JP2006136787A - Dust collecting apparatus and its controlling method - Google Patents

Dust collecting apparatus and its controlling method Download PDF

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JP2006136787A
JP2006136787A JP2004327766A JP2004327766A JP2006136787A JP 2006136787 A JP2006136787 A JP 2006136787A JP 2004327766 A JP2004327766 A JP 2004327766A JP 2004327766 A JP2004327766 A JP 2004327766A JP 2006136787 A JP2006136787 A JP 2006136787A
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mounting plate
time
filters
timer
dust collector
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Takeshi Takaba
健 鷹羽
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Sintokogio Ltd
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Sintokogio Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dust collecting apparatus which can prevent troubles, e.g. mistaken attachment of a filter or omission of the check of the attachment, and allows replacement of a filter at an appropriate time, and its controlling method. <P>SOLUTION: The apparatus has an attachment plate to which two or more filters are attached in a removable way, a sensor detecting whether the attachment plate is fixed to a predetermined position in the apparatus or not, a timer measuring and integrating the time during which signals generated in operation of the apparatus are sent from the sensor and an indication means of displaying that the time integrated by the timer reaches a predetermined replacement time for the filter. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、集塵装置及びその制御方法に関する。   The present invention relates to a dust collector and a control method thereof.

従来、フィルタに付着した粉塵をエアブローで払い落とすタイプの集塵装置は公知にされている(例えば、特許文献1参照)。   2. Description of the Related Art Conventionally, a dust collector of a type that removes dust adhering to a filter by air blow has been publicly known (for example, see Patent Document 1).

特開平8−38838号公報(第2頁、第1−3図)JP-A-8-38838 (page 2, Fig. 1-3)

しかし、従来の集塵装置においてフィルタ取付の確認は人による確認に頼っているため、フィルタの取付ミスや取付確認もれ等により粉塵が排気側に漏れるなどの問題がある。またフィルタの交換は、管理担当者が管理記録(フィルタ交換記録等)に基づいて交換を行うのが一般的であるが、管理記録に記録するのを忘れるなどの人為的なミスにより適切な時期にフィルタの交換ができないという問題がある。   However, in conventional dust collectors, confirmation of filter attachment depends on confirmation by a person, and there is a problem that dust leaks to the exhaust side due to filter attachment mistakes or missing attachment confirmation. In addition, the replacement of the filter is generally performed by the person in charge of management based on the management record (filter replacement record, etc.), but at an appropriate time due to human error such as forgetting to record in the management record. However, there is a problem that the filter cannot be replaced.

本発明は、上記の問題に鑑みて成されたもので、フィルタの取付ミスや取付確認もれ等による不具合を防止することができると共に適切な時期にフィルタ交換可能な集塵装置及びその制御方法を提供することを目的とする。 The present invention has been made in view of the above problems, and can prevent problems due to filter mounting mistakes, mounting check leakage, and the like, and a dust collector capable of replacing a filter at an appropriate time, and a control method therefor The purpose is to provide.

上記の目的を達成するために本発明における集塵装置は、複数のフィルタが着脱可能に取り付けられた取付プレートと、該取付プレートが集塵装置内の所定の位置に固定されたことを検知するセンサと、集塵装置の作動中における前記センサからの信号を受けている時間を計測して積算するタイマと、該タイマで積算された時間が予め設定された前記フィルタの交換時間に到達した場合に表示する表示手段と、を具備することを特徴とする。   To achieve the above object, a dust collector in the present invention detects a mounting plate to which a plurality of filters are detachably mounted, and that the mounting plate is fixed at a predetermined position in the dust collector. A sensor, a timer that measures and accumulates the time during which the signal from the sensor is received during operation of the dust collector, and the time accumulated by the timer reaches a preset filter replacement time And a display means for displaying.

