JP2006103066A - Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer - Google Patents

Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer Download PDF

Info

Publication number
JP2006103066A
JP2006103066A JP2004290663A JP2004290663A JP2006103066A JP 2006103066 A JP2006103066 A JP 2006103066A JP 2004290663 A JP2004290663 A JP 2004290663A JP 2004290663 A JP2004290663 A JP 2004290663A JP 2006103066 A JP2006103066 A JP 2006103066A
Authority
JP
Japan
Prior art keywords
thickness
manufacturing apparatus
deviation
sheet manufacturing
calculating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2004290663A
Other languages
Japanese (ja)
Inventor
Masanori Osone
正紀 大曽根
Atsushi Kamebayashi
淳 亀林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2004290663A priority Critical patent/JP2006103066A/en
Publication of JP2006103066A publication Critical patent/JP2006103066A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92114Dimensions
    • B29C2948/92152Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92438Conveying, transporting or storage of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92609Dimensions
    • B29C2948/92647Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide the control unit of a sheet manufacturing apparatus capable of performing control of high precision even in a case that a plant gain is varied between actuators approaching each other by the mutual interference of operation quantity. <P>SOLUTION: The control unit 19 of the sheet manufacturing apparatus is equipped with a space frequency calculation means for calculating the deviation between the thickness values corresponding to the respective operation points of a plurality of thickness adjusting means to extract the deviation between the thickness values of a predetermined range centering around the respective operation points and subsequently applying frequency conversion to calculate the space frequency component in the width direction of the deviation between the thickness values, a representative frequency calculation means for calculating representative from the space frequency component, a gain correction factor calculation means for calculating a gain correction factor on reference to characteristic data which preliminarily stores the relation between the representative frequency and the gain correction factor on the basis of the representative frequency calculated by the representative frequency calculation means and a gain correction means for multiplying the gain correction factor by the control gain of each of the operation points. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、シート製造装置の制御装置、シート製造装置、シート製造装置の制御方法、およびコンピュータが実行するためのプログラムに関し、詳細には、シートの厚みの制御を行うシート製造装置の制御装置、シート製造装置、シート製造装置の制御方法、およびコンピュータが実行するためのプログラムに関する。   The present invention relates to a control apparatus for a sheet manufacturing apparatus, a sheet manufacturing apparatus, a control method for a sheet manufacturing apparatus, and a program to be executed by a computer, and more specifically, a control apparatus for a sheet manufacturing apparatus that controls the thickness of a sheet, The present invention relates to a sheet manufacturing apparatus, a control method for the sheet manufacturing apparatus, and a program executed by a computer.

従来、フィルムなどのシートは、溶融した樹脂を細長いリップ(口金)から押し出して延伸することによってシート状にされ、そのシートが巻取機によってロール状に巻き取られることによって製造される。   2. Description of the Related Art Conventionally, a sheet such as a film is manufactured by extruding a molten resin from an elongated lip (base) and stretching it, and then winding the sheet into a roll with a winder.

ダイスのリップから引き出されたシート部材を、その幅方向において複数箇所で厚みを測定し、これら幅方向において測定された各測定厚み値の平均を求め、この平均厚み値がシート目標厚みとなるようにシート状部材の引き出し速度を制御し、かつ上記平均厚み値に対して、所定の許容範囲となるように厚み許容値下限と厚み許容値上限とを設定し、上記各測定厚み値に基づき巻取機において発生する巻瘤高さを推定し、この推定巻瘤高さが正の場合には厚み許容下限を目標値とするとともに、推定巻瘤高さが負の場合には厚み許容上限を目標値とするように、上記リップの開度調整用アクチュエータを制御することを特徴とするシート状部材の製造設備における厚み制御方法が知られている(特許文献1)。   The thickness of the sheet member pulled out from the lip of the die is measured at a plurality of locations in the width direction, the average of the measured thickness values measured in the width direction is obtained, and this average thickness value becomes the sheet target thickness. The sheet thickness of the sheet-shaped member is controlled, the lower limit of the allowable thickness value and the upper limit of the allowable thickness value are set so as to be within a predetermined allowable range with respect to the average thickness value. Estimate the height of the aneurysm that occurs in the take-up machine, and if the estimated height of the aneurysm is positive, the thickness allowable lower limit is set as the target value. A thickness control method in a sheet-like member manufacturing facility is known in which the lip opening degree adjusting actuator is controlled so as to achieve a target value (Patent Document 1).

また、リップから溶融樹脂をシート状に押し出し、そのシートを延伸してロール状の原反に巻き上げるロール状シートの製造方法において、前記リップの間隙を調整する機械的調整機構、該リップ先端の溶融樹脂の温度を調整する温度調整機構、前記延伸後のシートの厚みを測定する厚み計、前記原反形状の外形を測定する形状測定手段または予測する形状演算手段を用いてシート厚みを制御するに際し、前記シートの製造開始からシート厚みむらがその所定の値の範囲内になるまで前記機械的調整機構を用いて前記厚み計の情報に基づくシート厚みむらとその目標値との偏差をなくす厚みむら制御を行い、しかる後に前記温度調整機構を用いて前記形状測定手段または形状演算手段の情報に基づく原反形状偏差とその目標値との偏差をなくす原反形状偏差制御を行うよう制御を切り換えるロール状シートの製造方法が知られている(特許文献2参照)。   Further, in a roll sheet manufacturing method in which a molten resin is extruded from a lip into a sheet shape, and the sheet is stretched and wound into a roll-shaped original fabric, a mechanical adjustment mechanism for adjusting the gap between the lips, and melting of the lip tip When controlling the sheet thickness using a temperature adjusting mechanism for adjusting the temperature of the resin, a thickness meter for measuring the thickness of the sheet after stretching, a shape measuring means for measuring the outer shape of the original fabric shape, or a shape calculating means for predicting. The thickness unevenness which eliminates the deviation between the sheet thickness unevenness based on the information of the thickness gauge and the target value by using the mechanical adjustment mechanism until the sheet thickness unevenness falls within the predetermined value range from the start of manufacture of the sheet. After that, the temperature adjustment mechanism is used to eliminate the deviation between the original shape deviation based on the information of the shape measuring means or the shape calculating means and its target value. Rolled sheet manufacturing method of switching the control to perform the raw shape deviation control is known (see Patent Document 2).

特開平5−309717号公報JP-A-5-309717 特開2002−283438号公報JP 2002-283438 A

しかしながら、上記従来技術では、機械的に結合されている複数のアクチュエータを使用してリップの開度や間隙を調整しているが、近接するアクチュエータ間で操作量の相互干渉によってプラントゲイン(アクチュエータの操作量が厚み値に及ぼす影響度合)が変動することを考慮した制御を行っていない。   However, in the above prior art, the opening degree and gap of the lip are adjusted using a plurality of mechanically coupled actuators, but the plant gain (actuator of the actuator) is caused by the mutual interference of the operation amount between the adjacent actuators. Control is not performed in consideration of the fluctuation of the influence amount of the operation amount on the thickness value.

