JP2006095693A - Press-molded can and lid excellent in sulfurization discoloring resistance and corrosion resistance - Google Patents
Press-molded can and lid excellent in sulfurization discoloring resistance and corrosion resistance Download PDFInfo
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- JP2006095693A JP2006095693A JP2004280851A JP2004280851A JP2006095693A JP 2006095693 A JP2006095693 A JP 2006095693A JP 2004280851 A JP2004280851 A JP 2004280851A JP 2004280851 A JP2004280851 A JP 2004280851A JP 2006095693 A JP2006095693 A JP 2006095693A
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- layer
- press
- surface treatment
- tin
- thermoplastic resin
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- 238000005275 alloying Methods 0.000 description 1
- 235000010210 aluminium Nutrition 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- OXAUNDBQHKIUSD-UHFFFAOYSA-N azanium;titanium;fluoride Chemical compound [NH4+].[F-].[Ti] OXAUNDBQHKIUSD-UHFFFAOYSA-N 0.000 description 1
- GOZLPQZIQDBYMO-UHFFFAOYSA-N azanium;zirconium;fluoride Chemical compound [NH4+].[F-].[Zr] GOZLPQZIQDBYMO-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 description 1
- 235000005487 catechin Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 229950001002 cianidanol Drugs 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- VEIOBOXBGYWJIT-UHFFFAOYSA-N cyclohexane;methanol Chemical compound OC.OC.C1CCCCC1 VEIOBOXBGYWJIT-UHFFFAOYSA-N 0.000 description 1
- WOSVXXBNNCUXMT-UHFFFAOYSA-N cyclopentane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)C(C(O)=O)C1C(O)=O WOSVXXBNNCUXMT-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- BJZIJOLEWHWTJO-UHFFFAOYSA-H dipotassium;hexafluorozirconium(2-) Chemical compound [F-].[F-].[F-].[F-].[F-].[F-].[K+].[K+].[Zr+4] BJZIJOLEWHWTJO-UHFFFAOYSA-H 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- HLJCWGPUCQTHFY-UHFFFAOYSA-H disodium;hexafluorotitanium(2-) Chemical compound [F-].[F-].[Na+].[Na+].F[Ti](F)(F)F HLJCWGPUCQTHFY-UHFFFAOYSA-H 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- XWENCHGJOCJZQO-UHFFFAOYSA-N ethane-1,1,2,2-tetracarboxylic acid Chemical compound OC(=O)C(C(O)=O)C(C(O)=O)C(O)=O XWENCHGJOCJZQO-UHFFFAOYSA-N 0.000 description 1
- RWLDAJMGAVDXSH-UHFFFAOYSA-N ethane-1,1,2-tricarboxylic acid Chemical compound OC(=O)CC(C(O)=O)C(O)=O RWLDAJMGAVDXSH-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
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- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910000457 iridium oxide Inorganic materials 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920005679 linear ultra low density polyethylene Polymers 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- UJVRJBAUJYZFIX-UHFFFAOYSA-N nitric acid;oxozirconium Chemical compound [Zr]=O.O[N+]([O-])=O.O[N+]([O-])=O UJVRJBAUJYZFIX-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000001282 organosilanes Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- LYTNHSCLZRMKON-UHFFFAOYSA-L oxygen(2-);zirconium(4+);diacetate Chemical compound [O-2].[Zr+4].CC([O-])=O.CC([O-])=O LYTNHSCLZRMKON-UHFFFAOYSA-L 0.000 description 1
- 235000020636 oyster Nutrition 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- ROTJZTYLACIJIG-UHFFFAOYSA-N pentane-1,3,5-tricarboxylic acid Chemical compound OC(=O)CCC(C(O)=O)CCC(O)=O ROTJZTYLACIJIG-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000003270 potassium fluoride Nutrition 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- MYYUWUVATCWCES-UHFFFAOYSA-L potassium;oxalate;titanium(4+);dihydrate Chemical compound O.O.[K+].[Ti+4].[O-]C(=O)C([O-])=O MYYUWUVATCWCES-UHFFFAOYSA-L 0.000 description 1
- SQTLECAKIMBJGK-UHFFFAOYSA-I potassium;titanium(4+);pentafluoride Chemical compound [F-].[F-].[F-].[F-].[F-].[K+].[Ti+4] SQTLECAKIMBJGK-UHFFFAOYSA-I 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- GIWYLXXUOJRNAJ-UHFFFAOYSA-N sodium;1,3,5-triazinane-2,4,6-trithione Chemical compound [Na].SC1=NC(S)=NC(S)=N1 GIWYLXXUOJRNAJ-UHFFFAOYSA-N 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- TXDNPSYEJHXKMK-UHFFFAOYSA-N sulfanylsilane Chemical class S[SiH3] TXDNPSYEJHXKMK-UHFFFAOYSA-N 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920006230 thermoplastic polyester resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000003611 tocopherol derivatives Chemical class 0.000 description 1
- 235000019149 tocopherols Nutrition 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- LGBZAKBGIHHRLI-UHFFFAOYSA-N zirconium hydrofluoride Chemical compound [Zr].F.[Zr] LGBZAKBGIHHRLI-UHFFFAOYSA-N 0.000 description 1
- QUEDXNHFTDJVIY-UHFFFAOYSA-N γ-tocopherol Chemical class OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1 QUEDXNHFTDJVIY-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Containers Having Bodies Formed In One Piece (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、ノンクロム系の表面処理鋼板から成るプレス成形缶及び蓋材に関し、より詳細には、耐硫化変色性、耐食性、耐加熱殺菌性に優れたプレス成形缶及び蓋材に関する。 The present invention relates to a press-molded can and a lid made of a non-chromium surface-treated steel sheet, and more particularly to a press-molded can and a lid that are excellent in resistance to sulfur discoloration, corrosion resistance, and heat sterilization resistance.
食品用、飲料用などの金属製の包装体に充填される内容物には、魚介類の水煮、肉類の水煮、スイートコーン、グリーンピース等の野菜類の水煮等のように、加熱殺菌や貯蔵中に硫化水素ガスを発生させるものがある。従来このような内容物に多用されていたブリキ(錫めっき鋼板)においては、錫めっき表面にクロム系の表面処理を施すことにより、硫化黒変を防止していた。 The contents filled in metal packages for food, beverages, etc. are heated like boiled seafood, boiled meat, boiled vegetables such as sweet corn, green peas, etc. Some generate hydrogen sulfide gas during sterilization and storage. Conventionally, tin (tin-plated steel sheet), which has been widely used for such contents, has been prevented from blackening sulfide by applying a chromium-based surface treatment to the tin-plated surface.
しかしながら、このクロム系の表面処理は、錫めっき鋼板を6価クロムを含む処理液中で陰極電解処理し、これを水洗浄することにより製造されるものであり、最終成形品であるTFS表面処理被膜中に6価クロムは含まれないものの、有害な6価クロムを処理液中に含有するため、環境問題から種々の問題を有しており、6価クロムを処理液に使用しないことが要求されている。 However, this chromium-based surface treatment is produced by cathodic electrolysis treatment of a tin-plated steel sheet in a treatment solution containing hexavalent chromium and washing it with water. Although hexavalent chromium is not included in the coating, harmful hexavalent chromium is contained in the treatment liquid, so it has various problems due to environmental problems, and it is required not to use hexavalent chromium in the treatment liquid. Has been.
また上記クロメート系表面処理錫めっき鋼板を絞り成形や、絞りしごき成形等のプレス成形によりプレス成形缶(2ピース缶)を製造すると、クロメート処理被膜やクロム酸処理被膜が絞り加工等によって破壊されて下地の錫面が露出してしまい、硫化水素を発生する内容物を充填した場合には黒変が発生するという問題を解決することが困難であった。 In addition, when a press-molded can (two-piece can) is manufactured by press forming such as the above-described chromate-based surface-treated tin-plated steel sheet or by drawing and ironing, the chromate-treated film or chromic acid-treated film is destroyed by drawing or the like. It has been difficult to solve the problem that blackening occurs when the tin surface of the base is exposed and is filled with contents that generate hydrogen sulfide.
このような問題を解決するため、低炭素冷延板の少なくとも片面の地鉄表面に、目付量1〜15g/m2のSnよりなる電気メッキ層と、さらに目付量0.0071〜0.71g/m2のZnよりなる電気メッキ層とを有し、Snメッキ層の全メッキ層中に占める重量割合が少なくとも58.4%である、耐硫化性と耐スマッジ性に優れた電気ぶりき(特許文献1)が提案されている。 In order to solve such a problem, an electroplating layer made of Sn having a basis weight of 1 to 15 g / m 2 and a basis weight of 0.0071 to 0.71 g are formed on at least one surface of the low-carbon cold rolled steel sheet. An electroplating layer made of Zn of / m 2 , and the weight ratio of the Sn plating layer to the total plating layer is at least 58.4%, and the electric tinting excellent in sulfuration resistance and smudge resistance ( Patent Document 1) has been proposed.
一般に食品を充填するプレス成形缶の内面には、内容物の風味を保ち、耐腐食性を向上させるために熱硬化性樹脂を主成分とする塗膜が形成されているが、このような塗膜を形成するには、塗料の溶剤に含まれる揮発性有機化合物(VOC)による環境負荷が大きいことから、塗料を用いる代わりにポリエステル樹脂等による樹脂被覆を施すことが行われている In general, the inner surface of a press-molded can filled with food is formed with a coating film mainly composed of a thermosetting resin in order to maintain the flavor of the contents and improve the corrosion resistance. In order to form a film, since the environmental load by the volatile organic compound (VOC) contained in the solvent of the paint is large, a resin coating with a polyester resin or the like is performed instead of using the paint.
しかしながら、上記特許文献1に記載されているような金属亜鉛を含有する表面処理めっき鋼板上にこのようなポリエステル樹脂被覆を施した樹脂被覆鋼板を作成し、これをプレス成形して缶を製造して、魚介類、肉類、野菜類等の硫化水素を発生させるおそれのある内容物を充填してレトルト殺菌後保存したところ、ポリエステル樹脂被覆が部分的に剥離してしまい、その部分から腐食が発生するという問題が生じた。
また上述したような内容物においては、缶に内容物を充填した状態で缶上部から水蒸気を所定時間吹き掛ける蒸煮を行うことがあり、このような蒸煮を行った場合にも、ポリエステル樹脂被覆が剥離してしまうという問題が生じた。
However, a resin-coated steel sheet coated with such a polyester resin is prepared on a surface-treated plated steel sheet containing metallic zinc as described in Patent Document 1 above, and this is press-molded to produce a can. In addition, when filled with contents that may generate hydrogen sulfide such as seafood, meat, vegetables, etc. and stored after retort sterilization, the polyester resin coating partially peels off and corrosion occurs from that part. The problem of doing.
In addition, in the contents as described above, steaming may be performed by spraying water vapor for a predetermined time from the top of the can with the contents filled in the can. Even when such steaming is performed, the polyester resin coating is The problem of peeling off occurred.
従って本発明の目的は、ノンクロム系の表面処理鋼板から成ると共に内面塗料を用いることなく、絞り加工や他の厳しい加工を経ても金属露出を生じず、硫化水素を発生させる内容物に対しても黒変することのないプレス成形缶を提供することである。
本発明の他の目的は、内容物充填後の内容物の蒸煮や密封後の高温、長時間の加熱殺菌によっても樹脂被覆の剥離やクラックの発生がなく、耐食性や内容物の保存性に優れたプレス成形缶を提供することである。
本発明の更に他の目的は、上記プレス成形缶に好適に使用できる耐硫化変色性、熱可塑性樹脂被覆の密着性等に優れた蓋を提供することである。
Accordingly, an object of the present invention is to include a non-chromium surface-treated steel sheet, a content that generates hydrogen sulfide without using metal paint, no metal exposure even after drawing or other severe processing. It is to provide a press-molded can that does not turn black.
Another object of the present invention is that there is no occurrence of peeling or cracking of the resin coating even after high temperature after cooking and sealing of the content after filling the content, and heat sterilization for a long time, and it is excellent in corrosion resistance and preservation of the content. Is to provide a pressed can.
