JP2006081946A - Vacuum cleaner - Google Patents

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JP2006081946A
JP2006081946A JP2005360124A JP2005360124A JP2006081946A JP 2006081946 A JP2006081946 A JP 2006081946A JP 2005360124 A JP2005360124 A JP 2005360124A JP 2005360124 A JP2005360124 A JP 2005360124A JP 2006081946 A JP2006081946 A JP 2006081946A
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separation
dust
chamber
accumulation chamber
wall
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JP4070787B2 (en
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Yukimitsu Matsumoto
幸満 松本
Mitsuharu Ninomiya
光治 二宮
Shigenori Namito
成典 波戸
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Sharp Corp
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Sharp Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cyclone-type dust collecting vacuum cleaner with high dust separation efficiency. <P>SOLUTION: The upper portion of a cyclone dust collection device 100 is a separation chamber 132, and the lower portion is a collection chamber 133. An exhaust pipe 140 is disposed at the center of the separation chamber 132. The air current sucked from a nozzle body 6 by the operation of an electric fan 3 is guided into the separation chamber 132 through a connection pipe 5 in the tangent direction relative to the inner wall of the separation chamber, and circulated inside the separation chamber 132 and the collection chamber 133 so that dust is separated. A shielding member 150 is disposed in the boundary between the separation chamber 132 and the collection chamber 133. The shielding member 150 has a plurality of separation blades 160 extending toward the bottom on a surface facing the bottom of the collection chamber 133. The separation blades 160 are radially disposed toward the inner wall of the collection chamber 133 from the center of the shielding member 150, and prescribed gap is formed between the edge of the separation blades and the inner wall of the collection chamber 133. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は電気掃除機のサイクロン集塵装置の構成に関する。   The present invention relates to a configuration of a cyclone dust collecting device of a vacuum cleaner.

電動送風機の運転によって発生する気流により塵埃を吸込口から吸い込み、吸い込んだ気流を旋回させて気流中に含まれる塵埃を分離するサイクロン集塵装置を備えた電気掃除機が広く使用されている。このようなサイクロン集塵式電気掃除機の例を特許文献1に見ることができる。特許文献1に記載された電気掃除機の概略構成を図10に示す。電気掃除機1は、電動送風機3を内蔵した本体2にサクションホース4及び接続パイプ5を介して吸込口体6を接続する。吸込口体6は床面fに面する吸込口7を有している。サクションホース4と接続パイプ5の間にはダストカップ9を備えたサイクロン集塵装置8が配置される。サイクロン集塵装置8の入口部は接続パイプ5に接続し、出口部はサクションホース4に接続しており、これにより、吸込口体6から接続パイプ5、サイクロン集塵装置8、サクションホース4を経て電動送風機3に至る吸気路が構成される。なおサイクロン集塵装置8からはハンドル部35が突き出す。ハンドル部35の根元には、各種操作キーや運転状況表示部等を配置した操作部36が設けられる。   2. Description of the Related Art A vacuum cleaner equipped with a cyclone dust collecting device that draws dust from a suction port by an air flow generated by the operation of an electric blower and rotates the sucked air flow to separate dust contained in the air flow is widely used. An example of such a cyclone dust collecting type vacuum cleaner can be seen in Patent Document 1. A schematic configuration of the electric vacuum cleaner described in Patent Document 1 is shown in FIG. The vacuum cleaner 1 connects a suction port body 6 via a suction hose 4 and a connection pipe 5 to a main body 2 incorporating an electric blower 3. The suction port body 6 has a suction port 7 facing the floor surface f. Between the suction hose 4 and the connection pipe 5, a cyclone dust collecting device 8 having a dust cup 9 is arranged. The inlet part of the cyclone dust collector 8 is connected to the connection pipe 5, and the outlet part is connected to the suction hose 4, whereby the connection pipe 5, the cyclone dust collector 8 and the suction hose 4 are connected from the suction port body 6. An intake passage that reaches the electric blower 3 is formed. A handle portion 35 protrudes from the cyclone dust collecting device 8. At the base of the handle portion 35, an operation portion 36 in which various operation keys, an operation status display portion and the like are arranged is provided.

