JP2006106888A - Plant model creation system - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a plant model creation system capable of achieving processes in a consistent way, including constructing a plant model using a GUI, simulating the plant model, and installing model data in a training system. <P>SOLUTION: The plant model creation system 1 comprises an input means 2 for accepting input operations; a display means 3 capable of displaying images; a data recording means 4 capable of reading and writing electronic data; a device model creation means 11 for creating device models that simulate plant component devices; a plant model creation means 12 for creating a model having a plurality of device models; a model simulation means 13 for running simulations; a model source output means 14 for outputting a plant model source; a source installation means 15 for installing the plant model source; and a control means 5 for controlling each of the processing means in the system. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a plant model creation system for developing and creating a plant model that simulates the behavior of a plant.

As a conventional technique for constructing a program and electronic data (hereinafter referred to as a plant model) for simulating a plant, for example, as described in Patent Document 1 and Patent Document 2, a graphical interface (GUI) There is a technology that allows a plant model to be constructed or modified by arranging or connecting the devices constituting the plant on the screen even if the user is not familiar with the plant model (for example, Patent Documents 1 and 2). reference).
JP 2003-150890 A Japanese Patent Laid-Open No. 08-278808

  However, when the scale of the plant is large, such as a fuel reprocessing plant, and the plant model to be developed and created is large, it is common for multiple workers to share the development and creation of the model. In the prior art, the construction of a plant model, the simulation of the constructed plant model, and the installation to an actual system such as a training system are executed using different systems and tools.

  For this reason, it took a lot of time for the operator to learn how to use. In addition, since it is necessary to construct a computer environment according to each system and tool, a large amount of work is required particularly when constructing a plurality of computer environments.

  The present invention has been made in consideration of the above-mentioned problems, and consistently performs from the construction of a plant model by a graphical user interface (GUI) to simulation of the created plant model and installation of the plant model in the training system. An object of the present invention is to provide an obtained plant model creation system.

  In order to solve the above-described problem, the plant model creation system according to the present invention provides an input unit that accepts an input operation, a display unit that can display an image, and reading and writing of electronic data. Possible data recording means, creation device model creation means for creating a device model that simulates equipment constituting a plant, plant model creation means for creating a plant model having a plurality of the device models, and simulation of the plant model A model simulation means for executing, a model source output means for outputting the source of the plant model, a list of source variables output from the model source output means with reference to an actual system variable table and a plant model creation system variable table List of system variables for installation Source installation means for installing the converted source, and control means for controlling the input means, display means, data recording means, equipment model creation means, plant model creation means, model simulation means, model source output means, and source installation means It is characterized by comprising.

  According to the plant model creation system according to the present invention, it is possible to consistently perform the plant model simulation from the construction of the plant model by the graphical user interface (GUI) to the installation of the plant model in the actual system such as the training system. Can do.

  Embodiments of a plant model creation system according to the present invention will be described below with reference to the drawings.

[First Embodiment]
FIG. 1 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1 which is an example of the plant model creation system according to the first embodiment of the present invention.

  The plant model creation system 1 shown in FIG. 1 is realized, for example, by causing a computer to read and execute a plant model creation program (hereinafter abbreviated as PG). That is, the computer functions as a plant model creation system through cooperation between the plant model creation PG and the computer (both of which are not shown).

  According to FIG. 1, a plant model creation system 1 includes an input means 2, a display means 3, a data recording means 4, a control means 5, an interface (hereinafter referred to as I / F) means 6, an equipment model creation means 11, a plant. A model creation unit 12, a model simulation unit 13, a model source output unit 14, and a source installation unit 15 are provided.

  The input means 2 is a so-called man-machine interface and has a function of sending information input by the user to the control means 5.

  The display unit 3 has a function of receiving screen display information from the control unit 5 and displaying an image based on the screen display information.

  The data recording unit 4 is an area where electronic data such as an electronic file or a database can be stored. Electronic data stored in the data recording means 4 can be read by the control means 5. In addition, the control means 5 can write electronic data in an empty portion of the data recording means 4 (an area not used for storing electronic data).

  The control means 5 performs arithmetic processing, and each processing means in the plant model creation system 1, that is, input means 2, display means 3, data recording means 4, I / F means 6, equipment model creation means 11, plant model The creation means 12, the model simulation means 13, the model source output means 14, and the source installation means 15 can be controlled.

  The I / F unit 6 serves as an interface with an external device (not shown). That is, the plant model creation system 1 can receive information from an external device via the I / F means 6. Information can also be sent to an external device via the I / F means 6.

  The equipment model creation means 11 has a function (hereinafter referred to as equipment model creation function) for creating a model (equipment model) 24 (shown in FIG. 2 described later) simulating each equipment constituting the plant. The device model creation function includes a function of creating a new higher-order device model 24 by combining a plurality of device models 24.

  Accordingly, the device model creation means 11 can create a new higher-order device model 24 by combining a plurality of device models 24, and can create the device models 24 in a hierarchy.

  In addition, the device model creation unit 11 can record and store the created device model 24 in a device model database (hereinafter abbreviated as DB) 17 stored in the data recording unit 4. Furthermore, the device model creation means 11 can also read the device model 24 stored in the device model DB 17 later if there is a user read request.

  Although the device model 24 is stored in the device model DB 17, it is not always necessary to store the device model 24 in a database. That is, it may be stored in the data recording means 4 simply as electronic data. This also applies to other models described later.

  Furthermore, the device model creation means 11 can determine the boundary conditions on the input side and the output side of the device model 24 and can set initial values.

  The plant model creation means 12 has a function (hereinafter referred to as plant model creation) for creating a model (hereinafter referred to as a plant model) 33 (shown in FIG. 2 to be described later) that simulates the whole or part of a plant having at least two devices. Function). More specifically, it has a function of arranging and connecting a plurality of device models 24.

  Further, the plant model creation means 12 can record and accumulate the created plant model 33 in the plant model DB 18 stored in the data recording means 4 in the same manner as the equipment model creation means 11, and there is a user read request. For example, the plant model 33 stored in the plant model DB 18 can be read later. Furthermore, boundary conditions on the input side and output side of the plant model 33 can be determined, and initial values can be set.

  The model simulation unit 13 has a function of executing simulation on the plant model 33 (hereinafter referred to as a model simulation function). Therefore, the model simulation means 13 installs the plant model 33 created by the plant model creation means 12 in an actual system (hereinafter abbreviated as an actual system) 20 such as an actual plant control system or an actual plant operation training system. It is possible to simulate the created plant model 33 without doing so.

  The model simulation unit 13 can display the simulation result on the display unit 3. That is, screen display information for displaying the simulation result on the screen can be given to the control means 5.

  Further, the model simulation unit 13 can record and store the simulation result as a data file (not shown in FIG. 1) in a writable data recording unit such as the data recording unit 4.

  The model source output unit 14 has a function of outputting a plant model source described in a general-purpose language in order to install the plant model 33 in the actual system 20 from the created plant model 33. Here, the source of the plant model to be output can be compiled by the general-purpose language compilation environment described.

  The source installation unit 15 converts the variable list of the source output from the model source output unit 14 as well as the variables of the real system 20 and installs them. In performing the conversion, the source installation unit 15 includes an actual system variable table (electronic data) 22 and a plant model creation system variable table (electronic data) 23 stored in advance in a readable data recording unit such as the data recording unit 4. Referenced.

  Although the plant model creation system 1 includes the I / F unit 6, it is not always necessary to provide the information if it is not necessary to exchange information with an external device. The data recording means 4 may be provided in an external device (not shown) that can be read and written by the control means 5.

  Furthermore, in the case of the electronic data stored in the data recording means 4, that is, in the case of the plant model creation system 1 shown in FIG. 1, the equipment model DB 17, the plant model DB 18, the actual system variable table 22, and the plant model creation system variable table 23 are: It may be stored in an external data recording means that can be read and written by the control means 5.

  Next, creation of a plant model using the plant model creation system 1 will be described.

  FIG. 2 is a work flow diagram for explaining a series of operations required for a user to create a plant model using the plant model creation system 1 (hereinafter referred to as a first plant model creation operation). It is.

  As a series of operations for creating a plant model, as shown in FIG. 2, the user first performs an equipment model creation work (operation S1), and a model (equipment model) 24 for simulating each equipment constituting the plant. Create.

  As shown in FIG. 2, the device model 24 includes a graphic unit 26 that visualizes a device to be modeled, and a device model definition 27 that describes device characteristics and operations.

  The graphic unit 26 of the device model 24 includes an input / output information storage unit 28 that represents input information and output information of the device represented by the graphic unit 26. Here, the input information refers to the input side such as the substance input to the input side of the device that is the target of the device model 24, the flow rate, the flow velocity, the pressure, and other physical property values (including initial values and boundary conditions). Necessary interface information. The output information is necessary interface information on the output side of the device that is the target of the device model 24.

