JP2006098491A - Packing method for developer supply container - Google Patents

Packing method for developer supply container Download PDF

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JP2006098491A
JP2006098491A JP2004281644A JP2004281644A JP2006098491A JP 2006098491 A JP2006098491 A JP 2006098491A JP 2004281644 A JP2004281644 A JP 2004281644A JP 2004281644 A JP2004281644 A JP 2004281644A JP 2006098491 A JP2006098491 A JP 2006098491A
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developer
container
supply container
developer supply
main body
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JP4208809B2 (en
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Bunro Tazawa
文朗 田澤
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a packing method for developer supply container, with which developer packed in the dead space of a container having a different cross-sectional shape is slid down by a simple stir configuration and a low torque, and a discharge opening is prevented from being blocked by the developer during distribution or the like, and thus stable discharge performance is exhibited and reliability is improved. <P>SOLUTION: The developer supply container 10 is packed in a packing box 30 such that the position of the container 10 is restricted so as to be different from at least the position used when attached to the main body of an image forming apparatus. A stir member in the developer supply container 10 is disposed such that the first vane part of the stir member is curved in contact with the lower internal wall face of the container in the direction of the gravity when it is packed. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は現像剤を使用して画像を形成する電子写真画像形成装置(以下、単に画像形成装置とも言う)に粉体現像剤を供給するための現像剤補給容器の梱包方法に関し、特に現像剤を撹拌しながら現像剤排出開口部に搬送する現像剤撹拌翼を有する現像剤補給容器の梱包方法に関するものである。   The present invention relates to a method for packing a developer supply container for supplying a powder developer to an electrophotographic image forming apparatus (hereinafter also simply referred to as an image forming apparatus) that forms an image using a developer, and in particular, a developer. The present invention relates to a method for packing a developer replenishing container having a developer agitating blade that conveys the developer to the developer discharge opening.

ここで、電子写真画像形成装置とは、電子写真画像形成方式を用いて記録媒体に画像を形成する物である。そして、電子写真画像形成装置の例としては、例えば電子写真複写機、電子写真プリンタ(例えばレーザービームプリンタ、LEDプリンタ等)、ファクシミリ装置及びワードプロセッサ等が含まれる。   Here, the electrophotographic image forming apparatus is an object that forms an image on a recording medium using an electrophotographic image forming system. Examples of the electrophotographic image forming apparatus include an electrophotographic copying machine, an electrophotographic printer (for example, a laser beam printer, an LED printer, etc.), a facsimile machine, a word processor, and the like.

電子写真複写機や、レーザービームプリンタ等の画像形成装置は、一様に帯電させた感光体ドラムに選択的な露光をして潜像を形成し、その潜像を現像剤で現像して現像剤像を形成し、該現像剤像を記録媒体に転写して画像記録を行う。このような装置にあっては、現像剤がなくなる都度補給しなければならないが、ここで画像形成装置に現像剤を補給するための現像剤補給容器は、収納した現像剤を画像形成装置本体の現像剤受入容器に一度に全量補給する所謂一括補給型現像剤補給容器と、画像形成装置本体に現像剤補給容器を装着後、そのまま該現像剤補給容器を据え置き、現像剤を使い切るまで徐々に現像装置に現像剤を補給する所謂据え置き型現像剤補給容器とに大別される。   Image forming apparatuses such as electrophotographic copying machines and laser beam printers form a latent image by selectively exposing a uniformly charged photosensitive drum, and developing the latent image with a developer. An agent image is formed, and the developer image is transferred to a recording medium to record an image. In such an apparatus, the developer must be replenished every time the developer runs out. Here, the developer replenishment container for replenishing the developer to the image forming apparatus is configured to store the developer contained in the image forming apparatus main body. A so-called batch replenishment type developer replenishment container that replenishes the developer receiving container all at once, and after the developer replenishment container is mounted on the image forming apparatus main body, the developer replenishment container is left as it is, and development is gradually performed until the developer is used up. It is roughly divided into so-called stationary developer supply containers for supplying a developer to the apparatus.

特に近年においては、現像剤補給時の汚れや操作性の観点から、前記据え置き型現像剤補給容器が数多く提案されており、現像剤補給容器の内部に回転する撹拌部材を内装し、画像形成装置本体に装着された状態で前記撹拌部材が回転することで内部に収納された現像剤を画像形成装置本体に供給するよう構成されたものが実用化されている。   Particularly in recent years, many stationary developer replenishing containers have been proposed from the viewpoint of dirt and operability at the time of developer replenishment, and a rotating stirring member is provided inside the developer replenishing container to provide an image forming apparatus. A device that is configured to supply the developer stored therein to the image forming apparatus main body by rotating the stirring member in a state of being mounted on the main body has been put into practical use.

上述したような、本体据え置き型の現像剤補給容器にあっては、ユーザー先に届くまでの物流やユーザー先などでの長期保管等により現像剤がある程度締まった状態で、複写機本体に装着されることが充分想定されることから、物流等によりパッキングした現像剤を確実に崩し、画像形成装置本体の要求に従って補給を行う必要がある。しかしながら、物流等によりパッキングした現像剤を撹拌部材などの回転動作のみで崩そうとすると、非常に高いトルクが必要となり、画像形成装置本体に過大な負荷をかけてしまったり、現像剤補給容器側にあっても、高トルクによって撹拌部材が破損しないよう強固な構成にする必要があり、何れもコストアップに繋がる原因となっていた。そのような課題を克服するべく、現像剤補給容器を梱包/出荷する際に、画像形成装置本体に装着する際の姿勢とは異なる姿勢で梱包し、排出口周りの現像剤の閉塞を防ぐと共に、画像形成装置本体への装着操作時に現像剤補給容器の姿勢をユーザーに変えさせることで、物流によってパッキングした現像剤を崩すきっかけを与えるものが提案/実施されている(特許文献1参照)。   In the case of the developer replenishment container of the main body type as described above, the developer is attached to the copying machine main body in a state where the developer is tightened to some extent due to physical distribution until reaching the user or long-term storage at the user. Therefore, it is necessary to surely break down the developer packed by physical distribution or the like and supply it according to the requirements of the image forming apparatus main body. However, if the developer packed by physical distribution or the like is to be destroyed only by rotating the stirring member, etc., a very high torque is required, which may cause an excessive load on the image forming apparatus main body or the developer supply container side. Even in such a case, it is necessary to make the structure stiff so as not to damage the stirring member due to the high torque. In order to overcome such a problem, when the developer supply container is packed / shipped, it is packed in a posture different from that when the developer supply container is mounted on the image forming apparatus main body, and the developer around the discharge port is prevented from being blocked. In addition, there has been proposed / implemented an apparatus that causes the developer to change the attitude of the developer supply container during the mounting operation to the image forming apparatus main body, thereby causing the developer packed by physical distribution to be destroyed (see Patent Document 1).

このような梱包方法を取り入れることにより、従来、撹拌部材の回転によってのみ、物流によりパッキングした現像剤を崩していたものに対し、比較的低トルクで確実に崩すことが可能となった。また特許文献1の現像剤補給容器に用いられている撹拌部材はパッキングした現像剤をより確実に崩せるよう、軸部から回転半径方向に突出する剛体の腕部が設けられ、更にその先端には可撓性部材が設けられているが、部品点数削減や組立て工数減を目的に回転軸部に直接可撓性の撹拌翼を設けたような簡単な構成の撹拌部材にあっても、前述のような梱包方法を取り入れることで充分現像剤を崩し、排出することが可能となり、実際に採用されている(特許文献2参照)。   By adopting such a packing method, it has become possible to reliably collapse the developer packed by physical distribution only with rotation of the stirring member with relatively low torque. In addition, the stirrer used in the developer supply container of Patent Document 1 is provided with a rigid arm portion that protrudes in the rotational radius direction from the shaft portion so that the packed developer can be broken down more reliably, and further at the tip thereof. Although a flexible member is provided, the above-described agitating member having a flexible agitating blade provided directly on the rotating shaft portion for the purpose of reducing the number of parts and assembling man-hours can be used as described above. By adopting such a packing method, the developer can be sufficiently broken down and discharged, which is actually employed (see Patent Document 2).

特開2000−199995号公報(第26図及び第14図)Japanese Unexamined Patent Publication No. 2000-199995 (FIGS. 26 and 14) 特開2000−347493号公報(第5図)JP 2000-347493 A (FIG. 5)

上記に挙げた現像剤補給容器の提案により、補給操作性に優れる本体据え置き型現像剤補給容器を提供することが出来、画像形成装置本体への過大な負荷を回避し、現像剤補給容器自体も簡単な構成とすることが可能となった。但し、以上の効果は現像剤補給容器の撹拌部材の回転軸線に垂直な断面の容器内壁形状が、撹拌部材の回転中心から最遠部までの距離が回転中心から前記現像剤排出開口までの距離に対して特許文献1及び2に示される現像剤補給容器のように比較的差のない場合(特許文献1及び2の現像剤補給容器では1.3倍未満)に限り、有効な手段であった。何故ならば、前記撹拌部材の設計の際には、撹拌翼の摺擦による現像剤へのダメージのないよう、現像剤の排出性能が満足できる摺擦圧とする必要があり、基本的な設計思想としては、一番現像剤の排出性能が必要とされる現像剤補給容器の排出開口部付近(主に排出開口部が設けられている壁面の、排出開口部から撹拌部材の回転方向上流側)の摺擦圧を大きくし、その他の部分は摺擦圧を同等以下になるようにすることが望ましい設計である。従って、特許文献1及び2にあるように、現像剤補給容器の内壁が、撹拌部材の回転中心からの距離に比較的差のない形状であれば、仮に物流時の姿勢を画像形成装置本体装着時の姿勢から180度回転した状態に変えたことにより現像剤補給容器の天面隅部などに現像剤がパッキングしたとしても、このパッキングした現像剤を充分に崩し落とすことが可能であった。   By providing the developer replenishment container mentioned above, it is possible to provide a main body stationary developer replenishment container with excellent replenishment operability, avoiding an excessive load on the image forming apparatus main body, and the developer replenishment container itself. It became possible to have a simple configuration. However, the above effect is that the inner wall shape of the container perpendicular to the rotation axis of the stirring member of the developer supply container is such that the distance from the rotation center of the stirring member to the farthest part is the distance from the rotation center to the developer discharge opening. On the other hand, it is an effective means only when there is relatively no difference as in the developer supply containers shown in Patent Documents 1 and 2 (less than 1.3 times in the developer supply containers of Patent Documents 1 and 2). It was. This is because when designing the agitating member, the rubbing pressure must satisfy the developer discharging performance so that the developer is not damaged by rubbing the agitating blade. The idea is that the developer supply container that requires the highest developer discharge performance is located in the vicinity of the discharge opening (mainly on the upstream side in the rotation direction of the stirring member from the discharge opening on the wall surface where the discharge opening is provided. It is desirable to increase the rubbing pressure of (), and to make the rubbing pressure equal to or less than the other portions. Accordingly, as described in Patent Documents 1 and 2, if the inner wall of the developer supply container has a shape that has a relatively small distance from the rotation center of the stirring member, the posture during distribution is temporarily mounted on the image forming apparatus main body. Even if the developer is packed in the top corner of the developer supply container by changing the state from the current posture to 180 degrees, it is possible to sufficiently collapse the packed developer.

しかしながら、近年、画像形成装置本体のコンパクト化への市場要求が高まるにつれ、現像剤補給容器においても、より限られたスペースにより多くの現像剤を供給するべく、スペース効率の向上が望まれている。そのような中、例えば撹拌部材の回転軸線方向の断面において、幅方向の寸法に比して高さ方向の寸法が大きい構成のものなどを用いることが要求されるケースも生じてきた。このように断面形状が異型な容器の場合にも、やはり撹拌部材の設計に際しては上記と同様の設計思想を適用するべきであり、それに従い排出開口部付近の摺擦圧が高くなるよう撹拌部材を配置する。すると、幅方向の寸法に比して高さ方向の寸法が大きい構成の現像剤補給容器において、撹拌部材の回転中心が現像剤排出開口部側となる容器下方側に配置されている場合、当然容器の天面部(上方側)には撹拌翼の届かないデッドスペースが生じる。このため、そのデッドスペースに届き得る長い翼を別途設ける必要がある。しかしながら、前記デッドスペースに届き得る長い翼においても、最も摺擦量が大きくなる排出開口部付近を摺擦した場合でも現像剤へのダメージがないようにする必要があるため、前述のデッドスペースに対する撹拌翼の摺擦圧は大幅に低減する必要がある。そのような状況にあっては、物流時の梱包姿勢変更により天面部などにパッキングした現像剤に撹拌翼を侵入させて掻き落とすほどの摺擦圧を発揮させることができず、結果として現像剤がパッキングしたまま容器内に残ってしまう可能性があり、信頼性の点で充分ではなかった。   However, in recent years, as the market demand for downsizing of the main body of the image forming apparatus increases, in the developer supply container, it is desired to improve the space efficiency so as to supply more developer in a limited space. . Under such circumstances, there have been cases where it is required to use, for example, a configuration in which the dimension in the height direction is larger than the dimension in the width direction in the cross section in the rotation axis direction of the stirring member. Even in the case of a container having an unusual cross-sectional shape, the same design concept as described above should be applied when designing the stirring member, and the stirring member is increased so that the rubbing pressure near the discharge opening increases accordingly. Place. Then, in the developer supply container having a configuration in which the dimension in the height direction is larger than the dimension in the width direction, when the rotation center of the stirring member is disposed on the container lower side that is the developer discharge opening side, naturally A dead space that does not reach the stirring blades is formed on the top surface (upper side) of the container. For this reason, it is necessary to separately provide a long wing that can reach the dead space. However, even with a long blade that can reach the dead space, it is necessary to prevent damage to the developer even when the vicinity of the discharge opening where the amount of friction is the largest is rubbed. The rubbing pressure of the stirring blade needs to be greatly reduced. In such a situation, it is not possible to exert the rubbing pressure enough to cause the stirring blade to enter the developer packed on the top surface portion or the like by scraping off the developer packed on the top surface by changing the packing posture at the time of distribution. May remain in the container as it is packed, which is not sufficient in terms of reliability.

