JP2006091773A - Method for manufacturing heat developable photosensitive material and heat developable photosensitive material manufactured by the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a heat developable photosensitive material having excellent coated surface conditions and less fog, and a heat developable photosensitive material manufactured by the method. <P>SOLUTION: The method is provided for manufacturing the heat developable photosensitive material having, on at least one surface of a support, an image forming layer containing at least a photosensitive silver halide, a non-photosensitive organic silver salt, a reducing agent and a binder and a non-photosensitive layer, wherein (1) the non-photosensitive organic silver salt has a silver behenate content of 91-99 mol% and contains at least one dispersant selected from polyacrylamides and derivatives thereof, (2) ≥30 mass% of the binder is a hydrophilic binder, and (3) a pH of a coating liquid for the image forming layer is 4.5-6.5. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a method for producing a photothermographic material having excellent coated surface shape and little fogging, and a photothermographic material produced thereby.

  In recent years, in the medical field, reduction of waste processing liquid has been strongly desired from the viewpoint of environmental protection and space saving. Therefore, the photosensitive heat for medical diagnosis and photographic technology that can be efficiently exposed by a laser image setter or a laser imager and can form a clear black image having high resolution and sharpness. There is a need for techniques relating to developed photographic materials. These photosensitive photothermographic materials can eliminate the use of solution processing chemicals and supply customers with a simpler heat development processing system that does not damage the environment.

  Although there is a similar requirement in the field of general image forming materials, medical images are required to have high image quality with excellent sharpness and graininess because they are required to be finely drawn, and are cooled from the viewpoint of ease of diagnosis. There is a feature that a black tone image is preferred. At present, various hard copy systems using pigments and dyes such as inkjet printers and electrophotography are distributed as general image forming systems. However, there is no satisfactory output system for medical images.

  On the other hand, thermal imaging systems using organic silver salts are described in many documents. In particular, a photothermographic material generally contains a catalytically active amount of a photocatalyst (eg, silver halide), a reducing agent, a reducible silver salt (eg, an organic silver salt), and, if necessary, a color tone that controls the color tone of silver. And an image forming layer dispersed in a binder matrix. The photothermographic material is heated to a high temperature (for example, 80 ° C. or higher) after image exposure, and is blackened by an oxidation-reduction reaction between silver halide or a reducible silver salt (functioning as an oxidizing agent) and a reducing agent. Form a silver image. The oxidation-reduction reaction is promoted by the catalytic action of the latent image of silver halide generated by exposure. Therefore, a black silver image is formed in the exposure area. Fuji Medical Dry Imager FM-DPL was released as a medical image forming system using a photothermographic material.

In manufacturing a thermal image forming system using an organic silver salt, there are a method of manufacturing by solvent coating and a method of manufacturing by coating and drying a coating liquid containing polymer fine particles as a water dispersion as a main binder. Since the latter method does not require a process such as solvent recovery, the manufacturing equipment is simple, the environmental load is small, and it is advantageous for mass production. However, since the coating liquid does not have setability, there is a problem that the film is disturbed by the drying air after the coating liquid is applied, and drying unevenness is likely to occur.
Although it has been proposed to use a hydrophilic binder such as gelatin as the binder (see, for example, Patent Documents 1 and 2), it has been difficult to obtain high sensitivity due to increased fog.

The photothermographic material needs to contain in advance a chemical component necessary for image formation. Therefore, these chemical components affect the storage stability until the photothermographic material is used. Further, even after forming an image by heat development, it remains in the film in an unreacted state or as a reaction product, so these chemical components affect the transparency of the film and the color tone of the image, and further It also greatly affects storage stability.
This preservability becomes more problematic when the above hydrophilic binder is used, and an improvement means has been desired.
US Pat. No. 6,630,291 US Pat. No. 6,713,241

  An object of the present invention is to provide a method for producing a photothermographic material excellent in coated surface shape and having little fogging, and a photothermographic material produced thereby.

The object of the present invention has been achieved by the following method for producing a photothermographic material and the photothermographic material produced thereby.
<1> Production of a photothermographic material having an image forming layer and a non-photosensitive layer containing at least a photosensitive silver halide, a non-photosensitive organic silver salt, a reducing agent and a binder on at least one surface of a support. A method,
1) The non-photosensitive organic silver salt has a silver behenate content of 91 mol% or more and 99 mol% or less, and contains at least one dispersant selected from polyacrylamide and derivatives thereof,
2) 30% by mass or more of the binder is a hydrophilic binder,
3) The method for producing a photothermographic material, wherein the coating solution pH of the image forming layer is 4.5 or more and 6.5 or less.
<2> The method for producing a photothermographic material according to <1>, wherein the non-photosensitive organic silver salt is dispersed with at least one dispersant selected from the polyacrylamide and derivatives thereof after the formation of particles. .
<3> The heat according to <1> or <2>, wherein the non-photosensitive organic silver salt is formed in the presence of at least one dispersant selected from the polyacrylamide and derivatives thereof. A method for producing a development photosensitive material.
<4> Any one of <1> to <3>, wherein the non-photosensitive organic silver salt is washed with a water-washing solution containing at least one dispersant selected from the polyacrylamide and derivatives thereof. 2. A method for producing a photothermographic material according to item 1.
<5> The method for producing a photothermographic material according to any one of <1> to <4>, wherein an average particle size of the non-photosensitive organic silver salt particles is from 10 nm to 600 nm.
<6> The non-photosensitive layer is an outermost layer on the same plane as the image forming layer, and 50% by mass or more of the outermost layer binder is a hydrophilic binder. <1> to <5> The method for producing a photothermographic material according to any one of the above.
<7> The photothermographic material according to any one of <1> to <6>, comprising at least one compound represented by the following general formula (I) or (II): Production method:

Formula (I)

(Wherein Q represents an atomic group necessary to form a 5- to 6-membered imide ring);

Formula (II)

Wherein R ₅ independently represents a hydrogen atom, alkyl group, cycloalkyl group, alkoxy group, alkylthio group, arylthio group, hydroxy group, halogen atom, or N (R ₈ R ₉ ) group, R ₈ and R _{9 each} independently represents a hydrogen atom, an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group, or a heterocyclic group, and r is 0, 1, or 2. R ₈ and R ₉ are bonded to each other. May form a substituted or unsubstituted 5- to 7-membered heterocyclic ring, and two R ₅ 's are linked to each other to form an aromatic, heteroaromatic, alicyclic or heterocyclic condensed ring. X represents O, S, Se or N (R ₆ ), wherein R ₆ represents hydrogen or an alkyl group, aryl group, cycloalkyl group, alkenyl group or heterocyclic group.
<8> The method for producing a photothermographic material according to any one of <1> to <7>, wherein the hydrophilic binder of the image forming layer is gelatin or a gelatin derivative.
<9> The method for producing a photothermographic material according to any one of <6> to <8>, wherein the hydrophilic binder in the outermost layer is gelatin or a gelatin derivative.
<10> A photothermographic material produced by the production method according to any one of <1> to <9>, wherein the film surface pH is 4.5 or more and 6.5 or less. A photothermographic material.

  As a result of continuing searching for a new method for producing a photothermographic material capable of obtaining an excellent coated surface shape, the present inventors have found that the object of the present invention is not to simply replace the binder of the image forming layer with a set hydrophilic binder such as gelatin. I can't do it. As a result of the study by the present inventors, when these hydrophilic binders were used, a new problem that did not exist at all in the conventional wet-developed silver halide photosensitive material was found. As described above, the photothermographic material contains all the chemicals necessary for image formation in the film in advance. However, when a hydrophilic binder is used, the coated surface shape of the photothermographic material deteriorates and the raw storage property is increased. It was found that the deterioration of A new solution was needed for this problem. As a result of diligent efforts to solve this problem, the present invention of <1> has been achieved. Further more preferable conditions were found and the inventions of the production methods <2> to <9> were reached. Further, the invention of <10> has been reached as a photothermographic material using the production method of the present invention.

  INDUSTRIAL APPLICABILITY According to the present invention, there is provided a method for producing a photothermographic material that has excellent coated surface shape and little fog increase during storage, and a photothermographic material produced thereby.

The present invention is described in detail below.
1. Method for Producing Photothermographic Material The photothermographic material of the present invention comprises an image forming layer containing at least a photosensitive silver halide, a non-photosensitive organic silver salt, a reducing agent and a binder on at least one surface of a support. And a non-photosensitive layer. The image-forming layer in the present invention is composed of one or more layers on the support, and optionally contains additional materials such as a colorant, a coating aid and other auxiliary agents. The non-photosensitive layer in the present invention may be a single layer or a plurality of layers.

  The non-photosensitive organic silver salt used in the production method of the present invention has a silver behenate content of 91 mol% or more and 99 mol% or less, and is dispersed by at least one dispersant selected from polyacrylamide and derivatives thereof. Dispersion. 50% by mass or more of the binder in the image forming layer is a hydrophilic binder. The coating solution pH of the image forming layer used in the production method of the present invention is 4.5 or more and 6.5 or less.

In the production method of the present invention, the non-photosensitive organic silver salt is preferably formed in the presence of at least one dispersant selected from the polyacrylamide and derivatives thereof.
In the production method of the present invention, more preferably, the non-photosensitive organic silver salt is washed with a washing solution containing at least one dispersant selected from the polyacrylamide and derivatives thereof.
In the present invention, preferably, the non-photosensitive layer is the outermost layer on the same plane as the image forming layer, and 70% by mass or more of the outermost layer binder is a hydrophilic binder.
In the present invention, it preferably contains at least one compound represented by the following general formula (I) or (II).

Formula (I)

  In the formula, Q represents an atomic group necessary for forming a 5- to 6-membered imide ring.

Formula (II)

In the formula, R ₅ independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, an alkoxy group, an alkylthio group, an arylthio group, a hydroxy group, a halogen atom, or an N (R ₈ R ₉ ) group, wherein R ₈ and R ₉ independently represent a hydrogen atom, an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group, or a heterocyclic group, and r is 0, 1, or 2. R ₈ and R ₉ may be bonded to each other to form a substituted or unsubstituted 5- to 7-membered heterocycle. Two R _{5 s} may be linked to each other to form an aromatic, heteroaromatic, alicyclic or heterocyclic condensed ring. X represents O, S, Se or N (R ₆ ), wherein R ₆ represents hydrogen or an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group or a heterocyclic group.

In the present invention, preferably, the hydrophilic binder of the image forming layer is gelatin or a gelatin derivative.
In the present invention, preferably, the outermost hydrophilic binder is gelatin or a gelatin derivative.

  The photothermographic material of the present invention is a photothermographic material produced by these production methods, and has a film surface pH of 4.5 or more and 6.5 or less, more preferably 5.0 or more and 6.0. It is as follows.

(Description of organic silver salt)
1) Composition The organic silver salt used in the present invention has a silver behenate content of 91 mol% or more and 99 mol% or less. The silver behenate content is more preferably 95 mol% or more and 99 mol% or less.
As the remaining organic silver salt, a silver salt of an organic acid, particularly a silver salt of a long chain aliphatic carboxylic acid (having 10 to 30, preferably 15 to 28 carbon atoms) is preferable. Preferred examples of the fatty acid silver salt include silver lignocerate, silver behenate, silver arachidate, silver stearate, silver oleate, silver laurate, silver caproate, silver myristate, silver palmitate, silver erucate and the like. Including a mixture of In the present invention, the silver erucate content is preferably 2 mol% or less, more preferably 1 mol% or less, still more preferably 0.1 mol% or less.

2) Shape The organic silver salt in the present invention is preferably nanoparticles.
The average particle size is preferably from 10 nm to 600 nm, more preferably from 50 nm to 300 nm.

3) Preparation The organic silver salt used in the present invention is dispersed by at least one dispersant selected from polyacrylamide and derivatives thereof. As the dispersant, a compound represented by any one of the following general formulas is preferably used.
These dispersants may be added at the time of preparing the organic silver salt or may be added at the time of dispersion. Preferably, particles are formed in the presence of these dispersants. More preferably, the desalting treatment step after the formation of particles is performed in the presence of these dispersants.

R represents a hydrophobic group. At least one of R ₁ and R ₂ is a hydrophobic group. L is a divalent linking group. T is an oligomer part.
The number of hydrophobic groups depends on the linking group L. The hydrophobic group is selected from a saturated or unsaturated alkyl group, an arylalkyl group or an alkylaryl group, wherein each alkyl part may be linear or branched. Preferably, the hydrophobic R, R ₁ and R ₂ have 8 to 21 carbon atoms. The linking group L is linked to the hydrophobic group by a simple chemical bond and to the oligomer moiety T by a thio bond (—S—). Typical linking groups for substances with one hydrophobic group are shown in italic font in the following formula:

  Typical linking groups for substances with two hydrophobic groups are shown in italic font in the following formula:

  The oligomer group T is based on the oligomerization of a vinyl monomer having an amide functional group, the vinyl part provides a route for oligomerization, and the amide part constitutes a hydrophilic functional group (after oligomerization). ) Provide non-ionic polar groups; This oligomer group T can be generated from a mixture of monomers provided that one monomer source or the resulting oligomer chain is sufficiently hydrophilic to dissolve or disperse the resulting surface-active substance in water. . Typical monomers used to produce oligomer chain T are based on acrylamide, methacrylamide, acrylamide derivatives, methacrylamide derivatives, and 2-vinylpyrrolidone, with the last being occasionally recognized by polyvinylpyrrolidone (PVP). Less desirable because of the detrimental photographic effects that are made.

  These monomers can be represented by the following two general formulas:

X is typically H or CH ₃ , which results in acrylamide or methacrylamide monomers, respectively. Y and Z are typically H, CH ₃ , C ₂ H ₅ , C (CH ₂ OH) ₃ , where X and Y can be the same or different. ).

  The repeating unit of the oligomer group T is 20 or less, preferably 5-15. Although the specific example used by this invention is shown below, it is not limited to these.

Oligomeric surfactants based on vinyl polymers with amide functional groups as described above can be produced by methods known in the art or are simple modifications of known methods. An illustrative preparation is shown below. Aqueous-based nanoparticulate silver carboxylate dispersions can be produced by a media grinding method that includes the following steps:
(A) A step of preparing a silver carboxylate dispersion containing silver carboxylate, water as a carrier of the carboxylate and the aforementioned surface modifier;
(B) mixing the carboxylate dispersion with a hard grinding medium having an average particle size of less than 500 μm;
(C) A step of feeding the mixture of step (B) into a high-speed mill;
(D) grinding the mixture of step (C) until a carboxylate particle size distribution is obtained such that 90% by weight of the carboxylate particles have a particle size of less than 1 μm; and (E) step ( Separating the grinding media from the mixture ground in D).

  In addition, when the photosensitive silver salt is allowed to coexist at the time of dispersion of the organic silver salt, the fog rises and the sensitivity is remarkably lowered. Therefore, it is more preferable that the photosensitive silver salt is not substantially contained at the time of dispersion. In the present invention, the amount of the photosensitive silver salt in the aqueous dispersion to be dispersed is preferably 1 mol% or less, more preferably 0.1 mol% relative to 1 mol of the organic acid silver salt in the liquid. The following is more preferable, and positive addition of photosensitive silver salt is not performed.

  In the present invention, it is possible to produce a photosensitive material by mixing an organic silver salt aqueous dispersion and a photosensitive silver salt aqueous dispersion, but the mixing ratio of the organic silver salt and the photosensitive silver salt can be selected according to the purpose. The ratio of the photosensitive silver salt to the organic silver salt is preferably in the range of 1 mol% to 30 mol%, more preferably 2 mol% to 20 mol%, particularly preferably 3 mol% to 15 mol%. Mixing two or more organic silver salt aqueous dispersions and two or more photosensitive silver salt aqueous dispersions when mixing is a method preferably used for adjusting photographic characteristics.

  In addition to the above, the production of organic acid silver used in the present invention and the dispersion method thereof are described in JP-A-10-62899, European Patent Publication No. 0803563A1, European Patent Publication No. 09668212A1, JP-A-11-349591, Open 2000-7683, 2000-72711, 2001-163889, 2001-163890, 2001-1663827, 2001-33907, 2001-188313, 2001-83652, 2002 -6442, 2002-49117, 2002-31870, 2002-107868, and the like.

4) Addition amount Although the organic silver salt in the present invention can be used in a desired amount, the total coating silver amount including silver halide is preferably 0.1 g / m ² or more and 5.0 g / m ² or less, more preferably. It is 0.3 g / m ² or more and 3.0 g / m ² or less, more preferably 0.5 g / m ² or more and 2.0 g / m ² or less. In particular, in order to improve image storability, the total coated silver amount is preferably 1.8 g / m ² or less, more preferably 1.6 g / m ² or less. If the preferred reducing agent in the present invention is used, a sufficient image density can be obtained even with such a low silver amount.

(Description of reducing agent)
The photothermographic material of the present invention contains a heat developer which is a reducing agent for the organic silver salt. The reducing agent in the present invention is preferably a so-called hindered phenol-based reducing agent or bisphenol-based reducing agent having a substituent at the ortho position of the phenolic hydroxyl group, and a compound represented by the following general formula (R) is particularly preferable.
Formula (R)

In the general formula (R), R ¹¹ and R ¹¹ ′ each independently represent an alkyl group, and at least one is a secondary or tertiary alkyl group. R ¹² and R ¹² ′ each independently represent a hydrogen atom or a substituent that can be substituted on a benzene ring. L represents a —S— group or a —CHR ¹³ — group. R ¹³ represents a hydrogen atom or an alkyl group. X ¹ and X ¹ ′ each independently represent a hydrogen atom or a group that can be substituted on a benzene ring.

The general formula (R) will be described in detail.
When referred to as an alkyl group in the following, a cycloalkyl group is also included in this unless otherwise specified.
1) R ¹¹ and R ¹¹ '
R ¹¹ and R ¹¹ ″ are each independently a substituted or unsubstituted alkyl group having 1 to 20 carbon atoms, and at least one of them is a secondary or tertiary alkyl group. The substituent of the alkyl group is not particularly limited, but preferably an aryl group, a hydroxy group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an acylamino group, a sulfonamido group, a sulfonyl group, a phosphoryl group, Examples thereof include an acyl group, a carbamoyl group, an ester group, a ureido group, a urethane group, and a halogen atom.