Still another object of the present invention is to provide a lid excellent in sulfur discoloration resistance, adhesiveness of a thermoplastic resin coating, and the like that can be suitably used for the press-molded can.
本発明によれば、缶内面となる側の鋼板上に鋼板側から順に、錫めっき層、錫亜鉛合金層、ノンクロム表面処理層、熱可塑性樹脂層が形成されて成る樹脂被覆表面処理鋼板をプレス成形して成るプレス成形缶であって、前記錫めっき層のSn量が0.8g/m2以上であり、前記錫亜鉛合金層中のZn量が0.06〜0.5g/m2であり、レトルト処理後の缶胴上部における熱可塑性樹脂層の剥離強度が100g/15mm幅以上の剥離強度を有することを特徴とするプレス成形缶が提供される。 According to the present invention, a resin-coated surface-treated steel sheet in which a tin plating layer, a tin-zinc alloy layer, a non-chromium surface treatment layer, and a thermoplastic resin layer are formed in order from the steel plate side on the steel plate on the side that becomes the inner surface of the can is pressed. A press-molded can formed by molding, wherein the tin plating layer has an Sn amount of 0.8 g / m 2 or more, and the tin-zinc alloy layer has a Zn amount of 0.06 to 0.5 g / m 2 . There is provided a press-molded can characterized in that the peel strength of the thermoplastic resin layer at the upper portion of the can body after the retort treatment has a peel strength of 100 g / 15 mm width or more.
本発明のプレス成形缶においては、
1.錫めっき層のSn量が、0.8〜12g/m2であること、
2.熱可塑性樹脂層が融点200〜235℃のポリエステル系熱可塑性樹脂から形成されて成ること、
3.ノンクロム表面処理層が、シランカップリング剤を主剤とする表面処理層,水溶性フェノール系化合物による表面処理層,Zr及び/又はTiを含有する無機表面処理層の少なくとも一つから成ること、
4.シランカップリング剤を主剤とする表面処理層においてはSi量が2〜55mg/m2であること、
5.水溶性フェノール系化合物による表面処理層においてはC量が0.8〜50mg/m2であること
6.Zr及び/又はTiを含有する無機表面処理層が、Zr及び/又はTi,O,Fを主成分とする水溶液を用いて断続的な陰極電解処理により形成されたものであること、
7.表面処理層が、Zr及び/又はTiを含有する無機表面処理を行った後に、シランカップリング剤を主剤とする表面処理又は水溶性フェノール系化合物による表面処理を行うことにより形成されたものであること、
8.ポリエステル系熱可塑性樹脂が、ポリエチレンテレフタレートの共重合樹脂及び/又はポリブチレンテレフタレートの共重合樹脂であること、
9.ポリエステル系熱可塑性樹脂層が、ポリエステル系熱可塑性樹脂にポリオレフィンをブレンドして成ること、
10.ポリエステル系熱可塑性樹脂が、コロナ処理に付されていること、
11. レトルト処理の前に、Tm−40℃〜Tm+10℃(Tm:表面処理層と接着する熱可塑性樹脂層に用いるベース熱可塑性樹脂の融点)の範囲で加熱処理に付されていること、
が好適である。
In the press-molded can of the present invention,
1. The Sn amount of the tin plating layer is 0.8 to 12 g / m 2 ;
2. The thermoplastic resin layer is formed of a polyester thermoplastic resin having a melting point of 200 to 235 ° C .;
3. The non-chromium surface treatment layer comprises at least one of a surface treatment layer mainly composed of a silane coupling agent, a surface treatment layer made of a water-soluble phenol compound, and an inorganic surface treatment layer containing Zr and / or Ti,
4). In the surface treatment layer mainly composed of a silane coupling agent, the Si amount is 2 to 55 mg / m 2 .
5. 5. In the surface treatment layer with a water-soluble phenol compound, the C amount is 0.8 to 50 mg / m 2 . The inorganic surface treatment layer containing Zr and / or Ti is formed by intermittent cathodic electrolysis using an aqueous solution mainly composed of Zr and / or Ti, O, F;
7. The surface treatment layer is formed by carrying out an inorganic surface treatment containing Zr and / or Ti, followed by a surface treatment mainly comprising a silane coupling agent or a surface treatment with a water-soluble phenolic compound. Being
8). The polyester thermoplastic resin is a copolymer resin of polyethylene terephthalate and / or a copolymer resin of polybutylene terephthalate,
9. The polyester-based thermoplastic resin layer is formed by blending a polyester-based thermoplastic resin with a polyolefin,
10. The polyester-based thermoplastic resin is subjected to corona treatment,
11. Before the retort treatment, Tm−40 ° C. to Tm + 10 ° C. (Tm: melting point of the base thermoplastic resin used for the thermoplastic resin layer bonded to the surface treatment layer)
Is preferred.
本発明によればまた、少なくとも缶内面側となる鋼板上に鋼板側から順に、Sn量が0.8g/m2以上の錫めっき層、Zn量が0.06〜0.5g/m2の錫亜鉛合金層、ノンクロム表面処理層、及び融点200〜235℃のポリエステル系熱可塑性樹脂層が形成されて成る樹脂被覆表面処理鋼板から成ることを特徴とする蓋が提供される。 According to the present invention, in order from the steel sheet side on to the steel plates to be at least the can inner surface side, Sn amount is 0.8 g / m 2 or more of the tin plating layer, Zn amount of 0.06~0.5g / m 2 There is provided a lid comprising a resin-coated surface-treated steel sheet formed with a tin-zinc alloy layer, a non-chromium surface treatment layer, and a polyester thermoplastic resin layer having a melting point of 200 to 235 ° C.
本発明においては、少なくとも缶内面側となる鋼板上に鋼板側から順に、Sn量が0.8g/m2以上の錫めっき層、Zn量が0.06〜0.5g/m2の錫亜鉛合金層、ノンクロム表面処理層、及び熱可塑性樹脂層が形成されて成る樹脂被覆金属板から成ることにより、優れた耐食性及び耐硫化変色性を有すると共に、レトルト処理後の缶胴上部の樹脂被覆の剥離強度が100g/15mm幅以上であるため、熱可塑性樹脂の表面処理鋼板への加工密着性に優れ、レトルト処理を行っても優れた密着性を有するため、長期にわたって優れた耐食性を発現でき、内容物の保存性に優れている。 In the present invention, from the steel sheet side on to the steel plates to be at least the can inner surface side, Sn amount is 0.8 g / m 2 or more of the tin plating layer, Zn amount of 0.06~0.5g / m 2 of tin, zinc It consists of an alloy layer, a non-chromium surface treatment layer, and a resin-coated metal plate formed with a thermoplastic resin layer, so that it has excellent corrosion resistance and anti-sulfur discoloration, and the resin coating on the top of the can body after retorting. Since the peel strength is 100 g / 15 mm width or more, it is excellent in processing adhesion to the surface-treated steel sheet of thermoplastic resin, and has excellent adhesion even after retorting, so that it can express excellent corrosion resistance over a long period of time. Excellent preservation of contents.
本発明は、缶内面となる側の鋼板上に鋼板側から順に、錫めっき層、錫亜鉛合金層、ノンクロム表面処理層、熱可塑性樹脂層が形成されて成る樹脂被覆表面処理鋼板をプレス成形して成るプレス成形缶であって、用いる樹脂被覆表面処理鋼板の錫めっき層のSn量が0.8g/m2以上であり、錫亜鉛合金層中のZn量が0.06〜0.5g/m2であることが第一の特徴である。 The present invention press-molds a resin-coated surface-treated steel sheet in which a tin plating layer, a tin-zinc alloy layer, a non-chromium surface treatment layer, and a thermoplastic resin layer are formed on a steel plate on the side that is the inner surface of the can in order from the steel plate side. A tin-plated layer of a resin-coated surface-treated steel sheet to be used, the Sn amount of which is 0.8 g / m 2 or more, and the Zn amount in the tin-zinc alloy layer is 0.06 to 0.5 g / it is the first feature is a m 2.
本発明においては、内容物による耐硫化変色性を向上させるべく錫めっき層上に錫亜鉛合金層を形成しているが、亜鉛を含有する表面処理錫めっき鋼板上に熱可塑性樹脂被覆を形成した場合には、錫めっき層単独の表面処理鋼板に比して熱可塑性樹脂被覆の密着性、特にレトルト殺菌等の加熱処理後の密着性に顕著に劣っていることを見出し、これを防止すべくなされたものであり、上記構成を有する樹脂被覆表面処理鋼板を採用することにより、耐食性、耐硫化変色性及び熱可塑性樹脂被覆の密着性を兼ね備えたレトルト殺菌可能なプレス成形缶を提供することが可能となったのである。 In the present invention, a tin-zinc alloy layer is formed on the tin-plated layer in order to improve the resistance to sulfur discoloration due to the contents, but a thermoplastic resin coating is formed on the surface-treated tin-plated steel sheet containing zinc. In this case, the adhesiveness of the thermoplastic resin coating, particularly the adhesiveness after heat treatment such as retort sterilization, is remarkably inferior to that of the surface-treated steel sheet with a tin plating layer alone, and this should be prevented. By using a resin-coated surface-treated steel sheet having the above-mentioned configuration, a press-molded can capable of being sterilized by retort that has corrosion resistance, anti-sulfur discoloration and adhesiveness of a thermoplastic resin coating is provided. It became possible.
すなわち、錫めっき量が上記値よりも少ない場合には、熱可塑性樹脂被覆の密着性が低下し、鋼板面上の被覆が充分でなくなることから、酢酸やクエン酸等の有機酸が含まれている内容物を充填した場合には、かかる有機酸が熱可塑性樹脂を透過して腐食を発生する傾向がある(後述する比較例1参照)。錫めっき量は上記値以上であればよいが、経済性の点から錫めっき量は0.8〜12g/m2の範囲にあることが好ましい。
また錫亜鉛合金層の亜鉛量が上記範囲よりも少ない場合には、満足する耐硫化変色性を得ることができず(後述する比較例4及び5参照)、一方上記範囲よりも亜鉛量が多い場合には、熱可塑性樹脂被覆の密着性が低下すると共に(後述する比較例2及び3)、亜鉛が上記範囲にある場合に比して、色調が暗く印刷下地としての性能が低下する傾向がある。
That is, when the amount of tin plating is less than the above value, the adhesiveness of the thermoplastic resin coating is lowered, and the coating on the steel plate surface is not sufficient, so organic acids such as acetic acid and citric acid are included. When the contents are filled, the organic acid tends to permeate the thermoplastic resin and cause corrosion (see Comparative Example 1 described later). Although the tin plating amount should just be more than the said value, it is preferable that the tin plating amount exists in the range of 0.8-12 g / m < 2 > from the point of economical efficiency.
Further, when the zinc content of the tin-zinc alloy layer is less than the above range, satisfactory sulfur discoloration resistance cannot be obtained (see Comparative Examples 4 and 5 described later), while the zinc content is larger than the above range. In this case, the adhesiveness of the thermoplastic resin coating is lowered (Comparative Examples 2 and 3 described later), and the color tone is darker and the performance as a printing base tends to be lower than when zinc is in the above range. is there.
本発明のプレス成形缶においては、レトルト処理後の缶胴上部における熱可塑性樹脂層の剥離強度が100g/15mm幅以上、特に170g/15mm幅以上の剥離強度を有することが第二の特徴である。
本発明においてレトルト後の缶胴上部の樹脂被覆の剥離強度を問題とするのは、この剥離強度が上記値以上であれば、実缶保存試験に付した場合にもフィルムの剥離や腐食の発生が生じないことを端的に表すことができるからである。すなわち、前述した通り内容物充填後レトルト処理に付されることにより樹脂被覆の密着性、すなわち剥離強度が大きく低下することから、レトルト後の剥離強度を基準として熱可塑性樹脂被覆の密着性を評価し、後述する実施例からも明らかなように、この評価が実缶保存試験の結果と対応していることから、レトルト後の剥離強度が上記値以上である缶では、実際に内容物を充填し、蒸煮、密封、レトルト殺菌等を経て保存された場合にもフィルムの剥離や腐食の発生が生じないことが保証されると考えられる。
In the press-molded can of the present invention, the second characteristic is that the peel strength of the thermoplastic resin layer in the upper portion of the can body after the retort treatment has a peel strength of 100 g / 15 mm width or more, particularly 170 g / 15 mm width or more. .
