JP2006107390A - Product surface shape design system and manufacturing method for die - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve final dimensional precision of a resin molding. <P>SOLUTION: In designing a die for a product finished through a plurality of processes, mesh data used in CAE analysis are computed based on CAD data for a target shape inputted by an input means (S22). A displacement, which is generated in each process and calculated by the CAE analysis using the mesh data as input (S26-S30), of the product is stored in a storage means along with an analysis resultant shape as a product shape after the all processes. It is determined whether a difference between the target shape and the analysis resultant shape is less than a predetermined tolerance value or not (S32), and a step (S36) for recalculating the mesh data to be used in the CAE analysis according to the displacement in each process stored in the storage means and the CAE analysis (S26-S30) are repeated until the difference reaches a value below the predetermined tolerance. When the difference becomes a value less than the predetermined tolerance value, a product surface shape for the die is calculated based on the mesh data at that time (S34). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a product surface shape design system for designing a product surface shape of a mold of a product completed through a plurality of processes, and a method for manufacturing the mold.

  In recent years, computer-aided engineering (CAE) analysis techniques have been used for designing molds used in injection molding and press molding. For example, Patent Document 1 discloses a technique using CAE for designing a mold for injection molding. In this method, the deformation amount of the outer shape of the resin molded product manufactured by the mold is calculated by simulation (CAE analysis), and the condition that the deformation amount is within a desired value is obtained by the finite element method. . According to this, it is possible to predict molding defects and take countermeasures at the design stage before actual mold manufacture. Therefore, it is possible to prevent the occurrence of defects in the actual resin molded product.

JP-A-10-138310

  However, the above-described technique does not take into account defects that occur in the processes after injection molding. That is, a product obtained by injection molding is usually completed through a plurality of processes such as painting and assembly. The product is subjected to thermal and mechanical loads in the painting and assembling process, resulting in shape deformation. Therefore, with the technique of Patent Document 1 in which countermeasures are taken only for defects at the time of injection molding, a resin molded product having a required dimensional accuracy cannot be finally obtained.

  Of course, CAE analysis methods for predicting the amount of expansion and contraction occurring during painting and assembly have also been proposed, and the amount of shape deformation in the painting or assembly process can be obtained by using these techniques. However, any of the conventionally proposed technologies only predicts the amount of shape deformation in a single process, and cannot predict the amount of shape deformation throughout the manufacturing process of the product.

  Then, an object of this invention is to provide the product surface shape design system which can improve the final dimensional accuracy of a product, and the manufacturing method of a metal mold | die.

  The product surface shape design system of the present invention is a product surface shape design system for designing a product surface shape of a mold of a product completed through a plurality of processes, and includes a product surface having an input unit, a storage unit, and a processing unit. In the shape design system, the processing means calculates mesh data used in the CAE analysis based on the CAD data of the target shape of the product input via the input means, and is calculated by CAE analysis using the mesh data as input. The amount of product displacement that occurs in each process and the analysis result shape that is the product shape after all the steps are stored in the storage means, and CAE analysis is performed according to the amount of displacement for each process stored in the storage means. The mesh data to be used is recalculated, it is determined whether or not the difference between the target shape and the analysis result shape is less than a predetermined allowable value. Repeating the output difference amount and calculates a mold product surface shape on the basis of the mesh data when it becomes less than the predetermined allowable value.

  In a preferred embodiment, the storage means stores in advance a correction coefficient indicating the weight of the displacement amount of each process, and the processing means stores the mesh data according to the product sum of the correction coefficient and the displacement amount for each process. Recalculate.

  In another preferred embodiment, when the product is an injection molded product, the amount of displacement is an injection molding displacement amount generated in the injection molding process, a coating heat displacement amount generated in the painting step, and an assembly step of assembling the product to the upper product unit. The amount of assembly displacement generated in (1) is calculated by CAE analysis.

