JP2006098853A - Development cartridge and image forming apparatus using same - Google Patents

Development cartridge and image forming apparatus using same Download PDF

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JP2006098853A
JP2006098853A JP2004286102A JP2004286102A JP2006098853A JP 2006098853 A JP2006098853 A JP 2006098853A JP 2004286102 A JP2004286102 A JP 2004286102A JP 2004286102 A JP2004286102 A JP 2004286102A JP 2006098853 A JP2006098853 A JP 2006098853A
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developing roller
developing
roller
cartridge
image carrier
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Soichi Yamazaki
山崎聡一
Hiroshi Toyama
外山洋
Yoshiro Koga
古賀欣郎
Takeshi Ikuma
井熊健
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Seiko Epson Corp
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Seiko Epson Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To simply and effectively correct deflection of a developing roller due to push pressure of a pressure contact member while obtaining high image quality by lessening a developing gap as much as possible. <P>SOLUTION: A development cartridge 1 is constituted as a photoreceptor development machine integrated cartridge integrating a photoreceptor 2 and a development machine 3. The photoreceptor 2 and the developing roller 5 are supported with the same support members 4a and 4b of a photoreceptor development machine integrated case 4. Sheet-like spacers 11 and 12 fixed on both the ends of the developing roller 5 are pressure contacted on the surface of the photoreceptor 2. Furthermore, a feed roller 6 is pressure contacted on the developing roller 5, and the photoreceptor 2 is pressure contacted oppositely or substantially oppositely in a direction of force F2' that pushes the developing roller. The deflection of the developing roller 5 due to pressure contact of the feed roller 6 is corrected to be returned by force F' of reaction of push pressure F2 due to pressure contact to the photoreceptor 2 of the developing roller 5. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電子写真、静電複写機、プリンタ、ファクシミリ等の画像形成装置において、感光体等の像担持体と現像機とが一体にカートリッジに形成され、像担持体と現像ローラとの間に所定の現像ギャップを有する非接触ジャンピング現像方式の現像機を用いるとともに、トナーの供給ローラあるいはトナーの規制部材等の圧接部材が現像ローラに圧接されている現像カートリッジ、およびこれを用いた画像形成装置の技術分野に関する。   The present invention relates to an image forming apparatus such as an electrophotographic apparatus, an electrostatic copying machine, a printer, and a facsimile machine, in which an image carrier such as a photosensitive member and a developing machine are integrally formed on a cartridge, and the image carrier and the developing roller A developing cartridge in which a non-contact jumping developing type developing machine having a predetermined developing gap is used, and a pressing member such as a toner supply roller or a toner regulating member is pressed against the developing roller, and image formation using the developing cartridge It relates to the technical field of equipment.

従来、画像形成装置として、非接触ジャンピング現像方式を用いた画像形成装置が多々知られている。この非接触ジャンピング現像方式は、像担持体である感光体と現像ローラとの間に所定の現像ギャップを設けるとともに、現像ローラ上のトナーを感光体にジャンピングさせて感光体上の静電潜像を現像する方式である。この非接触ジャンピング現像方式では、感光体と現像ローラとの間の現像ギャップを高精度に維持することが良好な現像を行う上で求められる。   Conventionally, many image forming apparatuses using a non-contact jumping development method are known as image forming apparatuses. In this non-contact jumping development method, a predetermined development gap is provided between a photosensitive member as an image carrier and a developing roller, and toner on the developing roller is jumped to the photosensitive member to electrostatic latent image on the photosensitive member. This is a method of developing. In this non-contact jumping development method, it is required to maintain a development gap between the photosensitive member and the development roller with high accuracy in order to perform good development.

そこで、従来、現像ローラより半径の大きなコロからなるスペーサを現像ギャップ調整部材として現像ローラの両端部に嵌合し、これらのコロを感光体の外周面に当接することで感光体と現像ローラとの間の現像ギャップを維持している(例えば、特許文献1参照)。   Therefore, conventionally, a spacer made of a roller having a larger radius than the developing roller is fitted to both ends of the developing roller as a developing gap adjusting member, and these rollers are brought into contact with the outer peripheral surface of the photosensitive member, whereby the photosensitive member and the developing roller are (See, for example, Patent Document 1).

ところで、このような従来の非接触ジャンピング現像方式の画像形成装置においては、トナーに電荷を付与したり、現像ローラ上に均一な薄層のトナー層を形成するために、供給ローラや規制ブレード等の圧接部材を圧接させている。このため、これらの圧接部材の押圧力で現像ローラに曲げモーメントが作用するため、現像ローラの中央部が感光体の方へ撓んでしまい、現像ギャップが変動して所定の現像ギャップを維持することができなくなる。供給ローラや規制ブレードの機能を十分に発揮させるには、これらの圧接部材の現像ローラへの当接力として約1kgf前後の力が必要となるため、現像ローラは数十μm撓むようになる。そして、このように、所定の現像ギャップを維持することができないと、感光体の両端部と中央部とで濃度の差が生じるばかりでなく、現像ローラが回転することで撓みにより生じる振れにより振動が発生して、バンディング画像が発生してしまい、高画質の良好な画像を得ることができなくなるという問題がある。   By the way, in such a conventional non-contact jumping development type image forming apparatus, a supply roller, a regulating blade, and the like are used to charge the toner or to form a uniform thin toner layer on the developing roller. The pressure contact member is pressed. For this reason, since a bending moment acts on the developing roller by the pressing force of these pressure contact members, the central portion of the developing roller bends toward the photosensitive member, and the developing gap fluctuates to maintain a predetermined developing gap. Can not be. In order to fully exhibit the functions of the supply roller and the regulating blade, a force of about 1 kgf is required as a contact force of these pressure contact members to the developing roller, so that the developing roller bends several tens of μm. If the predetermined development gap cannot be maintained as described above, not only a difference in density occurs between the both ends and the center of the photosensitive member, but also vibration due to deflection caused by the rotation of the developing roller. Occurs, resulting in a banding image, which makes it impossible to obtain a high-quality image.

このようなことから、特許文献1に開示の画像形成装置では、現像ローラの中央部あるいは感光体の中央部を凹形状または凸形状に形成することで、例えば供給ローラの押圧力で現像ローラが感光体の方へ撓んでも所定の現像ギャップを維持することができるようにしている。   For this reason, in the image forming apparatus disclosed in Patent Document 1, the central portion of the developing roller or the central portion of the photosensitive member is formed in a concave shape or a convex shape so that, for example, the developing roller is pressed by the pressing force of the supply roller. A predetermined developing gap can be maintained even if the photosensitive member is bent.

一方、現像ギャップ調整部材としてコロを用いた場合、コロと現像ローラとの同軸度やコロの真円度等の誤差が重なることで、現像ローラと感光体との間に適正な現像ギャップを確保することが難しい。また、非接触ジャンピング現像方式において高画質を得るためには現像ギャップを狭くする必要があるが、コロはある程度の厚みを有しているため、コロの厚みをきわめて薄く形成して現像ギャップを狭くすることは難しい。   On the other hand, when a roller is used as the developing gap adjustment member, an appropriate developing gap is ensured between the developing roller and the photosensitive member by overlapping errors such as the coaxiality between the roller and the developing roller and the roundness of the roller. Difficult to do. In addition, in order to obtain high image quality in the non-contact jumping development method, it is necessary to narrow the development gap. However, since the roller has a certain thickness, the roller gap is formed very thin to narrow the development gap. Difficult to do.