In the present invention, the peel strength of the resin coating on the upper portion of the can body after retorting is a problem. If this peel strength is equal to or greater than the above value, film peeling or corrosion occurs even when subjected to an actual can storage test. This is because it can be simply expressed that no occurs. That is, as described above, the adhesion of the resin coating, that is, the peel strength is greatly reduced by being subjected to the retort treatment after filling the contents, so the adhesion of the thermoplastic resin coating is evaluated based on the peel strength after the retort. As will be apparent from the examples described later, since this evaluation corresponds to the result of the actual can storage test, the cans whose peel strength after retorting is equal to or higher than the above values are actually filled with the contents. In addition, it is considered that it is assured that no film peeling or corrosion occurs even when stored through steaming, sealing, retort sterilization or the like.
本発明のプレス成形缶において、レトルト処理後の缶胴上部における熱可塑性樹脂層の剥離強度を上記値以上とするためには、樹脂被覆表面処理鋼板のノンクロム表面処理層の種類、熱可塑性樹脂層の種類や樹脂の物性、樹脂フィルムの表面処理の有無、或いはプレス成形後の加熱処理等を適宜選択することにより得ることが可能であり、レトルト処理後の缶胴上部における熱可塑性樹脂層の剥離強度が上記値以上となる限り種々の組み合わせを採用することができる。 In the press-molded can of the present invention, in order to make the peel strength of the thermoplastic resin layer at the upper portion of the can body after the retort treatment equal to or higher than the above value, the kind of the non-chromium surface treatment layer of the resin-coated surface-treated steel sheet, the thermoplastic resin layer Of the thermoplastic resin layer at the upper part of the can body after the retort treatment can be obtained by appropriately selecting the kind of resin, the physical properties of the resin, the presence or absence of the surface treatment of the resin film, or the heat treatment after press molding. Various combinations can be adopted as long as the strength is not less than the above value.
尚、レトルト処理後の剥離強度を、プレス成形缶の缶胴上部を基準とするのは、缶胴上部がプレス成形において樹脂被覆が最も厳しい加工を受ける箇所だからであり、この箇所において良好な結果が得られれば、他の箇所で問題が生じることがないからである。尚、缶胴上部は、缶高さによって測定しえる箇所が相違するが、一般的には缶上端から缶高さの1〜15%の距離の範囲内の箇所で測定することが好ましい。またレトルト処理の条件は、内容物の種類、充填量、缶の大きさ等によって異なり、一概に規定できないが、従来公知のレトルト処理条件、一般的には105乃至130℃の温度で20乃至220分間のレトルト処理を施したものであればよい。 The peel strength after the retort treatment is based on the upper part of the can body of the press-molded can because the upper part of the can body is subjected to the most severe processing of the resin coating in the press molding, and good results are obtained at this point. This is because there is no problem in other places. In addition, although the location which can be measured differs depending on the height of the can body, it is generally preferable to measure at the location within a range of 1 to 15% of the can height from the upper end of the can. The retort treatment conditions vary depending on the type of contents, the filling amount, the size of the can, etc., and cannot be defined unconditionally, but conventionally known retort treatment conditions, generally 20 to 220 at a temperature of 105 to 130 ° C. Any device that has been subjected to a minute retort treatment may be used.
図1は本発明のプレス成形缶に用いる樹脂被覆表面処理鋼板の断面構造の一例を示す図であり、鋼板1、鋼板1の少なくとも缶内面側となる面に鋼板側から順に、錫層2、錫−亜鉛合金層3、ノンクロム系表面処理層4、及び熱可塑性樹脂層5から成り、一方、鋼板1の缶外面側となる面には錫−鉄合金層6、金属錫層7が形成されている。
上記具体例においては、熱可塑性樹脂層5は単層で形成されているが、樹脂被覆は単層に限定されるものではなく、熱可塑性樹脂層5の上に更に他の熱可塑性樹脂から成る層を形成することもできる。また缶外面側となる面にも金属錫層7の上に樹脂被覆を形成することもできる。
FIG. 1 is a diagram showing an example of a cross-sectional structure of a resin-coated surface-treated steel sheet used for a press-formed can according to the present invention. It consists of a tin-zinc alloy layer 3, a non-chromium surface treatment layer 4, and a
In the above specific example, the
(樹脂被覆表面処理鋼板)
本発明のプレス成形缶の成形に用いる樹脂被覆表面処理鋼板は、缶内面となる側の鋼板表面に、鋼板側から順に、錫めっき層、錫−亜鉛合金層、ノンクロム系の表面処理層、熱可塑性樹脂層が形成されて成るものであり、好適には、缶外面となる側の鋼板表面にも錫めっき層が形成されていることが望ましい。
(Resin-coated surface-treated steel sheet)
The resin-coated surface-treated steel sheet used for forming the press-molded can of the present invention has a tin plating layer, a tin-zinc alloy layer, a non-chromium surface treatment layer, A plastic resin layer is formed, and it is preferable that a tin plating layer is preferably formed also on the steel plate surface on the side that becomes the outer surface of the can.
[鋼板]
本発明に用いる鋼板は、製缶用に用いられていた従来公知の冷延鋼板等を使用することができ、板厚は0.07〜0.4mm程度のものが好ましい。冷延鋼板は耐食性を上げるため薄Niめっき後、焼鈍により冷延鋼板表面をNi拡散層にすることもできる。
[steel sheet]
As the steel sheet used in the present invention, a conventionally known cold-rolled steel sheet or the like that has been used for can manufacturing can be used, and the sheet thickness is preferably about 0.07 to 0.4 mm. In order to improve the corrosion resistance of the cold-rolled steel sheet, the surface of the cold-rolled steel sheet can be made into a Ni diffusion layer by annealing after thin Ni plating.
[錫めっき層]
鋼板の少なくとも缶内面側となるべき面に設ける錫めっき層は、前述した通り、錫量が0.8g/m2以上、特に0.8〜12g/m2、特に1.0〜9g/m2の範囲となるように鋼板上に錫めっき層を形成して、熱可塑性樹脂を被覆した後の加熱条件を制御することにより、鋼板自体の耐食性を向上させると共に、特定のノンクロム表面処理層との組み合わせにより、熱可塑性樹脂被覆との加工密着性、レトルト後の密着性を向上させて、耐食性の向上を図ることが可能となるのである。
また鋼板の缶外面側となるべき面にも錫めっき層を設けることが望ましく、錫量は内面側と同様に、0.8〜12g/m2であることが望ましい。なお、両表面に、順に錫めっき層、錫−亜鉛合金層を形成した表面処理鋼板を使用することを妨げるものではない。
[Tin plating layer]
Tin plated layer provided on the surface to be at least the can inner surface side of the steel sheet, as described above, the amount of tin 0.8 g / m 2 or more, especially 0.8~12g / m 2, in particular 1.0~9g / m By forming a tin plating layer on the steel sheet so as to be in the range of 2 and controlling the heating conditions after coating the thermoplastic resin, the corrosion resistance of the steel sheet itself is improved, and a specific non-chromium surface treatment layer This combination improves the work adhesion with the thermoplastic resin coating and the adhesion after retorting, thereby improving the corrosion resistance.
Moreover, it is desirable to provide a tin plating layer also on the surface to be the outer surface side of the steel plate, and the tin amount is desirably 0.8 to 12 g / m 2 , similar to the inner surface side. In addition, it does not prevent using the surface treatment steel plate which formed the tin plating layer and the tin-zinc alloy layer in order on both surfaces.
本発明においては、鋼板上に設ける錫めっき層の鋼板側の一部を錫鉄合金とすることによって錫めっき層/錫鉄合金層の二層構成にすることもできる。
錫めっき層を、錫めっき層/錫鉄合金層の二層構成に形成するには、鋼板上に所定量の錫めっきを行った後、錫の融点以上に加熱した後冷却を行う(リフロー処理)ことによって錫めっき層の鋼板側の一部を錫−鉄合金層に変化させることができるし、或いは後述する亜鉛めっき後、錫−亜鉛合金層を形成するためのリフロー処理の際に同時に錫−鉄合金層に変化させることもできる。合金化は、錫めっき層に含有される錫量の5〜50%であることが望ましい。
このように錫−鉄合金層を形成することによって、加工密着性が向上すると共に、鋼板自体の耐食性も向上させることが可能になる。
In this invention, it can also be set as the two-layer structure of a tin plating layer / tin iron alloy layer by making a part of the steel plating side of the tin plating layer provided on a steel plate into a tin iron alloy.
In order to form a tin-plated layer in a two-layer structure of a tin-plated layer / tin-iron alloy layer, a predetermined amount of tin is plated on a steel sheet, and then heated to a temperature equal to or higher than the melting point of tin and then cooled (reflow treatment). ) To change a part of the tin-plated layer on the steel plate side to a tin-iron alloy layer, or at the same time as the reflow treatment for forming the tin-zinc alloy layer after galvanizing described later, -It can also be changed to an iron alloy layer. The alloying is desirably 5 to 50% of the amount of tin contained in the tin plating layer.
By forming the tin-iron alloy layer in this manner, the work adhesion can be improved and the corrosion resistance of the steel plate itself can be improved.
[錫−亜鉛合金層]
缶内面側となる鋼板表面に形成された錫めっき層上に設ける錫−亜鉛合金層は、亜鉛量が0.06〜0.5g/m2、特に0.07〜0.48g/m2の範囲となるように錫めっき層上に亜鉛めっきをした後、錫の融点以上の温度で加熱した後冷却するリフロー処理をすることにより、又は錫めっきした後にリフロー処理し、次いで亜鉛めっきし、熱可塑性樹脂被覆のための前加熱、塗装後の焼付けのための加熱を行うことにより形成される。
錫−亜鉛合金層を形成することにより、亜鉛の存在により硫化変色の原因となる硫化水素と錫の反応を抑制することができる一方、錫亜鉛合金層中に亜鉛が0.06〜0.5g/m2と少量で存在していることから、熱可塑性樹脂被覆の密着性を損なうことが有効に防止されている。また、錫−亜鉛合金層上に少量(金属亜鉛が錫−亜鉛合金層全面をを覆わない程度)であれば金属亜鉛が残存することも可能である。
[Tin-zinc alloy layer]
The tin-zinc alloy layer provided on the tin plating layer formed on the steel plate surface on the inner surface of the can has a zinc content of 0.06 to 0.5 g / m 2 , particularly 0.07 to 0.48 g / m 2 . After galvanizing on the tin plating layer to be in the range, reflow treatment after cooling at a temperature equal to or higher than the melting point of tin, or by reflow treatment after tin plating, then galvanizing, heat It is formed by performing preheating for plastic resin coating and heating for baking after painting.
By forming the tin-zinc alloy layer, it is possible to suppress the reaction between hydrogen sulfide and tin that cause sulfur discoloration due to the presence of zinc, while 0.06 to 0.5 g of zinc is contained in the tin-zinc alloy layer. Since it is present in a small amount of / m 2 , it is effectively prevented that the adhesiveness of the thermoplastic resin coating is impaired. Further, if the tin-zinc alloy layer is in a small amount (to the extent that the metal zinc does not cover the entire surface of the tin-zinc alloy layer), the metal zinc can remain.
[ノンクロム系表面処理層]
錫−亜鉛合金層上に形成されるノンクロム系表面処理層としては、シランカップリング剤を主剤とする表面処理層,水溶性フェノール樹脂による表面処理層,Zr及び/又はTiを含有する無機表面処理層の少なくとも一つから成ることが好ましく、これにより熱可塑性樹脂被覆の密着性を向上させ、前述したように、レトルト処理後の缶胴上部の樹脂被覆の剥離強度を100g/15mm幅以上の値にすることを可能にし、耐食性を向上させることが可能となるのである。
尚、表面処理層は、上記処理の何れかにより形成されていることが好ましく、特に無機系の表面処理と有機系の表面処理とを組み合わせで行うことが好ましい。この場合無機系の表面処理を先に行った後、有機系の表面処理を行い、複合処理被膜を形成することが好ましい。
[Non-chromium surface treatment layer]
The non-chromium surface treatment layer formed on the tin-zinc alloy layer includes a surface treatment layer mainly composed of a silane coupling agent, a surface treatment layer made of a water-soluble phenol resin, and an inorganic surface treatment containing Zr and / or Ti. It is preferable to consist of at least one of the layers, thereby improving the adhesion of the thermoplastic resin coating, and as described above, the peel strength of the resin coating on the upper portion of the can body after retorting is a value of 100 g / 15 mm width or more. This makes it possible to improve the corrosion resistance.