  The device model definition 27 of the device model 24 has a program code 30 written in a general-purpose language. Further, in addition to the program code 30, the input / output and operation specifications of the program code 30 are specified if necessary. It has the program specification 31 described.

  That is, the creation of the device model 24 means creation of the graphic unit 26 and creation of the device model definition 27. More specifically, the input / output information describing the input / output information of the graphic unit 26 and the device model 24. This means that the storage unit 28 is created and the program code 30 is created (if necessary, the program specification 31 is created).

  When the necessary equipment model 24 has been created, the plant model draft 33 is created as a plant model draft creation work (work S2). When the creation of the plant model plan 33 is completed, the plant model plan 33 is verified as a plant model plan verification operation, and it is verified whether a necessary design requirement is satisfied (operation S3).

  At this time, if the simulation result does not satisfy the required design requirement, the process returns to the operation S1 or the operation S2, and at least one of the equipment model 24 and the plant model plan 33 is corrected, and a new plant model plan 33 is created. Create (operation S1 or operation S2). Finally, a plant model draft 33 that satisfies the necessary design requirements, that is, a plant model 33 is created.

  Then, when the plant model draft 33 that satisfies the necessary design requirements, that is, the plant model 33 is completed (operation S3 is completed), the model source output operation is performed so that it can be installed in the real system 20, and is described in a general language. The source 35 of the plant model 33 (hereinafter referred to as a plant model source) 35 is output (operation S4). As shown in FIG. 2, the plant model source 35 includes not only a program code 37 written in a general-purpose language but also a variable list 38 and a constant list 39 used in the program code 37.

  When the output of the model source 35 is completed, a source installation operation is subsequently performed, and the variable sequence of the output plant model source 35 is converted and installed in the variables of the real system 20 (operation S5).

  The series of operations of these first plant model creation operations (operations S1 to S5) gives the plant model creation system 1 an input request required by the user, and the plant model creation system 1 is referred to as a plant model creation procedure (hereinafter referred to as “first”). This can be done by executing (1) plant model creation procedure).

  FIG. 3 is a process flowchart showing the first plant model creation procedure executed by the plant model creation system 1 in the order of the processing steps. As a premise for explaining the first plant model creation procedure, it is assumed that the user is in a state (initial state) in which the device model 24 is not created at all.

  According to FIG. 3, the first plant model creation procedure includes an equipment model creation step (step SS1), a plant model creation step (step SS2), a plant model simulation step (step SS3), and a model source output step ( Step SS5) and a source installation step (Step SS6).

  The device model creation step (step SS1) is a processing step in which the device model creation means 11 creates a device model 24 that simulates each device constituting the plant. Further, the device model creation step includes determining boundary conditions on the input side and output side of the device model 24 and setting initial values.

  The plant model creation step (step SS2) is a processing step in which the plant model creation means 12 creates a plant model (plant model draft) 33 by arranging or connecting a plurality of device models 24. The plant model 33 refers to a plant model draft 33 obtained as a result of simulation that satisfies a necessary design requirement.

  Similarly to the equipment model creation step, the plant model creation step also includes determining boundary conditions on the input side and output side of the plant model and setting initial values.

  The plant model simulation step (step SS3) is a processing step in which the model simulation unit 13 executes simulation for the plant model.

  The model source output step (step SS5) is a processing step in which the model source output means 14 outputs a plant model source 35 described in a general language in order to install the plant model 33 in the real system 20.

  The source installation step (step SS6) is a processing step in which the source installation unit 15 converts and installs the variable sequence of the plant model source 35 output in the model source output step as well as the variables of the real system 20.

  In the first plant model creation procedure including such processing steps, the control unit 5 receives an execution request input by the user from the input unit 2 of the plant model creation system 1, and the control unit 5 performs a process for which the execution request has been made. This is done by causing the processing means necessary to execute the step to function (START).

  In the first plant model creation procedure, first, an equipment model creation step is performed in step SS1. The device model creation step is performed when the control unit 5 receives an execution request for the device model creation step input from the input unit 2 and the control unit 5 causes the device model creation unit 11 to function.

  In the equipment model creation processing step (step SS1), the equipment model creation means 11 creates the equipment model 24 as shown in FIG. 2 in response to the input of data necessary for creating the model of the equipment constituting the plant. The user inputs data necessary for creating a model of the device in consideration of the plant specifications and the like.

  When the creation of the necessary equipment model 24 is completed, that is, the work S1 shown in FIG. 2 is finished, the user operates the input unit 2 to execute a plant model creation step execution request to perform the next work (work S2). Enter. Then, the control means 5 receives the execution request of the plant model creation step input from the input means 2, and functions the plant model creation means 12 to cause the plant model creation means 12 to execute the plant model creation step (step SS2). .

  In the plant model creation step, the plant model creation means 12 creates a plant model draft 33 as shown in FIG. 2 by arranging or connecting a plurality of device models 24 according to the contents of the user's input operation. If necessary, the boundary conditions on the input side and output side of the plant model draft 33 are determined and initial values are set.

  The plant model creation means 12 provides a user with a graphical user interface (GUI), and the user can construct a plant model plan 33 by arranging and connecting the displayed device models 24 on the screen. Therefore, since the user does not need to write program code or the like, there are effects of preventing human error and reducing the amount of work of the user.

  When the creation of the plant model plan 33, that is, the operation S2 shown in FIG. 2 is completed, the user operates the input unit 2 to input an execution request for the plant model simulation step in order to perform the next operation (operation S3). . Then, the control means 5 receives the execution request of the plant model simulation step input from the input means 2, makes the model simulation means 13 function, and causes the model simulation means 13 to execute the plant model simulation step (step SS3).

  In the plant model simulation step, the model simulation means 13 executes simulation for the plant model plan 33. The simulation result such as the plant state obtained by executing the simulation is displayed on the display means 3 as graphics such as a graph or a data string. If necessary, the simulation result can be printed out by connecting to a printer (not shown) or stored as electronic data in the data recording means 4.

  When the user verifies the simulation result obtained by completing the plant model simulation step and satisfies a necessary design requirement (YES in step SS4), the operation S3 shown in FIG. 2 is terminated. Then, in order to perform the work (work S4), the execution request of the model source output step is input by operating the input unit 2.

  When the execution request for the model source output step is input, the control unit 5 receives the execution request for the input model source output step. And the control means 5 makes the model source output means 14 which can perform a model source output step function, and makes the model source output means 14 perform a model source output step (step SS5).

  In the model source output step, the model source output means 14 outputs a plant model source 35 described in a general-purpose language so as to install the plant model 33 in the real system 20. That is, the plant model source 35 can be displayed on the display means 3, if necessary, connected to a printer (not shown), printed out, or written and stored in the data recording means 4 as electronic data.

  When the output of the plant model source 35 is finished, that is, the work S4 shown in FIG. 2 is finished, the user operates the input means 2 to input the execution request of the source installation step to perform the next work (work S5). To do. Then, the control means 5 receives the execution request for the source installation step input from the input means 2, and causes the source installation means 15 to function and cause the source installation means 15 to execute the source installation step (step SS6).

  In the source installation step, the source installation means 15 refers to the actual system variable table data 22 and the plant model creation system variable table data 23, and determines the variable sequence of the plant model source 35 output in the model source output step. Variables are converted and installed in the real system 20.

  When the installation in the real system 20 is completed, that is, the operation S5 shown in FIG. 2 is completed, the first plant model creation procedure is completed (END).

  On the other hand, if the user verifies the simulation result obtained after the plant model simulation step is completed and the required design requirement is not satisfied (NO in step SS4), the process proceeds to step SS7, and parameter tuning of the equipment model 24 is performed. And a new plant model draft 33 is created by performing modifications such as debugging the created plant model draft 33. And it progresses to step SS3 and performs the process step after step SS3.

  The device model creation step (step SS1), plant model creation step (step SS2), plant model simulation step (step SS3), model source output step (step SS5) and source installation step (step SS5) of the first plant model creation procedure Step SS6) can also be executed independently when the user inputs each processing request in the plant model creation system 1.

  However, in an initial state where there is no device model, a plant model creation step (step SS2), a plant model simulation step (step SS3), a model source output step (step SS5), and a source installation step (step SS6) are executed. Is practically impossible because there is no device model 24 to be processed.

  Thus, according to the plant model creation system 1, a series of operations from creation of a plant model by GUI to simulation of the created plant model 33 and installation of the plant model 33 into the actual system 20 such as a training system is consistent. Can be performed.

[Second Embodiment]
FIG. 4 shows a schematic configuration diagram schematically showing the configuration of a plant model creation system 1A which is an example of the plant model creation system according to the second embodiment of the present invention.