そこで、現像ギャップ調整部材としてシート状部材を用い、このシート状部材を現像ローラの両端部外周面と感光体の両端部外周面との間に介在させることで、現像ローラと感光体との間に適正な現像ギャップを容易に確保できるようにすることが提案されている(例えば、特許文献2参照)。その場合、現像ローラと感光体とはそれぞれ異なる別々の支持部材で支持されている。この特許文献2に開示の画像形成装置によれば、前述の現像ギャップ調整部材としてコロを用いた場合の問題を解決することができる。
特開平6−258933号公報。 特開平5−27571号公報。
Therefore, a sheet-like member is used as the developing gap adjusting member, and this sheet-like member is interposed between the outer peripheral surface of both ends of the developing roller and the outer peripheral surface of both ends of the photosensitive member, thereby providing a gap between the developing roller and the photosensitive member. It has been proposed that a proper development gap can be easily secured (see, for example, Patent Document 2). In that case, the developing roller and the photosensitive member are supported by different support members. According to the image forming apparatus disclosed in Patent Document 2, it is possible to solve the problem in the case where a roller is used as the developing gap adjusting member.
JP-A-6-258933. Japanese Patent Laid-Open No. 5-27571.

ところで、前述の特許文献1に開示の画像形成装置では、現像ローラの中央部あるいは感光体の中央部を凹形状または凸形状に形成する必要がある。その場合、現像ローラあるいは感光体の外周面に、両端部に対する中央部における凹の深さまたは凸の高さが前述の現像ローラの撓み量の数十μmに対応して数十μmのきわめて小さな凹曲面または凸曲面を形成することになる。そこで、例えば現像ローラの中央部を凹形状または凸形状に形成しようとした場合、次のような問題がある、すなわち、通常の現像ローラの幅は数十cmであり、これをμm単位で表すと数万μmである。このため、数万μmのきわめて長い長さの部材に数十μmのきわめて小さな凹曲面または凸曲面を加工しなければならず、現像ローラを精度よく加工することは難しいばかりでなく、現像ローラのコストがきわめて高くなってしまう。しかも、現像ローラの外周面をその全面にわたって、加工により同じ表面粗さや同じ電気抵抗にすることがきわめて難しい。このような問題は、感光体の中央部を凹形状または凸形状に形成する場合にも生じる。   By the way, in the image forming apparatus disclosed in Patent Document 1 described above, it is necessary to form the central portion of the developing roller or the central portion of the photoreceptor in a concave shape or a convex shape. In that case, on the outer peripheral surface of the developing roller or the photoreceptor, the depth of the recess or the height of the protrusion at the center with respect to both end portions is extremely small, such as several tens of μm, corresponding to several tens of μm of the deflection amount of the developing roller. A concave curved surface or a convex curved surface is formed. Thus, for example, when the central portion of the developing roller is to be formed in a concave shape or a convex shape, there is the following problem, that is, the width of the normal developing roller is several tens of centimeters, and this is expressed in μm units. And tens of thousands of μm. For this reason, an extremely small concave surface or convex surface of several tens of μm must be processed on a member having an extremely long length of several tens of thousands of μm. The cost will be very high. In addition, it is extremely difficult to process the outer peripheral surface of the developing roller over the entire surface to have the same surface roughness and the same electric resistance by processing. Such a problem also occurs when the central portion of the photoreceptor is formed in a concave shape or a convex shape.

また、特許文献2には、供給ローラや規制ブレード等の圧接部材の押圧力で現像ローラが感光体の方へ撓んで所定の現像ギャップを維持できないことについては開示も示唆もされていない。しかし、特許文献2に開示の画像形成装置でも、図3に示すように、例えば現像ローラ31が供給ローラ32の押圧力で感光体33の方へ撓むという問題が生じる。すなわち、現像機ケース34の支持部材34a,34bに回転可能に支持された現像ローラ31に、現像機ケース34の同じ支持部材に回転可能に支持された供給ローラ32が所定の押圧力F1で圧接されている。一方、現像機ケース34とは異なる例えば画像形成装置本体の他の支持部材35,36には、感光体33が、現像ローラ31の両端部の外周面に固定されたシート状のスペーサ37,38を感光体33の両端部の外周面に当接させることで現像ローラ31との間に所定の現像ギャップを形成するようにして回転可能に支持されている。そして、供給ローラ32が所定の押圧力F1で現像ローラ31を押圧することで、現像ローラ31の中央部が感光体33の方へ撓み、現像ギャップの変動が生じるようになる。特に、特許文献2のようにシート状のスペーサを用いて現像ギャップを小さくすると、このような現像ローラの撓みにより現像ギャップの変動率が大きくなる。特に、100μm以下の現像ギャップの場合、現像ギャップ変動率が数十%に及んでしまう。このため、現像ローラの撓みによる現像ギャップ変動の画質への影響が大きくなってしまう。   Further, Patent Document 2 does not disclose or suggest that the predetermined developing gap cannot be maintained because the developing roller is bent toward the photosensitive member by the pressing force of a pressure contact member such as a supply roller or a regulating blade. However, the image forming apparatus disclosed in Patent Document 2 also has a problem that the developing roller 31 is bent toward the photosensitive member 33 by the pressing force of the supply roller 32 as shown in FIG. That is, the supply roller 32 rotatably supported by the same support member of the developing machine case 34 is pressed against the developing roller 31 rotatably supported by the support members 34a and 34b of the developing machine case 34 with a predetermined pressing force F1. Has been. On the other hand, for example, on the other support members 35 and 36 of the main body of the image forming apparatus different from the developing machine case 34, the photosensitive member 33 is a sheet-like spacer 37 and 38 fixed to the outer peripheral surfaces of both end portions of the developing roller 31. Is brought into contact with the outer peripheral surfaces of both end portions of the photosensitive member 33 so that a predetermined developing gap is formed between the photosensitive member 33 and the developing roller 31 so as to be rotatably supported. Then, when the supply roller 32 presses the developing roller 31 with a predetermined pressing force F1, the central portion of the developing roller 31 bends toward the photoconductor 33, and the development gap varies. In particular, when the development gap is reduced by using a sheet-like spacer as in Patent Document 2, the variation rate of the development gap increases due to such bending of the development roller. In particular, in the case of a development gap of 100 μm or less, the development gap fluctuation rate reaches several tens of percent. For this reason, the influence on the image quality of the development gap fluctuation due to the deflection of the developing roller is increased.

したがって、特許文献2に開示の画像形成装置においても、現像ギャップの変動を抑制することが求められるが、前述の特許文献1に開示のように特許文献2に開示の現像ローラの中央部あるいは感光体の中央部を凹形状または凸形状に形成した場合には、前述のような問題が生じる。   Therefore, the image forming apparatus disclosed in Patent Document 2 is also required to suppress the fluctuation of the development gap. However, as disclosed in Patent Document 1 described above, the central portion of the developing roller disclosed in Patent Document 2 or photosensitive When the central part of the body is formed in a concave shape or a convex shape, the above-described problem occurs.

本発明は、このような事情に鑑みてなされたものであって、その目的は、像担持体現像機一体のカートリッジに形成するとともに、現像ギャップをできるだけ小さくして高画質を得ることができるようにしつつ、接触部材の押圧力による現像ローラの撓みを簡単にかつ効果的に補正することのできる安価な現像カートリッジおよびこれを用いた画像形成装置を提供することである。   The present invention has been made in view of such circumstances, and an object of the present invention is to form a cartridge integrated with an image carrier developing machine and to obtain a high image quality by making the developing gap as small as possible. It is another object of the present invention to provide an inexpensive developing cartridge and an image forming apparatus using the same that can easily and effectively correct the deflection of the developing roller due to the pressing force of the contact member.

前述の課題を解決するために、請求項1の発明の現像カートリッジは、像担持体と、トナー搬送面が前記像担持体に所定の現像ギャップを置いて対向するように設けられて前記像担持体にトナーを搬送する現像ローラと、この現像ローラに圧接される圧接部材とを少なくとも有する現像機とを備え、前記像担持体と前記現像機とを一体カートリッジにした現像カートリッジにおいて、前記現像ローラの両端部の外周面にそれぞれシート状のスペーサを固定するとともに、前記スペーサを前記像担持体の外周面に圧接することで、前記像担持体と前記現像ローラとの間に前記現像ギャップを形成し、前記像担持体と前記現像ローラとを、前記スペーサの前記像担持体への圧接により前記像担持体が前記現像ローラを押圧する押圧力が前記圧接部材の前記現像ローラへの圧接により前記圧接部材が前記現像ローラを押圧する押圧力に対向するように同一の支持部材で支持したことを特徴とする。   In order to solve the above-mentioned problems, the developing cartridge according to the first aspect of the present invention is provided with an image carrier and a toner transport surface provided so as to face the image carrier with a predetermined development gap therebetween. A developing cartridge having at least a developing roller that conveys toner to a body and a pressing member that is in pressure contact with the developing roller, wherein the image carrier and the developing machine are integrated into the cartridge; A sheet-like spacer is fixed to the outer peripheral surfaces of both ends of the image forming unit, and the development gap is formed between the image carrier and the developing roller by pressing the spacer against the outer peripheral surface of the image carrier. The pressing force of the image carrier pressing the developing roller by the press contact of the spacer to the image carrier is applied to the image bearing member and the developing roller. Wherein wherein the pressing member by pressure contact to the developing roller is supported by the same supporting member so as to face the pressing force for pressing the developing roller.

