JP2015227996A - Developer container, developer supply apparatus, and image forming apparatus - Google Patents

Developer container, developer supply apparatus, and image forming apparatus Download PDF

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JP2015227996A
JP2015227996A JP2014114410A JP2014114410A JP2015227996A JP 2015227996 A JP2015227996 A JP 2015227996A JP 2014114410 A JP2014114410 A JP 2014114410A JP 2014114410 A JP2014114410 A JP 2014114410A JP 2015227996 A JP2015227996 A JP 2015227996A
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developer
rotation
flexible blade
container
support member
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一範 鈴木
Kazunori Suzuki
一範 鈴木
小杉 秀樹
Hideki Kosugi
秀樹 小杉
久保 達哉
Tatsuya Kubo
達哉 久保
篤 中本
Atsushi Nakamoto
篤 中本
慎之介 腰塚
Shinnosuke Koshizuka
慎之介 腰塚
徹平 菊地
Teppei Kikuchi
徹平 菊地
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent reduction in rigidity of an elastic blade member, to improve developer agitation/conveyance performance of a rotation agitation member for low-fluidity developer, and to prevent increase in rotation torque of the rotation agitation member.SOLUTION: A developer container 50A includes: a rotation agitation member 53A which rotates around a rotation shaft 54 to convey developer G to an outlet while agitating it; grid-like first and second rotation support members 55C and 55D having base ends which rotate integrally with the rotation shaft 54, ends arranged close to a container inner wall 51c, and a plurality of openings 58 formed across a longitudinal direction of the rotation shaft; a plurality of ring-shaped members 67 arranged at a predetermined interval in the longitudinal direction of the rotation shaft; a projecting blade member 69 which protrudes from an outer peripheral surface of the ring-shaped member 67 in a centrifugal direction of the rotation shaft to approach the container inner wall; and elastic blade members 56, 57 having tips 56a, 57a in contact with the container inner wall 51c at least, to convey the developer G to the outlet 51a.

Description

本発明は、現像剤を内部に収納した現像剤収納容器、現像剤収納容器を備えた現像剤補給装置及びこれを備えた電子写真方式の画像形成装置に関する。   The present invention relates to a developer storage container that stores a developer therein, a developer supply device that includes the developer storage container, and an electrophotographic image forming apparatus that includes the developer supply container.

複写機、プリンタ、ファクシミリ、プロッタ、又はこれら機能を備えた複合機等の電子写真方式を用いた画像形成装置では、像担持体上の潜像に現像装置で現像剤を供給することで、潜像を可視像化している。このため、現像装置内の現像剤は使用に伴い低減するので、画像形成装置は、トナー等の粉体である現像剤を現像装置に供給(補給)するための現像剤補給装置を備えている。現像剤補給装置は、現像剤収納容器と、現像剤収納容器を着脱可能に装着する装着部を備えている。
現像剤収納容器は、現像剤と現像剤搬送手段を内部に収納する容器本体と、現像剤を容器外部に排出する排出口と、容器本体内の現像剤を排出口に搬送する現像剤搬送手段とを有している。そして、現像剤補給装置は、現像装置内の現像剤量が減ると、図示しない駆動ユニットで現像剤搬送手段を回転駆動して容器本体内の現像剤を容器外に排出し現像装置に供給するように作動する。
In an image forming apparatus using an electrophotographic system such as a copying machine, a printer, a facsimile machine, a plotter, or a multifunction machine having these functions, a developing device supplies a developer to a latent image on an image carrier, thereby The image is visualized. For this reason, since the developer in the developing device decreases with use, the image forming apparatus includes a developer replenishing device for supplying (supplementing) the developer, which is a powder such as toner, to the developing device. . The developer supply device includes a developer storage container and a mounting portion that detachably mounts the developer storage container.
The developer storage container includes a container main body for storing the developer and the developer transport means therein, a discharge port for discharging the developer to the outside of the container, and a developer transport means for transporting the developer in the container main body to the discharge port. And have. When the amount of the developer in the developing device decreases, the developer replenishing device rotates and drives the developer conveying means by a drive unit (not shown) to discharge the developer in the container body to the outside of the container and supply it to the developing device. Operates as follows.

現像剤搬送手段には、現像剤を排出口に搬送するスクリュと、現像剤が塊状になるのを防ぐよう攪拌し、且つ、現像剤を前記スクリュまで搬送するための回転攪拌部材を備えている。回転攪拌部材は、回転可能に設けられる比較的高剛性の回転支持部材と、回転支持部材の自由端側に配置された可撓性羽根部材を備えているものが知られている(例えば、特許文献1参照)。回転支持部材が回転することで、可撓性羽根部材が容器本体の内壁(以下「容器内壁」という)面に摺接することで現像剤を搬送している。ここで、「摺接」とは滑る状態で接することを意味する。以下、容器本体のことを、単に「容器」ともいう。
このような現像剤搬送手段を備えた現像剤収納容器では、現像剤を、可撓性羽根部材で攪拌しようとする際に、可撓性羽根部材の回転方向の投影面積が大きいと、現像剤の抵抗により回転攪拌部材の回転トルクが著しく上昇するという問題が発生する。
The developer conveying means includes a screw that conveys the developer to the discharge port, and a rotating agitating member that agitates the developer so as to prevent the developer from forming a lump and conveys the developer to the screw. . A rotary stirring member is known that includes a relatively high-rigidity rotation support member that is rotatably provided, and a flexible blade member that is disposed on the free end side of the rotation support member (for example, a patent). Reference 1). By rotating the rotation support member, the flexible blade member is brought into sliding contact with the inner wall surface (hereinafter referred to as “container inner wall”) of the container main body to convey the developer. Here, “sliding contact” means contacting in a sliding state. Hereinafter, the container body is also simply referred to as “container”.
In the developer container having such a developer conveying means, when the developer is stirred by the flexible blade member, if the projected area in the rotational direction of the flexible blade member is large, the developer This causes a problem that the rotational torque of the rotary stirring member is remarkably increased.

本発明は、上述のような課題を解決するためになされたもので、回転攪拌部材の回転トルク上昇の回避を達成することを目的とする。   The present invention has been made to solve the above-described problems, and it is an object of the present invention to avoid an increase in the rotational torque of the rotary stirring member.

前記目的を達成するため、本発明は、容器本体内に収納された現像剤を、該容器本体内に配置され、回転軸の回りに回転することにより攪拌しながら排出口に搬送する回転攪拌部材と、前記回転攪拌部材に設けられ、基端が前記回転軸と一体的に回転し、自由端が前記容器本体の内壁に近接して配置され、且つ、前記回転軸の長手方向に渡って複数の開口が形成された格子状の回転支持部材と、前記回転軸を中心とした、前記回転支持部材における前記自由端近傍の円周上に設けられ、且つ、前記回転軸の長手方向において所定の間隔をもって複数設けられた輪状部材と、前記輪状部材の外周面から前記回転軸の遠心方向に前記容器本体の内壁に近接するように突出して設けられた突出羽根部材と、前記回転支持部材の前記自由端部に基端部が保持され、先端が前記容器本体の内壁に少なくとも接触することで前記現像剤を前記排出口へと搬送する可撓性羽根部材と、を備える現像剤収納容器である。   In order to achieve the above object, the present invention provides a rotating stirring member that is disposed in a container body and conveys the developer stored in the container body to a discharge port while stirring around the rotation shaft. Provided in the rotating stirring member, the base end rotates integrally with the rotating shaft, the free end is disposed close to the inner wall of the container body, and a plurality of members extends in the longitudinal direction of the rotating shaft. A rotation support member in the form of a lattice having a plurality of openings formed on a circumference in the vicinity of the free end of the rotation support member with the rotation axis as a center, and in a longitudinal direction of the rotation axis. A plurality of ring-shaped members provided at intervals, a protruding blade member provided to protrude from the outer peripheral surface of the ring-shaped member in the centrifugal direction of the rotation shaft so as to be close to the inner wall of the container body, and the rotation support member Base end to free end It held a developer accommodating container tip and a flexible blade member for conveying the developer to the outlet by at least contacting the inner wall of the container body.

本発明によれば、上記構成により、回転攪拌部材の回転トルク上昇の回避を達成することができる。   According to the present invention, with the above configuration, it is possible to avoid an increase in the rotational torque of the rotary stirring member.

本発明の一実施形態を示す画像形成装置の概略正面図である。1 is a schematic front view of an image forming apparatus showing an embodiment of the present invention. 一実施形態に係る現像剤補給装置の概略構成を示す斜視図であり、(a)は現像剤補給装置のドアの開いた状態と現像剤収納容器の装着状態を示し、(b)は現像剤補給装置のドアが閉じた状態を示す。FIG. 2 is a perspective view illustrating a schematic configuration of a developer supply device according to an embodiment, in which (a) illustrates a state in which the door of the developer supply device is open and a developer storage container is mounted, and (b) illustrates a developer. The state where the door of the replenishing device is closed is shown. 参考例に係る現像剤収納容器の構成を示す斜視図である。It is a perspective view which shows the structure of the developer storage container which concerns on a reference example. 参考例に係る現像剤収納容器の構成を示す拡大正面図である。It is an enlarged front view which shows the structure of the developer storage container which concerns on a reference example. 参考例に係る現像剤収納容器における回転攪拌部材の回転位置による回転トルクの増減状態を説明する図であって、(a)は回転攪拌部材が略水平に位置する状態を、(b)は回転攪拌部材が略鉛直に位置する状態を、それぞれ示す断面正面図である。It is a figure explaining the increase / decrease state of the rotational torque by the rotation position of the rotation stirring member in the developer storage container which concerns on a reference example, Comprising: (a) is a state in which a rotation stirring member is located substantially horizontal, (b) is rotation. It is a cross-sectional front view which respectively shows the state in which the stirring member is located substantially perpendicularly. 図3の回転攪拌部材の一例を示す拡大斜視図である。It is an expansion perspective view which shows an example of the rotation stirring member of FIG. 回転攪拌部材の課題と機能を説明する図であって、(a)は従来の課題を説明する図、(b)は参考例の作用効果を示す図である。It is a figure explaining the subject and function of a rotary stirring member, Comprising: (a) is a figure explaining the conventional subject, (b) is a figure which shows the effect of a reference example. 参考例における回転攪拌部材を構成する各部の寸法と、容器本体との隙間の関係を説明する図である。It is a figure explaining the relationship between the dimension of each part which comprises the rotation stirring member in a reference example, and the clearance gap between a container main body. 図3とは別な参考例の回転攪拌部材を示す拡大斜視図である。It is an expansion perspective view which shows the rotary stirring member of the reference example different from FIG. 実施形態1に係る現像剤収納容器の構成等を示す斜視図である。FIG. 3 is a perspective view illustrating a configuration and the like of a developer storage container according to Embodiment 1. (a)は図10の現像剤収納容器に内蔵される回転攪拌部材の外観斜視図、(b)は回転攪拌部材の概略正面図である。(A) is an external appearance perspective view of the rotation stirring member incorporated in the developer storage container of FIG. 10, and (b) is a schematic front view of the rotation stirring member.

以下、図を参照して実施例を含む本発明の実施の形態を詳細に説明する。各実施形態等に亘り、同一の機能及び形状等を有する構成要素(部材や構成部品)等については、混同の虞がない限り一度説明した後では同一符号を付すことによりその説明を省略する。最初に画像形成装置の全体構成と動作を説明し、次に本発明に係る特徴部分等について説明する。本発明に係る特徴部分等については、後述する実施形態を理解しやすくするために、先ず本出願人が出願済みの発明に係る一参考例を説明し、次に従来例と比較対比し、本願発明の課題を具体化する。
図1を参照して、本発明を適用した一実施形態に係る画像形成装置としての電子写真方式のプリンタについて説明する。図1は、本発明の一実施形態に係る画像形成装置としての電子写真方式のプリンタを示す概略正面図である。このプリンタには、イエロー、シアン、マゼンタ、ブラックの4色の現像剤を用いてカラー画像を形成するものである。図中、符号の末尾に付すY、C、M、Kという添字は、イエロー、シアン、マゼンタ、ブラック用の部材であることを示す。
Hereinafter, embodiments of the present invention including examples will be described in detail with reference to the drawings. In each embodiment, components (members and components) having the same function, shape, and the like will be omitted by giving the same reference numerals after being described once unless there is a possibility of confusion. First, the overall configuration and operation of the image forming apparatus will be described, and then the features and the like according to the present invention will be described. In order to make it easier to understand the embodiments described later, first, a reference example related to the invention filed by the present applicant will be described, and then compared with the conventional example. The subject of the invention is embodied.
An electrophotographic printer as an image forming apparatus according to an embodiment to which the present invention is applied will be described with reference to FIG. FIG. 1 is a schematic front view showing an electrophotographic printer as an image forming apparatus according to an embodiment of the present invention. In this printer, a color image is formed using developers of four colors of yellow, cyan, magenta, and black. In the figure, the suffixes Y, C, M, and K attached to the end of the reference numerals indicate members for yellow, cyan, magenta, and black.

