JP2006174770A - Method for producing lysophospholipid - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a lysophospholipid able to remove a phospholipase and a free fatty acid in the lysophospholipid by more easily and industrially available means in the method for producing the lysophospholipid by phospholipase treatment. <P>SOLUTION: The method for producing the lysophospholipid comprises: a process in which a mixture comprising the phospholipid, water, an ester of a 1-5C lower fatty acid with a 1-6C lower alcohol and a phospholipid-dissolving and water-immiscible organic solvent is reacted in the presence of at least one phospholipase selected from a group consisting of phospholipase A1, phospholipase A2 and phospholipase B; a process in which the 1-6C lower alcohol is added to the reaction mixture; a process in which a supernatant is obtained by removing precipitate from the reaction mixture after adding the alcohol; and a process in which the lysophospholipid is recovered from the supernatant. In products containing the lysophospholipid and produced by the method, reduction of quality and generation of nasty smells are suppressed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a method for producing lysophospholipid. More specifically, the present invention relates to a method for producing a lysophospholipid free of phospholipase.

  Phospholipids are widely distributed in nature as constituents of living cells, and are abundant in various parts such as animal brains, nerves, viscera, blood, eggs, and plant seeds. In addition, it is an important substance that fulfills many functions for life support such as protection of cellular tissues, transmission of information, and control of mass transfer in various places in the living body. Lysophospholipid, which is a kind of phospholipid, generally exhibits strong hemolysis. Therefore, phospholipids and lysophospholipids are used as natural emulsifiers and surfactants not only for industrial applications such as foods, cosmetics and paints, but also for pharmaceutical and health food applications.

  As described above, phospholipids used in industrial applications are produced mainly by treatment with phospholipase, and various production methods for industrialization have been studied. For example, it has been reported that the enzyme-treated phospholipid can be recovered with higher yield by performing enzyme treatment of phospholipid in a two-phase system (Patent Document 1).

However, for example, when phospholipids are treated with phospholipase A2, phospholipase A2 and produced free fatty acids remain in lysophospholipids obtained by a conventional method. For this reason, the phospholipase activity remaining in industrial products may cause deterioration of quality and generation of off-flavors, which is a major issue. So far, it has been reported that phospholipase is inactivated by heating or protease treatment (Patent Document 2) and that phospholipase is removed by complicated solvent extraction operation (Patent Document 3).
Japanese Patent Laid-Open No. 3-4795 Japanese Examined Patent Publication No. 6-77506 Japanese Examined Patent Publication No. 2-11234

  An object of the present invention is to provide a method for producing lysophospholipid, in which phospholipase and free fatty acids in lysophospholipid can be removed by a simpler and industrializable means in a method for producing lysophospholipid by phospholipase treatment.

The present invention provides a method for producing lysophospholipid, the method comprising:
A mixture containing phospholipid, water, an ester of a lower alcohol having 1 to 6 carbon atoms and a lower fatty acid having 1 to 5 carbon atoms, and a water-immiscible organic solvent capable of dissolving the phospholipid is prepared as phospholipase A1, phospholipase Reacting in the presence of at least one phospholipase selected from the group consisting of A2 and phospholipase B;
Adding a lower alcohol having 1 to 6 carbon atoms to the reaction mixture;
Removing a precipitate from the reaction mixture after addition of the alcohol to obtain a supernatant; and recovering lysophospholipid from the supernatant;
including.

The present invention also provides another method for producing lysophospholipid, the method comprising:
A mixture containing phospholipid, water, a water-miscible polar organic solvent, and a water-immiscible organic solvent capable of dissolving phospholipid is at least selected from the group consisting of phospholipase A1, phospholipase A2, and phospholipase B. Reacting in the presence of one phospholipase;
Removing a water miscible polar organic solvent from the reaction mixture;
Adding a lower alcohol having 1 to 6 carbon atoms to the reaction mixture from which the polar organic solvent has been removed;
Removing a precipitate from the reaction mixture after addition of the alcohol to obtain a supernatant; and recovering lysophospholipid from the supernatant;
including.

  In any of the above methods, in one embodiment, the phospholipase is phospholipase A2.

  In any of the above methods, in a further embodiment, the lysophospholipid is lysophosphatidic acid.

  According to the method of the present invention, phospholipase and free fatty acid remaining in the obtained lysophospholipid can be removed by a simple, inexpensive, and industrializable means, and lysophospholipid containing little or no phospholipase and free fatty acid. Can be obtained. Therefore, in the product containing the lysophospholipid obtained by the method of the present invention, deterioration of quality, generation of off-flavor, etc. are suppressed as compared with the conventional product.