また、請求項2の発明の現像カートリッジは、前記現像ローラを弾性体で形成しかつこの弾性体上に金属からなる前記スペーサを固定するか、または前記現像ローラを金属ローラで形成しかつこの金属ローラ上に弾性体からなる前記スペーサを固定することを特徴とする。
更に、請求項3の発明の現像カートリッジは、前記現像ローラを金属ローラで形成しかつこの金属ローラ上に熱収縮チューブからなる前記スペーサを固定することを特徴とする。
According to a second aspect of the present invention, the developing roller is formed of an elastic body and the spacer made of metal is fixed on the elastic body, or the developing roller is formed of a metal roller and the metal The spacer made of an elastic body is fixed on a roller.
Further, the developing cartridge of the invention of claim 3 is characterized in that the developing roller is formed of a metal roller and the spacer made of a heat shrinkable tube is fixed on the metal roller.

更に、請求項4の発明の現像カートリッジは、前記圧接部材が、前記現像ローラに圧接されてトナーを前記現像ローラに供給する供給ローラ、または前記現像ローラに圧接されて前記像担持体へ搬送される現像ローラ上のトナーを規制する規制部材であることを特徴とする。
更に、請求項5の発明の現像カートリッジは、前記像担持体の外周面の周速と前記スペーサの外周面の周速とが同一または略同一に設定されるようになっていることを特徴とする。
Further, in the developing cartridge of the invention of claim 4, the pressure contact member is brought into pressure contact with the development roller to supply toner to the development roller, or is pressed against the development roller and conveyed to the image carrier. It is a regulating member that regulates toner on the developing roller.
Furthermore, the developing cartridge of the invention of claim 5 is characterized in that the peripheral speed of the outer peripheral surface of the image carrier and the peripheral speed of the outer peripheral surface of the spacer are set to be the same or substantially the same. To do.

更に、請求項6の発明の画像形成装置は、前記像担持体と前記現像機とを一体カートリッジにした現像カートリッジを少なくとも備え、非接触ジャンピング現像を行う画像形成装置において、前記現像カートリッジが請求項1ないし4のいずれか1記載の現像カートリッジであることを特徴とする。   Furthermore, an image forming apparatus according to a sixth aspect of the present invention comprises at least a developing cartridge in which the image carrier and the developing device are integrated into a cartridge, and the developing cartridge is an image forming apparatus that performs non-contact jumping development. 5. The developing cartridge according to any one of 1 to 4,

このように構成された本発明の現像カートリッジによれば、現像ローラ上に固定されたスペーサの像担持体への圧接により像担持体が現像ローラを押圧する押圧力を、供給ローラあるいは規制部材等の圧接部材の現像ローラへの圧接により圧接部材が現像ローラを押圧する押圧力に対向させているので、圧接部材が現像ローラに圧接されることで生じる現像ローラの撓みを抑制して補正することができるようになる。その場合、本発明の現像カートリッジでは、像担持体と現像器との一体カートリッジとして像担持体と現像ローラとを同一支持部材で支持しているので、像担持体への現像ローラの圧接により像担持体が現像ローラを押圧する押圧力として、圧接部材の圧接による現像ローラの撓みを戻すだけの大きな押圧力を得ることができる。これにより、圧接部材が現像ローラに圧接されることで生じる現像ローラの撓みをより効果的に抑制し、補正することができる。   According to the developing cartridge of the present invention configured as described above, the pressing force by which the image carrier presses the developing roller by the pressure contact of the spacer fixed on the developing roller to the image bearing member, the supply roller, the regulating member, or the like Since the pressure contact member opposes the pressing force that presses the development roller by the pressure contact of the pressure contact member to the development roller, the deflection of the development roller caused by the pressure contact member being pressed against the development roller is suppressed and corrected. Will be able to. In that case, in the developing cartridge of the present invention, since the image carrier and the developing roller are supported by the same support member as an integral cartridge of the image carrier and the developing device, the image is supported by the pressure contact of the developing roller to the image carrier. As the pressing force with which the carrier presses the developing roller, a large pressing force sufficient to return the bending of the developing roller due to the pressing of the pressing member can be obtained. As a result, it is possible to more effectively suppress and correct the deflection of the developing roller caused by the pressing member being pressed against the developing roller.

また、像担持体と現像ローラとの現像ギャップを調整する部材として、シート状のスペーサを用いているので、スペーサの現像ローラに対する同軸度を安定して向上できるとともに、現像ギャップをできるだけ小さくできる。しかも、像担持体が現像ローラを押圧する押圧力が現像ローラの両端部に加えられた場合の支点が比較的広い幅の面状になるため、現像ローラそのものの撓みを補正し易くできるとともに、現像ギャップの公差がスペーサの厚みによって決まるため、現像ギャップの正確性を向上することができる。これにより、高画質の良好な画像を得ることができる。   Further, since a sheet-like spacer is used as a member for adjusting the developing gap between the image carrier and the developing roller, the coaxiality of the spacer with respect to the developing roller can be stably improved, and the developing gap can be made as small as possible. In addition, since the fulcrum when the pressing force that the image carrier presses the developing roller is applied to both ends of the developing roller becomes a relatively wide surface, it is possible to easily correct the deflection of the developing roller itself, Since the tolerance of the development gap is determined by the thickness of the spacer, the accuracy of the development gap can be improved. Thereby, a good image with high image quality can be obtained.

また、前述の特許文献1に開示されているように、現像ローラの中央部あるいは像担持体の中央部を凹形状または凸形状に形成する必要がないので、現像ローラあるいは像担持体に対して高精度を要求される特別な加工をしなくても済むようになり、現像ローラのコストを低減できるとともに、現像ローラの外周面をその全面にわたって、同じ表面粗さや同じ電気抵抗にすることが容易にできる。特に、特別な加工が不要になることから、現像ローラとして従来のものをそのまま用いることができる。   Further, as disclosed in the above-mentioned Patent Document 1, it is not necessary to form the central portion of the developing roller or the central portion of the image carrier in a concave shape or a convex shape. This eliminates the need for special processing that requires high accuracy, reduces the cost of the developing roller, and makes it easy to make the outer peripheral surface of the developing roller have the same surface roughness and the same electrical resistance over the entire surface. Can be. In particular, since no special processing is required, a conventional developing roller can be used as it is.

特に、請求項2の発明の現像カートリッジによれば、現像ローラを弾性体で形成しかつこの弾性体の上に金属のスペーサを固定するか、または現像ローラを金属ローラで形成しかつこの金属ローラの上に弾性を有するシート状のスペーサを固定しているので、前述の現像ローラの撓みや振れが発生しても、発生する振動を緩和することができ、バンディング画像を発生し難くすることができる。   In particular, according to the developing cartridge of the second aspect of the invention, the developing roller is formed of an elastic body and a metal spacer is fixed on the elastic body, or the developing roller is formed of a metal roller and the metal roller. Since the sheet-like spacer having elasticity is fixed on the upper surface, even if the developing roller is bent or shaken, the generated vibration can be reduced and the banding image can be hardly generated. it can.