プリンタは、その装置本体100の内部に、転写手段として転写ユニット20を備えている。転写ユニット20は、複数のローラ21、22に、中間転写体となる無端状の中間転写ベルト23を巻き掛けた構成を有している。中間転写ベルト23は、図示しない駆動モータによって図中反時計回り方向に無端移動される。中間転写ベルト23の内側ループ内には、1次転写部材となる4つの1次転写ローラ24Y、24C、24M、24Kが中間転写ベルト23の裏面に接するように配置されている。中間転写ベルト23の外側には、ローラ21と対向する位置に2次転写部材となる2次転写ローラ25が配置されている。26は、中間転写ベルト23の表面を清掃するベルトクリーニング手段としてのベルトクリーニング装置を示している。1次転写ローラ24Y、24C、24M、24Kには、図示しない電源から1次転写バイアスが供給される。2次転写ローラ25には、図示しない電源から2次転写バイアスが供給される。   The printer includes a transfer unit 20 as transfer means inside the apparatus main body 100. The transfer unit 20 has a configuration in which an endless intermediate transfer belt 23 serving as an intermediate transfer member is wound around a plurality of rollers 21 and 22. The intermediate transfer belt 23 is moved endlessly in the counterclockwise direction in the figure by a drive motor (not shown). In the inner loop of the intermediate transfer belt 23, four primary transfer rollers 24Y, 24C, 24M, and 24K serving as primary transfer members are disposed so as to contact the back surface of the intermediate transfer belt 23. A secondary transfer roller 25 serving as a secondary transfer member is disposed outside the intermediate transfer belt 23 at a position facing the roller 21. Reference numeral 26 denotes a belt cleaning device as belt cleaning means for cleaning the surface of the intermediate transfer belt 23. A primary transfer bias is supplied from a power source (not shown) to the primary transfer rollers 24Y, 24C, 24M, and 24K. A secondary transfer bias is supplied to the secondary transfer roller 25 from a power source (not shown).

転写ユニット20の上方には、作像手段としてY、C、M、K用の4つの画像形成ユニットが、中間転写ベルト23の上部張架面に沿ってベルト移動方向に並ぶように配置されている。各画像形成ユニットは、像担持体となるドラム状の感光体11Y、11C、11M、11K、帯電手段としての帯電装置12Y、12C、12M、12K、現像手段としての現像装置13Y、13C、13M、13Kを備えている。また、各画像形成ユニットは、感光体用クリーニング手段としてのドラムクリーニング装置14Y、14C、14M、14Kをそれぞれ備えている。これら各部材は、図示しないケーシングによってユニット毎に一体化されていて、装置本体100に対して着脱自在に構成されている。各感光体11Y、11C、11M、11Kは、その周面の下部を、1次転写ローラ24Y、24C、24M、24Kと対向する中間転写ベルト23の上部張架面に当接させることで、Y、C、M、K用の1次転写ニップを形成している。ここで、「張架」とは、張力がかかった状態で掛け渡すことを意味し、「当接」とは、突き当てた状態に接することを意味する。   Above the transfer unit 20, four image forming units for Y, C, M, and K as image forming means are arranged along the upper stretched surface of the intermediate transfer belt 23 in the belt moving direction. Yes. Each image forming unit includes drum-shaped photoreceptors 11Y, 11C, 11M, and 11K as image carriers, charging devices 12Y, 12C, 12M, and 12K as charging units, and developing devices 13Y, 13C, and 13M as developing units. It has 13K. Each image forming unit is provided with drum cleaning devices 14Y, 14C, 14M, and 14K as cleaning means for the photoconductor. These members are integrated for each unit by a casing (not shown) and are configured to be detachable from the apparatus main body 100. Each of the photoconductors 11Y, 11C, 11M, and 11K is configured such that the lower part of the peripheral surface thereof is brought into contact with the upper stretched surface of the intermediate transfer belt 23 that faces the primary transfer rollers 24Y, 24C, 24M, and 24K. , C, M, and K primary transfer nips are formed. Here, “tension” means to hang over in a tensioned state, and “abutment” means to contact the abutted state.

画像形成ユニットの上方には、書込ユニット30が配置されている。書込ユニット30は、画像情報に基づいて図示しない光源を駆動してY、C、M、K用の露光光を対応する感光体11Y、11C、11M、11Kに照射して光走査する。これにより、図中時計回り方向に回転駆動される各感光体11Y、11C、11M、11Kの周面に静電潜像が形成される。   A writing unit 30 is disposed above the image forming unit. The writing unit 30 drives a light source (not shown) based on the image information and irradiates the corresponding photoconductors 11Y, 11C, 11M, and 11K with exposure light for Y, C, M, and K, and performs optical scanning. As a result, electrostatic latent images are formed on the peripheral surfaces of the photoconductors 11Y, 11C, 11M, and 11K that are driven to rotate clockwise in the drawing.

現像装置13Y、13C、13M、13Kには、対応するY、C、M、K色のトナーを含む現像剤が収納されていて、現像バイアスが供給される現像ローラ等の現像剤担持体によって、対応する現像剤を感光体11Y、11C、11M、11Kの表面に供給する。これにより、各感光体11Y、11C、11M、11K上の静電潜像を現像してトナー像を形成して可視像化している。現像装置13Y、13C、13M、13Kの上部には、現像剤補給装置40Y、40C、40M、40Kが配置されている。現像剤補給装置40Y、40C、40M、40Kには、補給用の現像剤を内部に収納している現像剤収納容器50Y、50C、50M、50Kが着脱可能に設置されている。現像装置13Y、13C、13M、13Kには、それぞれ図示しないトナー濃度センサが設けられている。このトナー濃度センサにより現像剤中のトナー濃度が所定値を下回ったことが検知されると、図示しない制御手段は現像剤補給装置40Y、40C、40M、40Kを作動させる。これにより、現像剤収納容器50Y、50C、50M、50内の現像剤が現像剤補給装置40Y、40C、40M、40Kに設けられた図示しない現像剤補給手段により、現像装置13Y、13C、13M、13Kに補給・供給される。   In the developing devices 13Y, 13C, 13M, and 13K, developers containing corresponding Y, C, M, and K color toners are stored, and by a developer carrier such as a developing roller to which a developing bias is supplied, Corresponding developer is supplied to the surfaces of the photoreceptors 11Y, 11C, 11M, and 11K. As a result, the electrostatic latent images on the photoconductors 11Y, 11C, 11M, and 11K are developed to form toner images and visualized. Developer replenishing devices 40Y, 40C, 40M, and 40K are arranged above the developing devices 13Y, 13C, 13M, and 13K. In the developer supply devices 40Y, 40C, 40M, and 40K, developer storage containers 50Y, 50C, 50M, and 50K that store a supply developer are detachably installed. The developing devices 13Y, 13C, 13M, and 13K are each provided with a toner density sensor (not shown). When the toner concentration sensor detects that the toner concentration in the developer is below a predetermined value, the control means (not shown) operates the developer replenishing devices 40Y, 40C, 40M, and 40K. As a result, the developers in the developer storage containers 50Y, 50C, 50M, 50 are developed by the developer replenishing means (not shown) provided in the developer replenishing devices 40Y, 40C, 40M, 40K, and the developing devices 13Y, 13C, 13M, Replenished and supplied at 13K.

転写ユニット20の下方には、用紙やOHP等のシート状の記録媒体としての記録材Pが収納された給紙部60が配置されている。給紙部60の記録材Pは、給紙ローラ61によって給紙部60から給紙経路62へ送り出される。給紙経路62には、給紙部60から送り出された記録材Pを2次転写ニップに向けて搬送する搬送ローラ63とレジストローラ64が配置されている。給紙経路62に送り出された記録材Pは、レジストローラ64によって、中間転写ベルト23上のトナー像とタイミングを合わせて2次転写ニップに搬送される。2次転写ニップよりも装置上方には、定着装置70が配置されていて、定着装置70よりも記録材搬送方向の下流側には、排紙ローラ65が配置されている。   Below the transfer unit 20, a paper feed unit 60 that stores a recording material P as a sheet-like recording medium such as paper or OHP is disposed. The recording material P of the paper feed unit 60 is sent from the paper feed unit 60 to the paper feed path 62 by the paper feed roller 61. In the paper feed path 62, a conveyance roller 63 and a registration roller 64 that convey the recording material P fed from the paper feed unit 60 toward the secondary transfer nip are arranged. The recording material P sent out to the paper feed path 62 is conveyed by the registration roller 64 to the secondary transfer nip in synchronization with the toner image on the intermediate transfer belt 23. A fixing device 70 is disposed above the secondary transfer nip, and a paper discharge roller 65 is disposed downstream of the fixing device 70 in the recording material conveyance direction.

このような構成のプリンタでは、カラー画像形成時には、各色の感光体11Y、11C、11M、11Kの表面に形成されたトナー像が、1次転写ニップにおいて中間転写ベルト23上に重ね合わせて転写される。この転写された重ね合わせトナー像は2次転写ニップにおいて記録材Pに一括転写される。転写後の各感光体11Y、11C、11M、11Kはドラムクリーニング装置14Y、14C、14M、14Kによって、転写後の中間転写ベルト23はベルトクリーニング装置26によって、それぞれの表面に残留しているトナーや紙粉などが除去される。
重ね合わせトナー像を転写された記録材Pは定着装置70を通過することでトナー像が定着され、排紙ローラ65によって装置本体100の外部に排出される。この例では、装置本体100の外部に排出される記録材Pは装置本体100上面に形成された積載部66にスタックされる。
In the printer having such a configuration, when color images are formed, the toner images formed on the surfaces of the photoreceptors 11Y, 11C, 11M, and 11K of the respective colors are transferred onto the intermediate transfer belt 23 in a primary transfer nip. The The transferred superimposed toner image is collectively transferred to the recording material P in the secondary transfer nip. The photoreceptors 11Y, 11C, 11M, and 11K after the transfer are transferred to the drum cleaning devices 14Y, 14C, 14M, and 14K, and the intermediate transfer belt 23 after the transfer is transferred to the toner remaining on the surface by the belt cleaning device 26. Paper dust and the like are removed.
The recording material P to which the superimposed toner image is transferred passes through the fixing device 70 to fix the toner image, and is discharged to the outside of the apparatus main body 100 by the paper discharge roller 65. In this example, the recording material P discharged to the outside of the apparatus main body 100 is stacked on a stacking portion 66 formed on the upper surface of the apparatus main body 100.

図2を参照して、現像剤補給装置の構成について説明する。図2は一実施形態に係る現像剤補給装置の概略構成を示す斜視図であり、図2(a)は現像剤補給装置のドアの開いた状態と現像剤収納容器の装着状態を示し、図2(b)は現像剤補給装置のドアが閉じた状態を示す。
本実施形態において、各色の現像剤補給装置40Y、40C、40M、40Kと、現像剤収納容器50Y、50C、50M、50Kとは、トナーを含む現像剤の色が異なる以外は同一構成であるので、共通の構成として以下に説明する。なお、添字であるY、C、M、Kは省略する。
The configuration of the developer supply device will be described with reference to FIG. FIG. 2 is a perspective view illustrating a schematic configuration of the developer supply device according to the embodiment. FIG. 2A illustrates a state in which the door of the developer supply device is open and a developer storage container is mounted. 2 (b) shows a state in which the door of the developer supply device is closed.
In this embodiment, the developer replenishing devices 40Y, 40C, 40M, and 40K for the respective colors and the developer storage containers 50Y, 50C, 50M, and 50K have the same configuration except that the colors of the developers including the toner are different. A common configuration will be described below. The subscripts Y, C, M, and K are omitted.

図2(a)、図2(b)に示すように、現像剤補給装置40は、現像剤収納容器50、現像剤収納容器50を着脱可能に支持する装着部41を備えていて、現像剤収納容器50内の現像剤を、対応する色の現像装置13に供給するものである。
装着部41は、その内部に現像剤収納容器50を収納するための開口42と、開口42を開閉するドア43を有している。装着部41は、その内部形状が現像剤収納容器50の外観形状と近似する形状とされていて、符号Aで示す着脱方向に移動自在に現像剤収納容器50を保持する。符号A1は挿入方向、符号A2は離脱方向をそれぞれ示す。
2A and 2B, the developer supply device 40 includes a developer storage container 50 and a mounting portion 41 that detachably supports the developer storage container 50. The developer in the storage container 50 is supplied to the developing device 13 of the corresponding color.
The mounting portion 41 has an opening 42 for storing the developer storage container 50 therein and a door 43 for opening and closing the opening 42. The mounting portion 41 has an internal shape that is similar to the external shape of the developer storage container 50, and holds the developer storage container 50 so as to be movable in the attaching / detaching direction indicated by the symbol A. Reference symbol A1 indicates an insertion direction, and reference symbol A2 indicates a removal direction.

図2(a)は、4つの現像剤収納容器50をそれぞれ収納する開口42が形成された構成を示すと共に、1つの現像剤収納容器50が装着部41に収納されている状態と、ドア43の開状態とを示している。図2(b)はドア43の閉状態を示していて、この状態において開口42は塞がれている。ドア43は、画像形成装置の装置本体100の外装面に位置していて、装置本体100の外部側から開閉操作可能とされている。   FIG. 2A shows a configuration in which openings 42 for storing the four developer storage containers 50 are formed, a state in which one developer storage container 50 is stored in the mounting portion 41, and a door 43. The open state is shown. FIG. 2B shows a closed state of the door 43, and the opening 42 is closed in this state. The door 43 is located on the exterior surface of the apparatus main body 100 of the image forming apparatus, and can be opened and closed from the outside of the apparatus main body 100.

本発明に係る実施形態1を説明する前に、本発明に係る参考例について以下に説明する。この参考例は、上記特許文献1を含む従来技術の問題点を解決するためになされたものであり、上記背景技術で説明した以外の問題点等について補説する。上記特許文献1のような現像剤搬送手段を備えた現像剤収納容器では、回転攪拌部材によるスクリュ部への現像剤の効率的な搬送と、現像剤を節約するために、現像剤が無くなったときの容器交換時における残留現像剤を低減する必要がある。そのため、可撓性羽根部材の剛性をある程度高くしなければならず、その結果、容器内壁と可撓性羽根部材との摺接面に生じる大きな圧力により、現像剤の凝集体が生成されやすい。   Before describing Embodiment 1 according to the present invention, a reference example according to the present invention will be described below. This reference example is made in order to solve the problems of the prior art including the above-described Patent Document 1, and supplements the problems other than those described in the background art. In the developer container having the developer conveying means as described in Patent Document 1, the developer is eliminated in order to efficiently convey the developer to the screw portion by the rotating stirring member and to save the developer. It is necessary to reduce residual developer at the time of container replacement. Therefore, the rigidity of the flexible blade member must be increased to some extent, and as a result, a developer agglomerate is easily generated due to a large pressure generated on the sliding contact surface between the inner wall of the container and the flexible blade member.