  The plant model creation system 1A is a system for the purpose of allowing the user to easily create the plant model draft 33 with respect to the plant model creation system 1, and further includes a CAD data capture conversion means 41. However, since the other points are not substantially different, the parts that are not substantially different from the parts that have already been described are denoted by the same reference numerals and the description thereof is omitted.

  According to FIG. 4, the plant model creation system 1A is a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14 and the source installation means 15, a CAD data capture conversion means 41 is further provided.

  The CAD data capture conversion means 41 reads CAD data 45 (shown in FIG. 5 to be described later) created when designing an actual plant and extracts only the outline of the plant (hereinafter, white box). A plant model).

  Similarly to the device model creation means 11, the CAD data capture conversion means 41 can record and accumulate the created white box plant model in the white box plant model DB 43 stored in the data recording means 4. If there is a read request, the white box plant model stored in the white box plant model DB 43 can be read later.

  The white box plant model will be described more specifically. The white box plant model is a model of the plant model plan 33. That is, the white box plant model has the number of device models 24 constituting the plant model plan 33 and connection information between the device models 24 that are constituent elements of the plant model plan 33. It is still undecided about what it is.

  Next, the creation work of the plant model 33 performed using the plant model creation system 1A (hereinafter referred to as the second plant model creation work) will be described.

  The flow of a series of work in the second plant model creation work may be replaced with the plant model draft creation work (work S2) in FIG. 2 as the second plant model draft creation work (work S2A). (Omitted). That is, in the second plant model creation work, the user first performs a device model creation work (work S1), and then performs a second plant model draft creation work (work S2A). After the second plant model draft creation work, a verification work (work S3), a model source output work (work S4), and a source installation work (work S5) of the plant model draft 33 are performed.

  The second plant model draft creation work (work S2A) includes a CAD data import / conversion work for creating a white box plant model using the CAD data 45 of the actual plant that is the target of the plant model 33 to be created, and CAD data. A device model insertion operation for inserting the device model 24 into the white box plant model created by the capture conversion operation.

  Accordingly, in the second plant model drafting work, first, a white box plant model is created using the CAD data 45 of the actual plant, and then the location of the equipment model 24 constituting the created white box plant model. The plant model plan 33 is created by inserting (arranging) all the device models 24 into Compared with the plant model draft creation work, a work for creating a white box plant model is performed instead of the work for connecting the second plant model draft creation work equipment models 24.

  In addition, for a series of operations in these second plant model creation operations (operation S1, operation S2A, operation S3 to operation S5), the user receives an input request necessary for the plant model generation system 1A, and the plant model generation system This can be done by causing 1A to execute the second plant model creation procedure.

  FIG. 5 is a process flowchart showing the second plant model creation procedure executed by the plant model creation system 1A in the order of the processing steps.

  In the second plant model creation procedure shown in FIG. 5, it is assumed that the user has not created the device model 24 (initial state) as in FIG. 3, and the first plant model creation is performed. A description of portions that overlap with the procedure is omitted.

  According to FIG. 5, the second plant model creation procedure includes an equipment model creation step (step SS1), a second plant model creation step (step SS11 to step SS12), and a plant model simulation step (step SS3). A model source output step (step SS5) and a source installation step (step SS6).

  The second plant model creation step is the same as the plant model creation step (step SS2) in that it is a processing step for finally creating a plant model (plan model proposal) 33. Different. More specifically, the second plant model creation step includes a CAD data take-in conversion step (step SS11) and an equipment model insertion step (step SS12).

  The CAD data capture conversion step (step SS11) is a process in which the CAD data capture conversion means 41 captures the CAD data 45 of the actual plant that is the target of the plant model 33 to be created and creates a white box plant model. It is a step.

  The equipment model insertion step (step SS12) is a processing step in which the plant model creation means 12 inserts (places) the equipment model 24 in the white box plant model created in the CAD data take-in conversion step.

  Similar to the first plant model creation procedure, the second plant model creation procedure having such processing steps functions as a processing means necessary for the control means 5 to execute the processing step requested to be executed. (START).

  In the second plant model creation procedure, first, a device model creation step is performed in step SS1, and when the device model creation step is completed, the process proceeds to step SS11, and in step SS11 to step SS12, a second plant model creation step is performed. Is made.

  In the second plant model creation step, first, in step SS11, a CAD data capture conversion step is performed, and the CAD data capture conversion means 41 receives the CAD data capture conversion request from the user and captures the CAD data 45. Create a white box plant model.

  More specifically, CAD data 45 such as PFD (process flow diagram) or EFD (engineering flow diagram) created when designing an actual plant is made readable by the plant model creation system 1A. Then, in response to a CAD data capture / conversion request input by the user, a white box plant model that does not include data indicating device characteristics and operations is created from the CAD data 45.

  When the white box plant model is created, the CAD data capturing / converting step is completed, followed by the device model inserting step in step SS12.

  In the equipment model insertion step, the plant model creating means 12 receives (instructs) the equipment model insertion (arrangement) request from the user, and inserts (arranges) the equipment model 24 in the white box plant model created in the CAD data import / conversion step. . The user can perform an input operation for inserting (arranging) the device model 24 by arranging the device model 24 to be displayed on the screen.

  When all the device models 24 are arranged in the white box plant model, a plant model plan 33 simulating the plant represented by the captured CAD data 45 is completed. When the plant model plan 33 is completed, the second plant model creation step is completed, and the process proceeds to step SS3. The processing steps after step SS3 are the same as the first plant model creation procedure shown in FIG. 3 (END).

  In the second plant model creation procedure shown in FIG. 5, the second plant model creation step (step SS2A) includes a CAD data capture conversion step and an equipment model insertion step. The plant model creation step shown (step SS2) may be further provided.

  That is, the plant model plan 33 created by executing the second plant model creation step is not limited to the plant model plan 33 created by inserting the equipment model 24 into the white box plant model, and is necessary. Accordingly, a plant model plan 33 created by adding a new device model 24 may be used.

  In the plant model creation system 1A, in addition to the effects of the plant model creation system 1, the CAD data capture conversion means 41 captures the existing CAD data 45 and creates a white box plant model that can be used to create the plant model draft 33. Therefore, the creation time required when the user creates the plant model 33 can be reduced.

  Further, since the existing CAD data 45 is taken in, mistakes in the creation stage of the plant model 33 such as wrong connection of the equipment model 24 constituting the plant model 33 can be reduced.

[Third Embodiment]
FIG. 6 shows a schematic configuration diagram schematically showing a configuration of a plant model creation system 1B which is an example of a plant model creation system according to the third embodiment of the present invention.

  The plant model creation system 1B differs from the plant model creation system 1 in that the accuracy of simulation is further improved and the amount of work of the user is reduced, and the plant model creation system 1B is further provided with actual measurement data fetching means 48. However, since other points are not substantially different, portions that are not substantially different from the portions that have already been described are denoted by the same reference numerals and description thereof is omitted.

  According to FIG. 6, the plant model creation system 1B is a plant model creation system 1, that is, input means 2, display means 3, data recording means 4, control means 5, I / F means 6, equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14 and the source installation means 15, an actual measurement data fetching means 48 is further provided.

  The actual measurement data fetching unit 48 includes a data conversion processing unit 49 and an substitution processing unit 50. Data representing a plant state necessary for executing the simulation of the plant model plan 33 (hereinafter referred to as plant state data). It has a function of taking in from actual measurement data 53 (shown in FIG. 7 described later).

  The data conversion processing unit 49 of the actual measurement data fetching means 48 is a data that can substitute data that cannot be directly substituted into the plant state set in the plant model plan 33 as plant state data (hereinafter referred to as indirect data). (Hereinafter referred to as direct data). The substitution processing unit 50 has a function of substituting plant state data (direct data) into the plant state set in the plant model plan 33.

  As described above, the actual measurement data fetching unit 48 includes the data conversion processing unit 49 and the substitution processing unit 50. The types of plant state data that the model simulation unit 13 calculates and calculates based on the plant model plan 33 include: This is because there are direct data directly calculated and indirect data obtained by further converting the obtained calculation result.

  If the actual measurement data 53 to be acquired is indirect data, the data conversion processing unit 49 refers to the data conversion table 52 to convert it directly into data, and the substitution processing unit 50 uses the direct data obtained by the conversion. Substitute into the relevant part of the plant model plan 33. If the actual measurement data 53 to be acquired is direct data, the substitution processing unit 50 directly substitutes the data in the plant model plan 33 without converting the data.

  Next, a creation work of the plant model 33 (hereinafter referred to as a third plant model creation work) performed using the plant model creation system 1B will be described.

  In FIG. 2, the flow of a series of operations in the third plant model creation work is shown in FIG. 2 between the plant model draft creation work (work S2) and the plant model draft 33 verification work (work S3). Work S6) is added (the figure is omitted).

