JP2006118801A - Dust discharge port - Google Patents

Dust discharge port Download PDF

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Publication number
JP2006118801A
JP2006118801A JP2004306989A JP2004306989A JP2006118801A JP 2006118801 A JP2006118801 A JP 2006118801A JP 2004306989 A JP2004306989 A JP 2004306989A JP 2004306989 A JP2004306989 A JP 2004306989A JP 2006118801 A JP2006118801 A JP 2006118801A
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opening
bottom wall
openings
sliding door
dust
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Inventor
Tadatoshi Kabuto
忠敏 甲
Takashi Yokoi
孝史 横井
Makoto Kitabayashi
誠 北林
Akihiro Ueda
晃弘 植田
Masashi Kato
正士 加藤
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Daido Steel Co Ltd
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Daido Steel Co Ltd
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Priority to JP2004306989A priority Critical patent/JP2006118801A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To enable easy dust discharge from a carbonization furnace or the like without stopping the operation of the furnace. <P>SOLUTION: A wall member 51 is disposed in an opening 151 disposed in the bottom wall 15 of the carbonization furnace for accumulating dust. A plurality of long-sized openings 511 with a constant width are disposed in parallel at a certain interval in the wall member 51, and sliding doors 52 having a plurality of long-sized openings 521 with substantially the same shape at the same interval as the shape interval of the openings 511 are disposed near the wall member 51 movably in parallel. The sliding doors 52 are moved regularly and reversely in the directions orthogonal to the openings 511 and 521, the openings 511 are opened by matching and communicating the openings 521 of the sliding doors 52 with the openings 511 of the wall member 51 by movement in one direction, and the openings 511 of the wall member 51 are blocked by the sliding doors 52 by shifting the openings 521 of the sliding doors 52 from the openings 511 by movement in the other direction. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明はダスト排出口に関し、特に、炭化炉等の燃焼炉からのダスト排出を簡易に行うことができるダスト排出口に関する。   The present invention relates to a dust discharge port, and more particularly to a dust discharge port that can easily discharge dust from a combustion furnace such as a carbonization furnace.

外熱式ロータリキルン型の炭化炉等では、回転筒から加熱室に排気された乾留ガス(排ガス)を二次燃焼室へ導入し、ここで燃焼させて脱臭するとともに、流速を低下させて上記排ガスに含まれるダストを炉体の底壁上へ落下させ分離して、その後に、排気系へ流出させている。したがって、上記底壁上には排ガスから分離されたダストが堆積するため、一定頻度でダストを掻き出す必要があった。なお、特許文献1には二次燃焼室を設けた炭化炉の構造の一例が示されている。
特開2002−31483
In an externally heated rotary kiln type carbonization furnace, etc., the carbonization gas (exhaust gas) exhausted from the rotary cylinder to the heating chamber is introduced into the secondary combustion chamber, where it is burned and deodorized, and the flow rate is reduced to Dust contained in the exhaust gas is dropped and separated onto the bottom wall of the furnace body, and then flows out to the exhaust system. Therefore, dust separated from the exhaust gas accumulates on the bottom wall, and it is necessary to scrape the dust at a certain frequency. Patent Document 1 shows an example of the structure of a carbonization furnace provided with a secondary combustion chamber.
JP 2002-31483 A

しかし、上記従来の炭化炉で底壁上のダストを掻き出す際には、炉の操業を止めて二次燃焼室の温度を十分下げた後、点検口を開いて二次燃焼室に堆積したダストを取り除くという作業が必要で、作業に難渋するという問題があった。   However, when scraping the dust on the bottom wall in the conventional carbonization furnace, the operation of the furnace is stopped and the temperature of the secondary combustion chamber is lowered sufficiently, and then the inspection port is opened and the dust accumulated in the secondary combustion chamber There was a problem that it was difficult to work.