すなわち、近接するアクチュエータへの操作量が同一方向の場合、操作量の相互干渉によりプラントゲインが増加し、逆方向の場合、プラントゲインが減少する。上記従来の技術では、プラントゲインの変動に応じたゲイン補償を行わなっていないため、プランゲインが変動する場合に、高精度な制御を行うことができないという問題がある。   That is, when the operation amount to the adjacent actuator is in the same direction, the plant gain increases due to the mutual interference of the operation amount, and when the operation amount is in the reverse direction, the plant gain decreases. In the above conventional technique, gain compensation is not performed in accordance with the fluctuation of the plant gain, and therefore there is a problem that high-precision control cannot be performed when the plan gain fluctuates.

本発明は、上記に鑑みてなされたものであり、近接するアクチュエータ間で操作量の相互干渉によってプラントゲインが変動する場合においても、高精度な制御を行うことが可能なシート製造装置の制御装置、シート製造装置、シート製造装置の制御方法、およびコンピュータが実行するためのプログラムを提供することを目的とする。   The present invention has been made in view of the above, and a control device for a sheet manufacturing apparatus capable of performing high-precision control even when a plant gain fluctuates due to mutual interference of operation amounts between adjacent actuators. An object of the present invention is to provide a sheet manufacturing apparatus, a control method for the sheet manufacturing apparatus, and a program to be executed by a computer.

上述した課題を解決し、本願発明の目的を達成するために、この発明によるシート製造装置の制御装置によれば、溶融した樹脂をシート状にして吐出するリップと、前記リップに設けられ、前記樹脂の厚みを調整する複数の厚み調整手段と、前記リップから吐出されたシート状の前記樹脂の厚みを幅方向に測定する厚み測定手段とを備えたシート製造装置において、前記厚み測定手段によって測定された前記樹脂の幅方向の厚みの測定結果に基づいて、前記樹脂の幅方向の厚みが目標値となるように、前記複数の厚み調整手段の操作量を制御するシート製造装置の制御装置であって、前記厚み測定手段で測定された樹脂の幅方向の厚みの測定結果に基づき、前記複数の厚み調整手段の各操作点に対応する厚み値の偏差を算出する偏差算出手段と、前記偏差算出手段で算出された厚み値の偏差のうち、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後、周波数変換を施して前記厚み値の偏差の幅方向の空間周波数成分を算出する空間周波数成分算出手段と、前記空間周波数成分から代表周波数を算出する代表周波数算出手段と、前記代表周波数算出手段で算出された代表周波数に基づいて、予め代表周波数とゲイン補正係数の関係を記憶した特性データを参照して、ゲイン補正係数を算出するゲイン補正係数算出手段と、前記ゲイン補正係数を前記各操作点の制御ゲインに乗算するゲイン補正手段と、を備えたことを特徴とする。   In order to solve the above-described problems and achieve the object of the present invention, according to the control device of the sheet manufacturing apparatus according to the present invention, a lip for discharging molten resin in a sheet form, the lip provided, In a sheet manufacturing apparatus comprising a plurality of thickness adjusting means for adjusting the thickness of the resin and a thickness measuring means for measuring the thickness of the sheet-like resin discharged from the lip in the width direction, the thickness measuring means measures the thickness. A control device of the sheet manufacturing apparatus that controls the operation amount of the plurality of thickness adjusting means so that the thickness in the width direction of the resin becomes a target value based on the measurement result of the thickness in the width direction of the resin. Deviation calculating means for calculating a deviation of the thickness value corresponding to each operation point of the plurality of thickness adjusting means based on the measurement result of the thickness in the width direction of the resin measured by the thickness measuring means. , Out of the thickness value deviations calculated by the deviation calculating means, after extracting the thickness value deviation within a predetermined range centered on each operation point, the frequency conversion is performed, and the width direction space of the thickness value deviation is obtained. Spatial frequency component calculating means for calculating a frequency component, representative frequency calculating means for calculating a representative frequency from the spatial frequency component, and representative frequency and gain correction coefficient based on the representative frequency calculated by the representative frequency calculating means in advance. A gain correction coefficient calculation means for calculating a gain correction coefficient, and a gain correction means for multiplying the control gain of each operation point by the gain correction coefficient. Features.

本発明では、機械的に結合されている複数のアクチュエータの操作量の相互干渉が、制御量の空間周波数として得られる性質を利用し、プラントゲインの変動を打ち消すように、制御ゲインを補償している。すなわち、空間周波数成分算出手段は、前記厚み測定手段で測定された幅方向の厚みの測定結果に基づき、前記複数の厚み調整手段の各操作点に対応する厚み値の偏差を算出し、当該各操作点を中心として所定範囲の厚み値の偏差を抽出した後、周波数変換を施して前記厚み値の偏差の幅方向の空間周波数成分を算出し、代表周波数算出手段は、空間周波数成分から代表周波数を算出し、ゲイン補正係数算出手段は、代表周波数算出手段で算出された代表周波数に基づいて、予め代表周波数とゲイン補正係数の関係を記憶した特性データを参照して、ゲイン補正係数を算出し、ゲイン補正手段は、ゲイン補正係数を前記各操作点の制御ゲインに乗算する。このように、プラントゲインが増加する場合はゲイン補正係数を小さくする一方、プラントゲインが減少する場合にはゲイン補正係数を大きくして、プラントゲインの変動に応じたゲイン補償を行うことにより、近接するアクチュエータ間で操作量の相互干渉によってプラントゲインが変動する場合においても、高精度な制御を行う。   In the present invention, the control gain is compensated so that the mutual interference of the operation amounts of the plurality of mechanically coupled actuators can be obtained as the spatial frequency of the control amount, and the fluctuation of the plant gain is canceled. Yes. That is, the spatial frequency component calculating unit calculates a deviation of the thickness value corresponding to each operation point of the plurality of thickness adjusting units based on the measurement result of the thickness in the width direction measured by the thickness measuring unit. After extracting the deviation of the thickness value within a predetermined range with the operation point as the center, frequency conversion is performed to calculate the spatial frequency component in the width direction of the deviation of the thickness value, and the representative frequency calculating means is configured to represent the representative frequency from the spatial frequency component. The gain correction coefficient calculation means calculates the gain correction coefficient based on the representative frequency calculated by the representative frequency calculation means with reference to characteristic data in which the relationship between the representative frequency and the gain correction coefficient is stored in advance. The gain correction means multiplies the control gain at each operation point by a gain correction coefficient. In this way, when the plant gain increases, the gain correction coefficient is decreased, while when the plant gain decreases, the gain correction coefficient is increased, and the gain compensation is performed according to the variation of the plant gain. Even when the plant gain fluctuates due to the mutual interference of the operation amount between the actuators to be operated, high-precision control is performed.

また、この発明によるシート製造装置の制御装置によれば、前記偏差算出手段は、前記複数の厚み調整手段の各操作点に対応する厚み値の任意に設定された値からの偏差を算出することを特徴とする。これにより、厚み値の偏差を高精度かつ簡単に算出する。   Further, according to the control device for a sheet manufacturing apparatus according to the present invention, the deviation calculating means calculates a deviation from an arbitrarily set value of the thickness value corresponding to each operation point of the plurality of thickness adjusting means. It is characterized by. Thereby, the deviation of the thickness value is easily calculated with high accuracy.

また、この発明によるシート製造装置の制御装置によれば、前記空間周波数成分算出手段は、前記各操作点を中心として所定範囲の厚み値からの偏差を抽出した後に窓関数処理を行い、その後に前記周波数変換を施すことを特徴とする。これにより、不要なデータを除去し、高精度かつ高速な演算を可能とする。   Further, according to the control device for a sheet manufacturing apparatus according to the present invention, the spatial frequency component calculation means performs a window function process after extracting a deviation from a thickness value within a predetermined range centering on each operation point, and thereafter The frequency conversion is performed. As a result, unnecessary data is removed, and high-precision and high-speed computation is possible.