(Definition)
The origin of the phospholipid used in the present invention is not particularly limited, and it may be derived from a natural product (for example, an extract or a concentrate), or may be chemically synthesized. Examples of such phospholipids include phosphatidylethanolamine (PE), phosphatidylcholine (PC), phosphatidylserine (PS), phosphatidylinositol (PI), phosphatidylglycerol (PG), phosphatidic acid (PA), etc. It may be a mixture. Alternatively, it may be previously treated with phospholipase D or the like (for example, hydrolyzed). In the present invention, a phospholipid containing a large amount of PA is preferred.

  The constituent fatty acids of these phospholipids are the same or different saturated or unsaturated fatty acids having 8 to 24 carbon atoms. Such fatty acids include caprylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, arachidic acid, palmitooleic acid, oleic acid, linoleic acid, α- and γ-linolenic acid, erucic acid, Examples include arachidonic acid, eicosapentaenoic acid, docosahexaenoic acid, and tetracosatetraenoic acid.

  Examples of the enzyme (phospholipase) used in the present invention include phospholipase A1, phospholipase A2, and phospholipase B. In the present invention, phospholipase A2 (PLA2) is particularly preferable. The origin of PLA2 is not particularly limited, but generally an enzyme of microbial origin is used. Such microorganisms are not particularly limited, and examples thereof include microorganisms belonging to the genus Streptomyces, Escherichia, or Mycobacterium. The microorganism may be a naturally occurring wild type or a transformant. The enzyme is generally used as a purified enzyme or a crudely purified enzyme isolated or extracted from a microorganism. The enzyme may be immobilized and used, or the microbial cell itself may be used as it is.

  Examples of the water used in the present invention include distilled water, purified water, and ion exchange water. Alternatively, salts (for example, calcium chloride, magnesium chloride, sodium chloride, potassium chloride, etc.) may be added as necessary. Alternatively, an acetate buffer solution (pH 4 to 7), a phosphate buffer solution (pH 6 to 8), a tris hydrochloric acid buffer solution (pH 7 to 9.5), and the like may be used.

  In the present invention, examples of the lower alcohol having 1 to 6 carbon atoms include methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, t-butanol, n-pentanol, and n-hexanol.

  In the present invention, the lower fatty acid having 1 to 5 carbon atoms includes formic acid, acetic acid, propionic acid, butyric acid, valeric acid and the like.

  In the present invention, an ester of a lower alcohol having 1 to 6 carbon atoms and a lower fatty acid having 1 to 5 carbon atoms is used. Examples of such esters include ethyl acetate, butyl acetate, ethyl propionate, and ethyl butyrate. In the present invention, a water-miscible polar organic solvent (for example, acetone) may be used instead of such an ester.

  The water-immiscible organic solvent capable of dissolving the phospholipid used in the present invention usually has a melting point of 40 ° C. or less, is a liquid at the temperature used in the method of the present invention, and has a solubility in water of 5% or less. A hydrocarbon is preferred. Examples of such organic solvents include aliphatic saturated hydrocarbons such as pentane, hexane, and octane; aliphatic unsaturated hydrocarbons such as hexene and decene; alicyclic hydrocarbons such as cyclohexane and cycloheptane; And a linear or branched alkane halide. These organic solvents may be used alone or in combination of two or more.

(Method for producing lysophospholipid of the present invention)
The method for producing lysophospholipid of the present invention comprises a phospholipid, water, an ester of a lower alcohol having 1 to 6 carbon atoms and a lower fatty acid having 1 to 5 carbon atoms, and a water-immiscible organic solvent capable of dissolving the phospholipid. Reacting in the presence of at least one phospholipase selected from the group consisting of phospholipase A1, phospholipase A2 and phospholipase B; and adding a lower alcohol having 1 to 6 carbon atoms to the reaction mixture A step of removing a precipitate from the reaction mixture after addition of the alcohol to obtain a supernatant; and a step of recovering lysophospholipid from the supernatant.

  In the method of the present invention, as described above, first, phospholipid, water, an ester of a lower alcohol having 1 to 6 carbon atoms and a lower fatty acid having 1 to 5 carbon atoms, and water immiscible that can dissolve the phospholipid. The mixture containing the active organic solvent is reacted in the presence of phospholipase.

  In this enzyme reaction step, the mixing ratio of the mixture of the ester and the water-immiscible organic solvent (hereinafter sometimes referred to as an organic mixed solvent) is such that the water-immiscible organic solvent is mixed with 1 part by volume of the ester. It is usually 0.1 to 100 parts by volume, alternatively 0.2 to 20 parts by volume, alternatively 0.5 to 5 parts by volume, and most commonly about 1 part by volume.

  Phospholipids are generally dissolved in the organic mixed solvent at a concentration of 0.1 to 50 w / v%, or 1 to 30 w / v%.