また、請求項3の発明の現像カートリッジによれば、現像ギャップ調整部材であるスペーサとして、熱収縮チューブを用いているが、この熱収縮チューブはシームレスでありかつ弾性体であるため、請求項1記載の現像カートリッジの構成と有機的に組み合わされて前述の請求項1および2の各効果を更に一層十分に発揮することができる。そのうえ、スペーサに熱収縮チューブを用いることで、スペーサを現像ローラに簡単に固定することができるとともに、高精度の現像ギャップを容易に設定することが可能となる。   According to the developing cartridge of the third aspect of the present invention, the heat shrinkable tube is used as the spacer as the developing gap adjusting member. However, since the heat shrinkable tube is seamless and elastic, By combining organically with the structure of the developing cartridge described above, the effects of claims 1 and 2 described above can be more fully exhibited. In addition, by using a heat-shrinkable tube as the spacer, the spacer can be easily fixed to the developing roller, and a highly accurate developing gap can be easily set.

更に、請求項5の発明の現像カートリッジによれば、像担持体の外周面の周速と現像ローラ上のスペーサの外周面の周速とを同一または略同一に設定しているので、像担持体と現像ローラ上のスペーサとの圧接部の摩擦を低減して発熱を抑制しかつスペーサおよび像担持体の摩耗をともに抑制することができるとともに、摩擦振動による現像ギャップ変動を抑制することができる。   Further, according to the developing cartridge of the fifth aspect of the invention, the peripheral speed of the outer peripheral surface of the image carrier and the peripheral speed of the outer peripheral surface of the spacer on the developing roller are set to be the same or substantially the same. It is possible to reduce the friction at the press-contact portion between the body and the spacer on the developing roller to suppress heat generation, to suppress both the spacer and the image carrier from being worn, and to suppress the development gap fluctuation due to frictional vibration. .

更に、請求項6の発明の画像形成装置によれば、請求項1ないし4のいずれか1記載の現像カートリッジを用いて、供給ローラあるいは規制部材等の圧接部材が現像ローラに圧接されても、像担持体と現像ローラとの間の現像ギャップの変動を抑制して所定の現像ギャップを確実に維持することができるので、高精度の非接触ジャンピング現像を行うことができ、高画質の良好な画像を得ることができる。   Further, according to the image forming apparatus of the invention of claim 6, even if a pressure contact member such as a supply roller or a regulating member is pressed against the developing roller using the developing cartridge according to any one of claims 1 to 4, Since it is possible to reliably maintain a predetermined development gap by suppressing fluctuations in the development gap between the image carrier and the developing roller, highly accurate non-contact jumping development can be performed, and high image quality is excellent. An image can be obtained.

以下、図面を用いて本発明を実施するための最良の形態について説明する。
図1は、本発明にかかる現像カートリッジの実施の形態の一例を模式的に示し、(a)は横断面図、(b)はこの例の現像カートリッジの部分図、図2は図1に示す例の像担持体、現像ローラおよび供給ローラの支持状態を示す図である。
The best mode for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 schematically shows an example of an embodiment of a developing cartridge according to the present invention, where (a) is a cross-sectional view, (b) is a partial view of the developing cartridge of this example, and FIG. 2 is shown in FIG. It is a figure which shows the support state of the image carrier of an example, a developing roller, and a supply roller.

図1(a)および(b)に示すように、この例の現像カートリッジ1は、像担持体(この例では感光体2からなる;以下、感光体2として説明する)と現像機3とが一体にされた像担持体現像機一体カートリッジ(この例では感光体現像機一体カートリッジ)として構成されている。
図2に示すように、感光体2の両端部から突出する回転軸2a,2bは、それぞれ、感光体現像機一体ケース4を構成する支持部材4a,4bに回転可能に支持されている。
As shown in FIGS. 1A and 1B, the developing cartridge 1 of this example includes an image carrier (in this example, composed of a photosensitive member 2; hereinafter, described as the photosensitive member 2) and a developing device 3. It is configured as an integrated image carrier developing unit integrated cartridge (in this example, a photosensitive unit integrated cartridge).
As shown in FIG. 2, the rotating shafts 2a and 2b projecting from both ends of the photosensitive member 2 are rotatably supported by supporting members 4a and 4b constituting the photosensitive member developing machine integrated case 4, respectively.

図1(a)および(b)に示すように、現像機3は、感光体2にトナーTを搬送する現像ローラ5、現像ローラ5に圧接されてトナーTを供給する供給ローラ6、現像ローラ5に圧接されて感光体2に搬送するトナーTを規制する規制ブレード7、トナーTを攪拌して搬送するトナー攪拌搬送部材8、トナー攪拌搬送部材8によって搬送されたトナーTを受けて供給ローラ6の方へ案内するトナー受け部材9、および現像ローラ5に現像後残ったトナーTを回収する方向に当接しながらトナー漏れを防止するための上シール10を備えている。そして、感光体2、現像ローラ5、供給ローラ6、規制ブレード7、トナー攪拌搬送部材8およびトナー受け部材9はいずれも感光体現像機一体ケース4内に配設されている。   As shown in FIGS. 1A and 1B, the developing machine 3 includes a developing roller 5 that conveys the toner T to the photoreceptor 2, a supply roller 6 that is pressed against the developing roller 5 and supplies the toner T, and a developing roller. A regulating blade 7 that regulates the toner T that is pressed against 5 and conveyed to the photosensitive member 2, a toner agitating / conveying member 8 that agitates and conveys the toner T, and a toner roller that receives the toner T conveyed by the toner agitating / conveying member 8. 6 is provided with a toner receiving member 9 for guiding the toner 6 and an upper seal 10 for preventing toner leakage while contacting the developing roller 5 in a direction for collecting the toner T remaining after development. The photosensitive member 2, the developing roller 5, the supply roller 6, the regulating blade 7, the toner stirring and conveying member 8, and the toner receiving member 9 are all disposed in the photosensitive member developing machine integrated case 4.

図2に示すように、現像ローラ5の両端部から突出する回転軸5a,5bは、それぞれ、感光体2の回転軸2a,2bを支持する支持部材4a,4bと同一の支持部材4a,4bに回転可能に支持されている。また、現像ローラ5の両端部のトナー非搬送面5c,5dには、それぞれシート状のスペーサ11,12が固定されている。これらのスペーサ11,12が感光体2の像非担持面2c,2dに圧接されることで、現像ローラ5のトナー搬送面5eとこのトナー搬送面5eに対向する感光体2の像担持面2eとの間に、現像ギャップgが形成されている。   As shown in FIG. 2, the rotating shafts 5a and 5b protruding from both ends of the developing roller 5 are the same supporting members 4a and 4b as the supporting members 4a and 4b that support the rotating shafts 2a and 2b of the photosensitive member 2, respectively. Is rotatably supported. Sheet-like spacers 11 and 12 are fixed to the toner non-conveying surfaces 5c and 5d at both ends of the developing roller 5, respectively. These spacers 11 and 12 are brought into pressure contact with the image non-carrying surfaces 2c and 2d of the photosensitive member 2, whereby the toner carrying surface 5e of the developing roller 5 and the image carrying surface 2e of the photosensitive member 2 facing the toner carrying surface 5e. A development gap g is formed between the two.

そして、この現像ギャップgは、スペーサ11,12の厚みを適宜選択することで所望の大きさに調節される。これにより、この現像機3は非磁性一成分現像剤であるトナーTを用いた非磁性一成分現像剤非接触ジャンピング現像を行うようになっている。その場合、この例の像担持体現像機一体カートリッジ1では、図1(b)に示すように感光体2が時計回りに回転するとともに、現像ローラ5および供給ローラ6がともに反時計回りに回転するように設定されている。そして、感光体2の周速と現像ローラ5上のスペーサ11,12の周速とが同一または略同一に設定されている。   The developing gap g is adjusted to a desired size by appropriately selecting the thicknesses of the spacers 11 and 12. As a result, the developing machine 3 performs non-magnetic one-component developer non-contact jumping development using the toner T which is a non-magnetic one-component developer. In this case, in the image carrier / developer integrated cartridge 1 of this example, the photosensitive member 2 rotates clockwise as shown in FIG. 1B, and both the developing roller 5 and the supply roller 6 rotate counterclockwise. It is set to be. The peripheral speed of the photosensitive member 2 and the peripheral speed of the spacers 11 and 12 on the developing roller 5 are set to be the same or substantially the same.