また、この発明によるシート製造装置の制御装置によれば、前記周波数変換は、フーリエ変換であることを特徴とする。これにより、簡単な演算で厚み値からの偏差の幅方向の空間周波数成分の算出を可能とする。   Further, according to the control device of the sheet manufacturing apparatus according to the present invention, the frequency conversion is a Fourier transform. Thereby, the spatial frequency component in the width direction of the deviation from the thickness value can be calculated with a simple calculation.

また、この発明によるシート製造装置の制御装置によれば、前記代表周波数算出手段は、前記空間周波数成分の重心値、平均値、または中心値となる周波数を前記代表周波数として算出することを特徴とする。これにより、空間周波数成分の分布を代表する周波数を簡単かつ高精度に決定する。   Further, according to the control apparatus for a sheet manufacturing apparatus according to the present invention, the representative frequency calculation means calculates a center-of-gravity value, an average value, or a center value of the spatial frequency component as the representative frequency. To do. Thereby, the frequency representing the distribution of the spatial frequency components is determined easily and with high accuracy.

また、この発明によるシート製造装置によれば、上述のシート製造装置の制御装置を搭載したことを特徴とする。これにより、近接するアクチュエータ間で操作量の相互干渉によってプラントゲインが変動する場合においても、高精度な制御を行って、シートの幅方向の厚みを均一にすることを可能とする。   In addition, according to the sheet manufacturing apparatus of the present invention, the control apparatus for the sheet manufacturing apparatus described above is mounted. Thereby, even when the plant gain fluctuates due to the mutual interference of the operation amount between adjacent actuators, it is possible to perform highly accurate control and make the thickness in the width direction of the sheet uniform.

上述した課題を解決し、本願発明の目的を達成するために、この発明によるシート製造装置の制御方法によれば、溶融した樹脂をシート状にして吐出するリップと、前記リップに設けられ、前記樹脂の厚みを調整する複数の厚み調整手段と、前記リップから吐出されたシート状の前記樹脂の厚みを幅方向に前記複数の厚み調整手段の各操作点で測定する厚み測定手段とを備えたシート製造装置において、前記厚み測定手段によって測定された前記樹脂の厚みに基づいて、前記樹脂の幅方向の厚みが目標値となるように、前記複数の厚み調整手段の操作量を制御するシート製造装置の制御方法であって、前記厚み測定手段で測定された前記樹脂の幅方向の厚みの測定結果に基づき、前記複数の厚み調整手段の各操作点に対応する厚み値の偏差を算出する偏差算出工程と、前記偏差算出工程で算出された厚み値の偏差のうち、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後、周波数変換を施して前記厚み値の偏差の幅方向の空間周波数成分を算出する空間周波数成分算出工程と、前記空間周波数成分から代表周波数を算出する代表周波数算出工程と、前記代表周波数算出工程で算出された代表周波数に基づいて、予め代表周波数とゲイン補正係数の関係を記憶した特性データを参照して、ゲイン補正係数を算出するゲイン補正係数算出工程と、前記ゲイン補正係数を前記各操作点の制御ゲインに乗算するゲイン補正工程と、を含むことを特徴とする。   In order to solve the above-described problems and achieve the object of the present invention, according to the control method of the sheet manufacturing apparatus according to the present invention, a lip for discharging molten resin in a sheet form, the lip provided, A plurality of thickness adjusting means for adjusting the thickness of the resin, and a thickness measuring means for measuring the thickness of the sheet-like resin discharged from the lip at each operation point of the plurality of thickness adjusting means in the width direction. In the sheet manufacturing apparatus, based on the thickness of the resin measured by the thickness measuring unit, the sheet manufacturing for controlling the operation amount of the plurality of thickness adjusting units so that the thickness in the width direction of the resin becomes a target value. A method for controlling an apparatus, wherein a deviation of a thickness value corresponding to each operation point of the plurality of thickness adjusting means is calculated based on a measurement result of the thickness in the width direction of the resin measured by the thickness measuring means. Out of the deviation calculation step and the deviation of the thickness value calculated in the deviation calculation step, after extracting the deviation of the thickness value within a predetermined range centering on each of the operation points, frequency conversion is performed to calculate the thickness value Based on the spatial frequency component calculating step for calculating the spatial frequency component in the width direction of the deviation, the representative frequency calculating step for calculating the representative frequency from the spatial frequency component, and the representative frequency calculated in the representative frequency calculating step in advance. A gain correction coefficient calculating step of calculating a gain correction coefficient with reference to characteristic data storing a relationship between a representative frequency and a gain correction coefficient; and a gain correction step of multiplying the control gain of each operation point by the gain correction coefficient; , Including.

また、この発明によるシート製造装置の制御方法によれば、前記偏差算出工程では、前記複数の厚み調整手段の各操作点に対応する厚み値の任意に設定された値からの偏差を算出することを特徴とする。これにより、厚み値の偏差を高精度かつ簡単に算出する。   According to the control method of the sheet manufacturing apparatus of the present invention, in the deviation calculating step, the deviation from an arbitrarily set value of the thickness value corresponding to each operation point of the plurality of thickness adjusting means is calculated. It is characterized by. Thereby, the deviation of the thickness value is easily calculated with high accuracy.

また、この発明によるシート製造装置の制御方法によれば、前記空間周波数成分算出工程では、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後に窓関数処理を行い、その後に前記周波数変換を施すことを特徴とする。   Further, according to the control method of the sheet manufacturing apparatus according to the present invention, in the spatial frequency component calculation step, the window function process is performed after extracting the deviation of the thickness value within a predetermined range centering on each of the operation points, and thereafter It is characterized by performing frequency conversion.

また、この発明によるシート製造装置の制御方法によれば、前記周波数変換は、離散フーリエ変換であることを特徴とする。   According to the control method of the sheet manufacturing apparatus of the present invention, the frequency conversion is a discrete Fourier transform.

また、この発明によるシート製造装置の制御方法によれば、前記代表周波数算出工程では、前記空間周波数分布の重心値、平均値、または中心値となる周波数を前記代表周波数として算出することを特徴とする。   Further, according to the method for controlling a sheet manufacturing apparatus according to the present invention, in the representative frequency calculation step, the center frequency value, the average value, or the center value of the spatial frequency distribution is calculated as the representative frequency. To do.

また、この発明によるコンピュータが実行するためのプログラムによれば、上述のシート製造装置の制御方法の各工程をコンピュータに実行させることを特徴とする。これにより、上述のシート製造装置の制御方法をコンピュータを利用して実現できる。   Further, according to a program to be executed by a computer according to the present invention, the computer is caused to execute each step of the above-described sheet manufacturing apparatus control method. Thereby, the control method of the above-mentioned sheet manufacturing apparatus is realizable using a computer.

以上説明したように、この発明によれば、プラントゲインの変動に応じたゲイン補償を行うことにより、近接するアクチュエータ間で操作量の相互干渉によってプラントゲインが変動する場合においても、高精度な制御を行うことが可能となる。   As described above, according to the present invention, by performing gain compensation in accordance with the fluctuation of the plant gain, even when the plant gain fluctuates due to the mutual interference of the operation amount between the adjacent actuators, high-precision control is achieved. Can be performed.