2) R ¹² and R ¹² ', X ¹ and X ¹ '
R ¹² and R ¹² ′ each independently represent a hydrogen atom or a substituent that can be substituted on a benzene ring, and X ¹ and X ¹ ′ each independently represent a hydrogen atom or a group that can be substituted on a benzene ring. Preferred examples of the group that can be substituted on the benzene ring include an alkyl group, an aryl group, a halogen atom, an alkoxy group, and an acylamino group.

3) L
L represents an —S— group or a —CHR ¹³ — group. R ¹³ represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, and the alkyl group may have a substituent. Specific examples of the unsubstituted alkyl group for R ¹³ are methyl group, ethyl group, propyl group, butyl group, heptyl group, undecyl group, isopropyl group, 1-ethylpentyl group, 2,4,4-trimethylpentyl group, cyclohexyl group. Group, 2,4-dimethyl-3-cyclohexenyl group, 3,5-dimethyl-3-cyclohexenyl group and the like. Examples of the substituent of the alkyl group are the same as the substituent of R ¹¹ , and are a halogen atom, alkoxy group, alkylthio group, aryloxy group, arylthio group, acylamino group, sulfonamido group, sulfonyl group, phosphoryl group, oxycarbonyl group, Examples thereof include a carbamoyl group and a sulfamoyl group.

4) Preferred substituents R ¹¹ and R ¹¹ ′ are preferably secondary or tertiary alkyl groups having 1 to 15 carbon atoms, specifically isopropyl, t-butyl, t-amyl, t- Examples include an octyl group, a cyclohexyl group, a cyclopentyl group, a 1-methylcyclohexyl group, and a 1-methylcyclopropyl group. R ¹¹ and R ¹¹ ′ are more preferably a t-butyl group, a t-amyl group, and a 1-methylcyclohexyl group, and a t-butyl group is most preferable.

R ¹² and R ¹² ′ are preferably an alkyl group having 1 to 20 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, a butyl group, an isopropyl group, a t-butyl group, a t-amyl group, a cyclohexyl group. Group, 1-methylcyclohexyl group, benzyl group, methoxymethyl group, methoxyethyl group and the like. More preferred are methyl group, ethyl group, propyl group, isopropyl group and t-butyl group, and particularly preferred are methyl group and ethyl group.
X ¹ and X ¹ ′ are preferably a hydrogen atom, a halogen atom or an alkyl group, and more preferably a hydrogen atom.

L is preferably a —CHR ¹³ — group.
R ¹³ is preferably a hydrogen atom or an alkyl group having 1 to 15 carbon atoms. As the alkyl group, a cyclic alkyl group is also preferably used in addition to a chain alkyl group. Moreover, what has a C = C bond in these alkyl groups can also be used preferably. Examples of the alkyl group include methyl group, ethyl group, propyl group, isopropyl group, 2,4,4-trimethylpentyl group, cyclohexyl group, 2,4-dimethyl-3-cyclohexenyl group, 3,5-dimethyl-3- A cyclohexenyl group and the like are preferable. R13 is particularly preferably a hydrogen atom, a methyl group, an ethyl group, a propyl group, an isopropyl group, or a 2,4-dimethyl-3-cyclohexenyl group.

When R ¹¹ and R ¹¹ ′ are tertiary alkyl groups and R ¹² and R ¹² ′ are methyl groups, R ¹³ is a primary or secondary alkyl group having 1 to 8 carbon atoms (methyl group, ethyl group, propyl group). Group, isopropyl group, 2,4-dimethyl-3-cyclohexenyl group and the like).
When R ¹¹ and R ¹¹ ′ are tertiary alkyl groups and R12 and R ¹² ′ are alkyl groups other than methyl groups, R ¹³ is preferably a hydrogen atom.
When R ¹¹ and R ¹¹ ′ are not a tertiary alkyl group, R ¹³ is preferably a hydrogen atom or a secondary alkyl group, and particularly preferably a secondary alkyl group. Preferred groups as the secondary alkyl group for R ¹³ are isopropyl group and 2,4-dimethyl-3-cyclohexenyl group.
The reducing agent has different heat developability, developed silver color tone and the like depending on the combination of R ¹¹ , R ¹¹ ′, R ¹² , R ¹² ′ and R ¹³ . Since these can be prepared by combining two or more reducing agents, it is preferable to use two or more in combination depending on the purpose.
Although the specific example of the reducing agent in this invention including the compound represented by general formula (R) below is shown, this invention is not limited to these.

Examples of preferable reducing agents in the present invention other than the above are the compounds described in JP-A Nos. 2001-188314, 2001-209145, 2001-350235, 2002-156727, and EP1278101A2.
In the present invention, the addition amount of the reducing agent is preferably 0.1 g / m ² or more and 3.0 g / m ² or less, more preferably 0.2 g / m ² or more and 2.0 g / m ² or less, and still more preferably. Is 0.3 g / m ² or more and 1.0 g / m ² or less. 5 mol% or more and 50 mol% or less is preferably contained with respect to 1 mol of silver on the surface having the image forming layer, more preferably 8 mol% or more and 30 mol% or less, and 10 mol% or more and 20 mol% or less. More preferably, it is contained.
The reducing agent can be added to any layer on the side having the image forming layer, but it is preferably contained in the image forming layer.

The reducing agent may be contained in the coating solution by any method such as a solution form, an emulsified dispersion form, or a solid fine particle dispersion form, and may be contained in the photosensitive material.
Well-known emulsification and dispersion methods include oils such as dibutyl phthalate, tricresyl phosphate, dioctyl sebacate or tri (2-ethylhexyl) phosphate, and dissolution using an auxiliary solvent such as ethyl acetate or cyclohexanone, and dodecylbenzene. Examples include a method of mechanically preparing an emulsified dispersion by adding a surfactant such as sodium sulfonate, oleoyl-N-methyl taurate, sodium di (2-ethylhexyl) sulfosuccinate. At this time, it is also preferable to add a polymer such as α-methylstyrene oligomer or poly (t-butylacrylamide) for the purpose of adjusting the viscosity and refractive index of the oil droplets.

Further, as a solid fine particle dispersion method, a reducing agent powder is dispersed in an appropriate solvent such as water by a ball mill, a colloid mill, a vibration ball mill, a sand mill, a jet mill, a roller mill, or an ultrasonic wave to produce a solid dispersion. A method is mentioned. In this case, a protective colloid (for example, polyvinyl alcohol) or a surfactant (for example, an anionic surfactant such as sodium triisopropylnaphthalenesulfonate (a mixture of three isopropyl groups having different substitution positions)) may be used. Good. In the mills, beads such as zirconia are usually used as a dispersion medium, and Zr and the like eluted from these beads may be mixed in the dispersion. Although it depends on the dispersion conditions, it is usually in the range of 1 ppm to 1000 ppm. If the content of Zr in the light-sensitive material is 0.5 mg or less per 1 g of silver, there is no practical problem.
The aqueous dispersion preferably contains a preservative (for example, benzoisothiazolinone sodium salt).
Particularly preferred is a solid particle dispersion method of a reducing agent, in which fine particles having an average particle size of 0.01 μm to 10 μm, preferably 0.05 μm to 5 μm, more preferably 0.1 μm to 2 μm are added. Is preferred. In the present application, it is preferable to use other solid dispersions dispersed in a particle size within this range.

(Description of development accelerator)
In the photothermographic material of the present invention, a sulfonamide phenol compound represented by the general formula (A) described in JP-A-2000-267222, JP-A-2000-330234, or the like as a development accelerator, Hindered phenol compounds represented by general formula (II) described in JP-A No. 2001-92075, general formula (I) described in JP-A Nos. 10-62895 and 11-15116, A hydrazine-based compound represented by the general formula (D) of JP-A No. 2002-156727 or the general formula (1) described in JP-A No. 2002-278017, and described in the specification of JP-A No. 2001-264929 Phenol-based or naphthol-based compounds represented by the general formula (2) are preferably used. Moreover, the phenol type compound described in Unexamined-Japanese-Patent No. 2002-311533 and Unexamined-Japanese-Patent No. 2002-341484 is also preferable. In particular, naphthol compounds described in JP-A No. 2003-66558 are preferable. These development accelerators are used in the range of 0.1 mol% or more and 20 mol% or less, preferably 0.5 mol% or more and 10 mol% or less, more preferably 1 mol% or more with respect to the reducing agent. The range is 5 mol% or less. The introduction method to the light-sensitive material includes the same method as the reducing agent, but it is particularly preferable to add as a solid dispersion or an emulsified dispersion. When added as an emulsified dispersion, it is added as an emulsified dispersion dispersed using a high-boiling solvent and a low-boiling auxiliary solvent that are solid at room temperature, or as a so-called oilless emulsified dispersion that does not use a high-boiling solvent. It is preferable to add.
In the present invention, among the above development accelerators, hydrazine compounds described in JP-A Nos. 2002-156727 and 2002-278017 and naphthol compounds described in JP-A No. 2003-66558 are used. Is more preferable.

Particularly preferred development accelerators in the invention are compounds represented by the following general formulas (A-1) and (A-2).
Formula (A-1)
Q1-NHNH-Q2
(In the formula, Q1 represents an aromatic group or a heterocyclic group bonded to —NHNH—Q2 at a carbon atom, and Q2 represents a carbamoyl group, an acyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, a sulfonyl group, or a sulfamoyl group. Represents.)

  In the general formula (A-1), the aromatic group or heterocyclic group represented by Q1 is preferably a 5- to 7-membered unsaturated ring. Preferred examples include benzene ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, 1,2,4-triazine ring, 1,3,5-triazine ring, pyrrole ring, imidazole ring, pyrazole ring, 1,2 , 3-triazole ring, 1,2,4-triazole ring, tetrazole ring, 1,3,4-thiadiazole ring, 1,2,4-thiadiazole ring, 1,2,5-thiadiazole ring, 1,3,4 -Oxadiazole ring, 1,2,4-oxadiazole ring, 1,2,5-oxadiazole ring, thiazole ring, oxazole ring, isothiazole ring, isoxazole ring, thiophene ring, etc. are preferable, and these Also preferred are fused rings in which the rings are fused together.

  These rings may have a substituent, and when they have two or more substituents, these substituents may be the same or different. Examples of substituents include halogen atoms, alkyl groups, aryl groups, carbonamido groups, alkylsulfonamido groups, arylsulfonamido groups, alkoxy groups, aryloxy groups, alkylthio groups, arylthio groups, carbamoyl groups, sulfamoyl groups, cyano Groups, alkylsulfonyl groups, arylsulfonyl groups, alkoxycarbonyl groups, aryloxycarbonyl groups, and acyl groups. When these substituents are substitutable groups, they may further have substituents. Examples of preferred substituents include halogen atoms, alkyl groups, aryl groups, carbonamido groups, alkylsulfonamido groups, aryls. Sulfonamide group, alkoxy group, aryloxy group, alkylthio group, arylthio group, acyl group, alkoxycarbonyl group, aryloxycarbonyl group, carbamoyl group, cyano group, sulfamoyl group, alkylsulfonyl group, arylsulfonyl group, and acyloxy group Can be mentioned.

  The carbamoyl group represented by Q2 is preferably a carbamoyl group having 1 to 50 carbon atoms, more preferably 6 to 40 carbon atoms, such as unsubstituted carbamoyl, methylcarbamoyl, N-ethylcarbamoyl, N-propylcarbamoyl, N-sec-butylcarbamoyl, N-octylcarbamoyl, N-cyclohexylcarbamoyl, N-tert-butylcarbamoyl, N-dodecylcarbamoyl, N- (3-dodecyloxypropyl) carbamoyl, N-octadecylcarbamoyl, N- {3- (2,4-tert-pentylphenoxy) propyl} carbamoyl, N- (2-hexyldecyl) carbamoyl, N-phenylcarbamoyl, N- (4-dodecyloxyphenyl) carbamoyl, N- (2-chloro-5-dodecyl) Oxycarbo Butylphenyl) carbamoyl, N- naphthylcarbamoyl, N-3- pyridylcarbamoyl include N- benzylcarbamoyl.

  The acyl group represented by Q2 is preferably an acyl group having 1 to 50 carbon atoms, more preferably 6 to 40 carbon atoms. For example, formyl, acetyl, 2-methylpropanoyl, cyclohexylcarbonyl, octanoyl, 2- Examples include hexyldecanoyl, dodecanoyl, chloroacetyl, trifluoroacetyl, benzoyl, 4-dodecyloxybenzoyl, and 2-hydroxymethylbenzoyl. The alkoxycarbonyl group represented by Q2 is preferably an alkoxycarbonyl group having 2 to 50 carbon atoms, more preferably 6 to 40 carbon atoms, such as methoxycarbonyl, ethoxycarbonyl, isobutyloxycarbonyl, cyclohexyloxycarbonyl, dodecyl. Examples include oxycarbonyl and benzyloxycarbonyl.

  The aryloxycarbonyl group represented by Q2 is preferably an aryloxycarbonyl group having 7 to 50 carbon atoms, more preferably 7 to 40 carbon atoms, such as phenoxycarbonyl, 4-octyloxyphenoxycarbonyl, 2-hydroxymethyl. Phenoxycarbonyl and 4-dodecyloxyphenoxycarbonyl are mentioned. The sulfonyl group represented by Q2 is preferably a sulfonyl group having 1 to 50 carbon atoms, more preferably 6 to 40 carbon atoms, such as methylsulfonyl, butylsulfonyl, octylsulfonyl, 2-hexadecylsulfonyl, 3-dodecyl. Examples include oxypropylsulfonyl, 2-octyloxy-5-tert-octylphenylsulfonyl, and 4-dodecyloxyphenylsulfonyl.

  The sulfamoyl group represented by Q2 is preferably a sulfamoyl group having 0 to 50 carbon atoms, more preferably 6 to 40 carbon atoms, such as an unsubstituted sulfamoyl group, an N-ethylsulfamoyl group, N- (2-ethylhexyl). ) Sulfamoyl, N-decylsulfamoyl, N-hexadecylsulfamoyl, N- {3- (2-ethylhexyloxy) propyl} sulfamoyl, N- (2-chloro-5-dodecyloxycarbonylphenyl) sulfamoyl, N -(2-tetradecyloxyphenyl) sulfamoyl is mentioned. The group represented by Q2 may further have the groups mentioned as examples of the substituent of the 5-membered to 7-membered unsaturated ring represented by Q1 at the substitutable position. In the case of having the above substituents, these substituents may be the same or different.

  Next, a preferable range of the compound represented by formula (A-1) is described. Q1 is preferably a 5- to 6-membered unsaturated ring, such as a benzene ring, a pyrimidine ring, a 1,2,3-triazole ring, a 1,2,4-triazole ring, a tetrazole ring, or a 1,3,4-thiadiazole ring. 1,2,4-thiadiazole ring, 1,3,4-oxadiazole ring, 1,2,4-oxadiazole ring, thiazole ring, oxazole ring, isothiazole ring, isoxazole ring, and these rings Is more preferably a ring fused with a benzene ring or an unsaturated heterocycle. Q2 is preferably a carbamoyl group, particularly preferably a carbamoyl group having a hydrogen atom on the nitrogen atom.

Formula (A-2)

In the general formula (A-2), R ₁ represents an alkyl group, an acyl group, an acylamino group, a sulfonamide group, an alkoxycarbonyl group, or a carbamoyl group. R ₂ represents a hydrogen atom, a halogen atom, an alkyl group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an acyloxy group, or a carbonate ester group. R ₃ and R ₄ each represents a group that can be substituted on the benzene ring mentioned in the example of the substituent of formula (A-1). R ₃ and R ₄ may be connected to each other to form a condensed ring.
R ₁ is preferably an alkyl group having 1 to 20 carbon atoms (for example, a methyl group, an ethyl group, an isopropyl group, a butyl group, a tert-octyl group, a cyclohexyl group, etc.), an acylamino group (for example, an acetylamino group, a benzoylamino group, a methyl group). Ureido group, 4-cyanophenylureido group, etc.), carbamoyl group (n-butylcarbamoyl group, N, N-diethylcarbamoyl group, phenylcarbamoyl group, 2-chlorophenylcarbamoyl group, 2,4-dichlorophenylcarbamoyl group, etc.) acylamino Groups (including ureido groups and urethane groups) are more preferred. R ₂ is preferably a halogen atom (more preferably a chlorine atom or a bromine atom), an alkoxy group (for example, methoxy group, butoxy group, n-hexyloxy group, n-decyloxy group, cyclohexyloxy group, benzyloxy group, etc.), aryl An oxy group (phenoxy group, naphthoxy group, etc.).
R ₃ is preferably a hydrogen atom, a halogen atom, or an alkyl group having 1 to 20 carbon atoms, and most preferably a halogen atom. R ₄ is preferably a hydrogen atom, an alkyl group or an acylamino group, more preferably an alkyl group or an acylamino group. Examples of these preferable substituents are the same as those for R ₁ . When R ₄ is an acylamino group, R ₄ is preferably linked to R ₃ to form a carbostyryl ring.

In the general formula (A-2), when R ₃ and R ₄ are connected to each other to form a condensed ring, a naphthalene ring is particularly preferable as the condensed ring. The same substituent as the example of a substituent quoted by general formula (A-1) may couple | bond with the naphthalene ring. When general formula (A-2) is a naphthol-based compound, R ₁ is preferably a carbamoyl group. Of these, a benzoyl group is particularly preferable. R ₂ is preferably an alkoxy group or an aryloxy group, and particularly preferably an alkoxy group.

  Hereinafter, preferred specific examples of the development accelerator in the present invention will be given. The present invention is not limited to these.