上述のような回転攪拌部材において、容器内壁と可撓性羽根部材との摺接面に生じる圧力を低減し、現像剤の凝集体の生成を防止するためには、可撓性羽根部材の剛性を小さくする必要がある。しかしながら一方で、剛性を小さくした可撓性羽根部材では現像剤の効率的な搬送ができなくなってしまう。   In the rotary stirring member as described above, in order to reduce the pressure generated on the sliding contact surface between the inner wall of the container and the flexible blade member and to prevent the formation of developer aggregates, the rigidity of the flexible blade member Need to be small. However, on the other hand, the flexible blade member with reduced rigidity cannot efficiently transport the developer.

また、現像剤が充填された現像剤収納容器を貨物自動車等の運搬手段で運搬する際には、運搬時の微振動と重力によって容器内部の現像剤の嵩が小さくなり、これにより嵩密度が著しく上昇するという現象が発生する。この現象が起こった現像剤収納容器では、現像剤の流動性が悪くなり、小さな剛性の可撓性羽根部材では現像剤を運ぶ前に可撓性羽根部材が撓んでしまい、現像剤を全く搬送できなくなってしまう状況に陥る虞がある。   In addition, when the developer storage container filled with the developer is transported by a transportation means such as a truck, the volume of the developer inside the container is reduced by the slight vibration and gravity during transportation, thereby increasing the bulk density. The phenomenon that it rises remarkably occurs. In the developer container in which this phenomenon has occurred, the fluidity of the developer deteriorates, and with the flexible blade member with small rigidity, the flexible blade member bends before the developer is transported, and the developer is completely conveyed. There is a risk of falling into a situation where it becomes impossible.

[参考例]
次に、図3〜図7を参照して、参考例に係る現像剤収納容器50について説明する。図3は参考例に係る現像剤収納容器の構成を示す斜視図、図4は参考例に係る現像剤収納容器の構成を示す断面正面図である。図5は、参考例に係る現像剤収納容器における回転攪拌部材の回転位置による回転トルクの増減状態を説明する図であって、図5(a)は回転攪拌部材が略水平に位置する状態を、図5(b)は回転攪拌部材が略鉛直に位置する状態を、それぞれ示す断面正面図である。図6は、図3の回転攪拌部材の一例を示す拡大斜視図、図7は回転攪拌部材の課題と機能を説明する図であって、図7(a)は従来の課題(問題点)を説明する図、図7(b)は参考例の作用効果を示す図である。
図3及び図4に示すように、現像剤収納容器50は、排出口51aが形成された容器本体51と、容器本体51内に収納された現像剤G(図3では図示せず)と、現像剤Gを攪拌搬送して排出口51aへ送る回転攪拌部材53とスクリュ52とを備えている。回転攪拌部材53とスクリュ52とは、現像剤Gを攪拌搬送して排出口51aへ送る現像剤搬送手段として機能する。回転攪拌部材53とスクリュ52とは、紙面の手前側から奥側に向かって互いに平行になるように容器本体51内に配置されている。
図4に示すように、図2に示した現像剤補給装置40の装着部41に現像剤収納容器50をセットすると、現像剤補給装置40側に設けられた図示しない駆動手段を備えた駆動機構に回転軸54が回転駆動可能に連結される。スクリュ52においても同様である。これにより、現像剤収納容器50における回転攪拌部材53とスクリュ52とがそれぞれ図示しない駆動手段によって回転駆動されることで、回転攪拌部材53とスクリュ52とが図4中矢印方向にそれぞれ回転する。そして、回転攪拌部材53の回転により現像剤Gが攪拌されると共に、スクリュ52の回転により現像剤Gが搬送されることで、容器本体51内の現像剤Gが排出口51aから容器外部へと排出される。
[Reference example]
Next, the developer storage container 50 according to the reference example will be described with reference to FIGS. FIG. 3 is a perspective view illustrating a configuration of a developer storage container according to a reference example, and FIG. 4 is a cross-sectional front view illustrating a configuration of the developer storage container according to the reference example. FIG. 5 is a diagram for explaining an increase / decrease state of the rotational torque depending on the rotational position of the rotational stirring member in the developer container according to the reference example, and FIG. FIG. 5B is a cross-sectional front view showing a state where the rotary stirring member is positioned substantially vertically. 6 is an enlarged perspective view showing an example of the rotary stirring member of FIG. 3, FIG. 7 is a diagram for explaining the problems and functions of the rotary stirring member, and FIG. 7 (a) shows the conventional problems (problems). FIG. 7B, which is a diagram for explanation, is a diagram showing the operational effects of the reference example.
As shown in FIGS. 3 and 4, the developer storage container 50 includes a container main body 51 in which an outlet 51 a is formed, a developer G (not shown in FIG. 3) stored in the container main body 51, and A rotating stirring member 53 and a screw 52 are provided that stir and convey the developer G and send it to the discharge port 51a. The rotary stirring member 53 and the screw 52 function as a developer transport unit that stirs and transports the developer G and sends it to the discharge port 51a. The rotary stirring member 53 and the screw 52 are arranged in the container main body 51 so as to be parallel to each other from the near side to the far side of the sheet.
As shown in FIG. 4, when the developer container 50 is set in the mounting portion 41 of the developer supply device 40 shown in FIG. 2, a drive mechanism provided with a drive means (not shown) provided on the developer supply device 40 side. The rotary shaft 54 is coupled to the rotary shaft 54 so as to be capable of rotating. The same applies to the screw 52. As a result, the rotary stirring member 53 and the screw 52 in the developer container 50 are driven to rotate by driving means (not shown), whereby the rotary stirring member 53 and the screw 52 rotate in the directions of the arrows in FIG. Then, the developer G is stirred by the rotation of the rotary stirring member 53 and the developer G is conveyed by the rotation of the screw 52, so that the developer G in the container body 51 is discharged from the discharge port 51a to the outside of the container. Discharged.

容器本体51は、その容器内壁51bの底部が円弧面51cに形成されていて、円弧面51cの両側に位置する容器内壁51bが略垂直で、紙面垂直方向(着脱方向A)に奥行きのある箱形状をなしている。排出部51dの紙面垂直方向の一端側には、容器本体51の内部と外部とを連通する排出口51aが形成されている。排出部51dの内部には、現像剤Gを排出口51aに搬送する図3の紙面垂直方向に延びるスクリュ52が配置されている。排出部51d内の現像剤Gは、スクリュ52が図示しない駆動手段によって回転駆動されることで排出口51aへと搬送される。   The container body 51 has a container inner wall 51b whose bottom is formed on an arcuate surface 51c, the container inner walls 51b located on both sides of the arcuate surface 51c are substantially vertical, and the box has a depth in the vertical direction (attachment / detachment direction A). It has a shape. A discharge port 51a that connects the inside and the outside of the container main body 51 is formed at one end of the discharge unit 51d in the direction perpendicular to the paper surface. A screw 52 extending in the direction perpendicular to the paper surface of FIG. 3 for conveying the developer G to the discharge port 51a is disposed inside the discharge portion 51d. The developer G in the discharge part 51d is conveyed to the discharge port 51a when the screw 52 is rotationally driven by a driving means (not shown).

回転攪拌部材53は、容器本体51内の現像剤Gが塊状になるのを防ぐよう攪拌し、且つ、現像剤Gをスクリュ52が配置された排出部51dまで搬送するためのものである。回転攪拌部材53は、図示しない駆動手段によって回転駆動される回転軸54を備えていて、回転軸54を中心に図3中反時計回りに回転することで、攪拌しながら現像剤Gをスクリュ52に搬送する。   The rotary stirring member 53 is for stirring the developer G in the container main body 51 so as to prevent the developer G from being agglomerated, and for transporting the developer G to the discharge portion 51d where the screw 52 is disposed. The rotating agitating member 53 includes a rotating shaft 54 that is driven to rotate by a driving means (not shown), and rotates the developer G around the rotating shaft 54 counterclockwise in FIG. Transport to.

現像剤収納容器50には、排出口51aを開閉するシャッタ110が装着されている。シャッタ110は、現像剤収納容器50が装着部41に装着される前は排出口51aを閉じていて、装着部41に装着されると開かれて排出口51aを開放するように構成されている。排出口51aと対向する装着部41には搬送口41aが形成されている。シャッタ110が開放されると、排出口51aから排出されて落下する現像剤Gを、搬送口41aから図示しない搬送経路を介して現像装置13内へと供給するように構成されている。   The developer container 50 is equipped with a shutter 110 that opens and closes the discharge port 51a. The shutter 110 is configured to close the discharge port 51a before the developer storage container 50 is mounted on the mounting unit 41, and to open and open the discharge port 51a when mounted on the mounting unit 41. . A transport port 41a is formed in the mounting portion 41 facing the discharge port 51a. When the shutter 110 is opened, the developer G that is discharged from the discharge port 51a and falls is supplied from the transfer port 41a into the developing device 13 through a transfer path (not shown).

回転攪拌部材53は、図3〜図6に示すように、回転軸54と一体回転する回転支持部材55と、可撓性羽根部材56、57とを備えている。回転軸54と回転支持部材55とは、金属あるいは樹脂などで一体的に形成するのが簡便で好ましいが、他の材料あるいは製造方法であってもよい。このように、回転軸54と回転支持部材55とは、十分な剛性を備えた実質的に剛体とみなすことができるものであり、現像剤Gの攪拌・ほぐし機能を有する。回転攪拌部材53の回転中心となる回転軸54は、その回転中心Oが円弧面51cの円弧中心と同心となるように配置されている。
回転支持部材55は、支持部55A、55Bからなる板状部材であって、その中央側に位置する基端55cに回転軸54が一体形成されている。回転支持部材55における支持部55A、55Bの自由端である端部55a、55bは、容器内壁51bに近接するような形状寸法をもって形成されている。言い換えれば、支持部55A、55Bの端部55a、55bは、容器内壁51bに接触することなく、容器内壁51bに接近して容器本体51内に配置されている。基端55cには、回転支持部材55を回転方向Rに貫通する開口部58が形成されている(図4では基端55cに形成された開口部58以外の開口部58を省略している)。回転支持部材55は、回転軸54の回転中心Oの中心線(対称軸)に関して開口部58を除き、両側が線対称となる支持部55A、55Bとして形成されている。
As shown in FIGS. 3 to 6, the rotary stirring member 53 includes a rotation support member 55 that rotates integrally with the rotation shaft 54, and flexible blade members 56 and 57. The rotation shaft 54 and the rotation support member 55 are simple and preferable to be integrally formed of metal or resin, but other materials or manufacturing methods may be used. Thus, the rotation shaft 54 and the rotation support member 55 can be regarded as substantially rigid bodies having sufficient rigidity, and have a function of stirring and unraveling the developer G. The rotation shaft 54 serving as the rotation center of the rotary stirring member 53 is disposed so that the rotation center O is concentric with the arc center of the arc surface 51c.
The rotation support member 55 is a plate-like member composed of support portions 55A and 55B, and a rotation shaft 54 is integrally formed at a base end 55c located on the center side thereof. End portions 55a and 55b, which are free ends of the support portions 55A and 55B in the rotation support member 55, are formed with shapes and dimensions so as to be close to the container inner wall 51b. In other words, the end portions 55a and 55b of the support portions 55A and 55B are disposed in the container body 51 close to the container inner wall 51b without contacting the container inner wall 51b. An opening 58 that penetrates the rotation support member 55 in the rotation direction R is formed in the base end 55c (in FIG. 4, the openings 58 other than the opening 58 formed in the base end 55c are omitted). . The rotation support member 55 is formed as support portions 55 </ b> A and 55 </ b> B that are line-symmetric on both sides except for the opening 58 with respect to the center line (symmetry axis) of the rotation center O of the rotation shaft 54.

可撓性羽根部材56、57は、いわゆる樹脂製の剛性の低い材質であるマイラで形成されており、回転支持部材55における支持部55A、55Bの回転自由端側に、この基端部56b、57bが装着されている。可撓性羽根部材57は、1枚のマイラによって形成されていて、支持部55Bの端部55bよりも外側に先端57aを突出させている。可撓性羽根部材56は2枚のマイラを分割して配置したもので、支持部55Aの端部55aよりも外側に可撓性羽根部材56の先端56aを突出させている。特に、可撓性羽根部材56は、それぞれ支持部55Aの両側の側面端部55d、55eから側面先端56cが外方(紙面手前及び奥側の内壁)に向って突出するように、支持部55Aの装着面55A1に装着されている。可撓性羽根部材57は、1枚のマイラによって形成されていて、支持部55Bの端部55bよりも外側に先端57aを突出させている。
図3及び図6において、59は支持部55Bの端部55bから突出している可撓性羽根部材57の部位に形成した切り込み部を、59Aは支持部55Aの側面端部55d、55eから突出している可撓性羽根部材56の部位に形成した切り込み部を、それぞれ示す。
The flexible blade members 56 and 57 are formed of Mylar which is a so-called resin-made low-rigidity material, and the base end portions 56b and 56B are disposed on the rotation free end sides of the support portions 55A and 55B of the rotation support member 55, respectively. 57b is attached. The flexible blade member 57 is formed of a single mylar, and the tip 57a protrudes outside the end 55b of the support portion 55B. The flexible blade member 56 is formed by dividing two mylars, and the tip 56a of the flexible blade member 56 is projected outside the end portion 55a of the support portion 55A. In particular, the flexible blade member 56 has a support portion 55A so that the side surface tip 56c protrudes outward (inner wall on the front and back sides of the paper) from the side end portions 55d and 55e on both sides of the support portion 55A. Is mounted on the mounting surface 55A1. The flexible blade member 57 is formed of a single mylar, and the tip 57a protrudes outside the end 55b of the support portion 55B.
In FIGS. 3 and 6, 59 is a cut portion formed in a portion of the flexible blade member 57 protruding from the end portion 55b of the support portion 55B, and 59A is protruded from the side end portions 55d and 55e of the support portion 55A. The cut portions formed at the portions of the flexible blade member 56 are shown.

