JP2006163112A - Conductive elastic member for image forming apparatus and image forming apparatus - Google Patents

Conductive elastic member for image forming apparatus and image forming apparatus Download PDF

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JP2006163112A
JP2006163112A JP2004356494A JP2004356494A JP2006163112A JP 2006163112 A JP2006163112 A JP 2006163112A JP 2004356494 A JP2004356494 A JP 2004356494A JP 2004356494 A JP2004356494 A JP 2004356494A JP 2006163112 A JP2006163112 A JP 2006163112A
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image forming
forming apparatus
elastic member
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JP4735803B2 (en
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Kenichi Isayama
賢一 諌山
Ryuta Tanaka
隆太 田中
Junichiro Sato
淳一朗 佐藤
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a conductive elastic member for an image forming apparatus capable stably obtaining a uniform resistance that undergoes small environmental variation and small variation by current application, and to provide an image forming apparatus using the conductive elastic member. <P>SOLUTION: The conductive elastic member for an image forming apparatus is based on an elastic body obtained by blending an elastic resin material with an ionic conductive substance to adjust the resistance of the material to 7-9 [logΩ], wherein a resin having an electric resistance of 11-13 [logΩ] is used as the elastic resin material. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、複写機やプリンターなどの画像形成装置において、帯電、現像、転写、中間転写、トナー供給、クリーニングなどを行うための導電性弾性部材に関し、特にカラー画像を形成する際に感光ドラムからトナー像を自己の表面に一旦転写保持し、これを記録媒体へと転写する中間転写部材として好適に用いられる導電性弾性部材に関する。   The present invention relates to a conductive elastic member for performing charging, development, transfer, intermediate transfer, toner supply, cleaning, and the like in an image forming apparatus such as a copying machine or a printer, and more particularly from a photosensitive drum when forming a color image. The present invention relates to a conductive elastic member suitably used as an intermediate transfer member that once transfers and holds a toner image on its surface and transfers it to a recording medium.

従来から、複写機、プリンター等のOA機器には、帯電、現像、転写、中間転写、トナー層形成、トナー搬送、トナー攪拌、クリーニング、定着、紙搬送等を行うためのベルト、ローラ、ドラム、ブレード等の部材が使用されている。   Conventionally, OA equipment such as copiers and printers include belts, rollers, drums for charging, developing, transferring, intermediate transfer, toner layer formation, toner transport, toner stirring, cleaning, fixing, paper transport, etc. A member such as a blade is used.

これらの部材は、多くの場合、軟らかさが要求され、ゴム状弾性体やフォーム体を主体として形成される。また、これらの用途では、通常4〜10[logΩ]程度の導電性が要求される場合が多く、その場合、導電剤の添加により上記ゴム状弾性体やフォーム体に導電性を付与して用いられる。   In many cases, these members are required to be soft, and are formed mainly of a rubber-like elastic body or a foam body. Further, in these applications, usually a conductivity of about 4 to 10 [logΩ] is often required. In that case, the rubber-like elastic body or foam body is imparted with conductivity by adding a conductive agent. It is done.

ここで、上記ゴム状弾性体やフォーム体を構成する材料としては、イソプレンゴム、エチレンプロピレンゴム、シリコーンゴム、エピクロルヒドリンゴム、アクリロニトリルブタジエンゴム等の固形ゴム加硫物や、ポリオールをイソシアナートにより硬化させたポリウレタンなどが用いられている。また、上記導電剤としてはカーボンブラック、金属酸化物等の電子導電剤や、アルカリ金属、アルカリ土類金属、第4級アンモニウム塩の塩化物、過塩素酸化物、ホウフッ化物、アルキル硫酸化物、カルボン酸化物等のイオン導電剤が用いられている(特許文献1:特開2000−26719号公報)。   Here, as the material constituting the rubbery elastic body and foam body, solid rubber vulcanizates such as isoprene rubber, ethylene propylene rubber, silicone rubber, epichlorohydrin rubber, acrylonitrile butadiene rubber, and polyol are cured with isocyanate. Polyurethane etc. are used. Examples of the conductive agent include electronic conductive agents such as carbon black and metal oxides, alkali metals, alkaline earth metals, chlorides of quaternary ammonium salts, perchloric oxides, borofluorides, alkyl sulfates, and carboxyls. An ionic conductive agent such as an oxide is used (Patent Document 1: JP 2000-26719 A).

この場合、画像形成装置用導電性弾性部材には、抵抗値が上記の所定値でバラツキなく安定していることが要求されるが、導電剤として電子導電剤を用いた場合、低抵抗化が比較的容易であるが、抵抗値のバラツキが生じやすく、連続通電により抵抗値が上昇し易い欠点がある。一方、イオン導電剤は、バラツキの無い均一な抵抗値を有する弾性体やフォーム体を得ることができ、連続通電による抵抗値の上昇も少ないが、温度/湿度環境の変動による抵抗値の変動幅が大きく、この場合環境変動幅を小さくしようとすると通電上昇が悪化する傾向がある。また、イオン導電剤は低抵抗化が難しく、低抵抗を得ようとすると通電上昇が悪くなってしまうのが現状である。   In this case, the conductive elastic member for the image forming apparatus is required to have a resistance value that is stable without variation at the predetermined value. However, when an electronic conductive agent is used as the conductive agent, the resistance is reduced. Although it is relatively easy, there is a drawback that the resistance value is likely to vary, and the resistance value is likely to increase due to continuous energization. On the other hand, the ionic conductive agent can obtain an elastic body or foam body having a uniform resistance value without variation, and there is little increase in the resistance value due to continuous energization, but the fluctuation range of the resistance value due to changes in the temperature / humidity environment In this case, if an attempt is made to reduce the environmental fluctuation range, the increase in energization tends to deteriorate. In addition, it is difficult to reduce the resistance of ionic conductive agents, and the current situation is that the increase in energization becomes worse when trying to obtain a low resistance.

特開2000−26719号公報JP 2000-26719 A

本発明は、上記事情に鑑みなされたもので、抵抗値の環境変動や通電変動が小さく、均一な抵抗値を安定的に得ることができる画像形成装置用の導電性弾性部材、及び該導電性弾性部材を用いた画像形成装置を提供することを目的とする。   The present invention has been made in view of the above circumstances, and is a conductive elastic member for an image forming apparatus capable of stably obtaining a uniform resistance value with small resistance fluctuation and environmental fluctuation of the resistance value, and the conductivity. An object of the present invention is to provide an image forming apparatus using an elastic member.