(Description of hydrogen bonding compounds)
When the reducing agent in the present invention has an aromatic hydroxyl group (—OH) or amino group (—NHR, R is a hydrogen atom or an alkyl group), particularly in the case of the aforementioned bisphenols, these groups and hydrogen bonds It is preferable to use together a non-reducing compound having a group capable of forming.
Examples of the group that forms a hydrogen bond with a hydroxyl group or an amino group include a phosphoryl group, a sulfoxide group, a sulfonyl group, a carbonyl group, an amide group, an ester group, a urethane group, a ureido group, a tertiary amino group, and a nitrogen-containing aromatic group. Can be mentioned. Among them, preferred are a phosphoryl group, a sulfoxide group, an amide group (however, it has no> N—H group and is blocked like> N—Ra (Ra is a substituent other than H)), a urethane group. (However, it has no> N—H group and is blocked like> N—Ra (Ra is a substituent other than H)), a ureido group (however, it has no> N—H group,> N-Ra (Ra is a substituent other than H).)
In the present invention, a particularly preferred hydrogen bonding compound is a compound represented by the following general formula (D).
Formula (D)

In the general formula (D), R ²¹ to R ²³ each independently represents an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group or a heterocyclic group, and these groups may be substituted even if they are unsubstituted. You may have.
When R ²¹ to R ²³ have a substituent, examples of the substituent include a halogen atom, an alkyl group, an aryl group, an alkoxy group, an amino group, an acyl group, an acylamino group, an alkylthio group, an arylthio group, a sulfonamide group, an acyloxy group, Examples thereof include an oxycarbonyl group, a carbamoyl group, a sulfamoyl group, a sulfonyl group, and a phosphoryl group. Preferred as a substituent is an alkyl group or an aryl group such as a methyl group, an ethyl group, an isopropyl group, a t-butyl group, and a t-octyl group. Group, phenyl group, 4-alkoxyphenyl group, 4-acyloxyphenyl group and the like.
Specific examples of the alkyl group represented by R ²¹ to R ²³ include a methyl group, an ethyl group, a butyl group, an octyl group, a dodecyl group, an isopropyl group, a t-butyl group, a t-amyl group, a t-octyl group, a cyclohexyl group, Examples thereof include 1-methylcyclohexyl group, benzyl group, phenethyl group, 2-phenoxypropyl group and the like.
Examples of the aryl group include a phenyl group, a cresyl group, a xylyl group, a naphthyl group, a 4-t-butylphenyl group, a 4-t-octylphenyl group, a 4-anisidyl group, and a 3,5-dichlorophenyl group.
Alkoxy groups include methoxy, ethoxy, butoxy, octyloxy, 2-ethylhexyloxy, 3,5,5-trimethylhexyloxy, dodecyloxy, cyclohexyloxy, 4-methylcyclohexyloxy, benzyl An oxy group etc. are mentioned.
Examples of the aryloxy group include a phenoxy group, a cresyloxy group, an isopropylphenoxy group, a 4-t-butylphenoxy group, a naphthoxy group, and a biphenyloxy group.
Examples of the amino group include a dimethylamino group, a diethylamino group, a dibutylamino group, a dioctylamino group, an N-methyl-N-hexylamino group, a dicyclohexylamino group, a diphenylamino group, and an N-methyl-N-phenylamino group. .

R ²¹ to R ²³ are preferably an alkyl group, an aryl group, an alkoxy group, or an aryloxy group. In view of the effects of the present invention, at least one of R ²¹ to R ²³ is preferably an alkyl group or an aryl group, and more preferably two or more are an alkyl group or an aryl group. Further, it is preferable that R ²¹ to R ²³ are the same group in that they can be obtained at low cost.
Specific examples of the hydrogen bonding compound including the compound of the general formula (D) in the present invention are shown below, but the present invention is not limited thereto.

Specific examples of the hydrogen bonding compound include those described in European Patent No. 1096310, JP-A No. 2002-156727, and JP-A No. 2002-318431 in addition to the above.
The compound of the general formula (D) in the present invention can be used in a light-sensitive material by being incorporated in a coating solution in the form of a solution, an emulsified dispersion, or a solid dispersion fine particle dispersion in the same manner as the reducing agent. It is preferable to use it as a product. These compounds form a hydrogen-bonding complex with a compound having a phenolic hydroxyl group or an amino group in a solution state. It can be isolated in the state.
The use of the crystal powder isolated in this way as a solid dispersed fine particle dispersion is particularly preferable for obtaining stable performance. Further, a method in which the reducing agent and the compound of the general formula (D) in the present invention are mixed in a powder and complexed at the time of dispersion with a sand grinder mill or the like using an appropriate dispersant can be preferably used.
The compound of the general formula (D) in the present invention is preferably used in the range of 1 mol% to 200 mol%, more preferably in the range of 10 mol% to 150 mol%, based on the reducing agent. More preferably, it is the range of 20 mol% or more and 100 mol%.

(Description of silver halide)
1) Halogen composition The photosensitive silver halide used in the present invention is not particularly limited as a halogen composition, and is silver chloride, silver chlorobromide, silver bromide, silver iodobromide, silver iodochlorobromide, silver iodide. Can be used. Of these, silver bromide, silver iodobromide and silver iodide are preferred. The distribution of the halogen composition in the grain may be uniform, the halogen composition may be changed stepwise, or may be continuously changed. Further, silver halide grains having a core / shell structure can be preferably used. A preferable structure is a 2- to 5-fold structure, and more preferably 2- to 4-fold core / shell particles can be used. A technique for localizing silver bromide or silver iodide on the surface of silver chloride, silver bromide or silver chlorobromide grains can also be preferably used.

2) Grain Forming Methods Methods for forming photosensitive silver halide are well known in the art and are described, for example, in Research Disclosure No. 17029, June 1978, and US Pat. No. 3,700,458. In particular, a photosensitive silver halide is prepared by adding a silver supply compound and a halogen supply compound in gelatin or other polymer solution, and then mixed with an organic silver salt. Use the method. Further, the method described in paragraph Nos. 0217 to 0224 of JP-A No. 11-119374, and the methods described in JP-A Nos. 11-352627 and 2000-347335 are also preferable.

3) Grain size The grain size of the photosensitive silver halide is preferably small for the purpose of reducing the cloudiness after image formation, specifically 0.20 μm or less, more preferably 0.01 μm or more and 0.15 μm or less. More preferably, it is 0.02 μm or more and 0.12 μm or less. The grain size here means the diameter when converted into a circular image having the same area as the projected area of silver halide grains (in the case of tabular grains, the projected area of the main plane).

4) Grain shape Examples of the shape of silver halide grains include cubes, octahedrons, tabular grains, spherical grains, rod-like grains, and potato grains. In the present invention, cubic grains are particularly preferred. Grains with rounded corners of silver halide grains can also be preferably used. The surface index (Miller index) of the outer surface of the photosensitive silver halide grain is not particularly limited, but the ratio of the {100} plane having high spectral sensitization efficiency when the spectral sensitizing dye is adsorbed is high. preferable. The ratio is preferably 50% or more, more preferably 65% or more, and still more preferably 80% or more. The ratio of the Miller index {100} plane is determined by T.T. Tani; Imaging Sci. 29, 165 (1985).

5) Heavy Metal The photosensitive silver halide grain in the invention may contain a metal or metal complex of Group 6 to Group 13 of the Periodic Table (showing Groups 1 to 18). More preferably, it can contain a metal or metal complex of Group 6 to Group 10 of the Periodic Table. Preferable specific examples of the group 6 to group 13 metal or metal complex of the periodic table are rhodium, ruthenium, iridium, and iron. One kind of these metal complexes may be used, or two or more kinds of complexes of the same metal and different metals may be used in combination. The preferred content is in the range of 1 × 10 ⁻⁹ mol to 1 × 10 ⁻³ mol with ^respect to 1 mol of silver. These heavy metals and metal complexes and methods for adding them are described in JP-A-7-225449, JP-A-11-65021, paragraphs 0018 to 0024, and JP-A-11-119374, paragraphs 0227 to 0240.

In the present invention, silver halide grains in which a hexacyano metal complex is present on the outermost surface of the grains are preferred. The hexacyano metal complexes include [Fe (CN) ₆ ] ⁴⁻ , [Fe (CN) ₆ ] ³⁻ , [Ru (CN) ₆ ] ⁴⁻ , [Os (CN) ₆ ] ⁴⁻ , [Co ( CN) ₆ ] ³⁻ , [Rh (CN) ₆ ] ³⁻ , [Ir (CN) ₆ ] ³⁻ , [Cr (CN) ₆ ] ³⁻ , [Re (CN) ₆ ] ^{3− and the} like. . In the present invention, a hexacyano Fe complex is preferred.

  The hexacyano metal complex is present in the form of ions in aqueous solution, so the counter cation is not important, but it is easy to mix with water and is suitable for precipitation of silver halide emulsions. Sodium ion, potassium ion, rubidium It is preferable to use alkali metal ions such as ions, cesium ions, and lithium ions, ammonium ions, and alkylammonium ions (for example, tetramethylammonium ions, tetraethylammonium ions, tetrapropylammonium ions, tetra (n-butyl) ammonium ions).

  In addition to water, the hexacyano metal complex is miscible with a mixed solvent or gelatin with an appropriate organic solvent miscible with water (for example, alcohols, ethers, glycols, ketones, esters, amides, etc.). Can be added.

The addition amount of the hexacyano metal complex is preferably 1 × 10 ⁻⁵ mol or more and 1 × 10 ⁻² mol or less, more preferably 1 × 10 ⁻⁴ mol or more and 1 × 10 ⁻³ mol or less per mol of silver.

  In order for the hexacyano metal complex to be present on the outermost surface of the silver halide grain, the chalcogen sensitization of sulfur sensitization, selenium sensitization and tellurium sensitization is completed after the addition of the silver nitrate aqueous solution used for grain formation. It is added directly before the completion of the preparation step before the chemical sensitization step for performing noble metal sensitization such as sensitization and gold sensitization, during the washing step, during the dispersion step, or before the chemical sensitization step. In order to prevent the silver halide fine grains from growing, it is preferable to add the hexacyano metal complex immediately after the grain formation, and it is preferable to add it before the completion of the preparation step.

  The addition of the hexacyano metal complex may be started after adding 96% by mass of the total amount of silver nitrate to be added to form grains, more preferably starting after adding 98% by mass, The addition of 99% by mass is particularly preferable.

  When these hexacyanometal complexes are added after the addition of the aqueous silver nitrate solution just before the completion of grain formation, they can be adsorbed on the outermost surface of the silver halide grains, and most of them form slightly soluble salts with silver ions on the grain surface. To do. Since this silver salt of hexacyanoiron (II) is a less soluble salt than AgI, it is possible to prevent re-dissolution by fine particles and to produce silver halide fine particles having a small particle size. .

Further, regarding a metal atom (for example, [Fe (CN) ₆ ] ⁴⁻ ), a silver halide emulsion desalting method and a chemical sensitization method that can be contained in the silver halide grains used in the present invention, JP-A-11-11 No. 84574, paragraph numbers 0046 to 0050, JP-A No. 11-65021, paragraph numbers 0025 to 0031, and JP-A No. 11-119374, paragraph numbers 0242 to 0250.

6) Gelatin As the gelatin contained in the photosensitive silver halide emulsion used in the present invention, various gelatins can be used. It is necessary to maintain a good dispersion state of the photosensitive silver halide emulsion in the coating solution containing an organic silver salt, and gelatin having a molecular weight of 10,000 to 1,000,000 is preferably used. It is also preferable to phthalate the gelatin substituent. These gelatins may be used at the time of grain formation or at the time of dispersion after desalting, but are preferably used at the time of grain formation.

7) Sensitizing Dye Sensitizing dyes applicable to the present invention are those that can spectrally sensitize silver halide grains in a desired wavelength region when adsorbed on silver halide grains, and are suitable for the spectral characteristics of the exposure light source. Sensitizing dyes with sensitivity can be advantageously selected. Regarding the sensitizing dye and the addition method, paragraphs 0103 to 0109 of JP-A No. 11-65021, compounds represented by formula (II) of JP-A No. 10-186572, and formulas (I of JP-A No. 11-119374) ) And the dye described in Example 5 of U.S. Pat. Nos. 5,510,236 and 3,871,887, JP-A-2-96131, JP-A-59-48753. No. 19, page 38 to line 20, page 35 of European Patent Publication No. 0803764A1, JP 2001-272747, JP 2001-290238, JP 2002-23306, etc. It is described in. These sensitizing dyes may be used alone or in combination of two or more. In the present invention, the time when the sensitizing dye is added to the silver halide emulsion is preferably the time from the desalting step to the coating, and more preferably the time from desalting to the end of chemical ripening.
The addition amount of the sensitizing dye in the present invention can be set to a desired amount in accordance with the sensitivity and fogging performance, but is preferably 10 ⁻⁶ to 1 mol, more preferably 1 mol per mol of silver halide in the image forming layer. Is 10 ⁻⁴ to 10 ⁻¹ mol.

  In the present invention, a supersensitizer can be used to improve spectral sensitization efficiency. As the supersensitizer used in the present invention, European Patent Publication No. 587,338, US Pat. Nos. 3,877,943, 4,873,184, JP-A-5-341432, 11- 109547, 10-111543, etc. are mentioned.

8) Chemical Sensitization The photosensitive silver halide grain in the invention is preferably chemically sensitized by sulfur sensitizing method, selenium sensitizing method or tellurium sensitizing method. As compounds that are preferably used in the sulfur sensitization method, selenium sensitization method, and tellurium sensitization method, known compounds such as compounds described in JP-A-7-128768 can be used. In the present invention, tellurium sensitization is particularly preferred. The compounds described in the literature described in paragraph No. 0030 of JP-A-11-65021, and the general formulas (II), (III), (IV) described in JP-A-5-313284 The compound shown by is more preferable.

  The photosensitive silver halide grains in the present invention are preferably chemically sensitized by gold sensitization alone or in combination with the chalcogen sensitization described above. As the gold sensitizer, the valence of gold is preferably +1 or +3, and the gold sensitizer is preferably a commonly used gold compound. Typical examples are chloroauric acid, bromoauric acid, potassium chloroaurate, potassium bromoaurate, auric trichloride, potassium auric thiocyanate, potassium iodoaurate, tetracyanoauric acid, ammonium aurothiocyanate, pyridyltrichlorogold. Etc. are preferable. Further, gold sensitizers described in US Pat. No. 5,858,637 and JP-A No. 2002-278016 are also preferably used.

In the present invention, chemical sensitization can be performed at any time after particle formation and before coating. After desalting, (1) before spectral sensitization, (2) simultaneously with spectral sensitization, (3) spectral After sensitization, there may be (4) immediately before application.
The amount of sulfur, selenium and tellurium sensitizers used in the present invention varies depending on the silver halide grains used, chemical ripening conditions, etc., but from 10 ⁻⁸ mol to 10 ⁻² mol per mol of silver halide, Preferably, about 10 ⁻⁷ mol to 10 ⁻³ mol is used.
The amount of the gold sensitizer added varies depending on various conditions, but as a guideline, it is 10 ⁻⁷ mol or more and 10 ⁻³ mol or less, more preferably 10 ⁻⁶ mol or more and 5 × 10 ⁻⁴ mol or less per mol of silver halide. It is.
The conditions for chemical sensitization in the present invention are not particularly limited, but the pH is 5 to 8, the pAg is 6 to 11, and the temperature is about 40 ° C to 95 ° C.
A thiosulfonic acid compound may be added to the silver halide emulsion used in the present invention by the method described in European Patent Publication No. 293,917.

  In the present invention, a reduction sensitizer is preferably used for the photosensitive silver halide grains. As specific compounds for the reduction sensitization, ascorbic acid and aminoiminomethanesulfinic acid are preferable, and in addition, it is preferable to use stannous chloride, hydrazine derivatives, borane compounds, silane compounds, polyamine compounds, and the like. The reduction sensitizer may be added at any stage in the photosensitive emulsion production process from crystal growth to the preparation process immediately before coating. Further, reduction sensitization is preferable by ripening while maintaining the pH of the emulsion at 7 or more or pAg at 8.3 or less, and reduction sensitization is achieved by introducing a single addition portion of silver ions during grain formation. It is also preferable to do.

9) Multiple silver halide combinations The photosensitive silver halide emulsion in the light-sensitive material used in the present invention may be one kind or two or more kinds (for example, those having different average grain sizes, those having different halogen compositions, Those having different crystal habits and different chemical sensitization conditions may be used in combination. The gradation can be adjusted by using a plurality of types of photosensitive silver halides having different sensitivities. As techniques relating to these, there are JP-A-57-119341, 53-106125, 47-3929, 48-55730, 46-5187, 50-73627, 57-150841, and the like. Can be mentioned. The sensitivity difference is preferably 0.2 log E or more for each emulsion.

10) Application amount The addition amount of photosensitive silver halide is preferably 0.03 g / m ² or more and 0.6 g / m ² or less, expressed as the amount of silver applied per 1 m ² of the light-sensitive material. / M ² or more and 0.4 g / m ² or less is more preferable, and 0.07 g / m ² or more and 0.3 g / m ² or less is most preferable. The functional silver halide is preferably from 0.01 mol to 0.5 mol, more preferably from 0.02 mol to 0.3 mol, and still more preferably from 0.03 mol to 0.2 mol.

11) Mixing of photosensitive silver halide and organic silver salt Regarding the mixing method and mixing conditions of separately prepared photosensitive silver halide and organic silver salt, the prepared silver halide grains and organic silver salt were stirred at high speed, respectively. Prepare an organic silver salt by mixing with a machine, ball mill, sand mill, colloid mill, vibration mill, homogenizer, etc., or mixing photosensitive silver halide that has been prepared at any time during the preparation of the organic silver salt However, there is no particular limitation as long as the effects of the present invention are sufficiently exhibited. In addition, mixing two or more organic silver salt aqueous dispersions and two or more photosensitive silver salt aqueous dispersions when mixing is a preferred method for adjusting photographic characteristics.

12) Mixing of silver halide into coating solution The preferred addition time of silver halide to the image forming layer coating solution is from 180 minutes before application, preferably from 60 minutes to 10 seconds before application. The method and mixing conditions are not particularly limited as long as the effects of the present invention are sufficiently exhibited. Specific mixing methods include mixing in a tank in which the average residence time calculated from the addition flow rate and the amount of liquid fed to the coater is the desired time, and N.I. Harnby, M.M. F. Edwards, A.D. W. There is a method using a static mixer described in Chapter 8 of Nienow's "Liquid Mixing Technology" (Nikkan Kogyo Shimbun, 1989), translated by Koji Takahashi.

(Description of binder)
As the binder for the image forming layer in the present invention, any polymer may be used as long as it is a hydrophilic binder. Suitable binders are transparent or translucent and generally colorless, and natural resins, polymers and copolymers, and synthetic resins. And polymers and copolymers, and other film-forming media such as gelatins, rubbers, poly (vinyl alcohol) s, hydroxyethylcelluloses, cellulose acetates, poly (vinylpyrrolidone) s, casein, starch, poly (acrylic acid) ) And poly (methyl methacrylic acid).