The surface treatment layer is preferably formed by any of the above treatments, and it is particularly preferable to perform a combination of inorganic surface treatment and organic surface treatment. In this case, it is preferable to perform an inorganic surface treatment first and then an organic surface treatment to form a composite treatment film.
・シランカップリング剤表面処理層
錫−亜鉛合金層上に形成されるシランカップリング剤処理層は、シランカップリング剤が有する反応基により、錫めっき層と熱可塑性ポリエステル樹脂層の密着性を向上させることが可能となる。またシランカップリング剤処理層自体が耐久性と耐水性を向上させる一方、錫めっき層へのガス透過を抑制し、これにより錫めっき層の酸化皮膜の形成を抑制するため、酸化皮膜の生成・成長による有機樹脂被覆層の密着性の低下を防止できる。
シランカップリング剤表面処理層は、Si量が2〜50mg/m2、特に2.5〜40mg/m2となるように形成されていることが好ましい。
・ Silane coupling agent surface treatment layer The silane coupling agent treatment layer formed on the tin-zinc alloy layer improves the adhesion between the tin plating layer and the thermoplastic polyester resin layer due to the reactive group of the silane coupling agent. It becomes possible to make it. The silane coupling agent treatment layer itself improves durability and water resistance, while suppressing gas permeation to the tin plating layer, thereby suppressing the formation of an oxide film on the tin plating layer. A decrease in the adhesion of the organic resin coating layer due to the growth can be prevented.
The silane coupling agent surface treatment layer is preferably formed so that the Si amount is 2 to 50 mg / m 2 , particularly 2.5 to 40 mg / m 2 .
シランカップリング剤表面処理層を形成するために用いるシランカップリング剤は、有機樹脂被覆と化学結合する反応基と錫めっき鋼板と化学結合する反応基を有するものであり、アミノ基、エポキシ基、メタクリロキシ基、メルカプト基等の反応基と、メトキシ基、エトキシ基等の加水分解性アルコキシ基を含むオルガノシランから成るものや、メチル基、フェニル基、エポキシ基、メルカプト基等の有機置換基と加水分解性アルコキシ基を含有するシランを使用することができる。
本発明において、好適に用いることができるシランカップリング剤の具体例としては、γ-APS(γ-アミノプロピルトリメトキシシラン)、γ−GPS(γ−グリシドキシプロピルトリメトキシシラン)、BTSPA(ビストリメトキシシリルプロピルアミノシラン)、N−β(アミノエチル)γ−アミノプロピルトリメトキシシラン等を挙げることができる。
The silane coupling agent used to form the silane coupling agent surface treatment layer has a reactive group that chemically bonds to the organic resin coating and a reactive group that chemically bonds to the tin-plated steel sheet, an amino group, an epoxy group, Containing reactive groups such as methacryloxy and mercapto groups and organosilanes containing hydrolyzable alkoxy groups such as methoxy and ethoxy, and organic substituents such as methyl, phenyl, epoxy and mercapto Silanes containing decomposable alkoxy groups can be used.
Specific examples of silane coupling agents that can be suitably used in the present invention include γ-APS (γ-aminopropyltrimethoxysilane), γ-GPS (γ-glycidoxypropyltrimethoxysilane), BTSPA ( Bistrimethoxysilylpropylaminosilane), N-β (aminoethyl) γ-aminopropyltrimethoxysilane, and the like.
シランカップリング剤処理層を錫−亜鉛合金層上に形成するには、上述したシランカップリング剤溶液を錫−亜鉛合金層上に塗布、若しくはシランカップリング剤溶液中に、錫めっき層及び錫−亜鉛合金層が形成された鋼板を浸漬し、その後絞りロールで過剰な溶液を除去することにより形成することができる。好適なシランカップリング剤溶液の組み合わせ及び処理の順序は以下の通りである。
(i) アミノ基含有シラン溶液及び/又はエポキシ基含有シランカップリング剤溶液を用いて処理生成する。
(ii) アミノ基及び/又はエポキシ基を含むシランカップリング剤と有機置換基と加水分解性アルコキシ基を含有したシランから成る混合溶液を用いて処理生成する。
(iii) 有機置換基と加水分解性アルコキシ基を含有したシランで処理した後、次いでアミノ基含有シラン溶液及び/又はエポキシ基含有シラン溶液から成るシランカップリング剤溶液を用いて処理生成する。
In order to form the silane coupling agent treatment layer on the tin-zinc alloy layer, the above-described silane coupling agent solution is applied onto the tin-zinc alloy layer, or the tin plating layer and the tin are added to the silane coupling agent solution. -It can form by immersing the steel plate in which the zinc alloy layer was formed, and removing an excess solution with a squeeze roll after that. Suitable silane coupling agent solution combinations and processing sequences are as follows.
(i) It is formed by treatment using an amino group-containing silane solution and / or an epoxy group-containing silane coupling agent solution.
(ii) It is formed by treatment using a mixed solution comprising a silane coupling agent containing an amino group and / or an epoxy group, a silane containing an organic substituent and a hydrolyzable alkoxy group.
(iii) After treatment with a silane containing an organic substituent and a hydrolyzable alkoxy group, a treatment is performed using a silane coupling agent solution comprising an amino group-containing silane solution and / or an epoxy group-containing silane solution.
・水溶性フェノール系化合物から成る表面処理層
錫−亜鉛合金層上に形成される水溶性フェノール系化合物から成る表面処理層は、C量が0.8〜50mg/m2、特に1〜40mg/m2の範囲となるように形成することが好ましく、下記式(1)の重合体から成る水溶性フェノール樹脂を用いて形成することができる
Water-soluble phenol-based surface treatment layer of tin comprising a compound - zinc surface treatment layer made of a water-soluble phenolic compounds formed alloy layer is, C amount 0.8~50mg / m 2, in particular 1 to 40 mg / it is preferable to form such a range of m 2, it can be formed by using a water-soluble phenolic resin comprising a polymer of formula (1)
OH
|
− φ −CH2− ・・・(1)
|
X
式中、φはベンゼン環を表し、Xは水素原子又は下記式(2)
Z= −CH2−N−R1 ・・・(2)
|
R2
式中、R1及びR2の各々は炭素数10以下のアルキル基又は炭素数10以下のヒドロキシアルキル基である、で表されるZを表し、基Zの導入率はベンゼン環1個当たり0.2〜1.0であるものとする、
で表される反復単位から成るフェノール樹脂であることが好適である。
OH
|
− Φ −CH 2 − (1)
|
X
In the formula, φ represents a benzene ring, X represents a hydrogen atom or the following formula (2)
Z = —CH 2 —N—R 1 (2)
|
R 2
In the formula, each of R 1 and R 2 represents Z represented by an alkyl group having 10 or less carbon atoms or a hydroxyalkyl group having 10 or less carbon atoms, and the introduction rate of the group Z is 0 per benzene ring. .2 to 1.0
It is preferable that it is a phenol resin which consists of a repeating unit represented by these.
また水溶性フェノール系化合物の他の例としては、タンニンを挙げることができる。タンニンは、タンニン酸ともいい、フェノール性ヒドロキシル基を有する複雑な構造の芳香族化合物の総称である。
タンニンとしては、ハマメリタンニン、カキタンニン、チャタンニン、五倍子タンニン、没食子タンニン、ミロバランタンニン、ジビジビタンニン、アルガロビラタンニン、バロニアタンニン、カテキンタンニン等を挙げることができる。タンニンは、数平均分子量が200以上であることが好ましい。
Another example of the water-soluble phenol compound is tannin. Tannin, also called tannic acid, is a general term for aromatic compounds having a complex structure having a phenolic hydroxyl group.
Examples of tannins include hameli tannins, oyster tannins, chatannins, pentaploid tannins, gallic tannins, milovalan tannins, dibidi tannins, argarovira tannins, valonia tannins, catechin tannins and the like. Tannin preferably has a number average molecular weight of 200 or more.
本発明においては上記水溶性フェノール系化合物単独で表面処理層を形成する他、かかる水溶性フェノール系化合物にジルコニウム、チタン等の無機物を含有させて表面処理層を形成することもでき、これにより耐食性を更に向上させることが可能となる。
無機物は全炭素の4乃至3750重量%の量で含有されていることが望ましい。
水溶性フェノール系化合物による表面処理層を錫−亜鉛合金層上に形成するには、上述した水溶性フェノール系化合物を錫−亜鉛合金層の表面に塗布乾燥することにより形成できる。
In the present invention, in addition to forming the surface treatment layer with the water-soluble phenolic compound alone, the surface treatment layer can also be formed by adding an inorganic substance such as zirconium or titanium to the water-soluble phenolic compound. Can be further improved.
The inorganic substance is preferably contained in an amount of 4 to 3750% by weight of the total carbon.
In order to form the surface treatment layer with the water-soluble phenol-based compound on the tin-zinc alloy layer, the above-described water-soluble phenol-based compound can be formed on the surface of the tin-zinc alloy layer by drying.
・Zr及び/又はTiを含有する無機表面処理層
錫−亜鉛合金層上に形成されるZr及び/又はTiを含有する無機表面処理層は、Zr及び/又はTiを主成分として含有する処理液を用いて形成されるものであり、本発明においては特にこれらの無機成分とO,Fを含有し、リン酸を含有しない水溶液中で陰極電解処理することにより形成されるものであることが好ましい。
表面処理に用いる処理液は、浴濃度が、Zr及び/又はTiが0.010〜0.050モル/リットルの範囲にあることが好ましく、またpHが3.0〜8.0の水溶液であることが好ましい。
Inorganic surface treatment layer containing Zr and / or Ti The inorganic surface treatment layer containing Zr and / or Ti formed on the tin-zinc alloy layer is a treatment liquid containing Zr and / or Ti as a main component. In the present invention, it is preferably formed by cathodic electrolysis in an aqueous solution containing these inorganic components and O, F and not containing phosphoric acid. .
The treatment liquid used for the surface treatment is preferably an aqueous solution having a bath concentration of Zr and / or Ti in the range of 0.010 to 0.050 mol / liter, and a pH of 3.0 to 8.0. It is preferable.
処理液に用いるZr薬剤としてはフッ化ジルコニウムカリウムKZrF6やフッ化ジルコニウムアンモニウム(NH4)2ZrF6、炭酸ジルコニウムアンモニウム溶液(NH4)2ZrO(CO3)2などを用いることができる。またTi薬剤としては、チタンフッ化カリウムK2TiF6、チタンフッ化アンモニウム(NH4)2TiF6、チタンフッ化ソーダNa2TiF6などを用いることができる。
また、チタンイオンやジルコニウムイオンとフッ素イオンを別々の薬剤より供給することもでき、Ti薬剤としてシュウ酸チタンカリウム2水和物K2TiO(C2O4)2・2H2O、塩化チタン(III)溶液TiCl3、塩化チタン(IV)溶液TiCl4など、Zr薬剤としてオキシ硝酸ジルコニウムZrO(NO3)2、オキシ酢酸ジルコニウムZrO(CH3COO)2など、F薬剤としてフッ化ナトリウムNaF、フッ化カリウムKF、フッ化アンモニウムNH4Fなどを用いることができる。
浴中のFイオンの浴濃度としては、Fとして、0.03モル/リットル〜0.35モル/リットルの範囲にあることが好ましい。
また処理液中には、粒径4〜80nmの水分散性シリカをSi量で3〜100mg/m2の範囲で配合することが、耐食性、膜形成性の点から好ましく、更に必要に応じて硝酸イオン、過酸化物及び錯化剤を添加することもできる。
As the Zr chemical used in the treatment liquid, potassium zirconium fluoride KZrF 6 , zirconium ammonium fluoride (NH 4 ) 2 ZrF 6 , zirconium ammonium carbonate solution (NH 4 ) 2 ZrO (CO 3 ) 2 or the like can be used. As the Ti agent, titanium potassium fluoride K 2 TiF 6 , titanium ammonium fluoride (NH 4 ) 2 TiF 6 , sodium titanium fluoride Na 2 TiF 6 and the like can be used.