可撓性羽根部材56、57は、上記材質に限らず、剛性の低い材質で、通称マイラと呼ばれているポリエチレンテレフタレート(PET)の他に、例えばポリエチレン(PE)、ポリプロピレン(PP)、ポリフェニレンサルファイド(PPS)、又はポリウレタンシート等の可撓性・弾性を有する部材から成る。厚さは、約50〜500μm程度が好ましく、特には50〜300μmが好適である。厚さが50μm未満であると弾性が耐久的に維持できなくなる点から、また厚さが500μmを超えると後述の作用効果を発揮できなくなる点から好ましくない、
可撓性羽根部材56、57の少なくともその一部となる先端56a、57aは、支持部55A、55Bの端部55a、55b側から外方に突出して、容器内壁51bや円弧面51cに摺接可能に配置されている。このため、回転攪拌部材53の回転軸54が図示しない駆動手段によって回転駆動されると、可撓性羽根部材56、57は、その先端56a、57aが容器内壁51bや円弧面51cを摺接する。これにより、現像剤Gをスクリュ52を介して排出口51aへ向って搬送する。
The flexible blade members 56 and 57 are not limited to the above-mentioned materials, and are materials having low rigidity. In addition to polyethylene terephthalate (PET) commonly called mylar, for example, polyethylene (PE), polypropylene (PP), polyphenylene, etc. It consists of flexible and elastic members such as sulfide (PPS) or polyurethane sheet. The thickness is preferably about 50 to 500 μm, particularly 50 to 300 μm. If the thickness is less than 50 μm, the elasticity cannot be maintained in a durable manner, and if the thickness exceeds 500 μm, it is not preferable because the following effects cannot be achieved.
The distal ends 56a and 57a, which are at least a part of the flexible blade members 56 and 57, protrude outward from the end portions 55a and 55b of the support portions 55A and 55B, and are in sliding contact with the container inner wall 51b and the arc surface 51c. Arranged to be possible. For this reason, when the rotating shaft 54 of the rotary stirring member 53 is rotationally driven by a driving means (not shown), the distal ends 56a and 57a of the flexible blade members 56 and 57 are in sliding contact with the container inner wall 51b and the arc surface 51c. Thereby, the developer G is conveyed toward the discharge port 51a through the screw 52.

一般的に、可撓性羽根部材56、57と容器本体51の摺接面に生じる圧力(ストレス)に比例して粉体である現像剤Gの凝集体の生成率が増加し、これが異常画像の原因となる。近年のトナーの低温定着化はこの凝集体の生成をさらに促進する。このため、可撓性羽根部材56、57の剛性はさらに小さなものにしなければならない。
ここで、可撓性羽根部材56、57の剛性の定義を荷重Fに対する弾性変形量δとすると、同じ荷重Fを与えたときに弾性変形量δが小さい部材が剛性の高い部材、反対に弾性変形量δが大きい部材が剛性の低い部材となる。そして図6及び図7(b)に示すように、片側が剛体となる回転支持部材55に固定された可撓性羽根部材56、57の自由端である先端56a、57aに集中荷重Fを加えた時の弾性変形量δは以下の数1で与えられる。
In general, the generation rate of agglomerates of developer G, which is a powder, increases in proportion to the pressure (stress) generated on the sliding contact surfaces of the flexible blade members 56 and 57 and the container main body 51. This is an abnormal image. Cause. Recent low-temperature fixing of toner further promotes the formation of this aggregate. For this reason, the rigidity of the flexible blade members 56 and 57 must be further reduced.
Here, when the definition of the rigidity of the flexible blade members 56 and 57 is defined as an elastic deformation amount δ with respect to the load F, a member having a small elastic deformation amount δ when the same load F is applied is a member having a high rigidity, and conversely, an elastic property. A member having a large deformation amount δ is a member having low rigidity. Then, as shown in FIGS. 6 and 7B, a concentrated load F is applied to the distal ends 56a and 57a which are free ends of the flexible blade members 56 and 57 fixed to the rotation support member 55 whose one side is a rigid body. The amount of elastic deformation δ is given by the following formula 1.

Figure 2015227996
Figure 2015227996

上記の数1から、可撓性羽根部材56、57の剛性を低減させる(上記数1のδを大きくする)方法として、以下の方法が考えられる。
・弾性係数の小さい材料の使用。
・可撓性羽根部材の長さの延長。
・可撓性羽根部材の(外力に垂直の)断面の形状(大きさ)変更(断面2次モーメントを小さくする。例えば厚さを薄くする、切れ込みを入れるなど)。
このように、可撓性羽根部材56、57の剛性を低減することは容易である。
From the above equation 1, the following method can be considered as a method of reducing the rigidity of the flexible blade members 56 and 57 (increasing δ of the equation 1).
• Use of materials with low elastic modulus.
-Extension of the length of the flexible blade member.
-Change the shape (size) of the cross section (perpendicular to the external force) of the flexible blade member (reduce the moment of inertia of the cross section. For example, reduce the thickness or make a notch).
Thus, it is easy to reduce the rigidity of the flexible blade members 56 and 57.

容器本体51内の回転攪拌部材53が有する現像剤Gの攪拌と搬送という機能のうち、現像剤の搬送機能は可撓性羽根部材56、57がその殆どを担っている。しかし、可撓性羽根部材56、57の剛性を小さくすればするほど、現像剤Gの搬送性能は悪くなり、現像剤を搬送することが困難になる。
具体的には、図7(a)の従来例に示すように、現像剤Gを動かす前に回転攪拌部材53Xを構成する可撓性羽根部材56、57が変形してしまうことで、現像剤Gの搬送機能を失ってしまう。この現象は、近年の低温定着トナーのような低流動性の現像剤や運送時の振動により締まった状態の現像剤に対しては、より高い確率で発生する。これは、図7(a)に示すように、可撓性羽根部材56、57が回転攪拌部材53Xの回転方向R下流側の面となる回転支持部材55Xの支持部55A、55Bの装着面55A2、55B2に装着されている場合、特に顕著となる。即ち、回転攪拌部材53Xの回転時、可撓性羽根部材56、57は現像剤Gの抵抗により回転方向R上流側に弾性変形して現像剤Gを搬送する。
Of the functions of stirring and transporting the developer G that the rotary stirring member 53 in the container body 51 has, the developer transporting function is mostly handled by the flexible blade members 56 and 57. However, the smaller the rigidity of the flexible blade members 56 and 57, the worse the developer G conveyance performance and the more difficult it is to convey the developer.
Specifically, as shown in the conventional example of FIG. 7A, before the developer G is moved, the flexible blade members 56 and 57 constituting the rotary stirring member 53X are deformed, so that the developer The conveyance function of G is lost. This phenomenon occurs with a higher probability for a low-fluidity developer such as a recent low-temperature fixing toner or a developer that is tightened by vibration during transportation. As shown in FIG. 7A, this is because the flexible blade members 56 and 57 are the mounting surfaces 55A2 of the support portions 55A and 55B of the rotation support member 55X, which is the surface on the downstream side in the rotation direction R of the rotation stirring member 53X. , 55B2 is particularly noticeable. That is, when the rotary stirring member 53X rotates, the flexible blade members 56 and 57 are elastically deformed upstream in the rotation direction R due to the resistance of the developer G and convey the developer G.

この際、可撓性羽根部材56、57が支持部55A、55Bの装着面55A2、55B2に装着されている場合、端部55a、55bのエッジ55a1、55b1によって回転方向R上流側への弾性変形が阻害され、エッジ55a1、55b1を支点にして折れてしまう。また、このように可撓性羽根部材56、57が折れてしまうと、せっかく弱めた剛性が強くなってしまい、弾性変形しないで板状となる。すると、可撓性羽根部材56、57の先端56a、57aと容器内壁51bや円弧面51cとの摺接が強くなりすぎて、容器内壁51bや円弧面51cに現像剤Gがこすり付けられてしまい残留現像剤の発生要因となる。このように、従来の構成では、可撓性羽根部材56、57の剛性の低減と搬送機能の両立はしない、という問題があった。   At this time, when the flexible blade members 56 and 57 are mounted on the mounting surfaces 55A2 and 55B2 of the support portions 55A and 55B, elastic deformation in the rotational direction R upstream by the edges 55a1 and 55b1 of the end portions 55a and 55b. Is hindered and breaks with the edges 55a1 and 55b1 as fulcrums. Further, if the flexible blade members 56 and 57 are broken in this way, the rigidity that has been weakened becomes strong, and the plate is not elastically deformed. Then, the sliding contact between the tips 56a, 57a of the flexible blade members 56, 57 and the container inner wall 51b or the arc surface 51c becomes too strong, and the developer G is rubbed against the container inner wall 51b or the arc surface 51c. It becomes a cause of generation of residual developer. As described above, the conventional configuration has a problem that the rigidity of the flexible blade members 56 and 57 is not compatible with the conveyance function.

そこで、本参考例では、図4に示すように、回転攪拌部材53の回転方向R上流側に位置する支持部55A、55Bの装着面55A1、55B1に可撓性羽根部材56、57を装着して回転攪拌部材53の回転時にエッジ55a1、55b1と接触しない構成とした。このような構成にすると、図7(b)に示すように、回転支持部材55(支持部55A、55B)の端部55a、55bよりも外側に突出している可撓性羽根部材56、57の先端56a、57a側が端部55a、55bのエッジ55a1、55b1と接触しなくなる。これにより、回転攪拌部材53が回転して現像剤Gとの抵抗で回転方向R上流側に変形しても、その変形を阻害されることがなくなり、折れ曲がりを防止できる。これにより、容器内壁51bや円弧面51cに現像剤Gがこすり付けられてしまうことや現像剤Gの搬送機能の低下を抑制することができる。また、残留現像剤の発生を低減できると共に、可撓性羽根部材56、57の剛性の低減と搬送機能の両立を達成することができる。   Therefore, in this reference example, as shown in FIG. 4, the flexible blade members 56 and 57 are mounted on the mounting surfaces 55A1 and 55B1 of the support portions 55A and 55B located on the upstream side in the rotation direction R of the rotary stirring member 53. Thus, the rotation agitating member 53 is configured not to contact the edges 55a1 and 55b1 when rotating. With this configuration, as shown in FIG. 7B, the flexible blade members 56 and 57 projecting outward from the end portions 55a and 55b of the rotation support member 55 (support portions 55A and 55B). The ends 56a and 57a are not in contact with the edges 55a1 and 55b1 of the ends 55a and 55b. As a result, even when the rotary stirring member 53 rotates and deforms upstream in the rotation direction R due to resistance with the developer G, the deformation is not hindered and bending can be prevented. Thereby, it is possible to suppress the developer G from being rubbed against the container inner wall 51b and the arcuate surface 51c and the deterioration of the transport function of the developer G. In addition, the generation of residual developer can be reduced, and both the reduction in rigidity of the flexible blade members 56 and 57 and the conveyance function can be achieved.

上記した構成に加えて、本参考例では図4及び図7(b)に示すように、回転支持部材55における支持部55A、55Bの端部55a、55bを、容器内壁51bに近接するような形状寸法で構成した。
このような構成にすると、実質剛体とみなせる回転支持部材55における支持部55A、55Bの端部55a、55bが、容器内壁51bには接触しないが、容器内壁51bすれすれまで存在するため、回転支持部材55がより多くの現像剤Gを攪拌・搬送することができる。最終的に、可撓性羽根部材56、57が単独で運ばなければならない現像剤Gの量は、容器内壁51b及び円弧面51cと支持部55A、55Bの端部55a、55bとの隙間に存在する分の現像剤Gの量にしかならない。このため、剛性の小さな可撓性羽根部材56、57でも現像剤Gに負けて完全に変形するという現象が起こらずに、現像剤Gを運ぶことができる。
In addition to the above-described configuration, in this reference example, as shown in FIGS. 4 and 7B, the end portions 55a and 55b of the support portions 55A and 55B of the rotation support member 55 are close to the container inner wall 51b. Consists of geometric dimensions.
With such a configuration, the end portions 55a and 55b of the support portions 55A and 55B of the rotation support member 55 that can be regarded as a substantially rigid body do not contact the container inner wall 51b, but exist until the container inner wall 51b passes, so that the rotation support member 55 can stir and convey more developer G. Finally, the amount of developer G that the flexible blade members 56 and 57 must carry alone exists in the gap between the container inner wall 51b and the arcuate surface 51c and the end portions 55a and 55b of the support portions 55A and 55B. Only the amount of developer G is needed. For this reason, the developer G can be carried without causing the phenomenon that the flexible blade members 56 and 57 having low rigidity are completely deformed by being defeated by the developer G.

