JP2006160496A - Load transferring system - Google Patents

Load transferring system Download PDF

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JP2006160496A
JP2006160496A JP2004357355A JP2004357355A JP2006160496A JP 2006160496 A JP2006160496 A JP 2006160496A JP 2004357355 A JP2004357355 A JP 2004357355A JP 2004357355 A JP2004357355 A JP 2004357355A JP 2006160496 A JP2006160496 A JP 2006160496A
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receiving box
shelf
fork
load
lifting platform
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JP4678715B2 (en
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Sumio Adachi
澄雄 安達
Yasutaka Saruwatari
康孝 猿渡
Akihiko Morimitsu
顕彦 森光
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Seibu Electric and Machinery Co Ltd
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Seibu Electric and Machinery Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a load transferring system capable of maximally securing a load storage space on a rack to increase the storage efficiency of the rack by performing carry-in and -out operations without allowing a pair of forks extending and retracting at the sides of a load to come into contact with the parts of the rack. <P>SOLUTION: A pair of right and left side arrangement type forks 40 are used to transfer a receiving box 50 in which the load is stored between the lift table 33 of a stacking crane 30 and the rack 10. When the receiving box 50 is transferred, a distance between the pair of forks 40 holding the receiving box 50 is changed to engage the engagement part of the forks 40 with the engaged part of the receiving box 50 or brought into contact with the longitudinal end part of the receiving box 50, and the forks 40 are extended and retracted to slidably move the receiving box 50 relative to the rack 10 and the lift table 33. Thus, the receiving box can be properly transferred to any of the longitudinal storage parts 15 and 16 of the rack 10, and the storage space can be maximally secured on the rack 10 without allowing the parts of the rack 10 to come into contact with the forks 40. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、荷移載装置を備えたスタッカクレーン及び荷を格納する棚を組合わせて荷を搬入出可能な荷移載システムに関し、特に、棚のデッドスペースを必要最小限とすると共に移載方法を改良して荷の収納効率を向上させた荷移載システムに関する。   The present invention relates to a load transfer system capable of loading and unloading a stacker crane equipped with a load transfer device and a shelf for storing the load, and more particularly to reducing the dead space of the shelf and transferring the load. The present invention relates to a load transfer system in which a method is improved to improve load storage efficiency.

自動倉庫システムにおいて、多数の格納空間を確保するために、棚において前後に格納部を設定し、スタッカクレーンに設けた昇降台上のフォークを用いて荷を搬入出するものが用いられていた。このような従来の自動倉庫システムの一例として、特開2003−486048号公報に記載されるものがある。   In an automatic warehouse system, in order to secure a large number of storage spaces, storage units are set in front and rear of a shelf, and loads are loaded and unloaded using forks on a lifting platform provided in a stacker crane. An example of such a conventional automatic warehouse system is described in Japanese Patent Application Laid-Open No. 2003-486048.

このような従来の自動倉庫システムでは、棚に荷を大量に格納できると共に、効率よく搬入出が行えるが、こうした従来の自動倉庫システムに用いられるような、フォークを荷の下側から当接させて荷をフォーク上に載せた状態で搬入出するタイプの荷移載装置は、荷の直下にフォークを出し入れするためのスペースを確保すると共に、荷の上側にはフォークで荷を持上げて搬出入作業を行えるだけのスペースを確保する必要があることから、荷の上下にこうしたデッドスペースが生じる分、棚の収納効率が低くなるという問題があった。また、荷移載装置の棚各格納位置に対する昇降台停止位置は、フォーク上面が棚板に対し搬入時には上方、搬出時は下方に位置する必要があるなど、荷の搬入出時でそれぞれ上下方向に異ならせる必要があり、昇降台の停止位置制御が複雑になってしまうという問題もあった。   In such a conventional automatic warehouse system, it is possible to store a large amount of loads on a shelf and efficiently carry in and out, but the fork as used in such a conventional automatic warehouse system is brought into contact with the lower side of the load. This type of load transfer device that loads and unloads a load on the fork secures a space for loading and unloading the fork directly under the load, and lifts and loads the load with the fork above the load. Since it is necessary to secure enough space for the work, there is a problem that the storage efficiency of the shelf is lowered due to the occurrence of such dead space above and below the load. In addition, the lifting platform stop position for each storage position of the load transfer device must be in the vertical direction when loading and unloading loads, such as the upper surface of the fork needs to be positioned above when loading the shelf and below when loading. There is also a problem that the control of the stop position of the lifting platform becomes complicated.

近年、この従来の自動倉庫システムに用いられるような荷下側フォーク挿入タイプの荷移載装置のもつこうした問題を解決するものとして、横から荷あるいは荷を載せた受台の側部にフォークの一部を係合させ、フォークの延伸、縮小と共に荷や受台をスライド移動させて搬入出するタイプの荷移載装置が提案されている。このような従来の荷移載装置の例として、特開平11−208816号公報、特開2004−203528号公報、特開2004−224484号公報に記載されるものがある。   In recent years, as a solution to these problems of the unloading fork insertion type load transfer device used in this conventional automatic warehouse system, a fork is placed on the side of the cradle on which the load or load is loaded from the side. There has been proposed a load transfer device of a type in which a part is engaged and a fork is extended and reduced, and a load and a cradle are slid and carried in and out. Examples of such conventional load transfer devices include those described in JP-A-11-208816, JP-A-2004-203528, and JP-A-2004-224484.

このような従来の荷移載装置は、棚に格納される荷に対し、荷の側方で動作する一対のフォークを有しており、この一対のフォークを荷の側方で出し入れすると共に、フォーク同士の間隔を変化させることで、フォークの一部が荷側に係合する状態と、非係合となる状態とを切替えられ、荷と係合したフォークの延伸、縮小に伴って適切に荷の搬入出が行える仕組みであり、荷の上下にフォークの動くスペースを確保せずに済み、棚において荷の上下にデッドスペースを生じさせず収納効率を高められるという特長を有していた。
特開2003−48604号公報 特開平11−208816号公報 特開2004−203528号公報 特開2004−224484号公報
Such a conventional load transfer device has a pair of forks that operate on the side of the load with respect to the load stored in the shelf, and takes out and puts the pair of forks on the side of the load, By changing the distance between the forks, it is possible to switch between a state where a part of the fork is engaged with the load side and a state where the fork is disengaged. It is a mechanism that allows loading and unloading of loads, and it has the feature that it is not necessary to secure the space for the fork to move above and below the load, and the storage efficiency can be improved without causing dead space above and below the load on the shelf.
JP 2003-48604 A Japanese Patent Laid-Open No. 11-208816 JP 2004-203528 A JP 2004-224484 A

従来の荷を移載する各種システムは前記各特許文献に示される構成となっていたが、前記特許文献1のように、棚に荷を前後二つ格納できるようにして棚への格納量を大幅に高めつつ、さらに棚における上下方向のデッドスペースをなるべく小さくして棚を効率よく利用するために、前記特許文献2、3、4のような荷に対し横から搬入出操作を行うフォーク構造を適用しようとしても、問題が多く単純に適用できないという課題を有していた。すなわち、棚各部で前後に二個並んだ荷のうち、棚間口に対し奥方となる荷の搬入出を行うためには、フォークを棚側に深く進入させる必要があるが、棚各段の棚板を横から支持する縦柱と、荷の側方で前後に伸縮動作するフォークとを接触させないようにして荷の搬入出を機構的に成立させるには、フォークの可動域を縦柱より内側の棚板上に設定せざるを得ず、その分だけ棚板上の荷を載せられるスペースが少なくなることとなり、前記方式のフォーク採用が単純に棚のデッドスペース低減にはつながらないという課題を有していた。   Various systems for transferring conventional loads were configured in the above-mentioned patent documents. However, as in Patent Document 1, two loads can be stored on the shelf before and after, and the storage amount on the shelf is reduced. Fork structure for carrying in / out operation from the side to the load as described in Patent Documents 2, 3 and 4 in order to use the shelf efficiently by reducing the vertical dead space in the shelf as much as possible while greatly increasing However, there are many problems that cannot be applied simply. In other words, in order to carry in / out a load that is in the back with respect to the front of the shelf among the two pieces arranged in front and rear in each part of the shelf, it is necessary to deeply enter the fork into the shelf side. In order to mechanically establish loading and unloading of the fork without making contact between the vertical column that supports the plate from the side and the fork that expands and contracts back and forth on the side of the load, the range of motion of the fork is on the inside of the vertical column Therefore, there is a problem that the space for loading the load on the shelf board is reduced by that amount, and the adoption of the fork of the above method does not simply reduce the dead space of the shelf. Was.

本発明は前記課題を解消するためになされたもので、荷の側方で伸縮動作する一対のフォークと棚各部とが互いに接触することなく搬入出操作を実行でき、棚の荷格納スペースを最大限確保して棚の収納効率を向上させられると共に、フォークを適切に動作させて速やかに荷の搬入出が行える荷移載システムを提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and can carry out a loading / unloading operation without causing a pair of forks and shelves that extend and contract on the side of the load to contact each other, thereby maximizing the load storage space on the shelf. An object of the present invention is to provide a load transfer system that can improve the storage efficiency of the shelf by securing the limit and can carry in and out the load quickly by appropriately operating the fork.

本発明に係る荷移載システムは、棚間口に対し奥行き方向に格納物を複数載置可能な一格納スペースを上下左右に多数配置される棚構造とされ、棚間口側を対向させて所定間隔で二組配設される棚と、当該二組の棚の中間に配設されて各棚間口に沿って移動し、且つ前記格納物を対象とする搬入出動作が可能なスタッカクレーンとを備え、当該スタッカクレーンが、前記格納物を載せて昇降して所定の格納スペースの棚間口正面に到達可能な昇降台、及び前記昇降台上又は近傍に配設され、棚奥行き方向前後に伸長又は縮小して格納スペースに対し前記格納物を搬入出するフォークを有してなり、一又は複数一まとめにした荷を一つの前記格納物として取扱う荷移載システムにおいて、前記荷が、一又は複数を所定の受箱に収納された状態で受箱ごと一つの前記格納物として取扱われ、前記受箱が、棚奥行き方向に平行となる側面における、少なくとも棚格納状態で棚間口寄りの棚前方側となる端部に、所定の被掛合部を配設されてなり、前記フォークが、前記昇降台上又は近傍で前記受箱側方で受箱を挟んで対向する位置に一対配設され、伸長状態で最も昇降台から離れた位置まで到達可能な先端部位に、前記被掛合部に掛合可能な凸状の掛合部が形成されると共に、少なくとも前記掛合部を含む所定範囲部分を、対をなす他方に対し近接及び離隔可能とされてなり、前記棚が、前記格納スペースの底面をなして前記受箱の底部が載置される複数段の支持部、及び当該各支持部を支持する複数の縦柱を備え、当該縦柱を少なくとも前記フォークの到達範囲外となる位置に配置されてなり、前記フォークが、前記掛合部を受箱の被掛合部に掛合又は受箱の前後いずれかの端面に当接させた状態で伸縮駆動され、受箱を格納スペースの奥行き方向各載置位置と昇降台との間で移載するものである。   The load transfer system according to the present invention has a shelf structure in which a large number of storage spaces in which a plurality of storage items can be placed in the depth direction with respect to the shelf front are arranged vertically and horizontally, and the shelf front is opposed to each other at a predetermined interval. And a stacker crane that is disposed in the middle of the two sets of shelves and moves along the respective shelves and is capable of carrying in and out the storage object. The stacker crane is mounted on or near the elevator platform that can reach the front of the shelf front of a predetermined storage space by moving the stacker up and down, and extends or contracts in the longitudinal direction of the shelf In the load transfer system comprising a fork for carrying the stored items into and out of the storage space and handling one or a plurality of loads as one of the stored items, the load is one or more. In a state where it is stored in the specified box Each box is handled as one stored item, and the receiving box has a predetermined hooking portion on the side of the shelf parallel to the shelf depth direction, at least on the shelf front side near the shelf front in the shelf storage state. A pair of the forks are disposed on or near the lifting platform at positions facing the receiving box on the side of the receiving box, and can reach the position farthest from the lifting platform in the extended state. A convex hooking portion that can be hooked to the hooked portion is formed at the leading end portion, and at least a predetermined range portion including the hooking portion can be brought close to and separated from the other pair. The shelf includes a plurality of support portions on which the bottom portion of the receiving box is placed and forms a bottom surface of the storage space, and a plurality of vertical columns that support the support portions, and the vertical columns are at least the forks Placed outside the reach of The fork is driven to extend and contract in a state in which the hooking part is brought into contact with the hooked part of the receiving box or the front or rear end surface of the receiving box, and the receiving box is placed in each depth direction of the storage space. And between the lifting platform.