本発明者は、上記目的を達成するため鋭意検討を重ねた結果、弾性樹脂材料にイオン導電性物質を添加配合して抵抗値を7〜9[logΩ]に調整した弾性体を得、この弾性体で画像形成装置用の導電性弾性部材を製造する場合に、上記弾性樹脂材料として、電気抵抗が11〜13[logΩ]の樹脂を用いることにより、電気抵抗の環境変動特性、通電変動特性に優れた導電性弾性部材を得ることができ、特にイオン導電性物質としてリチウムイミドを用いた場合に、これら変動特性に優れ、かつ抵抗値の均一性に優れ、良好な性能を安定的に発揮し得る導電性弾性部材が得られ、高性能な転写部材等として好適に用いられることを見出し、本発明を完成したものである。   As a result of intensive studies to achieve the above object, the present inventor obtained an elastic body having a resistance value adjusted to 7 to 9 [log Ω] by adding an ionic conductive substance to the elastic resin material, and this elasticity is obtained. When manufacturing a conductive elastic member for an image forming apparatus with a body, by using a resin having an electric resistance of 11 to 13 [log Ω] as the elastic resin material, it is possible to obtain an environmental resistance characteristic and an electric current fluctuation characteristic of the electric resistance. An excellent conductive elastic member can be obtained. Especially when lithium imide is used as an ionic conductive substance, these fluctuation characteristics are excellent, the resistance value is uniform, and good performance is stably exhibited. The present inventors have found that a conductive elastic member can be obtained and can be suitably used as a high-performance transfer member or the like, and have completed the present invention.

即ち、弾性樹脂材料の抵抗値をイオン導電性物質を添加して画像形成用途に適した7〜9[logΩ]に調整する場合に、弾性樹脂材料の抵抗値を11〜13[logΩ]と比較的高い抵抗値とする一方で、導電剤の添加量を比較的多くして所定の抵抗値を得るようにすることによって、良好な環境変動特性、通電変動特性が得られ、この導電性弾性樹脂材料を用いて導電性弾性部材を構成することにより、これら変動特性に優れ、かつ抵抗値の均一性に優れ、良好な性能を安定的に発揮し得る導電性弾性部材が得られることを見い出したものである。また、リチウムイミドは、抵抗値の環境安定性に優れるものの、そのままでは通電による抵抗上昇が比較的大きいイオン導電剤であるが、上記特定の抵抗値を有する弾性樹脂材料との組み合わせにより、抵抗値の通電変動特性が改善され、特に環境変動特性、通電特性に優れた導電性弾性体が得られることが見い出されたものである。   That is, when the resistance value of the elastic resin material is adjusted to 7 to 9 [log Ω] suitable for image formation by adding an ion conductive substance, the resistance value of the elastic resin material is compared with 11 to 13 [log Ω]. While having a relatively high resistance value, a relatively large amount of conductive agent is added so as to obtain a predetermined resistance value, thereby obtaining good environmental variation characteristics and energization variation characteristics. It has been found that by forming a conductive elastic member using a material, it is possible to obtain a conductive elastic member that is excellent in these fluctuation characteristics, has excellent resistance uniformity, and can stably exhibit good performance. Is. In addition, although lithium imide is an ionic conductive agent that has a relatively large resistance increase due to energization, although it is excellent in environmental stability of the resistance value, the resistance value can be increased by combining with an elastic resin material having the above specific resistance value. It has been found that a conductive elastic body having improved environmental fluctuation characteristics and current supply characteristics can be obtained.

従って、本発明は、弾性樹脂材料にイオン導電性物質を添加配合して抵抗値を7〜9[logΩ]に調整した弾性体を主体としてなる画像形成装置用導電性弾性部材であって、
上記弾性樹脂材料として、電気抵抗が11〜13[logΩ]の樹脂を用いたことを特徴とする画像形成装置用導電性弾性部材を提供する。
また、本発明は、好適な実施態様として、上記イオン導電性物質として、リチウムイミドを含有する上記画像形成装置用導電性弾性部材を提供するものである。
Therefore, the present invention is a conductive elastic member for an image forming apparatus mainly composed of an elastic body in which an ion conductive substance is added to an elastic resin material and the resistance value is adjusted to 7 to 9 [log Ω].
Provided is a conductive elastic member for an image forming apparatus, wherein a resin having an electric resistance of 11 to 13 [log Ω] is used as the elastic resin material.
Moreover, this invention provides the said conductive elastic member for image forming apparatuses which contains lithium imide as said ion conductive substance as a suitable embodiment.

本発明の導電性弾性部材によれば、抵抗値の環境変動や通電変動が小さく、均一な抵抗値を安定的に得ることができ、良好な性能を安定的に発揮し得る。従って、この導電性弾性部材を中間転写部材として用いた本発明の画像形成装置は、良好な画像を安定的に得ることができるものである。   According to the conductive elastic member of the present invention, resistance fluctuations in the environment and energization fluctuations are small, a uniform resistance value can be stably obtained, and good performance can be stably exhibited. Therefore, the image forming apparatus of the present invention using this conductive elastic member as an intermediate transfer member can stably obtain a good image.

以下、本発明につき更に詳しく説明する。
本発明の画像形成装置用導電性弾性部材は、上記のように、弾性樹脂材料にイオン導電性物質を添加配合して抵抗値を7〜9[logΩ]に調整した弾性体を主体とするものである。
Hereinafter, the present invention will be described in more detail.
As described above, the conductive elastic member for an image forming apparatus according to the present invention is mainly composed of an elastic body in which an ionic conductive substance is added to an elastic resin material and the resistance value is adjusted to 7 to 9 [log Ω]. It is.

ここで、上記弾性樹脂材料としては、その抵抗値が11〜13[logΩ]、好ましくは11.5〜12.5[logΩ]のものであればよく、公知のゴムやエラストマー、あるいはフォーム体などを用いることができるが、本発明では、特にポリウレタンが好ましく用いられ、中でもイソシアナート成分とポリマーポリオール成分とを反応硬化させたポリウレタンが特に好適である。   Here, the elastic resin material may have a resistance value of 11 to 13 [log Ω], preferably 11.5 to 12.5 [log Ω], and may be a known rubber, elastomer, foam body, or the like. However, in the present invention, polyurethane is particularly preferably used, and polyurethane obtained by reaction curing of an isocyanate component and a polymer polyol component is particularly preferable.

この場合、上記ポリマーポリオールとしては、特に制限されるものではないが、親水性ポリマーと疎水性ポリマーとを、親水ポリマー/疎水ポリマー=20/80〜30/70(質量比)の割合で含有するものが好ましく用いられ、特にイオン導電物質として環境による抵抗変動が少ないリチウムイミド等を用いた場合には、良好な環境変動特性を十分に維持しつつ通電による抵抗値変動を効果的に抑制して、非常に良好な抵抗安定性を得ることができる。その理由は次の通りと推察される。   In this case, the polymer polyol is not particularly limited, but contains a hydrophilic polymer and a hydrophobic polymer in a ratio of hydrophilic polymer / hydrophobic polymer = 20/80 to 30/70 (mass ratio). In particular, when lithium imide or the like, which has a small resistance fluctuation due to the environment, is used as an ionic conductive material, the resistance fluctuation due to energization can be effectively suppressed while sufficiently maintaining good environmental fluctuation characteristics. Very good resistance stability can be obtained. The reason is presumed as follows.

