生器の作用説明図。The operation explanatory view of the cyclone generator concerning the present invention. 本発明に係る複数のサイクロン発生器を用いた湿式ガス浄化装置の要部構成図。The principal part block diagram of the wet gas purification apparatus using the some cyclone generator which concerns on this invention. 複数のサイクロン発生器を連結したガス浄化ユニットの上面図。The top view of the gas purification unit which connected the some cyclone generator. 図4の浄化ユニットを複数個用いた多段浄化ユニットの斜視図。FIG. 5 is a perspective view of a multistage purification unit using a plurality of the purification units of FIG. 4. 本発明に係る湿式ガス浄化装置の全体構成図。1 is an overall configuration diagram of a wet gas purification apparatus according to the present invention. 本発明の実施形態の全体構成図。1 is an overall configuration diagram of an embodiment of the present invention. 本発明の別の実施形態の全体構成図。The whole block diagram of another embodiment of this invention. 図8の実施形態での乾燥処理の説明図。Explanatory drawing of the drying process in embodiment of FIG. 本発明の別の実施形態の構成図。The block diagram of another embodiment of this invention. 本発明の別の実施形態の全体構成図。The whole block diagram of another embodiment of this invention.

符号の説明Explanation of symbols

1:サイクロン発生器、2:ヘッド部、3:渦巻筒部、4:流体の取入口、5:直進流路、6:円形流路、7:出口、8:カバープレート、9:流体の取入口、10:浄化ユニット、11:散布器、12:切欠き溝、13:湿式ガス浄化装置、14:装置本体、15:上部仕切り壁、16:サイクロン室、17:排気室、18:吸引口、19:吸引ダクト、20:多段浄化ユニット、22:下部仕切り壁、23:浄化液槽、24:浄化液、25:浄化液配管、26:浄化液供給ポンプ、27:排気モータ、28:排出口、29:排気ダクト、30:偏向プレート、31:ミスト、32:充填材ホルダ、33:充填材、34:三方切換え弁、35:水道配管、36:乾燥ファン、37:シャッター、38:カバープレート、39:排水管、40:活性炭層、41:除湿材層、42:ガス吸着フィルタ、43:フィルタ、44:ミスト捕集室、45:戻しポンプ、46:戻り配管、47:活性炭、48:生物濾材、49:濾過フィルタ、50:浄化液循環配管、51:ポンプ、52:浄化液清浄化手段、53:液面センサ、54:支持板、55:邪魔板。
1: cyclone generator, 2: head, 3: spiral tube, 4: fluid inlet, 5: straight channel, 6: circular channel, 7: outlet, 8: cover plate, 9: fluid Inlet, 10: Purification unit, 11: Disperser, 12: Notch groove, 13: Wet gas purification device, 14: Main body, 15: Upper partition wall, 16: Cyclone chamber, 17: Exhaust chamber, 18: Suction port , 19: suction duct, 20: multistage purification unit, 22: lower partition wall, 23: purification liquid tank, 24: purification liquid, 25: purification liquid piping, 26: purification liquid supply pump, 27: exhaust motor, 28: exhaust Exit: 29: Exhaust duct, 30: Deflection plate, 31: Mist, 32: Filler holder, 33: Filler, 34: Three-way switching valve, 35: Water pipe, 36: Drying fan, 37: Shutter, 38: Cover Plate, 39: Drain pipe, 40 Activated carbon layer, 41: Dehumidifying material layer, 42: Gas adsorption filter, 43: Filter, 44: Mist collection chamber, 45: Return pump, 46: Return pipe, 47: Activated carbon, 48: Biological filter medium, 49: Filtration filter, 50: Purifying fluid circulation piping, 51: Pump, 52: Purifying fluid cleaning means, 53: Liquid level sensor, 54: Support plate, 55: Baffle plate.

Claims (6)