また上記の目的を達成するために本発明における集塵装置の制御方法は、複数のフィルタが着脱可能に取り付けられた取付プレートが集塵装置内の所定の位置に固定されたことをセンサで検知する工程と、集塵装置の作動中における前記センサからの信号を受けている時間をタイマで計測して積算する工程と、該タイマで積算された時間が予め設定された前記フィルタの交換時間に到達した場合に表示手段に表示する工程と、を有することを特徴とする。   In order to achieve the above object, the dust collector control method of the present invention uses a sensor to detect that a mounting plate to which a plurality of filters are detachably attached is fixed at a predetermined position in the dust collector. Measuring the time during which the signal from the sensor is received during operation of the dust collecting device with a timer, and integrating the time accumulated by the timer to the preset filter replacement time. And a step of displaying it on the display means when it has arrived.

本発明は、複数のフィルタが着脱可能に取り付けられた取付プレートと、該取付プレートが集塵装置内の所定の位置に固定されたことを検知するセンサと、集塵装置の作動中における前記センサからの信号を受けている時間を計測して積算するタイマと、該タイマで積算された時間が予め設定された前記フィルタの交換時間に到達した場合に表示する表示手段と、を具備するようにしたから、フィルタの取付ミスや取付確認もれ等による不具合を防止することができると共に適切な時期にフィルタ交換することが可能になる等種々の効果がある。   The present invention provides a mounting plate to which a plurality of filters are detachably mounted, a sensor for detecting that the mounting plate is fixed at a predetermined position in the dust collector, and the sensor during operation of the dust collector. A timer that measures and accumulates the time during which the signal is received, and a display means that displays when the time accumulated by the timer has reached a preset filter replacement time. Therefore, it is possible to prevent problems due to filter mounting mistakes, mounting check leakage, and the like, and various effects such as enabling the filter to be replaced at an appropriate time.

以下、本発明の実施の形態を図面に基づいて詳しく説明する。図1において、集塵装置S内は下半部が除塵室1になっており、上半部が清浄気体室2になっている。そして、該除塵室1内には複数の円筒型のフィルタ3、3が収納されるようになっている。なお該フィルタ3、3は、下端が蓋部材3aにより塞がれており、上端には開口3bが設けられている(図2参照)。そして、該フィルタ3、3は取付プレート4の下端に着脱可能に取り付けられており、図1に示すように取付プレート4とともに前記除塵室1内に挿入されて収納される。なお該取付プレート4は前記除塵室1の内側壁に固定された案内部材5、5に沿って挿入される。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In FIG. 1, the lower half of the dust collector S is a dust removal chamber 1, and the upper half is a clean gas chamber 2. A plurality of cylindrical filters 3 and 3 are accommodated in the dust removal chamber 1. Note that the lower ends of the filters 3 and 3 are closed by a lid member 3a, and an opening 3b is provided at the upper end (see FIG. 2). The filters 3 and 3 are detachably attached to the lower end of the mounting plate 4, and are inserted into the dust removal chamber 1 together with the mounting plate 4 as shown in FIG. The mounting plate 4 is inserted along guide members 5 and 5 fixed to the inner wall of the dust removal chamber 1.

また本発明では前記取付プレート4が集塵装置S内の所定の位置に固定されたこと検知するようになっており、この点につき、詳述する。図2に示すように、集塵装置S内には、水平方向に伸びる回動フレーム6が配設されており、該回動フレーム6の中央には軸部材7が貫通されている。そして、該軸部材7の両端は軸受部材8で軸支されており、前記回動フレーム6は軸部材7を中心にして自由に回動されるようになっている。   Further, in the present invention, it is detected that the mounting plate 4 is fixed at a predetermined position in the dust collector S, and this point will be described in detail. As shown in FIG. 2, a rotating frame 6 extending in the horizontal direction is disposed in the dust collector S, and a shaft member 7 is passed through the center of the rotating frame 6. Both ends of the shaft member 7 are pivotally supported by bearing members 8, and the rotating frame 6 is freely rotated around the shaft member 7.