本発明の目的は、断面形状が異型な容器のデッドスペース部にパッキングした現像剤を、効果的に引き摺り下ろすことで、安定した排出性能を発揮する信頼性の高い現像剤補給容器の梱包方法を提供することである。   An object of the present invention is to provide a highly reliable developer replenishing container packaging method that exhibits stable discharge performance by effectively dragging down the developer packed in a dead space portion of a container having an irregular cross-sectional shape. Is to provide.

上記目的を達成するための本発明の代表的な構成は、内部に収納された現像剤を現像剤排出開口部から画像形成装置本体内に供給する現像剤補給容器であって、画像形成装置本体に着脱可能な現像剤補給容器の梱包方法において、前記現像剤補給容器は、容器内に回転可能に支持された軸部と前記軸部に取り付けられた可撓性撹拌翼部とを有する現像剤撹拌部材であって、前記撹拌翼部が少なくとも前記撹拌部材の回転中心から最も離れた前記容器の内壁面までの距離よりも長く形成された第1の翼部を有する現像剤撹拌部材を有し、前記現像剤補給容器は、前記撹拌部材の回転軸線に垂直な方向において、前記撹拌部材の回転中心から前記容器の内壁面までの長さが前記現像剤排出開口部までの長さよりも長い断面形状を成し、前記現像剤補給容器を、少なくとも前記画像形成装置本体に装着した姿勢とは異なる姿勢となるよう規制した状態で梱包箱内に梱包し、更に前記現像剤補給容器内の撹拌部材は、前記容器の内壁面のうち、前記画像形成装置本体への装着時に対して梱包時の方が重力方向下側となる壁面に前記第1の翼部が実質的に接触し撓んだ状態となるよう配置されていることを特徴とする。   In order to achieve the above object, a typical configuration of the present invention is a developer replenishment container for supplying a developer housed in an image forming apparatus main body from a developer discharge opening, and the image forming apparatus main body In the method of packing a developer supply container detachably attachable to the developer, the developer supply container has a shaft portion rotatably supported in the container and a flexible stirring blade portion attached to the shaft portion. A stirring member having a developer agitating member having a first wing formed longer than a distance from the rotation center of the stirring member to the inner wall surface of the container farthest from the rotation center of the stirring member; The developer supply container has a cross section in which the length from the rotation center of the stirring member to the inner wall surface of the container is longer than the length to the developer discharge opening in a direction perpendicular to the rotation axis of the stirring member. Said developer The supply container is packed in a packing box in a state of being regulated to be at least a posture different from the posture attached to the main body of the image forming apparatus, and the stirring member in the developer supply container is provided on the inner wall surface of the container. Among them, the first wing portion is arranged so as to be substantially in contact with the wall surface which is lower in the gravitational direction than when being mounted on the image forming apparatus main body and is in a bent state. It is characterized by.

本発明によれば、画像形成装置本体装着時の姿勢に対して物流時の姿勢を変えるだけというコストアップすることのない簡便な方法にて、物流を経た現像剤補給容器においても、ユーザーによる梱包箱からの取り出しや画像形成装置本体に装着するための姿勢変換、及び画像形成装置本体への装着時の振動等により、容器内にパッキングした現像剤を崩す、または崩すきっかけを与える効果が得られることから、現像剤のパッキングによる排出不良をより確実に防止できる。また現像剤補給容器内の撹拌部材は、第1の翼部が物流によりパッキングした現像剤と容器内壁面の間に予め設置されているため、万一上記操作によってもパッキングした現像剤が崩れなかった場合でも、パッキングした現像剤中に撹拌部材を侵入させ掻き崩す場合に比してより確実に現像剤を崩す効果を発揮することが可能となる。   According to the present invention, a developer replenishment container that has undergone physical distribution can be packed by a user in a simple manner that does not increase the cost of changing the attitude during physical distribution relative to the attitude when the image forming apparatus main body is mounted. The developer packed in the container is destroyed or an effect of giving a breakage is obtained by taking out from the box, changing the posture for attaching to the main body of the image forming apparatus, and vibration when attaching to the main body of the image forming apparatus. Therefore, it is possible to more reliably prevent the discharge failure due to the developer packing. In addition, since the stirring member in the developer supply container is installed in advance between the developer whose first wing portion is packed by physical distribution and the inner wall surface of the container, the packed developer does not collapse even by the above operation. Even in such a case, it is possible to exhibit the effect of breaking down the developer more reliably than in the case where the stirring member is inserted into the packed developer and scraped.

また、撹拌部材の回転中心から最も離れた容器内壁面まで届きうる第1の翼部により、該容器内壁面に付着した現像剤を掻き落とすことが可能となるため、容器交換時の残留現像剤量を減ずることが可能となる。   Further, since the developer attached to the inner wall surface of the container can be scraped off by the first wing portion that can reach the inner wall surface of the container farthest from the rotation center of the stirring member, the residual developer when the container is replaced The amount can be reduced.

また、前記撹拌部材の第1の翼部が大きく変形した状態で長期間、物流/保管されることがないため、前記第1の翼部のクリープ変形を防止でき、長期間の放置や過酷な環境での放置にも耐えられる、より信頼性の高い撹拌部材を有する現像剤補給容器を提供することが可能となる。   In addition, since the first wing portion of the stirring member is not deformed / stored for a long time in a state of being greatly deformed, the creep deformation of the first wing portion can be prevented, and the first wing portion can be left for a long time or severely It is possible to provide a developer supply container having a more reliable stirring member that can withstand standing in the environment.

また、撹拌部材の回転中心位置の設定や、現像剤補給容器の形状の設計自由度を増すことができ、スペース効率に優れる現像剤補給容器が提供でき、画像形成装置本体のコンパクト化が可能となる。   In addition, it is possible to increase the degree of freedom in setting the rotation center position of the stirring member and the shape of the developer supply container, and it is possible to provide a developer supply container that is excellent in space efficiency, and the image forming apparatus main body can be made compact. Become.

以下に、本発明を実施するための最良の形態について、図を用いて例示して詳述する。   The best mode for carrying out the present invention will be described in detail below with reference to the drawings.

〔第1実施形態〕
(全体構成)
図1は本発明の第1実施形態に係る現像剤補給容器の物流/輸送時の梱包の様子を示す斜視図である。なお、図1において、10は本発明の第1実施形態に係る現像剤補給容器、30は前記現像剤補給容器10が所定の姿勢で規制された状態で収容される梱包箱である。なお、前記現像剤補給容器10の梱包箱30内への固定については、多少のガタがある状態で、実質的に位置/姿勢を規制された状態である場合も含む。
[First Embodiment]
(overall structure)
FIG. 1 is a perspective view showing a state of packaging during distribution / transportation of a developer supply container according to the first embodiment of the present invention. In FIG. 1, 10 is a developer supply container according to the first embodiment of the present invention, and 30 is a packaging box in which the developer supply container 10 is accommodated in a regulated state. The fixing of the developer supply container 10 into the packaging box 30 includes a case where the position / posture is substantially regulated with some backlash.

また、図2は本発明の第1実施形態に係る現像剤補給容器が装着される電子写真画像形成装置の一例である電子写真複写装置の構成を示す概略断面図である。   FIG. 2 is a schematic cross-sectional view showing the configuration of an electrophotographic copying apparatus which is an example of an electrophotographic image forming apparatus to which the developer supply container according to the first embodiment of the present invention is attached.

図2において、100は電子写真複写装置本体(以下装置本体とも言う)である。また、101は原稿であり、原稿台ガラス102の上に置かれ、光学部103の複数のミラーMとレンズLnにより、ドラム104上に現像の情報が結像するように配置されている。105〜108はカセットであり、これらカセット105〜108に積載された用紙Pのうち、操作部(不図示)から使用者が入力した情報もしくは原稿101の紙サイズから最適な用紙をカセット105〜108の用紙サイズ情報から選択する。   In FIG. 2, reference numeral 100 denotes an electrophotographic copying apparatus main body (hereinafter also referred to as an apparatus main body). Reference numeral 101 denotes a document, which is placed on a platen glass 102 and is arranged so that development information is imaged on the drum 104 by a plurality of mirrors M and lenses Ln of the optical unit 103. Reference numerals 105 to 108 denote cassettes, and among the sheets P stacked in the cassettes 105 to 108, the optimum sheets are selected from the information input by the user from the operation unit (not shown) or the paper size of the original 101. Select from the paper size information.

そして、給送、分離装置105A〜108Aにより搬送された1枚の用紙Pを、搬送部109を経由してレジストローラ110まで搬送し、ドラム104の回転と、光学部103のスキャンのタイミングを同期させて搬送する。なお、111、112は転写、分離帯電器である。   Then, one sheet P conveyed by the feeding / separating devices 105 </ b> A to 108 </ b> A is conveyed to the registration roller 110 via the conveying unit 109, and the rotation of the drum 104 and the scanning timing of the optical unit 103 are synchronized. Then transport. Reference numerals 111 and 112 denote transfer and separation chargers.

この後、搬送部113により搬送された用紙Pは、定着部114において熱と圧により用紙上の現像剤Tを定着させた後、片面コピーの場合には、排出反転部115を通過し、排出ローラ116により排出トレイ117へ排出される。また、両面コピーの場合には、排出反転部115のフラッパ118の制御により、再給送搬送部119,120を経由してレジストローラ110まで搬送された後、片面コピーの場合と同様の経路をたどって排出トレイ117へ排出される。   Thereafter, the sheet P conveyed by the conveying unit 113 is fixed to the developer T on the sheet by heat and pressure in the fixing unit 114, and then passes through the discharge reversing unit 115 in the case of single-sided copying. The paper is discharged to the discharge tray 117 by the roller 116. In the case of double-sided copying, the same path as in the case of single-sided copying is performed after the paper is transported to the registration roller 110 via the re-feed transporting units 119 and 120 under the control of the flapper 118 of the discharge reversing unit 115. Then, it is discharged to the discharge tray 117.

また、多重コピーの場合には、用紙Pは排出反転部115を通り、一度排出ローラ116により一部が装置外へ排出される。そして、この後、用紙Pの終端がフラッパ118を通過し、排出ローラ116にまだ挟持されているタイミングでフラッパ118を制御すると共に排出ローラ116を逆回転させることにより、再度装置内へ搬送される。さらにこの後、再給送搬送部119,120を経由してレジストローラ110まで搬送された後、片面コピーの場合と同様の経路をたどって排出トレイ117へ排出される。   In the case of multiple copying, the paper P passes through the discharge reversing unit 115 and is once discharged out of the apparatus by the discharge roller 116. After that, the end of the paper P passes through the flapper 118, and the flapper 118 is controlled at the timing when it is still nipped by the discharge roller 116, and the discharge roller 116 is reversely rotated, so that it is conveyed again into the apparatus. . Thereafter, the sheet is conveyed to the registration roller 110 via the re-feed conveyance units 119 and 120, and then discharged to the discharge tray 117 along the same path as in the case of single-sided copying.

ところで、上記構成の装置本体100において、ドラム104の回りには現像器201、クリーナ部202、一次帯電器203が配置されている。ここで、現像器201は、原稿101の情報を光学部103によりドラム104に静電潜像として結像した情報を顕在化するために現像剤Tをドラム104上に吸着させるものであり、この現像器201へ現像剤Tを補給するための現像剤補給容器10が装置本体100に着脱可能に設けられている。   Incidentally, in the apparatus main body 100 having the above-described configuration, a developing device 201, a cleaner unit 202, and a primary charger 203 are disposed around the drum 104. Here, the developing device 201 adsorbs the developer T onto the drum 104 in order to reveal information obtained by forming information on the document 101 on the drum 104 as an electrostatic latent image by the optical unit 103. A developer supply container 10 for supplying developer T to the developing device 201 is detachably provided on the apparatus main body 100.

なお、本実施の形態においては電子写真画像形成装置の一例として電子写真複写装置を挙げたが、他にも例えばスキャナ部を持たない所謂レーザービームプリンタやファクシミリであっても構わない。   In the present embodiment, an electrophotographic copying apparatus has been described as an example of an electrophotographic image forming apparatus. However, for example, a so-called laser beam printer or facsimile without a scanner unit may be used.

(現像剤補給容器)
次に本実施の形態に係る現像剤補給容器について、図3〜図5を用いて説明する。
(Developer supply container)
Next, the developer supply container according to the present embodiment will be described with reference to FIGS.

図3は、本発明の第1実施形態に係る現像剤補給容器10の斜視図であり、(A)はシャッタ14を装着した状態、(B)はシャッタ14を外した状態を示す。なお、前記現像剤補給容器10は前記画像形成装置本体100に装着される際は、本図に示される姿勢にて装着されるものである。図4は図3に示す現像剤補給容器10の断面図であり、(A)は撹拌軸17に平行な平面で切った断面、(B)は撹拌軸17に垂直な面で切った断面を示す。また図5は本実施の形態にて用いられている撹拌翼16を示す図である。   3A and 3B are perspective views of the developer supply container 10 according to the first embodiment of the present invention, in which FIG. 3A shows a state in which the shutter 14 is attached, and FIG. 3B shows a state in which the shutter 14 is removed. When the developer supply container 10 is mounted on the image forming apparatus main body 100, the developer supply container 10 is mounted in the posture shown in FIG. 4 is a cross-sectional view of the developer supply container 10 shown in FIG. 3, where (A) is a cross section cut along a plane parallel to the stirring shaft 17, and (B) is a cross section cut along a plane perpendicular to the stirring shaft 17. Show. FIG. 5 is a view showing the stirring blade 16 used in the present embodiment.

図3に示す現像剤補給容器10は装置本体100に装着され、そのまま据え置いて現像剤Tを使い切るまで徐々に被供給部である現像器201へ現像剤Tを補給する、所謂据え置き型のものである。   The developer supply container 10 shown in FIG. 3 is mounted on the apparatus main body 100 and is a so-called stationary type in which the developer T is gradually replenished to the developing device 201 which is a supplied portion until it is left as it is and the developer T is used up. is there.

本実施の形態において現像剤補給容器10は、現像剤Tを収納する現像剤収納容器本体11にフタ部12を超音波溶着などの従来公知の手段にて接合して形成され、他にツマミ部13、下方には前記現像剤Tを供給する現像剤排出開口部11aを有し、また容器本体10の内部に現像剤撹拌部材15を設けている。現像剤補給容器10は上記した如く現像手段に現像剤Tを供給するものであり、使用者が前記ツマミ部13を操作することにより装置本体100に挿脱可能に構成している。   In the present embodiment, the developer supply container 10 is formed by joining a lid 12 to a developer container main body 11 for storing developer T by a conventionally known means such as ultrasonic welding. 13, a developer discharge opening 11 a for supplying the developer T is provided below, and a developer stirring member 15 is provided inside the container body 10. The developer supply container 10 supplies the developer T to the developing means as described above, and is configured to be detachable from the apparatus main body 100 by the user operating the knob portion 13.