  In this step, the mixing ratio of the organic mixed solvent and water is usually 1 to 20 parts by volume, or 1.2 to 5 parts by volume with respect to 1 part by volume of water.

  The usage-amount of an enzyme is 0.1-10000 units with respect to 1g of phospholipids, or 1-3000 units. Here, 1 unit of enzyme activity represents the amount of enzyme that hydrolyzes 1 μmol of phospholipid per minute.

  In this step, the reaction temperature may be a temperature at which the enzyme is not deactivated, and is, for example, 5 to 70 ° C., usually about 20 to 50 ° C. The reaction time varies depending on the amount of phospholipid and the amount of enzyme used, but is usually 2 to 72 hours.

  After completion of the enzyme reaction, a lower alcohol having 1 to 6 carbon atoms is added to the reaction mixture. The addition amount of the lower alcohol is suitably about 1/10 to about 10/10 volume with respect to the reaction mixture. In the above enzyme reaction step, for example, when acetone is used instead of ester, once the enzyme reaction is completed, acetone is once removed under reduced pressure, and 1/5 to 2/1 volume of the removed acetone. After the ester is newly added, the lower alcohol is added. After the addition of the lower alcohol, the mixture is generally stirred at room temperature for 10 minutes to 3 hours. The addition of this lower alcohol produces a precipitate in the reaction mixture.

  Next, the generated precipitate is removed by suction filtration, centrifugation, or the like to obtain a supernatant. This removed precipitate contains the enzyme used in the above reaction and free fatty acid. Thus, in this step, the enzyme can be removed from the reaction product.

  Next, lysophospholipid is recovered from the obtained supernatant. Recovery of lysophospholipids can be performed by methods commonly used by those skilled in the art. For example, after washing the supernatant with an aqueous salt solution, the aqueous layer is dropped into acetone and recovered as a precipitate. Examples of the aqueous salt solution include an aqueous sodium chloride solution and an aqueous potassium chloride solution, and the concentration is suitably about 2 to 30 w / v%, or about 10 w / v%. It is appropriate to use about 1/20 to 1/2 volume, or 1/10 to 1/3 volume of the aqueous salt solution with respect to the supernatant. Acetone is used in an amount of about 3 to 10 times, or about 5 times the volume of the washed water layer. The precipitate produced in acetone is collected by suction filtration, centrifugation, etc., and dried by vacuum drying or the like.

  The resulting precipitate may contain mainly lysophospholipid. When PA is used as the phospholipid and PLA2 is used as the enzyme, lysophosphatidic acid (LPA) can be mainly contained.

  The lysophospholipid obtained by the above method contains little or no phospholipase. Moreover, the fatty acid liberated by the enzyme reaction is hardly contained. Therefore, according to the method of the present invention, lysophospholipid free from phospholipase and free fatty acid can be easily obtained.

Example 1
Lecithin (ADM Ultrac P) was dissolved in an organic mixed solvent in which heptane / ethyl acetate was mixed at a ratio of 1/1 (volume ratio) so as to be 10 w / v%. To this organic mixed solvent, ½ volume of phospholipase D (200 U / g lecithin) and Tris-HCl buffer (pH 8.5) containing 0.2 M calcium chloride were added and stirred at 30 ° C. for 20 hours. And reacted. After completion of the enzyme reaction, 1/5 volume of ethanol was added to the reaction mixture, and the mixture was stirred at room temperature for 30 minutes, and then the precipitate was removed by suction filtration. To the obtained supernatant, 1/5 volume of 10% aqueous sodium chloride solution was added and stirred for 30 minutes, and then the upper layer was recovered by a liquid separation operation. The obtained upper layer was dropped into 5 times volume of acetone with respect to the upper layer. The produced precipitate was collected by suction filtration and vacuum-dried to obtain PA-containing lecithin.

  The obtained PA-containing lecithin was dissolved in an organic mixed solvent in which heptane / ethyl acetate was mixed at a ratio of 2/1 (volume ratio) so as to be 10 w / v%. To this organic mixed solvent, 1/10 volume of phospholipase A2 (1500 U / g lecithin) and Tris-HCl buffer (pH 8.5) containing 0.2 M calcium chloride was added and stirred at 40 ° C. for 20 hours. And reacted. After completion of the enzyme reaction, 3/5 volume of ethanol was added to the reaction mixture, stirred for 30 minutes, and then the precipitate was removed by suction filtration. To the obtained supernatant, 1/5 volume of 10% aqueous sodium chloride solution was added and stirred for 30 minutes, and then the lower layer was recovered by a liquid separation operation. The obtained lower layer was dropped into 5 times volume of acetone with respect to the lower layer. The produced precipitate was collected by suction filtration and vacuum-dried to obtain LPA-containing lecithin.