  Further, a series of these third plant model creation operations (operation S1 to operation S2, operation S6, operation S3 to operation S5) gives the plant model generation system 1 an input request required by the user, thereby generating the plant model. This can be done by causing the system 1B to execute a plant model creation procedure (hereinafter referred to as a third plant model creation procedure).

  FIG. 7 is a process flowchart showing the third plant model creation procedure executed by the plant model creation system 1B in the order of the processing steps.

  In the third plant model creation procedure shown in FIG. 7, it is assumed that the user has not created the device model 24 (initial state) as in FIG. 3, and the first plant model creation procedure is performed. A description of the same parts as those in FIG.

  According to FIG. 7, the third plant model creation procedure includes an equipment model creation step (step SS1), a plant model creation step (step SS2), an actual measurement data capturing step (step SS20), and a plant model simulation step. (Step SS3), a model source output step (Step SS5), and a source installation step (Step SS6).

  The actual measurement data acquisition step (step SS20) is a processing step for acquiring the plant state data necessary for executing the simulation of the plant model plan 33 from the actual measurement data 53. When the acquired plant state data is indirect data (in step SS21) In the case of YES), a data conversion processing step (step S22) for direct conversion to data, and when the plant state data to be captured is direct data (in the case of NO in step SS21), the plant state is substituted for the plant state. A substitution processing step (step S23).

  As in the first plant model creation procedure, the third plant model creation procedure having such processing steps functions as the processing means necessary for the control means 5 to execute the requested processing step. (START).

  In the third plant model creation procedure, first, an equipment model creation step is performed in step SS1, and then a plant model creation step is performed in step SS2. And if a plant model creation step is completed, it will progress to step SS20 and an actual measurement data acquisition step will be made by step SS20 (step SS21-step SS23).

  In the actual measurement data capturing step, when the plant state data to be captured is indirect data (YES in step SS21), the data conversion processing unit 49 performs a data conversion processing step to convert the indirect data into direct data (step SS22). ). Then, the substitution processing unit 50 performs the substitution processing step on the direct data obtained in the data conversion processing step, and substitutes the direct data into the plant state of the plant model draft 33 (step SS23).

  On the other hand, if the plant state data to be captured is direct data (NO in step SS21), the process proceeds to step SS23, where the substitution processing unit 50 performs the substitution processing step and substitutes it into the plant state of the plant model draft 33. .

  When the actual measurement data (including data after the conversion process) 53 is assigned to the plant state of the plant model draft 33, the substitution process step is completed, and all the process steps of the actual data acquisition step are completed. When the actual measurement data capturing step is completed, the process proceeds to step SS3. The processing steps after step SS3 are the same as the first plant model creation procedure shown in FIG. 3 (END).

  According to the plant model creation system 1B, in addition to the effects of the plant model creation system 1, the actual measurement data capturing means 48 can capture the actual measurement data 53 actually measured in the actual plant. This makes it possible to efficiently correct the model of equipment that is not measured and tune the equipment parameters.

[Fourth Embodiment]
FIG. 8 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1C which is an example of a plant model creation system according to the fourth embodiment of the present invention.

  The plant model creation system 1C is a system in which the amount of work of the user is reduced while further improving the accuracy of simulation with respect to the plant model creation system 1, and further includes a second actually measured data capturing means 48A. However, since the other points are not substantially different, portions that are not substantially different from those already described are denoted by the same reference numerals and description thereof is omitted.

  8, the plant model creation system 1C is a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14, and the source installation means 15, a second actual measurement data capturing means 48A is further provided.

  The second actual measurement data fetching unit 48A is obtained by adding a function of performing parameter tuning to the actual measurement data 53 taken in the actual measurement data fetching unit 48. Specifically, an assignment processing unit 50, a fitting determination processing unit 55, and a parameter change processing unit 56 are provided.

  The fitting determination processing unit 55 determines whether or not the actual measurement data 53 and the simulation result are consistent with respect to a range and parameter type (hereinafter, referred to as a fitting target) designated by the user from a part or all of the plant model draft 33. In order to confirm this, the simulation result performed by the model simulation means 13 is compared with the actual measurement data 53. In brief, the fitting state between the actual measurement data 53 and the simulation result is examined for the fitting target (fitting determination processing step).

  Further, the fitting determination processing unit 55 can give the actual measurement data 53 that is the fitting target to the substitution processing unit 50 when the actual measurement data 53 and the simulation result match for the fitting target. On the other hand, if the actual measurement data 53 and the simulation result do not match for the fitting target, the fitting target information can be given to the parameter change processing unit 56.

  The parameter change processing unit 56 determines the parameter specified by the user when the actual measurement data 53 and the simulation result do not match for the range specified by the user as a result of the fitting determination processing step performed by the fitting determination processing unit 55. Changes can be made. Further, the changed parameter can be given to the substitution processing unit 50.

  There are various change processing methods for parameter change processing. For example, in the plant model creation system 1C, parameter change processing by search processing and optimization processing can be performed. More specifically, the parameter change processing unit 56 has a search processing function 58 for performing parameter change processing by search processing and an optimization processing function 59 for performing parameter change processing by optimization processing.

  Here, the search process refers to a process of sequentially changing effective parameters based on the sensitivity of the parameters with respect to the deviation between the simulation result and the actual measurement data 53. The optimization process refers to a process of finding an optimal solution by finding a nonlinear objective solution and changing parameters.

  Next, a creation work of the plant model 33 (hereinafter referred to as a fourth plant model creation work) performed using the plant model creation system 1C will be described.

  In FIG. 2, the flow of a series of operations in the fourth plant model creation work is shown in FIG. 2 between the plant model draft creation work (work S2) and the plant model draft 33 verification work (work S3). This is an additional work (work S6A). The illustration is omitted.

  In addition, a series of these fourth plant model creation operations (operation S1 to operation S2, operation S6, operation S3 to operation S5) gives the plant model generation system 1 an input request required by the user, thereby generating the plant model. This can be performed by causing the system 1C to execute a plant model creation procedure (hereinafter referred to as a fourth plant model creation procedure).

  FIG. 9 is a process flowchart showing the fourth plant model creation procedure executed by the plant model creation system 1C in the order of process steps.

  In the fourth plant model creation procedure shown in FIG. 9, it is assumed that the user has not created the device model 24 (initial state) as in FIG. 3, and the first plant model creation procedure is performed. A description of the same parts as those in FIG.

  According to FIG. 9, the fourth plant model creation procedure includes an equipment model creation step (step SS1), a plant model creation step (step SS2), a plant model simulation step (step SS3), and second measured data. It includes a capture step (step SS25), a model source output step (step SS5), and a source installation step (step SS6), and a processing step corresponding to step SS7 in the first plant model creation procedure is the second step. This is performed as an actual measurement data capturing step.

  The second actual measurement data fetching step (step SS25) is a fitting determination processing step (step SS27) for comparing the simulation result with the actual measurement data 53 and determining whether or not they match, and the fitting target. A parameter changing process step (step SS28) for changing the designated parameter when the simulation result and the measured data 53 do not match each other and an assigning process step (step SS23) are provided.

  As in the first plant model creation procedure, the fourth plant model creation procedure including such processing steps functions as the processing means necessary for the control means 5 to execute the requested processing step. (START).

  In the fourth plant model creation procedure, first, an equipment model creation step is performed in step SS1, and then a plant model creation step is performed in step SS2. When the plant model creation step is completed, a plant model simulation step is performed.

  When the user verifies the result of the simulation obtained by completing the plant model simulation step and satisfies the necessary design requirements (YES in step SS4), step SS5 and the same as the first plant model creation procedure are performed. The processing step of step SS6 is performed (END).

  On the other hand, when the user verifies the result of the simulation obtained by completing the plant model simulation step and satisfies the required design requirement (NO in step SS4), the process proceeds to step SS25, and step SS25 (steps SS27 to SS27). In step SS28 and step SS23), a second actual measurement data fetching step is performed.

  In the second actual measurement data fetching step, first, the process proceeds to step SS27. In step SS27, the fitting determination processing unit 55 compares the simulation result with the actual measurement data 53 for the fitting target to determine whether or not they match (step S27). Fitting determination processing step). When the simulation result and the actual measurement data 53 match the fitting target (YES in step SS27), the process proceeds to step SS23, where the substitution processing unit 50 performs the substitution processing step and substitutes the plant state in the plant model plan 33 for the plant state. .

  When the actual measurement data 53 is substituted into the plant state of the plant model draft 33, the substitution processing step is completed. When the substitution processing step is completed, the second actual measurement data fetching step is also completed, and the processing steps after step SS3 are performed.