感光体2へのスペーサ11,12の圧接は、支持部材4a,4bが現像ローラ5の回転軸5a,5bに加える押圧力F2によって現像ローラ5が押圧力F2でスペーサ11,12を感光体2に押圧することによって行われる。その場合、この押圧力F2は、同一の支持部材4a,4bにおける感光体2の回転軸2a,2bの支持位置中心との支持位置中心と現像ローラ5の回転軸5a,5bの支持位置中心との間の距離を、感光体2の外周面の半径と現像ローラ5上のスペーサ11,12の外周面の半径との和より小さく設定することで得られる。このとき、感光体2および現像ローラ5を同一の支持部材4a,4bで支持することで、押圧力F2は、感光体2および現像ローラ5をそれぞれ異なる支持部材で支持した場合に比べて大きな力にすることができる。
また、現像ローラ5がスペーサ11,12を介して感光体2を押圧する押圧力F2の反作用の押圧力F2′によって、感光体2はスペーサ11,12を介して現像ローラ5を押圧するようになる。この押圧力F2′は押圧力F2と向きが逆で大きさが同じである。
The spacers 11 and 12 are pressed against the photosensitive member 2 by the pressing force F2 applied to the rotating shafts 5a and 5b of the developing roller 5 by the supporting members 4a and 4b. This is done by pressing the In this case, the pressing force F2 is the same between the support position center of the rotation shafts 2a and 2b of the photosensitive member 2 and the support position center of the rotation shafts 5a and 5b of the developing roller 5 on the same support member 4a and 4b. Is set smaller than the sum of the radius of the outer peripheral surface of the photosensitive member 2 and the radius of the outer peripheral surfaces of the spacers 11 and 12 on the developing roller 5. At this time, the photosensitive member 2 and the developing roller 5 are supported by the same supporting members 4a and 4b, so that the pressing force F2 is larger than that in the case where the photosensitive member 2 and the developing roller 5 are supported by different supporting members. Can be.
Further, the photosensitive member 2 presses the developing roller 5 through the spacers 11 and 12 by the pressing force F2 ′, which is a reaction of the pressing force F2 that the developing roller 5 presses the photosensitive member 2 through the spacers 11 and 12. Become. This pressing force F2 'has the opposite direction and the same magnitude as the pressing force F2.

現像ローラ5には、応力収縮や熱収縮の極めて小さい例えば鉄等の金属ローラが用いられているとともに、この金属ローラ上に固定されるスペーサ11,12には弾性を有するスペーサが用いられている。スペーサに用いられる弾性体としては、フッ素樹脂、ポリエステル、ポリオレフィン、ポリイミド、エポキシ、アセテート、シリコーン、アクリル、ゴム等のようなプラスチックやゴムを用いることができ、その場合絶縁体であることが好ましい。そして、このような弾性体からなるスペーサ11,12としては、粘着テープでもよいし、シームレスの熱収縮チューブでもよい。
なお、現像ローラ5として弾性体からなる弾性ローラを用いることもでき、その場合には、この弾性ローラに固定されるスペーサとして金属やセラミックス等の応力収縮や熱収縮の極めて小さい材料を用いることが好ましい。
For the developing roller 5, a metal roller such as iron having extremely small stress shrinkage and thermal shrinkage is used, and spacers 11 and 12 fixed on the metal roller are elastic spacers. . As an elastic body used for the spacer, a plastic or rubber such as fluororesin, polyester, polyolefin, polyimide, epoxy, acetate, silicone, acrylic, rubber, etc. can be used, and in that case, an insulator is preferable. And as the spacers 11 and 12 which consist of such an elastic body, an adhesive tape may be sufficient and a seamless heat-shrinkable tube may be sufficient.
In addition, an elastic roller made of an elastic body can be used as the developing roller 5, and in this case, a material that has a very small stress contraction or thermal contraction such as metal or ceramics is used as a spacer fixed to the elastic roller. preferable.

供給ローラ6の両端部から突出する回転軸6a,6bも、感光体2の回転軸2a,2bおよび現像ローラ5の回転軸5a,5bをそれぞれ支持する支持部材4a,4bと同一の支持部材4a,4bに回転可能に支持されているとともに、現像ローラ5に圧接して設けられている。その場合、図1(b)に示すように、供給ローラ6は現像ローラ5に、現像ローラ5の感光体2との圧接位置と現像ローラ5の中心に関し反対位置または略反対位置で圧接されている。したがって、感光体2が現像ローラ5を押圧する押圧力F2′の向きと供給ローラ6が現像ローラ5を押圧する押圧力F1の向きとが対向または略対向している。   The rotating shafts 6a and 6b protruding from both ends of the supply roller 6 are also the same supporting members 4a and 4b as the supporting members 4a and 4b for supporting the rotating shafts 2a and 2b of the photosensitive member 2 and the rotating shafts 5a and 5b of the developing roller 5, respectively. , 4b is rotatably supported and is in pressure contact with the developing roller 5. In this case, as shown in FIG. 1B, the supply roller 6 is pressed against the developing roller 5 at a position opposite to or substantially opposite to the position where the developing roller 5 is pressed against the photosensitive member 2 and the center of the developing roller 5. Yes. Therefore, the direction of the pressing force F <b> 2 ′ in which the photosensitive member 2 presses the developing roller 5 and the direction of the pressing force F <b> 1 in which the supply roller 6 presses the developing roller 5 are opposed or substantially opposed.

このように構成されたこの例の現像カートリッジ1においては、感光体2および現像ローラ5を同一の支持部材4a,4bで支持するとともに、現像ローラ5の両端部のトナー非搬送面4c,4dにそれぞれ固定されたスペーサ11,12を感光体2の像非担持面2c,2dに圧接し、更に、供給ローラ6を現像ローラ5に、感光体2による現像ローラ5の押圧力F2の向きに対向または略対向して圧接しているので、供給ローラ6が現像ローラ5に押圧力F1で圧接されることで生じる現像ローラ5の撓みが、現像ローラ5を感光体2に圧接する押圧力F2によって戻されるようになる。   In the developing cartridge 1 of this example configured as described above, the photosensitive member 2 and the developing roller 5 are supported by the same supporting members 4a and 4b, and the toner non-conveying surfaces 4c and 4d at both ends of the developing roller 5 are supported. The fixed spacers 11 and 12 are pressed against the image non-carrying surfaces 2c and 2d of the photosensitive member 2, respectively, and the supply roller 6 is opposed to the developing roller 5 in the direction of the pressing force F2 of the developing roller 5 by the photosensitive member 2. Alternatively, since the pressing roller F is pressed substantially opposite to the developing roller 5, the developing roller 5 is bent by the pressing force F <b> 2 that presses the developing roller 5 against the photosensitive member 2. Will come back.

これをより具体的に説明すると、前述の図3に示す場合と同様に供給ローラ6が押圧力F1で現像ローラ5に圧接されることにより、現像ローラ5に曲げモーメントが作用するため、現像ローラ5のトナー搬送面5eの部分が押圧力F1の向きと同じ側に撓む。また、図2に示すように現像ローラ5上のスペーサ11,12を感光体2に圧接するためには、現像ローラ5の両端の回転軸5a,5bを感光体2の方へ押圧力F2で押圧することになる。このため、この押圧力F2の反作用の押圧力F2′によって、感光体2が現像ローラ5を押圧することになり、現像ローラ5には曲げモーメントが作用するため、現像ローラ5のトナー搬送面5eの部分が押圧力F2′の向きと同じ側に撓む。そして、押圧力F2′の向きと押圧力F1の向きとが対向または略対向していることから、押圧力F1による現像ローラ5の撓みが押圧力F2′による現像ローラ5の撓みで戻される。   More specifically, since the supply roller 6 is pressed against the developing roller 5 with the pressing force F1 as in the case shown in FIG. 3, a bending moment acts on the developing roller 5, so that the developing roller 5 of the toner conveying surface 5e bends to the same side as the direction of the pressing force F1. Further, as shown in FIG. 2, in order to press the spacers 11 and 12 on the developing roller 5 against the photosensitive member 2, the rotating shafts 5a and 5b at both ends of the developing roller 5 are pressed toward the photosensitive member 2 with a pressing force F2. Will be pressed. For this reason, the photosensitive member 2 presses the developing roller 5 by the pressing force F2 'which is the reaction of the pressing force F2, and a bending moment acts on the developing roller 5, so that the toner conveying surface 5e of the developing roller 5 is applied. Is bent to the same side as the direction of the pressing force F2 ′. Since the direction of the pressing force F2 'and the direction of the pressing force F1 are opposed or substantially opposed to each other, the bending of the developing roller 5 due to the pressing force F1 is returned by the bending of the developing roller 5 due to the pressing force F2'.