In addition, titanium ions, zirconium ions, and fluorine ions can be supplied from separate agents. As Ti agents, potassium titanium oxalate dihydrate K 2 TiO (C 2 O 4 ) 2 · 2H 2 O, titanium chloride ( III) Solution TiCl 3 , Titanium chloride (IV) solution TiCl 4, etc. Zr agents such as zirconium oxynitrate ZrO (NO 3 ) 2 , zirconium oxyacetate ZrO (CH 3 COO) 2 etc., F agents such as sodium fluoride NaF, fluorine For example, potassium fluoride KF, ammonium fluoride NH 4 F, or the like can be used.
The F concentration in the bath is preferably in the range of 0.03 mol / liter to 0.35 mol / liter as F.
Further, in the treatment liquid, it is preferable to add water-dispersible silica having a particle size of 4 to 80 nm in a range of 3 to 100 mg / m 2 in terms of Si amount from the viewpoint of corrosion resistance and film forming property, and further if necessary. Nitrate ions, peroxides and complexing agents can also be added.
表面処理の前処理としては、常法により、脱脂、水洗、必要に応じて、酸洗、水洗を行い、表面を清浄化し、上記処理液を30〜65℃の温度において、3〜100A/dm2で0.3〜20秒間断続的に陰極電解し、最後に水洗することにより、好適な表面処理層を得ることができる。
陽極側に相当する対極板には、酸化イリジウム被覆したチタン板が好適に用いられる。対極板の条件としては、電解中に対極材料が処理液中に溶解せず、酸素過電圧の小さい不溶性陽極であることが望ましい。
形成される表面処理層の厚みは、Zr及び/又はTiの重量膜厚で、5〜300mg/m2の間にあることが、被覆の均一性や加工密着性の点から好ましい。
As the pretreatment of the surface treatment, degreasing, washing with water, and if necessary, pickling and washing with water are performed to clean the surface, and the above treatment liquid is treated at a temperature of 30 to 65 ° C. at 3 to 100 A / dm. A suitable surface treatment layer can be obtained by performing cathodic electrolysis intermittently at 0.3 to 20 seconds and finally washing with water.
As the counter electrode plate corresponding to the anode side, a titanium plate coated with iridium oxide is preferably used. As a condition of the counter electrode plate, it is desirable that the counter electrode material is an insoluble anode having a small oxygen overvoltage without being dissolved in the treatment liquid during electrolysis.
The thickness of the surface treatment layer to be formed is preferably 5 to 300 mg / m 2 in terms of the weight film thickness of Zr and / or Ti from the viewpoint of coating uniformity and work adhesion.
[熱可塑性樹脂]
本発明においては、ノンクロム系表面処理層上に施される熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−酢酸ビニル共重合体、エチレン−アクリルエステル共重合体、アイオノマー等のオレフィン系樹脂、またはポリブチレンテレフタレート等のポリエステル樹脂、もしくはナイロン6、ナイロン6,6、ナイロン11、ナイロン12等のポリアミド樹脂、ポリ塩化ビニルフィルム、ポリ塩化ビニリデンフィルム等の熱可塑性樹脂を挙げることができるが、特にポリエステル系熱可塑性樹脂、中でも融点が200〜235℃のポリエステル系熱可塑性樹脂であることが好ましい。
ポリエステル系熱可塑性樹脂の融点が上記範囲よりも小さい場合には、ポリエステル樹脂のバリア性が低下して、本発明の重要な特徴であるレトルト後の缶胴上部の剥離強度が小さくなって、剥離を生じるようになるため耐食性に劣るようになり(後述する比較例11)、特に錫めっき量が少ない場合に腐食が発生しやすくなり、一方融点が上記範囲よりも大きい場合には、ポリエステル系熱可塑性樹脂を良好に被覆するために必要な温度が錫の融点(232℃)に近くなったり、錫の融点を超えることになり、被覆状態は不均一になり、密着性が不安定になって、やはりレトルト後の缶胴上部の剥離強度が低下する傾向がある。
[Thermoplastic resin]
In the present invention, the thermoplastic resin applied on the non-chromic surface treatment layer includes polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, ethylene-acrylic ester copolymer, ionomer, etc. Olefin-based resins, polyester resins such as polybutylene terephthalate, polyamide resins such as
When the melting point of the polyester-based thermoplastic resin is smaller than the above range, the barrier property of the polyester resin is lowered, and the peel strength at the upper part of the can body after retort, which is an important feature of the present invention, is reduced. Since the corrosion resistance is poor (Comparative Example 11 to be described later), corrosion tends to occur particularly when the tin plating amount is small, whereas when the melting point is larger than the above range, the polyester heat The temperature required to coat the plastic resin well becomes close to the melting point of tin (232 ° C.) or exceeds the melting point of tin, the coating state becomes uneven, and the adhesion becomes unstable. Also, the peel strength at the upper part of the can body after retort tends to be lowered.
ポリエステル樹脂としては、エチレングリコールやブチレングリコールを主体とするアルコール成分と、芳香族二塩基酸、例えばテレフタル酸、イソフタル酸、ナフタレンジカルボン酸等の酸成分とから誘導される熱可塑性ポリエステルが挙げられるが、本発明においては融点が上記範囲内にあるように、エチレンテレフタレート単位或いはブチレンテレフタレートを主体とする共重合ポリエステル樹脂であることが好ましい。
一般に共重合ポリエステル中の二塩基酸成分の70モル%以上、特に75モル%以上がテレフタル酸成分から成り、ジオール成分の70モル%以上、特に75モル%以上がエチレングリコールまたはブチレングリコールから成り、二塩基酸成分の1乃至30モル%、特に5乃至25モル%がテレフタル酸以外の二塩基酸成分から成ることが好ましい。
テレフタル酸以外の二塩基酸としては、イソフタル酸、フタル酸、ナフタレンジカルボン酸等の芳香族ジカルボン酸:シクロヘキサンジカルボン酸等の脂環族ジカルボン酸:コハク酸、アジピン酸、セバチン酸、ドデカンジオン酸等の脂肪族ジカルボン酸:の1種又は2種以上の組合せが挙げられ、エチレングリコールまたはブチレングリコール以外のジオール成分としては、プロピレングリコール、ジエチレングリコール、1,6−ヘキシレングリコール、シクロヘキサンジメタノール、ビスフェノールAのエチレンオキサイド付加物等の1種又は2種以上が挙げられる。勿論、これらのコモノマーの組合せは、共重合ポリエステルの融点を前記範囲とするのが好ましい。
Examples of the polyester resin include thermoplastic polyesters derived from an alcohol component mainly composed of ethylene glycol or butylene glycol and an acid component such as an aromatic dibasic acid such as terephthalic acid, isophthalic acid, or naphthalenedicarboxylic acid. In the present invention, a copolymer polyester resin mainly composed of ethylene terephthalate units or butylene terephthalate is preferable so that the melting point is in the above range.
Generally, 70 mol% or more, particularly 75 mol% or more of the dibasic acid component in the copolyester is composed of a terephthalic acid component, and 70 mol% or more, particularly 75 mol% or more of the diol component is composed of ethylene glycol or butylene glycol, It is preferable that 1 to 30 mol%, particularly 5 to 25 mol% of the dibasic acid component is composed of a dibasic acid component other than terephthalic acid.
Dibasic acids other than terephthalic acid include aromatic dicarboxylic acids such as isophthalic acid, phthalic acid and naphthalenedicarboxylic acid: alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid: succinic acid, adipic acid, sebacic acid, dodecanedioic acid, etc. Or a combination of two or more of the aliphatic dicarboxylic acids: As the diol component other than ethylene glycol or butylene glycol, propylene glycol, diethylene glycol, 1,6-hexylene glycol, cyclohexane dimethanol, bisphenol A 1 type, or 2 or more types, such as an ethylene oxide adduct. Of course, the combination of these comonomers is preferably such that the melting point of the copolyester falls within the above range.
また、このポリエステルは、成形時の溶融流動特性を改善するために、三官能以上の多塩基酸及び多価アルコールから成る群より選択された少なくとも1種の分岐乃至架橋成分を含有することができる。これらの分岐乃至架橋成分は、3.0モル%以下、好適には0.05乃至3.0モル%の範囲にあるのがよい。
三官能以上の多塩基酸及び多価アルコールとしては、トリメリット酸、ピロメリット酸、ヘミメリット酸、1,1,2,2−エタンテトラカルボン酸、1,1,2−エタントリカルボン酸、1,3,5−ペンタントリカルボン酸、1,2,3,4−シクロペンタンテトラカルボン酸、ビフェニル−3,4,3’,4’−テトラカルボン酸等の多塩基酸や、ペンタエリスリトール、グリセロール、トリメチロールプロパン、1,2,6−ヘキサントリオール、ソルビトール、1,1,4,4−テトラキス(ヒドロキシメチル)シクロヘキサン等の多価アルコールが挙げられる。
Further, the polyester may contain at least one branching or crosslinking component selected from the group consisting of a tribasic or higher polybasic acid and a polyhydric alcohol in order to improve the melt flow characteristics during molding. . These branching or crosslinking components should be in the range of 3.0 mol% or less, preferably 0.05 to 3.0 mol%.
Examples of the trifunctional or higher polybasic acid and polyhydric alcohol include trimellitic acid, pyromellitic acid, hemimellitic acid, 1,1,2,2-ethanetetracarboxylic acid, 1,1,2-ethanetricarboxylic acid, 1 , 3,5-pentanetricarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, polybasic acids such as biphenyl-3,4,3 ′, 4′-tetracarboxylic acid, pentaerythritol, glycerol, Examples thereof include polyhydric alcohols such as trimethylolpropane, 1,2,6-hexanetriol, sorbitol, 1,1,4,4-tetrakis (hydroxymethyl) cyclohexane.
ポリエステル系熱可塑性樹脂層には、耐高温湿熱性や耐衝撃性を向上させる目的で、ポリオレフィンを配合することが好ましい。このポリオレフィンは、一般にポリステル樹脂100重量部当り5乃至25重量部の量で用いることが好ましい。
ポリオレフィンとしては、例えば低−、中−或いは高−密度のポリエチレン、線状低密度ポリエチレン、ポリプロピレン、線状超低密度ポリエチレン、エチレン−プロピレン共重合体、エチレン−ブテン−1共重合体、エチレン−プロピレン−ブテン−1共重合体、エチレン−酢酸ビニル共重合体、イオン架橋オレフィン共重合体(アイオノマー)、エチレン−アクリル酸エステル共重合体等を挙げることができる。これらの内でも、アイオノマーが好適なものであり、アイオノマーのベースポリマーとしては、エチレン−(メタ)アクリル酸共重合体やエチレン−(メタ)アクリル酸エステル−(メタ)アクリル酸共重合体、イオン種としては、Na、K、Zn等のものが使用される。
The polyester-based thermoplastic resin layer is preferably blended with polyolefin for the purpose of improving high-temperature wet heat resistance and impact resistance. This polyolefin is generally preferably used in an amount of 5 to 25 parts by weight per 100 parts by weight of the polyester resin.
Examples of polyolefins include low-, medium- or high-density polyethylene, linear low density polyethylene, polypropylene, linear ultra-low density polyethylene, ethylene-propylene copolymer, ethylene-butene-1 copolymer, ethylene- Examples thereof include a propylene-butene-1 copolymer, an ethylene-vinyl acetate copolymer, an ion-crosslinked olefin copolymer (ionomer), and an ethylene-acrylic acid ester copolymer. Among these, ionomers are preferable, and as the base polymer of ionomer, ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester- (meth) acrylic acid copolymer, ion As the seed, Na, K, Zn or the like is used.