このように本発明によれば、スタッカクレーンにおける昇降台と棚の格納スペースとの間で、荷が収納された受箱を移載するフォークとして、受箱に対し側方に位置する左右一対配置型のフォークを用いると共に、受箱に被掛合部を配設し、受箱を移載する際には、受箱を挟んで対向する一対のフォークの間隔を変化させ、フォークに設けられた凸状の掛合部と受箱の被掛合部とを掛合させたり、掛合部を受箱の前後端部に当接させたりした上でフォークを伸縮させると、この伸縮に伴って前後に動く掛合部で受箱を押しあるいは引いて棚や昇降台に対しスライド移動させられ、移載を実行できることにより、フォークの伸長量を抑えつつ棚の格納スペースにおける前後方向いずれの載置位置についても受箱を適切に保持して少ない駆動力で移載できる上、棚各部とフォークとの接触もなく、フォークの動作に必要なスペースが必要最小限となって棚における格納スペースを最大限確保でき、収納空間の有効利用が図れる。   Thus, according to the present invention, as a fork for transferring the receiving box in which the load is stored between the lifting platform and the storage space of the shelf in the stacker crane, a pair of left and right positions that are positioned laterally with respect to the receiving box In addition to using a mold fork, a hooked portion is provided in the receiving box, and when the receiving box is transferred, the distance between the pair of forks facing each other with the receiving box being changed is changed to When the fork is expanded and contracted after engaging the hook-shaped hooking part with the hooked part of the receiving box, or by bringing the hooking part into contact with the front and rear ends of the receiving box, the hooking part moves back and forth along with this expansion and contraction. By pushing or pulling the receiving box and sliding it to the shelf or lift, the transfer can be executed, so that the receiving box can be placed at any position in the front and rear direction in the storage space of the shelf while suppressing the amount of extension of the fork. With proper holding and low driving force On possible mounting, without contact between the shelves each part and the fork, maximum can be secured storage space in the shelf space required for the operation of the fork becomes minimum necessary, it can be effectively utilized for storage space.

また、本発明に係る荷移載システムは必要に応じて、前記棚の支持部が、前記受箱を棚奥行き方向前後に二つ並べて載置可能に形成されてなり、前記縦柱が、前記支持部上に二つの受箱を並べて載置した場合に、棚後方側の受箱の前部における被掛合部位置より後側に位置するものである。   Further, in the load transfer system according to the present invention, if necessary, the shelf support portion is formed so that two receiving boxes can be placed side by side in the depth direction of the shelf, and the vertical column is When two receiving boxes are placed side by side on the support part, they are located on the rear side of the hooked part position in the front part of the receiving box on the rear side of the shelf.

このように本発明によれば、棚支持部が受箱を二つ載置可能とされると共に、棚の縦柱がフォーク先端の到達する最遠方部分である後側受箱の被掛合部の位置より後方側に配設され、フォークが縦柱の前方側で伸縮駆動されてもフォークと縦柱との接触が生じないことにより、フォークの受箱非保持状態での伸縮動作スペースを棚の縦柱前方側に確保でき、棚の格納スペースのうち実際の受箱載置スペース以外の領域を必要最小限とすることができ、棚をコンパクト化できる他、デッドスペースを解消させられる分、格納スペースのさらなる増大も図れる。   As described above, according to the present invention, the shelf support portion can mount two receiving boxes, and the vertical column of the shelf is the farthest part where the fork tip reaches the hooked portion of the rear receiving box. Since the fork does not come into contact with the vertical column even if the fork is driven to extend and retract on the front side of the vertical column, the space for expansion and contraction in the state where the fork is not held can be reduced. It can be secured on the front side of the vertical column, and the area other than the actual receiving box mounting space can be minimized, and the shelf can be made compact, and the dead space can be eliminated. Space can be further increased.

また、本発明に係る荷移載システムは必要に応じて、前記棚の支持部が、前記スタッカクレーンに面して棚間口となる最前方部分に、上方へ凸状に突出するストッパを配設され、前記フォークによる棚からの搬出過程では、前記受箱の前方側の被掛合部に対してフォークの掛合部を掛合させた状態で、フォークを縮小させて前記受箱を格納スペースの各載置位置から棚前方側にスライド移動させ、受箱の前端が前記ストッパに達したら、フォーク及び昇降台を、昇降台の荷受面及び受箱前部下端がストッパより少なくとも上側に位置するまで上昇させ、あらためてフォークの縮小で受箱全体を昇降台上へスライド移動させ、前記フォークによる棚への搬入過程では、前記昇降台の荷受面が前記ストッパより少なくとも上側に位置した状態でフォークを伸長させて受箱を昇降台から棚側へ移動させ、受箱の大部分が支持部に載り移ったら、フォークと昇降台を、棚の支持部上面と昇降台の荷受面とが略同じ高さになるまで下げ、あらためてフォークの伸長で受箱を前記各載置位置へ移動させるものである。   Further, in the load transfer system according to the present invention, if necessary, a stopper that protrudes upward in a convex shape is provided at the foremost portion of the shelf support portion facing the stacker crane and serving as a shelf opening. In the unloading process from the shelf by the fork, the fork is contracted and the receiving box is placed in each storage space in a state where the fork engaging part is engaged with the engaged part on the front side of the receiving box. When the front end of the receiving box reaches the stopper, the fork and the lifting base are raised until the load receiving surface of the lifting base and the lower end of the front of the receiving box are positioned at least above the stopper. When the fork is reduced again, the entire receiving box is slid onto the lifting platform, and in the process of loading into the shelf by the fork, the lifting platform is placed with the load receiving surface of the lifting platform positioned at least above the stopper. The rack is extended to move the receiving box from the lifting platform to the shelf side.When most of the receiving box is transferred to the support, the fork and the lifting table are connected to the upper surface of the shelf and the receiving surface of the lifting platform. It is lowered until the height is substantially the same, and the receiving box is moved to the respective mounting positions by extending the fork again.

このように本発明によれば、棚の支持部の前方側端部に凸状のストッパを配置し、支持部に載置した受箱に対してストッパより前方側へのスライド移動を極めて困難にすると共に、搬入出の際には受箱がストッパ上方を通過して移載可能となるようにフォーク及び昇降台を動作させることにより、地震等の自然振動や誤って人為的な振動が支持部に加わっても、受箱が勝手に動いて支持部上から前方側へずれ出るのを抑えられ、受箱の棚からの落下を確実に防げる一方、フォークでの搬入出時にはストッパと受箱が当ることに伴う衝撃や騒音の発生が一切無く、また、スライド移動のままで無理矢理ストッパを乗越えさせることに伴うフォーク駆動力増大や受箱強度確保の必要がなくなり、最適な駆動力や強度の設定でコストアップを抑えられる。   As described above, according to the present invention, a convex stopper is arranged at the front end of the support portion of the shelf, and it is extremely difficult to slide the stopper forward from the stopper with respect to the receiving box placed on the support portion. At the time of loading and unloading, the fork and the lifting platform are operated so that the receiving box can be transferred by passing over the stopper, so that natural vibrations such as earthquakes and false human vibrations are Even if it is added, it is possible to prevent the receiving box from moving freely from the support part to the front side, and to prevent the receiving box from falling off the shelf. There is no impact or noise caused by hitting, and there is no need to increase the fork driving force or secure the receiving box strength by moving the stopper forcibly while sliding, and setting the optimal driving force and strength Reduce costs That.

また、本発明に係る荷移載システムは必要に応じて、前記掛合部が、前記フォークの可動部分のうち最も棚から離れた部位にも配設され、前記フォークによる棚搬入過程で、前記受箱を昇降台から棚の支持部へ受箱の大部分が載り移るまで移載する際には、棚から離れた前方側の掛合部を受箱前端に当接させた状態でフォークを伸長させる一方、引続いて受箱全体を格納スペース各載置位置へ最終的に移動させる際には、一旦掛合部と受箱とを離隔させ且つフォークを縮小させた後、棚寄りとなる後方側の掛合部を受箱前端部に当接させた状態でフォークを伸長させるものである。   Further, in the load transfer system according to the present invention, if necessary, the hooking portion is also disposed at a position farthest from the shelf among the movable parts of the fork, and the receiving portion is in the process of carrying the shelf by the fork. When the box is transferred from the lifting platform to the shelf support until most of the receiving box is transferred, the fork is extended with the front hooking part away from the shelf in contact with the front end of the receiving box. On the other hand, when the entire receiving box is finally moved to each placement position of the storage space, after the hooking portion and the receiving box are once separated and the fork is reduced, the rear side closer to the shelf is placed. The fork is extended in a state where the hooking portion is in contact with the front end of the receiving box.

このように本発明によれば、フォークの可動部分の前後にそれぞれ掛合部を配設し、棚への受箱搬入過程当初は棚から離れた側の掛合部で受箱を押す状態とする一方、残りの搬入過程では棚寄りの掛合部で受箱を押す状態とすることにより、掛合部を適切に使い分けてフォークの対向方向及び棚前後方向への動きをそれぞれ必要最小限に抑えられ、より短時間で受箱の搬入を完了でき、システム全体として荷の取扱い性に優れたものとなる。   As described above, according to the present invention, the hooking portions are arranged before and after the movable portion of the fork, respectively, and the receiving box is initially pushed into the state of pushing the receiving box at the hooking portion on the side away from the shelf. In the rest of the carry-in process, by pushing the receiving box at the hooking part near the shelf, the hooking part is properly used and the movement of the fork in the opposite direction and the shelf front-rear direction can be minimized respectively. The delivery of the receiving box can be completed in a short time, and the entire system is excellent in handling the load.

また、本発明に係る荷移載システムは必要に応じて、前記フォークによる棚からの搬出過程で、前記受箱を格納スペースの各載置位置から棚前方側に移動させ、受箱の一部を昇降台上へ載り移らせるまでは、前記受箱の前方側の被掛合部に対してフォークの後方側の掛合部を掛合させた状態でフォークを縮小させる一方、引続いて受箱の残り部分を昇降台上へ完全に移動させる際には、フォークの後方側の掛合部を受箱の被掛合部から離脱させ、一旦フォークを伸長させた後、前記後方側の掛合部を受箱の後端部に当接させた状態としてフォークを縮小させるものである。   In addition, the load transfer system according to the present invention moves the receiving box from each placement position of the storage space to the front side of the shelf in the process of carrying out from the shelf by the fork as necessary, and a part of the receiving box Until the fork is transferred onto the lifting platform, the fork is reduced with the hooked portion on the rear side of the fork engaged with the hooked portion on the front side of the receiving box, while the rest of the receiving box continues. When the part is completely moved onto the lifting platform, the hooking portion on the rear side of the fork is detached from the hooked portion of the receiving box, the fork is once extended, and then the hooking portion on the rear side is moved to the receiving box. The fork is reduced in a state where it is in contact with the rear end.

このように本発明によれば、棚からの受箱搬出過程当初はフォークの掛合部を受箱の被掛合部に掛合させて受箱を引張る状態とする一方、残りの搬出過程では掛合部を受箱端面に当接させて受箱を押す状態とすることにより、掛合部と被掛合部との掛合でフォークと受箱の連結をより確実なものとして受箱前部の持上げなどを適切に実行できる一方、受箱の一部が昇降台上に達したら掛合部で進行方向最後尾から押すことで力を効率よく受箱に伝達して支持部より上側に位置する昇降台の荷受面上へ受箱を速やかに移動させられ、受箱のストッパ上側を越えての移動全体をスムーズ且つ短時間で行えると共に、掛合部を適切に使い分けてフォークの対向方向及び棚前後方向への動きをそれぞれ必要最小限に抑えられ、より短時間で受箱の搬出を完了でき、システム全体として荷の取扱い性に優れたものとなる。   Thus, according to the present invention, at the beginning of the receiving box unloading process from the shelf, the engaging part of the fork is hooked to the hooked part of the receiving box to pull the receiving box, while in the remaining unloading process, the engaging part is By bringing the receiving box into contact with the receiving box end surface and pushing the receiving box, the fork and receiving box can be connected more securely by engaging the hooked part and the hooked part, and the front part of the receiving box can be lifted appropriately. On the other hand, when a part of the receiving box reaches the lifting platform, the force is efficiently transmitted to the receiving box by pushing from the end in the direction of travel at the engaging part, and on the receiving surface of the lifting platform located above the supporting part. The receiving box can be moved quickly and the entire movement beyond the upper side of the stopper of the receiving box can be performed smoothly and in a short time, and the hooks can be used properly to move the fork in the opposite direction and the shelf front-rear direction. Carrying out the inbox in a shorter time with minimum required It is completed, and excellent in handling properties of the luggage system as a whole.