図8を参照して、回転攪拌部材53の長さの関係について説明する。ここでは、可撓性羽根部材として可撓性羽根部材56、57を用いて説明する。
図8(a)において、回転支持部材55の回転半径方向の全長さL1は、容器内壁51b、円弧面51cに接触しない限り、容器内壁51b、円弧面51cまで近接するように延長することが望ましい。具体的には円弧面51c(容器底面)と回転支持部材55の端部55a、55bとの距離(隙間)L2が0.5〜5mm程度になるような長さとするのが好ましい。また、回転支持部材55の回転軌跡形状は、容器内壁51b、円弧面51cと接触しない程度に距離(隙間)L2が小さくなるように、容器本体51の内部形状に合わせた形状とするのが好ましい。換言すれば、回転支持部材55の回転軌跡形状は、容器内壁51b、円弧面51cと接触しない程度に略合っているとも表現できる。
このような寸法関係にすると、回転支持部材55が搬送する現像剤量が増加し、可撓性羽根部材56、57が運ばなければならない現像剤量が減少するため、可撓性羽根部材56、57の剛性をより低減することができる。
With reference to FIG. 8, the relationship of the length of the rotary stirring member 53 will be described. Here, description will be made using flexible blade members 56 and 57 as the flexible blade members.
In FIG. 8A, it is desirable that the total length L1 in the rotational radius direction of the rotation support member 55 is extended so as to be close to the container inner wall 51b and the arc surface 51c unless they contact the container inner wall 51b and the arc surface 51c. . Specifically, it is preferable that the distance (gap) L2 between the arcuate surface 51c (the container bottom surface) and the end portions 55a and 55b of the rotation support member 55 be about 0.5 to 5 mm. Further, the rotation locus shape of the rotation support member 55 is preferably a shape that matches the internal shape of the container main body 51 so that the distance (gap) L2 becomes small enough not to contact the container inner wall 51b and the circular arc surface 51c. . In other words, it can be expressed that the rotation locus shape of the rotation support member 55 substantially matches the container inner wall 51b and the arcuate surface 51c.
With such a dimensional relationship, the amount of developer conveyed by the rotation support member 55 is increased, and the amount of developer that the flexible blade members 56 and 57 must carry is decreased. The rigidity of 57 can be further reduced.

可撓性羽根部材56、57は、その先端56a、57aが、容器本体51の容器内壁51b、円弧面51cに少なくとも接触して現像剤Gを搬送する。このため、図8(b)に示すように、回転支持部材55の端部55a、55bからの突出量(突出する長さ、自由長)L3は、少なくとも5mm以上であり、容器内壁51b、円弧面51cに接触あるいは0〜20mm程度食い込むようにする。食込量が20mmを超えると、容器内壁51b、円弧面51cに接触する可撓性羽根部材56、57の範囲が広く接触抵抗が大きくなる。突出量(突出する長さ、自由長)L3とは、回転軸54の回転中心Oと垂直方向への突出量である。
可撓性羽根部材56、57の容器本体51への食込量は、現像剤搬送力(現像剤収納容器交換時の現像剤残量)に影響する。このため、上記食込量は、現像剤の種類や可撓性羽根部材56、57の材質、円弧面51c(容器底面)と回転支持部材55の端部55a、55bとの距離(隙間)L2を考慮して、適宜0〜20mmの範囲内で設定するのが好ましい。
なお、ここでいう食込量とは、図8(b)に示すように、回転攪拌部材53の停止時において、回転支持部材55に装着した可撓性羽根部材56、57と容器内壁51bや円弧面51cとの接触部から先端までの長さL4のことである。このため、食込量0mmとは、各可撓性羽根部材の先端が容器内壁51bや円弧面51cに接触した状態を指す。
可撓性羽根部材56、57の厚さは、ポリウレタン製のフィルムで構成した場合、200μm〜2mm程度が好ましく、この場合、突出量L3は5mm以上が好ましい。ポリウレタン製のフィルムで厚さが1mm以上の場合には、突出量L3は10mm以上とするのがより好ましい。
本参考例において使用する現像剤Gは、流出温度が90℃以下の低温定着対応の現像剤であるトナー、即ち比較的流動性の悪い現像剤(トナー)を用いる。
The flexible blade members 56 and 57 have their tips 56 a and 57 a at least in contact with the container inner wall 51 b and the arc surface 51 c of the container body 51 to convey the developer G. For this reason, as shown in FIG. 8B, the protrusion amount (protruding length, free length) L3 from the end portions 55a and 55b of the rotation support member 55 is at least 5 mm or more, and the container inner wall 51b, arc Contact the surface 51c or bite into the surface about 0 to 20 mm. When the amount of biting exceeds 20 mm, the range of the flexible blade members 56 and 57 that come into contact with the container inner wall 51b and the arcuate surface 51c is wide, and the contact resistance increases. The protrusion amount (protruding length, free length) L3 is an amount of protrusion in the direction perpendicular to the rotation center O of the rotating shaft 54.
The amount of biting of the flexible blade members 56 and 57 into the container main body 51 affects the developer conveying force (the remaining amount of developer when the developer container is replaced). Therefore, the amount of biting depends on the type of developer, the material of the flexible blade members 56 and 57, and the distance (gap) L2 between the arc surface 51c (container bottom surface) and the end portions 55a and 55b of the rotation support member 55. Is preferably set within a range of 0 to 20 mm.
As shown in FIG. 8B, the amount of biting here refers to the flexible blade members 56 and 57 attached to the rotation support member 55 and the inner wall 51b of the container when the rotation stirring member 53 is stopped. It is the length L4 from the contact portion with the arc surface 51c to the tip. For this reason, the biting amount of 0 mm indicates a state where the tip of each flexible blade member is in contact with the container inner wall 51b or the arcuate surface 51c.
When the flexible blade members 56 and 57 are made of a polyurethane film, the thickness is preferably about 200 μm to 2 mm. In this case, the protrusion L3 is preferably 5 mm or more. When the polyurethane film is 1 mm or more in thickness, the protrusion L3 is more preferably 10 mm or more.
As the developer G used in the present reference example, a toner that is a low-temperature fixing compatible developer having an outflow temperature of 90 ° C. or less, that is, a developer (toner) having relatively poor fluidity is used.

可撓性羽根部材56、57には、切り込み部59を形成しているので、剛性を低減させることができる。また、これにより可撓性羽根部材56、57の現像剤Gの搬送性能は低下することが想定されるが、現像剤Gへのストレスの低減だけでなく複雑な容器形状の場合に容器本体51への追従性が増加するので好ましい。切り込み部59を形成するか否かは可撓性羽根部材56、57と容器本体51の内部形状、現像剤搬送力の関係により決定するのが好ましい。   Since the flexible blade members 56 and 57 are formed with the cut portions 59, the rigidity can be reduced. In addition, it is assumed that the conveyance performance of the developer G of the flexible blade members 56 and 57 is lowered by this, but the container main body 51 is not only reduced in stress to the developer G but also in a complicated container shape. This is preferable because the follow-up performance increases. Whether or not the cut portion 59 is formed is preferably determined by the relationship between the flexible blade members 56 and 57 and the internal shape of the container body 51 and the developer conveying force.

従来構成では、図7(a)で説明したように、現像剤を動かす前に可撓性羽根部材56、57が変形し、それ以上現像剤Gを搬送することができなかった。しかし、参考例として図3〜図6に示した回転攪拌部材53を用いることで、容器本体51の容器内壁51bや円弧面(底面)51cすれすれまで回転支持部材55が存在するため、回転支持部材55がより多くのトナーを攪拌・搬送することができる。また、最終的に可撓性羽根部材56、57が単独で運ばなければならない現像剤量は、容器内壁51bや円弧面(底面)51cと回転支持部材55の先端55a、55bとの隙間L2に存在する分の現像量にしかならない。このため、剛性の小さな可撓性羽根部材56、57でも現像剤Gに負けて完全に変形するという現象が起こらずに、現像剤を搬送することができる。このため現像剤の搬送性を確保しながらも残留現像剤量も低減することができる。   In the conventional configuration, as described with reference to FIG. 7A, the flexible blade members 56 and 57 are deformed before the developer is moved, and the developer G cannot be conveyed any more. However, by using the rotary stirring member 53 shown in FIGS. 3 to 6 as a reference example, the rotation support member 55 exists until the container inner wall 51b or the arcuate surface (bottom surface) 51c of the container body 51 passes. 55 can stir and convey more toner. In addition, the amount of developer that the flexible blade members 56 and 57 must finally carry alone is in the gap L2 between the container inner wall 51b or the arcuate surface (bottom surface) 51c and the tips 55a and 55b of the rotation support member 55. Only the amount of development that exists is available. For this reason, the developer can be transported without causing the phenomenon that the flexible blade members 56 and 57 having a small rigidity lose the developer G and are completely deformed. For this reason, it is possible to reduce the amount of residual developer while ensuring the transportability of the developer.

可撓性羽根部材や回転支持部材の形状は、容器形状に合わせて自由な形状を採ることができ、図3〜図6に示すものに限定されるものではない。また、可撓性羽根部材の枚数も2枚以上としてもよく、それぞれ異なる形状としてもよい。
図3〜図6に示した参考例の別の参考例として、図9に示すような回転攪拌部材53であってもよい。本参考例では、回転支持部材55に開口部58を形成し、回転攪拌部材53の回転時に開口部58を現像剤Gが通過できるようにして、回転支持部材55に掛かる回転抵抗をできる限り低くした。このため、開口部58を塞ぐと、回転支持部材55の回転抵抗が増加してしまうため、可撓性羽根部材56、57は、開口部58を避けるように、装着面55A1、55B1における開口部58よりも外側領域に装着した。
The shape of the flexible blade member or the rotation support member can be any shape according to the shape of the container, and is not limited to that shown in FIGS. Also, the number of flexible blade members may be two or more, and may have different shapes.
As another reference example of the reference examples shown in FIGS. 3 to 6, a rotary stirring member 53 as shown in FIG. 9 may be used. In this reference example, an opening 58 is formed in the rotation support member 55 so that the developer G can pass through the opening 58 when the rotation stirring member 53 rotates, so that the rotation resistance applied to the rotation support member 55 is as low as possible. did. For this reason, since the rotational resistance of the rotation support member 55 increases when the opening 58 is closed, the flexible blade members 56 and 57 have openings on the mounting surfaces 55A1 and 55B1 so as to avoid the openings 58. It was attached to the outer region than 58.

可撓性羽根部材56、57は、支持部55A、55B(回転支持部材55)の装着面55A1、55B1に対して接着剤や両面テープにより基端部56b、57bが接着して貼付けられ装着・固定されている。このため、接着領域が支持部55A、55B(回転支持部材55)の端部55a、55bまであると、回転方向R上流側への弾性変形が端部55a、55bよりも外側に突出している先端56a、57aだけとなり、弾性変形量が制限されることがある。このため、本形態では、図9に示すように、可撓性羽根部材56、57の接着領域Sの端部S1は、支持部55A、55Bの端部55a、55bよりも回転軸54側にオフセットしている。接着領域S(面積)は、可撓性羽根部材56、57と支持部55A、55B(回転支持部材55)との確実な接着が保証される限り、できる限り小さくする。   The flexible blade members 56 and 57 are attached by attaching the base end portions 56b and 57b to the attachment surfaces 55A1 and 55B1 of the support portions 55A and 55B (the rotation support member 55) with an adhesive or a double-sided tape. It is fixed. For this reason, when the adhesion region is located at the end portions 55a and 55b of the support portions 55A and 55B (rotation support member 55), the tip that is elastically deformed to the upstream side in the rotational direction R protrudes outward from the end portions 55a and 55b. 56a and 57a only, and the amount of elastic deformation may be limited. For this reason, in this embodiment, as shown in FIG. 9, the end S1 of the adhesion region S of the flexible blade members 56 and 57 is closer to the rotating shaft 54 than the ends 55a and 55b of the support portions 55A and 55B. It is offset. The adhesion region S (area) is made as small as possible as long as reliable adhesion between the flexible blade members 56 and 57 and the support portions 55A and 55B (the rotation support member 55) is guaranteed.

このような接着領域Sとすると、回転方向R上流側への弾性変形が端部55a、55bよりも外側に突出している先端56a、57aだけではなく、接着領域Sの端部S1よりも外側部分から弾性変形する。即ち、可撓性羽根部材56、57の変形領域が、支持部55A、55B(回転支持部材55)とオーバーラップするので、弾性変形量が制限されることがなく、十分にコシを与えることができ、搬送性能を確保することができる。


When such an adhesive region S is used, not only the tips 56a and 57a projecting outward from the end portions 55a and 55b but also the outer portion of the adhesive region S from the end portion S1. It is elastically deformed from. That is, since the deformation region of the flexible blade members 56 and 57 overlaps with the support portions 55A and 55B (the rotation support member 55), the elastic deformation amount is not limited and sufficient elasticity can be given. It is possible to secure the conveyance performance.