そこで本発明はこのような課題を解決するもので、炭化炉等からのダスト排出を、炉の操業を止めることなく簡易に行うことができるダスト排出口を提供することを目的とする。   Therefore, the present invention solves such a problem, and an object of the present invention is to provide a dust discharge port capable of easily discharging dust from a carbonization furnace or the like without stopping the operation of the furnace.

上記目的を達成するために、本第1発明では、ダストが堆積する炭化炉の底壁(51)に一定間隔で平行に一定幅の長尺開口(511)を複数形成するとともに、上記底壁(15,51)に近接して平行に移動可能に、上記長尺開口(511)の形成間隔と同間隔で略同形の長尺開口(521)を複数形成した引き扉(52)を設け、当該引き扉(52)を上記長尺開口(511,521)に対し直交する方向へ正逆移動させて、一方への移動で引き扉(52)の開口(521)を底壁(51)の長尺開口(511)と一致連通させて当該底壁(51)の長尺開口(511)を開放させ、他方への移動で引き扉(52)の開口(521)を底壁(51)の長尺開口(511)からずらして当該底壁(51)の長尺開口(511)を引き扉(52)で閉鎖させるようにする。   In order to achieve the above object, according to the first aspect of the present invention, a plurality of long openings (511) having a constant width are formed in parallel at regular intervals on the bottom wall (51) of the carbonization furnace in which dust accumulates, and the bottom wall is formed. A sliding door (52) having a plurality of substantially the same elongated openings (521) formed at the same interval as that of the elongated openings (511) so as to be movable parallel to (15, 51). The sliding door (52) is moved forward and backward in a direction orthogonal to the long openings (511, 521), and the opening (521) of the sliding door (52) is moved to one side of the bottom wall (51). The long opening (511) of the bottom wall (51) is opened in communication with the long opening (511), and the opening (521) of the sliding door (52) is moved to the other side by moving to the other side. The long opening (511) of the bottom wall (51) is shifted from the long opening (511) and the sliding door (5 ) So as to close in.

本第1発明において、底壁上に堆積したダストを排出する場合には、引き扉を一定量移動させて、その開口を低壁の長尺開口と一致させ、両者を連通させる。これにより、底壁の長尺開口が開放させられ、底壁上に堆積したダストが両開口を経て引き扉の下方に設けた炉体外のダストボックス等へ落下排出される。本発明においては、底壁や引き扉の開口を必要数設けることによって、比較的僅かの量だけ引き扉を移動させれば開口が連通開放してダストが速やかに排出される。したがって、従来のようなダスト掻き出し作業を必要とせず、作業が容易になるとともに、作業に先立って炉の操業を止めて炉温を低下させる必要もない。   In the first aspect of the present invention, when discharging dust accumulated on the bottom wall, the sliding door is moved by a certain amount so that the opening coincides with the long opening of the low wall, and both are communicated. Thereby, the long opening of the bottom wall is opened, and the dust accumulated on the bottom wall is dropped and discharged to a dust box etc. outside the furnace body provided below the sliding door through both openings. In the present invention, by providing the necessary number of openings in the bottom wall and the sliding door, if the sliding door is moved by a relatively small amount, the opening is opened and dust is quickly discharged. Therefore, the conventional dust scraping work is not required, and the work becomes easy, and it is not necessary to stop the furnace operation and lower the furnace temperature prior to the work.

上記開口は長尺のものに限られず、その形状は特に限定されない。また、開口も必ずしも複数設ける必要はない。そこで、本第2発明では、ダストが堆積する炭化炉の底壁に開口を形成するとともに、上記底壁に平行に移動可能に、上記開口と略同形の開口を形成した引き扉を設け、当該引き扉の開口を上記底壁の開口と一致連通するように移動させ、ないし引き扉の開口を上記底壁の開口からずれるように移動させて、上記底壁の開口を開閉するようにする。ここで、引き扉の移動は直線移動に限られず、旋回移動等であってもよい。   The said opening is not restricted to a long thing, The shape is not specifically limited. Also, it is not always necessary to provide a plurality of openings. Therefore, in the second aspect of the invention, an opening is formed in the bottom wall of the carbonization furnace where dust accumulates, and a sliding door having an opening substantially the same shape as the opening is provided to be movable parallel to the bottom wall. The opening of the sliding door is moved so as to be in communication with the opening of the bottom wall, or the opening of the sliding door is moved so as to deviate from the opening of the bottom wall, thereby opening and closing the opening of the bottom wall. Here, the movement of the sliding door is not limited to linear movement, and may be turning movement or the like.