  Another mold manufacturing method according to the present invention is a mold manufacturing method for manufacturing a mold of a product that is completed through a plurality of steps, and includes CAE analysis based on CAD data of a target shape input by an input unit. An initial calculation step for calculating mesh data used in the above, a displacement amount of a product generated in each process, calculated by CAE analysis using mesh data as input, and an analysis result shape that is a product shape after passing through all the processes; Storing step in the storage unit, recalculation step for recalculating mesh data used in the CAE analysis according to the displacement amount for each process stored in the storage unit, and the difference amount between the target shape and the analysis result shape A determination step of determining whether or not is less than a predetermined allowable value, a repeating step of repeating the storage step and the recalculation step until the difference amount is less than the predetermined allowable value, If different amounts less than the predetermined allowable value, and having a product surface shape calculation step of calculating a mold product surface shape on the basis of the mesh data at that time, the.

  According to the present invention, the product shape after passing through all the steps is obtained by CAE, and the product surface shape of the mold capable of improving the dimensional accuracy is calculated based on the analysis result of this CAE. Therefore, the final dimensional accuracy of the product can be improved.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, a flow of manufacturing a resin molded product manufactured using a mold design system according to an embodiment of the present invention will be briefly described. FIG. 1 is a flowchart showing a flow of manufacturing a resin molded product. The resin molded product targeted in this embodiment is used as a part of various assembly products such as vehicles and electronic devices, and is completed through a plurality of processes.

  In general, when a resin molded product is manufactured, first, a completed shape of the resin molded product, that is, a target shape is designed (S10). This is performed using CAD or the like. The shape and target shape of the resin molded product to be finally obtained are designed in consideration of designability, functionality, manufacturability, and the like.

  If the target shape is designed, a mold for obtaining a resin molded product of the target shape is designed using a mold design system (S12). At this time, the product surface shape of the mold is designed based on the target shape of the resin molded product. Next, if the mold can be designed, an actual mold is manufactured based on the design result (S14). And a thermoplastic resin is inject | poured into the manufactured metal mold | die, and a resin molded product is shape | molded (S16). The resin molded product obtained here has a shape slightly different from the product surface shape of the mold because shrinkage or warpage occurs when the resin is solidified.

  The resin molded product obtained by injection molding is painted (S18). Since this coating is performed at a high temperature, the resin molded product undergoes shape deformation due to a thermal load. The resin molded product that has been painted is assembled into the upper product unit and completed (S20). The assembly is performed by connecting the mounting part of the resin molded product to the mounting part of the higher-level product unit. The attachment parts of the resin molded product and the upper product unit are both determined in advance at the design stage. If the resin molded product has been deformed to a shape different from the target shape after the manufacturing process (a shape different from the shape expected at the design stage), the mounting part on the resin molded product side and the mounting part on the upper product unit side The position may shift. In that case, force is applied to the resin molded product to deform it, and it is forcibly connected to the attachment site on the upper product unit side. The force applied at this time deforms not only the vicinity of the attachment site but also the entire resin molded product.

  As can be seen from the above description, the resin molded product undergoes a plurality of steps until it is assembled to the upper product unit and completed. In each step, shape deformation occurs due to thermal and mechanical loads. The product surface shape of the mold is preferably designed in advance so as to absorb the amount of shape deformation generated in each manufacturing process in consideration of this shape deformation. That is, when the resin molded product shrinks through a plurality of processes, the product surface shape of the mold needs to be increased by an amount equivalent to the shrinkage compared to the target shape. However, in the conventional technology, there is no idea of considering shape deformation that occurs throughout the entire process, and there is no technology for designing a product surface shape in which a resin molded product becomes a target shape after assembly (after completion). As a result, there has been a problem that the dimensional accuracy of the resin molded product after assembly (after completion) is low.