そして、該回動フレーム6の一端の下部には、高さ調整可能なストッパ9が連結されており、他端の下方には、前記取付プレート4が集塵装置S内の所定の位置に固定されたことを検知するセンサとしてのリミットスイッチ10が配設されている。また前記取付プレート4の上部周縁には全周に亘ってパッキン11が貼着されており、該パッキン11の上方には全周に亘って押え部材12が配設されている。そして、前記ストッパ9の下方には板部材13が配設されており、該板部材13は前記取付プレート4の上部に固定されている。 A height-adjustable stopper 9 is connected to the lower portion of one end of the rotating frame 6, and the mounting plate 4 is fixed at a predetermined position in the dust collector S below the other end. A limit switch 10 is provided as a sensor for detecting that this has been done. A packing 11 is attached to the upper peripheral edge of the mounting plate 4 over the entire circumference, and a pressing member 12 is disposed over the packing 11 over the entire circumference. A plate member 13 is disposed below the stopper 9, and the plate member 13 is fixed to the upper portion of the mounting plate 4.

また図2は前記フィルタ3、3を取り付けた取付プレート4を前記除塵室1内に案内部材5、5に沿って挿入した時の状態を示している。この状態で該取付プレート4を図示されない締結手段で該除塵室1内に締結固定すると、これに伴って該取付プレート4が上昇する。そうすると該取付プレート4の上部に固定された前記板部材13が前記ストッパ9を押し上げ、前記回動フレーム6が軸部材7を中心にして時計回りに回動し、該回動フレーム6の他端で前記リミットスイッチ10をオン(ON)させる(図3参照)。このオン信号により前記取付プレート4が集塵装置S内の所定の位置に固定されたことを検知する。また、この際、前記パッキン11は前記押え部材12に押圧される。   FIG. 2 shows a state when the mounting plate 4 to which the filters 3 and 3 are attached is inserted into the dust removal chamber 1 along the guide members 5 and 5. In this state, when the mounting plate 4 is fastened and fixed in the dust removal chamber 1 by fastening means (not shown), the mounting plate 4 rises accordingly. Then, the plate member 13 fixed to the upper part of the mounting plate 4 pushes up the stopper 9, the rotating frame 6 rotates clockwise around the shaft member 7, and the other end of the rotating frame 6 Then, the limit switch 10 is turned on (see FIG. 3). It is detected by the ON signal that the mounting plate 4 is fixed at a predetermined position in the dust collector S. At this time, the packing 11 is pressed by the pressing member 12.

なお前記リミットスイッチ10は、集塵装置Sの作動中における前記リミットスイッチ10からのオン信号を受けている時間を計測して積算するタイマ14に電気的に接続されている。また該タイマ14は、該タイマ14で積算された時間が予め設定された前記フィルタ3、3の交換時間に到達した場合に表示する表示手段15(図1参照)に電気的に接続されている。   The limit switch 10 is electrically connected to a timer 14 that measures and accumulates the time during which the ON signal is received from the limit switch 10 during operation of the dust collector S. The timer 14 is electrically connected to display means 15 (see FIG. 1) for displaying when the time accumulated by the timer 14 has reached a preset exchange time for the filters 3 and 3. .

このように構成されたものの作動について説明する。まず、上述したように、フィルタ3、3を取り付けた取付プレート4を除塵室1内に案内部材5、5に沿って挿入する。そして、取付プレート4を前記図示されない締結手段で除塵室1内に締結固定すると、上述したようにリミットスイッチ10がオンする。これにより、前記取付プレート4が集塵装置S内の所定の位置に固定されたことを検知する。   The operation of the apparatus configured as described above will be described. First, as described above, the mounting plate 4 to which the filters 3 and 3 are attached is inserted into the dust removal chamber 1 along the guide members 5 and 5. When the mounting plate 4 is fastened and fixed in the dust removal chamber 1 by the fastening means (not shown), the limit switch 10 is turned on as described above. Accordingly, it is detected that the mounting plate 4 is fixed at a predetermined position in the dust collector S.