本発明に用いるポリエステル系熱可塑性樹脂フィルムは、コロナ放電処理による表面改質が行われていることが、ポリエステル系熱可塑性樹脂層の密着性を向上させ、レトルト処理後の缶胴上部の樹脂被覆の剥離強度を100g/15mm幅以上とする上で好ましい。コロナ放電処理は従来公知の方法により行うことができ、一般に、空気、窒素ガス、酸素ガス、アルゴンガス、炭酸ガス等の雰囲気下で、1乃至40kWの出力で1乃至300m/分の処理速度で処理することができる。
熱可塑性樹脂層は、単層或いは多層の樹脂層であってもよく、多層の樹脂層とする場合には、上述した融点200〜235℃の接着性に優れたポリエステル樹脂層が表面処理層側に位置することが好ましく、表層側に耐内容物性、すなわち耐抽出性やフレーバー成分の非吸着性に優れた組成のポリエステル樹脂を選択することが好ましい。
The polyester-based thermoplastic resin film used in the present invention has been subjected to surface modification by corona discharge treatment to improve the adhesion of the polyester-based thermoplastic resin layer, and the resin coating on the upper portion of the can body after retorting The peel strength is preferably 100 g / 15 mm width or more. The corona discharge treatment can be performed by a conventionally known method. Generally, in an atmosphere of air, nitrogen gas, oxygen gas, argon gas, carbon dioxide gas, etc., at a treatment speed of 1 to 300 m / min at an output of 1 to 40 kW. Can be processed.
The thermoplastic resin layer may be a single layer or a multilayer resin layer. When the thermoplastic resin layer is a multilayer resin layer, the above-described polyester resin layer having an excellent melting point of 200 to 235 ° C. is the surface treatment layer side. It is preferable to select a polyester resin having a composition excellent in content resistance, that is, extraction resistance and non-adsorption of flavor components, on the surface layer side.
熱可塑性樹脂層には、それ自体公知の樹脂用配合剤、例えば非晶質シリカ等のアンチブロッキング剤、無機フィラー、各種帯電防止剤、滑剤、酸化防止剤、紫外線吸収剤等を公知の処方に従って配合することができる。
中でも、トコフェロール(ビタミンE)或いはポリフェノールを用いることが好ましい。トコフェロール或いはポリフェノールは、従来より、酸化防止剤としてポリエステル樹脂の熱処理時における減成による分子量低下を防止して耐デント性を向上させるものであることが知られているが、特にポリエステル樹脂に前述したポリオレフィンを改質樹脂成分として配合したポリエステル組成物に、このトコフェロール或いはポリフェノールを配合すると、耐デント性のみならず、レトルト殺菌やホットベンダー等の過酷な条件に付され被膜にクラックが生じたような場合でも、クラックから腐食が進むことが防止され、耐食性が著しく向上するという効果を得ることができる。
トコフェロール或いはポリフェノールは、0.05乃至3重量%、特に0.1乃至2重量%の量で配合することが好ましい。
In the thermoplastic resin layer, known compounding agents for resins, for example, antiblocking agents such as amorphous silica, inorganic fillers, various antistatic agents, lubricants, antioxidants, ultraviolet absorbers and the like according to known formulations. Can be blended.
Of these, tocopherol (vitamin E) or polyphenol is preferably used. Tocopherols or polyphenols are conventionally known as anti-oxidants that prevent the decrease in molecular weight due to degradation during heat treatment of polyester resins and improve dent resistance. When this tocopherol or polyphenol is blended with a polyester composition blended with polyolefin as a modified resin component, not only dent resistance but also severe conditions such as retort sterilization and hot bender have caused cracks in the coating. Even in this case, corrosion can be prevented from proceeding from the cracks, and the effect of significantly improving the corrosion resistance can be obtained.
Tocopherol or polyphenol is preferably blended in an amount of 0.05 to 3% by weight, particularly 0.1 to 2% by weight.
本発明の熱可塑性樹脂層の厚みは、3乃至80μm、特に5乃至70μmの範囲にあることが好適である。熱可塑性樹脂層の厚みが上記範囲を下回ると、耐腐食性が不十分となり、厚みが上記範囲を上回ると加工性の点で問題を生じやすい。
熱可塑性樹脂層をノンクロム系表面処理層が形成された鋼板に形成するには、従来公知の任意の手段を行うことができ、例えば、押出コート法、キャストフィルム熱接着法、フィルム熱接着法等により行うことができる。
フィルムを用いる場合は、フィルムはT−ダイ法や、インフレーション製膜法により得ることができる。フィルムとしては、押出したフィルムを急冷した、キャスト成形法による未延伸フィルムであることが、フィルムの歪みがなく、加工性、密着性に優れているので好ましいが、このフィルムを延伸温度で逐次或いは同時二軸延伸し、延伸後のフィルムを熱固定することにより製造される二軸延伸フィルムを用いることもできる。
The thickness of the thermoplastic resin layer of the present invention is preferably in the range of 3 to 80 μm, particularly 5 to 70 μm. When the thickness of the thermoplastic resin layer is below the above range, the corrosion resistance becomes insufficient, and when the thickness exceeds the above range, a problem is likely to occur in terms of workability.
In order to form the thermoplastic resin layer on the steel plate on which the non-chromium surface treatment layer is formed, any conventionally known means can be used, for example, extrusion coating method, cast film thermal bonding method, film thermal bonding method, etc. Can be performed.
When a film is used, the film can be obtained by a T-die method or an inflation film forming method. The film is preferably an unstretched film formed by a cast molding method in which the extruded film is rapidly cooled, because it has no distortion of the film and is excellent in workability and adhesion. A biaxially stretched film produced by simultaneously biaxially stretching and heat-setting the stretched film can also be used.
[層構成]
本発明に用いる樹脂被覆表面処理鋼板は、上述した通り、少なくとも缶内面となる側の鋼板表面に、錫めっき層、錫−亜鉛合金層、ノンクロム表面処理層、熱可塑性樹脂層の順に設けて成るものであるが、必要により他の層を設けることも可能である。すなわち、缶外面側となる鋼板表面にも内面側と同様に錫めっき層及び有機樹脂被覆を設けることは勿論、熱可塑性樹脂層の上にホワイトコート層、印刷層等を設けることもできる。
[Layer structure]
As described above, the resin-coated surface-treated steel sheet used in the present invention is formed by providing a tin plating layer, a tin-zinc alloy layer, a non-chromium surface treatment layer, and a thermoplastic resin layer in this order on at least the steel sheet surface on the inner surface of the can. However, if necessary, other layers can be provided. That is, a tin coating layer and an organic resin coating can be provided on the steel plate surface on the outer side of the can as well as the inner side, and a white coat layer, a printing layer, and the like can be provided on the thermoplastic resin layer.
(プレス成形缶及びその製法)
本発明のプレス成形缶は、前述した樹脂被覆表面処理鋼板から形成されている限り、任意のプレス成形法により成形でき、樹脂被覆表面処理鋼板の熱可塑性樹脂層が缶内面側となるように、絞り加工、絞り・再しぼり加工、絞り・再絞りによる曲げ伸ばし加工(ストレッチ加工)、絞り・再絞りによる曲げ伸ばし・しごき加工或いは絞り・しごき加工等の従来公知のプレス成形手段に付すことによって製造される。
図2は、本発明のプレス成形缶の一例を示す側面図であり、このプレス成形缶11は、前述した樹脂被覆表面処理鋼板の絞り成形で形成されており、底部12と胴部13とを備えている。底部12と胴部13とは継ぎ目なしに接続されている。
耐圧性を付与するため、缶胴部には一本乃至複数のビードを、缶底部にはエクスパンジョンリングを設けることもできる。
(Press-formed can and its manufacturing method)
As long as the press-molded can of the present invention is formed from the above-described resin-coated surface-treated steel sheet, it can be molded by any press-molding method, and the thermoplastic resin layer of the resin-coated surface-treated steel sheet is on the can inner surface side. Manufactured by applying to press forming means such as drawing, drawing / re-drawing, bending / stretching by drawing / re-drawing (stretching), bending / stretching / drawing by drawing / re-drawing or drawing / ironing. Is done.
FIG. 2 is a side view showing an example of the press-formed can of the present invention. The press-formed can 11 is formed by drawing the resin-coated surface-treated steel plate described above, and includes a
In order to provide pressure resistance, one or a plurality of beads can be provided on the can body, and an expansion ring can be provided on the bottom of the can.
本発明のプレス成形缶は、レトルト処理に付される前に、Tm−40℃〜Tm+10℃(Tm:表面処理層と接着する熱可塑性樹脂層に用いるベース熱可塑性樹脂の融点)の範囲で0.5乃至120秒程度加熱処理に付されていることが、レトルト後の缶胴上部の熱可塑性樹脂層の剥離強度を100g/15mm幅以上とする上で好適である。 The press-molded can of the present invention is 0 in the range of Tm−40 ° C. to Tm + 10 ° C. (Tm: melting point of the base thermoplastic resin used for the thermoplastic resin layer bonded to the surface treatment layer) before being subjected to the retort treatment. It is preferable that the heat treatment is performed for about 5 to 120 seconds in order to make the peel strength of the thermoplastic resin layer at the upper part of the can body after retorting 100 g / 15 mm width or more.
(蓋及びその製法)
本発明の蓋は、上述した樹脂被覆表面処理鋼板から形成されている限り、従来公知の任意の製蓋法によるものでよい。イージーオープン機能のない蓋だけでなく、一般には、ステイ・オン・タブタイプのイージーオープン缶蓋やフルオープンタイプのイージーオープン缶蓋の形状に成形でき、上述したプレス成形缶に好適に使用することができる。
本発明の蓋の一例の上面を示す図3及び断面を拡大して示す図4において、この蓋20は、前述した樹脂被覆表面処理鋼板から形成されており、缶胴側面内面に嵌合されるべき環状リム部(カウンターシンク)21を介して外周側に密封用溝22を備えており、この環状リム部21の内側には開口すべき部分23を区画する全周にわたり形成されたスコア24が設けられている。この開口すべき部分23の内部には、大略中央部を押入して形成した略半円状の凹部パネル25と凹部パネル25の周囲に蓋材を突出させて形成したディンプル26と蓋材を缶蓋外面側に突出させて形成したリベット27とが形成され、開口用タブ28がこのリベット27のリベット打ちにより固定されている。開口用タブ28は、一端に押し裂きによる開口用先端29及び他端に保持用リング30を有している。リベット27の近傍において、スコア24と反対側には、スコア24とは不連続に並設された破断開始用スコア31が形成されている。
図3及び図4に示した具体例は、いわゆるフルオープンタイプであるが、勿論、ステイ・オン・タブタイプのイージーオープン蓋にも適用可能である。
(Lid and its manufacturing method)
As long as the lid of the present invention is formed from the above-mentioned resin-coated surface-treated steel sheet, any conventionally known lid-making method may be used. In addition to lids that do not have an easy-open function, in general, they can be molded into the shape of a stay-on-tab-type easy-open can lid or a full-open type easy-open can lid, and should be suitably used for the above-mentioned press-molded cans Can do.
In FIG. 3 which shows the upper surface of an example of the lid | cover of this invention, and FIG. 4 which expands and shows a cross section, this lid | cover 20 is formed from the resin-coated surface-treated steel plate mentioned above, and is fitted by the can body side surface inner surface. A sealing
The specific examples shown in FIGS. 3 and 4 are so-called full open types, but of course, they can also be applied to stay-on-tab type easy open lids.
(用途)
本発明のプレス成形缶及び蓋は、耐硫化変色性に優れていることから、特に魚介類、肉類、野菜類等の硫化水素を発生させるおそれのある内容物を好適に充填することができ、このような内容物を充填した後、蒸煮や、レトルト殺菌に付された場合にも、熱可塑性樹脂層の密着性が損なわれることが有効に防止されている。
(Use)
Since the press-molded can and lid of the present invention are excellent in resistance to sulfur discoloration, they can be suitably filled with contents that may generate hydrogen sulfide such as seafood, meat, and vegetables, It is effectively prevented that the adhesiveness of the thermoplastic resin layer is impaired even when it is subjected to steaming or retort sterilization after filling with such contents.