即ち、リチウムイミドなどの環境変動の少ないイオン導電性物質は、通常通電耐久性におとり、連続通電により抵抗値が上昇してしまうことが多く、このようなイオン導電性物質は解離度、移動度がともに高い電解質と考えられるが、周囲の環境を疎水性とすることで解離を抑制すると共に、分極が進むと非解離の電解質が解離してイオンを供給して、通電による抵抗値の上昇を抑制するためと推察される。   In other words, ion conductive materials such as lithium imide, which have little environmental fluctuations, usually have a resistance to increase in resistance to continuous energization, and such ion conductive materials have a high degree of dissociation and mobility. Both are considered to be high electrolytes, but the dissociation is suppressed by making the surrounding environment hydrophobic, and when polarization progresses, the non-dissociated electrolyte dissociates and supplies ions to increase the resistance value due to energization. It is presumed to be suppressed.

上記親水性ポリマーとしてしは、エチレンオキサイドとプロピレンオキサイドを付加重合したポリエーテルポリオールや、ポリオールにアクリロニトリル又はアクリロニトリルとスチレンとをグラフト重合したアクリロニトリル系ポリマーポリオールが好ましく用いられる。   As the hydrophilic polymer, polyether polyol obtained by addition polymerization of ethylene oxide and propylene oxide, or acrylonitrile-based polymer polyol obtained by graft polymerization of acrylonitrile or acrylonitrile and styrene to the polyol is preferably used.

上記アクリロニトリル系ポリマーポリオールを用いる場合、アクリロニトリル及び/又はスチレンをグラフト重合させるポリオールとしては、ポリエーテルポリオールが耐湿性等の点から好ましく、特にエチレンオキサイドとプロピレンオキサイドを付加重合したポリエーテルポリオールが好適に用いられる。この場合、エチレンオキサイドとプロピレンオキサイドを付加重合したポリエーテルポリオールの付加するエチレンオキサイドとプロピレンオキサイドの比率は、特に制限されるものではないが、エチレンオキサイドの比率が20〜30質量%であることが好ましく、エチレンオキサイドの比率が高すぎると環境による抵抗値の変動幅が大きくなりやすい。更に、末端にエチレンオキサイドが付加しているものが好ましく用いられる。また、分子鎖中のエチレンオキサイドとプロピレンオキサイドの配列は、ランダムであるのが好ましい。このポリエーテルポリオールの分子量は、特に制限されるものではないが、2官能の場合は重量平均分子量で80〜1000の範囲のものが好ましく、3官能の場合は重量平均分子量で300〜1500の範囲のものが好ましい。   When the acrylonitrile-based polymer polyol is used, as the polyol for graft polymerization of acrylonitrile and / or styrene, polyether polyol is preferable from the viewpoint of moisture resistance and the like, and particularly polyether polyol obtained by addition polymerization of ethylene oxide and propylene oxide is preferable. Used. In this case, the ratio of ethylene oxide and propylene oxide added by the polyether polyol obtained by addition polymerization of ethylene oxide and propylene oxide is not particularly limited, but the ratio of ethylene oxide may be 20 to 30% by mass. Preferably, when the ratio of ethylene oxide is too high, the fluctuation range of the resistance value due to the environment tends to increase. Further, those having ethylene oxide added to the terminal are preferably used. Further, the arrangement of ethylene oxide and propylene oxide in the molecular chain is preferably random. The molecular weight of the polyether polyol is not particularly limited, but in the case of bifunctional, the weight average molecular weight is preferably in the range of 80 to 1000, and in the case of trifunctional, the weight average molecular weight is in the range of 300 to 1500. Are preferred.

上記ポリマーポリオールと共に他のポリオール成分を併用することもできる。他のポリオール成分としては、ポリエーテルポリオールやポリエステルポリオールが挙げられ、ポリエーテルポリオールとしてはエチレンオキサイドとプロピレンオキサイドを付加重合したポリエーテルポリオールが例示される。この場合、エチレンオキサイドとプロピレンオキサイドを付加重合したポリエーテルポリオールは、水、プロピレングリコール、エチレングリコール、グリセリン、トリメチロールプロパン、ヘキサントリオール、トリエタノールアミン、ジグリセリン、ペンタエリスリトール、エチレンジアミン、メチルグルコジット、芳香族ジアミン、ソルビトール、ショ糖、リン酸等を出発物質としてエチレンオキサイドとプロピレンオキサイドを付加重合したものを挙げることができる。   Other polyol components can be used in combination with the polymer polyol. Examples of other polyol components include polyether polyols and polyester polyols. Examples of polyether polyols include polyether polyols obtained by addition polymerization of ethylene oxide and propylene oxide. In this case, the polyether polyol obtained by addition polymerization of ethylene oxide and propylene oxide is water, propylene glycol, ethylene glycol, glycerin, trimethylolpropane, hexanetriol, triethanolamine, diglycerin, pentaerythritol, ethylenediamine, methylglucotite, Examples thereof include those obtained by addition polymerization of ethylene oxide and propylene oxide using aromatic diamine, sorbitol, sucrose, phosphoric acid and the like as starting materials.

なお、親水性ポリマーとしてポリエーテルポリオールを用いる場合、その主鎖の酸素含有率が18〜36質量%であることが好ましい。   In addition, when using polyether polyol as a hydrophilic polymer, it is preferable that the oxygen content rate of the principal chain is 18-36 mass%.

次に、疎水性ポリマーとしては、特に制限されるものではないが、ポリイソプレンポリオール、ポリブタジエンポリオール、ポリテトラメチレンエーテルグリコールなどが挙げられる。   Next, the hydrophobic polymer is not particularly limited, and examples thereof include polyisoprene polyol, polybutadiene polyol, and polytetramethylene ether glycol.

この疎水性ポリマーは、特に制限されるものではないが、水酸基間の分子量が1000〜4000であることが好ましく、また主鎖の酸素含有率が0.1〜18質量%であることが好ましい。   The hydrophobic polymer is not particularly limited, but the molecular weight between the hydroxyl groups is preferably 1000 to 4000, and the oxygen content of the main chain is preferably 0.1 to 18% by mass.

親水性ポリマーと疎水性ポリマーとの含有比率は、上述のように親水ポリマー/疎水ポリマー=20/80〜30/70(質量比)であることが好ましいが、この場合、親水ポリマーが上記比率よりも多いと(疎水ポリマーが少ないと)、得られるポリウレタンの抵抗値が低くなりやすく、上述した本発明の抵抗値を達成し得ない場合がある。   The content ratio of the hydrophilic polymer and the hydrophobic polymer is preferably hydrophilic polymer / hydrophobic polymer = 20/80 to 30/70 (mass ratio) as described above. In this case, the hydrophilic polymer is more than the above ratio. If the amount is too large (the amount of the hydrophobic polymer is small), the resistance value of the obtained polyurethane tends to be low, and the above-described resistance value of the present invention may not be achieved.

上記ポリオール成分とともに、本発明の目的が損なわれない範囲で、ポリオールにメラミンを付加したポリオール、アジピン酸等の酸成分とエチレングリコール等のグリコール成分を縮合して得られるポリエステルポリオール、ε一カプロラクタムを開環重合して得られるポリエステルポリオール、ポリカーボネートジオール、ブタンジオール等のジオール類、トリメチロールプロパンなどのポリオール類やそれらの誘導体を併用することもできる。   A polyol obtained by condensing an acid component such as adipic acid and a glycol component such as ethylene glycol and ε-caprolactam together with the polyol component as long as the object of the present invention is not impaired. Polyester polyols obtained by ring-opening polymerization, diols such as polycarbonate diol and butanediol, polyols such as trimethylolpropane, and derivatives thereof may be used in combination.