  Therefore, in the present embodiment, a mold that can obtain a resin molded product with higher dimensional accuracy is designed using a mold design system 10 described below. FIG. 2 is a diagram showing a hardware configuration of the mold design system 10 according to the present embodiment. The mold design system 10 includes a central processing unit (hereinafter referred to as “CPU”) 12 having a function of controlling each part, a memory 14 composed of ROM, RAM, etc., a hard disk 16 for storing various data, a keyboard, a mouse, etc. The data is read out from the input unit 20 composed of the CRT or the liquid crystal display, the display unit 22 configured to display shape data, the flexible disk drive (FDD) 24 that reads / writes data from / to the flexible disk, and the CD-ROM. A CD-ROM drive 26, a communication unit 18 for exchanging signals and data with other computers, etc. are connected by a bus.

  FIG. 3 is a block diagram showing a functional configuration of the mold design system 10. In the present embodiment, the mold design system 10 is connected to a plurality of CAEs 28, 30 and 32. The CAEs 28, 30, and 32 virtually constitute an analysis object on a computer, and perform analysis such as shape deformation and thermal conductivity of the analysis object by simulation. The mold design system 10 of the present embodiment analyzes an injection molding CAE 28 that analyzes an injection molding displacement amount that occurs during injection molding, a coating CAE 30 that analyzes a coating thermal displacement amount that occurs during painting, and an assembly displacement amount that occurs during assembly. It is connected to three types of CAEs for mounting CAE 32. Further, the CAEs 28, 30, 32 are also connected in series in the order of the actual manufacturing process, that is, the injection molding CAE 28, the coating CAE 30, and the assembly CAE 32 in this order, so that data can be exchanged. Yes.

  CAD data of a target shape is input to the mold design system 10 via the input unit 34. This CAD data is converted into mesh data by the data converter 36. The converted mesh data is passed to the CAE 28, 30, and 32, and the displacement amount generated in each process and the analysis result shape that is the shape of the resin molded product after all the processes are calculated. The determination unit 38 of the mold design system 10 determines whether the difference amount between the target shape and the analysis result shape is less than an allowable value. If the determination unit 38 exceeds the allowable value, the determination unit 38 notifies the re-creation unit 44 to that effect. The re-creation unit 44 re-creates new mesh data such that the difference amount between the analysis result shape and the target shape is less than the allowable value based on the displacement amount generated in each process. The recreated mesh data is input to the CAEs 28, 30, and 32 again. Then, the analysis in CAE 28, 30, and 32 and the recreation of mesh data are repeated until the difference amount becomes less than the allowable value. If the difference amount is less than the allowable value, the mesh data at that time is passed to the CAD data conversion unit 46. The CAD data conversion unit 46 converts the mesh data into CAD data and passes it to the mold design unit 48. The mold design unit 48 provides the operator with a mold design function based on the converted CAD data. Hereinafter, the mold design system 10 will be described in detail.

  The input unit 34 includes a keyboard, a mouse, and the like, and receives input of CAD data of a target shape designed by another CAD system and various instructions from an operator. The input CAD data is passed to the data converter 36.

  The data conversion unit 36 converts the passed CAD data into shell mesh mesh data. The shell mesh is a kind of individual mesh shape constituting the mesh data, and indicates a two-dimensional mesh shape. On the other hand, the three-dimensional mesh shape is called a solid mesh. In this embodiment, a shell mesh that can save calculation resources (memory, calculation time, CPU capacity, etc.) is used. Of course, a solid mesh may be used according to the calculation resource, the CAE capability to be used, the target shape, and the like. Here, the CAD data of the target shape is usually a three-dimensional solid model. Therefore, when converting the target shape of the three-dimensional solid model into mesh data of a two-dimensional shell mesh, the neutral surface or surface of the solid model is extracted, and the extracted surface is divided into shell meshes.

  The coordinate value of each node of the converted mesh data is stored in the storage unit 40 as the coordinate value of the target shape and the coordinate value of the analysis target shape. Here, the coordinate value of the target shape is maintained without being changed until the design of the mold is completed. On the other hand, the coordinate value of the analysis target shape is updated each time a new analysis target shape is re-created by the re-creation unit 44 described later. The three CAEs 28, 30, and 32 calculate the amount of displacement generated in each manufacturing process, assuming that the shape to be analyzed is the shape of a resin molded product.