実施例および比較例について、再絞り缶の製造、レトルト処理後の内面有機樹脂被覆層の剥離強度測定、加工密着性評価、蒸煮試験、実缶保存試験での硫化変色評価、フィルム浮き評価、腐食評価は下記のように行った。 For Examples and Comparative Examples, manufacture of redrawn cans, peel strength measurement of inner organic resin coating layer after retort treatment, processing adhesion evaluation, steaming test, sulfur discoloration evaluation in actual can storage test, film float evaluation, corrosion Evaluation was performed as follows.
(1)再絞り缶の製造および加工密着性の評価
樹脂被覆表面処理鋼板を、147.5mm径の円形ブランクに打ち抜いた後、絞り比1.51の絞り加工を行い、更に絞り比1.32の再絞り加工と底部パネル加工、ビード加工、トリミング加工を行い、缶内径74.1mm、缶高さ47mm、内容積183mlの再絞り缶を成形した。成形後の缶を観察し、有機樹脂被覆層の浮き、剥離の状態を、下記評価点で評価した。
評点5;異常なし、
評点4;フランジ部の5%長以下に0.2mm径未満の樹脂被覆の浮き発生
評点3;フランジ部に0.5mm径未満の樹脂被覆の浮き発生
評点2;フランジ部または缶胴部に0.5mm径以上の樹脂被覆の浮き発生
評点1;フランジ部または缶胴部に樹脂被覆の剥離発生
(1) Manufacture of redrawn can and evaluation of processing adhesion After punching a resin-coated surface-treated steel sheet into a circular blank having a diameter of 147.5 mm, drawing with a drawing ratio of 1.51 is performed, and further a drawing ratio of 1.32 Were redrawn, bottom panel processed, beaded and trimmed to form a redrawn can with a can inner diameter of 74.1 mm, a can height of 47 mm and an internal volume of 183 ml. The can after the molding was observed, and the state of floating and peeling of the organic resin coating layer was evaluated by the following evaluation points.
Score 5: No abnormalities
Rating 4; Floating occurrence of resin coating with a diameter of less than 0.2 mm below 5% length of flange portion Rating 3; Floating occurrence rating of resin coating with a diameter of less than 0.5 mm on
(2)蒸煮試験
加工密着性試験に使用した2ピース缶を使用し、空缶上部から水蒸気を30分間吹き掛けた。蒸煮後、缶を観察し、有機樹脂被覆層の浮き、剥離を下記評価点で評価した。
評点5;異常なし、
評点4;フランジ部の5%長以下に0.2mm径未満の樹脂被覆の浮き発生
評点3;フランジ部に0.5mm径未満の樹脂被覆の浮き発生
評点2;フランジ部または缶胴部に0.5mm径以上の樹脂被覆の浮き発生
評点1;フランジ部または缶胴部に樹脂被覆の剥離発生
(2) Steaming test The 2-piece can used for the processing adhesion test was used, and water vapor was sprayed from the top of the empty can for 30 minutes. After cooking, the can was observed, and the floating and peeling of the organic resin coating layer were evaluated according to the following evaluation points.
Score 5: No abnormalities
Rating 4; Floating occurrence of resin coating with a diameter of less than 0.2 mm below 5% length of flange portion Rating 3; Floating occurrence rating of resin coating with a diameter of less than 0.5 mm on
(3)実缶保存試験
加工密着性試験に使用した2ピース缶を使用し、さけ肉または牛肉を充填後、アルミニウム製イージーオープン蓋または缶胴と同じ有機樹脂被覆表面処理鋼板製のイージーオープン蓋を二重巻締めした後、レトルト処理を行った。その後、37℃の恒温室に1年間保存後、開缶し缶内面を肉眼で観察し、硫化変色、有機樹脂被覆層の状態、内面腐食を評価した。
尚、さけ肉の場合は、肉175g、食塩を1.9g充填、巻締め後、115.5℃で90分間のレトルト処理を行い、牛肉の場合は肉170gを充填、巻締め後、113℃で70分間のレトルト処理を行った。
(3) Real can storage test Using two-piece cans used for processing adhesion test, after filling with salmon or beef, aluminum easy-open lid or easy-open lid made of the same organic resin-coated surface-treated steel plate as the can body After double winding, retort treatment was performed. Thereafter, after being stored in a constant temperature room at 37 ° C. for 1 year, the can was opened and the inner surface of the can was observed with the naked eye to evaluate sulfur discoloration, the state of the organic resin coating layer, and internal corrosion.
In the case of salmon meat, 175 g of meat and 1.9 g of salt are filled and wound, and then retort treatment is performed at 115.5 ° C. for 90 minutes, and in the case of beef, 170 g of meat is filled and wound and then 113 ° C. For 70 minutes.
(4)レトルト処理後の缶胴上部内面有機樹脂被覆層の剥離強度測定
実缶保存試験と同様にして、充填、蓋巻締め、レトルト処理を行った後、開缶し内容物を除去洗浄後、内面缶胴上部の有機樹脂被覆層に缶高さ方向に15mm幅の間隔で直線状切れ目を入れ、有機樹脂被覆層の一部を剥離した後、引張り試験機を用い有機樹脂被覆層を缶高さ方向に5mm/分の速度で180度方向に引き剥がし、剥離強度を測定した。有機樹脂被覆層の引張り破断強度が弱く、剥離前に破断してしまう場合には、粘着剤を塗布した金属箔テープを有機樹脂被覆層に貼り付け破断強度を上げた状態で測定を行った。
(4) Peel strength measurement of the organic resin coating layer on the inner surface of the can body after retort treatment After performing filling, lid tightening and retort treatment in the same manner as the actual can storage test, the can was opened and the contents removed and washed In the organic resin coating layer on the inner surface of the inner can body, linear cuts are made at intervals of 15 mm width in the can height direction, a part of the organic resin coating layer is peeled off, and then the organic resin coating layer is canned using a tensile tester The film was peeled in the direction of 180 ° in the height direction at a speed of 5 mm / min, and the peel strength was measured. When the tensile strength at break of the organic resin coating layer was weak and it broke before peeling, a metal foil tape coated with an adhesive was attached to the organic resin coating layer and the measurement was performed with the breaking strength increased.
(実施例1)
金属板として厚み0.18mm、調質度DR8の冷間圧延鋼板を用い、常法により缶内面側となる面に錫を厚み0.8g/m2、缶外面となる面に錫を厚み1.3g/m2同時にめっきし、洗浄後、続いて、常法により缶内面となる面に、亜鉛を厚み0.10g/m2めっきし洗浄後、錫のリフロー処理を行った。次に、このめっき鋼板の両面にγ−アミノプロピルトリメトキシシランの2%水溶液を用い、片面当たりSi量として8mg/m2になるように塗布し、80℃で乾燥し表面処理鋼板を得た。
こうして得た表面処理鋼板を220℃に加熱後、缶内面となる面にポリエチレンテレフタレート/イソフタレート(共重合比15モル%)樹脂が82wt%とアイオノマー樹脂が18wt%のブレンド樹脂を厚みが20μmになるように溶融状態で押出し被覆し、急冷した。
缶外面となる面には、エポキシアクリル系水性塗料を厚み3μmになるように塗布し、200℃で焼き付け乾燥後、印刷、仕上げニスを塗布し180℃で焼き付け乾燥を行った。この両面有機樹脂被覆表面処理鋼板を用いて、再絞り缶を製造し、210℃で1.5分の加熱処理(缶のピーク温度205℃、ピーク時間0.5秒)を行った。こうして得た2ピース缶のレトルト処理後の缶胴上部内面有機樹脂被覆層の剥離強度測定および加工密着性評価、蒸煮時の有機樹脂の剥離評価、サケ肉を充填後アルミニウム製イージーオープン蓋を巻締めた実缶保存試験(硫化変色、フィルム浮き、腐食の評価)を行った。その結果を表1、2に示す。
Example 1
A cold rolled steel sheet having a thickness of 0.18 mm and a tempering degree of DR8 is used as a metal plate, and tin is 0.8 g / m 2 thick on the surface that becomes the inner surface of the can and a tin thickness of 1 on the surface that becomes the outer surface of the can. .3g / m 2 and plated at the same time, after washing, followed by the surface to be the inner surface of the can by a conventional method, after the zinc thickness 0.10 g / m 2 plating was washed and subjected to reflow treatment of the tin. Next, a 2% aqueous solution of γ-aminopropyltrimethoxysilane was used on both sides of this plated steel sheet, and the Si amount per side was applied to 8 mg / m 2 and dried at 80 ° C. to obtain a surface-treated steel sheet. .
After heating the surface-treated steel sheet thus obtained to 220 ° C., the surface of the inner surface of the can is a blend resin of 82 wt% polyethylene terephthalate / isophthalate (copolymerization ratio 15 mol%) resin and 18 wt% ionomer resin to a thickness of 20 μm. It was extrusion coated in the molten state and quenched.
The outer surface of the can was coated with an epoxy acrylic water-based paint so as to have a thickness of 3 μm, baked and dried at 200 ° C., applied with printing and finishing varnish, and baked and dried at 180 ° C. Using this double-sided organic resin-coated surface-treated steel sheet, a redrawn can was produced and subjected to a heat treatment at 210 ° C. for 1.5 minutes (can peak temperature 205 ° C., peak time 0.5 seconds). The peel strength measurement and processing adhesion evaluation of the organic resin coating layer on the inner surface of the upper part of the can body after the retort treatment of the two-piece can obtained in this way, evaluation of the peeling of the organic resin during steaming, filling with salmon meat and winding an aluminum easy open lid A tightened actual can storage test (evaluation of sulfide discoloration, film floating and corrosion) was conducted. The results are shown in Tables 1 and 2.
(実施例2〜4、比較例1)
実施例2〜4、比較例1は、内面錫めっき量を表1に示す値に変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 2 to 4, Comparative Example 1)
In Examples 2 to 4 and Comparative Example 1, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating was changed to the values shown in Table 1, and various evaluations were performed. The results are shown in Tables 1 and 2.
(実施例5)
実施例5は内面錫めっき量、表面処理の種類および処理厚み、内面有機樹脂の種類を表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Example 5)
Example 5 produced a two-piece can in the same manner as in Example 1 except that the inner surface tin plating amount, surface treatment type and thickness, and inner surface organic resin type were changed to those shown in Table 1, and various evaluations were made. Went. The results are shown in Tables 1 and 2.
(実施例6、7)
実施例6、7は内面錫めっき量、表面処理の種類を水溶性フェノール樹脂処理とし、厚みを表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 6 and 7)
In Examples 6 and 7, a two-piece can was produced in the same manner as in Example 1, except that the amount of inner surface tin plating, the type of surface treatment was water-soluble phenol resin treatment, and the thickness was changed to that shown in Table 1. Various evaluations were performed. The results are shown in Tables 1 and 2.
(実施例8〜11、比較例2〜5)
実施例8〜11、比較例2〜5は、内面錫めっき量、錫−亜鉛合金中の亜鉛量を表1に示すものに変え、牛肉を充填し、缶胴と同じ樹脂被覆鋼板製のイージーオープン蓋を巻締めた以外は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 8 to 11 and Comparative Examples 2 to 5)
In Examples 8 to 11 and Comparative Examples 2 to 5, the amount of tin on the inner surface and the amount of zinc in the tin-zinc alloy were changed to those shown in Table 1, filled with beef, and made of the same resin-coated steel plate as the can body A two-piece can was produced in the same manner as in Example 1 except that the open lid was wound, and various evaluations were performed. The results are shown in Tables 1 and 2.
(実施例12〜14、比較例6、7)
実施例12〜14、比較例6、7は内面錫めっき量、表面処理厚みを表1に示す量に変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 12 to 14, Comparative Examples 6 and 7)
In Examples 12 to 14 and Comparative Examples 6 and 7, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating and the surface treatment thickness were changed to the amounts shown in Table 1, and various evaluations were performed. It was. The results are shown in Tables 1 and 2.
(実施例15〜17、比較例8、9)
実施例15〜17、比較例8、9は内面錫めっき量、表面処理の種類をZr含有水溶性フェノール樹脂処理とし、C量を表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 15 to 17, Comparative Examples 8 and 9)
Examples 15 to 17 and Comparative Examples 8 and 9 were the same as in Example 1 except that the amount of inner surface tin plating, the type of surface treatment was Zr-containing water-soluble phenol resin treatment, and the C amount was changed to that shown in Table 1. Then, a two-piece can was manufactured and various evaluations were performed. The results are shown in Tables 1 and 2.