In the present invention, 50% by mass or more and 100% by mass or less of the binder that can be used in combination with the layer containing the organic silver salt is preferably a hydrophilic binder, and 70% by mass or more and 100% by mass or less is a hydrophilic binder. Particularly preferred.
Examples of hydrophilic binders include gelatin and gelatin derivatives (alkali and acid-treated gelatin, acetylated gelatin, oxidized gelatin, phthalated gelatin, and deionized gelatin), polysilicic acid, acrylamide / methacrylamide polymers, acrylic / methacrylic polymers, polyvinylpyrrolidones , Poly (vinyl acetates), poly (vinyl alcohols), poly (vinyl lactams), polymers of sulfoalkyl acrylates and methacrylates, hydrolyzed poly (vinyl acetates), polysaccharides such as dextrans and starch ethers, and Other synthetic or natural vehicles that are hydrophilic in nature (as defined above) (see, eg, Research Disclosure, Item 38957) Including, but not limited to. Gelatin and gelatin derivatives and poly (vinyl alcohols) are more preferred binders, with gelatin and gelatin derivatives being most preferred.

  In the present invention, the image forming layer is preferably applied and dried using a coating solution in which 30% by mass or more of the solvent is water to form a film, and a coating solution in which 50% by mass or more is water is particularly preferable. .

  The aqueous solvent in which the polymer is soluble or dispersible here is a mixture of water or water and 70% by mass or less of a water-miscible organic solvent. Examples of the water-miscible organic solvent include alcohols such as methyl alcohol, ethyl alcohol, and propyl alcohol, cellosolvs such as methyl cellosolve, ethyl cellosolve, and butyl cellosolve, ethyl acetate, and dimethylformamide.

  The binder used in addition to the hydrophilic binder is preferably a polymer that can be dispersed in an aqueous solvent. Preferred examples of these include acrylic polymers, poly (esters), rubbers (for example, SBR resin), and poly (urethanes). Hydrophobic polymers such as poly (vinyl chloride) s, poly (vinyl acetate) s, poly (vinylidene chloride) s and poly (olefins) can be preferably used. These polymers may be linear polymers, branched polymers, crosslinked polymers, so-called homopolymers obtained by polymerizing a single monomer, or copolymers obtained by polymerizing two or more types of monomers. In the case of a copolymer, it may be a random copolymer or a block copolymer. The molecular weight of these polymers is 5,000 to 1,000,000, preferably 10,000 to 200,000 in terms of number average molecular weight. When the molecular weight is too small, the mechanical strength of the image forming layer is insufficient, and when the molecular weight is too large, the film formability is poor, which is not preferable. A crosslinkable polymer latex is particularly preferably used.

  The amount of the binder of the organic silver salt-containing layer (that is, the image forming layer) in the present invention is such that the mass ratio of organic acid silver / total binder is 1/10 to 10/1, more preferably 0.6 to 3.0. The range is more preferably 1.0 to 2.5.

The total binder amount of the image forming layer in the present invention is preferably 0.2 g / m ² or more and 30 g / m ² or less, more preferably 1 g / m ² or more and 15 g / m ² or less, and further preferably 2 g / m ² or more and 10 g. / M ² or less. In the image forming layer of the present invention, a crosslinking agent for crosslinking, a surfactant for improving coating properties, and the like may be added.

(Preferable solvent for coating solution)
In the present invention, the solvent of the image forming layer coating solution of the light-sensitive material (here, for simplicity, the solvent and the dispersion medium are collectively referred to as a solvent) is preferably an aqueous solvent containing 30% by mass or more of water. As a component other than water, any water-miscible organic solvent such as methyl alcohol, ethyl alcohol, isopropyl alcohol, methyl cellosolve, ethyl cellosolve, dimethylformamide, and ethyl acetate may be used. The water content of the solvent of the coating solution is preferably 50% by mass or more, more preferably 70% by mass or more. Examples of preferred solvent compositions include water, water / methyl alcohol = 90/10, water / methyl alcohol = 70/30, water / methyl alcohol / dimethylformamide = 80/15/5, water / methyl alcohol / There are ethyl cellosolve = 85/10/5, water / methyl alcohol / isopropyl alcohol = 85/10/5, etc. (numerical value is mass%).

(Description of antifogging agent)
Antifogging agents, stabilizers and stabilizer precursors that can be used in the present invention are paragraph No. 0070 of JP-A No. 10-62899, European Patent Publication No. 0803764A, page 20, line 57 to page 21, line 7. And the compounds described in JP-A-9-281737 and JP-A-9-329864, and the compounds described in US Pat. No. 6,083,681 and European Patent 1048875.

1) Organic polyhalogen compound Hereinafter, preferred organic polyhalogen compounds that can be used in the present invention will be described in detail. A preferred polyhalogen compound in the present invention is a compound represented by the following general formula (H).
General formula (H)
Q- (Y) n-C (X1) (X2) Z
In General Formula (H), Q represents an alkyl group, an aryl group, or a heterocyclic group, Y represents a divalent linking group, n represents 0 to 1, Z represents a halogen atom, and X1 and X2 represent Represents a hydrogen atom or an electron withdrawing group.
In the general formula (H), Q is preferably an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, or a heterocyclic group containing at least one nitrogen atom (pyridine, quinoline group, etc.).
In the general formula (H), when Q is an aryl group, Q preferably represents a phenyl group substituted with an electron-attracting group having a positive Hammett's substituent constant σp. For Hammett's substituent constants, see Journal of Medicinal Chemistry, 1973, Vol. 16, no. 11, 1207-1216 etc. can be referred to. Examples of such an electron withdrawing group include a halogen atom, an alkyl group substituted with an electron withdrawing group, an aryl group substituted with an electron withdrawing group, a heterocyclic group, an alkyl or arylsulfonyl group, acyl Group, alkoxycarbonyl group, carbamoyl group, sulfamoyl group and the like. Particularly preferred as the electron withdrawing group are a halogen atom, a carbamoyl group and an arylsulfonyl group, and a carbamoyl group is particularly preferred.
At least one of X1 and X2 is preferably an electron withdrawing group. Preferred electron withdrawing groups are halogen atoms, aliphatic / aryl or heterocyclic sulfonyl groups, aliphatic / aryl or heterocyclic acyl groups, aliphatic / aryl or heterocyclic oxycarbonyl groups, carbamoyl groups, sulfamoyl groups, More preferred are a halogen atom and a carbamoyl group, and particularly preferred is a bromine atom.
Z is preferably a bromine atom or an iodine atom, more preferably a bromine atom.
Y preferably represents -C (= O) -, - SO -, - SO 2 -, - C (= O) N (R) -, - SO 2 N (R) - , more preferably -C ( ═O) —, —SO ₂ —, —C (═O) N (R) —, and particularly preferably —SO ₂ —, —C (═O) N (R) —. R here represents a hydrogen atom, an aryl group or an alkyl group, more preferably a hydrogen atom or an alkyl group, and particularly preferably a hydrogen atom.
n represents 0 or 1, and is preferably 1.
In General Formula (H), when Q is an alkyl group, preferred Y is —C (═O) N (R) —, and when Q is an aryl group or a heterocyclic group, preferred Y is —SO ₂ —. is there.
In the general formula (H), a form in which residues obtained by removing a hydrogen atom from the compound are bonded to each other (generally referred to as bis type, tris type, tetrakis type) can also be preferably used.
In the general formula (H), a dissociable group (for example, a COOH group or a salt thereof, a SO ₃ H group or a salt thereof, a PO ₃ H group or a salt thereof), a group containing a quaternary nitrogen cation (for example, an ammonium group or a pyridinium group) Etc.), those having a polyethyleneoxy group, a hydroxyl group or the like as a substituent are also preferred.

  Specific examples of the compound represented by formula (H) in the present invention are shown below.

As polyhalogen compounds that can be used in the present invention other than those described above, US Pat. No. 3,874,946, US Pat. No. 4,756,999, US Pat. No. 5,340,712, US Pat. 119624, 59-57234, JP-A-7-2781, 7-5621, 9-160164, 9-244177, 9-244178, 9-160167, 9- 319022, 9-258367, 9-265150, 9-319022, 10-197988, 10-197989, 11-242304, JP 2000-2963, JP 2000-11270 , JP2000-284410, JP2 Although compounds described as exemplary compounds of the present invention in 00-284212, JP-A-2001-33911, JP-A-2001-31644, JP-A-2001-312027, and JP-A-2003-50441 are preferably used. In particular, compounds specifically exemplified in JP-A-7-2781, JP-A-2001-33911, and JP-A-2001-312027 are preferred.
The compound represented by formula (H) in the present invention is preferably used in the range of 10 ⁻⁴ mol to 1 mol, more preferably 10 ⁻³ , per mol of the non-photosensitive silver salt in the image forming layer. It is preferable to use in the range of not less than 0.5 mol and not more than 0.5 mol, more preferably not less than 1 × 10 ⁻² mol and not more than 0.2 mol.
In the present invention, examples of the method for incorporating the antifoggant into the light-sensitive material include the methods described in the method for containing a reducing agent, and the organic polyhalogen compound is also preferably added as a solid fine particle dispersion.

2) Other antifoggants Other antifoggants include mercury (II) salts described in paragraph No. 0113 of JP-A No. 11-65021, benzoic acids described in paragraph No. 0114 of the same, salicylic acid derivatives of JP-A No. 2000-206642, A formalin scavenger compound represented by the formula (S) in JP-A-2000-221634, a triazine compound according to claim 9 in JP-A-11-352624, and a compound represented by the general formula (III) in JP-A-6-11791 4-hydroxy-6-methyl-1,3,3a, 7-tetrazaindene and the like.

The photothermographic material in the invention may contain an azolium salt for the purpose of preventing fogging. Examples of the azolium salt include compounds represented by general formula (XI) described in JP-A-59-193447, compounds described in JP-B-55-12581, and general formula (II) described in JP-A-60-153039. And the compounds represented. The azolium salt may be added to any part of the light-sensitive material, but the addition layer is preferably added to the layer having the image forming layer, and more preferably added to the image forming layer. The azolium salt may be added at any step during the preparation of the coating solution, and when added to the image forming layer, any step from the preparation of the organic silver salt to the preparation of the coating solution may be used. Immediately before is preferable. The azolium salt may be added by any method such as powder, solution, or fine particle dispersion. Moreover, you may add as a solution mixed with other additives, such as a sensitizing dye, a reducing agent, and a color toning agent. In the present invention, the azolium salt may be added in any amount, but it is preferably 1 × 10 ⁻⁶ mol or more and 2 mol or less, and more preferably 1 × 10 ⁻³ mol or more and 0.5 mol or less per 1 mol of silver.

(Description of compounds of general formula (I) or (II))

In general formula (I), Q represents an atomic group necessary for forming a 5- to 6-membered imide ring. In general formula (II), R ₅ independently represents one or more hydrogen, alkyl group, cycloalkyl group, alkoxy group, alkylthio group, arylthio group, hydroxy group, halogen group or N (R ₈ R ₉ ) group. Or any two groups of R _{5 taken} together to form an aromatic, heteroaromatic, alicyclic or heterocyclic fused ring, wherein R ₈ and Each R ₉ independently represents hydrogen, an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group or a heterocyclic group, or R ₈ and R ₉ together represent a substituted or unsubstituted 5-membered to 7-membered group; A group of atoms necessary for forming a membered heterocyclic ring can be represented, X represents O, S, Se or N (R ₆ ), R ₆ represents hydrogen or an alkyl group, an aryl group, a cycloalkyl group Represents an alkenyl group or a heterocyclic group , R is 0, 1 or 2.

1) Explanation of general formula (I) The nitrogen atom and carbon atom constituting Q are bonded as a hydrogen atom, amino group, alkyl group having 1 to 4 carbon atoms, halogen atom, keto oxygen atom, aryl group, etc. May be. Specific examples of the compound having an imide ring represented by the general formula (I) include uracil, 5-bromouracil, 4-methyluracil, 5-methyluracil, 4-carboxyuracil, 4,5-dimethyluracil, 5 -Aminouracil, dihydrouracil, 1-ethyl-6-methyluracil, 5-carboxymethylaminouracil, barbituric acid, 5-phenylbarbituric acid, cyanuric acid, urazole, hydantoin, 5,5-dimethylhydantoin, glutarimide , Glutaconimide, citrazic acid, succinimide, 3,4-dimethylsuccinimide, maleimide, phthalimide, naphthalimide, and the like, but are not limited thereto. In the present invention, among the compounds having an imide ring represented by the general formula (I), succinimide, phthalimide, naphthalimide, and 3,4-dimethylsuccinimide are preferable, and succinimide is particularly preferable.

2) Description of general formula (II) In general formula (II), R ₅ is independently one or more hydrogen, alkyl group, cycloalkyl group, alkoxy group, alkylthio group, arylthio group, hydroxy group, halogen group or Represents an N (R ₈ R ₉ ) group; Furthermore, any two R ₅ groups can represent an atomic group necessary for forming an aromatic, heteroaromatic, alicyclic or heterocyclic condensed ring together. When R ₅ represents an amino group [N (R ₈ R ₉ )], R ₈ and R ₉ each independently represent hydrogen, an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group, or a heterocyclic group. . Further, R ₈ and R ₉ may represent a group of atoms necessary for forming a substituted or unsubstituted 5- to 7-membered heterocyclic ring together. In the general formula (II), X represents O, S, Se or N (R ₆ ), where R ₆ represents hydrogen or an alkyl group, aryl group, cycloalkyl group, alkenyl group or heterocyclic group. r is 0, 1 or 2;

Useful alkyl groups as R ₅ , R ₆ , R ₈ and R ₉ are linear, branched or cyclic and can have 1 to 20 carbon atoms, It preferably has carbon atoms. Alkyl groups having 1 to 4 carbon atoms (e.g. methyl, ethyl, iso-propyl, n-butyl, t-butyl and sec-butyl) are very preferred.

Useful aryl groups as R _5, R _6, R ₈ and R ₉ can have from 6 to 14 carbon atoms in the aromatic ring (s) within. Preferred aryl groups are a phenyl group and a substituted phenyl group.

R _5, R _6, R useful cycloalkyl groups as ₈ and R ₉ may have 5 to 14 carbon atoms in the central ring system. Preferred cycloalkyl groups are cyclopentyl and cyclohexyl.

  Useful alkenyl and alkynyl groups can be branched or linear and have 2 to 20 carbon atoms. A preferred alkenyl group is allyl.

Heterocyclic groups useful as R ₅ , R ₆ , R ₈ and R ₉ can have 5 to 10 carbon, oxygen, sulfur and nitrogen atoms in the central ring system and have fused rings. It may be.

  These alkyl, aryl, cycloalkyl and heterocyclic groups include, but are not limited to, halo groups, alkoxycarbonyl groups, hydroxy groups, alkoxy groups, cyano groups, acyl groups, acyloxy groups, carbonyloxyester groups, sulfones. It may be further substituted by one or more groups including acid ester groups, alkylthio groups, dialkylamino groups, carboxy groups, sulfo groups, phosphono groups, and other groups readily apparent to those skilled in the art.

The alkoxy group, alkylthio group and arylthio group useful as R ₅ are those having the alkyl and aryl groups as described above. Preferred halogen groups are chloro and bromo. Representative compounds of the general formula (II) are the following compounds II-1 to II-10. Compound II-1 is most preferred.

  Other useful substituted benzoxazinediones are described in US Pat. No. 3,951,660 (Hagemann et al.). These compounds of general formulas (I) and (II) are preferably used as toning agents. Toning agents used in combination with the compounds of the general formulas (I) and (II) include phthalazinone and phthalazinone derivatives or metal salts of these derivatives, such as 4- (1-naphthyl) phthalazinone, 6-chlorophthalazinone, 5,7- Dimethoxyphthalazinone, and 2,3-dihydro-1,4-phthalazinedione; phthalazine and phthalazine derivatives (eg, 5-isopropylphthalazine), and phthalic acid derivatives (eg, phthalic acid, 4-methylphthalic acid, 4- Combinations with nitrophthalic acid and tetrachlorophthalic acid may also be used.

The addition amount of the compound of the general formula (I) or (II) of the present invention is preferably used in the range of 10 ⁻⁴ mol to 1 mol per mol of the non-photosensitive silver salt of the image forming layer. It is preferably used in the range of 10 ⁻³ mol to 0.5 mol, more preferably in the range of 1 × 10 ⁻² mol to 0.3 mol.

Examples of the method for incorporating the compound of the general formula (I) or (II) of the present invention into the photothermographic material include the methods described in the method for containing the reducing agent, and those soluble in water are added in a solution state. The compound insoluble in water is preferably added after being dispersed in solid fine particles.
The layer to which the compound of the general formula (I) or (II) of the present invention is added is preferably added to the image forming layer or the adjacent protective layer or intermediate layer, particularly preferably added to the image forming layer.

(Plasticizer, lubricant)
In the present invention, known plasticizers and lubricants can be used to improve film physical properties. In particular, it is preferable to use a lubricant such as liquid paraffin, long chain fatty acid, fatty acid amide, fatty acid ester, etc., in order to improve handling at the time of manufacture and scratch resistance at the time of heat development. In particular, liquid paraffin from which low-boiling components have been removed and fatty acid esters having a branched structure and having a molecular weight of 1000 or more are preferred.
Regarding the plasticizer and lubricant that can be used in the image forming layer and the non-photosensitive layer, JP-A No. 11-65021, paragraph No. 0117, JP-A No. 2000-5137, Japanese Patent Application No. 2003-8015, Japanese Patent Application No. 2003-8071, The compounds described in Japanese Patent Application No. 2003-132815 are preferred.

(Dye, pigment)
In the image forming layer of the present invention, various dyes and pigments (for example, CI Pigment Blue 60, CI Pigment Blue 64, C, C) are used from the viewpoints of color tone improvement, prevention of interference fringe generation during laser exposure, and prevention of irradiation. I. Pigment Blue 15: 6) can be used. These are described in detail in WO98 / 36322, JP-A-10-268465, JP-A-11-338098 and the like.

(Nucleating agent)
In the photothermographic material of the invention, a nucleating agent is preferably added to the image forming layer. Regarding the nucleating agent, the addition method and the addition amount thereof, paragraph No. 0118 of JP-A No. 11-65021, paragraph Nos. 0136 to 0193 of JP-A No. 11-223898, and formula (H) of JP-A No. 2000-284399. , Compounds of formulas (1) to (3), formulas (A) and (B), compounds of general formulas (III) to (V) described in JP-A 2000-347345 (specific compounds: The nucleation promoter is described in paragraph No. 0102 of JP-A No. 11-65021 and paragraph Nos. 0194 to 0195 of JP-A No. 11-223898.