さらに、必ずしも引き扉である必要はない。そこで、本第3発明では、ダストが堆積する炭化炉の底壁に開口を形成するとともに、当該開口を開閉する開閉扉を設ける。このような構成により、開閉扉を開けるだけでダストを炉外へ排出することができるから、従来のような煩雑な作業が不要となる。   Furthermore, it is not necessarily a sliding door. Therefore, in the third aspect of the invention, an opening is formed in the bottom wall of the carbonization furnace in which dust accumulates, and an open / close door that opens and closes the opening is provided. With such a configuration, dust can be discharged out of the furnace simply by opening the open / close door, so that the conventional troublesome work becomes unnecessary.

なお、上記カッコ内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   In addition, the code | symbol in the said parenthesis shows the correspondence with the specific means as described in embodiment mentioned later.

以上のように、本発明のダスト排出口によれば、炭化炉等からのダスト排出を、炉の操業を止めることなく簡易に行うことができる。   As described above, according to the dust discharge port of the present invention, dust discharge from the carbonization furnace or the like can be easily performed without stopping the operation of the furnace.

図1には本発明のダスト排出口を備えた外熱式ロータリキルン型の炭化炉を示す。図1において、耐熱材製の炉体1を貫通して回転筒2が設けられている。回転筒2は炉外に位置する両端部21,22外周に設けたリング23が図略のローラに支持されて回転可能となっており、一端部21外周に設けたチェーンスプロケット24に駆動源から至るチェーンが連結されて回転させられる。回転筒2の一端部21内にはスクリューコンベア31が挿入され、これによってホッパ32内の脱水汚泥Kが回転筒2内に搬入される。回転筒2の他端部22は排出筒33内に挿入され、この他端部33外周の複数位置には排出口221が開口している。回転筒2は一端部21から他端部22へ向けてやや下り傾斜しており、筒壁には適宜位置にこれを貫通させて、筒内で生じた乾留ガスを筒外へ流出させるための複数の排出管25が設けられている。   FIG. 1 shows an externally heated rotary kiln type carbonization furnace having a dust discharge port according to the present invention. In FIG. 1, a rotating cylinder 2 is provided through a furnace body 1 made of a heat-resistant material. The rotating cylinder 2 is rotatably supported by a ring 23 provided on the outer periphery of both end portions 21 and 22 located outside the furnace, and is supported by a roller (not shown). The chain to reach is connected and rotated. A screw conveyor 31 is inserted into the one end portion 21 of the rotating cylinder 2, whereby the dewatered sludge K in the hopper 32 is carried into the rotating cylinder 2. The other end 22 of the rotating cylinder 2 is inserted into the discharge cylinder 33, and discharge ports 221 are opened at a plurality of positions on the outer periphery of the other end 33. The rotating cylinder 2 is inclined slightly downward from the one end 21 toward the other end 22, and is used to penetrate the cylinder wall at an appropriate position so that dry distillation gas generated in the cylinder flows out of the cylinder. A plurality of discharge pipes 25 are provided.