以下、本発明の一実施の形態を図1ないし図14に基づいて説明する。なお、本実施の形態においては、図書館書庫における書籍類を荷として搬入出するシステムの例について説明する。図1は本実施の形態に係る荷移載システムの側面図、図2は本実施の形態に係る荷移載システムにおけるスタッカクレーンの正面図、図3は本実施の形態に係る荷移載システムにおける昇降台の平面図及び正面図、図4は本実施の形態に係る荷移載システムにおけるフォークの要部断面図、図5は本実施の形態に係る荷移載システムにおけるフォークの伸長状態側面図、図6は本実施の形態に係る荷移載システムにおける受箱の側面図及び正面図、並びにフォークの爪拡大図、図7は本実施の形態に係る荷移載システムにおける棚の要部横断面図、支持部側面図、及びストッパ拡大図、図8は本実施の形態に係る荷移載システムにおけるフォークの離隔状態、爪掛合状態、及び爪の受箱端面当接状態の各状態説明図、図9は本実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬出過程前半説明図、図10は本実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬出過程後半説明図、図11は本実施の形態に係る荷移載システムにおける棚後側格納部への受箱搬出過程の部分説明図、図12は本実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬入過程前半説明図、図13は本実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬入過程後半説明図、図14は本実施の形態に係る荷移載システムにおける棚後側格納部への受箱搬入過程の部分説明図である。   An embodiment of the present invention will be described below with reference to FIGS. In the present embodiment, an example of a system that loads and unloads books in a library library will be described. 1 is a side view of a load transfer system according to the present embodiment, FIG. 2 is a front view of a stacker crane in the load transfer system according to the present embodiment, and FIG. 3 is a load transfer system according to the present embodiment. FIG. 4 is a sectional view of the main part of the fork in the load transfer system according to the present embodiment, and FIG. 5 is a side view of the fork in the extended state in the load transfer system according to the present embodiment. FIGS. 6 and 6 are a side view and a front view of a receiving box in the load transfer system according to the present embodiment, and an enlarged view of a fork claw. FIG. 7 is a main part of a shelf in the load transfer system according to the present embodiment. FIG. 8 is a cross-sectional view, a side view of the support portion, and an enlarged view of the stopper. FIG. 8 is a diagram illustrating each state of the fork separation state, the claw engagement state, and the claw receiving box end surface contact state in the load transfer system according to the present embodiment. 9 and 9 are related to this embodiment. FIG. 10 is a first half explanatory view of a receiving box carrying-out process to the shelf front side storage unit according to the present embodiment, and FIG. FIG. 12 is a partial explanatory view of the receiving box carry-out process to the rear shelf storage unit in the load transfer system according to the present embodiment. FIG. 12 shows the receiving box carry-in to the front shelf storage unit in the load transfer system according to the present embodiment. 13 is an explanatory diagram of the first half of the process, FIG. 13 is an explanatory diagram of the latter half of the process of loading the box into the storage unit on the front side of the shelf in the load transfer system according to the present embodiment, and FIG. 14 is the rear side of the shelf in the load transfer system according to the present embodiment. It is a partial explanatory view of a receiving box carrying-in process to a storage part.

前記各図において本実施の形態に係る荷移載システム1は、棚間口に対し奥行き方向に前記格納物を二つ載置可能な一格納スペースを上下左右に多数配置される棚構造とされ、各棚間口を所定間隔で対向させる配置で二組配設される棚10と、この棚10間に各棚10の対向する各棚間口に沿って直線移動可能に配設され、前記格納物の搬入出動作を行うスタッカクレーン30とを備える構成であり、一又は複数の前記荷としての書籍60が所定の受箱50に収納された状態で受箱50ごと一つの前記格納物として搬入出等の取扱いを行うものである。なお、この荷移載システム1は、書籍60が収納された受箱50の取扱いに限られたものではなく、例えば、当初収納されていた書籍60が受箱50から全て取出された後、一旦受箱50のみ棚10の元の格納位置に戻される場合や、後から書籍60を収納する予定であらかじめ受箱50のみを棚10に格納し、さらに書籍60を実際に収納する際に受箱50を棚10から搬出する場合など、過渡的に起こり得る空状態の受箱50のみの取扱いも対象としており、受箱50内の状態に関わりなく、受箱50を一つの前記格納物として搬入出等の取扱いを行う中での、受箱搬入出に係る構成の特徴が本発明の範囲に含まれる。   In each of the drawings, the load transfer system 1 according to the present embodiment has a shelf structure in which a large number of storage spaces in which two stored items can be placed in the depth direction with respect to the shelf opening are arranged in the vertical and horizontal directions. Two shelves 10 are arranged in such a manner that each shelf front is opposed to each other at a predetermined interval, and each shelf 10 is disposed between the shelves 10 so as to be linearly movable along each shelf front facing each other. And a stacker crane 30 that performs a loading / unloading operation, and the loading / unloading of the book 60 as one or a plurality of the loads as a single stored item in the receiving box 50 in a state where the book 60 is stored in the predetermined receiving box 50. Is to be handled. Note that the load transfer system 1 is not limited to the handling of the receiving box 50 in which the books 60 are stored. For example, after all the books 60 originally stored are taken out from the receiving box 50, When only the receiving box 50 is returned to the original storage position of the shelf 10 or when the book 60 is scheduled to be stored later, only the receiving box 50 is stored in the shelf 10 in advance and the book 60 is actually stored. It is also intended to handle only the empty receiving box 50 that may occur transiently, such as when unloading 50 from the shelf 10, and the receiving box 50 is carried in as one of the stored items regardless of the state in the receiving box 50. The features of the configuration related to carrying-in / out of the receiving box during handling such as taking out are included in the scope of the present invention.

前記棚10は、立設される複数の縦柱11に受箱50二個を支持可能な長さの支持部12がそれぞれ複数段にわたって固定されて形成され、縦柱11間の各支持部12上側の空間部分及びこれらに挟まれる中間の領域が格納スペースとして多数縦横に並列し、支持部12が格納スペースの底面をなして受箱50を載置される構成である。支持部12上の格納スペースのうち、受箱50を前後に二つ並べて載置した状態における前方側の受箱50載置位置が前側格納部15、後方側の受箱50載置位置が後側格納部16となり、受箱50は各格納部のいずれかに載置され、二つの格納部にまたがったような載置状態とされることはない。後側格納部16に対し受箱50を搬入出する場合は、前側格納部15が空いている場合にはそのまま搬入出が実行され、空いていない場合は必ずあらかじめ前側格納部15に格納されている受箱50を一旦仮置きスペースに移載する過程を経てから搬入出が行われる。なお、棚10の全ての各格納部15、16における受箱50の有無等の把握は、荷移載システムを含む全ての荷取扱装置を制御すると共に、受箱50に対し書籍60を出し入れする入出庫口から棚10まで一貫して受箱50の移動状態を管理する中央制御部(図示を省略)において、棚10に対する受箱50の搬入出の事実に基づいて行われるが、こうした棚10の格納状況を含む荷の管理システムは公知であり、説明を省略する。   The shelf 10 is formed by fixing a plurality of support portions 12 having a length capable of supporting two receiving boxes 50 to a plurality of vertical columns 11 that are erected, and each support portion 12 between the vertical columns 11. The upper space portion and an intermediate region sandwiched between them are arranged as a storage space in many vertical and horizontal directions, and the support portion 12 forms a bottom surface of the storage space and the receiving box 50 is placed thereon. Of the storage space on the support portion 12, the front receiving box 50 mounting position is the front storage section 15 and the rear receiving box 50 mounting position is the rear in the state where the two receiving boxes 50 are placed side by side. It becomes the side storage part 16, and the receiving box 50 is mounted in one of each storage part, and it is not set as the mounting state which straddled two storage parts. When loading / unloading the receiving box 50 to / from the rear storage unit 16, when the front storage unit 15 is empty, the loading / unloading is executed as it is, and when it is not empty, it is always stored in the front storage unit 15 in advance. Carrying in / out is performed after the process of once transferring the receiving box 50 to the temporary storage space. In addition, grasping | ascertaining the presence or absence of the receiving box 50 in all the storage parts 15 and 16 of the shelf 10 controls all the load handling apparatuses including a load transfer system, and puts in and out the book 60 with respect to the receiving box 50. The central control unit (not shown) that consistently manages the movement state of the receiving box 50 from the loading / unloading port to the shelf 10 is performed based on the fact that the receiving box 50 is carried into and out of the shelf 10. The load management system including the storage status of is known and will not be described.

前記支持部12は、一格納スペースの一側端部に位置する略L字断面形状部分と、隣合う格納スペースの他側端部に位置する対称配置の略L字断面形状部分とが中間の板状部分を介して一体化されてなる構成であり、二本の縦柱11を二つの略L字断面形状部分の間に挟んだ配置で固定配設される。こうした配置により、受箱50底面の各側端部をそれぞれ別の支持部12で受けて一つの受箱50を二つの支持部12で支持する仕組みである。また、取付対象の二本の縦柱11に対する支持部12の位置は、支持部12に二個の受箱50を前後に並べて載置した場合に後側となる受箱50、すなわち前記後側格納部16がちょうど二本の縦柱11の側方に位置するような位置関係としている(図7参照)。この支持部12の先端には、受箱50が支持部12上から外方へずれるのを抑える凸状のストッパ13、14が形成される構成である。   The support portion 12 has a substantially L-shaped cross-sectional portion located at one side end of one storage space and a symmetrical L-shaped cross-sectional portion located at the other end of the adjacent storage space in the middle. It is a structure integrated through a plate-shaped portion, and is fixedly disposed in an arrangement in which two vertical columns 11 are sandwiched between two substantially L-shaped cross-sectional portions. With such an arrangement, each side end of the bottom surface of the receiving box 50 is received by the separate support parts 12 and one receiving box 50 is supported by the two support parts 12. Moreover, the position of the support part 12 with respect to the two vertical pillars 11 to be attached is the rear receiving box 50 when the two receiving boxes 50 are placed side by side on the support part 12, that is, the rear side. The positional relationship is such that the storage unit 16 is positioned on the side of the two vertical columns 11 (see FIG. 7). Convex stoppers 13 and 14 are formed at the tip of the support portion 12 to prevent the receiving box 50 from being displaced outward from the support portion 12.