  In order to use formic acid or formate as a strong fogging substance, it is preferably contained in an amount of 5 mmol or less, more preferably 1 mmol or less per mol of silver on the side having an image forming layer containing photosensitive silver halide.

When a nucleating agent is used in the photothermographic material of the present invention, it is preferable to use an acid formed by hydrating diphosphorus pentoxide or a salt thereof in combination. Acids or salts thereof formed by hydration of diphosphorus pentoxide include metaphosphoric acid (salt), pyrophosphoric acid (salt), orthophosphoric acid (salt), triphosphoric acid (salt), tetraphosphoric acid (salt), hexametalin An acid (salt) etc. can be mentioned. Examples of the acid or salt thereof formed by hydrating diphosphorus pentoxide particularly preferably include orthophosphoric acid (salt) and hexametaphosphoric acid (salt). Specific examples of the salt include sodium orthophosphate, sodium dihydrogen orthophosphate, sodium hexametaphosphate, and ammonium hexametaphosphate.
The amount of acid or salt thereof formed by hydration of diphosphorus pentoxide (the coating amount per 1 m ^{2 of the} photosensitive material) may be a desired amount according to the performance such as sensitivity and fogging, but is 0.1 mg / m ^2. It is preferably 500 mg / m ² or less, more preferably 0.5 mg / m ² or more and 100 mg / m ² or less.
The reducing agent, hydrogen bonding compound, development accelerator and polyhalogen compound in the present invention are preferably used as a solid dispersion, and a preferred method for producing these solid dispersions is described in JP-A-2002-55405. .

(Preparation and application of coating solution)
The coating solution pH of the image forming layer in the present invention is preferably 4.5 or more and 6.5 or less, more preferably 5.0 or more and 6.0 or less. The coating solution pAg is preferably −163 mV or more and 0 mV or less, more preferably −137 mV or more and −51 mV or less.

(Layer structure and components)
The photothermographic material of the present invention has a non-photosensitive layer in addition to the image forming layer. The non-photosensitive layer includes (a) a surface protective layer provided on the image forming layer (on the side farther than the support), (b) between the plurality of image forming layers and between the image forming layer and the protective layer. It can be classified into an intermediate layer provided therebetween, (c) an undercoat layer provided between the image forming layer and the support, and (d) a back layer provided on the opposite side of the image forming layer.
The surface protective layer may be a single layer or a plurality of layers. In the present invention, the outermost layer having the image forming layer preferably has an outermost layer in which 30% by mass or more of the binder is a hydrophilic binder.

  In addition, although a layer acting as an optical filter can be provided, it is provided as the layer (a) or (b). The antihalation layer is provided on the photosensitive material as the layer (c) or (d).

1) Outermost layer

(Hydrophilic polymer)
The binder of the non-photosensitive layer in the present invention contains 30% by mass or more of a hydrophilic polymer, preferably 50% by mass or more, and more preferably 70% by mass or more.

  The hydrophilic polymer may be a hydrophilic polymer derived from an animal protein or a hydrophilic polymer not derived from an animal protein. However, the hydrophilic polymer may be an animal because it exhibits setability and efficiently traps the generated organic acid. Protein-derived water-soluble polymers are preferred.

<Hydrophilic polymer derived from animal protein>
In the present invention, the hydrophilic polymer derived from animal protein refers to a natural or chemically modified polymer such as glue, casein, gelatin, egg white and the like.
Gelatin is preferred, and acid-treated gelatin and alkali-treated gelatin (such as lime treatment) are available depending on the synthesis method, and both can be preferably used. It is preferable to use gelatin having a molecular weight of 10,000 to 1,000,000. In addition, modified gelatin modified by utilizing the amino group or carboxyl group of gelatin can be used (for example, phthalated gelatin).
The gelatin aqueous solution becomes sol when heated to a temperature of 30 ° C. or higher, and gels and loses fluidity when lowered to a temperature lower than 30 ° C. Since such a sol-gel change occurs reversibly with temperature, the gelatin aqueous solution which is a coating solution has a set property of losing fluidity when cooled to a temperature lower than 30 ° C.
The water-soluble polymer derived from animal protein can be used together with the following water-soluble polymer not derived from animal protein and / or hydrophobic polymer.

<Hydrophilic polymer not derived from animal protein>
Water-soluble polymers not derived from animal proteins are natural polymers (polysaccharides, microorganisms, animals) other than animal proteins such as gelatin, semi-synthetic polymers (celluloses, starches, alginates) and synthetics. These are high polymers (vinyl-based and others), and include synthetic polymers such as polyvinyl alcohol described below, and natural or semi-synthetic polymers made from plant-derived cellulose. Polyvinyl alcohols and acrylic acid-vinyl alcohol copolymer polymers are preferable. Since a water-soluble polymer not derived from animal protein does not have setability, it is preferable to use a water-soluble polymer not derived from animal protein together with a gelling agent described later in order to use it in a layer adjacent to the outermost layer.

  As the water-soluble polymer not derived from animal protein in the present invention, polyvinyl alcohols are preferable. Examples of polyvinyl alcohol (PVA) preferably used in the present invention include various saponification degrees, polymerization degrees, neutralization degrees, modified products, and copolymers with various monomers.

  The modified polyvinyl alcohol can be selected from cationic modification, anion modification, modification with -SH compound, modification with alkylthio compound, and modification with silanol. In addition, modified polyvinyl alcohol described in “Poval” Koichi Nagano et al.

  Polyvinyl alcohol can be adjusted in viscosity or stabilized with a small amount of solvent or inorganic salt added to the aqueous solution. For details, refer to the above-mentioned document “Poval” Koichi Nagano et al. Publications described on pages 144 to 154 can be used. As a representative example, the coating surface quality can be improved by containing boric acid. It is preferable that the addition amount of boric acid is 0.01 mass% or more and 40 mass% or less with respect to polyvinyl alcohol.

Moreover, it is described in the above-mentioned document “Poval” that the degree of crystallinity of polyvinyl alcohol is improved by heat treatment and the water resistance is improved. Therefore, in order to improve water resistance, it is preferable to heat at the time of coating and drying, or to perform additional overheat treatment after drying.
In order to further improve the water resistance, it is preferable to add a water-proofing agent as described in pages 256 to 261 of the same document. For example, aldehydes, methylol compounds (N-methylol urea, N-methylol melamine, etc.), activated vinyl compounds (divinyl sulfone and derivatives thereof), bis (β-hydroxyethyl sulfone), epoxy compounds (epichlorohydrin, Derivatives thereof), polycarboxylic acids (dicarboxylic acids, polycarboxylic acids such as polyacrylic acid, methyl vinyl ether-maleic acid copolymers, isobutylene-maleic anhydride copolymers), diisocyanates, inorganic crosslinking agents (Cu , B, Al, Ti, Zr, Sn, V, Cr, etc.).
As the water-resistant agent preferable in the present invention, inorganic crosslinking agents can be mentioned, among which boric acid and its derivatives are preferable, and boric acid is particularly preferable.

  Examples of water-soluble polymers not derived from animal protein include the following in addition to the polyvinyl alcohol.

Specific examples include plant-based polysaccharides, such as gum arabic, κ-carrageenan, ι-carrageenan, λ-carrageenan, guar gum (Supercol from Squalon, etc.), locust bean gum, pectin, tragacanth, corn starch (National Starch & Chemical Co. Purity-21 etc.) and phosphorylated starch (National Star & Chemical Co. National 78-1898 etc.).
Examples of microbial polysaccharides include xanthan gum (Kelco's Keltrol T, etc.) and dextrin (National Starch & Chemical Co., Nadex 360, etc.).
Alternatively, as the cellulose-based polymer, ethyl cellulose (such as Cellfas WLD manufactured by ICI), carboxymethylcellulose (such as CMC manufactured by Daicel), hydroxyethylcellulose (such as HEC manufactured by Daicel), hydroxypropylcellulose (such as Klucel manufactured by Aqualon), methylcellulose, etc. (Viscontran manufactured by Henkel, etc.), nitrocellulose (Isopropyl Wet manufactured by Hercules, etc.), cationized cellulose (Crodacel QM manufactured by Croda, etc.) and the like. Examples of the alginic acid system include sodium alginate (Keltone from Kelco), propylene glycol alginate, and other classifications such as cationized guar gum (such as Hi-care 1000 from Alcolac) and sodium hyaluronate (such as Hyalure from Lifecare Biomedia). .
In addition, agar, farsellan, guar gum, karaya gum, larch gum, guar seed gum, sylum seed gum, kins seed gum, tamarind gum, gellan gum, tara gum and the like can be mentioned. Among these, those having high water solubility are preferable, and those that become an aqueous solution that can be sol-gel modified within 24 hours due to a temperature change in a temperature range of 5 ° C. to 95 ° C. are preferably used.

  Synthetic polymers include acrylic poly-sodium acrylate, polyacrylic acid copolymer, polyacrylamide, polyacrylamide copolymer, etc., vinyl-based polyvinyl pyrrolidone, polyvinyl pyrrolidone copolymer, etc. Glycol, polypropylene glycol, polyvinyl ether, polyethyleneimine, polystyrene sulfonic acid or copolymer thereof, polyvinyl sulfonic acid or copolymer thereof, polyacrylic acid or copolymer thereof, acrylic acid or copolymer thereof, and maleic acid Copolymer, maleic acid monoester copolymer, acryloylmethylpropanesulfonic acid or a copolymer thereof, and the like.

Further, the superabsorbent polymer described in US Pat. No. 4,960,681, JP-A-62-245260, etc., that is, —COOM or —SO ₃ M (M is a hydrogen atom or an alkali metal). Homopolymers of vinyl monomers having a copolymer or copolymers of these vinyl monomers or other vinyl monomers (for example, sodium methacrylate, ammonium methacrylate, Sumika Gel L-5H manufactured by Sumitomo Chemical Co., Ltd.) can also be used. .

  Among these, a hydrophilic polymer not derived from animal protein that is preferably used is Sumikagel L-5H manufactured by Sumitomo Chemical Co., Ltd.

<Gelling agent and gelling accelerator>
The gelling agent in the present invention is added to the water-soluble polymer aqueous solution not derived from animal protein in the present invention, and when cooled, the gelation of the solution is caused by gelation of the solution or further gelation promoting substance. It is a substance to wake up. By causing gelation, the fluidity is significantly reduced.

  Specific examples of the gelling agent include the following water-soluble polysaccharides. That is, agar, κ-carrageenan, ι-carrageenan, alginic acid, alginate, agarose, furceleran, gellan gum, glucono delta lactone, azotobacter vineland gum, xanthan gum, pectin, guar gum, locust bean gum, tara gum, cassia gum, gluco It is at least one selected from mannan, gum tragacanth, karaya gum, pullulan, gum arabic, arabinogalactan, dextran, carboxymethylcellulose sodium salt, methylcellulose, silium sheet gum, starch, chitin, chitosan and curdlan.

  Examples of the substance that gels by cooling after being heated and dissolved include substances such as agar, carrageenan, and julan gum.

  Among these gelling agents, κ-carrageenan (eg: K-9F, manufactured by Taisho Co., Ltd .: Nitta Gelatin Co., Ltd .: K-15: K-21-24, I— 3), iota-carrageenan and agar are mentioned, and κ-carrageenan is particularly preferred.

  The gelling agent is 0.01% by mass or more and 10.0% by mass or less, preferably 0.02% by mass or more and 5.0% by mass or less, more preferably 0.05% by mass or more and 2.% by mass or more with respect to the binder polymer. It is preferable to use 0% by mass or less.

  The gelling agent is preferably used together with a gelling accelerator. The gelation accelerator in the present invention is a compound that promotes gelation by contact with the gelling agent, and its function is exhibited by a specific combination with the gelling agent. In the present invention, the following combinations can be used as the combination of the gelling agent and the gelation accelerator.

  i) Alkaline metal ions such as potassium, or alkaline earth metal ions such as calcium and magnesium as gelling accelerators, and carrageenan, alginate, gellan gum, azotobacter vinerandi gum, pectin, carboxymethylcellulose sodium as gelling agents Combination of salt etc.

  ii) A combination of boric acid or other boron compounds as a gelling accelerator and guar gum, locust bean gum, tara gum, cassia gum or the like as a gelling agent.

  iii) A combination of an acid or an alkali as a gelling accelerator and an alginate, glucomannan, pectin, chitin, chitosan, curdlan or the like as a gelling agent.

  iv) A water-soluble polysaccharide that forms a gel by reacting with a gelling agent is used as a gelation accelerator. Specifically, a combination using xanthan gum as the gelling agent, using cassia gum as the gelling agent, using carrageenan as the gelling agent, and using locust bean gum as the gelling agent can be exemplified.

The following a) -g) can be illustrated as a specific example of the combination of these gelling agents and gelation accelerators.
a) Combination of κ-carrageenan and potassium b) Combination of ι-carrageenan and calcium c) Combination of ro-methoxyl pectin and calcium d) Combination of sodium alginate and calcium e) Combination of gellan gum and calcium f) Combination of gellan gum and acid g) Combination of Locust Bingham and Xanthan Gum Such combinations may be used in combination.

  These gelation accelerators may be added to the same layer to which the gelling agent is added, but it is preferable to add them to different layers and act. More preferably, it is added to a layer not directly adjacent to the layer to which the gelling agent is added. That is, it is more preferable to have a layer containing neither a gelling agent nor a gelling accelerator between a layer containing a gelling agent and a layer containing a gelling accelerator.

  The gelling accelerator is used in an amount of 0.1 to 200% by mass, preferably 1.0 to 100% by mass, based on the gelling agent.

<Combination of hydrophilic polymer>
In the binder of the non-photosensitive layer, it is also possible to use a hydrophobic polymer in combination with the hydrophilic polymer within a range not exceeding 30% by mass. The hydrophobic polymer that can be used in combination is preferably a polymer that can be dispersed in an aqueous solvent.
Suitable water-dispersible polymers include synthetic resins, polymers and copolymers, and other film-forming media such as cellulose acetates, cellulose acetate butyrate, poly (methyl methacrylic acid), poly (vinyl chloride) , Poly (methacrylic acid) s, styrene-maleic anhydride copolymers, styrene-acrylonitrile copolymers, styrene-butadiene copolymers, poly (vinyl acetal) s (eg, poly (vinyl formal) and Poly (vinyl butyral)), poly (ester), poly (urethane), phenoxy resin, poly (vinylidene chloride), poly (epoxide), poly (carbonate), poly (vinyl acetate), poly ( Olefins), cellulose esters, poly (amides) Kill.

(Binder coating amount)
The coating amount of all binders (including hydrophilic polymer and latex polymer) in the non-photosensitive layer is preferably 0.3 g / m ² or more and 10.0 g / m ² or less, and 1.0 g / m ² or more and 5.0 g / m ^2. m ² or less is more preferable.

(Additive)
In addition to the binder, various additives can be added to the non-photosensitive layer. For example, surfactants, pH adjusters, preservatives, antifungal agents and the like can be mentioned as additives.
Further, when the non-photosensitive layer is a surface protective layer, it is preferable to use a lubricant such as liquid paraffin or aliphatic ester. The amount of the lubricant used is in the range of 1 mg / m ^{2 to} 200 mg / m ² , preferably 10 mg / m ^{2 to} 150 mg / m ² , more preferably 20 mg / m ^{2 to} 100 mg / m ^2. .

2) Antihalation layer In the photothermographic material of the invention, the antihalation layer can be provided on the side farther from the light source than the image forming layer.

As for the antihalation layer, paragraphs 0123 to 0124 of JP-A-11-65021, JP-A-11-223898, 9-230531, 10-36695, 10-104779, 11-231457, 11 -352625, 11-352626 and the like.
The antihalation layer contains an antihalation dye having absorption at the exposure wavelength. When the exposure wavelength is in the infrared region, an infrared absorbing dye may be used, and in that case, a dye having no absorption in the visible region is preferable.
When antihalation is performed using a dye having absorption in the visible range, it is preferable that substantially no dye color remains after image formation, and a means for decoloring by the heat of heat development is used. In particular, it is preferable to add a thermally decolorable dye and a base precursor to the non-photosensitive layer to function as an antihalation layer. These techniques are described in JP-A-11-231457 and the like.

The amount of decoloring dye added is determined by the use of the dye. In general, an optical density (absorbance) when measured at a target wavelength is used in an amount exceeding 0.1. The optical density is preferably 0.15 to 2, and more preferably 0.2 to 1. The amount of dye used to obtain such an optical density is generally about 0.001 to 1 g / m ² .

When the dye is decolored in this way, the optical density after heat development can be reduced to 0.1 or less. Two or more kinds of decoloring dyes may be used in combination in a heat decoloring type recording material or a photothermographic material. Similarly, two or more kinds of base precursors may be used in combination.
In the thermal decoloration using such decoloring dye and base precursor, a substance (for example, diphenylsulfone, which lowers the melting point by 3 ° C. (deg) or more when mixed with a base precursor as described in JP-A No. 11-352626). 4-Chlorophenyl (phenyl) sulfone), 2-naphthyl benzoate and the like are preferably used in view of thermal decoloring properties and the like.

3) Back Layer Back layers that can be applied to the present invention are described in paragraph numbers 0128 to 0130 of JP-A No. 11-65021.

In the present invention, a colorant having an absorption maximum at 300 to 450 nm can be added for the purpose of improving the silver color tone and the temporal change of the image. Such colorants are disclosed in JP-A-62-210458, JP-A-63-104046, JP-A-63-103235, JP-A-63-208846, JP-A-63-306436, JP-A-63-314535, and JP-A-01-61745. No. 1, Japanese Patent Laid-Open No. 2001-100363, and the like.
Such a colorant is usually added in a range of 0.1 mg / m ² or more and 1 g / m ² or less, and the layer to be added is preferably a back layer provided on the opposite side of the image forming layer.
In order to adjust the base color tone, it is preferable to use a dye having an absorption peak at 580 nm to 680 nm. As the dyes for this purpose, azomethine oil-soluble dyes described in JP-A-4-359967 and JP-A-4-359968, which have low absorption intensity on the short wavelength side, and phthalocyanine-based water-soluble dyes described in JP-A-2003-295388 are preferable. The target dye may be added to any layer, but is more preferably added to the non-photosensitive layer on the image forming layer side or the back surface side.