回転筒2の下方には炉体1の一方の端壁11から水平に炉体の他方の端壁12近くへ延びる仕切壁13が設けられて、その上方が加熱室Hに、下方が二次燃焼室Sになっている。加熱室Hと二次燃焼室Sは仕切壁13と端壁12との間に形成された流通開口14によって連通している。また、加熱室Hの炉壁には助燃バーナ41が、二次燃焼室Sの炉壁には二次燃焼バーナ42が設けられている。なお、二次燃焼室Sは後述するように排ガスの流速を十分に低下されられるような容積としてある。  A partition wall 13 that extends horizontally from one end wall 11 of the furnace body 1 to the vicinity of the other end wall 12 of the furnace body 1 is provided below the rotary cylinder 2, with the upper side serving as the heating chamber H and the lower side serving as the secondary wall. It is a combustion chamber S. The heating chamber H and the secondary combustion chamber S communicate with each other through a flow opening 14 formed between the partition wall 13 and the end wall 12. Further, an auxiliary combustion burner 41 is provided on the furnace wall of the heating chamber H, and a secondary combustion burner 42 is provided on the furnace wall of the secondary combustion chamber S. Note that the secondary combustion chamber S has a volume that can sufficiently reduce the flow rate of the exhaust gas, as will be described later.

スクリューコンベア31によって回転筒2内に搬入された脱水汚泥Kは、回転筒2内を一端部21方向から他端部22方向へ搬送される間に加熱されて乾燥するとともに、この乾燥状態からさらに加熱されて乾留炭化されて、炭化汚泥となって排出管221から排出される。回転筒2の加熱は初期においては助燃バーナ41により行われ、乾留ガスが発生した後はその燃焼によって行われる。燃焼排ガスは加熱室Hから流通開口14を経て二次燃焼室Sに至り、ここで二次燃焼バーナ42によって排ガス中の未燃乾留ガスが燃焼させられる。同時に、排ガスは二次燃焼室Sで流速が低下させられて、これに含まれるダストが炉体1の底壁15上に落下堆積される。排ガスは炉体1の端壁11に設けた排気口111から排気系へ排出される。  The dewatered sludge K carried into the rotary cylinder 2 by the screw conveyor 31 is heated and dried while being conveyed in the rotary cylinder 2 from the one end 21 direction toward the other end 22 direction. It is heated and carbonized carbonized to form carbonized sludge and discharged from the discharge pipe 221. The rotating cylinder 2 is heated by the auxiliary burner 41 in the initial stage, and is generated by combustion after the dry distillation gas is generated. The combustion exhaust gas reaches the secondary combustion chamber S from the heating chamber H through the circulation opening 14, where unburned dry distillation gas in the exhaust gas is burned by the secondary combustion burner 42. At the same time, the flow rate of the exhaust gas is reduced in the secondary combustion chamber S, and the dust contained therein falls and accumulates on the bottom wall 15 of the furnace body 1. The exhaust gas is discharged from an exhaust port 111 provided in the end wall 11 of the furnace body 1 to the exhaust system.

ここで、本実施形態においては、底壁15にその大部分を占めるように複数の矩形開口151(図1は理解を容易にするために開口を二つとしてある)が形成され、各開口151内には、底壁15の一部を構成する耐熱材(例えば成形レンガ)製の矩形の壁部材51が嵌着されている。壁部材51は図2に示すように、炉体1の幅方向(図1の紙面垂直方向)へ延びる略長方形のもので、その壁面には長手方向へ一定間隔で平行に、複数の一定幅の長尺開口511が形成されている。開口511の長さは上記底壁15の開口151の幅とほぼ同一になっている(図1参照)。  Here, in the present embodiment, a plurality of rectangular openings 151 (two openings are provided in FIG. 1 for ease of understanding) are formed so as to occupy most of the bottom wall 15, and each opening 151 is formed. Inside, a rectangular wall member 51 made of a heat-resistant material (for example, molded brick) constituting a part of the bottom wall 15 is fitted. As shown in FIG. 2, the wall member 51 has a substantially rectangular shape extending in the width direction of the furnace body 1 (perpendicular to the paper surface in FIG. 1). The wall surface 51 has a plurality of constant widths parallel to the longitudinal direction at regular intervals. The long opening 511 is formed. The length of the opening 511 is substantially the same as the width of the opening 151 of the bottom wall 15 (see FIG. 1).