図7(a)に示したとおり、従来例では、現像剤Gを動かす前に回転攪拌部材53Xを構成する可撓性羽根部材56、57が変形してしまうことで、それ以上現像剤Gを攪拌・搬送することができなかった。さらに、近年は省エネの観点から現像剤の定着温度の低温化が進められており、そのような低温定着対応の現像剤(トナー)では可撓性羽根部材の摺接ストレスによる凝集体の発生がより顕著になる。このため、可撓性羽根部材56、57の剛性はさらに小さくしなければならない。しかしながら一方で、現像剤が低温定着化すると流動性が減少し、剛性を小さくした可撓性羽根部材56、57では現像剤の効率的な搬送ができなくなってしまうという問題もあった。
そこで、図3〜図6や図8、図9に示した参考例の回転攪拌部材53を使用すれば、容器内壁51dに近接して回転支持部材55が存在するため、回転攪拌部材53がより多くの現像剤Gを攪拌・搬送することができた。最終的に、可撓性羽根部材56、57が単独で運ばなければならない現像剤Gの量は、容器内壁51dやその底部の円弧面51cとの隙間に存在する分の現像剤Gの量にしかならない。そのため、剛性の小さな可撓性羽根部材56、57でも現像剤Gの抵抗に負けて完全に変形するという現象が起こらずに、現像剤Gを運ぶことができた。
As shown in FIG. 7A, in the conventional example, before the developer G is moved, the flexible blade members 56 and 57 constituting the rotary agitating member 53X are deformed. It could not be stirred and transported. Furthermore, in recent years, the fixing temperature of the developer has been lowered from the viewpoint of energy saving, and in such a developer (toner) compatible with low temperature fixing, aggregates are generated due to sliding contact stress of the flexible blade member. Become more prominent. For this reason, the rigidity of the flexible blade members 56 and 57 must be further reduced. However, on the other hand, when the developer is fixed at a low temperature, the fluidity decreases, and there is a problem that the flexible blade members 56 and 57 having reduced rigidity cannot efficiently transport the developer.
Therefore, if the rotating stirring member 53 of the reference examples shown in FIGS. 3 to 6, 8, and 9 is used, the rotating support member 55 exists near the inner wall 51 d of the container. A lot of developer G could be stirred and transported. Finally, the amount of developer G that the flexible blade members 56 and 57 must carry alone is the amount of developer G that is present in the gap between the container inner wall 51d and the arcuate surface 51c at the bottom. It must be. Therefore, the developer G can be transported without causing the phenomenon that the flexible blade members 56 and 57 having low rigidity are completely deformed against the resistance of the developer G.

しかし、図3〜図6等に示したような回転攪拌部材53では、図で明らかなように、回転支持部材55の回転方向Rの投影面積が大きいため、嵩密度が著しく上昇した現像剤Gを攪拌しようとする際に、回転支持部材55に掛かる現像剤Gの負荷が大きくなる。その結果、回転攪拌部材55の回転トルクが著しく上昇するという副作用が発生してしまう。この際、回転軸54から遠心方向により離れた部位の回転支持部材55の投影面積が大きいと、力のモーメントの原理によって、回転支持部材55に掛かる現像剤Gの負荷が大きくなるため、回転攪拌部材55の回転トルクが著しく上昇してしまう。このように、嵩密度が著しく上昇した現像剤を、大きな剛性の可撓性羽根部材で攪拌しようとする際に、可撓性羽根部材の回転方向の投影面積が大きいと、現像剤の抵抗により回転攪拌部材の回転トルクが著しく上昇するという問題が発生する。   However, in the rotary stirring member 53 as shown in FIGS. 3 to 6 and the like, as apparent from the drawing, the projected area in the rotation direction R of the rotation support member 55 is large, and therefore the developer G having a significantly increased bulk density. When trying to stir the developer G, the load of the developer G applied to the rotation support member 55 increases. As a result, the side effect that the rotational torque of the rotary stirring member 55 increases remarkably occurs. At this time, if the projected area of the rotation support member 55 at a position away from the rotation shaft 54 in the centrifugal direction is large, the load of the developer G applied to the rotation support member 55 increases due to the principle of the moment of force. The rotational torque of the member 55 will rise remarkably. As described above, when the developer having a significantly increased bulk density is stirred with a flexible blade member having a large rigidity, if the projected area in the rotation direction of the flexible blade member is large, the resistance of the developer is caused. There arises a problem that the rotational torque of the rotary stirring member is remarkably increased.

特に、図5において、回転攪拌部材53が図5(a)に示した略水平にある状態で回転トルクが著しく上昇した。これは、回転攪拌部材53が図中矢印Dで示すように主に下方向にトナーを搬送する働きをするのに対して、下側は容器本体51の円弧面51cがあるためトナーが動きにくいからである。一方、図5(b)で示すように回転攪拌部材53が略鉛直(垂直)状態にある場合には、水平状態よりも回転トルクが減少した。これは、回転攪拌部材53が図中矢印Uで示すように上方向にトナーを搬送する働きをするが、上側には容器本体51内でトナーが無い空洞エリアが存在するためトナーが動きやすいからである。上述したことを併せ考えると、回転軸54から遠心方向により離れた部位の回転支持部材の投影面積を小さくするように、貫通した複数の開口部を備える回転支持部材の骨組み形状を求められていることが判明した。
そこで、以下に説明する本発明の実施形態に係る回転攪拌部材を創作した。
In particular, in FIG. 5, the rotational torque significantly increased in the state where the rotary stirring member 53 is substantially horizontal as shown in FIG. This is because the rotary agitating member 53 mainly serves to convey the toner downward as indicated by an arrow D in the figure, whereas the lower side has the arc surface 51c of the container body 51 so that the toner hardly moves. Because. On the other hand, as shown in FIG. 5B, when the rotary stirring member 53 is in a substantially vertical (vertical) state, the rotational torque is reduced as compared with the horizontal state. This is because the rotating agitating member 53 functions to convey the toner upward as indicated by the arrow U in the figure, but the toner is easy to move because there is a hollow area in the container main body 51 where there is no toner. It is. In consideration of the above, the framework shape of the rotation support member having a plurality of openings that penetrate therethrough is required so as to reduce the projected area of the rotation support member at a position away from the rotation shaft 54 in the centrifugal direction. It has been found.
Therefore, a rotating stirring member according to an embodiment of the present invention described below was created.

[実施形態1]
本発明は、容器本体内に収納された現像剤を、該容器本体内に配置され、回転軸の回りに回転することにより攪拌しながら排出口に搬送する回転攪拌部材と、前記回転攪拌部材に設けられ、基端が前記回転軸と一体的に回転し、自由端が前記容器本体の内壁に近接して配置され、且つ、前記回転軸の長手方向に渡って複数の開口が形成された格子状の回転支持部材と、前記回転軸を中心とした、前記回転支持部材における前記自由端近傍の円周上に設けられ、且つ、前記回転軸の長手方向において所定の間隔をもって複数設けられた輪状部材と、前記輪状部材の外周面から前記回転軸の遠心方向に前記容器本体の内壁に近接するように突出して設けられた突出羽根部材と、前記回転支持部材の前記自由端部に基端部が保持され、先端が前記容器本体の内壁に少なくとも接触することで前記現像剤を前記排出口へと搬送する可撓性羽根部材と、を備えることを特徴とする現像剤収納容器である。以下、上記構成の詳細を具体的に説明する。
[Embodiment 1]
The present invention provides a rotating stirring member disposed in the container body and transported to a discharge port while being stirred around the rotation shaft, and the rotating stirring member disposed in the container body. A grid provided with a base end that rotates integrally with the rotating shaft, a free end disposed close to the inner wall of the container body, and a plurality of openings formed in the longitudinal direction of the rotating shaft A ring-shaped rotation support member, and a plurality of ring-shaped rotation support members provided on a circumference near the free end of the rotation support member with the rotation axis as a center, and a plurality of rings having a predetermined interval in the longitudinal direction of the rotation shaft A member, a protruding blade member provided to protrude from the outer peripheral surface of the ring-shaped member so as to be close to the inner wall of the container body in the centrifugal direction of the rotation shaft, and a base end portion at the free end portion of the rotation support member Is held and the tip is A developer accommodating container, characterized in that it comprises a flexible blade member for conveying to the outlet of the developer by at least contacting the inner wall of the body. The details of the above configuration will be specifically described below.

図10及び図11を参照して、実施形態1に係る現像剤収納容器を説明する。図10は、実施形態1に係る現像剤収納容器の構成等を示す斜視図である。図11(a)は図10の現像剤収納容器に内蔵される回転攪拌部材の外観斜視図、図11(b)は回転攪拌部材の概略正面図である。なお、図11(b)では、容器内壁51bに対する回転攪拌部材53Aの位置関係を分かり易く説明するために、スクリュ等の細部構成を除く容器本体51を二点鎖線で示す。また、可撓性羽根部材56、57は、先端56a,57aが容器内壁51bに接触して先端部が弾性変形して撓むが、可撓性羽根部材56、57の自由長・ラップ代を明確にするため、敢えて容器内壁51bから外方に突出するように示している。
図10及び図11において、50Aは、実施形態1の現像剤収納容器を示す。実施形態1の現像剤収納容器50Aは、図3〜図6等に示した参考例の現像剤収納容器50と比較して、回転攪拌部材53に代えて、図10及び図11に示す回転攪拌部材53Aを用いる点が主に相違する。この相違点以外の現像剤収納容器50Aの構成は、参考例の現像剤収納容器50と同様である。以下、上記相違点を中心に回転攪拌部材53Aについて詳述する。
With reference to FIGS. 10 and 11, the developer container according to the first embodiment will be described. FIG. 10 is a perspective view illustrating a configuration and the like of the developer storage container according to the first embodiment. FIG. 11A is an external perspective view of the rotating stirring member built in the developer container shown in FIG. 10, and FIG. 11B is a schematic front view of the rotating stirring member. In addition, in FIG.11 (b), in order to demonstrate easily the positional relationship of 53 A of rotation stirring members with respect to the container inner wall 51b, the container main body 51 except detailed structures, such as a screw, is shown with a dashed-two dotted line. In addition, the flexible blade members 56 and 57 are bent by elastic deformation of the tip portions 56a and 57a that come into contact with the container inner wall 51b. For clarity, it is shown to project outward from the container inner wall 51b.
10 and 11, reference numeral 50A denotes the developer storage container of the first embodiment. The developer storage container 50A according to the first embodiment is different from the developer storage container 50 of the reference example shown in FIGS. 3 to 6 and the like in place of the rotary stirring member 53, and the rotary stirring shown in FIGS. The main difference is that the member 53A is used. The configuration of the developer storage container 50A other than this difference is the same as that of the developer storage container 50 of the reference example. Hereinafter, the rotary stirring member 53A will be described in detail focusing on the above differences.

回転攪拌部材53Aは、参考例の回転攪拌部材53と比較して、回転支持部材55に代えて、第1回転支持部材55C及び第2回転支持部材55Dを用いる点と、複数の突出羽根部材69を新設した点と、複数の突出羽根部材69を新設した点とが主に相違する。即ち、回転攪拌部材53Aは、回転軸54と一体回転する第1回転支持部材55Cと、回転軸54と一体回転する第2回転支持部材55Dと、複数の輪状部材67と、複数の突出羽根部材69と、可撓性羽根部材56、57とを備えている。   The rotating stirring member 53A uses a first rotating support member 55C and a second rotating support member 55D in place of the rotating support member 55, as compared with the rotating stirring member 53 of the reference example, and a plurality of protruding blade members 69. And the point where the plurality of protruding blade members 69 are newly provided are mainly different. That is, the rotary stirring member 53A includes a first rotation support member 55C that rotates integrally with the rotation shaft 54, a second rotation support member 55D that rotates integrally with the rotation shaft 54, a plurality of ring-shaped members 67, and a plurality of protruding blade members. 69 and flexible blade members 56 and 57.

回転軸54と第1回転支持部材55Cとは、また回転軸54と第2回転支持部材55Dとは、参考例と同様に適宜の樹脂で一体成形するのが軽量化及びコストダウンを図れる点から好ましいが、金属あるいは樹脂などで一体的に構成してもよい。回転軸54は、その回転中心Oが参考例と同様に円弧面51cの円弧中心と同心となるように配置されている。このように、回転軸54と第1回転支持部材55Cとは、また回転軸54と第2回転支持部材55Dとは、十分な剛性を備えた実質的に剛体とみなすことができるものであり、現像剤Gの攪拌・ほぐし機能を有する。   The rotary shaft 54 and the first rotary support member 55C, and the rotary shaft 54 and the second rotary support member 55D are integrally formed with an appropriate resin, as in the reference example, from the viewpoint of weight reduction and cost reduction. Although it is preferable, it may be integrally formed of metal or resin. The rotation shaft 54 is arranged so that the rotation center O is concentric with the arc center of the arc surface 51c as in the reference example. Thus, the rotation shaft 54 and the first rotation support member 55C, and the rotation shaft 54 and the second rotation support member 55D can be regarded as a substantially rigid body having sufficient rigidity. It has a function of stirring and unraveling developer G.