前記スタッカクレーン30は、直線状に配置された軌条30a上を走行可能な走行台31上に立設された二本一組のマスト32間に移載対象物を昇降させる昇降台33が上下動可能に配設された公知のクレーン装置であり、全体の走行機構及び昇降台33の昇降機構については従来同様であり、詳細な説明を省略する。その昇降台33上には、移載機構として、各棚10の奥行き方向前後に伸長、縮小可能な一対のフォーク40が配設される。また、昇降台33上の前記フォーク40間の部分には、移載対象となる前記格納物としての受箱50を載置される略平板状の荷受面34が設けられる。前記昇降台33が、荷受面34上に受箱50を載せて昇降して棚10における所定の格納スペースの棚間口正面に到達した後、昇降台33上のフォーク40が伸長又は縮小して格納スペースに対し受箱50を搬入出する仕組みである。なお、フォーク40を適切に動作させるための、棚10や荷受面34上における受箱50の位置、フォーク40先端の到達位置等の検知には、各種センサやスイッチを使用する公知の検知方法を用いており、詳細な説明は省略する。   In the stacker crane 30, a lifting platform 33 that moves up and down a moving object between a pair of masts 32 erected on a traveling platform 31 that can travel on a linearly arranged rail 30 a moves up and down. It is a publicly known crane device that can be arranged. The entire traveling mechanism and the lifting mechanism of the lifting platform 33 are the same as those in the prior art, and detailed description thereof is omitted. A pair of forks 40 that can be extended and reduced in the depth direction of each shelf 10 is disposed on the lifting platform 33 as a transfer mechanism. Further, a portion between the forks 40 on the lifting platform 33 is provided with a substantially flat load receiving surface 34 on which the receiving box 50 as the storage object to be transferred is placed. After the elevating platform 33 moves up and down by placing the receiving box 50 on the cargo receiving surface 34 and reaches the front of the shelf front of the predetermined storage space in the shelf 10, the fork 40 on the elevating platform 33 is expanded or contracted and stored. This is a mechanism for carrying the receiving box 50 into and out of the space. For detecting the position of the receiving box 50 on the shelf 10 or the cargo receiving surface 34 and the position where the tip of the fork 40 is reached in order to operate the fork 40 appropriately, a known detection method using various sensors and switches is used. The detailed description is omitted.

前記フォーク40は、昇降台33上に荷受面34を挟んで横方向スライド可能に配設される一対の下段部41と、各下段部41に棚10奥行き方向と平行にスライド自在に組付けられる中段部42と、この中段部42にこれと同じ方向へスライド自在に組付けられる上段部43の三構成要素からなり、下段部41下部中央に設けられる駆動用ギヤ41aと中段部42下端に設けられるラック42aとが噛合って中段部42が下段部41に対し駆動されると共に、中段部42上部中央に設けられるギヤ42bと上段部43及び下段部41にそれぞれ設けられる各ラック43a、41bとがそれぞれ差動歯車列の関係をなして噛合っており、下段部41の駆動用ギヤ41aを回転させると、中段部42が下段部41に対し突出する向き又は逆方向に動くと共に、差動歯車列の働きにより上段部43が下段部41に対し中段部42と同じ方向に中段部42より大きい変位で動き、下段部41からの突出状態では常に上段部43が中段部42より遠方に位置する仕組みである。   The fork 40 is mounted on the elevating platform 33 so as to be slidable in the lateral direction with the load receiving surface 34 interposed therebetween, and is slidably mounted in parallel to the depth direction of the shelf 10 on each of the lower steps 41. It consists of three components: a middle step portion 42 and an upper step portion 43 that is slidably assembled in the same direction in the middle step portion 42, and is provided at the lower end of the lower step portion 41 and at the lower end of the middle step portion 42. The middle stage 42 is driven with respect to the lower stage 41 and the gear 42b provided at the upper center of the middle stage 42 and the racks 43a and 41b provided on the upper stage 43 and the lower stage 41, respectively, Are engaged in a differential gear train, and when the drive gear 41a of the lower step portion 41 is rotated, the middle step portion 42 protrudes from the lower step portion 41 or in the reverse direction. The upper stage 43 moves with a displacement larger than the middle stage part 42 in the same direction as the middle stage part 42 with respect to the lower stage part 41 by the action of the differential gear train, and in the protruding state from the lower stage part 41, the upper stage part 43 is always in the middle stage part. It is a mechanism located farther than 42.

このフォーク40が、下段部41に対し上段部43及び中段部42を変位させて伸縮し、これに伴い受箱50を移動させる際の動作速度については、受箱50における書籍60の収納状態に対応した速度制御を行っている。すなわち、受箱50内に書籍60が偏在し、受箱50全体の荷重中心位置が受箱50の中心から大きくずれている場合には、受箱50の移動及び書籍60の受箱50内での挙動を不安定化させないよう、フォーク40の伸縮動作速度を小さくする他、動作速度の変化割合を小さくするなどの速度制御が実行され、受箱50が安定的に支持部12上を移動できるようにする一方、受箱50内に書籍60が適切に収納されて荷重中心のずれが小さい場合には、フォーク40の動作速度を受箱50及び書籍60が不安定とならない範囲で可能な限り速くし、搬入出動作のサイクルタイム短縮を図っている。なお、速度制御の基準となる、受箱50内での書籍60の偏在度合等の情報の取得は、受箱50に対し書籍60を出し入れする入出庫口等で別途設けられる測定手段により受箱50の荷重バランス等を測定した結果に基づいて自動取得する場合と、同じく入出庫口等で、管理作業者が受箱50における書籍60の収納状態を示すパラメータを制御システムに対し手入力することで取得する場合のいずれもあり得る。   The fork 40 is expanded and contracted by displacing the upper step portion 43 and the middle step portion 42 with respect to the lower step portion 41, and the operation speed when the receiving box 50 is moved accordingly is as follows. Corresponding speed control is performed. That is, when the book 60 is unevenly distributed in the receiving box 50 and the load center position of the entire receiving box 50 is greatly deviated from the center of the receiving box 50, the movement of the receiving box 50 and the receiving box 50 of the book 60 are moved. In order to prevent the behavior of the fork 40 from destabilizing, the speed control such as reducing the expansion / contraction operation speed of the fork 40 and reducing the change rate of the operation speed is executed, so that the receiving box 50 can stably move on the support portion 12. On the other hand, when the book 60 is properly stored in the receiving box 50 and the shift of the load center is small, the operating speed of the fork 40 is set as much as possible within a range in which the receiving box 50 and the book 60 do not become unstable. Faster and shorter cycle time for loading and unloading operations. In addition, acquisition of information such as the degree of uneven distribution of the book 60 in the receiving box 50, which serves as a reference for speed control, is received by a measuring means separately provided at a loading / unloading port or the like for loading / unloading the book 60 into / from the receiving box 50. In the case of automatic acquisition based on the measurement result of 50 load balances and the like, the management operator manually inputs a parameter indicating the storage state of the book 60 in the receiving box 50 into the control system at the same entrance / exit. Can be any of the following.

前記下段部41は、直動ガイド41cを介して昇降台33上に取付けられると共に、直動ガイド41cと平行なラック41dを一体に取付けられてなり、荷受面34下側に配置される駆動用ギヤ35の駆動により、中段部42及び上段部43ごと横方向に所定範囲移動可能とされてなり、これにより各フォーク40が対をなす他方に対し近接・離隔可能となる仕組みである。   The lower step portion 41 is mounted on the lifting platform 33 via a linear motion guide 41c, and a rack 41d parallel to the linear motion guide 41c is integrally mounted, and is disposed on the lower side of the load receiving surface 34. By driving the gear 35, the middle stage part 42 and the upper stage part 43 can be moved in a predetermined range in the lateral direction, whereby each fork 40 can be moved toward and away from the other pair.

前記上段部43は、前後方向の端部に、対向する他のフォーク40側へ向けて突出する前記掛合部としての爪44、45を備える構成である。爪44のフォーク前端側の端面部、及び爪45のフォーク40後端側端面部は、それぞれ角部分を斜めに面取りされた形状として形成されており、この各爪44、45における面取り位置の傾斜面44a、45aが、棚10への受箱50搬入の際には受箱50に当接して受箱50を押すこととなる。なお、上段部43及び中段部42はフォーク40において棚10側へ進出する部分をなしているが、上段部43及び中段部42を合わせた厚みは縦柱11の横幅方向寸法より小さく、上段部43及び中段部42を受箱50に当接させない状態で伸長、縮小させた場合の可動範囲は、受箱50のある格納スペースの両側に隣接する縦柱11の前方の空間に収まることとなり、実際に受箱50を載置可能な領域を最大限確保できる。   The upper step portion 43 is configured to include claws 44 and 45 as the engaging portions that protrude toward the other opposing forks 40 at the end portions in the front-rear direction. The end surface portion on the front end side of the fork 44 of the claw 44 and the end surface portion on the rear end side of the fork 40 of the claw 45 are formed in a shape in which corner portions are obliquely chamfered, and the chamfered positions of the claw 44 and 45 are inclined. The surfaces 44 a and 45 a come into contact with the receiving box 50 and push the receiving box 50 when the receiving box 50 is carried into the shelf 10. The upper step portion 43 and the middle step portion 42 form a portion that advances to the shelf 10 side in the fork 40, but the combined thickness of the upper step portion 43 and the middle step portion 42 is smaller than the widthwise dimension of the vertical column 11, and the upper step portion 43 and the middle stage 42 are expanded and contracted in a state where they are not in contact with the receiving box 50, the movable range will be accommodated in the space in front of the vertical column 11 adjacent to both sides of the storage space where the receiving box 50 is located, The area where the receiving box 50 can actually be placed can be secured to the maximum extent.

前記受箱50は、内側に書籍60を複数収容可能な上部開放状態の浅い箱状体として形成され、内部には必要に応じて位置調整可能な仕切板50aが配設されると共に、棚載置状態で棚奥行き方向に平行となる側面の前端部及び後端部の各下部には、フォーク40の爪44、45が進入して掛合可能である前記被掛合部としての凹部51、52を、前記爪44、45より大きい所定範囲にわたって配設される構成であり、棚10への搬入出の際には一搬入出単位として取扱われるものである。フォーク40の爪44、45が受箱50の凹部51、52に掛合又は受箱50の前後いずれかの端面下部に当接した状態でフォーク40が伸縮駆動されると、受箱50が格納スペースの奥行き方向前後の各格納部15、16と昇降台33との間で移載される仕組みである。   The receiving box 50 is formed as a shallow box-like body with an upper open state that can accommodate a plurality of books 60 inside, and a partition plate 50a whose position can be adjusted as needed is disposed inside, and shelves Recessed portions 51 and 52 as the hooked portions to which the claws 44 and 45 of the fork 40 can enter and engage with the lower portions of the front end portion and the rear end portion of the side surface parallel to the shelf depth direction in the installed state. The claws 44 and 45 are disposed over a predetermined range, and are handled as one loading / unloading unit when loading / unloading into / from the shelf 10. When the fork 40 is telescopically driven while the claws 44 and 45 of the fork 40 are engaged with the recesses 51 and 52 of the receiving box 50 or in contact with the lower end of either the front or rear of the receiving box 50, the receiving box 50 is stored in the storage space. This is a mechanism to be transferred between the storage units 15 and 16 and the lifting platform 33 before and after the depth direction.

この受箱50では、凹部51、52が受箱50側面の前後いずれにも設置されることにより、棚10に対し受箱50の前後関係が入れ替ってもそのまま搬入出操作が可能となっている。なお、受箱50の被掛合部としては凹部51、52に限らず、爪44、45が掛合可能となる他の形状、例えば、受箱50が各格納部15、16に収る範囲内で受箱本体部分から側方へ突出させたものとしてもかまわない。   In the receiving box 50, the recesses 51 and 52 are installed on either side of the side of the receiving box 50, so that the carry-in / out operation can be performed as it is even if the order of the receiving box 50 is changed with respect to the shelf 10. Yes. Note that the hooked portion of the receiving box 50 is not limited to the recesses 51 and 52, but can have other shapes that allow the claws 44 and 45 to be hooked, for example, within a range where the receiving box 50 can be accommodated in the storage portions 15 and 16. It does not matter even if it protrudes from the receiving box body part to the side.

また、受箱50は、前後端面の下部隅部分を一部切り欠いた形状とされ、この部位にフォーク40の爪44、45を当接させる仕組みとなっている。これにより、この前後端面下部の被当接面の距離が爪44、45の間隔より小さくなっており、一方の爪と受箱とが当接する際に他方の爪と誤って接触することはない。   In addition, the receiving box 50 has a shape in which the lower corners of the front and rear end surfaces are partly cut out, and the claws 44 and 45 of the fork 40 are brought into contact with this portion. As a result, the distance between the abutted surfaces at the lower part of the front and rear end surfaces is smaller than the distance between the claws 44 and 45, and when one of the claws abuts the receiving box, it does not accidentally contact the other claw. .