流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、
前記サイクロン発生器通過後の浄化液及び被処理ガスの混合流体の流路に混合促進用の充填材を設けたことを特徴とする湿式ガス浄化装置。
A plurality of cyclone generators composed of a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided on the lower side of the head section and communicates with the circular flow path are connected in parallel. The gas to be treated and the purifying liquid are passed through the generator to adsorb foreign substances and harmful substances in the gas to be treated to the purifying liquid, and the purifying liquid after passing the cyclone generator is stored in the purifying liquid tank below and treated gas. In the wet gas purification device that releases
A wet gas purification apparatus, wherein a mixing promoting filler is provided in a flow path of a mixed fluid of the purification liquid and the gas to be processed after passing through the cyclone generator.
流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置であって、前記浄化液槽と前記サイクロン発生器上方の散布器とをつなぐ浄化液配管を有し、該浄化液配管の途中に浄化液供給ポンプを備えた湿式ガス浄化装置において、
前記浄化液配管の途中に切換え弁を介して洗浄水配管を接続し、前記浄化液槽の上面に開閉可能な又は着脱可能なカバーパネルを設け、該浄化装置の不使用時に、該カバーパネルで浄化液槽の上面を覆うとともに、前記切換え弁を切換えて前記洗浄水配管を通して洗浄水を前記サイクロン発生器に散布可能としたことを特徴とする湿式ガス浄化装置。
A plurality of cyclone generators composed of a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided on the lower side of the head section and communicates with the circular flow path are connected in parallel. The gas to be treated and the purifying liquid are passed through the generator to adsorb foreign substances and harmful substances in the gas to be treated to the purifying liquid, and the purifying liquid after passing the cyclone generator is stored in the purifying liquid tank below and treated gas. A purifying liquid pipe for connecting the purifying liquid tank and a sprayer above the cyclone generator, and a purifying liquid supply pump is provided in the middle of the purifying liquid pipe. In wet gas purification equipment,
A cleaning water pipe is connected in the middle of the purification liquid pipe via a switching valve, and an openable / detachable cover panel is provided on the upper surface of the purification liquid tank. When the purification apparatus is not used, the cover panel A wet gas purification apparatus characterized in that the upper surface of the purification liquid tank is covered and the switching valve is switched so that washing water can be sprayed to the cyclone generator through the washing water pipe.
前記サイクロン発生器の上方側に乾燥ファンを設け、前記洗浄水散布後に、前記乾燥ファンにより浄化装置内の空気をサイクロン発生器の下側から吸引してサイクロン発生器を通し上側から浄化装置外部に放出して浄化装置内部を乾燥させることを特徴とする請求項2に記載の湿式ガス浄化装置。   A drying fan is provided on the upper side of the cyclone generator. After spraying the washing water, the drying fan sucks air in the purification device from the lower side of the cyclone generator and passes the cyclone generator to the outside of the purification device from the upper side. The wet gas purification device according to claim 2, wherein the purification device is discharged to dry the inside of the purification device. 流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、
前記浄化液槽を構成する仕切り壁の外側にミスト捕集室を形成し、浄化液槽の浄化液の上面に浮遊するミストが前記仕切り壁方向に向うように前記サイクロン発生器通過後の被処理ガスを浄化液槽上面に流し、前記仕切り壁を越えて前記ミスト捕集室に入ったミストを捕集して処分可能とし、このミスト捕集室内にミストとともに流入してミスト捕集室内に溜まった浄化液を浄化液槽に戻すポンプを備えたことを特徴とする湿式ガス浄化装置。
A plurality of cyclone generators composed of a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided on the lower side of the head section and communicates with the circular flow path are connected in parallel. The gas to be treated and the purifying liquid are passed through the generator to adsorb foreign substances and harmful substances in the gas to be treated to the purifying liquid, and the purifying liquid after passing the cyclone generator is stored in the purifying liquid tank below and treated gas. In the wet gas purification device that releases
A mist collecting chamber is formed outside the partition wall constituting the purification liquid tank, and the mist floating on the upper surface of the purification liquid in the purification liquid tank is processed after passing through the cyclone generator so as to face the partition wall. A gas is allowed to flow over the upper surface of the cleaning liquid tank, and the mist that has entered the mist collection chamber across the partition wall can be collected and disposed of, and flows into the mist collection chamber together with the mist and collected in the mist collection chamber. A wet gas purification apparatus comprising a pump for returning the purified liquid to the purified liquid tank.
流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、
前記サイクロン発生器通過後の被処理ガスを吸湿材層及びこれに続く活性炭層を通過させた後に外部に放出することを特徴とする湿式ガス浄化装置。
A plurality of cyclone generators composed of a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided on the lower side of the head section and communicates with the circular flow path are connected in parallel. The gas to be treated and the purifying liquid are passed through the generator to adsorb foreign substances and harmful substances in the gas to be treated to the purifying liquid, and the purifying liquid after passing the cyclone generator is stored in the purifying liquid tank below and treated gas. In the wet gas purification device that releases
The wet gas purification apparatus, wherein the gas to be treated after passing through the cyclone generator is discharged to the outside after passing through the hygroscopic material layer and the activated carbon layer subsequent thereto.
流体を取入れて円形流路に沿って流すヘッド部と、該ヘッド部の下側に設けられ前記円形流路に連通する渦巻筒部とからなるサイクロン発生器を複数個並列に連結し、各サイクロン発生器を通して被処理ガスと浄化液を流して被処理ガス中の異物や有害物質等を浄化液に吸着させ、サイクロン発生器通過後の浄化液をその下方の浄化液槽に溜めるとともに被処理ガスを外部に放出する湿式ガス浄化装置において、
前記浄化液槽の浄化液を、微生物を捕集する生物濾材層及び有害物質を吸着する活性炭層からなるフィルタを通して循環させる浄化液清浄化手段を一体的に具備したことを特徴とする湿式ガス浄化装置。
A plurality of cyclone generators composed of a head portion that takes in a fluid and flows along a circular flow path, and a spiral tube section that is provided on the lower side of the head section and communicates with the circular flow path are connected in parallel. The gas to be treated and the purifying liquid are passed through the generator to adsorb foreign substances and harmful substances in the gas to be treated to the purifying liquid, and the purifying liquid after passing the cyclone generator is stored in the purifying liquid tank below and treated gas. In the wet gas purification device that releases
Wet gas purification characterized by integrally comprising a purification liquid purification means for circulating the purification liquid in the purification liquid tank through a filter comprising a biological filter medium layer for collecting microorganisms and an activated carbon layer for adsorbing harmful substances. apparatus.
JP2004369860A 2004-12-21 2004-12-21 Wet gas purifier Pending JP2006175336A (en)

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