以下、この発明につき図面を参照しつつ詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。また、下記実施の形態における構成要素には、当業者が容易に想定できるもの、あるいは実質的に同一のものが含まれる。   Hereinafter, the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments. In addition, constituent elements in the following embodiments include those that can be easily assumed by those skilled in the art or those that are substantially the same.

図1は、本発明の一実施例に係るシート製造装置1の構成を示す図である。シート製造装置1は、図1に示すように、延伸機12、押出機13、口金14、冷却ロール15、巻取機16、搬送ロール17、厚み計18、および制御装置19を備えている。   FIG. 1 is a diagram illustrating a configuration of a sheet manufacturing apparatus 1 according to an embodiment of the present invention. As shown in FIG. 1, the sheet manufacturing apparatus 1 includes a stretching machine 12, an extruder 13, a base 14, a cooling roll 15, a winder 16, a transport roll 17, a thickness gauge 18, and a control device 19.

押出機13には、加熱されて溶融した樹脂が投入される。押出機13には、口金14が接続されている。口金14は長いスリットを有しており、溶融した樹脂は冷却ロール15で冷却されて凝固する。シート状の樹脂は搬送ロール17を介して搬送され、延伸機12で延伸される。延伸機12から出たシート11は、厚み計18によって厚みを計測される。その後、シートは搬送ロール17を介して搬送され、巻取機16によって巻き取られる。   The extruder 13 is charged with resin that has been heated and melted. A base 14 is connected to the extruder 13. The base 14 has a long slit, and the molten resin is cooled by a cooling roll 15 and solidified. The sheet-like resin is transported through the transport roll 17 and stretched by the stretching machine 12. The thickness of the sheet 11 coming out from the stretching machine 12 is measured by a thickness gauge 18. Thereafter, the sheet is conveyed through a conveyance roll 17 and wound up by a winder 16.

厚み計18は、制御装置19に接続され、計測したシートの厚みを示す信号を制御装置19に送信する。厚み計18は、接触式、非接触式のいずれでも良いが、非接触式のものは、シート11を損傷する危険が少なく好ましい。非接触式厚み計としては、光干渉式のほか、β線、紫外線、赤外線などを利用する光吸収式のものなどが例示される。厚み計18は、シート11の幅方向の任意の位置の厚みを計測することができる。制御装置19は、ゲイン補償手段や目標値算出手段を備えており、厚み計18および口金14に接続され、厚み計18から入力されるシート11の厚みを示す信号に基づいて、厚み調整手段20を制御する。   The thickness gauge 18 is connected to the control device 19 and transmits a signal indicating the measured sheet thickness to the control device 19. The thickness gauge 18 may be either a contact type or a non-contact type, but a non-contact type is preferable because there is little risk of damaging the sheet 11. Examples of the non-contact type thickness gauge include a light absorption type utilizing β rays, ultraviolet rays, infrared rays, etc. in addition to the optical interference type. The thickness meter 18 can measure the thickness of an arbitrary position in the width direction of the sheet 11. The control device 19 includes gain compensation means and target value calculation means, and is connected to the thickness gauge 18 and the base 14, and based on a signal indicating the thickness of the sheet 11 input from the thickness gauge 18, the thickness adjustment means 20. To control.

図2は口金14の構成を示す図である。口金14は、スリットの長手方向に多数並んだ厚み調整手段20を備えている。この厚み調整手段20は、制御装置19に接続され、制御装置19からの信号によって、スリット21から出るシート11の厚みを調整する。   FIG. 2 is a diagram showing the configuration of the base 14. The base 14 includes a thickness adjusting means 20 arranged in a large number in the longitudinal direction of the slit. This thickness adjusting means 20 is connected to the control device 19 and adjusts the thickness of the sheet 11 coming out of the slit 21 by a signal from the control device 19.

スリット21から出るシート11の厚みを調整する手段としては、ねじによりスリットを押し引きするボルト材、内部にヒータを内蔵してそのヒータの加熱量に応じて熱膨張を制御することによりスリットの押し引きをするヒートボルトなどがある。あるいは、スリット21の一部を加熱すると樹脂流量が増すことを利用してシート11の厚みを調整することも可能である。   As a means for adjusting the thickness of the sheet 11 coming out of the slit 21, a bolt material that pushes and pulls the slit with a screw, a heater built in the inside, and the expansion of the slit by controlling the thermal expansion according to the heating amount of the heater are provided. There is a heat bolt that pulls. Or it is also possible to adjust the thickness of the sheet | seat 11 using that the resin flow volume increases when a part of slit 21 is heated.

図3は、制御装置19の制御を説明するためのフローである。図3のフローには、ゲイン補償手段30および目標値算出手段40の動作が含まれる。図3において、厚み計18はシートの幅方向の厚みを計測し、計測された厚みを示す信号を制御装置19に送出する(S1)。   FIG. 3 is a flow for explaining the control of the control device 19. The flow of FIG. 3 includes operations of the gain compensation means 30 and the target value calculation means 40. In FIG. 3, the thickness gauge 18 measures the thickness in the width direction of the sheet, and sends a signal indicating the measured thickness to the control device 19 (S1).

制御装置19は、シートの厚みの目標値rを設定する(S2)。制御装置19は、厚み調整手段20の各操作点に対応する厚み測定値t[i]を算出する(S3)。ここで、iはシートの幅方向の離散座標値を示しており、i=1〜N(Nは2以上の整数)である。   The control device 19 sets a target value r for the sheet thickness (S2). The control device 19 calculates a thickness measurement value t [i] corresponding to each operation point of the thickness adjusting means 20 (S3). Here, i represents a discrete coordinate value in the width direction of the sheet, and i = 1 to N (N is an integer of 2 or more).

つぎに、制御装置19は、厚み値の制御偏差e[i]=t[i]−rを算出する(S4)。制御装置19は、制御偏差e[i]に基づき、PID制御などを用いて厚み調整手段20の操作量uを算出し(S5)、厚み調整手段20に操作量uを出力する(S6)。   Next, the control device 19 calculates a control deviation e [i] = t [i] −r of the thickness value (S4). Based on the control deviation e [i], the control device 19 calculates the operation amount u of the thickness adjusting unit 20 using PID control or the like (S5), and outputs the operation amount u to the thickness adjusting unit 20 (S6).

また、制御装置19は、厚み調整手段20の各操作点に対応する厚み測定値t[i]を算出する(S7)。ここで、iはシートの幅方向の離散座標値を示しており、i=1〜N(Nは2以上の整数)である。   Further, the control device 19 calculates a thickness measurement value t [i] corresponding to each operation point of the thickness adjusting means 20 (S7). Here, i represents a discrete coordinate value in the width direction of the sheet, and i = 1 to N (N is an integer of 2 or more).

制御装置19は、各操作点の厚み測定値t[i]に基づいて、シートの幅方向の平均厚みtaを算出する(S8)。つぎに、各操作点の厚み値の平均からの偏差ex[i]=t[i]−taを算出する(S9)。ここでは、厚み値の平均からの偏差を算出することにしているが、平均からの偏差に限られるものではなく、任意に設定された値からの偏差を算出することにすれば良い。   The control device 19 calculates the average thickness ta in the width direction of the sheet based on the thickness measurement value t [i] at each operation point (S8). Next, a deviation ex [i] = t [i] -ta from the average thickness value of each operation point is calculated (S9). Here, the deviation from the average of the thickness values is calculated, but the deviation from the average is not limited, and the deviation from an arbitrarily set value may be calculated.