上記構成の電気掃除機1において、電動送風機3を駆動すると、吸気路に気流が発生し、吸込口体6の吸込口7から塵埃を含んだ気流が吸い込まれる。吸い込まれた気流は接続パイプ5を経てサイクロン集塵装置8に至り、そこで気流から塵埃が分離される。塵埃は塵埃集積手段であるダストカップ9に集積され、気流のみサクションホース4から電動送風機3に吸引され、本体2の外へと排出される。なお、ダストカップ9は水平断面が円形で、垂直断面は上端の開口部に向かいテーパ状に広がった形となっている。   In the vacuum cleaner 1 configured as described above, when the electric blower 3 is driven, an air flow is generated in the intake passage, and an air flow including dust is sucked from the suction port 7 of the suction port body 6. The sucked airflow passes through the connecting pipe 5 to the cyclone dust collector 8, where the dust is separated from the airflow. Dust is collected in a dust cup 9 which is dust collecting means, and only airflow is sucked from the suction hose 4 to the electric blower 3 and discharged out of the main body 2. The dust cup 9 has a circular horizontal cross section, and the vertical cross section is tapered toward the opening at the upper end.

図11は従来のサイクロン集塵装置8の構造を示す縦断面図であり、接続パイプ5の長手方向を垂直にした場合を示している。10はサイクロン集塵装置8のサイクロン本体である。サイクロン本体10は、接続パイプ5に連結する連結管11の上端に、横方向に張り出す形で分離室12を形設している。分離室12は水平断面形状がほぼ円形であり、その内周壁の一部に、連結管11からの空気の流入口13が開口する。流入口13は、空気の流入方向が分離室12の内周壁に対し接線方向となる位置に設けられている。分離室12の中心には排気筒14を配置する。   FIG. 11 is a longitudinal sectional view showing the structure of a conventional cyclone dust collecting device 8, and shows a case where the longitudinal direction of the connection pipe 5 is vertical. Reference numeral 10 denotes a cyclone body of the cyclone dust collector 8. The cyclone main body 10 has a separation chamber 12 formed in the form of projecting in the lateral direction at the upper end of the connecting pipe 11 connected to the connection pipe 5. The separation chamber 12 has a substantially circular horizontal cross-sectional shape, and an air inlet 13 from the connecting pipe 11 opens in a part of the inner peripheral wall thereof. The inflow port 13 is provided at a position where the air inflow direction is tangential to the inner peripheral wall of the separation chamber 12. An exhaust cylinder 14 is disposed in the center of the separation chamber 12.

排気筒14は底面が閉じ、上面が開口した円筒形の部材であって、外周部には複数個の排気口15を設けている。排気筒14の上面開口部はサイクロン本体10の上部に設けた連結管16に連通する。連結管16にはサクションホース4が接続される。分離室12の下端は開口部17となっており、ここにダストカップ9の上端の開口部18が気密に嵌合される。   The exhaust tube 14 is a cylindrical member having a closed bottom surface and an open top surface, and a plurality of exhaust ports 15 are provided on the outer peripheral portion. The upper surface opening of the exhaust cylinder 14 communicates with a connecting pipe 16 provided at the upper part of the cyclone body 10. The suction hose 4 is connected to the connecting pipe 16. The lower end of the separation chamber 12 is an opening 17, and the opening 18 at the upper end of the dust cup 9 is airtightly fitted therein.

塵埃集積手段であるダストカップ9の保持の仕組は次のようになっている。ダストカップ9の一側面、接続パイプ5に向かい合う側面の下方に下向きのフック19を形設し、これを接続パイプ5の側面のフック20に係合させる。上端の開口部18を分離室12の開口部17に嵌合するのに加え、下の方でフック19をフック20に係合させることにより、ダストカップ9はしっかりと保持される。   The mechanism for holding the dust cup 9 which is dust collecting means is as follows. A downward hook 19 is formed on one side of the dust cup 9 and below the side facing the connection pipe 5, and this is engaged with the hook 20 on the side of the connection pipe 5. In addition to fitting the upper opening 18 to the opening 17 of the separation chamber 12 and engaging the hook 19 with the hook 20 on the lower side, the dust cup 9 is firmly held.