  If the simulation result and the actual measurement data 53 do not match for the fitting target (NO in step SS27), the process proceeds to step SS28, and in step SS28, the parameter change processing unit 56 performs the parameter changing process for the fitting target parameter. (Parameter change processing step).

  The parameter change processing unit 56 can perform parameter change processing by search processing and optimization processing. Which of the search processing and the optimization processing is to be adopted can be designated by the user performing an input operation on the input unit 2. When the parameter is changed, the parameter change processing step is completed, and the process proceeds to step SS23, where the substitution processing unit 50 performs the substitution processing step.

  When the substitution processing unit 50 performs substitution processing steps and substitutes the changed parameters into the plant state of the plant model draft 33, the process proceeds to step SS3, and processing steps after step SS3 are performed.

  In the fourth plant model creation procedure shown in FIG. 9, after the plant model simulation step is performed, the second actual measurement data capturing step is performed. Before the plant model simulation step is performed, the plant model creation is performed. Following the step, a second actual measurement data fetching step may be performed. This case corresponds to the case where the simulation result and the actual measurement data 53 do not match for the fitting target (NO in step SS27).

  In the plant model creation system 1C, in addition to the effects of the plant model creation system 1, parameter tuning can be performed on the actual measurement data 53 captured by the second actual data capture unit 48A. Can be reduced.

[Fifth Embodiment]
FIG. 10 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1D which is an example of a plant model creation system according to the fifth embodiment of the present invention.

  The plant model creation system 1D differs from the plant model creation system 1 in that the work efficiency of a plurality of workers (users) is improved and is further provided with data management means 61. Since this point is not substantially different, portions that are not substantially different from those already described are assigned the same reference numerals and description thereof is omitted.

  According to FIG. 10, the plant model creation system 1D is a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14, and the source installation means 15, a data management means 61 is further provided.

  The data management means 61 is a function (data management) for managing data created by the equipment model creation means 11, the plant model creation means 12, the model simulation means 13, the model source output means 14 and the source installation means 15 of the plant model creation system 1D. Function). That is, the data management means 61 creates the data (hereinafter referred to as shared data) 64 such as the equipment model 24, the plant model 33, the simulation result, the output status of the plant model source 35, and the installation status in the actual system 20 (hereinafter referred to as shared data). It can be managed together with the person who created (output or install) and the date of creation (output or install).

  As shown in FIG. 11, the plant model creation system 1D configured as described above includes, for example, three or more plant model creation systems (first plant model creation system 1D1, second plant model creation system 1D2). When the third plant model creation system 1D3) is operated in a communication network 65 such as a LAN (Local Area Network), the system is constructed to share data and manage the shared data.

  In the system shown in FIG. 11, the data server 66 accessible from all the plant model creation systems 1D1, 1D2, and 1D3 has, for example, the device model 24, the plant model 33, the simulation result, and the output status of the plant model source 35. The shared data 64 such as the installation status in the real system 20 is stored and managed.

  Furthermore, in the plant model creation systems 1D1, 1D2, and 1D3, it is possible to check the usage status of the shared equipment model 24 and the plant model 33. For example, in the plant model creation system 1D1, when work (deletion or correction) is performed, the data usage status in the other plant model creation systems 1D2 and 1D3 can be confirmed.

  The shared data 64 is stored and managed in the data server 66, but if it can be accessed from any of the plant model creation systems 1D1, 1D2, and 1D3, the shared data is created for each plant model. The data recording means 4 in the systems 1D1, 1D2, and 1D3 may be stored and managed.

  In the plant model creation system 1D, in addition to the effects of the plant model creation system 1, for example, a plurality of workers work as in a system configured by connecting a plurality of plant model creation systems 1D as shown in FIG. Even in an environment where it can be performed, data sharing and data management can be performed, and work efficiency when a plurality of workers perform work in parallel can be improved.

[Sixth Embodiment]
FIG. 12 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1E which is an example of a plant model creation system according to the sixth embodiment of the present invention.

  The plant model creation system 1E is different from the plant model creation system 1 in that it includes the equipment model creation means 11A instead of the equipment model creation means 11, but the other points are not substantially different. Parts that are not substantially different from the parts that have already been described are assigned the same reference numerals and description thereof is omitted.

  12, the plant model creation system 1E includes an input unit 2, a display unit 3, a data recording unit 4, a control unit 5, an I / F unit 6, an equipment model creation unit 11A, a plant model creation unit 12, and a model simulation. Means 13, model source output means 14 and source installation means 15 are provided.

  The equipment model creation means 11A of the plant model creation system 1E includes a equipment model creation support function 72 as equipment model creation support means for supporting creation of the equipment model 24 in addition to the equipment model creation function 71 of the equipment model creation means 11. The device model creation support function 72 includes a device model definition template automatic creation function 74, a device model input / output automatic creation function 75, a program code check processing function 76, and a program specification check processing function 77.

  The device model definition model automatic creation function 74 refers to the graphic unit 26 and the input / output information of the device model 24 when the input / output information stored in the graphic unit 26 and the input / output information storage unit 28 of the device model 24 is created. This function automatically creates a model of the device model definition 27 from the input / output information stored in the storage unit 28.

  The device model input / output automatic creation function 75 is stored in the input / output storage unit 28 of the graphic unit 26 of the device model 24 from the created program specification 31 when the program specification 31 of the device model definition 27 is created. This function automatically creates input / output information.

  The program code check processing function 76 compares the program code 30 of the device model definition 27 with the input / output information stored in the input / output information storage unit 28 attached to the graphic unit 26 of the device model 24. Is a function for outputting an error display to the display means 3 to inform the user of the error.

  The program specification check processing function 77 compares the program specification 31 of the device model definition 27 and the input / output information stored in the input / output information storage unit 28 attached to the graphic unit 26 of the device model 24. This function outputs an error display to the display means 3 to notify the user of the error.

  That is, the device model creation support function 72 is configured to have a device model definition template automatic creation function 74, a device model input / output automatic creation function 75, a program code check processing function 76, and a program specification check processing function 77. The device model creation support function 72 may be a device model creation support unit having a device model definition template automatic creation unit, a device model input / output automatic creation unit, a program code check processing unit, and a program specification check processing unit.

  On the other hand, the work required for creating the plant model 33 performed using the plant model creation system 1E (hereinafter referred to as the sixth plant model creation work) is basically the first plant model creation. This is the same as the work, except that the model device creation support function 72 supports the creation of the model device 24 during the model device creation work. In addition, for a series of operations of the sixth plant model creation operation, the user gives a necessary input request to the plant model creation system 1E, and the plant model creation system 1E receives a plant model creation procedure (hereinafter referred to as sixth plant model creation). This can be done by executing the procedure.

  The sixth plant model creation procedure includes a second device model creation step instead of the device model creation step (step SS1) in the first plant model creation procedure shown in FIG. That is, if the device model creation step in the first plant model creation procedure shown in FIG. 3 is replaced with the second device model creation step, the process flow diagram of the sixth plant model creation procedure is obtained. The process flow diagram of the sixth plant model creation procedure is omitted.

  Here, the second equipment model creation step in the sixth plant model creation procedure is a processing step in which the equipment model creation means 11A creates the equipment model 24. The difference from the equipment model creation processing step is that In addition to the model creation processing step, the apparatus further includes a device model creation support processing step for supporting the creation of the device model 24 by the user.

  More specifically, the device model creation support processing step includes a device model input / output information automatic creation processing step, a device model definition automatic creation processing step, a program code check processing step, and a program specification check processing step. The processing steps executed by the procedure for creating the device model 24 are different.

  For example, when the program specification 31 of the device model definition 27 is created first, the device model input / output automatic creation function 75 performs input / output stored in the graphic unit 26 and the input / output information storage unit 28 of the remaining device model 24. In order to support the creation of information, input / output information stored in the input / output storage unit 28 of the graphic unit 26 of the device model 24 is automatically created from the created program specification 31.

  On the other hand, when the input / output information stored in the graphic unit 26 and the input / output information storage unit 28 of the device model 24 is created first, the device model definition model automatic creation function 74 stores the remaining device model definition 27. In order to support the creation, a model of the device model definition 27 is automatically created from the input / output information stored in the graphic unit 26 and the input / output information storage unit 28 of the created device model 24.

  Further, when the program code 30 of the device model definition 27 and the input / output information stored in the input / output information storage unit 28 attached to the graphic unit 26 of the device model 24 are compared and do not match, an error display is displayed. 3 is output. Similarly, when the program specification 31 of the device model definition 27 is compared with the input / output information stored in the input / output information storage unit 28 attached to the graphic unit 26 of the device model 24, an error display is also displayed. Output to means 3.

  When the device model creation unit 11A performs the device model creation step and the device model creation step is completed, the process proceeds to step SS2, and the processing steps after step SS2 are performed. The processing steps after step SS2 are the same as the first plant model creation procedure shown in FIG. 3 (END).