  The converted mesh data, that is, mesh data of the shape to be analyzed is displayed on a display unit such as a display (not shown). The operator of the mold design system 10 sets the plate thickness distribution information for the mesh data with reference to the displayed mesh data. Thereby, thickness information is added to mesh data composed of a two-dimensional shell mesh. The set plate thickness distribution information is output to the injection molding CAE 28 together with the mesh data of the shape to be analyzed.

  The injection molding CAE 28 simulates the flow of molten metal in the mold and the solidification state in the injection molding based on the mesh data of the input shape to be analyzed. Then, a displacement amount and an injection molding displacement amount UF generated in the resin molded product at the time of injection molding are calculated for each node of the mesh data. This can be realized by using a well-known CAE technique. The amount of displacement is calculated as a vector having a direction and a magnitude. The calculated injection molding displacement amount UF for each node is output to the mold design system 10. The mold design system 10 stores the input injection molding displacement amount UF in the storage unit 40.

  The injection molding CAE 28 creates new mesh data reflecting the injection molding displacement amount UF in the mesh data of the shape to be analyzed. This new mesh data indicates the shape of the resin molded product after injection molding. Hereinafter, the new mesh data calculated with the injection molding displacement amount UF is referred to as mesh data of the first intermediate analysis shape. The created mesh data of the first intermediate analysis shape is input to the painting CAE 30.

  The painting CAE 30 calculates the amount of displacement generated in the resin molded product during painting based on the input mesh data of the first intermediate analysis shape. The displacement amount calculated here is also output as a vector and input to the mold design system 10 as the coating heat displacement amount UT. The mold design system 10 stores this in the storage unit 40. In addition, new mesh data reflecting the coating thermal displacement amount UT in the mesh data (mesh data of the first intermediate analysis shape) input to the CAE 30 for coating, that is, resin molding after the injection molding process and the coating process Create mesh data indicating the shape of the product. Hereinafter, the mesh data created by the coating CAE 30 is referred to as mesh data of the second intermediate analysis shape. The mesh data of the second intermediate analysis shape is input to the assembly CAE 32.

  Similarly to the injection molding CAE 28 and the coating CAE 30, the assembly CAE 32 calculates a displacement amount generated during the assembly and outputs this to the mold design system 10. The mold design system 10 stores this in the storage unit 40 as an assembly displacement amount UA. Also, mesh data reflecting the assembly displacement UA with respect to the input mesh data (mesh data of the second intermediate analysis shape), that is, a resin molded product after undergoing an injection molding process, a painting process, and an assembly process Create mesh data indicating the shape of. In other words, the mesh data is mesh data indicating the completed shape of the resin molded product. The mesh data is input to the mold design system 10 and stored in the storage unit 40 as an analysis result shape.

  The determination unit 38 of the mold design system 10 determines the quality of the current shape to be analyzed. This determination is based on whether or not the current analysis target shape is appropriate as the product surface shape of the mold, and is determined based on the difference between the target shape and the analysis result shape. Specifically, it is determined whether the average difference amount S obtained by the following equation (1) is within an allowable value.

S = {Σ | (X−X0) |} / N (1)

  Here, X is the coordinate value of each node of the target shape, X0 is the coordinate value of each node of the analysis result shape, and N is the total number of nodes. If the average difference amount S is less than the allowable value, it is determined that the analysis target shape is good, and the analysis target shape is passed to the CAD data conversion unit 46. On the other hand, if the difference amount is greater than or equal to the allowable value, the analysis target shape is determined to be defective, and a message to that effect is output to the re-creation unit 44. The allowable value of the average difference amount S is an empirically obtained value. This may be a fixed value, or may be appropriately changed according to the material and type of the resin molded product, the target shape, and the like. Moreover, in this embodiment, although it determines based on the average difference amount S in the whole resin molded product, you may determine for every site | part of a resin molded product. For example, it is possible to calculate an average difference amount only around the part to be attached to the upper product, and to set a strict tolerance for only this part. Further, the determination may be made based not only on the average difference amount S but also on the maximum value or the total sum of the difference amounts.