制御装置19は、各操作点に対応する厚み値の平均からの偏差ex[i]を中心とした所定範囲の厚み値の平均からの偏差ex[i−x]〜ex[i+x]を切り出す(S10)。例えば、i=5で、X=4の場合には、[ex1,ex2,ex3,ex4,ex5,ex6,ex7,ex8,ex9]となる。また、対応する操作点がない場合には、「0」を代用する。例えば、i=4で、X=4の場合には、[0,ex1,ex2,ex3,ex4,ex5,ex6,ex7,ex8]となる。   The control device 19 cuts out deviations ex [i−x] to ex [i + x] from the average of the thickness values in a predetermined range centered on the deviation ex [i] from the average thickness value corresponding to each operation point ( S10). For example, when i = 5 and X = 4, [ex1, ex2, ex3, ex4, ex5, ex6, ex7, ex8, ex9]. If there is no corresponding operation point, “0” is substituted. For example, when i = 4 and X = 4, [0, ex1, ex2, ex3, ex4, ex5, ex6, ex7, ex8] are obtained.

制御装置19は、切り出した厚み値の平均からの偏差ex[i−x]〜ex[i+x]を窓関数W(u)で処理した後、周波数変換により、厚み値の平均からの偏差の空間周波数成分を算出する(S11)。窓関数W(u)としては、例えば、下式(1)に示すハニング窓やブラックマン窓等の各種窓関数を使用することができる。   The control device 19 processes the deviations ex [i−x] to ex [i + x] from the average of the cut out thickness values with the window function W (u), and then performs frequency conversion to obtain a space for the deviation from the average of the thickness values. A frequency component is calculated (S11). As the window function W (u), for example, various window functions such as the Hanning window and the Blackman window shown in the following formula (1) can be used.

Figure 2006103066
Figure 2006103066

周波数変換としては、下式(2)に示すフーリエ変換X(jω)を使用することができる。なお、周波数変換としては、フーリエ変換に限られるものではなく、他の周波数変換を使用することにしても良い。   As the frequency conversion, Fourier transform X (jω) shown in the following equation (2) can be used. Note that the frequency conversion is not limited to Fourier transform, and other frequency conversion may be used.

Figure 2006103066
Figure 2006103066

制御装置19は、厚み値の平均からの偏差の空間周波数成分の代表周波数f1を算出する(S12)。例えば、代表周波数f1としては、空間周波数成分の重心値、平均値、または中心値を用いることができる。   The control device 19 calculates the representative frequency f1 of the spatial frequency component of the deviation from the average thickness value (S12). For example, as the representative frequency f1, the centroid value, average value, or center value of the spatial frequency component can be used.

制御装置19は、代表周波数f1に基づいて、ゲイン補正係数テーブルからゲイン補正係数Cを算出する(S13)。制御装置19は、制御ゲインにゲイン補正係数Cを乗算する(S14)。厚み調整手段20には、ゲイン補正係数Cが乗算された操作量uが出力される。これにより、プラントゲインの変動に応じたゲイン補正係数Cを制御ゲインに乗算しているので、プラントゲインの変動を打ち消すようなゲイン補償が行われる。具体的には、プラントゲインが増加する場合はゲイン補正係数を小さくする一方、プラントゲインが減少する場合にはゲイン補正係数を大きくする。   The control device 19 calculates the gain correction coefficient C from the gain correction coefficient table based on the representative frequency f1 (S13). The control device 19 multiplies the control gain by the gain correction coefficient C (S14). The operation amount u multiplied by the gain correction coefficient C is output to the thickness adjusting unit 20. Thereby, since the control gain is multiplied by the gain correction coefficient C corresponding to the variation of the plant gain, the gain compensation is performed so as to cancel the variation of the plant gain. Specifically, when the plant gain increases, the gain correction coefficient is decreased, while when the plant gain decreases, the gain correction coefficient is increased.

図4は、ゲイン補正係数テーブルの一例を示す図である。ゲイン補正係数テーブルは、実験により、各代表周波数f1に好適なゲイン補正係数Cを算出し、代表周波数f1とゲイン補正係数Cの関係を示す特性データをテーブル化したものである。ここでは、ゲイン補正係数テーブルを使用することとしたが、各代表周波数f1と好適なゲイン補正係数Cの関係を示す特性データを演算式として記憶しておき、この演算式を使用して、ゲイン補正係数Cを算出することにしても良い。以上のステップS1〜ステップS14の処理が、制御周期毎に繰り返される。   FIG. 4 is a diagram illustrating an example of the gain correction coefficient table. The gain correction coefficient table is obtained by calculating a gain correction coefficient C suitable for each representative frequency f1 by experiment and tabulating characteristic data indicating the relationship between the representative frequency f1 and the gain correction coefficient C. Here, the gain correction coefficient table is used. However, characteristic data indicating the relationship between each representative frequency f1 and a suitable gain correction coefficient C is stored as an arithmetic expression, and the gain is calculated using the arithmetic expression. The correction coefficient C may be calculated. The process of the above step S1-step S14 is repeated for every control period.

図5は、制御装置19の構成を示す図である。制御装置19は、目標値算出手段40、減算器41、比例制御部42、積分制御部43、加算器44、およびゲイン補償手段30を有している。   FIG. 5 is a diagram illustrating the configuration of the control device 19. The control device 19 includes a target value calculation unit 40, a subtracter 41, a proportional control unit 42, an integration control unit 43, an adder 44, and a gain compensation unit 30.

目標値算出手段40は、目標値rを算出する。減算器41は、厚み計18から送出される厚みyから目標値rを減算して、制御偏差eとして出力する。制御偏差eに基づいて、比例制御部42と積分制御部43とは各々、操作量を算出する。加算器44は、比例制御部42と積分制御部43との操作量を加算する。   The target value calculation means 40 calculates a target value r. The subtracter 41 subtracts the target value r from the thickness y sent from the thickness gauge 18 and outputs it as a control deviation e. Based on the control deviation e, the proportional control unit 42 and the integral control unit 43 each calculate an operation amount. The adder 44 adds the operation amounts of the proportional control unit 42 and the integration control unit 43.

加算された操作量uに基づいて、アクチュエータ45が制御される。このアクチュエータ45により厚み調整手段20が制御され、シートの厚み変化が行われる。その結果が厚み計18に送られ、厚み計18の測定結果は減算器41に出力される。   The actuator 45 is controlled based on the added operation amount u. The actuator 45 controls the thickness adjusting means 20 to change the thickness of the sheet. The result is sent to the thickness gauge 18, and the measurement result of the thickness gauge 18 is output to the subtractor 41.

一方、ゲイン補償手段30は、周波数成分算出部31と、代表周波数算出部32と、ゲイン補正係数算出部33と、ゲイン補正係数テーブル34と、および可変乗算器35とを備えている。   On the other hand, the gain compensation means 30 includes a frequency component calculation unit 31, a representative frequency calculation unit 32, a gain correction coefficient calculation unit 33, a gain correction coefficient table 34, and a variable multiplier 35.