次に前記現像剤補給容器10の形態について詳述する。前記現像剤補給容器10は図3等に示すように下部が半円筒形状で、上部には幅を下部の半円筒部の直径と略等しい直方体形状からなる中空箱体を成している。本例では容器10の幅寸法(半円筒部の直径、図4(B)のW寸法)を約90mm、高さ寸法(図4(B)のH寸法)を約135mmとした例を示しており、この幅寸法と高さ寸法の比が約1:1.5になるよう構成されている。また、図4に示されるように前記下部の半円筒部の略中心部には後述する撹拌軸17と撹拌翼16とからなる撹拌部材15が、図4(B)における時計方向に回転可能に軸支されており、内部に収納された現像剤Tを撹拌・搬送することが可能となる。更に、前記下部の半円筒部の円弧面上、前記撹拌部材15の回転軸線方向の略中央部、鉛直真下から約60°の位置には、前記現像剤Tを排出し、前記画像形成装置本体100に供給するための前記現像剤排出開口部11aが、撹拌部材15の回転軸線方向に約20mm、撹拌部材15の回転方向に約10mmの大きさで設けられている。   Next, the form of the developer supply container 10 will be described in detail. As shown in FIG. 3 and the like, the developer replenishing container 10 has a semi-cylindrical lower portion, and a hollow box having a rectangular parallelepiped shape whose width is substantially equal to the diameter of the lower semi-cylindrical portion. In this example, the width dimension (diameter of the semi-cylindrical portion, the dimension W in FIG. 4B) is about 90 mm, and the height dimension (the dimension H in FIG. 4B) is about 135 mm. The ratio of the width dimension to the height dimension is about 1: 1.5. Further, as shown in FIG. 4, a stirring member 15 composed of a stirring shaft 17 and a stirring blade 16 described later can be rotated in the clockwise direction in FIG. 4B at a substantially central portion of the lower semi-cylindrical portion. The developer T accommodated in the shaft can be stirred and transported. Further, the developer T is discharged to a position approximately 60 ° from the vertical center of the arcuate surface of the lower semi-cylindrical portion, the rotation axis direction of the stirring member 15, and approximately 60 ° from below the vertical. The developer discharge opening 11 a for supplying the toner to 100 is provided with a size of about 20 mm in the rotation axis direction of the stirring member 15 and about 10 mm in the rotation direction of the stirring member 15.

ここで容器10の幅寸法については、本発明の主旨により限定されるものではないが、本発明にて示すような可撓性部材のみで形成された撹拌翼16を用いる場合には、回転中心から容器内壁面までの距離が大きくなると、前記撹拌翼16を形成する可撓性部材の剛性が足りなくなり、現像剤Tの撹拌・搬送能力が低下する恐れが有るため、300mm程度以下が望ましい。但し、前記可撓性部材の剛性不足を補うために、前記撹拌部材15を前記可撓性部材のみで構成するのではなく、前記撹拌軸17から攪拌翼16を補助する突起などを設けた場合などは、この限りではない。   Here, the width dimension of the container 10 is not limited by the gist of the present invention. However, when the stirring blade 16 formed of only a flexible member as shown in the present invention is used, the rotation center is used. If the distance from the container to the inner wall surface of the container becomes large, the rigidity of the flexible member forming the stirring blade 16 becomes insufficient, and the stirring / conveying ability of the developer T may be lowered. However, in order to make up for the lack of rigidity of the flexible member, the stirring member 15 is not composed of only the flexible member, but a projection for assisting the stirring blade 16 from the stirring shaft 17 is provided. This is not the case.

また、容器10の高さ寸法については、後述する撹拌翼16の構成の箇所で説明される理由により、前記幅寸法を受けて限定されるものであり、本実施形態では幅寸法との比により適当な範囲を設定している。ここで容器10の高さ寸法は幅寸法の約1.3倍から約2.5倍の範囲内が撹拌翼16の性能上望ましく、より好ましくは、1.3倍から2.0倍の範囲内がもっとも望ましく用いられる。   Further, the height dimension of the container 10 is limited by receiving the width dimension for the reason described in the configuration of the stirring blade 16 to be described later. An appropriate range is set. Here, the height of the container 10 is preferably in the range of about 1.3 times to about 2.5 times the width, in view of the performance of the stirring blade 16, more preferably in the range of 1.3 times to 2.0 times. The inside is most preferably used.

また、前記現像剤排出開口部11aの配置位置、大きさについては、画像形成装置本体100の設計上の制約や、収納される現像剤Tの粉体特性等により適宜設定することが好ましく、本実施形態では、前記現像剤排出開口部11aは、前記撹拌部材15の回転軸線方向の長さよりも短い長さで形成されている。   The arrangement position and size of the developer discharge opening 11a are preferably set as appropriate depending on the design restrictions of the image forming apparatus main body 100, the powder characteristics of the developer T to be stored, and the like. In the embodiment, the developer discharge opening 11a is formed with a length shorter than the length of the stirring member 15 in the rotation axis direction.

(現像剤撹拌部材)
本実施の形態に用いられる現像剤撹拌部材15は、図4に示すように、容器内に回転可能に支持された軸部としての撹拌軸17と、前記撹拌軸17に取り付けられた撹拌翼部としての撹拌翼16とからなり、同図に示すように現像剤補給容器10内部に配置されている。撹拌軸17は棒状部材であり、一端には前記現像剤補給容器10側壁を挟んでカップリング18を嵌入する嵌入部が形成される(このカップリング18は前記画像形成装置本体100からの駆動力を前記現像剤撹拌部材15に伝えるものである)。また、他端は現像剤補給容器10内に設けられた軸支穴19に挿入されている。前記撹拌軸17と前記撹拌翼16との接合方法は、パッチン止めや熱カシメ、ネジ止め等、従来公知の方法を用いて構わない。
(Developer stirring member)
As shown in FIG. 4, the developer stirring member 15 used in the present embodiment includes a stirring shaft 17 as a shaft portion rotatably supported in the container, and a stirring blade portion attached to the stirring shaft 17. And is arranged inside the developer supply container 10 as shown in FIG. The agitation shaft 17 is a rod-like member, and a fitting portion for fitting a coupling 18 is formed at one end with the side wall of the developer supply container 10 interposed therebetween (this coupling 18 is a driving force from the image forming apparatus main body 100). Is transmitted to the developer stirring member 15). The other end is inserted into a shaft support hole 19 provided in the developer supply container 10. The joining method of the stirring shaft 17 and the stirring blade 16 may be a conventionally known method such as patching, heat caulking, or screwing.

また、撹拌翼16は平面状の可撓性部材から形成されたものであり、適当な材質としては、適度な弾性と耐クリープ性のあるものが利用でき、例えばポリアセタールシートや、ポリウレタンのゴムシート、ゴム引き布等でも良いが、特に好ましいのはポリエステル(PET)のフィルムであり、本実施の形態においてはPETフィルムを用いた例を示している。そして、前記ポリエステルフィルムの厚さは、前記現像剤補給容器10の大きさ(特に下部円筒部の半径)や、収納される現像剤Tの種類、または後述する撹拌翼16の形状によって適宜設定が可能であるが、約50〜500μm程度が好ましく、特に150〜300μmが好適である。なお、厚さが50μmよりも薄いと撹拌翼16の剛性が弱くなってしまい、現像剤搬送力の低下や撹拌軸17との接合強度の低下、さらには組み立て時のハンドリング性も低下するため好ましくない。一方、厚さが500μmよりも厚くなると剛性が強くなりすぎて、撹拌翼16が現像剤補給容器10本体内にて回転する際に大きな回転トルクを必要としたり、また変形し難いために、組み立ての際にも困難が生じるなどの問題がある。なお、本実施の形態では厚さ250μmのポリエステルフィルムを撹拌翼16として用いている。更に、撹拌翼16の加工方法としては、前記のような材質をプレス加工で打ち抜いて製造するのが高精度かつ安価であるため好ましい。   Further, the stirring blade 16 is formed of a flat flexible member, and a suitable material having appropriate elasticity and creep resistance can be used, for example, a polyacetal sheet or a polyurethane rubber sheet. Although a rubberized cloth or the like may be used, a polyester (PET) film is particularly preferable. In this embodiment, an example using a PET film is shown. The thickness of the polyester film is appropriately set depending on the size of the developer supply container 10 (particularly, the radius of the lower cylindrical portion), the type of developer T stored therein, or the shape of the stirring blade 16 described later. Although it is possible, about 50 to 500 μm is preferable, and 150 to 300 μm is particularly preferable. If the thickness is less than 50 μm, the rigidity of the stirring blade 16 is weakened, and it is preferable because the developer conveying force is lowered, the joining strength with the stirring shaft 17 is lowered, and the handling property at the time of assembly is also lowered. Absent. On the other hand, if the thickness exceeds 500 μm, the rigidity becomes too strong, and the stirring blade 16 requires a large rotational torque when rotating in the main body of the developer supply container 10 and is difficult to be deformed. There are also problems such as difficulties. In the present embodiment, a polyester film having a thickness of 250 μm is used as the stirring blade 16. Further, as a method for processing the stirring blade 16, it is preferable to manufacture by stamping the material as described above because of high accuracy and low cost.

次に撹拌翼16の形状、構成、前記現像剤補給容器10本体内での作用について、詳述する。   Next, the shape and configuration of the stirring blade 16 and the operation within the main body of the developer supply container 10 will be described in detail.

一枚の可撓性部材からなる前記撹拌翼16は、前記撹拌軸17から略対向する2方向に張り出すよう構成されており、主に撹拌デッドスペースに圧密した現像剤Tや、壁面に付着した現像剤Tを掻き落としたり、画像形成装置本体への装着直後にはパッキングした現像剤Tを引きずり落とす働きをする第1の翼部16bと、前記現像剤Tを回転軸線方向へ搬送するための第2の翼部16aと、を有している。   The stirring blade 16 made of a single flexible member is configured to protrude in two directions substantially opposite to the stirring shaft 17, and adheres to the developer T that is mainly compacted in the stirring dead space or to the wall surface. In order to transport the developer T in the direction of the axis of rotation, the first wing 16b that works to scrape off the developed developer T or drag the packed developer T immediately after the developer T is mounted on the image forming apparatus main body. Second wing portion 16a.

(第1の翼部)
次に前記撹拌翼16の第1の翼部16bについて説明する。
(First wing)
Next, the first blade portion 16b of the stirring blade 16 will be described.

前記第1の翼部16bは、図5に示すように、前記撹拌軸17より後述する第2の翼部16aと対向する前記撹拌軸17の回転半径方向に延在する腕部16b1と、前記腕部16b1の先端同士を繋ぐ連結部16b2から形成されている。ここで前記腕部16b1の長さは、前記撹拌翼16の回転中心から容器10内の最遠部に届きうる長さに設定されており、更に前記腕部16b1の先端部に設けられた前記連結部16b2により、前記容器本体10の内壁面で、後述する第2の翼部16aが摺擦できない領域を摺擦することが可能となる。しかしながら、前述のように前記容器本体10内の最遠部にも届き得るよう腕部16b1の長さを設定すると、前記撹拌部材15が回転し、該第1の翼部16bが前記容器10下部(例えば図4(B)の領域a)に差し掛かった際に、該第1の翼部16bの摺擦量が最大となってしまい、前記現像剤Tへのダメージや粗粒の発生などが懸念される。そのため、図5に見られるように前記腕部16b1の幅dを後述する第2の翼部16aの翼部本体16a1の幅Dよりも細くし、前記第1の翼部16bの可撓性を十分高くすることで粗粒発生等がないよう、摺擦圧を低減するよう構成されている。   As shown in FIG. 5, the first wing portion 16b includes an arm portion 16b1 extending in the rotational radius direction of the stirring shaft 17 facing the second wing portion 16a described later from the stirring shaft 17; It is formed of a connecting portion 16b2 that connects the tips of the arm portions 16b1. Here, the length of the arm portion 16b1 is set to a length that can reach the farthest portion in the container 10 from the rotation center of the stirring blade 16, and further, the length of the arm portion 16b1 provided at the distal end portion of the arm portion 16b1. The connecting portion 16b2 allows the inner wall surface of the container body 10 to rub an area where the second wing portion 16a described later cannot rub. However, when the length of the arm portion 16b1 is set so as to reach the farthest portion in the container main body 10 as described above, the stirring member 15 rotates, and the first wing portion 16b becomes the lower portion of the container 10 When approaching (for example, the region a in FIG. 4B), the amount of rubbing of the first wing portion 16b becomes maximum, and there is a concern about damage to the developer T or generation of coarse particles. Is done. Therefore, as shown in FIG. 5, the width d of the arm portion 16b1 is made smaller than the width D of the wing body 16a1 of the second wing portion 16a described later, and the flexibility of the first wing portion 16b is made. It is configured to reduce the rubbing pressure so that coarse particles are not generated by making it sufficiently high.

このように第1の翼部16bを形成する腕部16b1の幅dを調整するすることで、簡単に摺擦圧の調整が可能となり、前記第1の翼部16bが最も撓んだ場合でも現像剤の搬送を行う第2の翼部16aよりも第1の翼部16bの摺擦圧を低くすることが出来る。これにより、現像剤へのダメージを低減し、粗粒を発生させることのない現像剤補給容器を提供することが出来る。   Thus, by adjusting the width d of the arm portion 16b1 forming the first wing portion 16b, it is possible to easily adjust the rubbing pressure, and even when the first wing portion 16b is most bent. The rubbing pressure of the first wing portion 16b can be made lower than that of the second wing portion 16a that transports the developer. Thereby, it is possible to provide a developer supply container that reduces damage to the developer and does not generate coarse particles.