次に、上記ポリマーポリオールと反応させるイソシアナートとしては、特に制限はなく、トリレンジイソシアナート、ジフェニルメタンジイソシアナート又はそれらの誘導体などの公知のイソシアナートを用いることができる。より具体的には、トリレンジイソシアナート又はその誘導体としては、粗製トリレンジイソシアナート,2,4−トリレンジイソシアナート,2,6−トリレンジイソシアナート,2,4−トリレンジイソシアナートと2,6−トリレンジイソシアナートの混合物、それらのウレア変性物、ビュレット変性物、カルボシイミド変性物、ポリオール等で変性したウレタン変性物等が挙げられる。ジフェニルメタンジイソシアナート又はその誘導体としては、ジアミノジフェニルメタン又はその誘導体をホスゲン化して得られたジフェニルメタンジイソシアナートが挙げられる。ジアミノジフェニルメタンの誘導体としては多核体があり、ジアミノジフェニルメタンから得られた純ジフェニルメタンジイソシアナート、ジアミノジフェニルメタンの多核体から得られたポリメリック・ジフェニルメタンジイソシアナートが例示される。またこれらのジフェニルメタンジイソシアナート又はその誘導体を変性して得られた誘導体、例えばポリオール等で変性したウレタン変性物,ウレチジオン形成による二量体,イソシアヌレート変性物,カルボシイミド/ウレトンイミン変性物,アロハネート変性物,ウレア変性物,ビュレット変性物等も用いることができ、これらの中ではウレタン変性物,カルボシイミド/ウレトンイミン変性物が好ましく用いられる。   Next, the isocyanate to be reacted with the polymer polyol is not particularly limited, and known isocyanates such as tolylene diisocyanate, diphenylmethane diisocyanate or derivatives thereof can be used. More specifically, as tolylene diisocyanate or a derivative thereof, crude tolylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,4-tolylene diisocyanate and 2 , 6-tolylene diisocyanate mixtures, urea-modified products thereof, burette-modified products, carbosiimide-modified products, urethane-modified products modified with polyols, and the like. Examples of diphenylmethane diisocyanate or its derivatives include diphenylmethane diisocyanate obtained by phosgenating diaminodiphenylmethane or its derivatives. Examples of the derivatives of diaminodiphenylmethane include polynuclear substances such as pure diphenylmethane diisocyanate obtained from diaminodiphenylmethane and polymeric diphenylmethane diisocyanate obtained from the polynuclear body of diaminodiphenylmethane. Derivatives obtained by modifying these diphenylmethane diisocyanates or their derivatives, such as urethane modified products modified with polyols, dimers formed by uretidione formation, isocyanurate modified products, carbociimide / uretonimine modified products, allophanate modified products , Urea-modified products, burette-modified products, and the like, among which urethane-modified products and carbosiimide / uretonimine-modified products are preferably used.

これらのイソシアナートは、トリレンジイソシアナート又はその誘導体,ジフェニルメタンジイソシアナート又はその誘導体を単独で用いてもよく、二種以上を組み合わせて用いてもよい。また、ヘキサメチレンジイソシアナート等の各種脂肪族イソシアナートやイソホロンジイソシアナート等の脂環族イソシアナート又はそれらの誘導体を併用することもできる。上記イソシアネートの配合量は、上記ポリオール成分の官能基数などに応じて適宜設定され、に制限されるものではないが、通常はNCO Indexで0.9〜1.3、特に1〜1.1とすることが好ましく、NCO Indexが低すぎると、硬度が低くなり過ぎて、製品毎の目標硬度が得られない場合があり、一方NCO Indexが高すぎると硬度が高くなりすぎて、同じく製品毎の目標硬度が得られない場合がある。   As these isocyanates, tolylene diisocyanate or a derivative thereof, diphenylmethane diisocyanate or a derivative thereof may be used alone, or two or more thereof may be used in combination. Further, various aliphatic isocyanates such as hexamethylene diisocyanate, alicyclic isocyanates such as isophorone diisocyanate, or derivatives thereof may be used in combination. The blending amount of the isocyanate is appropriately set according to the number of functional groups of the polyol component and the like, and is not limited thereto, but is usually 0.9 to 1.3, particularly 1 to 1.1 in terms of NCO Index. If the NCO Index is too low, the hardness may be too low and the target hardness for each product may not be obtained. On the other hand, if the NCO Index is too high, the hardness may be too high, The target hardness may not be obtained.

本発明で用いられる弾性樹脂材料は、上述のように、その抵抗値が11〜13[logΩ]のものであるが、この場合この抵抗値は、後述する導電剤を添加しない状態で、目的とする部材と同等に成形した場合の抵抗値であり、その測定条件は、22℃、55%RHの環境下で1000Vの電圧を印加した際の抵抗値である。   As described above, the elastic resin material used in the present invention has a resistance value of 11 to 13 [log Ω]. In this case, this resistance value is obtained without adding a conductive agent to be described later. The resistance value is the same as that of the member to be measured, and the measurement condition is the resistance value when a voltage of 1000 V is applied in an environment of 22 ° C. and 55% RH.

次に、この弾性樹脂材料に添加される導電剤としては、イオン導電性物質が用いられ、具体的には、テトラエチルアンモニウム,テトラブチルアンモニウム,ドデシルトリメチルアンモニウム(例えばラウリルトリメチルアンモニウム),へキサデシルトリメチルアンモニウム,オクタデシルトリメチルアンモニウム(例えばステアリルトリメチルアンモニウム),ベンジルトリメチルアンモニウム,変性脂肪酸ジメチルエチルアンモニウム,ラウロイルアミノプロピルジメチルエチルアンモニウム等の第4級アンモニウム塩、リチウム,ナトリウム,カリウム,カルシウム,マグネシウム等のアルカリ金属やアルカリ土類金属等の、過塩素酸塩,塩素酸塩,塩酸塩,臭素酸塩,ヨウ素酸塩,ホウフッ化水素酸塩,硫酸塩,アルキル硫酸塩,カルボン酸塩,スルホン酸塩,トリフルオロメチル硫酸塩などが例示されるが、本発明では、リチウムイミド、カリウムイミドなど、環境変化による抵抗値の変動幅が比較的小さい電解質が好ましく用いられ、中でも上述した特定ポリウレタンとの組み合わせでリチウムイミドが特に好ましく用いられる。   Next, as the conductive agent added to the elastic resin material, an ion conductive material is used. Specifically, tetraethylammonium, tetrabutylammonium, dodecyltrimethylammonium (for example, lauryltrimethylammonium), hexadecyltrimethyl Quaternary ammonium salts such as ammonium, octadecyltrimethylammonium (eg stearyltrimethylammonium), benzyltrimethylammonium, modified fatty acid dimethylethylammonium, lauroylaminopropyldimethylethylammonium, alkali metals such as lithium, sodium, potassium, calcium, magnesium Perchlorate, chlorate, hydrochloride, bromate, iodate, borofluoride, sulfate, alkyl sulfate, such as alkaline earth metal Examples include rubonic acid salts, sulfonic acid salts, and trifluoromethyl sulfate salts. In the present invention, electrolytes having a relatively small resistance fluctuation range due to environmental changes such as lithium imide and potassium imide are preferably used. Lithium imide is particularly preferably used in combination with the specific polyurethane described above.