周波数成分算出部31は、厚み計18から送出される厚み値yに基づき、各操作点に対応する厚み値yの偏差ex[i]を中心とした所定範囲の厚み値の平均からの偏差ex[i−x]〜ex[i+x]を切り出し、窓関数W(u)で処理した後、周波数変換により幅方向の厚みの偏差の空間周波数成分を算出する。   The frequency component calculation unit 31 is based on the thickness value y sent from the thickness gauge 18, and the deviation ex from the average of thickness values in a predetermined range centered on the deviation ex [i] of the thickness value y corresponding to each operation point. After cutting out [i−x] to ex [i + x] and processing with the window function W (u), the spatial frequency component of the deviation of the thickness in the width direction is calculated by frequency conversion.

代表周波数算出部32は、幅方向の厚みの平均からの偏差の空間周波数成分の代表周波数f1を算出する。ゲイン補正係数算出部33は、代表周波数算出部32で算出された代表周波数f1に基づいて、ゲイン補正係数テーブル34からゲイン補正係数Cを算出し、算出したゲイン補正係数Cを可変乗算器35に設定する。可変乗算器35は、設定されたゲイン補正係数Cを制御ゲイン(比例制御部42と積分制御部43のゲイン)に乗算する。   The representative frequency calculation unit 32 calculates the representative frequency f1 of the spatial frequency component of the deviation from the average thickness in the width direction. The gain correction coefficient calculation unit 33 calculates the gain correction coefficient C from the gain correction coefficient table 34 based on the representative frequency f1 calculated by the representative frequency calculation unit 32, and supplies the calculated gain correction coefficient C to the variable multiplier 35. Set. The variable multiplier 35 multiplies the set gain correction coefficient C by the control gain (gains of the proportional control unit 42 and the integral control unit 43).

なお、図5に示す一実施例では、可変乗算器35を、比例制御部42および積分制御部43の前段に配置することとしたが、後段に配置することにしても良い。また、PI制御を行うこととしたが、P制御やPID制御を行うことにしても良い。   In the embodiment shown in FIG. 5, the variable multiplier 35 is arranged before the proportional control unit 42 and the integration control unit 43, but may be arranged after the proportional control unit 42 and the integration control unit 43. In addition, although PI control is performed, P control or PID control may be performed.

図6は、本願発明の効果を説明するための図であり、図6−1はゲイン補正係数でゲイン補正を行った場合(ゲイン補償手段30がある場合)、図6−2はゲイン補正係数でゲイン補正を行わない場合(ゲイン補償手段30がない場合)の厚み変化の実験結果を示す図である。同図において、横軸は時間、縦軸は各ボルトでの厚みの厚み平均値からの偏差を示している。   FIG. 6 is a diagram for explaining the effect of the present invention. FIG. 6-1 shows a case where gain correction is performed with a gain correction coefficient (when the gain compensation means 30 is present), and FIG. 6-2 shows a gain correction coefficient. It is a figure which shows the experimental result of the thickness change when not performing gain correction by (when there is no gain compensation means 30). In the figure, the horizontal axis represents time, and the vertical axis represents the deviation from the thickness average value of each bolt.

図6に示すように、ゲイン補正係数でゲイン補正を行った場合には、ゲイン補正係数でゲイン補正を行わなかった場合に比して、厚み平均の近傍に収束する時間が格段に速く、また、収束後もR値が小さくなっており、本願発明が有効であることを示している。   As shown in FIG. 6, when the gain correction is performed with the gain correction coefficient, the time for convergence to the vicinity of the average thickness is much faster than when the gain correction is not performed with the gain correction coefficient. The R value is small even after convergence, indicating that the present invention is effective.

なお、前述した一実施例においては、制御装置19の機能を実現するためのプログラムを図7に示したコンピュータ読み取り可能な記録媒体60に記録して、この記録媒体60に記録されたプログラムを同図に示したコンピュータ50に読み込ませ、実行することにより各機能を実現してもよい。   In the above-described embodiment, a program for realizing the function of the control device 19 is recorded on the computer-readable recording medium 60 shown in FIG. 7, and the program recorded on the recording medium 60 is the same. Each function may be realized by being read and executed by the computer 50 shown in the figure.

同図に示したコンピュータ50は、上記プログラムを実行するCPU(Central Processing Unit)51と、キーボード、マウス等の入力装置52と、各種データを記憶するROM(Read Only Memory)53と、演算パラメータ等を記憶するRAM(Random Access Memory)54と、記録媒体60からプログラムを読み取る読取装置55と、ディスプレイ、プリンタ等の出力装置56とから構成されている。   A computer 50 shown in the figure includes a CPU (Central Processing Unit) 51 that executes the above-described program, an input device 52 such as a keyboard and a mouse, a ROM (Read Only Memory) 53 that stores various data, an operation parameter, and the like. RAM (Random Access Memory) 54, a reading device 55 for reading a program from a recording medium 60, and an output device 56 such as a display and a printer.

CPU51は、読取装置55を経由して記録媒体60に記録されているプログラムを読み込んだ後、プログラムを実行することにより、前述した機能を実現する。なお、記録媒体60としては、光ディスク、フレキシブルディスク、ハードディスク等が挙げられる。   The CPU 51 implements the above-described functions by reading the program recorded on the recording medium 60 via the reading device 55 and then executing the program. Examples of the recording medium 60 include an optical disk, a flexible disk, and a hard disk.

以上のように、本発明にかかるシート製造装置の制御装置、シート製造装置、シート製造装置の制御方法、およびコンピュータが実行するためのプログラムは、シートの幅方向厚みを均一にする場合に有用である。   As described above, the sheet manufacturing apparatus control device, the sheet manufacturing apparatus, the sheet manufacturing apparatus control method, and the program executed by the computer according to the present invention are useful when the sheet has a uniform thickness in the width direction. is there.

本発明の一実施例に係るシート製造装置の構成を示す図である。It is a figure which shows the structure of the sheet manufacturing apparatus which concerns on one Example of this invention. 口金の構成を示す図である。It is a figure which shows the structure of a nozzle | cap | die. 制御装置の制御を説明するためのフローを示す図である。It is a figure which shows the flow for demonstrating control of a control apparatus. ゲイン補正係数テーブルの一例を示す図である。It is a figure which shows an example of a gain correction coefficient table. 制御装置の構成を示す図である。It is a figure which shows the structure of a control apparatus. ゲイン補正係数でゲイン補正を行った場合の厚み変化の実験結果を示す図である。It is a figure which shows the experimental result of the thickness change at the time of performing gain correction with a gain correction coefficient. ゲイン補正係数でゲイン補正を行わなかった場合の厚み変化の実験結果を示す図である。It is a figure which shows the experimental result of the thickness change at the time of not performing gain correction with a gain correction coefficient. 本発明の一実施例を示す図である。It is a figure which shows one Example of this invention.