上記保持状態を維持するため、ダストカップ9の外面の上端近くに装着片21を取り付ける。装着片21は水平な軸22を介してダストカップ9に取り付けられ、垂直面内で回動可能である。装着片21の上端には、サイクロン本体10外面の凸部23に係合する係止爪24が形設されている。装着片21の下部は、指で押すための押圧部25となる。押圧部25とダストカップ9の外面との間には圧縮コイルバネ26が挿入され、係止爪24を凸部23に係合させる回転付勢力を装着片21に与えている。   In order to maintain the holding state, the mounting piece 21 is attached near the upper end of the outer surface of the dust cup 9. The mounting piece 21 is attached to the dust cup 9 via a horizontal shaft 22 and can be rotated in a vertical plane. At the upper end of the mounting piece 21, a locking claw 24 that engages with the convex portion 23 on the outer surface of the cyclone main body 10 is formed. The lower part of the mounting piece 21 is a pressing part 25 for pressing with a finger. A compression coil spring 26 is inserted between the pressing portion 25 and the outer surface of the dust cup 9 to give the mounting piece 21 a rotational biasing force that engages the locking claw 24 with the convex portion 23.

係止爪24と凸部23の相向かい合う面は、係止爪24の側が上向きの、凸部23の側が下向きの、それぞれ斜面となっている。そのため、ダストカップ9をサイクロン本体10に押しつけて行くと、係止爪24と凸部23の斜面同士が接触し、装着片21は圧縮コイルバネ26の付勢力に抗して回動する。係止爪24が凸部23を乗り越えれば両者は係合し、その係合状態は圧縮コイルバネ26によって維持される。この状態になれば、ダストカップ9をサイクロン本体10から引き抜こうとしても引き抜くことはできない。押圧部25を押し、凸部23に対する係止爪24の係合を解除すれば、ダストカップ9は取り外し可能となる。   The opposing surfaces of the locking claw 24 and the convex portion 23 are inclined surfaces with the locking claw 24 side facing upward and the convex portion 23 side facing downward. Therefore, when the dust cup 9 is pressed against the cyclone main body 10, the inclined surfaces of the locking claw 24 and the convex portion 23 come into contact with each other, and the mounting piece 21 rotates against the urging force of the compression coil spring 26. When the locking claw 24 gets over the convex portion 23, both engage with each other, and the engaged state is maintained by the compression coil spring 26. If it will be in this state, even if it tries to pull out the dust cup 9 from the cyclone main body 10, it cannot be pulled out. The dust cup 9 can be removed by pressing the pressing portion 25 and releasing the engagement of the locking claw 24 with respect to the convex portion 23.

上記サイクロン集塵装置8に気流が吸込まれると、気流は連結管11から流入口13を通って分離室12の中に、分離室12の内周壁に沿って接線方向に流入し、排気筒14の周囲に高速の旋回気流を形成する。高速旋回に伴う遠心力により、気流に含まれていた塵埃は気流から分離され、ダストカップ9の中に落下し集積されて行く。排気筒14の周囲を旋回した気流は排気口15から排気筒14の中に入り、サクションホース4に吸込まれる。
特開2000−166829号公報([0023]−[0037]、図2−5)
When airflow is sucked into the cyclone dust collector 8, the airflow flows from the connecting pipe 11 through the inlet 13 into the separation chamber 12 in the tangential direction along the inner peripheral wall of the separation chamber 12, and the exhaust pipe A high-speed swirling airflow is formed around 14. The dust contained in the airflow is separated from the airflow by the centrifugal force accompanying the high-speed turning, and falls into the dust cup 9 and accumulates. The airflow swirling around the exhaust tube 14 enters the exhaust tube 14 through the exhaust port 15 and is sucked into the suction hose 4.
JP 2000-166829 A ([0023]-[0037], FIG. 2-5)

上記のようなサイクロン集塵式電気掃除機においては、気流からの塵埃分離効率を高めることが大きな課題となる。そこで本発明は、新規構造により塵埃の分離効率を高め得たサイクロン集塵式電気掃除機を提供することを目的とする。   In the cyclone dust collecting type vacuum cleaner as described above, increasing the dust separation efficiency from the airflow is a big issue. SUMMARY OF THE INVENTION An object of the present invention is to provide a cyclone dust collecting type vacuum cleaner that can improve dust separation efficiency by a new structure.