次に、この状態で集塵装置Sを作動させる。そうすると、清浄気体室2内に配設された送風機(図示せず)の吸引作用を受けて、含塵気体が入口部1aから除塵室1内に流入される。そして、除塵室1内に流入された含塵気体はフィルタ3、3の外側から該フィルタ3、3の内部に流入する。この際、含塵気体中の粉塵がフィルタ3、3外表面に付着することにより除塵が成される。そして、該フィルタ3、3の内部に流入した気体は、取付プレート4に設けられた複数の開口4a、4aから清浄気体として清浄気体室2内に流入する。その後、該清浄気体室2内に流入された該清浄気体は前記送風機によって出口部2aから装置外に排出される。   Next, the dust collector S is operated in this state. Then, the dust-containing gas flows into the dust removing chamber 1 from the inlet portion 1a under the suction action of a blower (not shown) disposed in the clean gas chamber 2. The dust-containing gas that has flowed into the dust removal chamber 1 flows into the filters 3 and 3 from the outside of the filters 3 and 3. At this time, dust in the dust-containing gas is removed by adhering to the outer surfaces of the filters 3 and 3. The gas flowing into the filters 3 and 3 flows into the clean gas chamber 2 as clean gas from the plurality of openings 4 a and 4 a provided in the mounting plate 4. Thereafter, the clean gas that has flowed into the clean gas chamber 2 is discharged from the outlet 2a to the outside by the blower.

また上述した作動中にフィルタ3、3外表面への粉塵の付着量は増加していく。このため、フィルタ3、3上方に配設されたパルスジェット機構(図示せず)により該フィルタ3、3内部に圧縮エアが間欠的に吹き込まれる。これによりフィルタ3、3外表面の付着粉塵が剥離される。 Also, the amount of dust adhering to the outer surfaces of the filters 3 and 3 increases during the operation described above. For this reason, compressed air is intermittently blown into the filters 3 and 3 by a pulse jet mechanism (not shown) disposed above the filters 3 and 3. Thereby, the adhering dust on the outer surfaces of the filters 3 and 3 is peeled off.

なお本発明では集塵装置Sを作動させると、該集塵装置Sの作動中における前記リミットスイッチ10からのオン信号を受けている時間をタイマ14で計測して積算する。そして、該タイマ14で積算された時間が予め設定された前記フィルタ3、3の交換時間に到達した場合に表示手段15に表示し、この表示に基づいてフィルタ3、3を交換するため、適切な時期にフィルタ3、3を交換することができる。   In the present invention, when the dust collector S is operated, the time during which the ON signal is received from the limit switch 10 during the operation of the dust collector S is measured by the timer 14 and integrated. When the time accumulated by the timer 14 reaches a preset replacement time for the filters 3 and 3, it is displayed on the display means 15, and the filters 3 and 3 are replaced based on this display. The filters 3 and 3 can be exchanged at appropriate times.

該フィルタ3、3を交換をするには、前記図示されない締結手段による取付プレート4の締結固定を解除し、該取付プレート4を下降させる。この状態(図2参照)でフィルタ3、3を取り付けた取付プレート4を案内部材5、5に沿って装置外に引き出せば該フィルタ3、3は交換することができる。 In order to replace the filters 3 and 3, the fastening and fixing of the mounting plate 4 by the fastening means (not shown) is released, and the mounting plate 4 is lowered. In this state (see FIG. 2), if the mounting plate 4 to which the filters 3 and 3 are attached is pulled out of the apparatus along the guide members 5 and 5, the filters 3 and 3 can be exchanged.

また上述のように取付プレート4の締結固定を解除し、該取付プレート4を下降させると、前記板部材13が下降し、これに伴ってストッパ9の重みで回動フレーム6が軸部材7を中心にして反時計回りに回動し、リミットスイッチ10がオフ(OFF)する(図2参照)。これにより、タイマ14はリセットされる。本発明では、このようにフィルタ3、3を交換しないとタイマ14はリセットされず、タイマ14のみを強制的にリセットすることはできないようになっている。 Further, when the fastening and fixing of the mounting plate 4 is released and the mounting plate 4 is lowered as described above, the plate member 13 is lowered, and accordingly, the rotating frame 6 pushes the shaft member 7 with the weight of the stopper 9. The limit switch 10 is turned off (see FIG. 2) by turning counterclockwise about the center. As a result, the timer 14 is reset. In the present invention, unless the filters 3 and 3 are replaced as described above, the timer 14 is not reset, and only the timer 14 cannot be forcibly reset.