したがって、供給ローラ6が現像ローラ5に圧接されることで生じる現像ローラ5の撓みを抑制するように補正することができるようになる。特に、この例の現像カートリッジ1では、感光体2と現像器3との一体カートリッジとして感光体2と現像ローラ3とを同一支持部材4a,4bで支持しているので、押圧力F2′として、供給ローラ6の圧接による現像ローラ5の撓みを戻すだけの比較的大きな力を得ることができる。これにより、供給ローラ6が現像ローラ5に圧接されることで生じる現像ローラ5の撓みをより効果的に抑制し、補正することができる。   Accordingly, it is possible to perform correction so as to suppress the bending of the developing roller 5 caused by the supply roller 6 being pressed against the developing roller 5. In particular, in the developing cartridge 1 of this example, the photosensitive member 2 and the developing roller 3 are supported by the same supporting members 4a and 4b as an integral cartridge of the photosensitive member 2 and the developing device 3, so that the pressing force F2 'is It is possible to obtain a relatively large force for returning the bending of the developing roller 5 due to the pressure contact of the supply roller 6. Thereby, the bending of the developing roller 5 caused by the supply roller 6 being pressed against the developing roller 5 can be more effectively suppressed and corrected.

また、前述の特許文献1に開示されているように、現像ローラ5の中央部あるいは感光体2の中央部を凹形状または凸形状に形成する必要がないので、現像ローラ5あるいは感光体2に対して高精度を要求される特別な加工をしなくても済むようになり、現像ローラ5あるいは感光体2のコストを低減できるとともに、現像ローラ5あるいは感光体2の外周面をその全面にわたって、同じ表面粗さや同じ電気抵抗にすることが容易にできる。特に、特別な加工が不要になることから、現像ローラ5あるいは感光体2として従来のものをそのまま用いることができる。   Further, as disclosed in the aforementioned Patent Document 1, it is not necessary to form the central portion of the developing roller 5 or the central portion of the photosensitive member 2 in a concave shape or a convex shape. On the other hand, it becomes unnecessary to perform special processing that requires high accuracy, and the cost of the developing roller 5 or the photosensitive member 2 can be reduced, and the outer peripheral surface of the developing roller 5 or the photosensitive member 2 is covered over the entire surface. The same surface roughness and the same electrical resistance can be easily achieved. In particular, since no special processing is required, a conventional one can be used as it is as the developing roller 5 or the photoreceptor 2.

更に、感光体2と現像ローラ5との現像ギャップgを調整する部材として、シート状のスペーサ11,12を用いていることから、押圧力F2が現像ローラ5の両端部の回転軸5a,5bに加えられた場合にスペーサ11,12が感光体2に当接する支点が比較的広い幅の面状になるため、現像ローラ5そのものの撓みを補正し易くできるとともに、現像ギャップgの公差がスペーサの厚みによって決まるため、現像ギャップgの正確性を向上することができる。   Further, since the sheet-like spacers 11 and 12 are used as members for adjusting the developing gap g between the photosensitive member 2 and the developing roller 5, the pressing force F 2 is applied to the rotating shafts 5 a and 5 b at both ends of the developing roller 5. In addition, since the fulcrum with which the spacers 11 and 12 abut against the photosensitive member 2 have a relatively wide surface, the deflection of the developing roller 5 itself can be easily corrected, and the tolerance of the developing gap g can be increased. Therefore, the accuracy of the development gap g can be improved.

更に、感光体2の外周面の周速と現像ローラ5上のスペーサ11,12の外周面の周速とを同一または略同一に設定しているので、感光体2と現像ローラ5上のスペーサ11,12との圧接部の摩擦を低減して発熱を抑制しかつ感光体2およびスペーサ11,12の摩耗をともに抑制することができるとともに、摩擦振動による現像ギャップ変動を抑制することができる。   Further, since the peripheral speed of the outer peripheral surface of the photosensitive member 2 and the peripheral speed of the outer peripheral surfaces of the spacers 11 and 12 on the developing roller 5 are set to be the same or substantially the same, the spacer on the photosensitive member 2 and the developing roller 5 is set. The friction between the pressure contact portions 11 and 12 can be reduced to suppress heat generation, and the wear of the photoreceptor 2 and the spacers 11 and 12 can be suppressed together, and the development gap fluctuation due to frictional vibration can be suppressed.

更に、現像ローラ5を弾性体で形成しかつこの弾性体の上に金属のスペーサ11,12を固定するか、または現像ローラ5を金属ローラで形成しかつこの金属ローラの上に弾性を有するスペーサ11,12を固定しているので、前述の現像ローラ5の撓みや振れが発生しても、発生する振動を緩和することができ、バンディング画像を発生し難くすることができる。   Further, the developing roller 5 is formed of an elastic body and metal spacers 11 and 12 are fixed on the elastic body, or the developing roller 5 is formed of a metal roller and elastic spacers are formed on the metal roller. Since 11 and 12 are fixed, even if the developing roller 5 is bent or shaken as described above, the generated vibration can be alleviated and the banding image can be hardly generated.

特に、スペーサ11,12として、熱収縮チューブを用いることが好ましい。この熱収縮チューブはシームレスでありかつ弾性体であるため、前述の各効果を十分に発揮でき現像ギャップ調整部材として適しているとともに、現像ローラ5への固定が比較的簡単になる。   In particular, it is preferable to use heat shrinkable tubes as the spacers 11 and 12. Since this heat-shrinkable tube is seamless and elastic, it can sufficiently exhibit the above-described effects and is suitable as a developing gap adjusting member, and can be fixed to the developing roller 5 relatively easily.

この例の現像カートリッジ1を非磁性一成分トナーを用いて非接触現像を行う画像形成装置に用いることにより、供給ローラ6が現像ローラ5に圧接されても、感光体2と現像ローラ5との間の現像ギャップgの変動を抑制して所定の現像ギャップgを確実に維持することができるので、高精度の非接触ジャンピング現像を行うことができ、高画質の良好な画像を得ることができる。   By using the developing cartridge 1 of this example in an image forming apparatus that performs non-contact development using non-magnetic one-component toner, even if the supply roller 6 is pressed against the developing roller 5, the photosensitive member 2 and the developing roller 5 It is possible to reliably maintain the predetermined development gap g by suppressing fluctuations in the development gap g during this time, so that high-precision non-contact jumping development can be performed, and a high-quality image can be obtained. .

次に、本発明の実施例および比較例について説明する。
(実施例1)
実施例1では、図1に示す感光体現像器一体カートリッジである現像カートリッジ1を用いた。このとき、現像ローラ5には、直径φ18mm、長さ290mmの鉄の金属ローラを用い、シート状のスペーサ11,12には、厚み60μmのPFA熱収縮チューブを用いた。また、供給ローラ6の現像ローラ5への当接力F1は2kgfに設定し、現像ローラ5の感光体2への当接力F2は4kgfに設定した。このとき測定した現像ローラ5の撓みは、両端部と中央部との差で表すと7μmであった。
Next, examples and comparative examples of the present invention will be described.
Example 1
In Example 1, the developing cartridge 1 which is the photosensitive member integrated cartridge shown in FIG. 1 was used. At this time, an iron metal roller having a diameter of 18 mm and a length of 290 mm was used for the developing roller 5, and a PFA heat shrinkable tube having a thickness of 60 μm was used for the sheet-like spacers 11 and 12. Further, the contact force F1 of the supply roller 6 to the developing roller 5 was set to 2 kgf, and the contact force F2 of the developing roller 5 to the photosensitive member 2 was set to 4 kgf. The deflection of the developing roller 5 measured at this time was 7 μm in terms of the difference between both end portions and the central portion.