符号の説明Explanation of symbols

1 シート製造装置
11 シート
12 延伸機
13 押出機
14 口金
15 冷却ロール
16 巻取機
17 搬送ロール
18 厚み計
19 制御装置
20 厚み調整手段
21 スリット
30 ゲイン補償手段
31 周波数成分算出部
32 代表周波数算出部
33 ゲイン補正係数算出部
34 ゲイン補正係数テーブル
35 可変乗算器
40 目標値算出手段
41 減算器
42 比例制御部
43 積分制御部
44 加算器
45 アクチュエータ
50 コンピュータ
51 CPU
52 入力装置
53 ROM
54 RAM
55 読取装置
56 出力装置
60 記録媒体
DESCRIPTION OF SYMBOLS 1 Sheet manufacturing apparatus 11 Sheet 12 Stretching machine 13 Extruder 14 Base 15 Cooling roll 16 Winding machine 17 Conveyance roll 18 Thickness meter 19 Control device 20 Thickness adjustment means 21 Slit 30 Gain compensation means 31 Frequency component calculation part 32 Representative frequency calculation part 33 Gain Correction Coefficient Calculation Unit 34 Gain Correction Coefficient Table 35 Variable Multiplier 40 Target Value Calculation Unit 41 Subtractor 42 Proportional Control Unit 43 Integration Control Unit 44 Adder 45 Actuator 50 Computer 51 CPU
52 Input device 53 ROM
54 RAM
55 Reading device 56 Output device 60 Recording medium

Claims (12)

溶融した樹脂をシート状にして吐出するリップと、前記リップに設けられ、前記樹脂の厚みを調整する複数の厚み調整手段と、前記リップから吐出されたシート状の前記樹脂の厚みを幅方向に測定する厚み測定手段とを備えたシート製造装置において、前記厚み測定手段によって測定された前記樹脂の幅方向の厚みの測定結果に基づいて、前記樹脂の幅方向の厚みが目標値となるように、前記複数の厚み調整手段の操作量を制御するシート製造装置の制御装置であって、
前記厚み測定手段で測定された樹脂の幅方向の厚みの測定結果に基づき、前記複数の厚み調整手段の各操作点に対応する厚み値の偏差を算出する偏差算出手段と、
前記偏差算出手段で算出された厚み値の偏差のうち、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後に周波数変換を施して前記厚み値の偏差の幅方向の空間周波数成分を算出する空間周波数成分算出手段と、
前記空間周波数成分から代表周波数を算出する代表周波数算出手段と、
前記代表周波数算出手段で算出された代表周波数に基づいて、予め代表周波数とゲイン補正係数の関係を記憶した特性データを参照して、ゲイン補正係数を算出するゲイン補正係数算出手段と、
前記ゲイン補正係数を前記各操作点の制御ゲインに乗算するゲイン補正手段と、
を備えたことを特徴とするシート製造装置の制御装置。
A lip that discharges molten resin in a sheet form, a plurality of thickness adjusting means that are provided on the lip and adjust the thickness of the resin, and the thickness of the sheet-shaped resin discharged from the lip in the width direction In a sheet manufacturing apparatus including a thickness measuring unit for measuring, based on the measurement result of the thickness in the width direction of the resin measured by the thickness measuring unit, the thickness in the width direction of the resin becomes a target value. A control device for a sheet manufacturing apparatus for controlling an operation amount of the plurality of thickness adjusting means,
Deviation calculating means for calculating a deviation of the thickness value corresponding to each operation point of the plurality of thickness adjusting means based on the measurement result of the thickness in the width direction of the resin measured by the thickness measuring means;
Of the thickness value deviations calculated by the deviation calculating means, the deviation of the thickness value within a predetermined range centered on each operation point is extracted, and then frequency conversion is performed to obtain a spatial frequency component in the width direction of the thickness value deviation. Spatial frequency component calculating means for calculating
Representative frequency calculating means for calculating a representative frequency from the spatial frequency component;
Based on the representative frequency calculated by the representative frequency calculating means, referring to characteristic data that stores the relationship between the representative frequency and the gain correction coefficient in advance, a gain correction coefficient calculating means for calculating a gain correction coefficient;
Gain correction means for multiplying the control gain of each of the operating points by the gain correction coefficient;
A control device for a sheet manufacturing apparatus.
前記偏差算出手段は、前記複数の厚み調整手段の各操作点に対応する厚み値の任意に設定された値からの偏差を算出することを特徴とする請求項1に記載のシート製造装置の制御装置。   2. The control of the sheet manufacturing apparatus according to claim 1, wherein the deviation calculating unit calculates a deviation from an arbitrarily set value of a thickness value corresponding to each operation point of the plurality of thickness adjusting units. apparatus. 前記空間周波数成分算出手段は、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後に窓関数処理を行い、その後に前記周波数変換を施すことを特徴とする請求項1または請求項2に記載のシート製造装置の制御装置。   The said spatial frequency component calculation means performs a window function process after extracting the deviation of the thickness value of a predetermined range centering | focusing on each said operation point, and performs the said frequency conversion after that. The control apparatus of the sheet manufacturing apparatus of 2. 前記周波数変換は、フーリエ変換であることを特徴とする請求項1〜請求項3のいずれか1つに記載のシート製造装置の制御装置。   The control apparatus for a sheet manufacturing apparatus according to any one of claims 1 to 3, wherein the frequency conversion is a Fourier transform. 前記代表周波数算出手段は、前記空間周波数成分の重心値、平均値、または中心値となる周波数を前記代表周波数として算出することを特徴とする請求項1〜請求項4のいずれか1つに記載のシート製造装置の制御装置。   5. The representative frequency calculating unit calculates a frequency that is a centroid value, an average value, or a center value of the spatial frequency component as the representative frequency. Control device for sheet manufacturing equipment. 請求項1〜請求項5のいずれか1つに記載のシート製造装置の制御装置を搭載したことを特徴とするシート製造装置。   A sheet manufacturing apparatus comprising the control device for a sheet manufacturing apparatus according to any one of claims 1 to 5. 溶融した樹脂をシート状にして吐出するリップと、前記リップに設けられ、前記樹脂の厚みを調整する複数の厚み調整手段と、前記リップから吐出されたシート状の前記樹脂の厚みを幅方向に前記複数の厚み調整手段の各操作点で測定する厚み測定手段とを備えたシート製造装置において、前記厚み測定手段によって測定された前記樹脂の厚みに基づいて、前記樹脂の幅方向の厚みが目標値となるように、前記複数の厚み調整手段の操作量を制御するシート製造装置の制御方法であって、
前記厚み測定手段で測定された前記樹脂の幅方向の厚みの測定結果に基づき、前記複数の厚み調整手段の各操作点に対応する厚み値の偏差を算出する偏差算出工程と、
前記偏差算出工程で算出された厚み値の偏差のうち、前記各操作点を中心として所定範囲の厚み値の偏差を抽出した後に周波数変換を施して前記厚み値の偏差の幅方向の空間周波数成分を算出する空間周波数成分算出工程と、
前記空間周波数成分から代表周波数を算出する代表周波数算出工程と、
前記代表周波数算出工程で算出された代表周波数に基づいて、予め代表周波数とゲイン補正係数の関係を記憶した特性データを参照して、ゲイン補正係数を算出するゲイン補正係数算出工程と、
前記ゲイン補正係数を前記各操作点の制御ゲインに乗算するゲイン補正工程と、
を含むことを特徴とするシート製造装置の制御方法。
A lip that discharges molten resin in a sheet form, a plurality of thickness adjusting means that are provided on the lip and adjust the thickness of the resin, and the thickness of the sheet-shaped resin discharged from the lip in the width direction And a thickness measuring means for measuring at each operating point of the plurality of thickness adjusting means, the thickness in the width direction of the resin is a target based on the thickness of the resin measured by the thickness measuring means. A control method of the sheet manufacturing apparatus for controlling the operation amount of the plurality of thickness adjusting means so as to be a value,
Based on the measurement result of the thickness in the width direction of the resin measured by the thickness measuring means, a deviation calculating step for calculating a deviation of the thickness value corresponding to each operation point of the plurality of thickness adjusting means,
Among the thickness value deviations calculated in the deviation calculating step, the deviation of the thickness value within a predetermined range centered on each operation point is extracted, and then frequency conversion is performed to obtain a spatial frequency component in the width direction of the thickness value deviation. A spatial frequency component calculating step for calculating
A representative frequency calculating step of calculating a representative frequency from the spatial frequency component;
Based on the representative frequency calculated in the representative frequency calculation step, referring to characteristic data that stores a relationship between the representative frequency and the gain correction coefficient in advance, a gain correction coefficient calculation step for calculating a gain correction coefficient;
A gain correction step of multiplying the control gain of each operating point by the gain correction coefficient;
A control method for a sheet manufacturing apparatus, comprising:
前記偏差算出工程では、前記複数の厚み調整手段の各操作点に対応する厚み値の任意に設定された値からの偏差を算出することを特徴とする請求項7に記載のシート製造装置の制御方法。   The control of the sheet manufacturing apparatus according to claim 7, wherein in the deviation calculating step, a deviation from an arbitrarily set value of a thickness value corresponding to each operation point of the plurality of thickness adjusting means is calculated. Method. 前記空間周波数成分算出工程では、前記厚み調整手段の各操作点を中心とした所定範囲の厚み値の偏差を抽出した後に窓関数処理を行い、その後に前記周波数変換を施すことを特徴とする請求項7または請求項8に記載のシート製造装置の制御方法。   In the spatial frequency component calculating step, a window function process is performed after extracting a deviation of a thickness value within a predetermined range centered on each operation point of the thickness adjusting means, and then the frequency conversion is performed. The control method of the sheet manufacturing apparatus of Claim 7 or Claim 8. 前記周波数変換は、フーリエ変換であることを特徴とする請求項7〜請求項9のいずれか1つに記載のシート製造装置の制御方法。   The method for controlling a sheet manufacturing apparatus according to any one of claims 7 to 9, wherein the frequency transformation is Fourier transformation. 前記代表周波数算出工程では、前記空間周波数成分の重心値、平均値、または中心値となる周波数を前記代表周波数として算出することを特徴とする請求項7〜請求項10のいずれか1つに記載のシート製造装置の制御方法。   11. The frequency according to claim 7, wherein in the representative frequency calculation step, a frequency that is a centroid value, an average value, or a center value of the spatial frequency component is calculated as the representative frequency. Control method for sheet manufacturing apparatus. 請求項7〜請求項11のいずれか1つに記載のシート製造装置の制御方法の各工程をコンピュータに実行させることを特徴とするコンピュータが実行するためのプログラム。   A program for causing a computer to execute each step of the control method for a sheet manufacturing apparatus according to any one of claims 7 to 11.
JP2004290663A 2004-10-01 2004-10-01 Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer Pending JP2006103066A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004290663A JP2006103066A (en) 2004-10-01 2004-10-01 Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004290663A JP2006103066A (en) 2004-10-01 2004-10-01 Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer

Publications (1)

Publication Number Publication Date
JP2006103066A true JP2006103066A (en) 2006-04-20

Family

ID=36373318

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004290663A Pending JP2006103066A (en) 2004-10-01 2004-10-01 Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer

Country Status (1)

Country Link
JP (1) JP2006103066A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007296673A (en) * 2006-04-28 2007-11-15 Japan Steel Works Ltd:The Position corresponding device and position corresponding method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63190089A (en) * 1987-01-29 1988-08-05 横河電機株式会社 Apparatus for controlling thickness profile
JPH0243158A (en) * 1988-06-15 1990-02-13 Measurex Corp Cross control system of manufacture of sheet
JPH05309717A (en) * 1992-05-15 1993-11-22 Hitachi Zosen Sangyo Kk Thickness control method in manufacturing equipment of sheetlike member and its thickness controller
JP2002283438A (en) * 2001-03-23 2002-10-03 Toray Ind Inc Method and apparatus for manufacturing rolled sheet
JP2004205293A (en) * 2002-12-24 2004-07-22 Fuji Photo Film Co Ltd Transmission type interferometer and coating thickness measuring system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63190089A (en) * 1987-01-29 1988-08-05 横河電機株式会社 Apparatus for controlling thickness profile
JPH0243158A (en) * 1988-06-15 1990-02-13 Measurex Corp Cross control system of manufacture of sheet
JPH05309717A (en) * 1992-05-15 1993-11-22 Hitachi Zosen Sangyo Kk Thickness control method in manufacturing equipment of sheetlike member and its thickness controller
JP2002283438A (en) * 2001-03-23 2002-10-03 Toray Ind Inc Method and apparatus for manufacturing rolled sheet
JP2004205293A (en) * 2002-12-24 2004-07-22 Fuji Photo Film Co Ltd Transmission type interferometer and coating thickness measuring system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007296673A (en) * 2006-04-28 2007-11-15 Japan Steel Works Ltd:The Position corresponding device and position corresponding method

Similar Documents

Publication Publication Date Title
TW523456B (en) Method for manufacturing thin sheet, device and method for controlling thickness of the thin sheet, and the thin sheet
CN108788143B (en) Additive manufacturing control system
US10040107B2 (en) Temperature control apparatus of hot-rolling mill
US20090045536A1 (en) Sheet manufacturing method and sheet manufacturing device
JP5789958B2 (en) Cooling stop temperature control device and cooling stop temperature control method
JP5679914B2 (en) Steel temperature prediction method
JP3021135B2 (en) Film thickness control device
JP4834946B2 (en) Sheet manufacturing method and sheet thickness control apparatus
JP2006103066A (en) Control unit of sheet manufacturing apparatus, sheet manufacturing apparatus, control method of sheet manufacturing apparatus and program executed by computer
EP2935693B1 (en) Apparatus and method for controlling a property of an object
EP4259413A1 (en) Method and system for adjusting a slot die used for making an extruded article
Zhang et al. Layered and subregional control strategy based on model-free adaptive iterative learning for laser additive manufacturing process
JP3924228B2 (en) Film / sheet thickness profile control method
JP4906386B2 (en) Profile control method and apparatus
JP5949316B2 (en) Manufacturing method of continuous cast slab
JP5610734B2 (en) Thickness control method for taper steel plate whose thickness changes in the rolling direction in a tapered shape
JP2898910B2 (en) Coolant control method in plate rolling mill
JP4377766B2 (en) Rolled sheet manufacturing apparatus and manufacturing method
Funke et al. Control of final part dimensions in polymer extrusion using a variable-geometry die
JP7179426B2 (en) Steel plate temperature data processing device and steel plate temperature data processing method
JP2010017723A (en) Method of predicting temperature of nose part of rolled stock
EP3721471B1 (en) Method for measuring positions of structures on a substrate
JP4227686B2 (en) Edge drop control method during cold rolling
JP5617307B2 (en) Steel plate rolling method and pass schedule calculation method
JP2006021413A (en) Control device of extrusion molding machine and control method of extrusion molding machine

Legal Events

Date Code Title Description
A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20070319

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20070319

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070907

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100219

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100302

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20100706