第1回転支持部材55Cは、基端55Ccが回転軸54と一体的に形成され、自由端である端部55Caが容器内壁51bに近接して配置され、且つ、回転軸54の長手方向に渡って複数の開口である開口部58が形成された格子状の回転支持部材として機能する。開口部58は、現像剤が通過可能な貫通した開口である。第2回転支持部材55Dは、基端55Dcが回転軸54と一体的に形成され、自由端である端部55Daが容器内壁51bに近接して配置され、且つ、回転軸54の長手方向に渡って複数の開口である開口部58が形成された格子状の回転支持部材として機能する。
第1回転支持部材55C及び第2回転支持部材55Dは、参考例の回転支持部材55と比較して、図に示すとおり、格子状の骨組み以外に回転方向Rと垂直になる面を持たない形状(回転方向Rの投影面積が小さい)であり、開口部58の総面積も広く採られている。第1回転支持部材55Cと第2回転支持部材55Dとは、互いに直交して略十字形状をなすように回転軸54の遠心方向の両側に延びた形状であり、このような格子状の骨組みが回転軸54の長手方向に渡って4箇所に形成されている。第1回転支持部材55C及び第2回転支持部材55Dは、図11(b)の正面図において、回転軸54の回転中心Oの中心線(対称軸)に関して線対称な形状となっている。
このように、第1回転支持部材55C及び第2回転支持部材55Dは、可撓性羽根部材56、57の貼り付け部分である保持部以外が格子状の形状からなり、回転方向Rの投影面積が小さいため、現像剤の攪拌時の回転トルクを格段に減少させることができる。
The first rotation support member 55 </ b> C has a base end 55 </ b> Cc that is formed integrally with the rotation shaft 54, an end portion 55 </ b> Ca that is a free end is disposed close to the container inner wall 51 b, and extends in the longitudinal direction of the rotation shaft 54. Thus, it functions as a lattice-like rotation support member in which openings 58 that are a plurality of openings are formed. The opening 58 is an opening through which the developer can pass. The second rotation support member 55D has a base end 55Dc formed integrally with the rotation shaft 54, an end portion 55Da which is a free end disposed close to the container inner wall 51b, and extends in the longitudinal direction of the rotation shaft 54. Thus, it functions as a lattice-like rotation support member in which openings 58 that are a plurality of openings are formed.
As shown in the figure, the first rotation support member 55C and the second rotation support member 55D have a shape that does not have a surface perpendicular to the rotation direction R, as shown in the figure, as compared to the rotation support member 55 of the reference example. (The projected area in the rotation direction R is small), and the total area of the opening 58 is also widely adopted. The first rotation support member 55C and the second rotation support member 55D have shapes extending on both sides in the centrifugal direction of the rotation shaft 54 so as to form a substantially cross shape orthogonal to each other, and such a lattice-like framework is formed. It is formed at four locations along the longitudinal direction of the rotating shaft 54. The first rotation support member 55C and the second rotation support member 55D have a line-symmetric shape with respect to the center line (symmetry axis) of the rotation center O of the rotation shaft 54 in the front view of FIG.
As described above, the first rotation support member 55C and the second rotation support member 55D have a lattice shape except for the holding portion that is the attachment portion of the flexible blade members 56 and 57, and the projected area in the rotation direction R. Therefore, the rotational torque during stirring of the developer can be significantly reduced.

このように、第1回転支持部材55Cの端部55Ca及び第2回転支持部材55Dの端部55Daは、その回転半径方向の最大長さが容器内壁51b及び円弧面51cに接触しない限り容器内壁51b及び円弧面51c(容器底面)まで延長することが好ましい。具体的には、第1回転支持部材55Cの端部55Ca及び第2回転支持部材55Dの端部55Daと、円弧面51c(容器底面)との距離(隙間)が0.5〜5mmになるように設定するのが好ましい。また、第1回転支持部材55Cの端部55Ca及び第2回転支持部材55Dの端部55Daの回転軌跡形状は、上記距離(隙間)が小さくなるように、容器本体51の内部形状に略合わせた形状となっている。   As described above, the end 55Ca of the first rotation support member 55C and the end 55Da of the second rotation support member 55D have a container inner wall 51b as long as the maximum length in the rotation radius direction does not contact the container inner wall 51b and the arcuate surface 51c. And it is preferable to extend to circular arc surface 51c (container bottom). Specifically, the distance (gap) between the end portion 55Ca of the first rotation support member 55C and the end portion 55Da of the second rotation support member 55D and the arc surface 51c (the container bottom surface) is 0.5 to 5 mm. It is preferable to set to. In addition, the rotational trajectory shapes of the end portion 55Ca of the first rotation support member 55C and the end portion 55Da of the second rotation support member 55D are substantially matched to the internal shape of the container body 51 so that the distance (gap) is reduced. It has a shape.

輪状部材67は、骨状部材であり、適宜の樹脂で一体成形するのが軽量化及びコストダウンを図れる点から好ましいが、金属あるいは樹脂などで一体的に構成してもよい。このように、輪状部材67は、十分な剛性を備えた実質的に剛体とみなすことができるものであり、現像剤Gの攪拌・ほぐし機能を有する。輪状部材67は、回転軸54を中心とした、第1回転支持部材55Cと第2回転支持部材55Dとにおける端部55Ca、55Da近傍の円周上に設けられ、且つ、回転軸54の長手方向において所定の間隔をもって複数(図の例では3個)設けられている。突出羽根部材69は、輪状部材67の外周面から回転軸54の遠心方向に容器内壁51bに近接するように突出して設けられている。
輪状部材67と突出羽根部材69とが交差する格子状骨部分を除いて、輪状部材67と突出羽根部材69とで囲まれた部分は、現像剤が通過可能な開口としての複数の開口部68が形成されている。
The ring-shaped member 67 is a bone-shaped member, and it is preferable that the ring-shaped member 67 is integrally formed with an appropriate resin from the viewpoint of weight reduction and cost reduction, but may be integrally formed with metal or resin. Thus, the ring-shaped member 67 can be regarded as a substantially rigid body having sufficient rigidity, and has the function of stirring and unraveling the developer G. The annular member 67 is provided on the circumference in the vicinity of the end portions 55Ca and 55Da of the first rotation support member 55C and the second rotation support member 55D with the rotation shaft 54 as the center, and the longitudinal direction of the rotation shaft 54 A plurality of (three in the example in the figure) are provided at a predetermined interval. The protruding blade member 69 is provided so as to protrude from the outer peripheral surface of the ring-shaped member 67 so as to be close to the container inner wall 51 b in the centrifugal direction of the rotating shaft 54.
Except for the lattice-like bone portion where the ring-shaped member 67 and the protruding blade member 69 intersect, a portion surrounded by the ring-shaped member 67 and the protruding blade member 69 has a plurality of openings 68 as openings through which the developer can pass. Is formed.

突出羽根部材69は、適宜の樹脂で一体成形するのが軽量化及びコストダウンを図れる点から好ましいが、金属あるいは樹脂などで一体的に構成してもよい。このように、突出羽根部材69は、十分な剛性を備えた実質的に剛体とみなすことができるものであり、現像剤Gの攪拌・ほぐし機能を有する。突出羽根部材69は、輪状部材67における第1回転支持部材55Cと第2回転支持部材55Dとの間に90度の等角度間隔をもって4箇所に、回転軸54の長手方向に沿って輪状部材67の母線上に形成されている。   The protruding blade member 69 is preferably integrally formed with an appropriate resin from the viewpoint of weight reduction and cost reduction, but may be integrally formed with metal or resin. Thus, the protruding blade member 69 can be regarded as a substantially rigid body having sufficient rigidity, and has a function of stirring and unraveling the developer G. The projecting blade members 69 are arranged at four positions with an equal angular interval of 90 degrees between the first rotation support member 55C and the second rotation support member 55D in the ring-shaped member 67 and along the longitudinal direction of the rotation shaft 54. It is formed on the busbar.

突出羽根部材69の自由端である先端69aは、その回転半径方向の最大長さが容器内壁51b及び円弧面51cに接触しない限り容器内壁51b及び円弧面51c(容器底面)まで延長することが好ましい。具体的には、突出羽根部材69の先端69aと、円弧面51c(容器底面)との距離(隙間)が0.5〜5mmになるように設定するのが好ましい。また、突出羽根部材69の先端69aの回転軌跡形状は、上記距離(隙間)が小さくなるように、容器本体51の内部形状に略合わせた形状となっている。
なお、突出羽根部材69は、後述するように、第1回転支持部材と第2回転支持部材との自由端に、第1回転支持部材や第2回転支持部材と一体形成するようなことも可能である。
The tip 69a, which is the free end of the protruding blade member 69, preferably extends to the container inner wall 51b and the arc surface 51c (container bottom surface) as long as the maximum length in the rotational radius direction does not contact the container inner wall 51b and the arc surface 51c. . Specifically, it is preferable to set the distance (gap) between the tip 69a of the protruding blade member 69 and the arcuate surface 51c (bottom surface of the container) to be 0.5 to 5 mm. Further, the shape of the rotation locus of the tip 69a of the protruding blade member 69 is a shape substantially matched to the internal shape of the container body 51 so that the distance (gap) is reduced.
The protruding blade member 69 can be integrally formed with the first rotation support member and the second rotation support member at the free ends of the first rotation support member and the second rotation support member, as will be described later. It is.

可撓性羽根部材56、57は、第1回転支持部材55Cの各端部55Caに、その基端部56b、57bが接着剤や両面テープにより貼付けられて保持・固定されている。可撓性羽根部材56、57は、上記した第1回転支持部材55Cの形状および上記貼付けによって、先端56a、57aが容器内壁51bに少なくとも接触するようになっていて、容器内壁51b及び円弧面51c(容器底面)に接触して現像剤を搬送する。また、可撓性羽根部材56、57の先端部の形状は、その回転軌跡形状を考慮して容器本体51の内部形状に合わせて自由な形状を採ることができる。換言すれば、可撓性羽根部材56、57の先端部の回転軌跡形状が、容器内壁51b及び円弧面51c(容器底面)形状に略合っていると言える。   The flexible blade members 56 and 57 are held and fixed by attaching the base end portions 56b and 57b to each end portion 55Ca of the first rotation support member 55C with an adhesive or a double-sided tape. The flexible blade members 56 and 57 are configured such that the tips 56a and 57a are at least in contact with the container inner wall 51b by the shape of the first rotation support member 55C and the pasting, and the container inner wall 51b and the arcuate surface 51c. The developer is conveyed in contact with the (bottom surface). Moreover, the shape of the front-end | tip part of the flexible blade members 56 and 57 can take a free shape according to the internal shape of the container main body 51 in consideration of the rotation locus shape. In other words, it can be said that the rotational trajectory shapes of the distal end portions of the flexible blade members 56 and 57 substantially match the container inner wall 51b and the arcuate surface 51c (container bottom surface).

可撓性羽根部材56、57は、自由長の同じものが第1回転支持部材55Cの各端部55Caに貼付けられているが、先端56a、57aが容器内壁51b円弧面51c(容器底面)に少なくとも接触する条件を満たす限り、自由長が異なるものであってもよい。また、上記機能及び上記条件を満たす限り、可撓性羽根部材自体の形状が異なるものであってもよい。
図10及び図11の実施形態例では、可撓性羽根部材56、57を第1回転支持部材55Cの各端部55Caに貼付けた状態においては、図11(b)に示すとおり、回転軸54の回転中心Oの回転中心線に関して回転対称な形状をなしている。
The flexible blade members 56 and 57 having the same free length are affixed to the end portions 55Ca of the first rotation support member 55C, but the tips 56a and 57a are on the circular arc surface 51c (container bottom surface) of the container inner wall 51b. The free length may be different as long as at least the contact condition is satisfied. Moreover, as long as the said function and the said conditions are satisfy | filled, the shape of flexible blade member itself may differ.
10 and 11, in the state where the flexible blade members 56 and 57 are attached to the end portions 55Ca of the first rotation support member 55C, as shown in FIG. A rotationally symmetric shape is formed with respect to the rotational center line of the rotational center O.

本実施形態1の作用動作を説明する。前述したとおり、第1回転支持部材55C及び第2回転支持部材55Dは、可撓性羽根部材56、57の貼付け部分以外が格子状の形状からなり、回転方向Rの投影面積が小さいため、現像剤攪拌時の回転トルクを格段に減少させることができる。第1回転支持部材55C及び第2回転支持部材55Dが格子状となっているため、従来よりも現像剤攪拌性能が低下するように見えるが、攪拌性能を補うために可撓性羽根部材56、57を設置している。先ず、可撓性羽根部材56、57が現像剤を搬送する前に、第2回転支持部材55Dと突出羽根部材69が容器本体51内に貯留されている図示しない現像剤を通過することで現像剤をほぐす。これにより、現像剤が搬送されやすくなり、その後に通過する可撓性羽根部材56、57が現像剤に負けることなく現像剤を図示しないスクリュまで搬送できるようになる。
これにより、参考例よりも第1回転支持部材55Cの現像剤攪拌性能が低下した分、複数の可撓性羽根部材56、57を設置したことで攪拌性能を補うことができる。また、第2回転支持部材55Dに複数の突出羽根部材69を設置することで、回転トルクを分散させて、回転角度に依る局所的な回転トルクの上昇を小さくすることができる。
The operation of the first embodiment will be described. As described above, the first rotation support member 55C and the second rotation support member 55D are formed in a lattice shape except for the pasted portions of the flexible blade members 56 and 57, and the projected area in the rotation direction R is small. The rotational torque when the agent is stirred can be greatly reduced. Since the first rotation support member 55C and the second rotation support member 55D are in a lattice shape, the developer agitation performance seems to be lower than the conventional one, but in order to supplement the agitation performance, the flexible blade member 56, 57 is installed. First, before the flexible blade members 56 and 57 convey the developer, the second rotation support member 55D and the protruding blade member 69 pass through the developer (not shown) stored in the container body 51 to develop. Loosen the agent. As a result, the developer can be easily conveyed, and the flexible blade members 56 and 57 that pass through the developer can be conveyed to a screw (not shown) without losing the developer.
Accordingly, the stirring performance can be supplemented by installing the plurality of flexible blade members 56 and 57 by the amount that the developer stirring performance of the first rotation support member 55C is lower than that of the reference example. In addition, by installing the plurality of protruding blade members 69 on the second rotation support member 55D, it is possible to disperse the rotation torque and reduce the local increase of the rotation torque depending on the rotation angle.