  In the plant model creation system 1E, in addition to the effects of the plant model creation system 1, the device model creation means 11A includes the device model creation support function 72 and supports the creation of the device model 24 by the user. And human error at the time of correction can be reduced.

[Seventh Embodiment]
FIG. 13 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1F which is an example of a plant model creation system according to the seventh embodiment of the present invention.

  The plant model creation system 1F is different from the plant model creation system 1 in that a model simulation unit 13A is provided instead of the model simulation unit 13 and the display color table 79 is stored in the data recording unit 4. Since this point is not substantially different, portions that are not substantially different from those already described are assigned the same reference numerals and description thereof is omitted.

  According to FIG. 13, the plant model creation system 1F includes an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, a plant model creation means 12, and a model simulation. Means 13A, model source output means 14 and source installation means 15 are provided.

  In addition to the model simulation function of the model simulation unit 13, the model simulation unit 13 </ b> A performs inter-device connection according to the component flowing between the device model 24 and the device model 24 when displaying the simulation result on the display unit 3. A color-coded display function for color-coded display is provided. That is, the model simulation unit 13A can also act as an inter-device connection identification unit.

  The color-coded display function of the model simulation means 13A receives connection information between the equipment models 24 from the plant model 33 created by the plant model creation means 12, while referring to the display color table 79 and the substances flowing between the equipment models 24. Get information about correspondence with colors. Here, the connection information is information having information on which device model 24 and the device model 24 are connected and information on what substance flows in the connection.

  Therefore, the model simulation unit 13A receives the connection information between the device models 24 from the plant model 33 created by the plant model creation unit 12, while referring to the display color table 79, and the substances and colors flowing between the device models 24. By acquiring the information about the correspondence relationship, the connection between the device models 24 can be displayed in different colors in the simulation result image displayed on the display unit 3. In addition, when a plurality of components are included in the same connection, a plurality of colors can be displayed.

  In the display color table 79, a substance and a color corresponding to the substance are defined so that the substance is identified by color, but a pattern may be associated with the substance instead of the color.

  According to the plant model creation system 1F, components flowing between the equipment model 24 and the equipment model 24 can be displayed graphically, which can contribute to improvement of user work efficiency. In particular, it is more effective at the time of simulation of a plant model 33 of a plant that handles a variety of target substances and substances containing many components, such as a fuel reprocessing plant.

[Eighth Embodiment]
FIG. 14 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1G which is an example of a plant model creation system according to the eighth embodiment of the present invention.

  The plant model creation system 1G is different from the plant model creation system 1 in that it further includes a simple simulation equipment model creation means 81 and stores a simple simulation equipment model DB 82 in the data recording means 4. Are substantially different from each other, the portions that are not substantially different from the portions that have already been described are denoted by the same reference numerals and the description thereof is omitted.

  According to FIG. 14, the plant model creation system 1G includes a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14 and the source installation means 15, a simple simulated equipment model creation means 81 is further provided.

  The simple simulation device model creation means 81 has a function (hereinafter referred to as a simple simulation device model creation function) for creating a model (hereinafter referred to as a simple simulation device model) simulating a device that does not require detailed simulation. That is, the simple simulation device model creation means 81 is a means for extending the function for creating the plant model draft 33 together with the device model creation means 11, and whether the device model 24 is created for a device that does not require detailed simulation. The user can be provided with an option of creating a simple simulated equipment model.

  For example, in the case of a fuel reprocessing plant, a transfer device such as a conveyor or a crane corresponds to the device that does not require detailed simulation. Many transfer equipment such as conveyors and cranes are used in fuel reprocessing plants. To simulate these transfer equipment in detail, the motor torque, the weight, speed, position, and frictional resistance of the equipment. It will be very time-consuming.

  However, when creating a model for the entire plant, it is often sufficient for the model of the transfer equipment to play a role that the transferred material arrives at a predetermined position after an appropriate time has elapsed since the start of transfer. Often considered unnecessary.

  In consideration of such circumstances, in the plant model creation system 1G, the simple simulated equipment model creation means 81 returns a signal indicating that the transferred object has arrived at a predetermined position after an appropriate time has elapsed since the start of the transfer. A time delay model creating unit 84 for creating a time delay model (a kind of simple simulation device) and a sequence model creating unit 85 for creating a sequence model having a plurality of time delay models are provided.

  The simple simulation device model created by the simple simulation device model creation means 81 is stored in the simple simulation device model DB 82 stored in the data recording means 4.

  14 includes the time delay model creation unit 84 and the sequence model creation unit 85, but it is not always necessary to provide both, and the configuration includes one of them. It may be.

  On the other hand, the work required to create the plant model 33 performed using the plant model creation system 1G (hereinafter referred to as the eighth plant model creation work) is basically the first plant model creation. Although it is the same as the work, it differs in whether or not a simple simulated equipment model is created during the model equipment creation work.

  In addition, for a series of work of the eighth plant model creation work, the input request required by the user is given to the plant model creation system 1G, and a plant model creation procedure (hereinafter referred to as an eighth plant model creation) is sent to the plant model creation system 1G. This can be done by executing the procedure.

  FIG. 15 is a process flowchart showing the eighth plant model creation procedure executed by the plant model creation system 1G in order of process steps. In the eighth plant model creation procedure shown in FIG. 15, it is assumed that the user has not created the device model 24 (initial state) as in FIG. 3, and the first plant model creation is performed. A description of portions that overlap with the procedure is omitted.

  In the eighth plant model creation procedure, in addition to the first plant model creation procedure shown in FIG. 3, a simple simulation device model is created when it is necessary to create a simple simulation device model (YES in step SS31). A simple simulation device model creation step (step SS32) is further provided.

  As in the first plant model creation procedure, the eighth plant model creation procedure having such processing steps functions the processing means necessary for the control means 5 to execute the requested processing step. (START).

  In the eighth plant model creation procedure, first, a device model creation step is performed in step SS1, and the device model creation step is completed. If it is necessary to create a simple simulated device model (YES in step SS31), the process proceeds to step SS32, and the simple simulated device model creating means 81 creates a simple simulated device model in step SS32 (simple simulated device). Model creation step).

  If the simple simulated equipment model creation step is completed and the creation of the equipment model 24 and the simple simulated equipment model is complete (when both step SS33 and step SS34 are YES), the process proceeds to step SS2, and the processing steps after step SS2 I do. The processing steps after step SS2 are the same as the first plant model creation procedure (END).

  On the other hand, if it is not necessary to create a simple simulated device model (NO in step SS31), the process proceeds to step SS2, and the processing steps after step SS2 are performed. The processing steps after step SS2 are the same as the first plant model creation procedure (END).

  On the other hand, when the simple simulation device model creation step is completed and the simple simulation device model is not present (NO in step SS33), the process proceeds to step SS33, and the processing steps after step SS33 are performed. If the creation of the device model 24 is not completed (NO in step SS34), the process proceeds to step SS1, and the processing steps after step SS1 are performed.

  According to the plant model creation system 1G, since the simplified simulation device model creation means 81 is provided, in addition to the effects of the plant model creation system 1, among the devices constituting the plant, devices that do not require detailed simulation are Since a simple simulation device model can be created instead of the model 24, the user can reduce the amount of work for creating the device model 24.

  In addition, when a plant model is created using a simple simulation device model, the configuration of the plant model 33 itself is simplified, so that the simulation calculation time can be shortened.

[Ninth Embodiment]
FIG. 16 shows a schematic configuration diagram schematically illustrating the configuration of a plant model creation system 1H which is an example of a plant model creation system according to the ninth embodiment of the present invention.

  The plant model creation system 1H is different from the plant model creation system 1 in that it further includes an inter-plant model connection means 55, but the other points are not substantially different. Portions that are not different from each other are given the same reference numerals and description thereof is omitted.

  According to FIG. 16, the plant model creation system 1H is a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14 and the source installation means 15, a connection model creation means 91 and an inter-plant model connection means 92 are further provided, and the connection model DB 94 is provided in the data recording means 4. Is stored.

  The connection model creating means 91 has a function (connection model) for creating a model (hereinafter referred to as a connection model) 96 (shown in FIG. 17 to be described later) serving as an interface for connecting the plant model 33 and another plant model 33. Creation function). The connection model 96 created by the connection model creation unit 91 is stored in the connection model DB 94 and can be used when necessary.

  The inter-plant model connection means 92 has a function of connecting the plant model 33 and the plant model 33 using the connection model and creating one new plant model 33 (inter-plant model connection function).

  FIG. 17 is an explanatory diagram for explaining the inter-plant model connection function of the inter-plant model connection means 92.