導電剤の配合量は、弾性樹脂材料の抵抗値が7〜9[logΩ]の範囲になるように、用途等により求められる導電性に応じて適宜設定され、特に制限されるものではないが、通常、上記弾性樹脂材料100質量部に対して0.003〜0.006質量部とすることが好ましく、0.004〜0.005質量部とすることが特に好ましい。なお、導電剤の添加により調整する抵抗値の測定方法は、上記の場合と同様に、22℃、55%RHの環境下で1000Vの電圧を印加した際の抵抗値である。   The blending amount of the conductive agent is appropriately set according to the conductivity required by the use etc. so that the resistance value of the elastic resin material is in the range of 7 to 9 [log Ω], and is not particularly limited. Usually, it is preferable to set it as 0.003-0.006 mass part with respect to 100 mass parts of said elastic resin materials, and it is especially preferable to set it as 0.004-0.005 mass part. In addition, the measuring method of the resistance value adjusted by addition of a conductive agent is the resistance value when a voltage of 1000 V is applied in an environment of 22 ° C. and 55% RH, as in the above case.

本発明では、上記導電剤を含む弾性樹脂材料にこれを良好に硬化させるための硬化触媒を配合することができる。硬化触媒としては、トリエチルアミン,ジメチルシクロヘキシルアミン等のモノアミン類、テトラメチルエチレンジアミン,テトラメチルプロパンジアミン,テトラメチルヘキサンジアミン等のジアミン類、ペンタメチルジエチレントリアミン,ペンタメチルジプロピレントリアミン,テトラメチルグアニジン等のトリアミン類、トリエチレンジアミン,ジメチルピペラジン,メチルエチルピペラジン,メチルモルホリン,ジメチルアミノエチルモルホリン,ジメチルイミダゾール等の環状アミン類、ジメチルアミノエタノール,ジメチルアミノエトキシエタノール,トリメチルアミノエチルエタノールアミン,メチルヒドロキシエチルピペラジン,ヒドロキシエチルモルホリン等のアルコールアミン類、ビス(ジメチルアミノエチル)エーテル,エチレングリコールビス(ジメチル)アミノプロピルエーテル等のエーテルアミン類、スタナスオクトエート,ジブチル錫ジアセテート,ジブチル錫ジラウレート,ジブチル錫マーカプチド,ジブチル錫チオカルボキシレート,ジブチル錫ジマレエート,ジオクチル錫マーカプチド,ジオクチル錫チオカルボキシレート,フェニル水銀プロピオン酸塩,オクテン酸鉛等の有機金属化合物などが例示され、これらの1種又は2種以上を用いることができ、これらの中では有機錫触媒が特に好ましく用いられる。   In the present invention, a curing catalyst for satisfactorily curing the elastic resin material containing the conductive agent can be blended. Curing catalysts include monoamines such as triethylamine and dimethylcyclohexylamine; diamines such as tetramethylethylenediamine, tetramethylpropanediamine and tetramethylhexanediamine; and triamines such as pentamethyldiethylenetriamine, pentamethyldipropylenetriamine and tetramethylguanidine. , Cyclic amines such as triethylenediamine, dimethylpiperazine, methylethylpiperazine, methylmorpholine, dimethylaminoethylmorpholine, dimethylimidazole, dimethylaminoethanol, dimethylaminoethoxyethanol, trimethylaminoethylethanolamine, methylhydroxyethylpiperazine, hydroxyethylmorpholine Alcohol amines such as bis (dimethylaminoethyl) , Ether amines such as ethylene glycol bis (dimethyl) aminopropyl ether, stannous octoate, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin thiocarboxylate, dibutyltin thiocarboxylate, dibutyltin dimaleate, dioctyltin markertide, dioctyl Illustrative are organometallic compounds such as tin thiocarboxylate, phenylmercury propionate, lead octenoate, etc., and one or more of these can be used, among which organotin catalysts are particularly preferably used. .

本発明の導電性弾性部材を構成する弾性樹脂材料は、用途に応じてエラストマーであってもフォーム体であってもよいが、フォーム状のポリウレタンとする場合には、フォーム材のセルを安定させるためにポリウレタン組成物に各種界面活性剤やシリコーン整泡剤を配合することが好ましい。シリコーン整泡剤としては、ジメチルポリシロキサン−ポリオキシアルキレン共重合物等が好適に用いられ、分子量350〜15000のジメチルポリシロキサン部分と分子量200〜4000のポリオキシアルキレン部分からなるものが好ましく用いられる。ポリオキシアルキレン部分の分子構造は、エチレンオキサイドの付加重合物やエチレンオキサイドとプロピレンオキサイドとの共付加重合物が好ましく用いられ、その分子末端をエチレンオキサイドとすることも好ましい。界面活性剤としては、カチオン性界面活性剤,アニオン性界面活性剤,両性界面活性剤等のイオン系界面活性剤や各種ポリエーテル,各種ポリエステル等のノニオン性界面活性剤が挙げられる。シリコーン整泡剤や各種界面活性剤の配合量は、ポリウレタン材料100質量部に対して2〜5質量部とすることが好ましく、3〜4質量部とすることがさらに好ましい。   The elastic resin material constituting the conductive elastic member of the present invention may be an elastomer or a foam body depending on the application, but when foamed polyurethane is used, the cells of the foam material are stabilized. Therefore, it is preferable to add various surfactants and silicone foam stabilizers to the polyurethane composition. As the silicone foam stabilizer, a dimethylpolysiloxane-polyoxyalkylene copolymer or the like is preferably used, and one composed of a dimethylpolysiloxane moiety having a molecular weight of 350 to 15000 and a polyoxyalkylene moiety having a molecular weight of 200 to 4000 is preferably used. . As the molecular structure of the polyoxyalkylene moiety, an addition polymer of ethylene oxide or a co-addition polymer of ethylene oxide and propylene oxide is preferably used, and the molecular terminal thereof is preferably ethylene oxide. Examples of the surfactant include ionic surfactants such as cationic surfactants, anionic surfactants and amphoteric surfactants, and nonionic surfactants such as various polyethers and various polyesters. The blending amount of the silicone foam stabilizer and various surfactants is preferably 2 to 5 parts by mass, more preferably 3 to 4 parts by mass with respect to 100 parts by mass of the polyurethane material.

更に、上記弾性樹脂材料には、各種充填材、着色顔料、酸化防止剤、紫外線吸収剤、難燃剤などの公知の添加物を必要に応じて適量配合することができる。   Further, the elastic resin material can be blended with appropriate amounts of known additives such as various fillers, color pigments, antioxidants, ultraviolet absorbers, flame retardants, and the like as necessary.