(1)上記目的を達成するために本発明は、上部が分離室、下部が集積室となり、分離室の中心には排気筒が配置されたサイクロン集塵装置を備え、電動送風機の運転によって発生する気流により塵埃を吸込口から吸い込み、吸い込んだ気流を前記吸込口と連通する吸気路を介して前記サイクロン集塵装置の分離室に、その内周壁に対し接線方向に導入し、前記分離室及び集積室の中で気流を旋回させて塵埃を分離し、分離した塵埃を前記集積室に集積する電気掃除機において、前記分離室と集積室との境界に遮蔽部材を配置し、この遮蔽部材はその外周と集積室の内壁との間に所定の間隙が生じる形状とするとともに、集積室の底面に向き合う面に、その底面に向かって延びる複数枚の分離ブレードを備え、これらの分離ブレードは遮蔽部材の中心より集積室の内壁に向かい放射状配置とされているとともに、その縁と集積室内壁との間に所定の間隙が生じる形状であることを特徴としている。   (1) In order to achieve the above object, the present invention has a cyclone dust collecting device in which an upper part is a separation chamber and a lower part is a collection chamber, and an exhaust pipe is arranged at the center of the separation chamber. Dust is sucked in from the suction port by the air flow, and the sucked air flow is introduced into the separation chamber of the cyclone dust collector in a tangential direction with respect to the inner peripheral wall via the intake passage communicating with the suction port. In a vacuum cleaner that swirls an airflow in the accumulation chamber to separate dust and accumulates the separated dust in the accumulation chamber, a shielding member is disposed at a boundary between the separation chamber and the accumulation chamber, and the shielding member is A shape in which a predetermined gap is generated between the outer periphery and the inner wall of the accumulation chamber is provided, and a plurality of separation blades extending toward the bottom surface are provided on a surface facing the bottom surface of the accumulation chamber, and these separation blades are shielded. Part Together are a radially disposed toward the inner wall of the integrated chamber from the center of, are characterized by a shape in which a predetermined gap is generated between the edge and the integrated indoor wall.

この構成によると、分離室で発生し遮蔽部材と集積室内壁との隙間から集積室に進入した旋回気流が集積室内で前記分離ブレードに衝突して方向転換を行う際に塵埃が分離される。これによって塵埃分離効率が向上する。   According to this configuration, dust is separated when the swirling airflow generated in the separation chamber and entering the accumulation chamber through the gap between the shielding member and the accumulation chamber wall collides with the separation blade in the accumulation chamber and changes its direction. This improves the dust separation efficiency.

(2)また本発明は、上記構成の電気掃除機において、前記集積室は入口から底面に向けて逆円錐台状に絞り込まれた形状であり、前記分離ブレードもそれにならった形状であることを特徴としている。   (2) Further, according to the present invention, in the electric vacuum cleaner having the above-described configuration, the accumulation chamber has a shape that is narrowed in an inverted truncated cone shape from the entrance toward the bottom surface, and the separation blade has a shape that conforms to the shape. It is a feature.

この構成によると、集積室は入口から底面に向けて逆円錐台状に絞り込まれた形状であり、分離ブレードもそれにならった形状であるから、旋回気流が集積室の底面に近づいても旋回速度が保たれ、遠心力の低下がカバーされる。これにより、集積室の広い領域にわたり遠心分離機能が維持され、塵埃分離効率が向上する。   According to this configuration, the accumulation chamber has a shape constricted in an inverted frustoconical shape from the inlet toward the bottom surface, and the separation blade also has a shape conforming to the shape. Is maintained and the reduction of centrifugal force is covered. Thereby, the centrifugal separation function is maintained over a wide area of the accumulation chamber, and the dust separation efficiency is improved.

(3)また本発明は、上記構成の電気掃除機において、前記分離ブレードのうちの1枚は他の分離ブレードよりも前記集積室内壁との間隙が狭くなっていることを特徴としている。   (3) Further, according to the present invention, in the vacuum cleaner having the above-described configuration, one of the separation blades has a narrower gap with the accumulation chamber wall than the other separation blades.

この構成によると、分離ブレードのうちの1枚と集積室内壁との間に形成される狭い間隙のところで塵埃が引っかかって滞留し、これを核として塵埃の集積が増殖する。これにより、塵埃が密度の高い塊を形成し、集積室の塵埃集積能力が向上する。   According to this configuration, dust is caught and stays in a narrow gap formed between one of the separation blades and the accumulation chamber wall, and accumulation of dust is propagated using this as a core. Thereby, dust forms a mass with a high density, and the dust accumulation capability of the accumulation chamber is improved.

(4)また本発明は、上記構成の電気掃除機において、前記集積室内壁との間隙が狭い前記分離ブレードと反対側に位置する集積室壁を透視可能部とし、この透視可能部に塵埃廃棄目安マークを設けたことを特徴としている。   (4) According to the present invention, in the vacuum cleaner having the above-described configuration, the accumulation chamber wall located on the opposite side of the separation blade having a narrow gap with the accumulation chamber wall is a see-through portion, and dust disposal is performed on the see-through portion. It is characterized by providing a guide mark.