なお、棚10の縦柱11は、支持部12に二個の受箱50を前後に並べて載置した場合に、後側格納部16にある受箱50の前端側凹部51よりも後方側に位置する配置となっており、フォーク40の爪45を後側格納部16にある受箱50の凹部51に掛合させて受箱50を移載する際に、フォーク40各部と縦柱11との接触は起こり得ない(図7(A)参照)。   In addition, the vertical column 11 of the shelf 10 is located behind the front end side recess 51 of the receiving box 50 in the rear storage unit 16 when the two receiving boxes 50 are placed side by side on the support unit 12. When the claw 45 of the fork 40 is engaged with the recess 51 of the receiving box 50 in the rear storage portion 16 and the receiving box 50 is transferred, the fork 40 and each of the vertical columns 11 are moved. Contact cannot occur (see FIG. 7A).

次に、本実施の形態に係る荷移載システムの移載動作について説明する。前提として、取り扱われる受箱50はその中に収納される書籍60の大きさや種類等に応じて棚10の所定の格納スペースにおける前後いずれかの格納部15、16に一対一に対応し、決められた格納部以外に搬入出操作されることはないものとする。また、搬入出いずれの場合も、初期状態でフォーク40はそのまま伸長縮小動作を行う場合にいずれの部位も受箱50に接触しないよう、所定間隔をおいて離隔させてあるものとする。   Next, the transfer operation of the load transfer system according to the present embodiment will be described. As a premise, the receiving box 50 to be handled corresponds to one of the storage units 15 and 16 in the predetermined storage space of the shelf 10 in a one-to-one correspondence according to the size and type of the book 60 stored therein. It is assumed that no loading / unloading operations are performed except for the storage unit. In both cases of carrying in and out, the fork 40 is separated from the receiving box 50 at a predetermined interval when the fork 40 performs the expansion / reduction operation as it is in the initial state.

まず、前側格納部15に格納されている受箱50の搬出過程を説明すると、はじめにスタッカクレーン30全体を走行させると共に、昇降台33を昇降させることにより、荷受面34及びフォーク40を対象となる受箱50の正面側に対向させ、荷受面34高さを受箱50の載置されている支持部12と略同じ高さになるよう位置させる。この位置で、フォーク40を受箱50側へ伸し、先端の爪45を受箱50側面の凹部51と対向する位置に到達させた後、フォーク40を互いに近接方向へ移動させ、爪45と凹部51を掛合させる(図9(A)参照)。搬入時に誤って受箱50が前側格納部15の正規の位置からずれ、爪45の正規の到達位置では爪45が凹部51の側方から後側へ一部外れた状態となっている場合でも、爪45が傾斜面45aを有しているため、一対のフォーク40を互いに近付けると、凹部51の後縁に接した傾斜面45aによる案内で、爪45を含むフォーク40の可動部分が前方にずれながら、又は受箱50の凹部51部分を後方にずらしながら、爪45を凹部51に入り込ませることができ、受箱50の多少の位置ずれを許容しつつ爪45の確実な掛合状態が得られる仕組みとなっている。   First, the carrying-out process of the receiving box 50 stored in the front storage unit 15 will be described. First, the entire stacker crane 30 is moved and the lifting platform 33 is moved up and down to target the cargo receiving surface 34 and the fork 40. It is made to oppose the front side of the receiving box 50, and the load receiving surface 34 height is positioned so that it may become substantially the same height as the support part 12 in which the receiving box 50 is mounted. At this position, the fork 40 is extended to the receiving box 50 side, the claw 45 at the tip is made to reach a position facing the concave portion 51 on the side of the receiving box 50, and then the fork 40 is moved in the proximity direction. The recess 51 is engaged (see FIG. 9A). Even when the receiving box 50 is mistakenly shifted from the normal position of the front storage portion 15 at the time of loading, even when the claw 45 is partly detached from the side of the concave portion 51 to the rear side at the normal arrival position of the claw 45. Since the claw 45 has the inclined surface 45a, when the pair of forks 40 are brought close to each other, the movable part of the fork 40 including the claw 45 is moved forward by the guide by the inclined surface 45a in contact with the rear edge of the recess 51. The claw 45 can be inserted into the recess 51 while shifting or the recess 51 portion of the receiving box 50 is shifted backward, and a certain engagement state of the claw 45 is obtained while allowing a slight displacement of the receiving box 50. It is a mechanism that can be.

この爪45と凹部51との掛合状態で、受箱50前端部はストッパ13のすぐ後側にあり、このストッパ13によりそのままフォーク40を縮める方向に動かしても受箱50を昇降台33側へ引寄せることはできないことから、一旦昇降台33を上昇させ、同時に上昇するフォーク40の爪45により受箱50前端部を持ち上げる(図9(B)参照)。受箱50前端部がストッパ13より上側に達したら、昇降台33の上昇を止め、フォーク40の縮小を開始し、受箱50が荷受面34上に一部載り移った状態となるまで引き込む(図9(C)参照)。   When the claw 45 is engaged with the recess 51, the front end of the receiving box 50 is immediately behind the stopper 13. Even if the fork 40 is moved in the direction in which the fork 40 is contracted by the stopper 13, the receiving box 50 is moved to the lifting platform 33 side. Since it cannot be pulled, the elevator base 33 is once raised, and the front end portion of the receiving box 50 is lifted by the claws 45 of the fork 40 that rises simultaneously (see FIG. 9B). When the front end of the receiving box 50 reaches the upper side of the stopper 13, the raising and lowering of the lifting platform 33 is stopped, the fork 40 starts to be reduced, and the receiving box 50 is pulled in until it partially rests on the load receiving surface 34 ( (See FIG. 9C).

この後、一旦フォーク40を互いに離隔させて爪45を受箱50の凹部51から離し、フォーク40を再度伸長させて先端の爪45を受箱50の後端側に到達させた後(図10(A)参照)、フォーク40を互いに近接方向へ移動させ、爪45と受箱50の後端面下部とが当接可能とする。この状態でフォーク40を縮めて爪45で受箱50を押し、受箱50全体を荷受面34上に完全に移動させて昇降台33への収容状態とすると同時に、フォーク40を昇降台33上の初期位置に戻せば移載完了となる(図10(B)参照)。   Thereafter, the forks 40 are once separated from each other to separate the claws 45 from the recesses 51 of the receiving box 50, and the forks 40 are extended again so that the leading pawls 45 reach the rear end side of the receiving box 50 (FIG. 10). (See (A)), the forks 40 are moved toward each other so that the claw 45 and the lower part of the rear end face of the receiving box 50 can come into contact with each other. In this state, the fork 40 is shrunk and the receiving box 50 is pushed by the claw 45 so that the entire receiving box 50 is completely moved onto the load receiving surface 34 to be accommodated in the lifting platform 33 and at the same time, the fork 40 is placed on the lifting platform 33. Is returned to the initial position, the transfer is completed (see FIG. 10B).

この受箱50を荷受面34上に移載する過程では、支持部12の略L字状断面形状部分のうちの起立部分で受箱50の横方向の動きが規制されるだけでなく、フォーク40における幅広板状の上段部43で受箱50を側方から挟んでいることで、確実に受箱50の移動姿勢を一定状態に維持できる。また、書籍60の大きさによっては受箱50上方に書籍60が一部露出した状態(図6参照)となるが、この書籍60の側方にもフォーク40の上段部43が位置していることで、書籍60の受箱50からの脱落等を防止できる。   In the process of transferring the receiving box 50 onto the cargo receiving surface 34, not only the lateral movement of the receiving box 50 is restricted by the standing part of the substantially L-shaped cross-sectional part of the support part 12, but also the fork Since the receiving box 50 is sandwiched from the side by the wide plate-like upper stage 43 in 40, the moving posture of the receiving box 50 can be reliably maintained in a constant state. Depending on the size of the book 60, the book 60 is partially exposed above the receiving box 50 (see FIG. 6). The upper stage 43 of the fork 40 is also located on the side of the book 60. Thus, it is possible to prevent the book 60 from dropping from the receiving box 50.

昇降台33への移載完了以降の受箱50の搬出動作は、従来同様、フォーク40を完全に収容した状態で昇降台33を上昇又は下降させると共に、スタッカクレーン30全体を走行させ、昇降台33を仮置き又は出庫スペース(図示を省略)正面まで移動させることとなる。なお、仮置きスペースや出庫スペースは、棚10の格納スペースと略同様の構成ながら、受箱50を格納する領域はその必要性から受箱一つ分とされており、また受箱50の落下防止等の安全面が配慮された構成を別途有しているので、前記各スペースの底面をなす支持部(図示を省略)の先端にストッパはなく、昇降台33との間で受箱50をそのままスライド移動させて移載できる。   The carrying-out operation of the receiving box 50 after the completion of the transfer to the lifting / lowering table 33 is performed by raising or lowering the lifting / lowering table 33 while the fork 40 is completely accommodated and running the entire stacker crane 30 as before. 33 is temporarily moved or moved to the front of the exit space (not shown). The temporary storage space and the leaving space are configured in substantially the same manner as the storage space of the shelf 10, but the area for storing the receiving box 50 is set to one receiving box because of the necessity, and the receiving box 50 is dropped. Since there is a separate structure in consideration of safety, such as prevention, there is no stopper at the tip of the support portion (not shown) forming the bottom surface of each space, and the receiving box 50 is placed between the lifting platform 33 and It can be moved by sliding as it is.

この受箱50の仮置き又は出庫スペースへの搬入は、まず荷受面34及びフォーク40を搬入対象の仮置き又は出庫スペースに対向させ、荷受面34高さを前記スペースの底面をなす支持部(図示を省略)の高さに略一致させておく。この位置で、荷受面34上の受箱50に対し、フォーク40を互いに近接方向へ移動させ、フォーク40の一方の爪44と受箱50の前端側の面とを当接可能とする。この状態でフォーク40を伸長させ、受箱50を押してこれらを荷受面34上から仮置き又は出庫スペース側へ移動させ、受箱50全体が他方の爪45の初期位置より仮置き又は出庫スペース側に達する状態まで移載する。この後、一旦フォーク40を互いに離隔させて爪44を受箱50から離し、フォーク40を縮めて他方の爪45を受箱50の前側(受箱50進行方向では後側)に到達させ、フォーク40を互いに近接方向へ移動させて所定間隔とし、爪45の傾斜面45aと受箱50の前端側の面とが当接可能とする。   The receiving box 50 is temporarily placed or carried into the unloading space. First, the load receiving surface 34 and the fork 40 are made to face the temporary placing or unloading space to be loaded, and the height of the receiving surface 34 forms the bottom of the space. It is made to substantially coincide with the height of (not shown). At this position, the forks 40 are moved toward each other toward the receiving box 50 on the cargo receiving surface 34 so that one claw 44 of the fork 40 and the front end side surface of the receiving box 50 can be brought into contact with each other. In this state, the fork 40 is extended, the receiving box 50 is pushed, and these are moved from the load receiving surface 34 to the temporary placement or delivery space side, and the entire receiving box 50 is temporarily placed from the initial position of the other claw 45 or the delivery space side. Transfer until it reaches the condition. Thereafter, the forks 40 are once separated from each other so that the claws 44 are separated from the receiving box 50, and the forks 40 are contracted so that the other claw 45 reaches the front side of the receiving box 50 (rear side in the direction of travel of the receiving box 50). 40 is moved toward each other to a predetermined interval so that the inclined surface 45a of the claw 45 and the front end side surface of the receiving box 50 can come into contact with each other.

この状態でフォーク40を伸長させ、受箱50を押して仮置き又は出庫スペースの支持部(図示を省略)上に完全に載り移らせ、受箱50をスペース内所定位置まで到達させたら、受箱50は格納状態となり、搬入動作の終了したフォーク40を互いに離隔させて爪45を受箱50から離し、フォーク40を再度縮めて昇降台33上の初期位置に戻せば移載完了となる。   In this state, the fork 40 is extended, and the receiving box 50 is pushed to be completely placed on a temporary placement or a storage space support (not shown), and the receiving box 50 reaches a predetermined position in the space. 50 is in the retracted state, and the forks 40 that have completed the carrying-in operation are separated from each other, the claw 45 is separated from the receiving box 50, the fork 40 is contracted again and returned to the initial position on the lifting platform 33, and the transfer is completed.