本発明の導電性弾性部材を構成する上記弾性樹脂材料は、上記のようにエラストマーであってもフォーム体であってもよいが、特に制限されるものではないが、ポリウレタンを用いる場合にはフォーム体とすることが本発明の効果が顕著であり好ましい。この場合の発泡方法としては、公知の方法を採用することができ、例えば水、有機溶剤、各種代替フロン等の発泡剤による方法、機械的な攪拌により気泡を混入する方法などを用いることができる。また、発泡倍率や嵩密度などは、用途に応じて適宜設定すればよく、特に制限されるものではないが、通常、発泡倍率は最大セル径で50〜200μm、特に50〜100μm、嵩密度は0.1〜0.9g/mL、特に0.4〜0.6g/mL程度であることが好ましい。   The elastic resin material constituting the conductive elastic member of the present invention may be an elastomer or a foam body as described above, but is not particularly limited. The body is preferable because the effect of the present invention is remarkable. As a foaming method in this case, a known method can be adopted, for example, a method using a foaming agent such as water, an organic solvent, various alternative chlorofluorocarbons, a method of mixing bubbles by mechanical stirring, or the like can be used. . In addition, the expansion ratio and the bulk density may be appropriately set depending on the application and are not particularly limited. Usually, the expansion ratio is 50 to 200 μm at the maximum cell diameter, particularly 50 to 100 μm, and the bulk density is It is preferably about 0.1 to 0.9 g / mL, particularly about 0.4 to 0.6 g / mL.

ポリウレタンフォームで部材を製造する際の配合及び加熱硬化は、上記ポリオール成分、イソシアナート成分、導電剤、反応触媒及び所望により用いられる各種添加成分を混合撹絆し、必要に応じて上記方法により気泡を混入させ、所定のモールド等に注型するか又はブロック状に自由発泡させるなどの操作を行った後、加熱硬化させる方法が好ましく用いられる。また、予め、ポリオール成分とイソシアナート成分とを反応させてイソシアナート基を有するプレポリマーを調製し、これをエチレングリコール、1,4−ブタンジオール、トリメチロールプロパンや分子量400〜5000程度のポリオールなどの鎖延長剤を用いて硬化させるプレポリマー法も用いることができる。   Mixing and heat-curing for producing a member with polyurethane foam are performed by mixing and stirring the above polyol component, isocyanate component, conductive agent, reaction catalyst, and various additive components used as required, and by the above method as necessary. It is preferable to use a method of heat curing after performing an operation such as mixing in a predetermined mold or performing free foaming in a block shape. In addition, a polyol component and an isocyanate component are reacted in advance to prepare a prepolymer having an isocyanate group, and this is prepared by using ethylene glycol, 1,4-butanediol, trimethylolpropane, a polyol having a molecular weight of about 400 to 5000, and the like. It is also possible to use a prepolymer method in which a chain extender is used for curing.

本発明の導電性弾性部材は、上記イオン導電性物質の添加により抵抗値を調整した上記弾性樹脂材料を主体とするものであり、ローラ状、ベルト状、ブレード状、ドラム状等の種々の形態に成形され、複写機やプリンターなどの画像形成装置の帯電部材、現像部材、転写部材、中間転写部材、トナー供給部材、クリーニング部材などとして用いられるものであるが、特にローラ状又はドラム状の中間転写部材として特に好適である。   The conductive elastic member of the present invention is mainly composed of the elastic resin material whose resistance value is adjusted by adding the ionic conductive substance, and has various forms such as a roller shape, a belt shape, a blade shape, and a drum shape. Are used as charging members, developing members, transfer members, intermediate transfer members, toner supply members, cleaning members, etc. for image forming apparatuses such as copiers and printers. It is particularly suitable as a transfer member.

本発明の導電性弾性部材を転写部材として用いた具体例を例示すれば、図1に示した画像形成装置を例示することができる。即ち、図1中、1はドラム状の感光体であり、図中矢印方向に回転するようになっている。この感光体1は、一次帯電器2によって帯電され、次いで画像露光3により露光部分の帯電が消去されて静電潜像がこの感光体1上に形成され、更に静電潜像が現像器現像され、トナー画像が感光体1上に形成される。そして、上記トナー画像が形成された感光体1に転写ローラ(転写部材)25が当接し、そのニップ部に給紙カセット9から紙等の記録媒体24が給送され、これと同時に二次転写バイアスが転写ローラ25に印加され、トナー画像が感光体1から記録媒体24に転写され、更にこの記録媒体24は定着器15へ導入されて記録媒体24上のトナー画像が加熱定着され、最終画像となる。そして、トナー画像を記録媒体24へと転写した後の感光体1は、表面の転写残留トナーがクリーニングブレード14により除去され、初期状態に戻り次の画像形成に備えるようになっている。   If the specific example using the electroconductive elastic member of this invention as a transfer member is illustrated, the image forming apparatus shown in FIG. 1 can be illustrated. That is, in FIG. 1, reference numeral 1 denotes a drum-shaped photoconductor that rotates in the direction of the arrow in the figure. The photosensitive member 1 is charged by a primary charger 2, and then the exposed portion is uncharged by image exposure 3 to form an electrostatic latent image on the photosensitive member 1. Further, the electrostatic latent image is developed by a developing device. As a result, a toner image is formed on the photoreceptor 1. Then, a transfer roller (transfer member) 25 abuts on the photoreceptor 1 on which the toner image is formed, and a recording medium 24 such as paper is fed from the paper feed cassette 9 to the nip portion, and at the same time, secondary transfer is performed. A bias is applied to the transfer roller 25, and the toner image is transferred from the photoreceptor 1 to the recording medium 24. The recording medium 24 is further introduced into the fixing device 15, and the toner image on the recording medium 24 is heated and fixed. It becomes. After the toner image is transferred to the recording medium 24, the transfer residual toner on the surface of the photoreceptor 1 is removed by the cleaning blade 14 to return to the initial state and prepare for the next image formation.

本発明の導電性弾性部材は、このようなローラ状の上記転写部材25として好適に用いられるものである。このように、ローラ状の部材とする場合、通常は金属製の芯金の周囲に上記弾性樹脂材料からなる弾性体を成形してローラ状に形成される。この場合、芯金の周囲に弾性体を形成する方法としては、芯金を予めモールド内部に配設しておき弾性体原料を注型硬化する方法や、弾性体を所定の形状に成型した後接着する方法を用いることができる。いずれの場合も、必要に応じて芯金と弾性体との間に接着層を設けることができ、導電性塗料からなる接着剤やホットメルトシート等を用いることができる。本発明の導電性弾性部材の成型方法は、既に述べた所定の形状のモールドに注型する方法の他、ブロックから切削加工により所定の寸法に切り出す方法、研磨処理により所定の寸法にする方法、あるいはこれらの方法を適宜組み合わせる方法などを用いることができる。   The conductive elastic member of the present invention is suitably used as the roller-shaped transfer member 25 described above. Thus, when it is set as a roller-shaped member, normally, the elastic body which consists of the said elastic resin material is shape | molded around metal cores, and it forms in a roller shape. In this case, as a method of forming the elastic body around the core metal, the core metal is previously disposed in the mold and the elastic body material is cast and cured, or after the elastic body is molded into a predetermined shape A method of bonding can be used. In either case, an adhesive layer can be provided between the cored bar and the elastic body as necessary, and an adhesive made of a conductive paint, a hot melt sheet, or the like can be used. The method of molding the conductive elastic member of the present invention includes a method of cutting into a predetermined dimension by cutting from a block, a method of cutting to a predetermined dimension from a block, a method of casting to a predetermined shape, as described above, Alternatively, a method of appropriately combining these methods can be used.