壁部材51の下方にはこれに近接してほぼ同形の、耐熱材(例えば耐火ボード)製の引き扉52が配設されている。引き扉52は両側縁が、底壁15の下面に突設されたL型レール61(図1)に支持されて、壁部材51に対して平行にその長手方向へ移動可能である。引き扉52には壁部材51の開口511と位置をずらして同間隔で同形の長尺開口521が形成されており、引き扉52の一端にはこれを移動操作するための取手522(図2)が設けられている。なお、引き扉52は、開口縁を底壁15に接して設けたダストボックス53内に位置している。  Under the wall member 51, a sliding door 52 made of a heat-resistant material (for example, a fire-resistant board) is disposed in the vicinity of the wall member 51. Both sides of the sliding door 52 are supported by L-shaped rails 61 (FIG. 1) projecting from the lower surface of the bottom wall 15, and are movable in the longitudinal direction in parallel to the wall member 51. The sliding door 52 is formed with a long opening 521 having the same shape and the same distance as the opening 511 of the wall member 51, and a handle 522 for moving the sliding door 52 (FIG. 2). ) Is provided. The sliding door 52 is positioned in a dust box 53 provided with an opening edge in contact with the bottom wall 15.

このようなダスト排出口構造において、壁部材51の直下にこれと一致して引き扉52が位置している状態(図2の状態)では、開口511,521が鎖線で示すように互いにずれた位置にあるから、開口511は引き扉52で閉じられている。底壁15上に堆積したダストを排出する場合には、取手522を持って引き扉52を一定量手前に引き出すと、開口521が開口511と一致して両者が連通し(図1の状態)、開口511が開放させられる。これにより、底壁15上に堆積したダストが開口511,521を経てダストボックス53内へ落下排出される。このような構造によれば、壁部材51や引き扉52に開口511,521を必要数設けることによって、比較的僅かの量だけ引き扉52を移動させれば開口511,521が連通開放して、開口511,521からダストが速やかに排出される。したがって、従来のようなダスト掻き出し作業を必要とせず、作業が容易になるとともに、作業に先立って炉の操業を止めて炉温を低下させる必要もない。  In such a dust outlet structure, when the sliding door 52 is positioned directly below the wall member 51 (the state shown in FIG. 2), the openings 511 and 521 are displaced from each other as indicated by a chain line. Since it is in the position, the opening 511 is closed by the sliding door 52. When the dust accumulated on the bottom wall 15 is discharged, when the pulling door 52 is pulled forward by a certain amount with the handle 522, the opening 521 coincides with the opening 511 and the two communicate with each other (state in FIG. 1). The opening 511 is opened. Thereby, the dust accumulated on the bottom wall 15 is dropped and discharged into the dust box 53 through the openings 511 and 521. According to such a structure, by providing the required number of openings 511 and 521 in the wall member 51 and the sliding door 52, if the sliding door 52 is moved by a relatively small amount, the openings 511 and 521 communicate and open. The dust is quickly discharged from the openings 511 and 521. Therefore, the conventional dust scraping work is not required, and the work becomes easy, and it is not necessary to stop the furnace operation and lower the furnace temperature prior to the work.

本発明の一実施形態を示す炭化炉の概略垂直断面図である。1 is a schematic vertical sectional view of a carbonization furnace showing one embodiment of the present invention. 壁部材とこれに重なる引き扉の分解斜視図である。It is a disassembled perspective view of a wall member and the sliding door which overlaps this.

符号の説明Explanation of symbols

1…炉体、15…底壁、51…壁部材、511…長尺開口、52…引き扉、521…長尺開口。 DESCRIPTION OF SYMBOLS 1 ... Furnace body, 15 ... Bottom wall, 51 ... Wall member, 511 ... Long opening, 52 ... Sliding door, 521 ... Long opening.