また、この仮置き又は出庫スペースに格納されている受箱50の搬出過程を説明すると、前記同様荷受面34及びフォーク40を搬出対象の仮置き又は出庫スペースに対向させ、荷受面34を当初から前記スペースの底面をなす支持部のレベルに合わせておく。この位置で、フォーク40を受箱50側へ伸し、先端の爪45を受箱50の後端側に到達させた後、フォーク40を互いに近接方向へ移動させ、爪45と受箱50の後端側の面とが当接可能とする。この状態でフォーク40を縮めて受箱50全体を荷受面34上に完全に引き込み、収容状態とすると同時に、フォーク40を昇降台33上の初期位置に戻せば移載完了となる。   Further, the carrying-out process of the receiving box 50 stored in the temporary placement or unloading space will be described. Similarly, the load receiving surface 34 and the fork 40 are opposed to the temporary placing or unloading space to be unloaded, and the load receiving surface 34 is made from the beginning. It matches with the level of the support part which makes the bottom face of the space. At this position, the fork 40 is extended to the receiving box 50 side, the claw 45 at the front end is made to reach the rear end side of the receiving box 50, and then the fork 40 is moved toward each other so that the claw 45 and the receiving box 50 It is possible to contact the rear end surface. In this state, the fork 40 is shrunk and the entire receiving box 50 is completely drawn onto the load receiving surface 34 so as to be accommodated. At the same time, the fork 40 is returned to the initial position on the lifting platform 33 to complete the transfer.

続いて、後側格納部16に格納されている受箱50の搬出過程を説明する。前提として、前側格納部15には受箱50が載置されていないものとする。前記同様、荷受面34及びフォーク40を対象となる受箱50の正面側に位置させる。この位置でフォーク40を伸長させ、爪45を受箱50の凹部51に対向する位置まで到達させた後、フォーク40を互いに近接方向へ移動させ、爪45と凹部51を掛合させる(図11(A)参照)。この時、フォーク40の先端は常に棚10の縦柱11より前方にあるため、両者の接触は生じない。爪45と凹部51の掛合状態としたら、フォーク40を縮める方向に動かし、受箱50を昇降台33寄りに引寄せる(図11(B)参照)。これ以降は、前記前側格納部15の場合と同様の手順で、受箱50を搬出することとなる(図9、10参照)。   Next, a process of carrying out the receiving box 50 stored in the rear storage unit 16 will be described. As a premise, it is assumed that the receiving box 50 is not placed in the front storage unit 15. Similarly to the above, the cargo receiving surface 34 and the fork 40 are positioned on the front side of the target receiving box 50. At this position, the fork 40 is extended to reach the position where the claw 45 is opposed to the recess 51 of the receiving box 50, and then the fork 40 is moved toward each other to engage the claw 45 and the recess 51 (FIG. 11 ( A)). At this time, since the tip of the fork 40 is always in front of the vertical column 11 of the shelf 10, the two do not contact each other. If the nail | claw 45 and the recessed part 51 are made into the engagement state, it moves to the direction which shrinks the fork 40, and draws the receiving box 50 near the raising / lowering stand 33 (refer FIG. 11 (B)). Thereafter, the receiving box 50 is carried out in the same procedure as in the case of the front storage unit 15 (see FIGS. 9 and 10).

一方、受箱50の前側格納部15への搬入過程については、はじめに前記同様、スタッカクレーン30全体を走行させると共に、昇降台33を昇降させることにより、荷受面34及びフォーク40を搬入対象となる前側格納部15正面に位置させる(図12(A)参照)。この搬入の場合、荷受面34は棚支持部12先端のストッパ13より高い位置となっている。この位置で、荷受面34上の受箱50に対し、フォーク40を互いに近接方向へ移動させ、棚10から遠い方の爪44と受箱50の前端側の面とを当接可能とする。この状態でフォーク40を伸長させ、受箱50を押してこれらを荷受面34上から棚10側へ移動させ、受箱50全体が荷受面34上から離れて棚10の支持部12側に載り移った状態まで移載する(図12(B)参照)。   On the other hand, as for the process of loading the receiving box 50 into the front storage unit 15, as described above, the entire stacker crane 30 is first traveled and the lifting platform 33 is moved up and down so that the cargo receiving surface 34 and the fork 40 are to be loaded. It is located in front of the front storage portion 15 (see FIG. 12A). In the case of this carry-in, the cargo receiving surface 34 is positioned higher than the stopper 13 at the tip of the shelf support portion 12. At this position, the forks 40 are moved closer to each other with respect to the receiving box 50 on the cargo receiving surface 34 so that the claw 44 far from the shelf 10 and the front end side surface of the receiving box 50 can come into contact with each other. In this state, the fork 40 is extended, and the receiving box 50 is pushed to move them from the load receiving surface 34 to the shelf 10 side, and the entire receiving box 50 moves away from the load receiving surface 34 and moves to the support portion 12 side of the shelf 10. (See FIG. 12B).

この後、一旦フォーク40を互いに離隔させて爪44を受箱50から離し、フォーク40を再度縮めて棚10に近い側の爪45を受箱50の前側(受箱50進行方向では後側)に到達させた後、昇降台33を下降させ、荷受面34と棚支持部12の高さを略一致させる(図12(C)参照)。そして、フォーク40を互いに近接方向へ移動させ、フォーク40を爪45と凹部51とが掛合する場合に比べて少し広めの所定間隔とし、爪45の傾斜面45aと受箱50の前端側の面とが当接可能とする(図8(C)参照)。この状態でフォーク40を伸して爪45で受箱50を押し、これを完全にストッパ13より後方の支持部12上に移動させて前側格納部15まで到達させたら(図13(A)参照)、受箱50は格納状態となる。一対のフォーク40における各爪45の傾斜面45aで受箱50を挟み込むようにして押すことにより、受箱50をフォーク40先端間に確実に保持でき、ぶれ等を発生させずに押込みを適切に行える。搬入動作の終了したフォーク40については、互いに離隔させて爪45を受箱50から離し、フォーク40を再度縮めて昇降台33上の初期位置に戻せば移載完了となる(図13(B)参照)。   Thereafter, the forks 40 are once separated from each other and the claws 44 are separated from the receiving box 50, and the forks 40 are contracted again so that the claws 45 closer to the shelf 10 are placed on the front side of the receiving box 50 (the rear side in the direction of travel of the receiving box 50). Then, the elevator 33 is lowered, and the heights of the cargo receiving surface 34 and the shelf support 12 are substantially matched (see FIG. 12C). Then, the fork 40 is moved in a direction close to each other, the fork 40 is set at a predetermined distance slightly wider than the case where the claw 45 and the recess 51 are engaged, and the inclined surface 45a of the claw 45 and the front end side surface of the receiving box 50 Can be brought into contact with each other (see FIG. 8C). In this state, the fork 40 is extended, the receiving box 50 is pushed by the claw 45, and is moved completely onto the support portion 12 behind the stopper 13 to reach the front storage portion 15 (see FIG. 13A). ), The receiving box 50 is in the retracted state. By pressing the receiving box 50 between the inclined surfaces 45a of the claws 45 of the pair of forks 40, the receiving box 50 can be securely held between the tips of the forks 40, and the pushing can be appropriately performed without causing a shake or the like. Yes. The forks 40 that have completed the carrying-in operation are separated from each other, the claw 45 is separated from the receiving box 50, the fork 40 is contracted again and returned to the initial position on the lifting platform 33, and the transfer is completed (FIG. 13B). reference).

さらに、受箱50を後側格納部16に搬入する場合の手順を説明すると、上記と同様の手順で、受箱50を荷受面34上から棚10の支持部12側に載り移った状態まで移載し、さらに昇降台33を下降させ、荷受面34と棚支持部12の高さを略一致させた後(図14(A)参照)、フォーク40を所定間隔として爪45の傾斜面45aと受箱50の前端側の面とを当接させつつ、フォーク40を伸して爪45で受箱50を押すこととなるが、受箱50を前側格納部15で停止させずに、引続きフォーク40を伸して受箱50を押込み、受箱50を後側格納部16まで到達させる(図14(B)参照)。なお、フォーク40の動作速度は、受箱50が後側格納部16に達する前に遅くし、受箱50停止時に急停止による衝撃が受箱50内の書籍60に加わらないようにしている。後は前記同様にフォーク40を互いに離隔させ、フォーク40を縮めて昇降台33上の初期位置に戻せば移載完了となる(図14(C)参照)。   Further, the procedure for carrying the receiving box 50 into the rear storage unit 16 will be described. From the same procedure as described above to the state where the receiving box 50 is transferred from the load receiving surface 34 to the support unit 12 side of the shelf 10. After the transfer, the elevator 33 is further lowered, and the heights of the load receiving surface 34 and the shelf support 12 are substantially matched (see FIG. 14A), and then the inclined surface 45a of the claw 45 with the fork 40 as a predetermined interval. The fork 40 is extended and the receiving box 50 is pushed by the claw 45 while contacting the surface of the receiving box 50 with the front end side surface. The fork 40 is extended and the receiving box 50 is pushed in, so that the receiving box 50 reaches the rear storage portion 16 (see FIG. 14B). Note that the operating speed of the fork 40 is slowed down before the receiving box 50 reaches the rear storage portion 16 so that the impact due to the sudden stop is not applied to the book 60 in the receiving box 50 when the receiving box 50 is stopped. Thereafter, the forks 40 are separated from each other in the same manner as described above, and when the forks 40 are contracted and returned to the initial position on the lifting platform 33, the transfer is completed (see FIG. 14C).

こうしてフォーク40の爪44、45を受箱50の所定箇所に掛合又は当接させ、フォーク40を伸縮させることで、受箱50を昇降台33上と各格納部15、16との間で確実に移動させることができる。また、横方向から受箱50に掛合又は当接させるタイプの一対のフォーク40を用いることで、従来の下側から支持するタイプのフォークを用いる場合に比べて、棚10におけるデッドスペースが小さくなり、棚10の収容能力を高めることができる。加えて、搬入出の過程において、受箱50内に書籍60が偏在して荷重のバランスがよくない状態(図6参照)でも、フォーク伸縮動作の速度制御を適切に行うことで、受箱50の動きが不安定となったり、受箱50内で書籍60のずれや書籍60の受箱50からの飛出しが生じたりするのを確実に防ぐことができる。   In this way, the claws 44 and 45 of the fork 40 are engaged with or abutted with predetermined positions of the receiving box 50, and the fork 40 is expanded and contracted, so that the receiving box 50 is securely placed between the lifting platform 33 and the storage parts 15 and 16. Can be moved to. Further, by using a pair of forks 40 that are engaged or abutted with the receiving box 50 from the lateral direction, the dead space in the shelf 10 is reduced as compared with the case of using a conventional fork supported from the lower side. The capacity of the shelf 10 can be increased. In addition, even when the book 60 is unevenly distributed in the receiving box 50 and the load balance is not good (see FIG. 6) during the loading / unloading process, the receiving box 50 can be controlled by appropriately controlling the speed of the fork extension / contraction operation. It is possible to reliably prevent the movement of the book from becoming unstable or the book 60 from being displaced in the receiving box 50 or from being ejected from the receiving box 50.

実際の荷移載では、棚10の前側格納部15に受箱50が存在している場合でも、後側格納部16にある受箱50の搬出や、空いている後側格納部16への受箱50の搬入等の必要が生じることもあるので、そうした場合は、一旦前側格納部15にある受箱50を前記手順で棚10から搬出して仮置きスペースに移載した後、後側格納部16にある受箱50に対して搬出作業を実行したり、空いている後側格納部16へ受箱50を搬入したりする。これが終了した後、先程仮置きスペースに置いた受箱50を搬出し、棚10の元の位置に搬入することで、棚10外に搬出した受箱50以外の棚10における原状を回復状態としておく。
なお、一方の棚10についてのみ受箱50の搬入出過程を説明したが、スタッカクレーン30走行経路について反対方向の棚についても同様に作業を行える。その場合、フォーク40の前後関係が入れ替るだけで作業過程は同じである。
In actual load transfer, even when the receiving box 50 exists in the front storage unit 15 of the shelf 10, the receiving box 50 in the rear storage unit 16 can be carried out, or can be transferred to the vacant rear storage unit 16. Since it may be necessary to carry in the receiving box 50 or the like, in such a case, after the receiving box 50 in the front storage unit 15 is once carried out of the shelf 10 in the above procedure and transferred to the temporary storage space, the rear side An unloading operation is performed on the receiving box 50 in the storage unit 16, or the receiving box 50 is carried into the vacant rear storage unit 16. After this is completed, the receiving box 50 previously placed in the temporary storage space is unloaded and loaded into the original position of the shelf 10 to restore the original state of the shelf 10 other than the receiving box 50 unloaded to the shelf 10 to a restored state. deep.
In addition, although the carrying-in / out process of the receiving box 50 was demonstrated only about one shelf 10, the operation | work can be performed similarly about the shelf of the opposite direction about the stacker crane 30 travel route. In that case, the work process is the same only by changing the front-rear relationship of the fork 40.