また、本発明の導電性弾性部材は、非汚染性に優れ、感光ドラムなどに長時間密着した状態が続いても感光ドラムなどの相手部材を汚染することはなく、通常は汚染防止を目的とした表皮層の形成は必要ないが、その用途等に応じて上記弾性樹脂材料からなる弾性体の表面に表皮層を形成することもできる。更に、本発明の導電性弾性部材は、上記弾性樹脂材料からなる弾性体を主体としていればよく、その用途や形状等に応じて適宜な芯材を用いるなど、公知の構成を付加することは差し支えない。   In addition, the conductive elastic member of the present invention is excellent in non-contaminating property, and does not contaminate a mating member such as a photosensitive drum even if it remains in close contact with the photosensitive drum for a long time. However, it is also possible to form a skin layer on the surface of the elastic body made of the elastic resin material according to its use. Furthermore, the conductive elastic member of the present invention may be mainly composed of an elastic body made of the above elastic resin material, and it is possible to add a publicly known configuration such as using an appropriate core material according to its use or shape. There is no problem.

以下、実施例を示し、本発明をより具体的に説明するが、本発明は下記実施例に制限されるものではない。
表1に示した成分を機械攪拌により発泡させながら混合し、この混合物を直径6mmの金属製シャフトを中心に配置したモールド内に注型し、90℃で3時間加熱硬化させ、直径16.5mm、長さ215mmのウレタフォームローラを得た。同表に示された各成分の詳細は下記の通りであり、またいずれのローラもイオン導電剤の添加により抵抗値を7.9[logΩ](22℃、55%RH、1000V印加時)に調整した。なお、表中の配合量は重量部である。
EXAMPLES Hereinafter, although an Example is shown and this invention is demonstrated more concretely, this invention is not restrict | limited to the following Example.
The components shown in Table 1 were mixed while being foamed by mechanical stirring, and this mixture was cast into a mold centered on a metal shaft having a diameter of 6 mm, cured by heating at 90 ° C. for 3 hours, and a diameter of 16.5 mm. An ureta foam roller having a length of 215 mm was obtained. Details of each component shown in the table are as follows, and each roller has a resistance value of 7.9 [logΩ] (at 22 ° C., 55% RH, 1000 V applied) by adding an ionic conductive agent. It was adjusted. In addition, the compounding quantity in a table | surface is a weight part.

[ポリマーポリオール]
疎水性ポリオール
ポリイソプレンポリオール(OH基間の分子量:約2500)
親水性ポリオール
グリセリンにプロピレンオキサイドとエチレンオキサイドをランダムに付加した、官能基数が3、重量平均分子量5000のポリエーテルポリオール(主鎖の酸素含有率:29質量%)。
[整泡剤]
シリコーン整泡剤
ジメチルポリシロキサン−ポリオキシアルキレン共重合物でOH価が32mgKOH/gであるシリコーン整泡剤。
[顔料]
黒色着色料
黒色顔料をポリオールに分散させてなるOH価45mgKOH/gの黒色着色料。
[触媒]
ジブチル錫ジラウレート。
[イオン導電剤]
リチウムイミド
[イソシアナート]
変性MDI
ジフェニルメタンジイソシアナートと、ウレタン変性ジフェニルメタンジイソシアナートと、カルボシイミド変性ジフェニルメタンジイソシアナートの混合物であり、イソシアナート含有率は26.3質量%。
[Polymer polyol]
Hydrophobic polyol polyisoprene polyol (molecular weight between OH groups: about 2500)
Polyether polyol having propylene oxide and ethylene oxide randomly added to hydrophilic polyol glycerin and having a functional group number of 3 and a weight average molecular weight of 5000 (oxygen content of main chain: 29% by mass).
[Foam stabilizer]
Silicone foam stabilizer A silicone foam stabilizer having an OH value of 32 mgKOH / g, which is a dimethylpolysiloxane-polyoxyalkylene copolymer.
[Pigment]
Black colorant A black colorant having an OH value of 45 mgKOH / g obtained by dispersing a black pigment in a polyol.
[catalyst]
Dibutyltin dilaurate.
[Ion conductive agent]
Lithium imide [isocyanate]
Modified MDI
It is a mixture of diphenylmethane diisocyanate, urethane-modified diphenylmethane diisocyanate, and carbosiimide-modified diphenylmethane diisocyanate, and the isocyanate content is 26.3 mass%.

得られた各ローラにつき、下記方法により環境変化による抵抗値の変動幅(環境変動幅)、連続通電による抵抗値の上昇(通電上昇)、ポリウレタンフォームの抵抗値を測定、評価した。結果を表1に示す。
[環境変動幅]
L/L環境(10℃、15%RH)、N/N環境(22℃、55%RH)、H/H環境(28℃、85%RH)の各環境下で、シャフト/ローラ表面間に10μAの電流を通電して抵抗値を測定し、測定した抵抗値を対数換算した上で最大値と最小値との差を変動幅とした。なお、各ローラは、製造時の導電剤配合によりN/N環境(22℃、55%RH)下で約107.9Ωの抵抗値を示すように調製されている。
[通電上昇]
ローラを30rpmで回転するφ30mmのアルミニウムドラム上で従動回転させながら、10μAの電流を50時間連続通電し、初期の抵抗値と50時間後の抵抗値を対数換算し、その差を通電上昇値とした。また、抵抗値の変化をグラフとして図2に示した。
[ポリウレタンフォームの抵抗値]
導電剤(リチウムイミド)を添加せずに形成したローラの抵抗値をN/N環境(22℃、55%RH)下で1000Vの電圧を印加して測定した。
For each of the obtained rollers, the resistance value fluctuation range (environment fluctuation range) due to environmental changes, the resistance value increase (continuity increase) due to continuous energization, and the polyurethane foam resistance value were measured and evaluated by the following methods. The results are shown in Table 1.
[Environmental change]
Between each shaft / roller surface under the L / L environment (10 ° C., 15% RH), N / N environment (22 ° C., 55% RH), and H / H environment (28 ° C., 85% RH). A resistance value was measured by supplying a current of 10 μA, and the difference between the maximum value and the minimum value was converted into a fluctuation range after logarithmically converting the measured resistance value. Each roller is prepared so as to exhibit a resistance value of about 10 7.9 Ω under an N / N environment (22 ° C., 55% RH) by blending a conductive agent at the time of manufacture.
[Energization rise]
While the roller is driven to rotate on a φ30 mm aluminum drum rotating at 30 rpm, a current of 10 μA is continuously energized for 50 hours, and the initial resistance value and the resistance value after 50 hours are converted into a logarithm, and the difference between this and the energization increase value did. Moreover, the change of the resistance value is shown as a graph in FIG.
[Resistance value of polyurethane foam]
The resistance value of a roller formed without adding a conductive agent (lithium imide) was measured by applying a voltage of 1000 V under an N / N environment (22 ° C., 55% RH).