ここで、前記腕部16b1の長さは、基本的には前述の通り、少なくとも後述する第2の翼部16aが届かない箇所も含めた現像剤補給容器10内の全領域に届き得る長さを有することが求められ、前述した容器10の形態にもよるが、前記現像剤補給容器下部円弧部の半径の1.3倍以上であることが望ましい。また逆にいくらでも長く形成して良いわけではなく、前記第1の翼部16bの剛性にもよるが、前記撹拌部材15が回転し、例えば前記第1の翼部16bが前記容器10下部(図4(B)の領域aなど)に通過する際に前記第1の翼部16bの摺擦量が大きくなりすぎて、後述する第2の翼部16aとオーバーラップしてしまい、前記第2の翼部16aの現像剤搬送機能を阻害してしまう恐れがあるため、前記現像剤補給容器下部円弧部の半径の4.5倍以内であることが望ましい。また、前記腕部16b1の前記撹拌軸17の回転軸線方向の幅d(図5参照)については、前述のように最も前記第1の翼部16bが撓んだ場合でも、その摺擦圧により粗粒の発生がない程度に弾性を低くし、更にその撓んだ状態から復元、自立して前記撹拌軸17の回転中心から最も遠い場所に摺擦可能な程度に弾性を持たせる必要がある。また後述する撹拌翼16の初期の位置規制により、前記第1の翼部16bが圧密状態にある現像剤T中から引き抜かれる際に破損しない程度に強度を有する必要がある。そのような前記腕部16b1の幅dとしては、前記腕部16b1の長さ、使用するPETフィルムの厚さ、図5における前記撹拌翼16のW寸法などにもよるが、概ね2〜15mm程度が望ましく、より好ましくは3〜10mm程度が好ましい。例えば、前記腕部16b1の長さが長かったり、使用するPETフィルムの厚さが薄い場合、または前記W寸法が大きく、剛性をアップさせる必要がある場合には、前記幅dの寸法を大きくし、前記第1の翼部16b全体の剛性を上げるようにするなど、調整することが可能である。なお、本実施の形態においては、前記腕部16b1の長さを、前記現像剤補給容器下部円弧部の半径の約2.5倍に、幅dを5mmとなるよう構成している。   Here, the length of the arm portion 16b1 is basically a length that can reach the entire region in the developer supply container 10 including at least a portion where the second wing portion 16a described later does not reach, as described above. Although it depends on the form of the container 10 described above, it is preferably 1.3 times or more the radius of the lower arc portion of the developer supply container. On the contrary, the length of the agitating member 15 is not necessarily long, and depending on the rigidity of the first wing portion 16b, the agitating member 15 rotates. For example, the first wing portion 16b is positioned below the container 10 (see FIG. 4 (B) region a) and the like, the amount of rubbing of the first wing portion 16b becomes too large and overlaps with the second wing portion 16a, which will be described later. Since there is a possibility that the developer conveying function of the wing portion 16a may be hindered, it is desirable that the radius is not more than 4.5 times the radius of the lower arc portion of the developer supply container. Further, the width d (see FIG. 5) of the arm portion 16b1 in the rotation axis direction of the stirring shaft 17 is caused by the sliding pressure even when the first wing portion 16b is most bent as described above. It is necessary to lower the elasticity to such an extent that no coarse particles are generated, to restore the bent state, and to have elasticity so as to be able to slid to the place farthest from the center of rotation of the stirring shaft 17 . In addition, due to the initial position restriction of the stirring blade 16 described later, the first blade portion 16b needs to have sufficient strength so as not to be damaged when pulled out from the developer T in a compacted state. The width d of the arm portion 16b1 is approximately 2 to 15 mm, although it depends on the length of the arm portion 16b1, the thickness of the PET film to be used, the W dimension of the stirring blade 16 in FIG. Is more preferable, and about 3 to 10 mm is more preferable. For example, when the length of the arm portion 16b1 is long or the PET film to be used is thin, or when the W dimension is large and the rigidity needs to be increased, the dimension of the width d is increased. It is possible to make adjustments such as increasing the rigidity of the entire first wing portion 16b. In the present embodiment, the length of the arm portion 16b1 is approximately 2.5 times the radius of the lower arc portion of the developer supply container, and the width d is 5 mm.

また、前記第1の翼部16bの張り出し方向については、後述する第2の翼部16aと同方向にする方法(例えば特開2002−40788号公報)も考えられる。しかしながら、このような撹拌翼構成の場合には、図12に示すように、先ず翼部147,148共に撹拌軸142の回転軸線方向への現像剤搬送能力がなく、現像剤排出開口部が撹拌軸142の回転軸線方向略全域にないような場合には、十分な現像剤搬送能力を発揮することが出来ない。また、翼部147の内側に設けられている翼部148に現像剤の搬送効果をもたせるべく、略L字形状となるよう構成した場合でも、内側の翼部148は外側の翼部147の腕部147cの内側に切れ込み147aを入れることにより形成されることになるため、外側の翼147の腕部147cにあたる部分に必ず摺擦できない箇所が生じてしまい、現像剤残量が増加する原因となり、本実施の形態に見られるような排出開口部を有する現像剤補給容器に採用するには好ましくない。   Further, a method in which the projecting direction of the first wing portion 16b is the same as that of the second wing portion 16a described later (for example, JP-A-2002-40788) is also conceivable. However, in the case of such a stirring blade configuration, as shown in FIG. 12, first, both the blade portions 147 and 148 have no ability to convey the developer in the direction of the rotation axis of the stirring shaft 142, and the developer discharge opening portion is stirred. In the case where the shaft 142 is not substantially in the entire rotation axis direction, sufficient developer conveying ability cannot be exhibited. Even when the wing portion 148 provided inside the wing portion 147 is configured to have a substantially L shape so as to have a developer conveying effect, the inner wing portion 148 is the arm of the outer wing portion 147. Since it is formed by making a cut 147a inside the portion 147c, a portion that cannot be rubbed in the portion corresponding to the arm portion 147c of the outer wing 147 is generated, which causes an increase in the remaining amount of the developer. This is not preferable for use in a developer supply container having a discharge opening as seen in the present embodiment.

以上のことから、前記第1の翼部16bの張り出し方向は、後述する第2の翼部16aと同一方向ではない方が好ましく、本実施の形態では、第1の翼部16bと第2の翼部16aとが、前記軸部17に対して略反対方向に突出するように設けた。これにより、前記第1の翼部16bの連結部16b2、及び後述する第2の翼部16aの摺擦部16a2の両方を、前記撹拌部材15の回転軸線方向略全域に渡って形成することが可能となるため、残留現像剤量の少ない現像剤補給容器を提供することが可能となる。   From the above, it is preferable that the projecting direction of the first wing part 16b is not the same direction as the second wing part 16a described later. In the present embodiment, the first wing part 16b and the second wing part 16b The wing part 16 a is provided so as to protrude in a substantially opposite direction with respect to the shaft part 17. As a result, both the connecting portion 16b2 of the first wing portion 16b and the rubbing portion 16a2 of the second wing portion 16a, which will be described later, are formed over substantially the entire region of the stirring member 15 in the rotational axis direction. Therefore, it is possible to provide a developer supply container with a small amount of residual developer.

また、前記第1の翼部16bは、連結部16b2が、前記現像剤補給容器10の撹拌軸17の回転軸線方向略全域の現像剤補給容器10内壁面と摺擦するよう構成されている。これにより、簡単で低コストな構成で、且つ回転時のトルク負荷を大きくアップさせることなく、デッドスペース部を含めた現像剤補給容器10内部のパッキングした現像剤や容器内壁面に付着した現像剤の掻き落しが可能となり、排出性に優れ、且つ残留現像剤量を少ない現像剤補給容器を提供することが可能となる。   The first wing portion 16b is configured such that the connecting portion 16b2 rubs against the inner wall surface of the developer supply container 10 in the substantially entire region in the rotation axis direction of the stirring shaft 17 of the developer supply container 10. As a result, it is a simple and low-cost configuration, and without greatly increasing the torque load during rotation, the developer that is packed inside the developer supply container 10 including the dead space portion and the developer that adheres to the inner wall surface of the container Therefore, it is possible to provide a developer supply container that is excellent in discharging performance and has a small amount of residual developer.

(第2の翼部)
次に前記撹拌翼16の第2の翼部16aについて説明する。
(Second wing)
Next, the second blade portion 16a of the stirring blade 16 will be described.

第2の翼部16aは、前記撹拌軸17両端付近から該撹拌軸17の回転半径方向に延在する翼部本体16a1と、前記翼部本体16a1先端から前記撹拌軸17の回転軸線方向の前記現像剤排出開口部11a側に突出するように設けられた略L字形状の摺擦部16a2と、からなる。本実施の形態では、前記容器本体10の前記現像剤排出開口部11aが、容器本体下円筒部の現像剤収納スペースよりも短く、かつ円筒部の略中央部に設けられているため、左端の主翼16aの摺擦部16a2は現像剤排出開口部11aに向かって右側に、右端の主翼16aの摺擦部16a2は現像剤排出開口部11aに向かって左側に、それぞれ延びている。   The second wing part 16a includes a wing part body 16a1 extending in the rotation radius direction of the stirring shaft 17 from the vicinity of both ends of the stirring shaft 17, and the rotation axis direction of the stirring shaft 17 from the tip of the wing part body 16a1. And a substantially L-shaped rubbing portion 16a2 provided so as to protrude toward the developer discharge opening 11a. In the present embodiment, the developer discharge opening 11a of the container body 10 is shorter than the developer storage space of the container body lower cylindrical portion and is provided at the substantially central portion of the cylindrical portion. The rubbing portion 16a2 of the main wing 16a extends to the right side toward the developer discharge opening 11a, and the rubbing portion 16a2 of the main wing 16a at the right end extends to the left side toward the developer discharge opening 11a.

このように撹拌翼16の第2の翼部16aを翼部本体16a1と摺擦部16a2とよりなる構成とすることにより、撹拌翼16の抜き形状のみで対応が可能な簡単で低コストな構成にて前記第2の翼部16aに現像剤の回転軸線方向への搬送機能を持たせることが可能となり、低コストで排出性能に優れる。   In this way, the second blade portion 16a of the stirring blade 16 is configured by the blade portion main body 16a1 and the rubbing portion 16a2, so that a simple and low-cost configuration that can be handled only by the shape of the stirring blade 16 is provided. Thus, the second wing portion 16a can be provided with a function of transporting the developer in the direction of the rotation axis, which is excellent in discharge performance at low cost.

ところで、この摺擦部16a2の端面と撹拌軸17との距離は、少なくとも摺擦部16a2の端面が容器本体10の円筒部の下方内壁面と摺擦し得る距離に設定される。本実施の形態においては後述する理由により、図5に示すように前記摺擦部16a2の摺擦量が、前記現像剤排出開口部11aに向かうほど大きくなるよう先端部、即ち前記現像剤排出開口部11a側の方がより長くなるよう前記現像剤排出開口部11aに向かって傾斜した形状となっている。   By the way, the distance between the end surface of the rubbing portion 16 a 2 and the stirring shaft 17 is set to a distance at which at least the end surface of the rubbing portion 16 a 2 can rub against the lower inner wall surface of the cylindrical portion of the container body 10. In the present embodiment, for the reasons described later, as shown in FIG. 5, the tip portion, that is, the developer discharge opening, is such that the rubbing amount of the rubbing portion 16a2 increases toward the developer discharge opening 11a. The shape is inclined toward the developer discharge opening 11a so that the portion 11a is longer.

また、本実施の形態においては、2箇所設けてある前記第2の翼部16aの間隙部分で、現像剤Tの搬送が不可能な箇所の現像剤Tを搬送するために、突片状の補助翼部16cが前記第2の翼部16aのスリット16a3に対応する位置に設けられると共に、その端面は容器本体10の円筒部の少なくとも下方内壁面と摺擦し得る距離を有するような形状となっている。   Further, in the present embodiment, in order to transport the developer T at a location where the developer T cannot be transported in the gap portion of the second wing portion 16a provided at two locations, The auxiliary wing portion 16c is provided at a position corresponding to the slit 16a3 of the second wing portion 16a, and the end surface thereof has a shape that has a distance capable of rubbing with at least the lower inner wall surface of the cylindrical portion of the container body 10. It has become.

また、前記第2の翼部16aは、前記現像剤補給容器10の撹拌軸17の回転軸線方向略全域の現像剤補給容器10内壁面と摺擦するよう構成されており、前記現像剤補給容器10の撹拌軸17の回転軸線方向略全域にある現像剤Tを確実に撹拌・搬送し、補給容器10内の現像剤Tを画像形成装置本体100に供給することができる。   The second wing portion 16a is configured to rub against the inner wall surface of the developer supply container 10 substantially in the entire rotation axis direction of the stirring shaft 17 of the developer supply container 10, and the developer supply container It is possible to reliably stir and transport the developer T in the entire rotation axis direction of the ten stirring shafts 17 and supply the developer T in the replenishing container 10 to the image forming apparatus main body 100.

更に前述した構成の撹拌部材15により、現像剤補給容器10の撹拌軸17の回転軸線方向略全域にある現像剤Tを確実に撹拌・搬送することができるため、現像剤排出開口部11aをより小さく形成することができ、現像剤排出時の汚れを減らすことが出来、操作性に優れる現像剤補給容器を提供できる。また物流時などに現像剤をシールするシール部材を小さくできることから、コストダウンが可能になり、同時に現像剤の漏れに対してもラチチュードの広い現像剤補給容器を提供することができる。   Further, since the developer T having the above-described configuration can surely stir and transport the developer T substantially in the entire rotation axis direction of the stirring shaft 17 of the developer supply container 10, the developer discharge opening 11a can be further provided. It is possible to provide a developer replenishing container that can be formed small, can reduce contamination when the developer is discharged, and has excellent operability. In addition, since the seal member for sealing the developer can be made smaller during distribution, the cost can be reduced, and at the same time, a developer supply container having a wide latitude against the leakage of the developer can be provided.

次に、前記撹拌翼16の回転中心位置及び前記第2の翼部16aの長さ設定について説明する。   Next, the rotation center position of the stirring blade 16 and the length setting of the second blade portion 16a will be described.