前述したように、図5(a)に示した参考例の構成では、回転攪拌部材53が水平にある状態で回転トルクが著しく上昇する。ところが、本実施形態1では、第2回転支持部材55Dと複数の突出羽根部材69を設置することで、回転トルクを分散させて、回転角度に依る局所的な回転トルクの上昇を小さくすることができる。第1回転支持部材55Cが水平状態にあるとき、第2回転支持部材55Dにかかる回転トルクは上昇するが、この際の第2回転支持部材55Dは垂直状態であり、回転トルクが小さいため、回転攪拌部材53A全体にかかる回転トルクの変動は小さくなる。
従って、本実施形態1によれば、可撓性羽根部材56、57の剛性の低減と、流動性の悪い現像剤に対する回転攪拌部材53Aの現像剤攪拌・搬送性の向上と、回転攪拌部材53Aの回転トルク上昇の回避を同時に達成することができる。
As described above, in the configuration of the reference example illustrated in FIG. 5A, the rotational torque significantly increases with the rotary stirring member 53 in a horizontal state. However, in the first embodiment, by installing the second rotation support member 55D and the plurality of protruding blade members 69, it is possible to disperse the rotation torque and reduce the local increase of the rotation torque depending on the rotation angle. it can. When the first rotation support member 55C is in the horizontal state, the rotational torque applied to the second rotation support member 55D increases. However, the second rotation support member 55D at this time is in the vertical state, and the rotation torque is small. The fluctuation of the rotational torque applied to the entire stirring member 53A is reduced.
Therefore, according to the first embodiment, the rigidity of the flexible blade members 56 and 57 is reduced, the developer stirring / conveying property of the rotating stirring member 53A with respect to the developer having poor fluidity is improved, and the rotating stirring member 53A. The avoidance of the increase in rotational torque can be achieved at the same time.

なお、第2回転支持部材55Dの端部55Daと、突出羽根部材69の自由端部にも可撓性羽根部材を設置して、合計3枚以上の可撓性羽根部材を設置してもよい。このようにして、可撓性羽根部材の現像剤搬送性能を向上させることもできる。これにより、可撓性羽根部材による現像剤搬送性能は向上するが、一方では回転攪拌部材の回転方向Rの投影面積が増加するため、回転トルクとのトレードオフとなる。これは要求される性能に合わせて調整すればよい。   In addition, a flexible blade member may be installed at the end portion 55Da of the second rotation support member 55D and the free end portion of the protruding blade member 69, and a total of three or more flexible blade members may be installed. . In this way, the developer conveying performance of the flexible blade member can also be improved. Thereby, the developer conveying performance by the flexible blade member is improved, but on the other hand, the projected area in the rotation direction R of the rotating stirring member is increased, which is a trade-off with the rotational torque. This may be adjusted according to the required performance.

以上本発明の好ましい実施の形態について説明したが、本発明はかかる特定の実施形態に限定されるものではなく、上述の説明で特に限定していない限り、特許請求の範囲に記載された本発明の趣旨の範囲内において、種々の変形・変更が可能である。
例えば、回転軸54、第1回転支持部材55C、第2回転支持部材55D、複数の輪状部材67及び複数の突出羽根部材69は、これらが一体的に成形されていてもよい。その場合、第1回転支持部材55C、第2回転支持部材55D、複数の輪状部材67及び複数の突出羽根部材69は、第1回転支持部、第2回転支持部、複数の輪状部及び複数の突出羽根部とも呼ぶことができる。このように一体的に成形する方法としては、例えば樹脂で半割り形状に成形し、その半割り形状品を回転軸54に固着するような方法が挙げられる。
本発明を適用する画像形成装置は、上述のカラープリンタに限らず、他のタイプの画像形成装置であってもよい。即ち、本発明を適用する画像形成装置は、複写機、ファクシミリ、プロッタ等、あるいはこれらの複合機、これらに関するモノクロ機等の複合機であってもよい。
The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the specific embodiments, and the present invention described in the claims is not specifically limited by the above description. Various modifications and changes are possible within the scope of the above.
For example, the rotation shaft 54, the first rotation support member 55C, the second rotation support member 55D, the plurality of ring-shaped members 67, and the plurality of protruding blade members 69 may be integrally formed. In that case, the first rotation support member 55C, the second rotation support member 55D, the plurality of ring-shaped members 67, and the plurality of protruding blade members 69 include the first rotation support part, the second rotation support part, the plurality of ring-shaped parts, and the plurality of ring-shaped parts. It can also be called a protruding blade part. As a method of integrally molding in this way, for example, there is a method in which the resin is molded into a half-shaped shape with a resin and the half-shaped product is fixed to the rotating shaft 54.
The image forming apparatus to which the present invention is applied is not limited to the color printer described above, but may be another type of image forming apparatus. In other words, the image forming apparatus to which the present invention is applied may be a copier, a facsimile machine, a plotter, or the like, or a complex machine thereof, or a complex machine such as a monochrome machine related thereto.

例えば上記実施形態1中に記載した技術事項・構成等を適当に組み合せてもよい。また、現像剤収納容器に収納される現像剤としては、主としてトナーからなる一成分系現像剤(この場合の現像剤収納容器は、「トナーカートリッジ」とも呼ばれる)の他に、トナーとキャリアとを含む二成分系現像剤等の公知の現像剤であってもよい。   For example, the technical matters and configurations described in the first embodiment may be appropriately combined. Further, as the developer stored in the developer storage container, in addition to the one-component developer mainly composed of toner (the developer storage container in this case is also referred to as “toner cartridge”), toner and carrier are used. A known developer such as a two-component developer may be used.

本発明の実施の形態に記載された効果は、本発明から生じる最も好適な効果を列挙したに過ぎず、本発明による効果は、本発明の実施の形態に記載されたものに限定されるものではない。   The effects described in the embodiments of the present invention are only the most preferable effects resulting from the present invention, and the effects of the present invention are limited to those described in the embodiments of the present invention. is not.

11Y、11C、11M、11K 感光体(像担持体の一例)
14Y、14C、14M、14K 現像装置
40Y、40C、40M、40K 現像剤補給装置
41 装着部
50A 現像剤収納容器
51 容器本体
51a 排出口
51b 容器内壁
51c 円弧面
52 スクリュ(現像剤搬送手段)
53A 回転攪拌部材
54 回転軸
55C 第1回転支持部材(回転支持部材を構成する)
55D 第2回転支持部材(回転支持部材を構成する)
55Da 第1回転支持部材の端部(自由端の一例)
55Ca 第2回転支持部材の端部(自由端の一例)
55Cc 第1回転支持部材の基端(基端の一例)
55Dc 第2回転支持部材の基端(基端の一例)
56、57 可撓性羽根部材
58 開口部(開口の一例)
67 輪状部材
68 開口部(開口)
69 突出羽根部材
69a 突出羽根部材の先端(自由端)
G 現像剤
L2 回転自由端の端部と底面との隙間
L3 可撓性羽根部材の突出する長さ
L4 食い込む量
О 回転攪拌部材の回転中心
R 回転方向
11Y, 11C, 11M, 11K photoconductor (an example of an image carrier)
14Y, 14C, 14M, 14K Developing devices 40Y, 40C, 40M, 40K Developer replenishing device 41 Mounting portion 50A Developer storage container 51 Container body 51a Discharge port 51b Container inner wall 51c Arc surface 52 Screw (Developer transporting means)
53A Rotating stirring member 54 Rotating shaft 55C First rotating support member (constitutes rotating support member)
55D 2nd rotation support member (it constitutes a rotation support member)
End of 55 Da 1st rotation support member (an example of free end)
End of 55Ca second rotation support member (example of free end)
55Cc Base end of the first rotation support member (an example of the base end)
55Dc Base end of second rotation support member (example of base end)
56, 57 Flexible blade member 58 Opening (an example of an opening)
67 Ring-shaped member 68 Opening (opening)
69 Projecting blade member 69a Tip of the projecting blade member (free end)
G Developer L2 Clearance between end and bottom of free rotation end L3 Length of flexible blade member protruding L4 Biting amount О Center of rotation of rotating stirring member R Rotation direction

特開2005−134694号公報JP 2005-134694 A

Claims (12)

容器本体内に収納された現像剤を、該容器本体内に配置され、回転軸の回りに回転することにより攪拌しながら排出口に搬送する回転攪拌部材と、
前記回転攪拌部材に設けられ、基端が前記回転軸と一体的に回転し、自由端が前記容器本体の内壁に近接して配置され、且つ、前記回転軸の長手方向に渡って複数の開口が形成された格子状の回転支持部材と、
前記回転軸を中心とした、前記回転支持部材における前記自由端近傍の円周上に設けられ、且つ、前記回転軸の長手方向において所定の間隔をもって複数設けられた輪状部材と、
前記輪状部材の外周面から前記回転軸の遠心方向に前記容器本体の内壁に近接するように突出して設けられた突出羽根部材と、
前記回転支持部材の前記自由端部に基端部が保持され、先端が前記容器本体の内壁に少なくとも接触することで前記現像剤を前記排出口へと搬送する可撓性羽根部材と、
を備える現像剤収納容器。
A rotating stirring member that is placed in the container body and transports to a discharge port while stirring by rotating around the rotation axis, the developer stored in the container body;
Provided in the rotary stirring member, the base end rotates integrally with the rotary shaft, the free end is disposed close to the inner wall of the container body, and a plurality of openings are provided along the longitudinal direction of the rotary shaft. A grid-like rotation support member formed with
A ring-shaped member provided on the circumference in the vicinity of the free end of the rotation support member around the rotation axis, and a plurality of ring-shaped members provided at predetermined intervals in the longitudinal direction of the rotation shaft;
A protruding blade member provided to protrude from the outer peripheral surface of the ring-shaped member so as to be close to the inner wall of the container body in the centrifugal direction of the rotation shaft;
A flexible blade member that holds the base end portion at the free end portion of the rotation support member, and that conveys the developer to the discharge port by having the tip end at least in contact with the inner wall of the container body;
A developer container.
前記自由端と前記内壁の底面との隙間が、0.5〜5mmであることを特徴とする請求項1記載の現像剤収納容器。   2. The developer container according to claim 1, wherein a gap between the free end and the bottom surface of the inner wall is 0.5 to 5 mm. 前記自由端から前記先端までの前記可撓性羽根部材の先端部は、前記内壁に接触するか、あるいは0〜20mmの範囲で食い込む長さに設定されていることを特徴とする請求項1又は2記載の現像剤収納容器。   The tip of the flexible blade member from the free end to the tip is set to a length that contacts the inner wall or bites in a range of 0 to 20 mm. The developer container according to 2. 前記自由端の回転軌跡形状が、前記内壁と接触しない程度に略合っていることを特徴とする請求項1ないし3の何れか1つに記載の現像剤収納容器。   The developer storage container according to claim 1, wherein a shape of a rotation locus of the free end substantially matches with a degree not to contact the inner wall. 前記可撓性羽根部材の回転軌跡形状が、前記内壁形状に略合っていることを特徴とする請求項1ないし4の何れか1つに記載の現像剤収納容器。   5. The developer storage container according to claim 1, wherein a shape of a rotation locus of the flexible blade member substantially matches the shape of the inner wall. 前記突出羽根部材の自由端と前記内壁の底面との隙間が、0.5〜5mmであることを特徴とする請求項1ないし5の何れか1つに記載の現像剤収納容器。   The developer container according to claim 1, wherein a gap between a free end of the protruding blade member and a bottom surface of the inner wall is 0.5 to 5 mm. 2枚の前記可撓性羽根部材が、前記回転支持部材の両自由端部に保持されていることを特徴とする請求項1ないし6の何れか1つに記載の現像剤収納容器。   The developer storage container according to claim 1, wherein the two flexible blade members are held at both free ends of the rotation support member. 前記可撓性羽根部材は、厚さが50〜200μmのポリエチレンテレフタレートフィルムの材質で形成され、前記自由端面から突出した自由長が5mm以上であることを特徴とする請求項1ないし7の何れか1つに記載の現像剤収納容器。   The flexible blade member is formed of a polyethylene terephthalate film material having a thickness of 50 to 200 μm, and a free length protruding from the free end surface is 5 mm or more. The developer storage container according to one. 前記可撓性羽根部材は、厚さが1mm以上のポリウレタンフィルムの材質で形成され、前記自由端面から突出した自由長が5mm以上であることを特徴とする請求項1ないし7の何れか1つに記載の現像剤収納容器。   8. The flexible blade member according to claim 1, wherein the flexible blade member is formed of a polyurethane film material having a thickness of 1 mm or more, and a free length protruding from the free end surface is 5 mm or more. The developer storage container according to 1. 前記現像剤は、流出温度が90℃以下のトナーであることを特徴とする請求項1ないし9の何れか1つに記載の現像剤収納容器。   The developer container according to claim 1, wherein the developer is a toner having an outflow temperature of 90 ° C. or less. 内部に現像剤と回転攪拌部材が収納されている現像剤収納容器と、前記現像剤収納容器を着脱可能に支持する装着部とを備え、前記現像剤収納容器の現像剤を現像装置に供給する現像剤補給装置において、
前記現像剤収納容器が、請求項1ないし10の何れか1つに記載の現像剤収納容器であることを特徴とする現像剤補給装置。
A developer storage container in which a developer and a rotary stirring member are stored, and a mounting portion that removably supports the developer storage container, and supplies the developer in the developer storage container to a developing device. In the developer supply device,
The developer supply device according to claim 1, wherein the developer storage container is the developer storage container according to claim 1.
像担持体と、像担持体上に形成される潜像を現像剤で現像する現像装置と、前記現像装置へ現像剤を供給する現像剤補給装置とを備えた画像形成装置において、
前記現像剤補給装置が、請求項11記載の現像剤補給装置であることを特徴とする画像形成装置。
An image forming apparatus comprising: an image carrier; a developing device that develops a latent image formed on the image carrier with a developer; and a developer supply device that supplies the developer to the developing device.
12. The image forming apparatus according to claim 11, wherein the developer supply device is the developer supply device according to claim 11.
JP2014114410A 2014-06-02 2014-06-02 Developer container, developer supply apparatus, and image forming apparatus Pending JP2015227996A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110531596A (en) * 2018-05-25 2019-12-03 株式会社理光 Powder collecting container, cartridge processing and image forming apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110531596A (en) * 2018-05-25 2019-12-03 株式会社理光 Powder collecting container, cartridge processing and image forming apparatus

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