  The photothermographic material of the present invention is a so-called single-sided photosensitive material having an image forming layer containing at least one silver halide emulsion on one side of a support and a back layer on the other side. preferable.

4) Matting Agent In the present invention, it is preferable to add a matting agent for improving transportability, and the matting agent is described in paragraph Nos. 0126 to 0127 of JP-A No. 11-65021. The matting agent is preferably 1 mg / m ² or more and 400 mg / m ² or less, more preferably 5 mg / m ² or more and 300 mg / m ² or less when expressed in terms of the coating amount per 1 m ² of the photosensitive material.
In the present invention, the shape of the matting agent may be either a regular shape or an irregular shape, but is preferably a regular shape, and a spherical shape is preferably used.
The volume weighted average of the equivalent sphere diameters of the matting agent used for the image forming layer surface is preferably from 0.3 μm to 10 μm, and more preferably from 0.5 μm to 7 μm. Further, the variation coefficient of the size distribution of the matting agent is preferably 5% or more and 80% or less, and more preferably 20% or more and 80% or less. Here, the coefficient of variation is a value represented by (standard deviation of particle size) / (average value of particle size) × 100. Further, two or more kinds of matting agents having different average particle sizes can be used as the matting agent for the image surface. In this case, the difference in particle size between the matting agent having the largest average particle size and the smallest matting agent is preferably 2 μm or more and 8 μm or less, and more preferably 2 μm or more and 6 μm or less.
The volume weighted average of the equivalent sphere diameters of the matting agent used for the back surface is preferably 1 μm or more and 15 μm or less, and more preferably 3 μm or more and 10 μm or less. The variation coefficient of the size distribution of the matting agent is preferably 3% or more and 50% or less, and more preferably 5% or more and 30% or less. Further, two or more kinds of matting agents having different average particle sizes can be used as the matting agent for the back surface. In that case, the difference in particle size between the matting agent having the largest average particle size and the smallest matting agent is preferably 2 μm or more and 14 μm or less, and more preferably 2 μm or more and 9 μm or less.

  The matting degree of the image forming layer surface may be any as long as no stardust failure occurs, but the Beck smoothness is preferably 30 seconds or more and 2000 seconds or less, particularly preferably 40 seconds or more and 1500 seconds or less. The Beck smoothness can be easily determined by Japanese Industrial Standard (JIS) P8119 “Smoothness test method using Beck tester for paper and paperboard” and TAPPI standard method T479.

  In the present invention, the matte degree of the back layer is preferably a Beck smoothness of 1200 seconds or less and 10 seconds or more, preferably 800 seconds or less and 20 seconds or more, and more preferably 500 seconds or less and 40 seconds or more.

  In the present invention, the matting agent is preferably contained in the outermost surface layer, the layer functioning as the outermost surface layer of the photosensitive material, or a layer close to the outer surface, and also contained in a layer acting as a so-called protective layer. It is preferable.

5) Polymer Latex When the photothermographic material of the present invention is used for printing applications in which dimensional change is a problem, it is preferable to use a polymer latex for the surface protective layer or the back layer. For such polymer latex, “Synthetic resin emulsion (Hiraku Okuda, Hiroshi Inagaki, published by Kobunshi Publishing (1978))”, “Application of synthetic latex (Takaaki Sugimura, Ikuo Kataoka, Junichi Suzuki, Keiji Kasahara, Takashi "Molecular Publications (1993))" and "Synthetic Latex Chemistry (Muroichi Muroi, published by High Polymers Publication (1970))", specifically methyl methacrylate (33.5% by mass) / Ethyl acrylate (50 wt%) / Methacrylic acid (16.5 wt%) copolymer latex, Methyl methacrylate (47.5 wt%) / Butadiene (47.5 wt%) / Itaconic acid (5 wt%) copolymer Latex, latex of ethyl acrylate / methacrylic acid copolymer, methyl methacrylate (58.9% by mass) / 2-ethyl A latex of xyl acrylate (25.4% by weight) / styrene (8.6% by weight) / 2-hydroxyethyl methacrylate (5.1% by weight) / acrylic acid (2.0% by weight) copolymer, methyl methacrylate (64. 0 mass%) / styrene (9.0 mass%) / butyl acrylate (20.0 mass%) / 2-hydroxyethyl methacrylate (5.0 mass%) / acrylic acid (2.0 mass%) copolymer latex, etc. Is mentioned. Furthermore, as a binder for the surface protective layer, a combination of polymer latex described in Japanese Patent Application No. 11-6872, the technique described in Paragraph Nos. 0021 to 0025 of Japanese Patent Application Laid-Open No. 2000-267226, and Japanese Patent Application No. 11-6872. The technology described in paragraph numbers 0027 to 0028 of the specification and the technology described in paragraph numbers 0023 to 0041 of JP 2000-19678 may be applied. The ratio of the polymer latex in the surface protective layer is preferably 10% by mass or more and 90% by mass or less, and particularly preferably 20% by mass or more and 80% by mass or less of the total binder.

6) Membrane pH
The photothermographic material of the present invention preferably has a film surface pH of 7.0 or less, more preferably 6.6 or less before heat development. The lower limit is not particularly limited, but is about 3. The most preferred pH range is in the range of 4 to 6.2. The film surface pH is preferably adjusted using an organic acid such as a phthalic acid derivative, a non-volatile acid such as sulfuric acid, or a volatile base such as ammonia from the viewpoint of reducing the film surface pH. In particular, ammonia is volatile and is preferable for achieving a low film surface pH because it can be removed before the coating process or heat development.
In addition, it is also preferable to use ammonia in combination with a nonvolatile base such as sodium hydroxide, potassium hydroxide, or lithium hydroxide. A method for measuring the film surface pH is described in paragraph No. 0123 of JP-A No. 2000-284399.

7) Hardener A hardener may be used for each layer such as the image forming layer, protective layer, and back layer in the present invention. Examples of hardeners include T.W. H. There are various methods described in “THE THEORY OF THE PHOTOGRAPHIC PROCESS FOURTH EDITION” by James (published by Macmillan Publishing Co., Inc., published in 1977), pages 77 to 87. -S-triazine sodium salt, N, N-ethylenebis (vinylsulfoneacetamide), N, N-propylenebis (vinylsulfoneacetamide), polyvalent metal ions described on page 78 of the same, U.S. Pat. No. 4,281, Polyisocyanates such as 060 and JP-A-6-208193, epoxy compounds such as US Pat. No. 4,791,042, and vinyl sulfone compounds such as JP-A 62-89048 are preferably used.

  The hardening agent is added as a solution, and the addition time of this solution into the protective layer coating solution is from 180 minutes before to immediately before application, preferably from 60 minutes to 10 seconds before application. As long as the effects of the present invention are sufficiently exhibited, there is no particular limitation. Specific mixing methods include mixing in a tank in which the average residence time calculated from the addition flow rate and the amount of liquid fed to the coater is a desired time, and N.I. Harnby, M.M. F. Edwards, A.D. W. There is a method using a static mixer described in Chapter 8 of Nienow's “Liquid Mixing Technology” (Nikkan Kogyo Shimbun, 1989), translated by Koji Takahashi.

8) Surfactant As for the surfactant applicable to the present invention, paragraph No. 0132 of JP-A No. 11-65021, paragraph No. 0133 of the solvent, paragraph No. 0134 of the support, and antistatic or conductive layer Are described in paragraph No. 0135 of the same number, paragraph No. 0136 of the same number about the method of obtaining a color image, paragraph numbers 0061 to 0064 of JP-A No. 11-84573 and paragraph numbers 0049 to 0062 of JP-A No. 2001-83679 about the slip agent. ing.
In the present invention, it is preferable to use a fluorosurfactant. Specific examples of the fluorosurfactant include compounds described in JP-A Nos. 10-197985, 2000-19680, 2000-214554 and the like. Further, a polymeric fluorine-based surfactant described in JP-A-9-281636 is also preferably used. In the photothermographic material of the present invention, it is preferable to use fluorine-based surfactants described in JP-A Nos. 2002-82411, 2003-057780, and 2003-149766. In particular, the fluorosurfactants described in JP-A-2003-057780 and JP-A-2001-264110 are preferable in terms of charge adjustment ability, stability of the coated surface, and smoothness when coating and production is performed with an aqueous coating solution. The fluorine-based surfactant described in JP-A No. 2001-264110 is most preferable because it has a high charge adjusting ability and requires a small amount of use.
In the present invention, the fluorosurfactant can be used on either the image forming layer surface or the back surface, and is preferably used on both surfaces. Further, it is particularly preferable to use in combination with a conductive layer containing the above-described metal oxide. In this case, sufficient performance can be obtained even if the amount of the fluorosurfactant used on the surface having the conductive layer is reduced or removed.
The preferred amount of the fluorocarbon surfactant is an image forming layer side, the range to the back surface each ^{0.1mg / m 2 ~100mg / m 2} , more preferably 0.3mg / m ² ~30mg / m ² range, even more preferably from ^{1mg / m 2 ~10mg / m 2} . In particular JP fluorocarbon surfactant described in JP-A No. 2001-264110 is effective, and preferably in the range of ^{0.01mg / m 2 ~10mg / m 2} , more in the range of 0.1mg / m ² ~5mg / m ² preferable.

9) Antistatic agent In this invention, it is preferable to have a conductive layer containing a metal oxide or a conductive polymer. The antistatic layer may serve as an undercoat layer, a back layer surface protective layer, or the like, or may be provided separately. As the conductive material for the antistatic layer, a metal oxide in which conductivity is improved by introducing oxygen defects or different metal atoms into the metal oxide is preferably used. Examples of metal oxides are preferably ZnO, TiO ₂ and SnO _2. Addition of Al and In to ZnO, addition of Sb, Nb, P and halogen elements to SnO ₂ , and addition to TiO _2. For example, addition of Nb, Ta or the like is preferable. In particular, SnO ₂ added with Sb is preferable. The amount of different atoms added is preferably in the range of 0.01 to 30 mol%, more preferably in the range of 0.1 to 10 mol%. The shape of the metal oxide may be spherical, needle-like, or plate-like, but the long axis / uniaxial ratio is 2.0 or more, preferably 3.0 to 50 in terms of the effect of imparting conductivity. Good. Range amount preferably of 1mg / m ² ~1000mg / m ² of metal oxide, more preferably 10mg / m ² ~500mg / m ² range, more preferably at 20mg / m ² ~200mg / m ² It is a range. The antistatic layer in the present invention may be disposed on either the image forming layer surface side or the back surface side, but is preferably disposed between the support and the back layer. Specific examples of the antistatic layer are disclosed in paragraph No. 0135 of JP-A No. 11-65021, JP-A Nos. 56-143430, 56-143431, 58-62646, No. 56-120519 and JP-A No. 11-84573. Paragraph Nos. 0040 to 0051, US Pat. No. 5,575,957, and JP-A-11-223898, paragraph Nos. 0078 to 0084.

10) Support The transparent support is subjected to heat treatment in a temperature range of 130 ° C to 185 ° C in order to relieve internal strain remaining in the film during biaxial stretching and to eliminate heat shrinkage strain generated during heat development processing. Polyester, especially polyethylene terephthalate, is preferably used. In the case of a photothermographic material for medical use, the transparent support may be colored with a blue dye (for example, dye-1 described in Examples of JP-A-8-240877) or may be uncolored. Examples of the support include water-soluble polyesters disclosed in JP-A-11-84574, styrene-butadiene copolymers described in JP-A-10-186565, and vinylidene chloride described in JP-A-2000-39684 and Japanese Patent Application No. 11-106881, paragraph numbers 0063 to 0080. It is preferable to apply an undercoating technique such as a copolymer. When the image forming layer or the back layer is applied to the support, the moisture content of the support is preferably 0.5% by mass or less.

11) Other additives An antioxidant, a stabilizer, a plasticizer, an ultraviolet absorber or a coating aid may be further added to the photothermographic material. Various additives are added to either the image forming layer or the non-photosensitive layer. With respect to these, WO 98/36322, EP 803764A1, JP-A-10-186567, 10-18568 and the like can be referred to.

12) Coating method The photothermographic material in the invention may be coated by any method. Specifically, various coating operations including extrusion coating, slide coating, curtain coating, dip coating, knife coating, flow coating, or extrusion coating using a hopper of the type described in US Pat. No. 2,681,294. And Stephen F. Kistler, Peter M. et al. Extrusion coating or slide coating described in pages 399 to 536 of "LIQUID FILM COATING" (CHAPMAN & HALL, 1997) by Schweizer is preferably used, and slide coating is particularly preferably used. An example of the shape of a slide coater used for slide coating is shown in FIG. 11b. 1 If desired, two or more layers can be coated simultaneously by the method described on pages 399 to 536 of the same document, the method described in US Pat. No. 2,761,791 and British Patent No. 837,095. . In the present invention, particularly preferred coating methods are those described in JP-A Nos. 2001-194748, 2002-153808, 2002-153803, and 2002-182333.

  The image forming layer coating solution in the present invention is preferably a so-called thixotropic fluid. Regarding this technique, JP-A-11-52509 can be referred to. In the image forming layer coating solution of the present invention, the viscosity at a shear rate of 0.1S-1 is preferably 400 mPa · s or more and 100,000 mPa · s or less, more preferably 500 mPa · s or more and 20,000 mPa · s or less. Moreover, in shear rate 1000S-1, 1 mPa * s or more and 200 mPa * s or less are preferable, More preferably, they are 5 mPa * s or more and 80 mPa * s or less.

In the case of preparing the coating liquid, a known in-line mixer or implant mixer is preferably used when mixing two kinds of liquids. A preferable in-line mixer in the present invention is described in JP-A No. 2002-85948, and an implant mixer is described in JP-A No. 2002-90940.
The coating solution in the present invention is preferably subjected to defoaming treatment in order to keep the coated surface state good. A preferable defoaming treatment method in the present invention is the method described in JP-A No. 2002-66431.
When applying the coating solution, it is preferable to perform static elimination in order to prevent adhesion of dust, dust, and the like due to electric resistance of the support. An example of a preferable static elimination method in the present invention is described in JP-A No. 2002-143747.
In the present invention, it is important to precisely control the drying air and the drying temperature in order to dry the non-setting image forming layer coating solution. Preferred drying methods in the present invention are described in detail in JP-A Nos. 2001-194749 and 2002-139814.
The photothermographic material of the present invention is preferably subjected to a heat treatment immediately after coating and drying in order to improve film formability. The temperature of the heat treatment is preferably in the range of 60 ° C. to 100 ° C. as the film surface temperature, and the heating time is preferably in the range of 1 second to 60 seconds. A more preferable range is a film surface temperature of 70 ° C. to 90 ° C. and a heating time of 2 seconds to 10 seconds. A preferable heat treatment method in the present invention is described in JP-A No. 2002-107872.
In order to stably and continuously produce the photothermographic material of the present invention, the production methods described in JP-A Nos. 2002-156728 and 2002-182333 are preferably used.

  The photothermographic material is preferably a mono-sheet type (a type capable of forming an image on the photothermographic material without using another sheet such as an image receiving material).

13) Packaging material The photosensitive material of the present invention is packaged with a packaging material having a low oxygen permeability and / or moisture permeability in order to suppress fluctuations in photographic performance during raw storage or to improve curling, curling, etc. It is preferable. The oxygen permeability is preferably 50 ml / atm · m ² · day or less at 25 ° C., more preferably 10 ml / atm · m ² · day or less, more preferably 1.0 ml / atm · m ² · day or less. is there. The moisture permeability is preferably 10 g / atm · m ² · day or less, more preferably 5 g / atm · m ² · day or less, and still more preferably 1 g / atm · m ² · day or less.
Specific examples of the packaging material having low oxygen permeability and / or moisture permeability are disclosed in, for example, JP-A-8-254793. This is a packaging material described in JP-A-2000-206653.
14) Other available technologies

  Techniques that can be used for the photothermographic material of the present invention include EP80364A1, EP883022A1, WO98 / 36322, JP56-62648, 58-62644, JP9-43766, and 9-. 281637, 9-297367, 9-304869, 9-311405, 9-329865, 10-10669, 10-62899, 10-69023, 10-186568, 10-90823, 10-171106, 10-186565, 10-186567, 10-186567 to 10-186572, 10-197974, 10-197982, 10 -197983, 10-197985 to 10-197987, 10- 07001, 10-207004, 10-221807, 10-282601, 10-288823, 10-288824, 10-307365, 10-312038, 10-339934 11-7100, 11-15105, 11-24200, 11-24201, 11-30201, 11-30832, 11-84574, 11-65021, 11-109547, 11-125880, 11-129629, 11-133536 to 11-133539, 11-133542, 11-133543, 11-223898, 11-352627, 11- 305377, 11-305378, 11-305384, 11-30538 11-316435, 11-327076, 11-338096, 11-338098, 11-338099, 11-343420, 2001-200414, 2001-234635, 2002-020699, 2001-275471, 2001-275461, 2000-313204, 2001-292844, 2000-324888, 2001-293864, 2001-348546, JP No. 2000-187298 is also mentioned.

In the case of a multicolor color photothermographic material, each image forming layer is generally a functional or non-functional barrier between each image forming layer as described in US Pat. No. 4,460,681. By using layers, they are kept distinct from each other.
The construction in the case of a multicolor color photothermographic material may include a combination of these two layers for each color and all within a single layer as described in US Pat. No. 4,708,928. Ingredients may be included.

(Image forming method)
1) Exposure Red to infrared emission He—Ne laser, red semiconductor laser, blue to green emission Ar ⁺ , He—Ne, He—Cd laser, blue semiconductor laser. Preferred is a red to infrared semiconductor laser, and the peak wavelength of the laser light is 600 nm to 900 nm, preferably 620 nm to 850 nm. More preferably, an infrared semiconductor laser (780 nm, 810 nm) is preferably used from the viewpoint that the laser power is high power and that the photothermographic material of the present invention can be made transparent.
On the other hand, in recent years, in particular, a module in which an SHG (Second Harmonic Generator) element and a semiconductor laser are integrated and a blue semiconductor laser have been developed, and a laser output device in a short wavelength region has been closed up. The blue semiconductor laser is expected to increase in demand in the future because high-definition image recording is possible, the recording density is increased, and a stable output is obtained with a long lifetime. The peak wavelength of the blue laser light is preferably 300 nm to 500 nm, particularly preferably 400 nm to 500 nm.
It is also preferable that the laser light is oscillated in a vertical multi by a method such as high frequency superposition.