前述したように、前記撹拌翼16は前記現像剤補給容器10内の前記現像剤Tを、画像形成装置本体100からの要求に従って排出・供給しなくてはならないため、適当な現像剤搬送力を必要とする。当然、前記第2の翼部16aの先端と前記容器内壁面との摺擦量(侵入量)が多ければ摺擦圧も高くなり、高い現像剤搬送能力を得ることができる。しかしながら、一方で前記第2の翼部16aによる摺擦圧により、内部に収納される現像剤Tがダメージを受けてしまい、粗大粒子が発生してしまう可能性もあることから、両者の間でうまくバランスが取れる摺擦圧となるよう摺擦量(侵入量)を設定することが重要となる。従って、本実施の形態に見られるような容器形状の場合には、もっとも前記現像剤Tの撹拌・搬送能力が発揮されるべき領域が、前記現像剤補給容器10の前記現像剤排出開口部11aが設けられた位置から前記撹拌翼16の回転方向上流側のある限定された領域(例えば図4(B)の領域a)までであることから、この領域にて最も強く安定した摺擦圧が得られるよう、前記撹拌翼16の回転中心位置及び前記第2の翼部16aの長さを設定することが好ましい。   As described above, the agitating blade 16 must discharge and supply the developer T in the developer supply container 10 in accordance with a request from the image forming apparatus main body 100. I need. Naturally, if the sliding amount (intrusion amount) between the tip of the second wing portion 16a and the inner wall surface of the container is large, the sliding pressure becomes high, and a high developer conveying ability can be obtained. However, on the other hand, the developer T accommodated therein may be damaged by the rubbing pressure by the second wing portion 16a, and coarse particles may be generated. It is important to set the rubbing amount (intrusion amount) so that the rubbing pressure can be well balanced. Therefore, in the case of the container shape as seen in the present embodiment, the region where the stirring / conveying ability of the developer T should be exhibited is the developer discharge opening 11a of the developer supply container 10. To a limited area upstream of the stirring blade 16 in the rotational direction (for example, the area a in FIG. 4B), the strongest and most stable rubbing pressure is obtained in this area. It is preferable to set the rotation center position of the stirring blade 16 and the length of the second blade portion 16a so as to be obtained.

逆に比較例として挙げた図10にて示したように、単純に現像剤補給容器10内の最も距離の離れた箇所の略中心部に回転中心(図10中の軸17)を設けてしまうと、最も搬送力が必要な箇所(図10中領域a部)よりも搬送能力の必要ない箇所(図10中領域b部)の方が摺擦圧が高くなってしまい、領域a部にて適正な搬送力を得ようと前記第2の翼部16aの長さを設定すると、領域b部では強くあたりすぎて粗粒が発生してしまう可能性が高くなり、好ましくない。   On the contrary, as shown in FIG. 10 given as a comparative example, a rotation center (shaft 17 in FIG. 10) is simply provided at a substantially central portion of the developer supply container 10 at the most distant place. Then, the portion (region b in FIG. 10) where the conveyance capability is not required is higher than the portion (region a in FIG. 10) where the conveyance force is most required. If the length of the second wing portion 16a is set so as to obtain an appropriate conveying force, the region b is too strong and the possibility that coarse particles are generated increases, which is not preferable.

また、図11(A)に示すように、前記撹拌翼16の回転中心位置を変えずに、前記第2の翼部16aの長さを前記現像剤補給容器内の全領域に届き得るよう設定してしまうと、前記撹拌翼16を回転させた際に図11(B)のように前記第2の翼部16aが大きく変形してしまい、前記現像剤補給容器10の内壁面と面で摺擦してしまい、前記摺擦部16a2による現像剤搬送能力がなくなってしまうため、満足な排出性能が得られないことから、このような設定も好ましくない。   Further, as shown in FIG. 11A, the length of the second blade portion 16a is set so as to reach the entire region in the developer supply container without changing the rotation center position of the stirring blade 16. As a result, when the agitation blade 16 is rotated, the second blade portion 16a is greatly deformed as shown in FIG. 11B, and the developer supply container 10 slides on the inner wall surface. Such a setting is also not preferable because the developer transport capability by the rubbing portion 16a2 is lost and satisfactory discharge performance cannot be obtained.

なお、ここで撹拌翼16の侵入量(摺擦量)とは、撹拌翼16の回転中心から第1若しくは第2の翼部の先端までの回転半径方向の長さと、前記撹拌翼16の回転中心から容器本体10内壁面までの距離の差のことを指す。本実施の形態においては、前記撹拌翼16の回転中心位置は、前記現像剤補給容器10の下部半円筒部の略中心とし、前記第2の翼部16aの長さは、前記回転中心から下部半円筒部の内壁面までの距離よりも長い2〜3mm長い、約47〜48mmに設定した(前述したように前記主翼16aの摺擦部16a2は、前記現像剤排出開口部側に向かうほど長くなるよう設定されているため、最も長い部分で48mm、最も短い部分で47mmとなる。なお、ここで説明した前記主翼16aの長さの差については、翼に必要とされる搬送能力に応じて更に差を付けるなどしても構わない)。ここで、前記第2の翼部16aの長さについては該翼部16aの形状や、収納される現像剤の性状により適宜設定して構わないが、好ましくは前記回転中心から下部半円筒部の内壁面までの距離よりも0.1〜10mm程度、より好ましくは1〜4mm程度長く形成するのが望ましい。   Here, the intrusion amount (sliding amount) of the stirring blade 16 is the length in the rotational radial direction from the rotation center of the stirring blade 16 to the tip of the first or second blade portion, and the rotation of the stirring blade 16. It refers to the difference in distance from the center to the inner wall surface of the container body 10. In the present embodiment, the rotation center position of the stirring blade 16 is substantially the center of the lower semi-cylindrical portion of the developer supply container 10, and the length of the second blade portion 16a is lower than the rotation center. It was set to about 47 to 48 mm longer than the distance to the inner wall surface of the semi-cylindrical portion (as described above, the rubbing portion 16a2 of the main wing 16a is longer toward the developer discharge opening side). Since the longest part is 48 mm and the shortest part is 47 mm, the difference in the length of the main wing 16a described here depends on the conveying capacity required for the wing. You may add a difference). Here, the length of the second wing portion 16a may be set as appropriate depending on the shape of the wing portion 16a and the property of the developer to be stored. It is desirable to form it longer than the distance to the inner wall surface by about 0.1 to 10 mm, more preferably about 1 to 4 mm.

上記のように構成された本実施形態に係る第2の翼部16aは、図5に示すように、スリット16a3を設けているものの、十分な復元力を持つことから高い現像剤搬送力を有する。また、摺擦部16a2の前記現像剤排出開口部11a側は、翼部本体16a1と接続している側に比べ撓みやすくなっていることから、容器本体10の円筒部内面との摺擦時、常に翼部本体16a1との接続部側よりも遅れて摺擦するため、前記撹拌軸17に対して垂直方向から前記現像剤排出開口部11aへ斜め方向に向かって現像剤搬送力を発生する。   As shown in FIG. 5, the second wing portion 16a according to the present embodiment configured as described above has a slit 16a3, but has a sufficient restoring force, and thus has a high developer conveying force. . In addition, the developer discharge opening 11a side of the rubbing portion 16a2 is more easily bent than the side connected to the wing portion main body 16a1, so when rubbing against the inner surface of the cylindrical portion of the container body 10, Since the rubbing is always delayed with respect to the connecting portion side with the wing portion main body 16a1, a developer conveying force is generated from the direction perpendicular to the stirring shaft 17 to the developer discharge opening 11a in an oblique direction.

さらに、容器本体10の円筒部内面と摺擦部16a2の摺擦量を、現像剤排出開口部11a側に向けて大きくすることで、摺擦部16a2の撓み量も大きくなり、斜め方向への現像剤搬送力が増大される。すなわち、前記撹拌軸17の回転軸線方向への現像剤搬送が可能となる。しかも前記第2の翼部16aに設けられたスリット16a3のため、回転トルクを上昇させることもない。またスリット16a3の設けられた位置の反対側に対応した部分にのみ張り出した補助翼部16cにより、前記摺擦部16a2により摺擦されない部分の現像剤Tを前記現像剤排出開口部11aから排出することが可能となることから、現像剤残量を極めて少なくすることができる。   Furthermore, by increasing the amount of rubbing between the inner surface of the cylindrical portion of the container body 10 and the rubbing portion 16a2 toward the developer discharge opening 11a, the amount of bending of the rubbing portion 16a2 is increased, and the oblique direction is increased. The developer conveying force is increased. That is, the developer can be conveyed in the direction of the rotation axis of the stirring shaft 17. Moreover, because of the slit 16a3 provided in the second wing portion 16a, the rotational torque is not increased. Further, the auxiliary wing portion 16c protruding only on the portion corresponding to the opposite side of the position where the slit 16a3 is provided discharges the developer T in the portion not rubbed by the rubbing portion 16a2 from the developer discharge opening 11a. Therefore, the remaining amount of the developer can be extremely reduced.

(現像剤補給容器の梱包方法及び撹拌翼の設置位置)
次に、前記現像剤補給容器10の出荷時の梱包方法及び撹拌翼部の設置位置について、最も好適な例を挙げて詳述する。
(Packaging method for developer replenishment container and installation position of stirring blade)
Next, a packing method at the time of shipment of the developer supply container 10 and an installation position of the stirring blade part will be described in detail with a most preferable example.

前記現像剤補給容器10はユーザー元に届き、前記画像形成装置本体100に装着されるまでの間に、物流等の振動を受けたり、長期間にわたり放置される。その結果、物流時及び放置時に下になる部分に現像剤Tが圧密された状態(以下、パッキング状態とも言う)になってしまうことがある。そのような場合には、本実施の形態に示すような、PETフィルムのみで形成された撹拌翼16では、パッキングした現像剤Tを崩すことができず、排出不良となる可能性があった。そのため、前記現像剤補給容器10の出荷時の梱包姿勢を図1や図6(A)に示すように前記画像形成装置本体に装着する際の姿勢とは異なる姿勢にて梱包することが好ましい。このようにすることで、万一物流時の振動により現像剤Tが固まってしまっても、ユーザーが使用する際に前記梱包姿勢から前記画像形成装置本体100に装着する姿勢に戻すことで図6(B)に示すようにパッキングした現像剤Tが崩れ落ちたり、または崩れるきっかけを与えることができる。従ってこのような梱包姿勢とすることにより、本実施の形態に示すようなPETフィルムにより構成された撹拌翼16でも容易に現像剤Tを撹拌・排出することが可能となる。   The developer replenishing container 10 reaches the user and is subjected to vibrations such as physical distribution or left for a long time before being mounted on the image forming apparatus main body 100. As a result, the developer T may be in a state of being consolidated (hereinafter also referred to as a packing state) in a portion that is on the bottom during distribution and when left unattended. In such a case, with the stirring blade 16 formed of only a PET film as shown in the present embodiment, the packed developer T cannot be broken, and there is a possibility of poor discharge. For this reason, it is preferable to pack the developer supply container 10 in a posture different from the posture when the developer supply container 10 is mounted on the image forming apparatus main body as shown in FIGS. 1 and 6A. In this way, even if the developer T is hardened due to vibrations during distribution, the user can return from the packing posture to the posture for mounting on the image forming apparatus main body 100 when used by the user. As shown in (B), it is possible to give a trigger for the packed developer T to collapse or collapse. Therefore, by adopting such a packing posture, the developer T can be easily stirred and discharged even by the stirring blade 16 formed of a PET film as shown in the present embodiment.

具体的には、本実施形態に係る現像剤補給容器10は、画像形成装置本体100に装着した際の姿勢(図2参照)から、前記撹拌部材15の回転方向に前記現像剤排出開口部の配置位置に応じて、該排出開口部付近に現像剤がパッキングしてしまうことのないよう、45°〜180°回転した状態(本実施形態では図1に示すように現像剤補給容器10を180°回転した状態)を維持するよう規制された状態で梱包箱30内に梱包されていることが好ましい。ここで前記回転角については、上述したようにパッキングした現像剤を崩す効果を期待するものであることから、回転角が45°未満の場合には崩し効果が低くなってしまい、逆に180°以上回転させることはユーザーへの負荷が大きくなってしまうため好ましくないことと、実際にはある方向に180°以上回転させることは、逆方向には180°未満回転させれば良いこととなることから、前述した45°〜180°の範囲内で回転するよう梱包するのが好ましい。   Specifically, the developer replenishing container 10 according to the present embodiment has a developer discharge opening portion in the rotational direction of the stirring member 15 from the posture (see FIG. 2) when the developer supply container 10 is mounted on the image forming apparatus main body 100. According to the arrangement position, the developer supply container 10 is rotated 180 ° to 180 ° so that the developer is not packed in the vicinity of the discharge opening (in this embodiment, as shown in FIG. It is preferably packed in the packing box 30 in a state where it is regulated so as to maintain the (rotated state). Here, the rotation angle is expected to have the effect of breaking the packed developer as described above. Therefore, when the rotation angle is less than 45 °, the breaking effect becomes low, and conversely 180 °. Rotating more than this is not desirable because it increases the load on the user, and actually rotating more than 180 ° in a certain direction requires rotating less than 180 ° in the opposite direction. Therefore, it is preferable to pack the product so as to rotate within the range of 45 ° to 180 ° described above.

このようにすれば、物流時の姿勢を画像形成装置本体装着時とは異なる姿勢に規制するという、コストアップすることのない簡便な方法にて、物流を経た現像剤補給容器10においてもパッキングした現像剤を崩すことが可能となり、現像剤の閉塞による排出不良を防止できる。また現像剤排出開口部の配置にある程度自由度があることから、画像形成装置本体の設計ラチチュードを広くすることのできる現像剤補給容器を提供することができる。   In this way, the developer supply container 10 that has undergone physical distribution is packed in a simple manner that does not increase costs by restricting the attitude during physical distribution to a posture different from that when the image forming apparatus main body is mounted. It becomes possible to break down the developer, and it is possible to prevent discharge failure due to the clogging of the developer. Further, since there is a certain degree of freedom in the arrangement of the developer discharge openings, it is possible to provide a developer supply container that can widen the design latitude of the image forming apparatus main body.

次に前記第1の翼部16bの初期(組み立て時から、画像形成装置本体に装着され回転を開始するまで)における設置位置について説明する。   Next, the installation position of the first wing portion 16b in the initial stage (from the time of assembly until it is mounted on the image forming apparatus main body and starts rotating) will be described.