Claims (3)

ダストが堆積する炭化炉の底壁に一定間隔で平行に一定幅の長尺開口を複数形成するとともに、前記底壁に近接して平行に移動可能に、前記長尺開口の形成間隔と同間隔で略同形の開口を複数形成した引き扉を設け、当該引き扉を前記長尺開口に対し直交する方向へ正逆移動させて、一方への移動で前記引き扉の開口を前記底壁の長尺開口と一致連通させて当該底壁の長尺開口を開放させ、他方への移動で引き扉の開口を底壁の長尺開口からずらして当該底壁の長尺開口を引き扉で閉鎖させるようにしたことを特徴とするダスト排出口。 A plurality of long openings having a constant width are formed in parallel at regular intervals on the bottom wall of the carbonization furnace in which dust accumulates, and can be moved in parallel in the vicinity of the bottom wall so as to be the same as the formation interval of the long openings. The sliding door is provided with a plurality of substantially identical openings, and the sliding door is moved forward and backward in a direction perpendicular to the long opening, and the opening of the sliding door is moved to one side by the length of the bottom wall. The long opening of the bottom wall is opened by being in communication with the long opening, and the opening of the sliding door is shifted from the long opening of the bottom wall by moving to the other side, and the long opening of the bottom wall is closed by the pulling door. A dust outlet characterized by doing so. ダストが堆積する炭化炉の底壁に開口を形成するとともに、前記底壁に平行に移動可能に、前記開口と略同形の開口を形成した引き扉を設け、当該引き扉の開口を前記底壁の開口と一致連通するように移動させ、ないし前記引き扉の開口を前記底壁の開口からずれるように移動させて、前記底壁の開口を開閉するようになしたことを特徴とするダスト排出口。 An opening is formed in the bottom wall of the carbonization furnace where dust accumulates, and a sliding door having an opening substantially the same shape as the opening is provided so as to be movable parallel to the bottom wall, and the opening of the sliding door is provided in the bottom wall The dust exhaust is characterized in that it is moved so as to coincide with the opening of the opening, or the opening of the sliding door is moved so as to deviate from the opening of the bottom wall to open and close the opening of the bottom wall. Exit. ダストが堆積する炭化炉の底壁に開口を形成するとともに、当該開口を開閉する開閉扉を設けたことを特徴とするダスト排出口。 A dust discharge port characterized in that an opening is formed in the bottom wall of the carbonization furnace where dust accumulates, and an open / close door is provided to open and close the opening.
JP2004306989A 2004-10-21 2004-10-21 Dust discharge port Pending JP2006118801A (en)

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JPH06101770A (en) * 1992-09-18 1994-04-12 Kokusai Electric Co Ltd Variable capacity valve for pressure control
JPH109916A (en) * 1996-06-26 1998-01-16 Matsushita Electric Ind Co Ltd Ultrasonic flowmeter
JP2000246289A (en) * 1999-03-03 2000-09-12 Masanami Tekko:Kk Method and apparatus for continuous carbonizing treatment of waste
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JPS6227307B2 (en) * 1980-01-25 1987-06-13 Danfoss As
JPS60170526U (en) * 1984-04-17 1985-11-12 株式会社 半田鉄工所 combustion device
JPH06101770A (en) * 1992-09-18 1994-04-12 Kokusai Electric Co Ltd Variable capacity valve for pressure control
JPH109916A (en) * 1996-06-26 1998-01-16 Matsushita Electric Ind Co Ltd Ultrasonic flowmeter
JP2000246289A (en) * 1999-03-03 2000-09-12 Masanami Tekko:Kk Method and apparatus for continuous carbonizing treatment of waste
JP2002031483A (en) * 2000-07-21 2002-01-31 Daido Steel Co Ltd External heat type rotary kiln

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