(実施例2)
実施例2では、同じく図1に示す感光体現像器一体カートリッジである現像カートリッジ1を用いた。このとき、現像ローラ5には、直径φ18mm、長さ290mmの鉄の金属ローラを用い、シート状のスペーサ11,12には、厚み80μmのPFA熱収縮チューブを用いた。また、供給ローラ6の現像ローラ5への当接力F1は2kgfに設定し、現像ローラ5の感光体2への当接力F2は6kgfに設定した。このとき測定した現像ローラ5の撓みは、両端部と中央部との差で表すと3μmであった。
(Example 2)
In Example 2, the developing cartridge 1 which is the photosensitive member developing device integrated cartridge shown in FIG. 1 is used. At this time, an iron metal roller having a diameter of 18 mm and a length of 290 mm was used for the developing roller 5, and a PFA heat shrinkable tube having a thickness of 80 μm was used for the sheet-like spacers 11 and 12. Further, the contact force F1 of the supply roller 6 to the developing roller 5 was set to 2 kgf, and the contact force F2 of the developing roller 5 to the photosensitive member 2 was set to 6 kgf. The deflection of the developing roller 5 measured at this time was 3 μm in terms of the difference between both end portions and the central portion.

(実施例3)
実施例3では、同じく図1に示す感光体現像器一体カートリッジである現像カートリッジ1を用いた。このとき、現像ローラ5には、直径φ18mm、長さ290mmの導電性ゴムローラを用い、シート状のスペーサ11,12には、厚み80μmのアルミチューブを用いた。また、供給ローラ6の現像ローラ5への当接力F1は2kgfに設定し、現像ローラ5の感光体2への当接力F2は4kgfに設定した。このとき測定した現像ローラ5の撓みは、両端部と中央部との差で表すと4μmであった。
(Example 3)
In Example 3, the developing cartridge 1 which is the photosensitive member developer integrated cartridge shown in FIG. 1 is used. At this time, a conductive rubber roller having a diameter of 18 mm and a length of 290 mm was used for the developing roller 5, and an aluminum tube having a thickness of 80 μm was used for the sheet-like spacers 11 and 12. Further, the contact force F1 of the supply roller 6 to the developing roller 5 was set to 2 kgf, and the contact force F2 of the developing roller 5 to the photosensitive member 2 was set to 4 kgf. The deflection of the developing roller 5 measured at this time was 4 μm in terms of the difference between both end portions and the central portion.

(比較例1)
比較例1では、同じく図1に示す感光体現像器一体カートリッジである現像カートリッジ1とスペーサが異なる現像カートリッジを用いた。このとき、現像ギャップ調整部材としてシート状のスペーサではなく、現像ローラの軸に設置されたコロを用いた。また、現像ローラ5には、直径φ18mm、長さ290mmの鉄の金属ローラを用い、感光体2と現像ローラ5との現像ギャップgを80μmに設定した。更に、供給ローラ6の現像ローラ5への当接力F1は2kgfに設定し、現像ローラ5の感光体2への当接力F2は4kgfに設定した。このとき測定した現像ローラ5の撓みは、両端部と中央部との差で表すと20μmであった。スペーサとしてコロを用いた場合は、コロを現像ローラ5に設置することができず、現像ローラ5の表面よりも細い軸に設置されるため、スペーサよりも現像ローラ5の撓みが大きくなる。
(Comparative Example 1)
In Comparative Example 1, a developing cartridge having a spacer different from that of the developing cartridge 1 which is also a photosensitive developer integrated cartridge shown in FIG. 1 was used. At this time, instead of a sheet-like spacer, a roller installed on the shaft of the developing roller was used as the developing gap adjusting member. Further, an iron metal roller having a diameter of 18 mm and a length of 290 mm was used as the developing roller 5, and the developing gap g between the photoreceptor 2 and the developing roller 5 was set to 80 μm. Further, the contact force F1 of the supply roller 6 to the developing roller 5 was set to 2 kgf, and the contact force F2 of the developing roller 5 to the photosensitive member 2 was set to 4 kgf. The deflection of the developing roller 5 measured at this time was 20 μm in terms of the difference between both end portions and the central portion. When a roller is used as the spacer, the roller cannot be installed on the developing roller 5 and is installed on a shaft that is narrower than the surface of the developing roller 5, so that the developing roller 5 bends more than the spacer.

(比較例2)
比較例2では、感光体現像器一体カートリッジではなく、図3に示すように感光体33と現像ローラ31とを異なる支持部材で支持した。このとき、現像ローラ31には、直径φ18mm、長さ290mmの鉄の金属ローラを用い、シート状のスペーサ37,38には、厚み60μmのPFA熱収縮チューブを用いた。また、供給ローラ32の現像ローラ32への当接力F1は2kgfに設定した。感光体33と現像ローラ31とを異なる支持部材で支持したため、現像ローラ31の感光体33への当接力F2は大きな力が得られず、測定の結果0.5kgfであった。このとき測定した現像ローラ31の撓みは、両端部と中央部との差で表すと30μmであった。すなわち、感光体33と現像ローラ31との当接力を大きくすることができないことから、現像ローラ31の撓みがスペーサ37,38の厚みつまり現像ギャップgの60μmの半分に達していた。
(Comparative Example 2)
In Comparative Example 2, the photosensitive member 33 and the developing roller 31 were supported by different support members as shown in FIG. At this time, an iron metal roller having a diameter of 18 mm and a length of 290 mm was used for the developing roller 31, and a PFA heat shrinkable tube having a thickness of 60 μm was used for the sheet-like spacers 37 and 38. The contact force F1 of the supply roller 32 to the developing roller 32 was set to 2 kgf. Since the photosensitive member 33 and the developing roller 31 are supported by different supporting members, a large contact force F2 of the developing roller 31 to the photosensitive member 33 cannot be obtained, and the measurement result is 0.5 kgf. The deflection of the developing roller 31 measured at this time was 30 μm in terms of the difference between both end portions and the central portion. That is, since the contact force between the photosensitive member 33 and the developing roller 31 cannot be increased, the deflection of the developing roller 31 reaches half of the thickness of the spacers 37 and 38, that is, 60 μm of the developing gap g.

以上の実施例1ないし3、比較例1および2の結果から、現像ギャップ調整部材としてコロを現像ローラの軸に設置した場合、あるいは感光体33と現像ローラ31とを異なる支持部材で支持するような、感光体現像器一体カートリッジでない場合には、供給ローラ32の現像ローラ31への圧接による現像ローラ31の撓みを効果的に補正することができないが、本発明のように現像ローラ5に現像ギャップ調整部材としてシート状のスペーサ11,12を固定し、この現像ローラ5上のスペーサ11,12を感光体2に圧接するようにして感光体2と現像ローラ5とを同一の支持部材4a,4bで支持した場合には、供給ローラ6の現像ローラ5への圧接による現像ローラ5の撓みを効果的に補正できることが確認できた。   From the results of Examples 1 to 3 and Comparative Examples 1 and 2 described above, when a roller is installed as the developing gap adjusting member on the shaft of the developing roller, or the photosensitive member 33 and the developing roller 31 are supported by different supporting members. In the case where the cartridge is not a photosensitive developer integrated cartridge, the deflection of the developing roller 31 due to the pressure contact of the supply roller 32 to the developing roller 31 cannot be effectively corrected. Sheet-like spacers 11 and 12 are fixed as gap adjusting members, and the photosensitive member 2 and the developing roller 5 are connected to the same supporting member 4a, so that the spacers 11 and 12 on the developing roller 5 are pressed against the photosensitive member 2. When supported by 4b, it was confirmed that the deflection of the developing roller 5 due to the pressure contact of the supply roller 6 to the developing roller 5 can be effectively corrected.