前述したように物流時の振動や長期間の放置による現像剤Tのパッキングによる排出不良を防止するため、前記画像形成装置本体に装着する際の姿勢とは異なる姿勢にて梱包されることが望ましい。しかしながら、そのような姿勢にて梱包した場合には、当然下側にした部分(本実施の形態で言えばフタ部12側)に現像剤Tがパッキングすることとなる。但し、多くの場合は使用者が現像剤補給容器10を梱包箱30から取り出す際や、画像形成装置本体100装着する際の姿勢変更、または前記画像形成装置本体100に装着する際の振動や衝撃などにより、大半の現像剤Tが図6(B)にて示されるように下側に崩れ落ち、本実施の形態で示すような撹拌部材15でも問題なく排出できる程度に解される。また少量の現像剤Tが現像剤補給容器10の天面部にパッキングして残留する場合もあるが、少量であれば前記第1の翼部16bの掻き落し効果により掻き落すことができ、排出不良や残量が増える等の問題になることはない。   As described above, in order to prevent a discharge failure due to packing of the developer T due to vibration during distribution or standing for a long period of time, it is desirable to pack in a posture different from the posture when mounted on the main body of the image forming apparatus. . However, when packing is performed in such a posture, the developer T is naturally packed in the lower portion (in this embodiment, the lid portion 12 side). However, in many cases, when the user takes out the developer supply container 10 from the packing box 30, changes the posture when the image forming apparatus main body 100 is mounted, or vibrations or shocks when mounting the image forming apparatus main body 100. As a result, most of the developer T collapses downward as shown in FIG. 6B, and the stirring member 15 as shown in the present embodiment can be discharged without any problem. In addition, a small amount of developer T may remain packed in the top surface portion of the developer supply container 10, but if the amount is small, it can be scraped off due to the scraping effect of the first wing portion 16b, resulting in poor discharge. There will be no problems such as increasing the remaining amount.

しかしながら、ごく稀に前記衝撃等によってもパッキングした現像剤Tが崩れ落ちず、前記現像剤補給容器10のフタ部12側に大量に残留してしまう場合がある。この場合、もともと前記第1の翼部16bは弾性を低くするよう構成しているため、該第1の翼部16bはパッキングした現像剤Tに侵入し、突き崩すほどの機能を有しておらず、パッキングした現像剤Tがそのまま大量に残ってしまう可能性がある。   However, in rare cases, the packed developer T may not collapse due to the impact or the like, and may remain in a large amount on the lid 12 side of the developer supply container 10. In this case, since the first wing portion 16b is originally configured to have low elasticity, the first wing portion 16b has a function to penetrate into the packed developer T and break down. In other words, a large amount of the packed developer T may remain as it is.

このような状態を未然に防ぐべく、現像剤Tがパッキングする前に、例えば前記現像剤Tを前記現像剤補給容器10内に充填する前や、前記現像剤補給容器10を梱包する前等に、現像剤Tがパッキングする位置に予め前記第1の翼部16bを配置しておき、上記のようにパッキングした現像剤T中に埋まるようにするのが効果的である。   In order to prevent such a situation, before the developer T is packed, for example, before the developer T is filled in the developer supply container 10 or before the developer supply container 10 is packed. It is effective to dispose the first wing portion 16b in advance at a position where the developer T is packed, and to fill the developer T packed as described above.

具体的には、図4(B)に示すように、現像剤補給容器10内の撹拌部材15は、容器内壁面のうち、画像形成装置本体への装着時に対して梱包時の方が重力方向下側となる壁面に、前記第1の翼部16bが実質的に接触し撓んだ状態となるよう配置されている。   Specifically, as shown in FIG. 4B, the stirring member 15 in the developer replenishing container 10 has a gravitational direction when packed compared to when mounted on the image forming apparatus main body on the inner wall surface of the container. The first wing portion 16b is disposed so as to be substantially in contact with and bent on the lower wall surface.

このように前記第1の翼部16bを設置しておくことで、前記現像剤Tの大半がパッキングした状態で残ってしまった場合でも、前記撹拌部材15が回転することで、前記第1の翼部16bがパッキングした現像剤Tと容器内壁面の接触部付近をすり切るように通過し、パッキングした現像剤Tを引きずり落とすようにすることが可能となる。更に、パッキングした現像剤T中に侵入し、崩すことが可能な撹拌翼の強度よりもずっと低い強度の撹拌翼でパッキングした現像剤Tを崩すことが可能となる。   By installing the first wing portion 16b in this way, even when most of the developer T remains in a packed state, the stirring member 15 rotates, whereby the first wing portion 16b is rotated. The wing portion 16b passes through the vicinity of the contact portion between the packed developer T and the inner wall surface of the container, and the packed developer T can be dragged off. Further, it becomes possible to break the packed developer T with the stirring blade having a strength much lower than the strength of the stirring blade that can penetrate into the packed developer T and break down.

また、前述したようなパッキングした現像剤Tを効果的に引きずり落とすための前記第1の翼部が前記現像剤補給容器内壁に接触する量(図4のC寸法)については、3mm〜50mmであることが好ましい。なぜならば、前記第1の翼部が前記現像剤補給容器内壁に接触する量が、3mm未満の場合には先に述べたパッキングした現像剤Tと前記現像剤補給容器の内壁面との間をすり切る量が少なく、引きずり落とし効果が充分に得られない恐れがあるからである。一方、前記第1の翼部が前記現像剤補給容器内壁に接触する量が、50mmより大きいと、引きずり効果は高いものの前記第2の翼部16aと干渉して、前記第2の翼部16aの搬送/排出効果に悪影響を及ぼす可能性があったり、また翼の撓みが大きくなりクリープ変形してしまうなどの可能性があることからである。このため、前述したように、前記第1の翼部が前記現像剤補給容器内壁に接触する量(図4のC寸法)は、3mm〜50mmであることが好ましい。   Further, the amount of contact of the first wing portion for effectively dragging the packed developer T as described above with the inner wall of the developer supply container (dimension C in FIG. 4) is 3 to 50 mm. Preferably there is. This is because when the amount of the first wing portion contacting the inner wall of the developer supply container is less than 3 mm, the gap between the packed developer T and the inner wall surface of the developer supply container described above is used. This is because the amount of scraping is small and the drag-off effect may not be obtained sufficiently. On the other hand, if the amount of contact of the first wing portion with the inner wall of the developer supply container is greater than 50 mm, the drag effect is high, but the second wing portion 16a interferes with the second wing portion 16a. This is because there is a possibility of adversely affecting the transfer / discharge effect of the wing, and there is a possibility that the wing is greatly bent and creep-deformed. For this reason, as described above, the amount of contact of the first wing portion with the inner wall of the developer supply container (dimension C in FIG. 4) is preferably 3 mm to 50 mm.

このように、物流時の姿勢を変えたことにより新たにパッキングが生じる箇所に前記第1の翼部16bが配置され、更に画像形成装置本体に装着直後の撹拌部材15の回転により、パッキングした現像剤と容器内壁面との接触部(図4(B)のC部)をすり切るように作用するよう前記第1の翼部16bが3〜50mm実質的に接触して配置されていることから、万一画像形成装置への装着動作等によってもパッキングした現像剤が崩れなかったような場合でも、パッキングした現像剤中に撹拌翼を侵入させ掻き崩す場合に比して格段に低いトルクで現像剤を引きずり落とす効果を発揮することが可能となる。従って、前記第1の翼部16bの容器内壁への摺擦圧を大きくする必要がないことから、粗粒発生の心配のない、排出信頼性の高い現像剤補給容器を提供できる。   As described above, the first wing portion 16b is disposed at a position where packing is newly generated due to a change in the posture at the time of distribution, and the packed development is performed by the rotation of the stirring member 15 immediately after being mounted on the main body of the image forming apparatus. From the fact that the first wing portion 16b is arranged to substantially contact 3 to 50 mm so as to act so as to wear through the contact portion (C portion in FIG. 4B) between the agent and the inner wall surface of the container. Even if the packed developer does not collapse due to the mounting operation on the image forming apparatus, etc., development is performed with a much lower torque than when the agitating blade is inserted into the packed developer and scraped. The effect of dragging off the agent can be exhibited. Accordingly, since it is not necessary to increase the sliding pressure on the inner wall of the first wing portion 16b, it is possible to provide a developer supply container with high discharge reliability that does not cause the occurrence of coarse particles.

また、前記のように撹拌翼16の初期配置位置を設定しない場合には、ユーザー元に届き、使用するまでの物流・保管期間中、例えば図11(B)に見られる撹拌翼16のように、前記第1の翼部16bが大きく変形したままの状態で長期間放置される可能性があった。この場合、その放置期間や外部の環境によっては、前記第1の翼部16bがクリープ変形してしまい、前記第1の翼部16bの機能を十分に発揮できなくなる可能性があった。本実施形態によれば、上記のように撹拌翼16の初期配置位置を意図的に設定することで、物流中の撹拌翼16の変形量が最小となってクリープ変形しにくくなり、より信頼性の高い撹拌翼16を提供することが可能となった。   Further, when the initial arrangement position of the stirring blade 16 is not set as described above, it reaches the user and during the physical distribution / storage period until it is used, for example, as in the stirring blade 16 shown in FIG. There is a possibility that the first wing portion 16b may be left for a long time in a state of being largely deformed. In this case, the first wing portion 16b may be creep-deformed depending on the leaving period and the external environment, and the function of the first wing portion 16b may not be sufficiently exhibited. According to the present embodiment, by intentionally setting the initial arrangement position of the stirring blades 16 as described above, the deformation amount of the stirring blades 16 during the distribution is minimized and the creep deformation is less likely to occur. It was possible to provide a high stirring blade 16.

以上のことから、クリープ変形などの影響を受けず、前記第1の翼部16bの効果を最大限に発揮できる撹拌翼16の初期位置としては、もっとも現像剤Tがパッキングしやすく、更に前記第1の翼部16bが大きく変形したままとならない箇所を適宜選択し、位置設定をすることが好ましい。本実施の形態においては、前述したように、前記撹拌部材15の回転軸線に垂直な断面において、現像剤補給容器内壁面のうち、前記排出開口部11aを基準として前記撹拌部材15の回転方向下流側の内壁面に前記第1の翼部16bが実質的に約20mm(図4(B)のC寸法)接触し、撓んだ状態となるよう配置している。   From the above, the developer T is most easily packed as the initial position of the stirring blade 16 that is not affected by creep deformation and can maximize the effect of the first blade portion 16b. It is preferable to appropriately select and set a position where one wing portion 16b does not remain greatly deformed. In the present embodiment, as described above, in the cross section perpendicular to the rotation axis of the agitating member 15, the inner surface of the developer supply container is downstream of the agitating member 15 in the rotation direction with respect to the discharge opening 11 a. The first wing portion 16b substantially contacts with the inner wall surface on the side about 20 mm (dimension C in FIG. 4B) and is arranged to be bent.

(実験結果)
以上にて説明した撹拌部材15を用いた現像剤補給容器10にて、実際に現像剤Tの排出実験を行った。
(Experimental result)
The developer T was actually discharged in the developer supply container 10 using the stirring member 15 described above.

先ず、第1の実験例として、本発明の効果を確認するべく、本実施の形態の現像剤補給容器を用いて、物流時の姿勢を画像形成装置に装着する際の姿勢(図2参照)から180°回転した姿勢(図1参照)となるよう規制し、更に前記撹拌翼16の初期配置位置を容器内壁面のうち、梱包時の重力方向下側となる壁面に前記第1の翼部16bが20mm(図4のC寸法)接触するよう配置した状態に規制し、下記の条件にてテストを行った。   First, as a first experimental example, in order to confirm the effect of the present invention, using the developer supply container of the present embodiment, the posture at the time of distribution is mounted on the image forming apparatus (see FIG. 2). 1st blade part is regulated to the wall surface on the lower side in the gravitational direction at the time of packing among the inner wall surfaces of the container. The test was carried out under the following conditions, with 16b being placed in contact with 20 mm (dimension C in FIG. 4).

前記テストの条件とは、まず本実施の形態の現像剤補給容器への現像剤充填量を約250gとし、画像形成装置本体に装着する際の姿勢から180°回転した姿勢にてタッピング1000回(2Hz、落下高さ20mm)を行い、現像剤の締まった状態を再現した。そして、この現像剤補給容器を用いて、撹拌翼の回転数を10rpmとして、該撹拌翼一回転あたりの現像剤排出量を監視し、該撹拌翼一回転あたりの現像剤排出量が1g未満となった時点で実験を終了した。   The test condition is that the developer filling amount in the developer supply container of the present embodiment is about 250 g, and tapping is performed 1000 times in a posture rotated 180 ° from the posture when mounted on the image forming apparatus main body ( 2 Hz, drop height 20 mm) was performed to reproduce the tightened state of the developer. Then, using this developer supply container, the rotation speed of the stirring blade is set to 10 rpm, the developer discharge amount per rotation of the stirring blade is monitored, and the developer discharge amount per rotation of the stirring blade is less than 1 g. At that time, the experiment was terminated.

結果は最初の回転時に前記第1の翼部16bがパッキングした現像剤Tと容器内壁面との間をすり切るように現像剤T中から引き抜かれることにより、大半の現像剤Tを引きずり落とせることが判明した。また落とされた現像剤はパッキングした状態から解されているため、排出初期から良好な排出性能を発揮できることが解った。   As a result, most of the developer T can be dragged off by being pulled out of the developer T so that the first wing portion 16b is worn between the developer T and the inner wall surface of the container during the first rotation. There was found. Further, since the dropped developer was unpacked, it was found that good discharge performance can be exhibited from the initial discharge.

その結果、排出状況に特に異常なく、実験終了後に現像剤補給容器10内に残存する現像剤T量も4〜6g程度(初期の充填量比で約1.2〜1.7%)であり、非常に良好な排出性能であることが実証された。   As a result, there is no abnormality in the discharge state, and the amount of developer T remaining in the developer supply container 10 after the end of the experiment is also about 4 to 6 g (about 1.2 to 1.7% in the initial filling amount ratio). Proved to be very good discharge performance.

また、過酷環境(40℃/90%)に10日間放置した後に、同様の実験を行い確認にしたところ、クリープ変形等の影響はほとんど見られず、上記と同様の良好な排出性能であった。   In addition, after being left in a harsh environment (40 ° C./90%) for 10 days, the same experiment was conducted to confirm that almost no effects such as creep deformation were observed, and the same good discharge performance as described above was obtained. .

次に、第2の実験例として、第1の翼部の位置、及び物流時の姿勢を規定しない場合を想定し、例えば撹拌翼の位置を図11の(B)に示す位置とし、更に画像形成装置に装着される姿勢の状態で物流された場合を再現し、同様の条件にて実験を行った。   Next, as a second experimental example, assuming that the position of the first blade and the posture during distribution are not defined, for example, the position of the stirring blade is set to the position shown in FIG. An experiment was performed under the same conditions by reproducing the case of physical distribution in a posture attached to the forming apparatus.