2) Photothermographic development The photothermographic material of the present invention may be developed by any method, but is usually developed by raising the temperature of the photothermographic material exposed imagewise. A preferred development temperature is 80 ° C to 250 ° C, preferably 100 ° C to 140 ° C, and more preferably 110 ° C to 130 ° C. The development time is preferably 1 second to 60 seconds, more preferably 3 seconds to 30 seconds, still more preferably 5 seconds to 25 seconds, and 7 seconds to 15 seconds. Either a drum type heater or a plate type heater may be used as the thermal development method, but development is preferably performed with a drum type heater. In addition, when a protective layer is provided on the upper part of the image forming layer, the surface on the side having the protective layer is brought into contact with a heating means for heat treatment in order to perform uniform heating, thermal efficiency, workability, etc. Development is preferred in which the surface is conveyed and heated while being in contact with a heater.

3) System Examples of medical laser imagers having an exposure unit and a heat development unit include Fuji Medical Dry Laser Imagers FM-DPL and DRYPIX7000, and Kodak Co., Ltd. Dryview 8700 Laser Imager Plus. Regarding FM-DPL, Fuji Medical Review No. 8, pages 39 to 55, and it goes without saying that these techniques are applied as a laser imager of the photothermographic material of the present invention. Further, it can also be applied as a photothermographic material for a laser imager in “AD network” proposed by Fuji Film Medical Co., Ltd. as a network system adapted to the DICOM standard.

(Use of the present invention)
The photothermographic material of the present invention forms a black and white image by a silver image, and is used as a photothermographic material for medical diagnosis, a photothermographic material for industrial photography, a photothermographic material for printing, and a photothermographic material for COM. Although it is preferably used, it is particularly preferably used as a photothermographic material for medical diagnosis.

  EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples.

Example 1
(Preparation of PET support)
1) Film formation Using terephthalic acid and ethylene glycol, PET having an intrinsic viscosity of IV = 0.66 (measured at 25 ° C. in phenol / tetrachloroethane = 6/4 (mass ratio)) is obtained according to a conventional method. It was. This was pelletized, dried at 130 ° C. for 4 hours, melted at 300 ° C., extruded from a T-die, and rapidly cooled to prepare an unstretched film.

This was longitudinally stretched 3.3 times using rolls with different peripheral speeds, and then stretched 4.5 times with a tenter. The temperatures at this time were 110 ° C. and 130 ° C., respectively. Thereafter, the film was heat-fixed at 240 ° C. for 20 seconds and relaxed by 4% in the lateral direction at the same temperature. Thereafter, the chuck portion of the tenter was slit and then knurled at both ends, and wound at 4 kg / cm ² to obtain a roll having a thickness of 175 μm.

2) Surface corona treatment Using a solid state corona treatment machine 6KVA model manufactured by Pillar, both surfaces of the support were treated at 20 m / min at room temperature. From the current and voltage readings at this time, it was found that the support was processed at 0.375 kV · A · min / m ² . The treatment frequency at this time was 9.6 kHz, and the gap clearance between the electrode and the dielectric roll was 1.6 mm.

3) Undercoat <Preparation of undercoat layer coating solution>
Formula (1) (for image forming layer side undercoat layer)
46.8 g of pesresin A-520 (30% by mass solution) manufactured by Takamatsu Yushi Co., Ltd.
Bailonal MD-1200 10.4g manufactured by Toyobo Co., Ltd.
Polyethylene glycol monononyl phenyl ether (average ethylene oxide number = 8.5) 1% by mass solution 11.0 g
MP-1000 (PMMA polymer fine particles, average particle size 0.4 μm, manufactured by Soken Chemical Co., Ltd.) 0.91 g
931 ml of distilled water

Formula (2) (for back layer 1st layer)
Styrene-butadiene copolymer latex 130.8 g
(Solid content 40% by mass, styrene / butadiene mass ratio = 68/32)
2,4-dichloro-6-hydroxy-S-triazine sodium salt 8% by mass aqueous solution 5.2 g
10% 1% by weight aqueous solution of sodium laurylbenzenesulfonate
Polystyrene particle dispersion (average particle size 2 μm, 20 mass%) 0.5 g
854 ml of distilled water

Formula (3) (for back side second layer)
SnO ₂ / SbO (9/1 mass ratio, average particle size 0.5 μm, 17 mass% dispersion)
84g
Gelatin 7.9g
10g Metros TC-5 (2 mass% aqueous solution) manufactured by Shin-Etsu Chemical Co., Ltd.
10% 1% by weight aqueous solution of sodium dodecylbenzenesulfonate
・ NaOH (1% by mass) 7 g
・ Proxel (Abyssia) 0.5g
・ Distilled water 881ml

<Undercoat>
After both surfaces of the biaxially stretched polyethylene terephthalate support having a thickness of 175 μm are subjected to the corona discharge treatment, the undercoat coating solution formulation (1) is applied on one side (image forming layer surface) with a wire bar with a wet coating amount of 6. .6ml / m ² was applied (per one side) and dried for 5 minutes at 180 ° C., then the amount of wet coating the coating solution for the undercoat was coated (2) by a wire bar on the rear surface (back surface) 5. Apply to 7 ml / m ² , dry at 180 ° C. for 5 minutes, and further wet coat amount of 8.4 ml / m ² with the above-mentioned undercoat coating liquid formulation (3) on the back surface (back surface) with a wire bar. It was applied as described above and dried at 180 ° C. for 6 minutes to prepare an undercoat support.

(Back layer)
1) Preparation of back layer coating solution (preparation of solid fine particle dispersion (a) of base precursor)
Add 2.5 kg of Base Precursor Compound 1 and 300 g of a surfactant (trade name: Demol N, manufactured by Kao Corporation), 800 g of diphenylsulfone, 1.0 g of benzoisothiazolinone sodium salt and distilled water to make a total amount. The mixture was mixed to 8.0 kg, and the mixed solution was dispersed with beads using a horizontal sand mill (UVM-2: manufactured by Imex Corporation). In the dispersion method, the mixed solution was fed to UVM-2 filled with zirconia beads having an average diameter of 0.5 mm by a diaphragm pump, and dispersed at an internal pressure of 50 hPa or more until a desired average particle size was obtained.
The dispersion was subjected to spectral absorption measurement, and the ratio of the absorbance at 450 nm to the absorbance at 650 nm (D ₄₅₀ / D ₆₅₀ ) in the spectral absorption of the dispersion was dispersed to 3.0. The obtained dispersion was diluted with distilled water so that the concentration of the base precursor was 25% by weight, and was filtered for removal of dust (filter made of polypropylene having an average pore size of 3 μm) for practical use.

2) Preparation of Dye Solid Fine Particle Dispersion 6.0 kg of cyanine dye compound-1 and 3.0 kg of sodium p-dodecylbenzenesulfonate, 0.6 kg of surfactant Demol SNB manufactured by Kao Corporation, and antifoaming agent (product) Name: Surfynol 104E, manufactured by Nissin Chemical Co., Ltd.) 0.15 kg was mixed with distilled water to make a total liquid volume of 60 kg. The mixed solution was dispersed with 0.5 mm zirconia beads using a horizontal sand mill (UVM-2: manufactured by Imex Corporation).
The dispersion was dispersed until the ratio of the absorbance at 650 nm to the absorbance at 750 nm (D ₆₅₀ / D ₇₅₀ ) in the spectral absorption of the dispersion was 5.0 or more. The obtained dispersion was diluted with distilled water so that the concentration of the cyanine dye was 6% by mass, and was subjected to filter filtration (average pore diameter: 1 μm) for removal of dust and put to practical use.

3) Preparation of antihalation layer coating solution Keep container at 40 ° C., gelatin 40 g, monodisperse polymethyl methacrylate fine particles (average particle size 8 μm, particle size standard deviation 0.4) 20 g, benzoisothiazolinone 0.1 g, 490 ml of water was added to dissolve the gelatin. Furthermore, 2.3 ml of 1 mol / l sodium hydroxide aqueous solution, 40 g of the dye solid fine particle dispersion, 90 g of the solid fine particle dispersion (a) of the base precursor, 12 ml of 3% by weight aqueous sodium polystyrenesulfonate solution, 10% by weight of SBR latex 180 g of the liquid was mixed. Immediately before coating, 80 ml of a 4% by weight aqueous solution of N, N-ethylenebis (vinylsulfonacetamide) was mixed to prepare a coating solution for preventing halation.

4) Preparation of back surface protective layer coating solution The container was kept at 40 ° C., and 40 g of gelatin, 35 mg of benzoisothiazolinone and 840 ml of water were added to dissolve the gelatin. Further, 5.8 ml of 1 mol / l aqueous sodium hydroxide solution, 5 g of 10% by weight emulsion of liquid paraffin, 5 g of 10% by weight emulsion of trimethylolpropane triisostearate, di (2-ethylhexyl) sodium sulfosuccinate 5 10 ml of a mass% aqueous solution, 20 ml of a 3 mass% aqueous solution of sodium polystyrenesulfonate, 2.4 ml of a 2 mass% solution of a fluorosurfactant (F-1), and 2 of a 2 mass% solution of a fluorosurfactant (F-2) .4 ml, 32 g of a 19% by weight liquid of methyl methacrylate / styrene / butyl acrylate / hydroxyethyl methacrylate / acrylic acid copolymer (copolymerization weight ratio 57/8/28/5/2) latex was mixed. Immediately before coating, 25 ml of a 4% by weight aqueous solution of N, N-ethylenebis (vinylsulfonacetamide) was mixed to prepare a coating solution for the back surface protective layer.

5) Application of back layer On the back surface side of the undercoat support, the coating amount of the antihalation layer coating solution is 0.52 g / m ^2, and the coating amount of the back surface protective layer coating solution is 1 A simultaneous multilayer coating was applied so as to be 0.7 g / m ² , followed by drying to prepare a back layer.

(Image forming layer and surface protective layer)
1. Preparation of coating materials 1) Silver halide emulsion << Preparation of silver halide emulsion 1 >>
To a solution of 1421 ml of distilled water, 3.1 ml of a 1% by mass potassium bromide solution was added, and a solution containing 3.5 ml of 0.5 mol / L sulfuric acid and 31.7 g of phthalated gelatin was stirred in a stainless steel reaction vessel. While maintaining the liquid temperature at 30 ° C., the solution A diluted with 95.4 ml of distilled water added to 22.22 g of silver nitrate, 15.3 g of potassium bromide and 0.8 g of potassium iodide in a distilled water volume of 97.4 ml. The whole amount of the solution B diluted to 1 was added at a constant flow rate over 45 seconds. Thereafter, 10 ml of a 3.5% by mass aqueous hydrogen peroxide solution was added, and 10.8 ml of a 10% by mass aqueous solution of benzimidazole was further added. Further, a solution C in which distilled water was added to 51.86 g of silver nitrate to be diluted to 317.5 ml, a solution D in which 44.2 g of potassium bromide and 2.2 g of potassium iodide were diluted with distilled water to a volume of 400 ml was added to solution C. Was added at a constant flow rate over 20 minutes, and solution D was added by the controlled double jet method while maintaining pAg at 8.1. The total amount of potassium hexachloroiridium (III) was added 10 minutes after the start of the addition of the solution C and the solution D so as to be 1 × 10 ⁻⁴ mol per mol of silver. Further, 5 seconds after the completion of the addition of the solution C, an aqueous solution of potassium iron (II) hexacyanide was added in an amount of 3 × 10 ⁻⁴ mol per mol of silver. The pH was adjusted to 3.8 using 0.5 mol / L sulfuric acid, stirring was stopped, and a precipitation / desalting / water washing step was performed. The pH was adjusted to 5.9 with 1 mol / L sodium hydroxide to prepare a silver halide dispersion having a pAg of 8.0.

The silver halide dispersion was maintained at 38 ° C. with stirring, 5 ml of a 0.34 mass% 1,2-benzisothiazolin-3-one methanol solution was added, and the temperature was raised to 47 ° C. after 40 minutes. 20 minutes after the temperature increase, sodium benzenethiosulfonate was added in a methanol solution to 7.6 × 10 ⁻⁵ mol per 1 mol of silver, and 5 minutes later, tellurium sensitizer C was added in a methanol solution to a ratio of 2. 9 × 10 ⁻⁴ mol was added and aged for 91 minutes. Thereafter, a methanol solution having a molar ratio of the spectral sensitizing dye A and the sensitizing dye B of 3: 1 was added in an amount of 1.2 × 10 ⁻³ mol as a total of the sensitizing dyes A and B per mol of silver. , N′-dihydroxy-N ″ -diethylmelamine in 1.3 ml of a 0.8 wt% methanol solution was added, and after another 4 minutes, 5-methyl-2-mercaptobenzimidazole was added to the methanol solution at a rate of 4.8 per mole of silver. × 10 ⁻³ mol, 1-phenyl-2-heptyl-5-mercapto-1,3,4-triazole in methanol solution to 5.4 × 10 ⁻³ mol and 1- (3-methyl) with respect to 1 mol of silver A silver halide emulsion 1 was prepared by adding 8.5 × 10 ⁻³ mol of ureidophenyl) -5-mercaptotetrazole in an aqueous solution to 1 mol of silver.

  The grains in the prepared silver halide emulsion were silver iodobromide grains containing 3.5 mol% of iodine having an average sphere equivalent diameter of 0.042 μm and a sphere equivalent diameter variation coefficient of 20%. The particle size and the like were determined from an average of 1000 particles using an electron microscope. The {100} face ratio of the particles was determined to be 80% using the Kubelka-Munk method.

<< Preparation of silver halide emulsion 2 >>
In the preparation of silver halide emulsion 1, the liquid temperature at the time of grain formation was changed from 30 ° C. to 47 ° C., and solution B was changed to diluting 15.9 g of potassium bromide with distilled water to a volume of 97.4 ml, Solution D was changed to diluting 45.8 g of potassium bromide with distilled water to a volume of 400 ml, and the addition time of solution C was changed to 30 minutes to remove potassium hexacyanoiron (II) in the same manner. A silver halide emulsion 2 was prepared. Precipitation / desalting / washing / dispersion was carried out in the same manner as silver halide emulsion 1. Further, the addition amount of tellurium sensitizer C is 1.1 × 10 ⁻⁴ mol per mol of silver, and the addition amount of methanol solution of 3: 1 in the molar ratio of spectral sensitizing dye A and spectral sensitizing dye B is silver. The total of sensitizing dye A and sensitizing dye B per mole is 7.0 × 10 −4 mole, and 1-phenyl-2-heptyl-5-mercapto-1,3,4-triazole is added to 1 mole of silver. Same as Emulsion 1 except that 3.3 × 10 ⁻³ mol and 1- (3-methylureidophenyl) -5-mercaptotetrazole were changed to 4.7 × 10 ⁻³ mol added to 1 mol of silver. Spectral sensitization, chemical sensitization, and addition of 5-methyl-2-mercaptobenzimidazole and 1-phenyl-2-heptyl-5-mercapto-1,3,4-triazole were carried out to obtain silver halide emulsion 2. . The emulsion grains of the silver halide emulsion 2 were pure silver bromide cubic grains having an average sphere equivalent diameter of 0.080 μm and a sphere equivalent diameter variation coefficient of 20%.

<< Preparation of silver halide emulsion 3 >>
In the preparation of silver halide emulsion 1, silver halide emulsion 3 was prepared in the same manner except that the liquid temperature at the time of grain formation was changed from 30 ° C. to 27 ° C. Further, precipitation / desalting / washing / dispersion was performed in the same manner as silver halide emulsion 1. The molar ratio of spectral sensitizing dye A and spectral sensitizing dye B is 1: 1 as a solid dispersion (gelatin aqueous solution), and the addition amount is 6 × 10 ⁻ as the total of sensitizing dye A and sensitizing dye B per mole of silver. ³ moles, the amount of tellurium sensitizer C added was changed to 5.2 × 10 ⁻⁴ moles per mole of silver, and bromoauric acid was changed to 5 × 10 ⁻⁴ moles of silver 3 minutes after the addition of tellurium sensitizers. A silver halide emulsion 3 was obtained in the same manner as Emulsion 1 except that 2 × 10 −3 mol of mol and potassium thiocyanate were added per mol of silver. The emulsion grains of the silver halide emulsion 3 were silver iodobromide grains containing 3.5 mol% of iodine having an average sphere equivalent diameter of 0.034 μm and a sphere equivalent diameter variation coefficient of 20%.

<< Preparation of mixed emulsion A for coating solution >>
70% by weight of silver halide emulsion 1, 15% by weight of silver halide emulsion 2 and 15% by weight of silver halide emulsion 3 were dissolved, and 7% by mole of silver in a 1% by weight aqueous solution of benzothiazolium iodide. × 10 ^-3 mol was added.
Further, water was added so that the content of silver halide per 1 kg of the mixed emulsion for coating solution was 38.2 g as silver. 1- (3-Methylureidophenyl) -5-mercaptotetrazole was added so as to give 0.34 g per kg of the mixed emulsion for coating solution.

2) Preparation of fatty acid silver dispersion << Preparation of recrystallized behenic acid >>
100 kg of behenic acid (product name Edenor C22-85R) manufactured by Henkel was mixed in 1200 kg of isopropyl alcohol, dissolved at 50 ° C., filtered through a 10 μm filter, cooled to 30 ° C., and recrystallized. The cooling speed during recrystallization was controlled at 3 ° C./hour. The obtained crystals were centrifugally filtered, washed with 100 kg of isopropyl alcohol, and then dried. When the obtained crystals were esterified and subjected to GC-FID measurement, the behenic acid content was 98 mol%, and in addition, lignoceric acid was 1.6 mol% and arachidic acid was 0.4 mol%.