If the re-creation unit 44 receives the result “analysis target shape is bad” from the determination unit 38, the re-creation unit 44 re-creates mesh data of the analysis target shape. The re-creation unit 44 re-creates a new analysis target shape such that the analysis result shape (the shape of the resin molded product that has undergone all processes) becomes the target shape. This can be recreated by offsetting the displacement from the target shape. Specifically, the coordinate value X ^* of each node of the new analysis target shape is calculated by Expression (2).

X ^* = X− (α · UT + β · UF + γ · UA) (2)

Here, X ^* is a coordinate value of mesh data of a new analysis target shape, UF, UT, and UA are displacement amounts calculated by the CAEs 28, 30, and 32, and α, β, and γ are corrections stored in the coefficient DB. It is a coefficient. The correction coefficient is a coefficient indicating the weight of each displacement amount UF, UT, UA, and is determined in advance by experience. As is clear from Equation (2), the new shape to be analyzed is a shape obtained by subtracting the displacement amounts UF, UT, UA from the target shape so that the displacement amounts UF, UT, UA can be offset. Conversely, if a displacement having the same magnitude as the displacements UF, UT, and UA calculated by CAE occurs in the resin molded product of the shape to be analyzed, the resin molded product after completion becomes the target shape.

  However, in the present embodiment, values obtained by multiplying the displacements UF, UT, UA by correction coefficients α, γ, β are subtracted from the target shape. This is due to the following reason. Naturally, the shape to be analyzed used for calculating the displacement amounts UF, UT, and UA is different from the newly created shape to be analyzed. Different shapes have different amounts of displacement. That is, the amount of displacement generated in the resin molded product having a new shape to be analyzed is different from the amount of displacement used in Equation (2). Therefore, a correction coefficient is multiplied in order to correct the difference between the displacement amount generated in the resin molded product having the new analysis target shape and the displacement amount used in Expression (2). Then, by multiplying each displacement amount UF, UT, UA by correction coefficients α, γ, β, a more appropriate analysis object shape, that is, an analysis object shape in which the difference amount between the analysis result shape and the target shape becomes smaller. Can be obtained. In the present embodiment, the correction coefficients α, β, and γ are values of 1 or less, and 1> α> β> γ> 0. Of course, other values may be used. Further, the values of the correction coefficients α, β, γ may be appropriately changed according to the shape, material, etc. of the target resin molded product. In addition, the value of each correction coefficient may be a single resin molded product or a different value for each part.

The coordinate value X ^* of each node obtained by Expression (2) is stored in the storage unit 40 as the coordinate value of a new analysis target shape. Further, the mesh data of the new analysis target shape is input to the injection molding CAE 28, and the displacement amounts UF, UT, UA generated in each process are calculated again. The displacements UF, UT, UA calculated by the CAEs 28, 30, 32, and the mesh data of the analysis result shape output from the assembly CAE 32 are output to the mold design system 10 and stored in the storage unit 40. Is done. When the analysis by all the CAEs 28, 30, and 32 is completed, the determination unit 38 determines whether the analysis target shape is good or bad again. Then, until the analysis target shape is determined to be good, the re-creation unit 44 re-creates the analysis target shape and repeats the analysis by each CAE 28, 30, 32.

  When the CAD data conversion unit 46 receives a determination from the determination unit 38 that “analysis target shape is good”, the CAD data conversion unit 46 converts the mesh data of the analysis target shape stored in the storage unit 40 into CAD data. This conversion to CAD data can be realized by using various known methods, for example, the technique described in JP-A-2002-342390. The converted CAD data is output to the mold design unit 48.