結果は、現像剤排出開口部付近にパッキングした現像剤をなかなか解すことが出来ず、ほとんど排出できないものや、排出できても画像形成装置本体からの要求量を満足する排出量となるまでに数十秒から数分かかってしまうものなどが生じてしまった。また、パッキングした現像剤中を回転するため、撹拌翼が塑性変形してしまうものあり、パッキングした現像剤を解すことが出来ても、十分な搬送・排出性能が得られなくなってしまい、実験終了後に現像剤補給容器内に残存する現像剤量が約20〜40g(初期の充填量比で約8〜16%)となるものもあった。   As a result, the developer packed in the vicinity of the developer discharge opening cannot be easily disassembled, and the developer can hardly be discharged, or even if it can be discharged, the discharge amount that satisfies the required amount from the image forming apparatus main body is several. Something that takes from ten seconds to several minutes has occurred. In addition, the stirring blade may be plastically deformed because it rotates in the packed developer, and even if the packed developer can be unwound, sufficient transport / discharge performance cannot be obtained, and the experiment is completed. In some cases, the amount of the developer remaining in the developer supply container later becomes about 20 to 40 g (about 8 to 16% in the initial filling amount ratio).

最後に第3の実験例として、前述した第2の実験例と同様に第1の翼部の位置については規定せず、容器の物流時の姿勢のみが画像形成装置本体に装着する姿勢から180°回転した姿勢で規制された場合を想定し、同様の実験を行った。   Finally, as the third experimental example, the position of the first wing portion is not defined in the same way as the second experimental example described above, and only the posture during distribution of the container is 180 ° from the posture attached to the image forming apparatus main body. A similar experiment was conducted assuming the case of being restricted by a rotated posture.

また容器天面部のパッキング現像剤が崩れない場合を再現するために、前記タッピング後、現像剤Tが崩れないよう慎重にセットし、実験を行った。   Further, in order to reproduce the case where the packing developer on the container top surface portion does not collapse, after the tapping, the developer T was set carefully so as not to collapse, and an experiment was conducted.

結果は、やはり前記第1の翼部が、容器天面部にパッキングした現像剤を充分に崩せず、回転を開始してもほとんど現像剤は排出されない状況であり、満足な排出性能は得られなかった。   As a result, the first wing portion does not sufficiently collapse the developer packed in the container top surface portion, and the developer is hardly discharged even when rotation is started, and satisfactory discharge performance cannot be obtained. It was.

また実験を繰り返す中では、前記撹拌部材の回転時の微振動などにより、容器天面部にパッキングした現像剤の一部が崩れる場合があった。そのような場合には初期の排出性については充分な性能が発揮できるものの、容器天面部に残ってしまった現像剤を崩すには至らず(または非常に時間がかかる)、結果として容器内に残留する現像剤量が約15〜20g(初期充填量に対して約6〜10%)になってしまうものもあり、充分な排出性能を有しているとは言い難い結果となった。   In addition, during the experiment, a part of the developer packed on the top surface of the container may collapse due to a slight vibration during the rotation of the stirring member. In such a case, although sufficient performance can be exerted with respect to the initial discharge performance, the developer remaining on the top surface of the container has not been destroyed (or it takes a very long time), and as a result, it is not contained in the container. In some cases, the remaining developer amount is about 15 to 20 g (about 6 to 10% with respect to the initial filling amount), and it is difficult to say that the developer has sufficient discharge performance.

更に、過酷環境(40℃/90%)に10日間放置した後に、同様の実験を行ったところ、やはり容器天面部にパッキングした現像剤Tの大半が容器内に残留してしまい、満足な排出性能を得ることが出来なかった。また、本実験後、現像剤補給容器10を分解調査したところ、やはり前記第1の翼部16bがクリープ変形により大きく撓んだままとなってしまっていることが判明した。   Furthermore, when the same experiment was conducted after being left in a harsh environment (40 ° C./90%) for 10 days, most of the developer T packed on the top surface of the container remained in the container, and satisfactory discharge was achieved. Could not get performance. Further, after this experiment, when the developer supply container 10 was disassembled and investigated, it was found that the first wing portion 16b was still largely bent due to creep deformation.

以上説明したように、本実施形態によれば、現像剤補給容器10の梱包方法を、物流時の姿勢を画像形成装置本体に装着する姿勢とは異なる姿勢となるよう規制し、更に撹拌翼15の初期配置位置を前記撹拌部材15の回転軸線に垂直な断面において、現像剤補給容器10の内壁面のうち、前記排出開口部11aを基準として前記撹拌部材15の回転方向下流側にある側壁面に、前記第1の翼部16bが20mm接触するよう配置した状態に規制した。このようにすることで、画像形成装置本体装着時の姿勢に対して物流時の姿勢を変えるだけというコストアップすることのない簡便な方法にて、物流を経た現像剤補給容器10においても、ユーザーによる梱包箱30からの取り出しや画像形成装置本体100に装着するための姿勢変換、及び画像形成装置本体100への装着時の振動等により、容器10内にパッキングした現像剤Tを崩す、または崩すきっかけを与える効果が得られることから、現像剤Tのパッキングによる排出不良をより確実に防止できる。また現像剤補給容器10内の撹拌部材15は、第1の翼部16bが物流によりパッキングした現像剤と容器内壁面の間に予め設置されているため、万一上記操作によってもパッキングした現像剤Tが崩れなかった場合でも、パッキングした現像剤T中に撹拌部材15を侵入させ掻き崩す場合に比して格段に低いトルクで現像剤を崩す効果を発揮することが可能となる。従って、前記撹拌部材15の容器内壁への摺擦圧を大きくする必要がないことから、粗粒発生の心配のない、排出信頼性の高い現像剤補給容器10を提供できる。   As described above, according to the present embodiment, the method for packing the developer supply container 10 is regulated so that the posture at the time of distribution is different from the posture of mounting on the image forming apparatus main body, and the stirring blade 15 In the cross section perpendicular to the rotation axis of the stirring member 15, the side wall surface of the inner wall surface of the developer supply container 10 on the downstream side in the rotation direction of the stirring member 15 with respect to the discharge opening 11a. In addition, the first wing portion 16b was regulated so as to be in contact with 20 mm. In this way, even in the developer supply container 10 that has undergone physical distribution, the user can use a simple method that does not increase the cost of changing the attitude during physical distribution relative to the attitude when the image forming apparatus is mounted. The developer T packed in the container 10 is broken or broken by taking out from the packing box 30 by using the above, changing the posture for mounting to the image forming apparatus main body 100, vibration at the time of mounting to the image forming apparatus main body 100, or the like. Since the effect of giving a trigger is obtained, it is possible to more reliably prevent the discharge failure due to the packing of the developer T. In addition, the stirring member 15 in the developer supply container 10 is installed in advance between the developer packed with the first wing portion 16b by physical distribution and the inner wall surface of the container. Even when T does not collapse, it is possible to exert the effect of breaking the developer with a much lower torque than when the stirring member 15 is introduced into the packed developer T and scraped. Therefore, it is not necessary to increase the rubbing pressure of the stirring member 15 on the inner wall of the container, so that it is possible to provide the developer supply container 10 with high discharge reliability without worrying about the generation of coarse particles.

また、撹拌部材15の回転中心から最も離れた容器内壁面まで届きうる第1の翼部16bにより、該容器内壁面に付着した現像剤を掻き落とすことが可能となるため、容器交換時の残留現像剤量を減ずることが可能となった。   Further, the first blade 16b that can reach the inner wall surface of the container farthest from the rotation center of the agitating member 15 can scrape off the developer attached to the inner wall surface of the container. It became possible to reduce the developer amount.

また、前記第1の翼部16bが大きく変形した状態で長期間、物流/保管されることがないため、前記第1の翼部16bのクリープ変形を防止でき、前記第1の翼部16bの機能を損ねる可能性をなくし、更にはパッキングした現像剤Tを容易に崩すことが可能で、、長期間の放置や過酷な環境での放置にも耐えられる、非常に信頼性の高い現像剤補給容器を提供することが可能となった。   Further, since the first wing portion 16b is not deformed / stored for a long time in a state of being greatly deformed, the creep deformation of the first wing portion 16b can be prevented, and the first wing portion 16b Very reliable developer replenishment that eliminates the possibility of impairing the function and can easily break down the packed developer T, and can withstand long-term or harsh environment It became possible to provide containers.

更には、撹拌部材15の回転中心位置の設定や、現像剤補給容器10の形状に関して設計自由度を増すことができ、また、画像形成装置本体100内のスペースを有効利用することが可能となったことから、スペース効率に優れる現像剤補給容器が提供でき、画像形成装置本体の省スペース化・コンパクト化に大きく寄与することが可能となった。   Furthermore, the degree of freedom in design can be increased with respect to the setting of the rotation center position of the stirring member 15 and the shape of the developer supply container 10, and the space in the image forming apparatus main body 100 can be effectively used. As a result, it is possible to provide a developer replenishing container with excellent space efficiency, which can greatly contribute to space saving and downsizing of the main body of the image forming apparatus.

また、本実施形態に係る現像剤補給容器10は、図4や図6に示すように、撹拌部材15の回転軸線に垂直な方向において、前記撹拌部材15の回転中心から容器10の内壁面までの長さが前記現像剤排出開口部11aまでの長さよりも長い断面形状をなしている。具体的には、現像剤補給容器10は、前記撹拌部材15の回転中心から前記現像剤補給容器10内の最遠部までの距離が、前記撹拌部材10の回転中心から前記現像剤排出開口部11aまでの距離の1.3倍以上、且つ4.5倍以下である断面形状を有する。   Further, as shown in FIGS. 4 and 6, the developer supply container 10 according to this embodiment is from the rotation center of the stirring member 15 to the inner wall surface of the container 10 in the direction perpendicular to the rotation axis of the stirring member 15. Has a longer cross-sectional shape than the length to the developer discharge opening 11a. Specifically, the developer supply container 10 has a distance from the rotation center of the stirring member 15 to the farthest part in the developer supply container 10 so that the developer discharge opening is from the rotation center of the stirring member 10. The cross-sectional shape is 1.3 times or more and 4.5 times or less of the distance to 11a.

本実施形態によれば、前述したように断面形状が異型であるような現像剤補給容器であっても、簡単な撹拌翼構成でコストアップを抑え、粗粒等の発生のない非常に排出性に優れた現像剤補給容器を提供できるようになった。また、第1の翼部16bが最も撓んだ場合でも、第2の翼部16aの現像剤搬送機能に影響することのない、また粗粒を発生させることのない信頼性に優れる撹拌部材15を有する現像剤補給容器10を提供することが可能となった。   According to this embodiment, as described above, even with a developer replenishment container having an irregular cross-sectional shape, the cost can be suppressed with a simple agitating blade configuration, and there is no occurrence of coarse particles. An excellent developer supply container can be provided. Further, even when the first wing portion 16b is most bent, the stirring member 15 which does not affect the developer conveying function of the second wing portion 16a and does not generate coarse particles is excellent in reliability. It is possible to provide a developer supply container 10 having

また本実施形態では、図4に示すように、前記第1の翼部16bが接触している、梱包時の重力方向下側となる現像剤補給容器10の内壁面は、前記現像剤補給容器を前記画像形成装置本体に装着した時には重力方向上側となる壁面である。これにより、現像剤補給容器10を画像形成装置本体100に装着する操作によって、現像剤補給容器10の本体設置時の重力方向上側にパッキングした現像剤が崩れなかった場合であっても、前記第1の翼部16bが前記パッキングした現像剤Tと壁面の接触部を摺り切り、引きずり落とすような効果を有することから、低トルクで前述の効果をより確実に発揮することが可能となった。   Further, in the present embodiment, as shown in FIG. 4, the inner wall surface of the developer supply container 10 that is in contact with the first wing portion 16b and that is on the lower side in the gravitational direction at the time of packing is the developer supply container. Is a wall surface on the upper side in the gravitational direction when mounted on the image forming apparatus main body. Accordingly, even when the developer packed in the upper side in the direction of gravity when the main body of the developer supply container 10 is not collapsed by the operation of mounting the developer supply container 10 on the image forming apparatus main body 100, Since one blade portion 16b has an effect of scraping and dragging the contact portion between the packed developer T and the wall surface, the above-described effect can be more reliably exhibited with low torque.

〔第2実施形態〕
次に本発明に係る第2の実施の形態について、図7〜図9を用いて説明する。
[Second Embodiment]
Next, a second embodiment according to the present invention will be described with reference to FIGS.

図7は本発明の第2実施形態に係る現像剤補給容器10の斜視図、図8は本発明の第2実施形態に係る現像剤補給容器10の撹拌軸に垂直な面での断面図、図9は本発明の第2実施形態に係る現像剤補給容器の物流/輸送時の梱包の様子を示す斜視図である。   FIG. 7 is a perspective view of the developer supply container 10 according to the second embodiment of the present invention, and FIG. 8 is a cross-sectional view of the developer supply container 10 according to the second embodiment of the present invention on a plane perpendicular to the stirring axis. FIG. 9 is a perspective view showing a state of packing at the time of distribution / transportation of the developer supply container according to the second embodiment of the present invention.

本実施の形態の現像剤補給容器10は、画像形成装置本体100の設計上の制約により図7〜図9に示すように断面形状が斜めに傾いて、且つ、異型であるような現像剤補給容器10の例である。なお、本実施の形態においては、図9に示すように物流時(梱包時)の姿勢を前記画像形成装置本体に設置される際の姿勢から、前記撹拌部材の回転方向に、70°回転した状態で梱包した例を挙げて説明する。   The developer supply container 10 according to the present embodiment has a developer supply in which the cross-sectional shape is inclined as shown in FIGS. It is an example of the container 10. In the present embodiment, as shown in FIG. 9, the attitude during distribution (packing) is rotated by 70 ° in the rotation direction of the stirring member from the attitude when installed in the image forming apparatus main body. An example of packaging in the state will be described.