  With respect to the obtained LPA-containing lecithin, phospholipase A2 activity was measured using NEFA-C Test Wako (Wako Pure Chemical Industries, Ltd.) using phosphatidylcholine (Sigma) as a substrate. As a result, the phospholipase A2 activity was less than the detection limit (0.2 U / g lecithin). Furthermore, free fatty acids were also measured using the same kit. As a result, the amount of free fatty acid was also less than the detection limit (0.5 μmol / g lecithin). Therefore, it was confirmed that both residual enzyme and free fatty acid were removed.

(Example 2)
An LPA-containing lecithin was obtained in the same manner as in Example 1 except that isopropyl alcohol was used instead of ethanol after completion of the enzyme reaction. The phospholipase A2 activity in the resulting LPA-containing lecithin was below the detection limit.

(Example 3)
The PA-containing lecithin described in Example 1 was dissolved in an organic mixed solvent in which heptane / acetone was mixed at a ratio of 9/1 (volume ratio) so as to be 10 w / v%. To this organic mixed solvent, 1/10 volume of phospholipase A2 (1500 U / g lecithin) and Tris-HCl buffer (pH 8.5) containing 0.2 M calcium chloride was added and stirred at 40 ° C. for 20 hours. And reacted. The reaction solution was concentrated twice with an evaporator to remove acetone, and then 1/2 volume of heptane was added to ethyl acetate. 3/5 volume of ethanol was added to the reaction mixture, stirred for 30 minutes, and then the precipitate was removed by suction filtration. To the obtained supernatant, 1/5 volume of 10% aqueous sodium chloride solution was added and stirred for 30 minutes, and then the lower layer was recovered by a liquid separation operation. The obtained lower layer was dropped into 5 times volume of acetone with respect to the lower layer. The produced precipitate was collected by suction filtration and vacuum-dried to obtain LPA-containing lecithin.

  With respect to the obtained LPA-containing lecithin, phospholipase A2 activity was measured using NEFA-C Test Wako (Wako Pure Chemical Industries, Ltd.) using phosphatidylcholine (Sigma) as a substrate. As a result, the phospholipase A2 activity was less than the detection limit (0.2 U / g lecithin). Furthermore, free fatty acids were also measured using the same kit. As a result, the amount of free fatty acid was also less than the detection limit (0.5 μmol / g lecithin). Therefore, it was confirmed that both residual enzyme and free fatty acid were removed.

Example 4
An LPA-containing lecithin was obtained in the same manner as in Example 3 except that isopropyl alcohol was used instead of ethanol after completion of the enzyme reaction. The phospholipase A2 activity and the amount of free fatty acids in the obtained LPA-containing lecithin were below the detection limit.

  According to the method of the present invention, phospholipase and free fatty acid remaining in the obtained lysophospholipid can be removed by a simple, inexpensive, and industrializable means, and lysophospholipid containing little or no phospholipase and free fatty acid. Can be obtained. Therefore, in the product containing the lysophospholipid obtained by the method of the present invention, deterioration of quality, generation of off-flavor, etc. are suppressed as compared with the conventional product. Therefore, it is suitable for use in food, cosmetics, medicine, and health food applications. Further, the method of the present invention can be a useful method for producing functional lysophospholipids.

Claims (6)

A mixture containing phospholipid, water, an ester of a lower alcohol having 1 to 6 carbon atoms and a lower fatty acid having 1 to 5 carbon atoms, and a water-immiscible organic solvent capable of dissolving the phospholipid is prepared as phospholipase A1, phospholipase Reacting in the presence of at least one phospholipase selected from the group consisting of A2 and phospholipase B;
Adding a lower alcohol having 1 to 6 carbon atoms to the reaction mixture;
Removing a precipitate from the reaction mixture after addition of the alcohol to obtain a supernatant; and recovering lysophospholipid from the supernatant;
A method for producing lysophospholipid, comprising:   2. The method of claim 1, wherein the phospholipase is phospholipase A2.   The method according to claim 1 or 2, wherein the lysophospholipid is lysophosphatidic acid. A mixture containing phospholipid, water, a water-miscible polar organic solvent, and a water-immiscible organic solvent capable of dissolving phospholipid is at least selected from the group consisting of phospholipase A1, phospholipase A2, and phospholipase B. Reacting in the presence of one phospholipase;
Removing a water miscible polar organic solvent from the reaction mixture;
Adding a lower alcohol having 1 to 6 carbon atoms to the reaction mixture from which the polar organic solvent has been removed;
Removing a precipitate from the reaction mixture after addition of the alcohol to obtain a supernatant; and recovering lysophospholipid from the supernatant;
A method for producing lysophospholipid, comprising:   5. The method of claim 4, wherein the phospholipase is phospholipase A2.   The method according to claim 4 or 5, wherein the lysophospholipid is lysophosphatidic acid.