Figure 2006163112
*1:図2に示したグラフの通り、比較例1〜3の各ローラは、いずれも30時間以内に抵抗値が測定機器の測定限界(8.8[logΩ])に達してしまい。50時間後の抵抗値を測定することができなかった。
Figure 2006163112
* 1: As shown in the graph of FIG. 2, the resistance values of the rollers of Comparative Examples 1 to 3 all reached the measurement limit (8.8 [logΩ]) of the measuring instrument within 30 hours. The resistance value after 50 hours could not be measured.

表1に示されているように、ポリマーポリオール成分中の親水性ポリマーと疎水性ポリマーとの比を調整してポリウレタンフォームの電気抵抗を11〜13[logΩ]とした本発明のローラは、抵抗値の環境変動や通電変動が小さく、均一な抵抗値を安定的に得ることができ、良好な性能を安定的に発揮し、像形成装置用導電性弾性部材として好適に用いられるものであることが確認された。   As shown in Table 1, the roller of the present invention in which the ratio of the hydrophilic polymer to the hydrophobic polymer in the polymer polyol component was adjusted to set the electrical resistance of the polyurethane foam to 11 to 13 [log Ω] The environmental fluctuations and current fluctuations of the values are small, uniform resistance values can be obtained stably, good performance is stably exhibited, and they are suitably used as conductive elastic members for image forming apparatuses. Was confirmed.

中間転写部材を用いた画像形成装置の一例を示す該略図である。1 is a schematic diagram illustrating an example of an image forming apparatus using an intermediate transfer member. 実施例,比較例における各ローラの抵抗値の通電上昇を示すグラフである。It is a graph which shows the electricity supply raise of the resistance value of each roller in an Example and a comparative example.

符号の説明Explanation of symbols

1 感光ドラム
14 クリーニングブレード
15 定着器
2 帯電器
24 記録媒体
25 転写ローラ
4 現像器
DESCRIPTION OF SYMBOLS 1 Photosensitive drum 14 Cleaning blade 15 Fixing device 2 Charging device 24 Recording medium 25 Transfer roller 4 Developing device

Claims (11)

弾性樹脂材料にイオン導電性物質を添加配合して抵抗値を7〜9[logΩ]に調整した弾性体を主体としてなる画像形成装置用導電性弾性部材であって、
上記弾性樹脂材料として、電気抵抗が11〜13[logΩ]の樹脂を用いたことを特徴とする画像形成装置用導電性弾性部材。
A conductive elastic member for an image forming apparatus mainly composed of an elastic body in which an ion conductive substance is added to an elastic resin material and the resistance value is adjusted to 7 to 9 [logΩ],
A conductive elastic member for an image forming apparatus, wherein a resin having an electric resistance of 11 to 13 [log Ω] is used as the elastic resin material.
上記イオン導電性物質として、リチウムイミドを含有する請求項1記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 1, wherein the ionic conductive substance contains lithium imide. 上記弾性樹脂材料が、ポリウレタンである請求項1又は2記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 1, wherein the elastic resin material is polyurethane. 上記弾性樹脂材料が、イソシアナート成分とポリマーポリオール成分とを反応硬化させたポリウレタンであり、かつ前記ポリマーポリオール成分中の親水性ポリマーと疎水性ポリマーとの比が質量比で親水ポリマー/疎水ポリマー=20/80〜30/70である請求項3記載の画像形成装置用導電性弾性部材。   The elastic resin material is a polyurethane obtained by reaction-curing an isocyanate component and a polymer polyol component, and the ratio of hydrophilic polymer to hydrophobic polymer in the polymer polyol component is hydrophilic polymer / hydrophobic polymer = The conductive elastic member for an image forming apparatus according to claim 3, which is 20/80 to 30/70. 上記親水性ポリマーとして、アクリロニトリル系ポリマーポリオールを含有する請求項4記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 4, which contains acrylonitrile-based polymer polyol as the hydrophilic polymer. 上記親水性ポリマーとして、ポリエーテルポリオールを含有する請求項4記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 4, wherein the hydrophilic polymer contains a polyether polyol. 上記親水性ポリマー中の主鎖の酸素含有率が18〜36質量%である請求項6記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 6, wherein the oxygen content of the main chain in the hydrophilic polymer is 18 to 36% by mass. 上記疎水性ポリマーとして、水酸基間の分子量が1000以上の主鎖を持つポリオールを含有する請求項4〜7のいずれか1項に記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to any one of claims 4 to 7, wherein the hydrophobic polymer contains a polyol having a main chain having a molecular weight between hydroxyl groups of 1000 or more. 上記疎水性ポリマーの主鎖の酸素含有率が0.1〜18質量%である請求項8記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 8, wherein the oxygen content of the main chain of the hydrophobic polymer is 0.1 to 18% by mass. 感光ドラムからトナー像を記録媒体へと転写する転写部材である請求項1〜9のいずれか1項に記載の画像形成装置用導電性弾性部材。   The conductive elastic member for an image forming apparatus according to claim 1, which is a transfer member that transfers a toner image from a photosensitive drum to a recording medium. 感光ドラムに形成されたトナー像を記録媒体へと転写して記録媒体上に画像を形成する画像形成装置において、前記転写操作を行う転写部材として請求項10記載の導電性弾性部材を用いたことを特徴とする画像形成装置。
The electroconductive elastic member according to claim 10 is used as a transfer member for performing the transfer operation in an image forming apparatus for transferring a toner image formed on a photosensitive drum to a recording medium to form an image on the recording medium. An image forming apparatus.
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JP2010117650A (en) * 2008-11-14 2010-05-27 Fuji Xerox Co Ltd Roll member, charging member, charging device, process cartridge, and image forming apparatus

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JP2000112210A (en) * 1998-10-02 2000-04-21 Bridgestone Corp Conductive polymer member and image forming device part and image forming device using that
JP2004169001A (en) * 2002-11-05 2004-06-17 Nippon Polyurethane Ind Co Ltd Composition for producing conductive non-foamed polyurethane resin, conductive non-foamed polyurethane molded product, and conductive non-foamed roll formed out of the composition

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JPH0959434A (en) * 1995-06-14 1997-03-04 Sumitomo Rubber Ind Ltd Conductive rubber composition
JP2000112210A (en) * 1998-10-02 2000-04-21 Bridgestone Corp Conductive polymer member and image forming device part and image forming device using that
JP2004169001A (en) * 2002-11-05 2004-06-17 Nippon Polyurethane Ind Co Ltd Composition for producing conductive non-foamed polyurethane resin, conductive non-foamed polyurethane molded product, and conductive non-foamed roll formed out of the composition

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010117650A (en) * 2008-11-14 2010-05-27 Fuji Xerox Co Ltd Roll member, charging member, charging device, process cartridge, and image forming apparatus

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