なお、前述の例では、本発明の現像カートリッジを、現像ローラ5に圧接される圧接部材が供給ローラ6である現像カートリッジ1に適用しているが、本発明の現像カートリッジは、この圧接部材が現像ローラ5に当接して感光体2に搬送するトナーTを規制する規制ブレード7等の規制部材である現像カートリッジ1に適用することもできる。   In the above-described example, the developing cartridge of the present invention is applied to the developing cartridge 1 in which the pressing member pressed against the developing roller 5 is the supply roller 6. However, in the developing cartridge of the present invention, the pressing member is The present invention can also be applied to the developing cartridge 1 that is a regulating member such as a regulating blade 7 that regulates the toner T that contacts the developing roller 5 and is conveyed to the photoreceptor 2.

本発明の現像カートリッジおよび画像形成装置は、電子写真、静電複写機、プリンタ、ファクシミリ等の像担持体に静電潜像を形成する画像形成装置において、感光体等の像担持体と現像機とが一体にカートリッジに形成され、像担持体と現像ローラとの間に所定の現像ギャップを有する非接触ジャンピング現像方式の現像機を用いるとともに、トナーの供給ローラあるいはトナーの規制部材等の圧接部材が現像ローラに圧接されている現像カートリッジ、およびこれを用いた画像形成装置に好適に利用することができる。   The developing cartridge and the image forming apparatus of the present invention are an image forming apparatus for forming an electrostatic latent image on an image carrier such as an electrophotographic, electrostatic copying machine, printer, facsimile, etc. And a non-contact jumping development type developing machine having a predetermined development gap between the image carrier and the developing roller, and a pressure contact member such as a toner supply roller or a toner regulating member Can be suitably used for a developing cartridge in pressure contact with the developing roller and an image forming apparatus using the same.

本発明にかかる現像カートリッジの実施の形態の一例を模式的に示し、(a)は横断面図、(b)はこの例の現像カートリッジの部分図である。BRIEF DESCRIPTION OF THE DRAWINGS An example of embodiment of the developing cartridge concerning this invention is shown typically, (a) is a cross-sectional view, (b) is a partial view of the developing cartridge of this example. 図1に示す例の像担持体、現像ローラおよび供給ローラの支持状態を示す図である。It is a figure which shows the support state of the image carrier of the example shown in FIG. 1, a developing roller, and a supply roller. 供給ローラの圧接による従来の現像ローラの挙動を説明する図である。It is a figure explaining the behavior of the conventional developing roller by the pressure contact of a supply roller.

符号の説明Explanation of symbols

1…現像カートリッジ、2…感光体(像担持体)、2a,2b…感光体の回転軸、3…現像機、4…感光体現像機一体ケース、4a,4b…支持部材、5…現像ローラ、5a,5b…現像ローラの回転軸、6…供給ローラ、6a,6b…供給ローラの回転軸、7…規制ブレード、11,12…スペーサ DESCRIPTION OF SYMBOLS 1 ... Developer cartridge, 2 ... Photoconductor (image carrier), 2a, 2b ... Rotating shaft of photoconductor, 3 ... Developer, 4 ... Photoconductor developer integrated case, 4a, 4b ... Support member, 5 ... Developer roller 5a, 5b ... rotating shaft of developing roller, 6 ... supply roller, 6a, 6b ... rotating shaft of supply roller, 7 ... regulating blade, 11, 12 ... spacer

Claims (6)

像担持体と、トナー搬送面が前記像担持体に所定の現像ギャップを置いて対向するように設けられて前記像担持体にトナーを搬送する現像ローラと、この現像ローラに圧接される圧接部材とを少なくとも有する現像機とを備え、前記像担持体と前記現像機とを一体カートリッジにした現像カートリッジにおいて、
前記現像ローラの両端部の外周面にそれぞれシート状のスペーサを固定するとともに、前記スペーサを前記像担持体の外周面に圧接することで、前記像担持体と前記現像ローラとの間に前記現像ギャップを形成し、
前記像担持体と前記現像ローラとを、前記スペーサの前記像担持体への圧接により前記像担持体が前記現像ローラを押圧する押圧力が前記圧接部材の前記現像ローラへの圧接により前記圧接部材が前記現像ローラを押圧する押圧力に対向するように同一の支持部材で支持したことを特徴とする現像カートリッジ。
An image carrier, a developing roller provided with a toner conveyance surface facing the image carrier with a predetermined development gap therebetween, and a toner that conveys toner to the image carrier, and a pressure contact member that is in pressure contact with the development roller A developing cartridge comprising at least a developing machine having the image carrier and the developing machine as an integral cartridge,
The sheet-like spacers are fixed to the outer peripheral surfaces of both ends of the developing roller, and the developer is pressed against the outer peripheral surface of the image carrier, whereby the development is performed between the image carrier and the developing roller. Forming a gap,
The pressing member presses the image bearing member and the developing roller against the developing roller by the pressing force of the pressing member against the developing roller by the pressing force of the image bearing member against the developing roller when the spacer is pressed against the image bearing member. Is supported by the same support member so as to face the pressing force for pressing the developing roller.
前記現像ローラを弾性体で形成しかつこの弾性体上に金属からなる前記スペーサを固定するか、または前記現像ローラを金属ローラで形成しかつこの金属ローラ上に弾性体からなる前記スペーサを固定することを特徴とする請求項1記載の現像カートリッジ。 The developing roller is formed of an elastic body and the spacer made of metal is fixed on the elastic body, or the developing roller is formed of a metal roller and the spacer made of an elastic body is fixed on the metal roller. The developing cartridge according to claim 1. 前記現像ローラを金属ローラで形成しかつこの金属ローラ上に熱収縮チューブからなる前記スペーサを固定することを特徴とする請求項1記載の現像カートリッジ。 2. The developing cartridge according to claim 1, wherein the developing roller is formed of a metal roller, and the spacer made of a heat shrinkable tube is fixed on the metal roller. 前記圧接部材は、前記現像ローラに圧接されてトナーを前記現像ローラに供給する供給ローラ、または前記現像ローラに圧接されて前記像担持体へ搬送される現像ローラ上のトナーを規制する規制部材であることを特徴とする請求項1ないし3のいずれか1記載の現像カートリッジ。 The pressing member is a supply roller that is pressed against the developing roller to supply toner to the developing roller, or a regulating member that regulates toner on the developing roller that is pressed against the developing roller and conveyed to the image carrier. 4. The developing cartridge according to claim 1, wherein the developing cartridge is provided. 前記像担持体の外周面の周速と前記スペーサの外周面の周速とが同一または略同一に設定されるようになっていることを特徴とする請求項1ないし4のいずれか1記載の現像カートリッジ。 5. The peripheral speed of the outer peripheral surface of the image carrier and the peripheral speed of the outer peripheral surface of the spacer are set to be the same or substantially the same. Developer cartridge. 前記像担持体と前記現像機とを一体カートリッジにした現像カートリッジを少なくとも備え、非接触ジャンピング現像を行う画像形成装置において、
前記現像カートリッジは請求項1ないし5のいずれか1記載の現像カートリッジであることを特徴とする画像形成装置。
In an image forming apparatus comprising at least a developing cartridge in which the image carrier and the developing device are integrated into a cartridge, and performing non-contact jumping development,
The image forming apparatus according to claim 1, wherein the developing cartridge is a developing cartridge according to claim 1.
JP2004286102A 2004-09-30 2004-09-30 Development cartridge and image forming apparatus using same Pending JP2006098853A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007017793A (en) * 2005-07-08 2007-01-25 Konica Minolta Business Technologies Inc Toner supply roller and developing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007017793A (en) * 2005-07-08 2007-01-25 Konica Minolta Business Technologies Inc Toner supply roller and developing device

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