このように、本実施の形態に係る荷移載システムにおいては、スタッカクレーン30における昇降台33と棚10の前後各格納部15、16との間で、書籍60が収納された受箱50を移載するフォークとして、受箱50に対し側方に位置する左右一対配置型のフォーク40を用いると共に、受箱50に凹部51、52を配設し、受箱50を移載する際には、受箱50を挟んで対向する一対のフォーク40の間隔を変化させ、フォーク40に設けられた爪44、45と受箱50の凹部51、52とを掛合させたり、爪44、45を受箱50の前後端部に当接させたりした上でフォーク40を伸縮させると、この伸縮に伴って前後に動く爪44、45で受箱50を押しあるいは引いて棚10や昇降台33に対しスライド移動させられ、移載を実行できることから、フォーク40の伸長量を抑えつつ棚10の前後方向いずれの格納部15、16についても受箱50を適切に保持して少ない駆動力で移載できる上、棚10各部とフォーク40との接触もなく、フォーク40の動作に必要なスペースが必要最小限となって棚10における格納スペースを最大限確保でき、収納空間の有効利用が図れる。
なお、前記実施の形態に係る荷移載システムは、図書館書庫における書籍類を荷として搬入出する構成としているが、これに限らず、他の物品を荷として取扱う自動倉庫等のシステムに適用する構成とすることもできる。
Thus, in the load transfer system according to the present embodiment, the receiving box 50 in which the books 60 are stored between the elevator platform 33 and the front and rear storage units 15 and 16 of the shelf 10 in the stacker crane 30 is provided. As the fork to be transferred, a pair of left and right forks 40 positioned laterally with respect to the receiving box 50 is used, and when the receiving box 50 is transferred by disposing the recesses 51 and 52 in the receiving box 50. The gap between the pair of forks 40 facing each other across the receiving box 50 is changed, and the claws 44 and 45 provided on the fork 40 and the recesses 51 and 52 of the receiving box 50 are engaged with each other, or the claws 44 and 45 are received. When the fork 40 is expanded and contracted after being brought into contact with the front and rear end portions of the box 50, the receiving box 50 is pushed or pulled by the claws 44 and 45 that move back and forth in accordance with the expansion and contraction to the shelf 10 and the lifting platform 33. The slide is moved and the transfer is As a result, it is possible to transfer the storage box 15 and 16 in the front-rear direction of the shelf 10 while holding the receiving box 50 appropriately with a small driving force while suppressing the amount of extension of the fork 40, and each part of the shelf 10 and the fork 40. Therefore, the space necessary for the operation of the fork 40 is minimized and the storage space in the shelf 10 can be secured to the maximum, so that the storage space can be effectively used.
In addition, although the load transfer system according to the above-described embodiment is configured to load and unload books in the library library as a load, the present invention is not limited to this and is applied to a system such as an automatic warehouse that handles other articles as loads. It can also be configured.

また、前記実施の形態に係る荷移載システムにおいて、受箱50の棚10への搬入時は、受箱50をフォーク40で支持部12側に移動させた後、フォーク40を受箱50から離し、フォーク40及び昇降台33のみ下げてフォーク40の爪45の受箱50との当接位置を変えた後、そのままフォーク40で受箱50を押出すことで、受箱50をストッパ13より後側へ移載する構成としているが、これに限らず、搬入時も前記搬出時と同様、受箱50の凹部51に爪45を掛合させて受箱50を動かす構成とすることもでき、支持部12側に移動させた受箱50に対し一旦フォーク40を離した後、棚10に近い側の爪45を受箱50前側の凹部51に進入させて掛合状態とし、さらにフォーク40を伸長させて受箱50を押し、受箱50前側をストッパ13より上に保持したまま受箱50全体をストッパ13より後方位置としてから、受箱50前側部分ごとフォーク40及び昇降台33を下げることで、受箱50を支持部12の前側格納部15にゆっくりと載置できることとなり、ストッパ13位置を越えた受箱50が急に支持部12上に落込んで衝撃や騒音が発生するようなこともなく、受箱50内の書籍60へ衝撃に伴う悪影響が及ぶのを確実に防止できる。   In the load transfer system according to the embodiment, when the receiving box 50 is carried into the shelf 10, the fork 40 is moved from the receiving box 50 to the support 12 side by moving the receiving box 50 toward the support portion 12. The fork 40 and the lift 33 are lowered to change the contact position of the claw 45 of the fork 40 with the receiving box 50, and then the receiving box 50 is pushed out with the fork 40, so that the receiving box 50 is moved from the stopper 13. Although it is configured to transfer to the rear side, not limited to this, it can be configured to move the receiving box 50 by engaging the claw 45 with the recess 51 of the receiving box 50 at the time of carrying in as well as at the time of carrying out, After the fork 40 is once separated from the receiving box 50 moved to the support portion 12 side, the claw 45 on the side close to the shelf 10 is made to enter the recessed portion 51 on the front side of the receiving box 50 and the fork 40 is further extended. And press the receiving box 50 to receive the receiving box 50 With the side held above the stopper 13, the entire receiving box 50 is positioned behind the stopper 13, and the fork 40 and the lifting platform 33 are lowered together with the front side part of the receiving box 50, so that the receiving box 50 is stored in the front side of the support portion 12. Thus, the receiving box 50 beyond the position of the stopper 13 suddenly drops on the support part 12 and no impact or noise is generated, and the book 60 in the receiving box 50 is shocked. It is possible to reliably prevent the adverse effects caused by.

また、前記実施の形態に係る荷移載システムにおいては、後側格納部16に対する受箱50の搬入出を行う際に、前側格納部15に受箱50が存在する場合、この前側の受箱50を一旦仮置きスペースに移載した後、後側の受箱50の搬入出を実行するようにしているが、この他、棚10における搬入出対象となる受箱50の格納位置の周囲に、前側格納部15の空いている別の格納スペースがあるか否かを棚の管理情報から判定し、存在する場合はそのうちの前記搬入出対象受箱50の格納位置に最も近い空きスペースに、前側の受箱50を移載する仕組みとすることもでき、昇降台33の仮置きスペースまでの移動を省略して後側の受箱50の搬入出に係るサイクルタイムを短縮できる。さらに、受箱50が棚10の受箱50毎に決められた所定の格納スペースに常に格納されなくてもかまわない管理方法を採っている場合、後側の受箱50の搬入出のために前側格納部15から搬出した受箱50の移動先の格納位置を、この受箱50の新たな格納位置として管理情報を変更するようにしてもよく、移動した受箱50を元の格納位置に戻す必要が無くなり、戻し行程分のスタッカクレーン30移動やフォーク40の伸縮動作を省略でき、複数の受箱50を連続して搬入出する際のサイクルタイム短縮が図れる。   Further, in the cargo transfer system according to the embodiment, when the receiving box 50 is present in the front storage unit 15 when the receiving box 50 is carried into and out of the rear storage unit 16, the front receiving box is provided. 50 is temporarily transferred to the temporary storage space, and then the carry-in / out of the rear receiving box 50 is executed. In addition to this, around the storage position of the receiving box 50 to be carried in / out on the shelf 10. Then, it is determined from the management information of the shelf whether there is another storage space that is vacant in the front storage unit 15, and if it exists, the empty space closest to the storage position of the loading / unloading target receiving box 50, It is also possible to adopt a mechanism for transferring the front receiving box 50, and it is possible to reduce the cycle time for loading and unloading the rear receiving box 50 by omitting the movement of the lifting platform 33 to the temporary storage space. Further, when a management method is adopted in which the receiving box 50 does not necessarily have to be stored in a predetermined storage space determined for each receiving box 50 of the shelf 10, for carrying in / out the receiving box 50 on the rear side. The management information may be changed with the storage location of the destination of the receiving box 50 unloaded from the front storage unit 15 as a new storage position of the receiving box 50, and the moved receiving box 50 is returned to the original storage position. There is no need to return, the movement of the stacker crane 30 for the return stroke and the expansion / contraction operation of the fork 40 can be omitted, and the cycle time when the plurality of receiving boxes 50 are continuously carried in / out can be shortened.

また、前記実施の形態に係る荷移載システムにおいて、爪44、45はフォーク40の上段部43に一体に固定され、受箱50に直接掛合又は当接してフォーク40間に受箱50を保持する構造であり、書籍60を満載すると重量大となる受箱50を確実に動かすための剛性を重視した構成としているが、これに限らず、所定の衝撃吸収部材を爪44、45と上段部43間に設けたり、爪44、45自体を衝撃吸収性のある材質で形成したりすることもでき、受箱50の搬入出の過程で受箱50に爪44、45が当接する際、及びフォーク40の伸縮動作で移動する受箱50がストッパ13、14に当って停止する際等に生じる衝撃に対し、爪44、45部分で吸収できることで受箱50内の書籍60への悪影響を防げる。   Further, in the load transfer system according to the embodiment, the claws 44 and 45 are integrally fixed to the upper stage 43 of the fork 40 and are directly engaged or abutted with the receiving box 50 to hold the receiving box 50 between the forks 40. However, the present invention is not limited to this, and the predetermined shock absorbing member includes the claws 44 and 45 and the upper stage portion. 43, or the claws 44, 45 themselves may be formed of a material that absorbs shock. When the claws 44, 45 come into contact with the receiving box 50 during the loading / unloading process of the receiving box 50, and The impact generated when the receiving box 50 moving by the expansion and contraction of the fork 40 stops by hitting the stoppers 13 and 14 can be absorbed by the claws 44 and 45, thereby preventing the book 60 in the receiving box 50 from being adversely affected. .

さらに、前記実施の形態に係る荷移載システムにおいては、前側格納部15のみに受箱50が格納される状況も起こり得、空いている後側格納部16に対し受箱50を搬入しようとする際、前側格納部15に格納されている受箱50を一旦仮置きスペースに移載する過程を経てから後側格納部16に対する搬入を実行する構成としているが、これに限らず、棚10における前後の各格納部と取扱う各受箱50を一対一に対応させなくても受箱50ごとの格納位置を適切に把握管理可能となっている場合、後側格納部16への受箱50の搬入が行われた後でのみ前側格納部15への搬入を行う、すなわち、格納スペースに対し受箱50一個の場合は常に後側格納部16に格納して前側を空けるようにする後詰めの手法を採る構成とすることもでき、搬入時の仮置きスペースへの移載の手間が省け、スタッカクレーン30移動分の作業時間を短縮できる。   Furthermore, in the cargo transfer system according to the above-described embodiment, there may be a situation in which the receiving box 50 is stored only in the front storage unit 15, and an attempt is made to carry the receiving box 50 into the vacant rear storage unit 16. In this case, the receiving box 50 stored in the front storage unit 15 is temporarily transferred to the temporary storage space and then carried into the rear storage unit 16. If the storage position of each receiving box 50 can be properly grasped and managed without having to correspond one-to-one with each receiving box 50 to be handled before and after the receiving box 50 in the rear box, Is carried into the front storage unit 15 only after it has been carried in, that is, when there is only one receiving box 50 for the storage space, it is always stored in the rear storage unit 16 so that the front side is vacant. It is also possible to adopt a configuration that adopts the method of , Eliminates the need of the transfer to the carry-in at the time of the temporary storage space, can shorten the stacker crane 30 moves worth of work time.