  The mold design unit 48 has a function of a normal mold design system, and can design a mold in accordance with an instruction from an operator. An operator designs a mold using the function of the design unit. At this time, the product surface shape of the mold is designed based on the CAD data of the shape to be analyzed. The analysis target shape is a shape that becomes a target shape after completion through a plurality of steps. Therefore, if a mold designed based on the shape to be analyzed is used, a resin molded product having a target shape upon completion can be obtained.

  Next, the flow of designing a mold using the mold design system 10 will be described with reference to FIG. When designing a mold, first, CAD data of a target shape is input to the data conversion unit 36 via the input unit 34 and converted to mesh data (S22). The coordinate value of each node of the converted mesh data is stored in the storage unit 40 as the coordinate value of the target shape and the coordinate value of the analysis target shape. The stored coordinate values of the target shape are retained until the end of the mold design. On the other hand, the coordinate value of the analysis target is updated each time a new analysis shape is re-created by the re-creation unit 44.

  The mesh data of the shape to be analyzed is displayed on a display unit such as a display. The operator sets the plate thickness distribution with reference to the displayed mesh data (S24). The set plate thickness distribution information is input to the injection molding CAE 28 together with the analysis shape mesh data.

  The CAE 28 for injection molding simulates the flow of molten metal and the solidified state in the mold during injection molding based on the mesh data and plate thickness distribution information of the input analysis shape (S26). Then, the amount of displacement generated in the resin molded product during injection molding and the shape of the resin molded product after displacement are calculated. The calculated displacement amount is stored as an injection molding displacement amount UF in the storage unit 40 of the mold design system 10. The shape of the resin molded product after the displacement is output to the coating CAE 30 as the first intermediate analysis shape.

  The painting CAE 30 calculates the amount of displacement generated in the resin molded product during painting and the shape of the resin molded product after displacement based on the mesh data of the first intermediate analysis shape (S28). The calculated displacement amount is stored in the storage unit 40 of the mold design system 10 as the coating heat displacement amount UT, and the shape of the resin molded product after the displacement is output to the assembly CAE 32 as the second intermediate analysis shape.

  The assembly CAE 32 calculates the amount of displacement generated in the resin molded product during assembly and the shape of the resin molded product after displacement based on the mesh data of the second intermediate analysis shape (S30). The calculated displacement amount is stored in the storage unit 40 of the mold design system 10 as the assembly displacement amount UA, and the shape of the resin molded product after the displacement is stored as the analysis result shape.

  When the analysis is completed for all the CAEs 28, 30, and 32, the determination unit 38 of the mold design system 10 determines the quality of the analysis target shape (S32). As described above, this is performed based on the difference between the target shape and the analysis result shape. When the average difference amount S obtained by the equation (1) is equal to or larger than the allowable value, it is determined that “the shape to be analyzed is defective”, and that effect is notified to the re-creation unit 44.

  The re-creation unit 44 re-creates a new analysis target shape based on the coordinate values of the target shape stored in the storage unit and the displacements UF, UT, UA calculated by the CAEs 28, 30, 32 ( S36). This can be done by calculating the coordinate value of each node based on equation (2). The re-created coordinate values of the analysis target shape are stored in the storage unit 40. Further, the CAE 28, 30, 32 is analyzed again using the re-created mesh data of the shape to be analyzed. The displacement amount calculation (S26 to S30) by the CAEs 28, 30, and 32 and the re-creation unit 44 re-creation (S36) are repeated until the average difference amount S becomes less than the allowable value.

  If the average difference amount S is less than the allowable value, that is, it is determined that “the shape to be analyzed is good”, the CAD data conversion unit 46 converts the mesh data into CAD data (S34). The converted CAD data is passed to the mold design unit 48. The operator designs a mold based on the function of the mold design unit 48 and the CAD data of the shape to be analyzed (S38). At this time, the product surface shape of the mold is designed based on the shape to be analyzed. The mold design result is output as CAD data. This is the end of the mold design.