  FIG. 17 shows, as an example, a case where the plant model 33 is created by dividing the plant model 33 into three parts, a first divided model 97a, a second divided model 97b, and a third divided model 97c. The connection model 96 used for connection between the second division model 97a and the second division model 97b is referred to as a first connection model 96a, and the connection model used for connection between the second division model 97b and the third division model 97c. 96 is the second connection model 96b.

  As shown in FIG. 17, the inter-plant model connection means 92 can connect the division model 97 and the division model 97 using the connection model 96, and connects all the division models 97a, 97b, and 97c to the plant. The entire plant model 33 can be created.

  Further, the inter-plant model connection means 92 is configured by connecting a part of the plant model 33 (for example, connecting the first division model 97a and the second division model 97b with the first connection model 96a). A partial plant model 98 can also be created.

  The plant model 33 and the partial plant model 98 created by the inter-plant model connection means 92 are stored in the plant model DB 18, executed in simulation, output of plant model source code, or installed in the actual system 20. be able to.

  On the other hand, work required for creating the plant model 33 performed using the plant model creation system 1H (hereinafter referred to as ninth plant model creation work) is in addition to the first plant model creation work, Connection model creation work (work S8) and plant model connection work (work S9) are further required.

  More specifically, in the ninth plant model creation work, the user first performs a device model creation work (work S1), and then performs a plant model draft creation work (work S2). Then, connection model creation work (work S8) and plant model connection work (work S9) are performed. Thereafter, the verification work (work S3), the model source output work (work S4), and the source installation work (work S5) of the plant model draft 33 (or partial plant model 98) are performed.

  The connection model creation work may be performed anywhere as long as it is performed before the device model creation work and before the plant model connection work.

  For a series of operations in these ninth plant model creation operations (operation S1 to operation S2, operation S8 and operation S9, operation S3 to operation S5), the user receives an input request necessary for the plant model generation system 1H, This can be done by causing the plant model creation system 1H to execute the ninth plant model creation procedure.

  FIG. 18 is a process flowchart showing the ninth plant model creation procedure executed by the plant model creation system 1H in order of process steps. In the ninth plant model creation procedure shown in FIG. 18, it is assumed that the user has not created the device model 24 at all (the initial state) as in FIG. 3, and the first plant model creation is performed. A description of portions that overlap with the procedure is omitted.

  The ninth plant model creation procedure includes a connection model creation step (step SS41) in which the connection model creation means 91 creates the connection model 96 in addition to the first plant model creation procedure shown in FIG. The means 92 further includes an inter-plant model connection step (step SS42) for connecting the plant models.

  As in the first plant model creation procedure, the ninth plant model creation procedure including such processing steps functions as the processing means necessary for the control means 5 to execute the processing step requested to be executed. (START).

  In the ninth plant model creation procedure, first, an equipment model creation step is performed in step SS1, and when the equipment model creation step is completed, the process proceeds to step SS41, and in step SS41, the connection model creation means 91 creates the connection model 96. Create (connection model creation step).

  When the connection model creation means 91 creates the connection model 96, the connection model creation step is completed, and then the process proceeds to step SS2 where the plant model creation step is performed. When the creation of the plant model 33 to be connected is completed in the plant model creation step, the process proceeds to step S42, and the inter-plant model connection means 92 connects the plant models in step S42 (inter-plant model connection step).

  When the inter-plant model connection means 92 connects the plant models, the inter-plant model connection step is completed, and then the process proceeds to step SS3 to perform processing steps after step SS3. The processing steps after step SS3 are the same as the first plant model creation procedure (END).

  The connection model creation step (step SS41) in the ninth plant model creation procedure may also serve as the device model creation step.

  Further, the connection model creation step may be performed in any order as long as it is before the connection between plant models (step SS42) after the ninth plant model creation procedure is started.

  According to the plant model creation system 1H, since the connection model creation means 91 and the inter-plant model connection means 92 are provided, in addition to the effects of the plant model creation system 1, the model creation target plant is large-scale. However, different users can each create a part of the plant. Therefore, a single user does not create a model of the entire plant at one time, but a plurality of users can create a part of the plant, thereby improving the user's work efficiency.

  The plant model creation system 1H includes the connection model creation unit 91, but instead of having the connection model creation unit 91, the device model creation unit 11 is configured to also serve as the connection model creation unit 91. It doesn't matter. That is, the device model creation unit 11 may be configured to have a connection model creation function.

[Tenth embodiment]
FIG. 19 is a schematic configuration diagram schematically showing the configuration of a plant model creation system 1I which is an example of the plant model creation system according to the tenth embodiment of the present invention.

  The plant model creation system 1I differs from the plant model creation system 1 in that it further includes a function model creation means 101 and stores the function model DB 102 in the data recording means 4, but the other points are substantially different. Since there is no difference, portions that are not substantially different from those already described are assigned the same reference numerals and description thereof is omitted.

  According to FIG. 19, the plant model creation system 1I is a plant model creation system 1, that is, an input means 2, a display means 3, a data recording means 4, a control means 5, an I / F means 6, an equipment model creation means 11, In addition to the plant model creation means 12, the model simulation means 13, the model source output means 14, and the source installation means 15, a function model creation means 101 is further provided.

  The function model creation means 101 has a function (function model creation function) for creating a model (hereinafter referred to as a function model) that simulates a specific function of a device or the like. That is, the function model 104 (shown in FIG. 20 to be described later) created by the function model creation unit 101 is a smaller unit model than the device model 24. The function model 104 is stored in the function model DB 102 stored in the data recording unit 4 and can be used when necessary (for example, when a device model is created).

  FIG. 20 is an explanatory diagram for explaining the function model creation function of the function model creation unit 101. In FIG. 20, it is assumed that an energy balance calculation function 104a, a substance balance calculation function 104b, and a density calculation function 104c are stored in the function model DB 102 as an example of the function model 104.

  The function model creation unit 101 can create a function model 104 and store the created function model 104 in the function model DB 102. The function model 104 has the same configuration as that of the device model 24. More specifically, the function model 104 includes a graphic unit 26 that visualizes a function, and a function model definition 106 that defines features and operations of the function. In addition, the graphic unit 26 includes an input / output information storage unit 28 that represents input information and output information, similarly to the device model 24.

  When the function models 104 necessary for configuring the device model 24 are prepared, the device model creation unit 11 can create the device model 24 by combining a plurality of function models 104. For example, in the example shown in FIG. 20, the device model creation means 11 creates one device model 24 by combining the energy balance calculation function 104a, the substance balance calculation function 104b, and the density calculation function 104c.

  In addition, the arrangement and connection of the function model 104 is similar to the plant model creation means 12 because the device model creation means 11 provides the user with a GUI, and the created function model 104 is placed or connected. A device model 24 can be created.

  On the other hand, the work required to create the plant model 33 performed using the plant model creation system 1I (hereinafter referred to as the tenth plant model creation work) is in addition to the first plant model creation work, A function model creation work (work S10) is further required.

  More specifically, in the tenth plant model creation work, the user first performs the function model creation work to create the function model 104 necessary for creating the device model 24. After that, the device model creation work (work S1), the plant model draft creation work (work S2), the plant model draft 33 verification work (work S3), the model source output work (work S4), and the source installation work (work) S5) is performed.

  For a series of operations in these tenth plant model creation operations (operation S10, operation S1 to operation S5), the user inputs a necessary input request to the plant model creation system 1I, and the plant model creation system 1I This can be done by executing a plant model creation procedure.

  FIG. 21 is a process flowchart showing the tenth plant model creation procedure executed by the plant model creation system 1I in order of process steps. In the tenth plant model creation procedure shown in FIG. 21, it is assumed that the user has not created the function model 104 and the device model 24 (initial state) as in FIG. The description of the same part as the plant model creation procedure is omitted.

  The tenth plant model creation procedure further includes a function model creation step (step SS51) in which the function model creation means 101 creates the function model 104 in addition to the first plant model creation procedure shown in FIG.

  The tenth plant model creation procedure provided with such processing steps functions the processing means necessary for the control means 5 to execute the requested processing step, as in the first plant model creation procedure. (START).

  In the tenth plant model creation procedure, first, the process proceeds to step SS51, and a function model creation step is performed in step SS51. In the function model creation step, upon receipt of a user's function model creation request, the function model creation means 101 performs a device model such as an energy balance calculation function 104a, a substance balance calculation function 104b, and a density calculation function 104c as shown in FIG. The function model 104 necessary for creating 24 is created.

  When the creation of the function model 104 necessary for creating the device model 24 is completed, the function model creation step is completed, and then the process proceeds to step SS1 to perform the processing steps after step SS1. The processing steps after Step SS1 are the same as the first plant model creation procedure (END).

  According to the plant model creation system 1I, since the functional model creation means 101 is provided, in addition to the effects of the plant model creation system 1, if different devices are the same in functional units, the same model is used as the device model 24. Therefore, it is possible to contribute to the reduction of human error and program code creation when the device model 24 is created.