本発明の一実施の形態に係る荷移載システムの側面図である。1 is a side view of a load transfer system according to an embodiment of the present invention. 本発明の一実施の形態に係る荷移載システムにおけるスタッカクレーンの正面図である。It is a front view of the stacker crane in the load transfer system concerning one embodiment of the present invention. 本発明の一実施の形態に係る荷移載システムにおける昇降台の平面図及び正面図である。It is the top view and front view of a raising / lowering stand in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおけるフォークの要部断面図である。It is principal part sectional drawing of the fork in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおけるフォークの伸長状態側面図である。It is an extension state side view of a fork in a load transfer system concerning one embodiment of the present invention. 本発明の一実施の形態に係る荷移載システムにおける受箱の側面図及び正面図、並びにフォークの爪拡大図である。It is the side view and front view of a receiving box in the load transfer system which concerns on one embodiment of this invention, and the nail | claw enlarged view of a fork. 本発明の一実施の形態に係る荷移載システムにおける棚の要部横断面図、支持部の側面図、及びストッパ拡大図である。It is the principal part cross-sectional view of the shelf in the load transfer system which concerns on one embodiment of this invention, the side view of a support part, and a stopper enlarged view. 本発明の一実施の形態に係る荷移載システムにおけるフォークの離隔状態、爪掛合状態、及び爪の受箱端面当接状態の各状態説明図である。It is each state explanatory drawing of the separation state of a fork, a nail hooking state, and the receiving box end surface contact state of a nail | claw in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬出過程前半説明図である。It is explanatory drawing the first half of the receiving box carrying-out process to the shelf front side storage part in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬出過程後半説明図である。It is a latter half explanatory drawing of the receiving box carrying-out process to the shelf front side storage part in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおける棚後側格納部への受箱搬出過程の部分説明図である。It is a partial explanatory view of a receiving box carrying-out process to the shelf rear side storage part in the load transfer system concerning one embodiment of the present invention. 本発明の一実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬入過程前半説明図である。It is explanatory drawing the first half of the box receiving process to the shelf front side storage part in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおける棚前側格納部への受箱搬入過程後半説明図である。It is a latter half explanatory drawing of the receiving box carrying-in process to the shelf front side storage part in the load transfer system which concerns on one embodiment of this invention. 本発明の一実施の形態に係る荷移載システムにおける棚後側格納部への受箱搬入過程の部分説明図である。It is a partial explanatory view of a receiving box carrying-in process to the shelf rear side storage part in the load transfer system concerning one embodiment of the present invention.

符号の説明Explanation of symbols

1 荷移載システム
10 棚
11 縦柱
12 支持部
13、14 ストッパ
15 前側格納部
16 後側格納部
30 スタッカクレーン
30a 軌条
31 走行台
32 マスト
33 昇降台
34 荷受面
35 駆動用ギヤ
40 フォーク
41 下段部
41a 駆動用ギヤ
41b ラック
41c 直動ガイド
41d ラック
42 中段部
42a ラック
42b ギヤ
43 上段部
43a ラック
44、45 爪
44a、45a 傾斜面
50 受箱
50a 仕切板
51、52 凹部
60 荷
DESCRIPTION OF SYMBOLS 1 Load transfer system 10 Shelf 11 Vertical column 12 Support part 13,14 Stopper 15 Front side storage part 16 Rear side storage part 30 Stacker crane 30a Rail 31 Traveling base 32 Mast 33 Lifting base 34 Load receiving surface 35 Drive gear 40 Fork 41 Lower stage Part 41a drive gear 41b rack 41c linear motion guide 41d rack 42 middle stage part 42a rack 42b gear 43 upper stage part 43a rack 44, 45 claw 44a, 45a inclined surface 50 receiving box 50a partition plate 51, 52 concave part 60 load

Claims (5)

棚間口に対し奥行き方向に格納物を複数載置可能な一格納スペースを上下左右に多数配置される棚構造とされ、棚間口側を対向させて所定間隔で二組配設される棚と、当該二組の棚の中間に配設されて各棚間口に沿って移動し、且つ前記格納物を対象とする搬入出動作が可能なスタッカクレーンとを備え、当該スタッカクレーンが、前記格納物を載せて昇降して所定の格納スペースの棚間口正面に到達可能な昇降台、及び前記昇降台上又は近傍に配設され、棚奥行き方向前後に伸長又は縮小して格納スペースに対し前記格納物を搬入出するフォークを有してなり、一又は複数一まとめにした荷を一つの前記格納物として取扱う荷移載システムにおいて、
前記荷が、一又は複数を所定の受箱に収納された状態で受箱ごと一つの前記格納物として取扱われ、
前記受箱が、棚奥行き方向に平行となる側面における、少なくとも棚格納状態で棚間口寄りの棚前方側となる端部に、所定の被掛合部を配設されてなり、
前記フォークが、前記昇降台上又は近傍で前記受箱側方で受箱を挟んで対向する位置に一対配設され、伸長状態で最も昇降台から離れた位置まで到達可能な先端部位に、前記被掛合部に掛合可能な凸状の掛合部が形成されると共に、少なくとも前記掛合部を含む所定範囲部分を、対をなす他方に対し近接及び離隔可能とされてなり、
前記棚が、前記格納スペースの底面をなして前記受箱の底部が載置される複数段の支持部、及び当該各支持部を支持する複数の縦柱を備え、当該縦柱を少なくとも前記フォークの到達範囲外となる位置に配置されてなり、
前記フォークが、前記掛合部を受箱の被掛合部に掛合又は受箱の前後いずれかの端面に当接させた状態で伸縮駆動され、受箱を格納スペースの奥行き方向各載置位置と昇降台との間で移載することを
特徴とする荷移載システム。
A shelf structure in which a plurality of storage spaces in which a plurality of stored items can be placed in the depth direction with respect to the shelf front are arranged in a number of directions, up and down, left and right, and two sets of shelves arranged at predetermined intervals with the shelf front facing each other, A stacker crane disposed in the middle of the two sets of shelves and moving along the respective shelves, and capable of carrying in and out the stored items, and the stacker cranes store the stored items. A lifting platform that can be mounted and moved up and down to reach the front of the shelf front of a predetermined storage space, and is disposed on or near the lifting platform, and extends or contracts back and forth in the depth direction of the shelf to store the stored items in the storage space. In a load transfer system having a fork for carrying in and out, and handling one or a plurality of loads as a single stored item,
The load is handled as one stored item for each receiving box in a state in which one or more are stored in a predetermined receiving box,
The receiving box is provided with a predetermined hooked portion on the side of the shelf parallel to the shelf depth direction, at least on the shelf front side near the shelf front in the shelf storage state,
A pair of the forks are disposed on or near the lifting platform at positions facing the receiving box on the side of the receiving box, and in a stretched state, the tip can reach the position farthest from the lifting platform, A convex hooking portion that can be hooked to the hooked portion is formed, and at least a predetermined range portion including the hooking portion can be brought close to and separated from the other pair.
The shelf includes a plurality of support portions on which the bottom portion of the receiving box is placed and forms a bottom surface of the storage space, and a plurality of vertical columns that support the support portions, and the vertical columns are at least the forks Placed outside the reach of
The fork is telescopically driven in a state where the hooking portion is engaged with the hooked portion of the receiving box or the front or rear end surface of the receiving box, and the receiving box is moved up and down in the depth direction of the storage space. A loading and unloading system characterized in that it is transferred to and from the platform.
前記請求項1に記載の荷移載システムにおいて、
前記棚の支持部が、前記受箱を棚奥行き方向前後に二つ並べて載置可能に形成されてなり、
前記縦柱が、前記支持部上に二つの受箱を並べて載置した場合に、棚後方側の受箱の前部における被掛合部位置より後側に位置することを
特徴とする荷移載システム。
In the cargo transfer system according to claim 1,
The shelf support part is formed so that the receiving box can be placed side by side in the shelf depth direction,
When the two columns are placed side by side on the support portion, the vertical column is positioned on the rear side of the hooked portion position on the front portion of the receiving box on the rear side of the shelf. system.
前記請求項2に記載の荷移載システムにおいて、
前記棚の支持部が、前記スタッカクレーンに面して棚間口となる最前方部分に、上方へ凸状に突出するストッパを配設され、
前記フォークによる棚からの搬出過程では、前記受箱の前方側の被掛合部に対してフォークの掛合部を掛合させた状態で、フォークを縮小させて前記受箱を格納スペースの各載置位置から棚前方側にスライド移動させ、受箱の前端が前記ストッパに達したら、フォーク及び昇降台を、昇降台の荷受面及び受箱前部下端がストッパより少なくとも上側に位置するまで上昇させ、あらためてフォークの縮小で受箱全体を昇降台上へスライド移動させ、
前記フォークによる棚への搬入過程では、前記昇降台の荷受面が前記ストッパより少なくとも上側に位置した状態でフォークを伸長させて受箱を昇降台から棚側へ移動させ、受箱の大部分が支持部に載り移ったら、フォークと昇降台を、棚の支持部上面と昇降台の荷受面とが略同じ高さになるまで下げ、あらためてフォークの伸長で受箱を前記各載置位置へ移動させることを
特徴とする荷移載システム。
In the cargo transfer system according to claim 2,
A stopper that protrudes upward in a convex shape is disposed at the foremost part of the shelf support portion facing the stacker crane and serving as a shelf opening,
In the unloading process from the shelf by the fork, the fork is contracted in a state where the fork hooking portion is hooked with the hooked portion on the front side of the receiving box, and the receiving box is placed in each mounting position of the storage space. When the front end of the receiving box reaches the stopper, the fork and the lifting base are raised until the load receiving surface of the lifting base and the lower end of the front of the receiving box are at least above the stopper. Slide the entire receiving box onto the lifting platform by reducing the fork,
In the process of carrying into the shelf by the fork, the fork is extended with the load receiving surface of the lifting platform positioned at least above the stopper, and the receiving box is moved from the lifting platform to the shelf side. Once it has been transferred to the support section, lower the fork and the lifting platform until the upper surface of the support section of the shelf and the load receiving surface of the lifting platform are approximately the same height, and then move the receiving box to each mounting position again by extending the fork. A cargo transfer system characterized by
前記請求項1ないし3のいずれかに記載の荷移載システムにおいて、
前記掛合部が、前記フォークの可動部分のうち最も棚から離れた部位にも配設され、
前記フォークによる棚搬入過程で、前記受箱を昇降台から棚の支持部へ受箱の大部分が載り移るまで移載する際には、棚から離れた前方側の掛合部を受箱前端に当接させた状態でフォークを伸長させる一方、引続いて受箱全体を格納スペース各載置位置へ最終的に移動させる際には、一旦掛合部と受箱とを離隔させ且つフォークを縮小させた後、棚寄りとなる後方側の掛合部を受箱前端部に当接させた状態でフォークを伸長させることを
特徴とする荷移載システム。
In the cargo transfer system according to any one of claims 1 to 3,
The hooking part is also arranged at a part of the movable part of the fork farthest from the shelf,
In the process of carrying in the shelf by the fork, when transferring the receiving box from the lifting platform to the supporting part of the shelf until most of the receiving box is transferred, the front hooking part away from the shelf is placed at the front end of the receiving box. While the fork is extended in the contacted state, when the entire receiving box is subsequently moved to the storage space placement position, the hooking portion and the receiving box are once separated and the fork is reduced. After that, the fork is extended in a state where the rear side hooking portion close to the shelf is in contact with the front end portion of the receiving box.
前記請求項3に記載の荷移載システムにおいて、
前記フォークによる棚からの搬出過程で、前記受箱を格納スペースの各載置位置から棚前方側に移動させ、受箱の一部を昇降台上へ載り移らせるまでは、前記受箱の前方側の被掛合部に対してフォークの後方側の掛合部を掛合させた状態でフォークを縮小させる一方、引続いて受箱の残り部分を昇降台上へ完全に移動させる際には、フォークの後方側の掛合部を受箱の被掛合部から離脱させ、一旦フォークを伸長させた後、前記後方側の掛合部を受箱の後端部に当接させた状態としてフォークを縮小させることを
特徴とする荷移載システム。
In the cargo transfer system according to claim 3,
In the process of unloading from the shelf by the fork, the receiving box is moved to the front side of the shelf from each placement position of the storage space, and a part of the receiving box is moved forward on the lifting platform until the front of the receiving box. When the fork is contracted with the hook on the rear side of the fork engaged with the hook on the side, the remaining portion of the receiving box is moved completely onto the lifting platform. The rear hooking part is detached from the hooked part of the receiving box, and once the fork is extended, the rear hooking part is brought into contact with the rear end of the receiving box to reduce the fork. A featured cargo transfer system.
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