  The analysis target shape obtained by repeating the analysis by CAE and the re-creation is a target shape after a plurality of steps. Therefore, if a mold designed based on the shape to be analyzed is used, a resin molded product having a target shape after a plurality of steps can be obtained.

  When an actual mold is obtained, it can be easily obtained by using the CAD data of the mold as a design result. For example, an actual mold can be obtained by inputting CAD data of a mold into the CAM, creating a driving program for the processing machine, and performing processing based on the driving program. If a resin molded product is manufactured using this mold, the final dimensional accuracy of the resin molded product can be improved.

  As is clear from the above description, according to the present embodiment, the final dimensional accuracy of the resin molded product can be improved. In the present embodiment, the CAE and the mold design system are described as separate apparatuses. However, the CAE may be incorporated in the mold design system. In the present embodiment, the mold design of a resin molded product is taken as an example, but it can be applied to the mold design of other products as a matter of course. For example, it can be applied to a press-molded product by using a CAE for press molding that calculates a displacement amount during press molding instead of the CAE for injection molding.

It is a flowchart which shows the flow of manufacture of a resin molded product. It is a figure which shows the hardware constitutions of the metal mold | die design system 10 which is this Embodiment. 1 is a block diagram showing a functional configuration of a mold design system 10. FIG. It is a flowchart which shows the flow which designs a metal mold | die.

Explanation of symbols

  10 mold design system, 14 memory, 16 hard disk, 18 communication unit, 20 input unit, 22 display unit, 26 drive, 28, 30, 32 CAE, 34 input unit, 36 data conversion unit, 38 judgment unit, 40 storage unit 44 re-creation unit, 46 data conversion unit, 48 mold design unit.

Claims (4)

A product surface shape design system for designing a product surface shape of a mold of a product to be completed through a plurality of processes, wherein the product surface shape design system has an input means, a storage means, and a processing means.
The processing means is
Calculating mesh data used in the CAE analysis based on CAD data of the target shape of the product input via the input means;
The amount of product displacement that occurs in each process and the analysis result shape that is the product shape after all the processes, calculated by CAE analysis using mesh data as input, are stored in the storage means,
Recalculate mesh data used in CAE analysis according to the displacement amount for each process stored in the storage means,
Determine whether the difference between the target shape and the analysis result shape is less than a predetermined tolerance,
Repeat CAE analysis and recalculation until the difference is less than the predetermined tolerance,
Product surface shape creating means for calculating a product surface shape of a mold based on mesh data when the difference amount is less than a predetermined allowable value. The product surface shape design system according to claim 1,
The storage means stores in advance a correction coefficient indicating the weight of the displacement amount of each step,
The processing means recalculates the mesh data in accordance with the sum of products of the correction coefficient and the displacement amount for each process, and the product surface shape design system. The product surface shape design system according to claim 1 or 2,
If the product is an injection molded product,
The amount of displacement generated by the injection molding process, the amount of thermal displacement of the paint generated during the painting process, and the amount of assembly displacement generated during the assembly process of assembling the product to the upper product unit are calculated by CAE analysis. Characteristic product surface shape design system. A mold manufacturing method for manufacturing a mold of a product completed through a plurality of steps,
An initial calculation step of calculating mesh data used in the CAE analysis based on the CAD data of the target shape input by the input means;
A storage step of storing in a storage means the displacement amount of the product generated in each process calculated by CAE analysis using mesh data as input and the analysis result shape that is the product shape after passing through all the processes;
A recalculation step of recalculating mesh data used in the CAE analysis according to the displacement amount for each step stored in the storage means;
A determination step of determining whether or not the difference between the target shape and the analysis result shape is less than a predetermined allowable value;
Repeating a storing step and a recalculating step until the difference amount is less than a predetermined allowable value;
If the difference amount is less than a predetermined allowable value, a product surface shape calculating step for calculating the product surface shape of the mold based on the mesh data at that time;
A mold manufacturing method comprising:

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