ここで、本実施形態に係る現像剤補給容器10を用いて、第1実施形態と同様に現像剤Tの排出実験(充填量は本容器の場合も約250gであり、他の条件は前述した実施形態と同じ)を行ったところ、第1実施形態の現像剤補給容器と同等の排出性能を示し、残量も3.2g〜5.4gとほぼ同等の性能であった。また撹拌翼16の初期位置等の影響についても同様の結果となった。   Here, using the developer supply container 10 according to the present embodiment, the developer T discharge experiment (filling amount is about 250 g in the case of this container as well as the first embodiment, and other conditions are described above. The same discharge performance as that of the developer supply container of the first embodiment was exhibited, and the remaining amount was also substantially the same as 3.2 g to 5.4 g. The same result was obtained for the influence of the initial position of the stirring blade 16 and the like.

本実施形態においても、現像剤補給容器10の梱包方法を、物流時の姿勢を画像形成装置に装着する際の姿勢とは異なる姿勢となるよう規制し、更に撹拌翼の初期配置位置を前記撹拌部材の回転軸線に垂直な断面において、現像剤補給容器10の内壁面のうち、現像剤排出開口部11aを基準として前記撹拌部材の回転方向下流側にある側壁面に、前記第1の翼部16bが20mm接触するよう配置した状態(図8のC寸法)に規制した。このように構成しても、前述した第1実施形態と同様の効果が得られる。   Also in the present embodiment, the method for packing the developer supply container 10 is regulated such that the posture at the time of distribution is different from the posture at the time of mounting on the image forming apparatus, and the initial arrangement position of the stirring blade is further In the cross section perpendicular to the rotation axis of the member, the first wing portion is formed on the side wall surface on the downstream side in the rotation direction of the agitating member with respect to the developer discharge opening 11a in the inner wall surface of the developer supply container 10. It was regulated to a state (C dimension in FIG. 8) in which 16b was placed so as to contact 20 mm. Even if comprised in this way, the effect similar to 1st Embodiment mentioned above is acquired.

本発明の第1実施形態に係る現像剤補給容器の梱包時の様子を示す斜視図である。FIG. 3 is a perspective view showing a state when the developer supply container according to the first embodiment of the present invention is packed. 現像剤補給容器が装着される電子写真画像形成装置本体の縦断面図である。FIG. 2 is a longitudinal sectional view of an electrophotographic image forming apparatus main body to which a developer supply container is attached. 本発明の第1実施形態に係る現像剤補給容器の斜視図であり、(A)はシャッター付き現像剤補給容器の斜視図、(B)はシャッターなし現像剤補給容器の斜視図である。2A and 2B are perspective views of a developer supply container according to the first embodiment of the present invention, in which FIG. 1A is a perspective view of a developer supply container with a shutter, and FIG. 2B is a perspective view of a developer supply container without a shutter. 本発明の第1実施形態に係る現像剤補給容器の(A)正面断面図、及び(B)側面断面図である。2A is a front cross-sectional view of a developer supply container according to the first embodiment of the present invention, and FIG. 本発明の第1実施形態に係る撹拌部材を示す正面図である。It is a front view which shows the stirring member which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る現像剤補給容器の(A)物流時の梱包姿勢を示す断面図、及び(B)画像形成装置本体装着時の内部の現像剤の様子を示す断面図である。2A is a cross-sectional view showing a packaging posture of the developer supply container according to the first embodiment of the present invention during distribution, and FIG. 2B is a cross-sectional view showing a state of the internal developer when the image forming apparatus main body is mounted. . 本発明の第2実施形態に係る現像剤補給容器の斜視図である。FIG. 6 is a perspective view of a developer supply container according to a second embodiment of the present invention. 本発明の第2実施形態に係る現像剤補給容器の断面図である。It is sectional drawing of the developer supply container which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係る現像剤補給容器の梱包時の様子を示す斜視図である。It is a perspective view which shows the mode at the time of packing of the developer supply container which concerns on 2nd Embodiment of this invention. 現像剤補給容器の比較例を示す断面図である。It is sectional drawing which shows the comparative example of a developer supply container. 現像剤補給容器の比較例を示す断面図である。It is sectional drawing which shows the comparative example of a developer supply container. 撹拌翼の従来例を示す正面図である。It is a front view which shows the prior art example of a stirring blade.

符号の説明Explanation of symbols

T …現像剤
10 …現像剤補給容器
11 …現像剤収納容器本体
11a …現像剤排出開口部
12 …フタ部
13 …ツマミ部
14 …シャッタ
15 …現像剤撹拌部材
16 …撹拌翼(撹拌翼部)
16a …第2の翼部
16a1 …翼部本体
16a2 …摺擦部
16a3 …スリット
16b …第1の翼部
16b1 …腕部
16b2 …連結部
16c …補助翼部
17 …撹拌軸(軸部)
18 …カップリング
19 …軸支穴
30 …梱包箱
100 …画像形成装置本体
T ... developer 10 ... developer supply container 11 ... developer storage container body 11a ... developer discharge opening 12 ... lid 13 ... knob 14 ... shutter 15 ... developer stirring member 16 ... stirring blade (stirring blade)
16a ... 2nd wing part 16a1 ... wing part body 16a2 ... rubbing part 16a3 ... slit 16b ... 1st wing part 16b1 ... arm part 16b2 ... connection part 16c ... auxiliary wing part 17 ... stirring shaft (shaft part)
18 ... Coupling 19 ... Shaft support hole 30 ... Packing box 100 ... Image forming apparatus main body

Claims (9)

内部に収納された現像剤を現像剤排出開口部から画像形成装置本体内に供給する現像剤補給容器であって、画像形成装置本体に着脱可能な現像剤補給容器の梱包形態において、
前記現像剤補給容器は、容器内に回転可能に支持された軸部と前記軸部に取り付けられた可撓性撹拌翼部とを有する現像剤撹拌部材であって、前記撹拌翼部が少なくとも前記撹拌部材の回転中心から最も離れた前記容器の内壁面までの距離よりも長く形成された第1の翼部を有する現像剤撹拌部材を有し、
前記現像剤補給容器は、前記撹拌部材の回転軸線に垂直な方向において、前記撹拌部材の回転中心から前記容器の内壁面までの長さが前記現像剤排出開口部までの長さよりも長い断面形状を成し、
前記現像剤補給容器を、少なくとも前記画像形成装置本体に装着した姿勢とは異なる姿勢となるよう規制した状態で梱包箱内に梱包し、更に前記現像剤補給容器内の撹拌部材は、前記容器の内壁面のうち、前記画像形成装置本体への装着時に対して梱包時の方が重力方向下側となる壁面に前記第1の翼部が実質的に接触し撓んだ状態となるよう配置されていることを特徴とする現像剤補給容器の梱包形態。
In a developer supply container for supplying developer housed in the image forming apparatus main body from the developer discharge opening, and in a developer supply container detachable from the image forming apparatus main body,
The developer supply container is a developer stirring member having a shaft portion rotatably supported in the container and a flexible stirring blade portion attached to the shaft portion, wherein the stirring blade portion is at least the A developer agitating member having a first wing formed longer than the distance from the rotation center of the agitating member to the inner wall surface of the container farthest away;
The developer supply container has a cross-sectional shape in which the length from the rotation center of the stirring member to the inner wall surface of the container is longer than the length to the developer discharge opening in a direction perpendicular to the rotation axis of the stirring member And
The developer replenishing container is packed in a packaging box in a state of being regulated so as to have at least a posture different from the posture attached to the image forming apparatus main body, and the stirring member in the developer replenishing container further includes: Among the inner wall surfaces, the first wing portion is arranged so as to be substantially in contact with the wall surface that is lower in the gravitational direction when packaged than when mounted on the main body of the image forming apparatus. A packaging form of the developer supply container.
前記現像剤補給容器は、前記画像形成装置本体に装着した際の姿勢から、前記撹拌部材の回転方向に前記現像剤排出開口部の配置位置に応じて、45°〜180°回転した状態を維持するよう規制された状態で梱包箱内に梱包されていることを特徴とする請求項1に記載の現像剤補給容器の梱包形態。   The developer replenishing container maintains a state rotated from 45 ° to 180 ° in the rotation direction of the stirring member in accordance with the arrangement position of the developer discharge opening from the posture when mounted on the main body of the image forming apparatus. The developer supply container packaging form according to claim 1, wherein the developer supply container is packaged in a packaging box in a state of being regulated. 前記現像剤補給容器の梱包時における前記第1の翼部の、前記容器の内壁面への進入量が、3〜50mmであることを特徴とする請求項1に記載の現像剤補給容器の梱包形態。   2. The developer supply container packing according to claim 1, wherein an amount of the first wing portion entering the inner wall surface of the container at the time of packing the developer supply container is 3 to 50 mm. Form. 前記第1の翼部は、前記軸部両端付近から前記軸部の回転半径方向に延在する腕部と、前記腕部先端を連結した連結部であって、前記現像剤収納容器内壁面の前記軸部回転軸線方向略全域にわたって摺擦可能な連結部と、からなることを特徴とする請求項1乃至3のいずれか1項に記載の現像剤補給容器の梱包形態。   The first wing portion is a connecting portion that connects an arm portion extending in the rotational radius direction of the shaft portion from the vicinity of both ends of the shaft portion and a tip of the arm portion, and is formed on the inner wall surface of the developer container. The developer supply container packing form according to any one of claims 1 to 3, further comprising a connecting portion that can be slid over substantially the entire region of the shaft portion rotation axis direction. 前記現像剤排出開口部は、前記撹拌部材の回転軸線方向の長さよりも短い長さで形成されており、
前記撹拌部材の撹拌翼部は、前記現像剤排出開口部が形成された容器内壁面の少なくとも一部と、前記軸部の回転軸線方向略全域にわたって摺擦することで、容器内部に収納された現像剤を前記撹拌部材の回転軸線方向の前記現像剤排出開口部に向けて搬送する第2の翼部を有することを特徴とする請求項1乃至4のいずれか1項に記載の現像剤補給容器の梱包形態。
The developer discharge opening is formed with a length shorter than the length of the stirring member in the rotation axis direction,
The stirring blade portion of the stirring member is housed inside the container by rubbing over at least a part of the inner wall surface of the container in which the developer discharge opening is formed and substantially in the entire rotation axis direction of the shaft portion. 5. The developer replenishment according to claim 1, further comprising a second wing portion that conveys the developer toward the developer discharge opening in the rotation axis direction of the stirring member. Packaging form of the container.
前記第2の翼部は、前記軸部両端付近から前記軸部の回転半径方向に延在する翼部本体と、前記翼部本体先端から前記軸部の回転軸線方向の前記現像剤排出開口部側に突出するように設けられた略L字形状の摺擦部と、からなることを特徴とする請求項5に記載の現像剤補給容器の梱包形態。   The second wing portion includes a wing portion main body extending in the rotational radius direction of the shaft portion from the vicinity of both ends of the shaft portion, and the developer discharge opening in the rotation axis direction of the shaft portion from the tip of the wing portion main body. The packaging form of the developer supply container according to claim 5, comprising a substantially L-shaped rubbing portion provided so as to protrude to the side. 前記第1の翼部を形成する腕部の幅が、前記第2の翼部を形成する翼部本体の幅よりも狭いことを特徴とする請求項6に記載の現像剤補給容器の梱包形態。   The packing form of the developer supply container according to claim 6, wherein a width of an arm portion forming the first wing portion is narrower than a width of a wing portion main body forming the second wing portion. . 前記第1の翼部と、前記第2の翼部が、前記軸部を挟んで略対向する方向に設けられていることを特徴とする請求項5乃至7のいずれか1項に記載の現像剤補給容器の梱包形態。   8. The development according to claim 5, wherein the first wing portion and the second wing portion are provided in a direction substantially opposing each other with the shaft portion interposed therebetween. Packing form of drug supply container. 前記現像剤補給容器は、前記撹拌部材の回転中心から前記現像剤補給容器内の最遠部までの距離が、前記撹拌部材の回転中心から前記現像剤排出開口部までの距離の1.3倍以上、且つ4.5倍以下であることを特徴とする請求項1乃至8のいずれか1項に記載の現像剤補給容器の梱包形態。   In the developer supply container, the distance from the rotation center of the stirring member to the farthest part in the developer supply container is 1.3 times the distance from the rotation center of the stirring member to the developer discharge opening. The developer supply container packing form according to any one of claims 1 to 8, wherein the packing form is not less than 4.5 times and not more than 4.5 times.
JP2004281644A 2004-09-28 2004-09-28 How to pack the developer supply container Expired - Fee Related JP4208809B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008180982A (en) * 2007-01-25 2008-08-07 Ricoh Co Ltd Powder supply device, image forming apparatus and method for transporting powder storage unit
AU2007249096B2 (en) * 2007-05-11 2009-12-03 Fujifilm Business Innovation Corp. Toner cartridge
US7957680B2 (en) * 2006-05-18 2011-06-07 Kabushiki Kaisha Toshiba Toner cartridge
US20120160717A1 (en) * 2010-12-24 2012-06-28 Brother Kogyo Kabushiki Kaisha Packaging Unit
JP2013065037A (en) * 2012-12-06 2013-04-11 Oki Data Corp Developer container and image recorder

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7957680B2 (en) * 2006-05-18 2011-06-07 Kabushiki Kaisha Toshiba Toner cartridge
JP2008180982A (en) * 2007-01-25 2008-08-07 Ricoh Co Ltd Powder supply device, image forming apparatus and method for transporting powder storage unit
US8000636B2 (en) 2007-01-25 2011-08-16 Ricoh Company, Ltd. Particle supply apparatus, imaging apparatus, and particle accommodating unit transporting method
AU2007249096B2 (en) * 2007-05-11 2009-12-03 Fujifilm Business Innovation Corp. Toner cartridge
US7801469B2 (en) 2007-05-11 2010-09-21 Fuji Xerox Co., Ltd. Toner cartridge
US20120160717A1 (en) * 2010-12-24 2012-06-28 Brother Kogyo Kabushiki Kaisha Packaging Unit
US9563151B2 (en) * 2010-12-24 2017-02-07 Brother Kogyo Kabushiki Kaisha Packaging unit including image forming apparatus to which cartridge accommodating developer is detachably mounted and packaging member in which image forming apparatus is packaged
US9841705B2 (en) 2010-12-24 2017-12-12 Brother Kogyo Kabushiki Kaisha Packaging unit including image forming apparatus with developer cartridge mounted therein and packaging member in which image forming apparatus is packaged
JP2013065037A (en) * 2012-12-06 2013-04-11 Oki Data Corp Developer container and image recorder

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