(実施例18)
実施例18は内面錫めっき量、表面処理の種類と厚み、内面有機樹脂被覆の種類を表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、電解ジルコニウム酸化物処理は、ジルコニウムフッ化水素酸カリウム 6.25g/L、硝酸カリウム 0.5g/L、過ホウ酸ナトリウム 0.05モル/Lの水溶液を作成し、pH6.0に調整後、その溶液中に被処理板を浸漬し、サンプルを陰極とし電流密度0.6A/dm2で断続電解を行い金属Zr換算として20mg/m2のジルコニウム酸化物処理膜を得た。
(Example 18)
Example 18 produced a two-piece can in the same manner as in Example 1 except that the amount of inner surface tin plating, the type and thickness of surface treatment, and the type of inner surface organic resin coating were changed to those shown in Table 1, and various evaluations were made. Went. The results are shown in Tables 1 and 2.
The electrolytic zirconium oxide treatment was performed after preparing an aqueous solution of zirconium zirconium hydrofluoride 6.25 g / L, potassium nitrate 0.5 g / L, and sodium perborate 0.05 mol / L and adjusting the pH to 6.0. Then, the plate to be treated was immersed in the solution, and the sample was used as a cathode, and intermittent electrolysis was performed at a current density of 0.6 A / dm 2 to obtain a zirconium oxide treated film of 20 mg / m 2 in terms of metal Zr.
(実施例19)
実施例19は内面錫めっき量、表面処理の種類と厚み、内面有機樹脂被覆の種類を表1に示すものに変え、カップ加熱を行わないこと以外は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、電解ジルコニウム酸化物処理とシランカップリング剤処理の複合処理は、先ず実施例18と同様にして、ジルコニウム酸化物処理膜を得た後、両面にγ−アミノプロピルトリメトキシシランの2%水溶液を用い、片面当たり5mg/m2になるように塗布し、80℃で乾燥することにより複合処理膜を得た。
(Example 19)
In Example 19, the amount of inner surface tin plating, the type and thickness of surface treatment, and the type of inner surface organic resin coating were changed to those shown in Table 1, except that cup heating was not performed. Were manufactured and evaluated in various ways. The results are shown in Tables 1 and 2.
Incidentally, in the combined treatment of electrolytic zirconium oxide treatment and silane coupling agent treatment, first a zirconium oxide treated film was obtained in the same manner as in Example 18, and then a 2% aqueous solution of γ-aminopropyltrimethoxysilane on both sides. Was applied at 5 mg / m 2 per side and dried at 80 ° C. to obtain a composite treated film.
(実施例20)
実施例20は内面錫めっき量、表面処理の種類と厚み、内面有機樹脂被覆の種類を表1に示すものに変え、カップ加熱を行わない以外は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、電解ジルコニウム酸化物処理と水溶性フェノール樹脂処理の複合処理は、先ず実施例18と同様にして、ジルコニウム酸化物処理膜を得た後、水溶性フェノール樹脂処理を行い、複合処理被膜を得た。
(Example 20)
Example 20 changes the amount of inner surface tin plating, the type and thickness of surface treatment, and the type of inner surface organic resin coating to those shown in Table 1, and the two-piece can is formed in the same manner as in Example 1 except that cup heating is not performed. Manufactured and evaluated in various ways. The results are shown in Tables 1 and 2.
The composite treatment of electrolytic zirconium oxide treatment and water-soluble phenol resin treatment was carried out in the same manner as in Example 18, after obtaining a zirconium oxide treatment film, followed by water-soluble phenol resin treatment to obtain a composite treatment film. It was.
(実施例21)
実施例21は内面錫めっき量、表面処理の種類と厚み、内面有機樹脂被覆の種類を表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、電解チタニウム酸化物処理は、フッ化水素酸 0.01g/L、75%リン酸 0.20g/L、20%ジルコニウムフッ化水素酸 1.30g/Lの水溶液を作成し、その溶液中に被処理板を浸漬し、サンプルを陰極とし電流密度5A/dm2で断続電解を行い金属Ti換算として25mg/dm2のチタニウム酸化物処理膜を得た。
(Example 21)
Example 21 produced a two-piece can in the same manner as in Example 1 except that the amount of inner surface tin plating, the type and thickness of surface treatment, and the type of inner surface organic resin coating were changed to those shown in Table 1, and various evaluations were made. Went. The results are shown in Tables 1 and 2.
The electrolytic titanium oxide treatment was performed by preparing an aqueous solution of hydrofluoric acid 0.01 g / L, 75% phosphoric acid 0.20 g / L, and 20% zirconium hydrofluoric acid 1.30 g / L. The plate to be treated was immersed, and the sample was used as a cathode, and intermittent electrolysis was performed at a current density of 5 A / dm 2 to obtain a titanium oxide treated film of 25 mg / dm 2 in terms of metal Ti.
(比較例10)
比較例10は内面錫めっき量、表面処理の種類および厚みを表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、リン酸処理は被処理板を50℃のリン酸ナトリウム30g/Lの水溶液中で陰極電解することにより処理した。
(Comparative Example 10)
In Comparative Example 10, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating, the type of surface treatment, and the thickness were changed to those shown in Table 1, and various evaluations were performed. The results are shown in Tables 1 and 2.
The phosphoric acid treatment was carried out by cathodic electrolysis of the treated plate in an aqueous solution of sodium phosphate 30 g / L at 50 ° C.
(比較例11)
比較例11は内面錫めっき量、表面処理の種類および厚みを表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、モリブデート処理は被処理板を60℃の硫酸モリブデン酸ナトリウム10g/L、リン酸水素ナトリウム3g/Lの水溶液中、陰極電解することにより処理した。
(Comparative Example 11)
In Comparative Example 11, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating, the type of surface treatment, and the thickness were changed to those shown in Table 1, and various evaluations were performed. The results are shown in Tables 1 and 2.
The molybdate treatment was performed by cathodic electrolysis of the treated plate in an aqueous solution of 10 g / L sodium molybdate and 3 g / L sodium hydrogen phosphate at 60 ° C.
(比較例12)
比較例12は内面錫めっき量、表面処理の種類および厚みを表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、ポリアクリル酸処理は、被処理板をポリアクリル酸75g/L、H2TiF6 40g/Lの水溶液に浸漬することにより処理した。
(Comparative Example 12)
In Comparative Example 12, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating, the type and thickness of the surface treatment were changed to those shown in Table 1, and various evaluations were performed. The results are shown in Tables 1 and 2.
Incidentally, polyacrylic acid treatment, were treated by immersing the treated plate polyacrylic acid 75 g / L, an aqueous solution of H 2
(比較例13)
比較例13は内面錫めっき量、表面処理の種類および厚みを表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、トリアジンチオール処理は、被処理板を20℃の1,3,5−トリアジン−2,4、6−トリチオール・モノナトリウム1%水溶液中に浸漬し、陰極として0.3Vで2分間処理を行った。
(Comparative Example 13)
In Comparative Example 13, a two-piece can was produced in the same manner as in Example 1 except that the amount of inner surface tin plating, the type of surface treatment, and the thickness were changed to those shown in Table 1, and various evaluations were performed. The results are shown in Tables 1 and 2.
In the triazine thiol treatment, the plate to be treated is immersed in a 1% aqueous solution of 1,3,5-triazine-2,4,6-trithiol monosodium at 20 ° C. and treated at 0.3 V for 2 minutes as a cathode. went.
(実施例22、23、比較例14、15)
実施例22、23、比較例14、15は内面錫めっき量、内面有機樹脂被覆の種類およびカップ加熱温度を表1に示すものに変えた他は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
(Examples 22 and 23, Comparative Examples 14 and 15)
Examples 22 and 23 and Comparative Examples 14 and 15 were the same as in Example 1 except that the amount of inner surface tin plating, the type of inner surface organic resin coating, and the cup heating temperature were changed to those shown in Table 1. Manufactured and evaluated in various ways. The results are shown in Tables 1 and 2.
(実施例24)
実施例24は内面錫めっき量、内面有機樹脂被覆の種類を表1に示すものに変え、下記の被覆方法に変え、カップ加熱を行わないこと以外は、実施例1と同様にして2ピース缶を製造し、各種評価を行った。その結果を表1、2に示す。
尚、内面有機樹脂は冷却したロール上にキャストしたフィルムを用い、このフィルムをコロナ処理(電圧200V、電流2A/25cm、5m/分の処理速度)した後、予め220℃に加熱しておいた表面処理鋼板上に熱ラミネートすることにより有機樹脂被覆表面処理鋼板を得た。
(Example 24)
In Example 24, the amount of inner surface tin plating and the type of inner surface organic resin coating were changed to those shown in Table 1, the following coating method was changed, and a two-piece can was performed in the same manner as in Example 1 except that cup heating was not performed. Were manufactured and evaluated in various ways. The results are shown in Tables 1 and 2.
The inner surface organic resin used was a film cast on a cooled roll, and this film was corona-treated (voltage 200 V, current 2 A / 25 cm, 5 m / min treatment speed) and then heated to 220 ° C. in advance. An organic resin-coated surface-treated steel sheet was obtained by heat laminating on the surface-treated steel sheet.
A:PET/IA15モル(82wt%)とアイオノマー樹脂(18wt%)のブレンド樹脂
B:PET/IA15モル
C:PET/IA11モル(82wt%)とポリプロピレン樹脂(18wt%)のブレンド樹脂
D:PET/IA20モル(82wt%)
E:PET/IA15モル(54wt%)とPBT/IA10モル(36wt%)とアイオノマー樹脂(10wt%)のブレンド樹脂
F:PET/IA8モル(82wt%)とアイオノマー樹脂(18wt%)のブレンド樹脂
G:PBT/IA20モル(90wt%)とポリプロピレン樹脂(10wt%)のブレンド樹脂
E: Blend resin of PET / IA 15 mol (54 wt%), PBT / IA 10 mol (36 wt%) and ionomer resin (10 wt%) F: Blend resin G of PET / IA 8 mol (82 wt%) and ionomer resin (18 wt%) : PBT /
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JP2008050641A (en) * | 2006-08-23 | 2008-03-06 | Jfe Steel Kk | Surface treated metallic plate and method of manufacturing the same, resin-coated metallic plate, metallic can and metallic lid |
JP2008068504A (en) * | 2006-09-13 | 2008-03-27 | Toyo Kohan Co Ltd | Organic resin film laminated steel sheet for can and its manufacturing method |
CN113929035A (en) * | 2021-07-28 | 2022-01-14 | 厦门保沣实业有限公司 | Easy-to-open cover explosion-proof tongue, leakage processing technology and easy-to-open cover produced by same |
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JP2004148324A (en) * | 2002-10-28 | 2004-05-27 | Toyo Seikan Kaisha Ltd | Method for manufacturing shear spun can made of resin coated metal |
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JP2002275642A (en) * | 2001-03-15 | 2002-09-25 | Kansai Paint Co Ltd | Coated steel sheet excellent in corrosion resistance |
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JP2003260758A (en) * | 2002-03-08 | 2003-09-16 | Toyo Seikan Kaisha Ltd | Press molded can made of precoated sheet steel |
JP2003320615A (en) * | 2002-05-02 | 2003-11-11 | Toyo Seikan Kaisha Ltd | Metal-made packaging material excellent in sulfurization discoloration resistance |
JP2004148324A (en) * | 2002-10-28 | 2004-05-27 | Toyo Seikan Kaisha Ltd | Method for manufacturing shear spun can made of resin coated metal |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008050641A (en) * | 2006-08-23 | 2008-03-06 | Jfe Steel Kk | Surface treated metallic plate and method of manufacturing the same, resin-coated metallic plate, metallic can and metallic lid |
JP2008068504A (en) * | 2006-09-13 | 2008-03-27 | Toyo Kohan Co Ltd | Organic resin film laminated steel sheet for can and its manufacturing method |
CN113929035A (en) * | 2021-07-28 | 2022-01-14 | 厦门保沣实业有限公司 | Easy-to-open cover explosion-proof tongue, leakage processing technology and easy-to-open cover produced by same |
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