  As described above, according to the plant model creation systems 1 to 1I according to the embodiments of the present invention, from the creation of the plant model by the GUI, the simulation of the created plant model 33 and the installation of the plant model 33 to the actual system 20 such as a training system. It becomes possible to carry out the series of operations up to.

  Further, since the CAD data capturing / converting means 41 can capture the existing CAD data 45 and create a white box plant model that can be used to create the plant model draft 33, when the user creates the plant model 33, The required creation time can be reduced, and mistakes in the creation stage of the plant model 33 such as wrong connection of the device models 24 constituting the plant model 33 can be reduced.

  Furthermore, since the actual measurement data acquisition means 48 can acquire the actual measurement data 53 actually measured in the actual plant, simulation using the actual measurement data 53 is possible, and it is possible to efficiently correct the model of the device that is not measured and the tuning of the device parameters. Can be performed automatically.

  Furthermore, since parameter tuning can be performed on the actual measurement data 53 captured by the second actual measurement data fetching unit 48A, the amount of parameter tuning work for the user can be reduced.

  On the other hand, data sharing and data management can be performed even in an environment where a plurality of workers can work, and work efficiency when a plurality of workers work in parallel can be improved. .

  Further, the device model creation unit 11A includes the device model creation support function 72 and supports the creation of the device model 24 by the user, so that it is possible to reduce human errors during creation or correction of the device model 24.

  Furthermore, since the component flowing between the device model 24 and the device model 24 can be graphically displayed, it is possible to contribute to the improvement of user work efficiency.

  On the other hand, since a simple simulated equipment model can be created, among the equipment constituting the plant, a simple simulated equipment model can be created instead of the equipment model 24 for equipment that does not require detailed simulation. The amount of work for creating the device model 24 can be reduced.

  In addition, when a plant model is created using a simple simulation device model, the configuration of the plant model 33 itself is simplified, so that the simulation calculation time can be shortened.

  Furthermore, even when the plant to be modeled is large, different users can create a part of the plant. Therefore, a single user does not create a model of the entire plant at one time, but a plurality of users can create a part of the plant, thereby improving the user's work efficiency.

  Furthermore, since the device model 24 can be created using the same functional model even if different devices are the same in functional units, it is possible to reduce program errors and human error when creating the device model 24. Can contribute.

1 is a schematic configuration diagram schematically showing the configuration of a plant model creation system according to a first embodiment of the present invention. FIG. 3 is a work flow diagram illustrating a series of work steps required for a user to create a plant model using the plant model creation system according to the first embodiment of the present invention. The processing flowchart which followed the order of the processing step about the 1st plant model creation procedure which the plant model creation which concerns on the 1st Embodiment of this invention performs performs. The structure schematic which represented roughly the structure of the plant model creation system which concerns on the 2nd Embodiment of this invention. The processing flowchart which followed the order of the processing step about the 2nd plant model creation procedure which the plant model creation which concerns on the 2nd Embodiment of this invention performs performs. The structure schematic which represented the structure of the plant model creation system which concerns on the 3rd Embodiment of this invention roughly. The processing flowchart which followed the order of the processing step about the 3rd plant model creation procedure which the plant model creation which concerns on the 3rd Embodiment of this invention performs performs. The structure schematic diagram showing the structure of the plant model creation system which concerns on the 4th Embodiment of this invention roughly. The processing flowchart which followed the order of the processing step about the 4th plant model creation procedure which the plant model creation which concerns on the 4th Embodiment of this invention performs performs. The structure schematic which represented the structure of the plant model production system which concerns on the 5th Embodiment of this invention roughly. FIG. 9 is a schematic configuration diagram schematically showing a configuration in which a plurality of plant model creation systems according to a fifth embodiment of the present invention are connected. The structure schematic showing the structure of the plant model creation system which concerns on the 6th Embodiment of this invention roughly. The structure schematic showing the structure of the plant model creation system which concerns on the 7th Embodiment of this invention roughly. The structure schematic which represented roughly the structure of the plant model creation system which concerns on the 8th Embodiment of this invention. The processing flowchart which followed the order of the processing step about the 8th plant model creation procedure which the plant model creation which concerns on the 8th Embodiment of this invention performs performs. The structure schematic showing the structure of the plant model creation system which concerns on the 9th Embodiment of this invention roughly. Explanatory drawing explaining the connection function between plant models of the connection means between plant models in the plant model creation system which concerns on the 9th Embodiment of this invention. The processing flowchart which followed the order of the process step about the 9th plant model creation procedure which the plant model creation which concerns on the 9th Embodiment of this invention performs performs. The structure schematic showing the structure of the plant model creation system which concerns on the 10th Embodiment of this invention roughly. Explanatory drawing explaining the function model creation function of the function model creation means in the plant model creation system which concerns on the 10th Embodiment of this invention. The process flowchart which followed the order of the process step about the 10th plant model creation procedure which the plant model creation which concerns on the 10th Embodiment of this invention performs performs.

Explanation of symbols

1 to 1I Plant model creation system 2 Input means 3 Display means 4 Data recording means 5 Control means 6 I / F means 11, 11A Equipment model creation means 12 Plant model creation means 13, 13A Model simulation means 14 Model source output means 15 Source Installation means 17 Device model DB
18 Plant model DB
20 real system 22 real system variable table 23 plant model creation system variable table 24 device model 26 graphic unit 27 device model definition 28 input / output information storage unit 30 program code 31 program specification 33 plant model (draft)
35 Plant Model Source 37 Program Code 38 Variable List 39 Constant List 41 CAD Data Acquisition / Conversion Unit 43 CAD Data 45 White Box Plant Model 48, 48A Actual Data Acquisition Unit 49 Data Conversion Processing Unit 50 Substitution Processing Unit 52 Conversion Table 53 Actual Measurement Data 55 Fitting determination processing unit 56 Parameter change processing unit 61 Data management means 65 Communication network 66 Data server (data recording means outside the system)
71 Device model creation function 72 Device model creation support function (device model creation support means)
74 Device Model Definition Model Automatic Creation Function 75 Device Model Input / Output Automatic Creation Function 76 Program Code Check Processing Function 77 Program Specification Check Processing Function 79 Display Color Table 81 Simple Simulation Device Model Creation Means 82 Simple Simulation Device Model DB
84 Time delay model creation unit 85 Sequence model creation unit 91 Connection model creation unit 92 Plant model connection unit 94 Connection model DB
96 connection model 96a first connection model 96b second connection model 97 division model 97a first division model 97b second division model 97c third division model 98 partial plant model 101 function model creation means 102 function model DB
104 Function model 106 Function model definition

Claims (10)

An input means for accepting an input operation;
Display means capable of displaying images;
Data recording means capable of reading and writing electronic data;
A creation device model creation means for creating a device model that simulates the equipment constituting the plant,
Plant model creating means for creating a plant model having a plurality of the device models;
Model simulation means for executing simulation on the plant model;
Model source output means for outputting a source of the plant model;
A source installation means for installing a variable of an installation destination system and a converted source of the source variable list output from the model source output means with reference to a real system variable table and a plant model creation system variable table;
A plant model creation system comprising: control means for controlling the input means, display means, data recording means, equipment model creation means, plant model creation means, model simulation means, model source output means, and source installation means. 2. The plant model creation system according to claim 1, further comprising CAD data import / conversion means for reading plant CAD data and creating a model of a plant model simulating the plant. A data conversion processing unit that converts data that cannot be directly substituted into the plant state set in the plant model as plant state data into substitutable data, and can be substituted into the plant state set in the plant model The plant model creation system according to claim 1, further comprising actual measurement data fetching means comprising an substitution processing unit for substituting data. A fitting determination processing unit that determines whether the measured data and the simulation result match for the fitting target, and a parameter change process that changes the specified parameter when the measured data does not match the simulation result for the fitting target The plant model creation system according to claim 1, further comprising an actual measurement data fetching unit comprising a section and a substitution processing unit that substitutes the parameter changed by the change processing unit into the plant model. 2. The plant model creation according to claim 1, further comprising data management means for managing data created by said equipment model creation means, plant model creation means, model simulation means, model source output means, and source installation means. system. The plant model creation system according to claim 1, further comprising device model creation support means for supporting creation of the device model. 2. The plant model creation system according to claim 1, further comprising an inter-device connection identification means for displaying the inter-device connection by color according to a component flowing between the equipment models when displaying the simulation result on the display means. . 2. The plant model creation system according to claim 1, further comprising simple device model creation means for creating a simple simulation device model. The plant model creation system according to claim 1, further comprising an inter-plant model connection means for connecting a plurality of plant models. 2. The plant model creation system according to claim 1, further comprising a function model creation means for creating a function model that simulates a specific function.

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