本発明の実施形態を示す全体図である。1 is an overall view showing an embodiment of the present invention. 集塵装置内の一部を示す詳細図であって、取付プレートを所定位置に固定する前の状態を示す図である。It is detail drawing which shows a part in dust collector, Comprising: It is a figure which shows the state before fixing a mounting plate to a predetermined position. 集塵装置内の一部を示す詳細図であって、取付プレートが所定位置に固定された状態を示す図である。It is detail drawing which shows a part in dust collector, Comprising: It is a figure which shows the state by which the attachment plate was fixed to the predetermined position.

符号の説明Explanation of symbols

3 フィルタ
4 取付プレート
10 センサ
14 タイマ
15 表示手段
S 集塵装置
3 Filter 4 Mounting plate 10 Sensor 14 Timer 15 Display means S Dust collector

Claims (2)

複数のフィルタが着脱可能に取り付けられた取付プレートと、該取付プレートが集塵装置内の所定の位置に固定されたことを検知するセンサと、集塵装置の作動中における前記センサからの信号を受けている時間を計測して積算するタイマと、該タイマで積算された時間が予め設定された前記フィルタの交換時間に到達した場合に表示する表示手段と、を具備することを特徴とする集塵装置。 A mounting plate to which a plurality of filters are detachably mounted; a sensor for detecting that the mounting plate is fixed at a predetermined position in the dust collector; and a signal from the sensor during operation of the dust collector. A timer for measuring and accumulating the received time, and display means for displaying when the time accumulated by the timer has reached a preset filter replacement time. Dust equipment. 複数のフィルタが着脱可能に取り付けられた取付プレートが集塵装置内の所定の位置に固定されたことをセンサで検知する工程と、集塵装置の作動中における前記センサからの信号を受けている時間をタイマで計測して積算する工程と、該タイマで積算された時間が予め設定された前記フィルタの交換時間に到達した場合に表示手段に表示する工程と、を有することを特徴とする集塵装置の制御方法。
A step of detecting by a sensor that a mounting plate to which a plurality of filters are detachably attached is fixed at a predetermined position in the dust collector, and a signal from the sensor during operation of the dust collector is received. A step of measuring and integrating the time by a timer, and a step of displaying on the display means when the time accumulated by the timer has reached a preset replacement time of the filter. Control method of dust device.
JP2004327766A 2004-11-11 2004-11-11 Dust collecting apparatus and its controlling method Pending JP2006136787A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008175486A (en) * 2007-01-19 2008-07-31 Mitsubishi Heavy Ind Ltd Indoor unit and air conditioner

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57100141U (en) * 1980-12-12 1982-06-19
JPS57173819U (en) * 1981-04-23 1982-11-02
JPS5826919U (en) * 1981-08-12 1983-02-21 株式会社日立製作所 Air filter device
JPH04284807A (en) * 1991-03-13 1992-10-09 Matsushita Seiko Co Ltd Air cleaner
JPH0838838A (en) * 1994-07-28 1996-02-13 Zemuko Internatl Kk Dust collector
JPH11253730A (en) * 1998-03-10 1999-09-21 Aiwa Co Ltd Filter discriminating mechanism and air cleaner using it
JP2000279735A (en) * 1999-03-29 2000-10-10 Aiwa Co Ltd Air cleaning device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57100141U (en) * 1980-12-12 1982-06-19
JPS57173819U (en) * 1981-04-23 1982-11-02
JPS5826919U (en) * 1981-08-12 1983-02-21 株式会社日立製作所 Air filter device
JPH04284807A (en) * 1991-03-13 1992-10-09 Matsushita Seiko Co Ltd Air cleaner
JPH0838838A (en) * 1994-07-28 1996-02-13 Zemuko Internatl Kk Dust collector
JPH11253730A (en) * 1998-03-10 1999-09-21 Aiwa Co Ltd Filter discriminating mechanism and air cleaner using it
JP2000279735A (en) * 1999-03-29 2000-10-10 Aiwa Co Ltd Air cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008175486A (en) * 2007-01-19 2008-07-31 Mitsubishi Heavy Ind Ltd Indoor unit and air conditioner

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