<< Preparation of Silver Behenate Nanoparticle Dispersion-A >>
The reactor was first charged with deionized water, a 10% solution of dodecylthiopolyacrylamide surfactant (72 g) and the above recrystallized behenic acid (46.6 g). The reactor contents were stirred at 150 rpm and heated to 70 ° C. during which time a 10 wt% KOH solution (70.6 g) was charged into the reactor. The reactor contents were then heated to 80 ° C. and held for 30 minutes until a cloudy solution was obtained. The reaction mixture was then cooled to 70 ° C. and the rate was adjusted and silver nitrate solution (21.3 g of a 50 wt% solution) was added to the reactor over 30 minutes. The reactor contents were then held at the reaction temperature for 30 minutes, cooled to room temperature, and then decanted. A nanoparticulate silver behenate dispersion having a median particle size of 150 nm was obtained (solid content 3% by weight).

The resulting nanoparticulate silver behenate dispersion (12 kg) with a solid content of 3% by weight was subjected to a diafiltration / ultrafiltration apparatus (Osmonics model 21- with an effective surface area of 0.34 m ² and a nominal molecular weight cutoff of 50,000). HZ20-S8J equipped with osmotic membrane cartridge). As replacement water, a 1.5 mass% aqueous solution of dodecylthiopolyacrylamide surfactant was used. This apparatus was operated so that the pressure applied to the osmosis membrane was 3.5 kg / cm ² (50 lb / in ² ) and the pressure on the downstream side of the osmosis membrane was 20 kg / cm ² (50 lb / in ² ). The permeate was replaced with deionized until 24 kg of permeate was removed from the dispersion. At that stage, the displacement water was stopped and the apparatus was operated until the dispersion reached a concentration of 28 wt% solids to obtain a nanoparticulate silver behenate dispersion.

<< Preparation of Nanoparticle Dispersion of Silver Behenate-BF
In the preparation of silver behenate nanoparticles-A, instead of recrystallized behenic acid, a mixture of fatty acids shown in Table 1 was used as the total number of moles of fatty acid and equimolar with recrystallized behenic acid. Silver behenate nanoparticles -B to F having different contents were prepared.

<< Preparation of Comparative Silver Behenate Dispersions G-L >>
Each fatty acid mixture shown in Table 2 was mixed with 88 kg of distilled water, 422 L of distilled water, 49.2 L of NaOH aqueous solution with a concentration of 5 mol / L, and 120 L of t-butyl alcohol, stirred at 75 ° C. for 1 hour, reacted, and sodium behenate solution was added. Obtained. Separately, 206.2 L (pH 4.0) of an aqueous solution containing 40.4 kg of silver nitrate was prepared and kept warm at 10 ° C. A reaction vessel containing 635 L of distilled water and 30 L of t-butyl alcohol was kept at 30 ° C., and with sufficient agitation, the total amount of the previous sodium behenate solution and the total amount of silver nitrate aqueous solution were kept at a constant flow rate of 93 minutes and 15 seconds, respectively. And added over 90 minutes. At this time, only the silver nitrate aqueous solution is added for 11 minutes after the start of the addition of the aqueous silver nitrate solution, and then the addition of the sodium behenate solution is started. After the addition of the aqueous silver nitrate solution, only the sodium behenate solution is added for 14 minutes and 15 seconds. It was made to be. At this time, the temperature in the reaction vessel was 30 ° C., and the external temperature was controlled so that the liquid temperature was constant. The pipe of the addition system for the sodium behenate solution was kept warm by circulating hot water outside the double pipe so that the liquid temperature at the outlet at the tip of the addition nozzle was 75 ° C. Moreover, the piping of the addition system of the silver nitrate aqueous solution was kept warm by circulating cold water outside the double pipe. The addition position of the sodium behenate solution and the addition position of the aqueous silver nitrate solution were arranged symmetrically around the stirring axis, and were adjusted so as not to contact the reaction solution.

  After completion of the addition of the sodium behenate solution, the mixture was left stirring for 20 minutes at the same temperature, heated to 35 ° C. over 30 minutes, and then aged for 210 minutes. Immediately after completion of aging, the solid content was separated by centrifugal filtration, and the solid content was washed with water until the conductivity of filtered water reached 30 μS / cm. Thus, a fatty acid silver salt was obtained. The obtained solid content was stored as a wet cake without drying.

  19.3 kg of polyvinyl alcohol (trade name: PVA-217) and water are added to a wet cake corresponding to a dry solid content of 260 kg to make a total amount of 1000 kg, and then slurried with a dissolver blade, and a pipeline mixer (manufactured by Mizuho Kogyo Co., Ltd.). : PM-10 type).

Next, the pre-dispersed stock solution is adjusted to a pressure of 1150 kg / cm ² in a disperser (trade name: Microfluidizer M-610, manufactured by Microfluidics International Corporation, using a Z-type interaction chamber) three times. Treatment gave a silver behenate dispersion. The cooling operation was carried out by installing a serpentine heat exchanger before and after the interaction chamber, and adjusting the temperature of the refrigerant to a dispersion temperature of 18 ° C.

３）還元剤分散物の調製
《還元剤―１分散物の調製》
還元剤―１（６，６’−ジ−ｔ−ブチル−４，４’−ジメチル−２，２’−ブチリデンジフェノール）１０ｋｇと変性ポリビニルアルコール（クラレ（株）製、ポバールＭＰ２０３）の１０質量％水溶液１６ｋｇに、水１０ｋｇを添加して、良く混合してスラリーとした。このスラリーをダイアフラムポンプで送液し、平均直径０．５ｍｍのジルコニアビーズを充填した横型サンドミル（ＵＶＭ−２：アイメックス（株）製）にて３時間分散したのち、ベンゾイソチアゾリノンナトリウム塩０．２ｇと水を加えて還元剤の濃度が２５質量％になるように調製した。この分散液を６０℃で５時間加熱処理し、還元剤―１分散物を得た。こうして得た還元剤分散物に含まれる還元剤粒子はメジアン径０．４０μｍ、最大粒子径１．４μｍ以下であった。得られた還元剤分散物は孔径３．０μｍのポリプロピレン製フィルターにてろ過を行い、ゴミ等の異物を除去して収納した。

3) Preparation of reducing agent dispersion << Preparation of reducing agent-1 dispersion >>
10 mass of reducing agent-1 (6,6′-di-t-butyl-4,4′-dimethyl-2,2′-butylidenediphenol) and modified polyvinyl alcohol (Kuraray Co., Ltd., Poval MP203) 10 kg of water was added to 16 kg of% aqueous solution and mixed well to obtain a slurry. This slurry was fed with a diaphragm pump, dispersed for 3 hours in a horizontal sand mill (UVM-2: manufactured by Imex Co., Ltd.) filled with zirconia beads having an average diameter of 0.5 mm, and then benzoisothiazolinone sodium salt 0. 2 g and water were added to prepare a reducing agent concentration of 25% by mass. This dispersion was heat-treated at 60 ° C. for 5 hours to obtain a reducing agent-1 dispersion. The reducing agent particles contained in the reducing agent dispersion thus obtained had a median diameter of 0.40 μm and a maximum particle diameter of 1.4 μm or less. The obtained reducing agent dispersion was filtered through a polypropylene filter having a pore size of 3.0 μm to remove foreign substances such as dust and stored.

4) Preparation of polyhalogen compound << Preparation of organic polyhalogen compound-1 dispersion >>
10 kg of organic polyhalogen compound-1 (tribromomethanesulfonylbenzene), 10 kg of a 20% by weight aqueous solution of modified polyvinyl alcohol (Poval MP203 manufactured by Kuraray Co., Ltd.), 0.4 kg of a 20% by weight aqueous solution of sodium triisopropylnaphthalenesulfonate, Then, 14 kg of water was added and mixed well to obtain a slurry. This slurry was fed with a diaphragm pump and dispersed for 5 hours in a horizontal sand mill (UVM-2: manufactured by Imex Co., Ltd.) filled with zirconia beads having an average diameter of 0.5 mm. 2 g and water were added to prepare an organic polyhalogen compound concentration of 26% by mass to obtain an organic polyhalogen compound-1 dispersion. The organic polyhalogen compound particles contained in the polyhalogen compound dispersion thus obtained had a median diameter of 0.41 μm and a maximum particle diameter of 2.0 μm or less. The obtained organic polyhalogen compound dispersion was filtered through a polypropylene filter having a pore size of 10.0 μm to remove foreign substances such as dust and stored.

<< Preparation of organic polyhalogen compound-2 dispersion >>
10 kg of an organic polyhalogen compound-2 (N-butyl-3-tribromomethanesulfonylbenzoamide), 20 kg of a 10% by mass aqueous solution of modified polyvinyl alcohol (Poval MP203 manufactured by Kuraray Co., Ltd.), and 20 of sodium triisopropylnaphthalenesulfonate 0.4 kg of a mass% aqueous solution was added and mixed well to obtain a slurry. This slurry was fed with a diaphragm pump and dispersed for 5 hours in a horizontal sand mill (UVM-2: manufactured by Imex Co., Ltd.) filled with zirconia beads having an average diameter of 0.5 mm. 2 g and water were added to prepare an organic polyhalogen compound concentration of 30% by mass. This dispersion was heated at 40 ° C. for 5 hours to obtain an organic polyhalogen compound-2 dispersion. The organic polyhalogen compound particles contained in the polyhalogen compound dispersion thus obtained had a median diameter of 0.40 μm and a maximum particle diameter of 1.3 μm or less. The obtained organic polyhalogen compound dispersion was filtered through a polypropylene filter having a pore size of 3.0 μm to remove foreign substances such as dust and stored.

5) Preparation of Pigment-1 Dispersion C.I. I. Pigment Blue 60 (64 g) and Kao Corp. Demol N (6.4 g) were added to 250 g of water and mixed well to obtain a slurry. Prepare 800 g of zirconia beads having an average diameter of 0.5 mm, put them in a vessel together with the slurry, and disperse with a disperser (1/4 G sand grinder mill: manufactured by IMEX Co., Ltd.) for 25 hours. A pigment-1 dispersion was obtained by adjusting the concentration to 5% by mass. The pigment particles contained in the pigment dispersion thus obtained had an average particle size of 0.21 μm.

6) Preparation of aqueous solution The following compounds were prepared by adding aqueous solutions.
-A 5 mass% aqueous solution of succinimide was prepared.
-A 5 mass% aqueous solution of 4-methylphthalic acid was prepared.

2. Preparation of coating liquid 1) Preparation of image forming layer coating liquids 11 to 16 Water (450 ml) and gelatin (200 g) were placed in a container kept at 40 ° C. After dissolving the gelatin, the fatty acid silver dispersions A to F and Pigment-1 obtained above. A dispersion, an organic polyhalogen compound-1 dispersion, an organic polyhalogen compound-2 dispersion, an aqueous solution of succinimide, a reducing agent dispersion, an aqueous 4-methylphthalic acid solution, and sodium iodide are sequentially added. The image forming layer coating solution, to which the mixed emulsion A was added and well mixed, was fed as it was to the coating stage.
The amount of zirconium in the coating solution was 0.18 mg per 1 g of silver.
The pH of the coating liquids 11 to 16 was adjusted to 5.5.
2) Preparation of image forming layer coating liquids 21 to 26 Image forming layer except that the fatty acid silver dispersions A to F obtained above were replaced with the fatty acid silver dispersions G to L and the pH was adjusted to 7.0. Image forming layer coating liquids 21 to 26 were prepared in the same manner as the coating liquids 11 to 16.

2) Preparation of surface protective layer coating solution 2400 ml of water and 300 g of gelatin were placed in a container kept at 40 ° C., and after dissolving the gelatin, 60 g of a 5% by mass aqueous solution of di (2-ethylhexyl) sodium sulfosuccinate and 900 g of an aqueous succinimide solution were successively added Added and prepared with good agitation.

3. Preparation of photothermographic materials 11 to 16, 21 to 26 Simultaneously coating the photothermographic material with a slide bead coating method in the order of the image forming layer and the surface protective layer from the undercoat surface to the surface opposite to the back surface. A sample was prepared. At this time, the temperature of the coating solution for the image forming layer and the surface protective layer was adjusted to 37 ° C.
The coating amount (g / m ² ) of each compound in the image forming layer is as follows. The surface protective layer was applied so that the dry coating amount of gelatin was 2.0 (g / m ² ).

Fatty acid silver 5.42
Pigment (C.I. Pigment Blue 60) 0.036
Polyhalogen compound-1 0.10
Polyhalogen compound-2 0.34
4-methylphthalic acid 0.08
Succinimide 0.54
Gelatin 3.90
Sodium iodide 0.04
Reducing agent-1 0.75
Silver halide (as Ag) 0.10
NaOH (1N) pH adjustment

  The chemical structures of the compounds used in the examples of the present invention are shown below.

4). Performance Evaluation 1) Evaluation of coated surface Each photothermographic material prepared above was conditioned at 25 ° C. and 40% RH for 16 hours, and Fuji Medical Dry Laser Imager FM-DPL (up to 60 mW (IIIB) output) The photographic material was exposed and heat developed with a 660 nm semiconductor laser (total of 14 seconds with four panel heaters set at 112 ° C.-119 ° C.-121 ° C.-121 ° C.). The evaluation of the coated surface was performed by (1) evaluating the number of uneven spots in the range of 1 m ^{2 on} a uniform image with a density of 1.0 obtained by half-solid uniform exposure, and (2) repelling coating unevenness. The degree of was evaluated visually by △△ ×. The results are shown in Tables 3 and 4.

2) Evaluation of raw preservation <preparation>
The obtained sample was cut into half-cut size (43 cm length × 35 cm width), packaged in the following packaging materials in an environment of 25 ° C. and 50% RH, stored at room temperature for 2 weeks, and then evaluated as follows. .
The packaging materials were as follows.
Laminate film layered with 50 μm polyethylene containing PET 10 μm / PE 12 μm / aluminum foil 9 μm / Ny 15 μm / carbon 3% by mass:
Oxygen permeability: 0.02 ml / atm · m ² · 25 ° C · day;
Moisture permeability: 0.10 g / atm · m ² · 25 ° C · day.

Each sample was exposed using an 810 nm laser exposure machine and thermally developed at 124 ° C. for 15 seconds.
Each photothermographic material produced above is exposed and thermally developed (112 ° C-119 ° C-121 ° C-121 ° C) with Fuji Medical Dry Laser Imager FM-DPL (mounted with a 660 nm semiconductor laser with a maximum output of 60 mW (IIIB)). 4 panels heater set to 14 seconds in total), and the obtained image was measured with a densitometer. The minimum density at this time was defined as Dmin (1).
Each photothermographic material was conditioned at 25 ° C. and 40% RH for 16 hours, and then sealed in a moisture-proof bag and stored at room temperature for 2 months. The minimum density at this time was defined as Dmin (2). The difference between Dmin (2) and Dmin (1) was defined as an increase in raw preservation fog (ΔDmin).
ΔDmin = Dmin (2) −Dmin (1)

  In addition, the results of Samples 21 to 26 prepared in the same manner as Samples 11 to 16 except that the nanoparticle dispersions A to F were replaced with the comparative dispersions G to L and the coating solution pH 5.5 was further adjusted to 7.0 are as follows. It was as shown in Table 4.

<Result>
From the results of Tables 3 and 4, it is clear that Samples 11 to 13 of the present invention have a good coated surface and little increase in Dmin during raw storage.

Example 2
In the sample 12 of the present invention of Example 1, the image forming layer coating solution pH and pAg were adjusted to the values shown in Table 5, samples were prepared in the same manner, and evaluated in the same manner as in Example 1.
The results obtained are shown in Table 5.

From the results of Table 5, the samples 33 to 37 of the present invention have a good coated surface shape and little increase in Dmin during raw storage.

Claims (10)

A method for producing a photothermographic material having an image forming layer and a non-photosensitive layer containing at least a photosensitive silver halide, a non-photosensitive organic silver salt, a reducing agent and a binder on at least one surface of a support. And
1) The non-photosensitive organic silver salt has a silver behenate content of 91 mol% or more and 99 mol% or less, and contains at least one dispersant selected from polyacrylamide and derivatives thereof,
2) 30% by mass or more of the binder is a hydrophilic binder,
3) The method for producing a photothermographic material, wherein the coating solution pH of the image forming layer is 4.5 or more and 6.5 or less.   2. The method for producing a photothermographic material according to claim 1, wherein the non-photosensitive organic silver salt is dispersed with at least one dispersant selected from the polyacrylamide and derivatives thereof.   3. The photothermographic material according to claim 1, wherein particles of the non-photosensitive organic silver salt are formed in the presence of at least one dispersant selected from the polyacrylamide and derivatives thereof. Manufacturing method.   The non-photosensitive organic silver salt is washed with water with a washing solution containing at least one dispersant selected from the polyacrylamide and derivatives thereof. A method for producing the photothermographic material according to claim.   The method for producing a photothermographic material according to claim 1, wherein an average particle size of the non-photosensitive organic silver salt particles is 10 nm or more and 600 nm or less.   6. The non-photosensitive layer is an outermost layer on the same plane as the image forming layer, and 50% by mass or more of the outermost layer binder is a hydrophilic binder. 2. A method for producing a photothermographic material according to item 1. 7. The method for producing a photothermographic material according to claim 1, comprising at least one compound represented by the following general formula (I) or (II):
Formula (I)

(Wherein Q represents an atomic group necessary to form a 5- to 6-membered imide ring);
Formula (II)

Wherein R ₅ independently represents a hydrogen atom, alkyl group, cycloalkyl group, alkoxy group, alkylthio group, arylthio group, hydroxy group, halogen atom, or N (R ₈ R ₉ ) group, R ₈ and R _{9 each} independently represents a hydrogen atom, an alkyl group, an aryl group, a cycloalkyl group, an alkenyl group, or a heterocyclic group, and r is 0, 1, or 2. R ₈ and R ₉ are bonded to each other. _May form a substituted or unsubstituted 5- to 7-membered heterocyclic ring, and two R _{5 's} may be linked together to form an aromatic, heteroaromatic, alicyclic or heterocyclic condensed ring. X represents O, S, Se or N (R ₆ ), wherein R ₆ represents hydrogen or an alkyl group, aryl group, cycloalkyl group, alkenyl group or heterocyclic group.   The method for producing a photothermographic material according to claim 1, wherein the hydrophilic binder of the image forming layer is gelatin or a gelatin derivative.   The method for producing a photothermographic material according to claim 6, wherein the hydrophilic binder in the outermost layer is gelatin or a gelatin derivative.   A photothermographic material produced by the production method according to any one of claims 1 to 9, wherein the film surface pH is 4.5 or more and 6.5 or less. Photosensitive material.