この構成によると、塵埃が滞留し積み上がった箇所以外の箇所で塵埃量を観察し、塵埃廃棄目安マークにより塵埃廃棄時期を判断できるものであり、判断と実際の集積量との乖離を少なくすることができる。   According to this configuration, the amount of dust can be observed at locations other than the location where dust has accumulated and accumulated, and the dust disposal time can be determined using the dust disposal guide mark, thus reducing the discrepancy between the judgment and the actual amount of accumulation. be able to.

本発明によると、吸込口から吸い込んだ気流をサイクロン集塵装置の分離室に、その内周壁に対し接線方向に導入し、分離室及びその下部の集積室の中で気流を旋回させて塵埃を分離する電気掃除機において、分離室と集積室との境界に遮蔽部材を配置し、この遮蔽部材はその外周と集積室の内壁との間に所定の間隙が生じる形状とするとともに、集積室の底面に向き合う面に、その底面に向かって延びる複数枚の放射状配置の分離ブレードを設け、これらの分離ブレードの縁と集積室内壁との間に所定の間隙が生じるようにしたものであるから、分離室で発生し遮蔽部材と集積室内壁との隙間から集積室に進入した旋回気流が集積室内で分離ブレードに衝突して方向転換を行う際に塵埃が分離され、塵埃分離効率が向上する。   According to the present invention, the airflow sucked from the suction port is introduced into the separation chamber of the cyclone dust collector in a tangential direction with respect to the inner peripheral wall, and the airflow is swirled in the separation chamber and the accumulation chamber below the dust collecting dust. In the vacuum cleaner to be separated, a shielding member is disposed at the boundary between the separation chamber and the accumulation chamber. The shielding member has a shape in which a predetermined gap is formed between the outer periphery thereof and the inner wall of the accumulation chamber. Since a plurality of radially arranged separation blades extending toward the bottom surface are provided on the surface facing the bottom surface, a predetermined gap is generated between the edge of these separation blades and the inner wall of the accumulation chamber. When the swirling airflow generated in the separation chamber and entering the accumulation chamber through the gap between the shielding member and the accumulation chamber wall collides with the separation blade in the accumulation chamber and changes its direction, dust is separated, and dust separation efficiency is improved.

以下、本発明の各種実施形態を図1〜図9に基づき説明する。これらの実施形態は電気掃除機としての基本構成においては図10、11で紹介した従来構造と多くの部分で共通しているので、その共通する構成要素には前の符号をそのまま付し、説明を省略する。 Hereinafter, various embodiments of the present invention will be described with reference to FIGS. Since these embodiments are common in many parts to the conventional structure introduced in FIGS. 10 and 11 in the basic configuration as a vacuum cleaner, the same reference numerals are given to the common components as they are, and the description will be made. Is omitted.

図1〜図7に本発明の第1実施形態を示す。この第1実施形態の電気掃除機1Aは、本体2Aにサイクロン集塵装置100を搭載している。本体2Aはやや偏平な形状を呈しており、前面にサクションホース4の接続口80が設けられている。本体2Aの上面前部から斜め後方に向かって左右1対のダクト81、82が延び出す。本体2Aの上面後寄りの箇所からは支持部83がやや後方に傾斜した形で立ち上がっており、ダクト81、82はこの支持部83に合流する。この支持部83の前面に、ダクト81、82に挟まれる形でサイクロン集塵装置100が支持されるものである。このようにサイクロン集塵装置100を囲むダクト81、82及び支持部83は電気掃除機1Aが家具に当たったり、転倒したときにサイクロン集塵装置100が脱落したり、損傷したりするのを防ぐ。   1 to 7 show a first embodiment of the present invention. In the vacuum cleaner 1A of the first embodiment, a cyclone dust collecting device 100 is mounted on a main body 2A. The main body 2A has a slightly flat shape, and a connection port 80 of the suction hose 4 is provided on the front surface. A pair of left and right ducts 81 and 82 extend obliquely rearward from the upper surface front portion of the main body 2A. A support portion 83 rises from a position on the rear side of the upper surface of the main body 2 </ b> A so as to be inclined slightly rearward, and the ducts 81 and 82 merge with the support portion 83. The cyclone dust collector 100 is supported on the front surface of the support portion 83 in a form sandwiched between ducts 81 and 82. Thus, the ducts 81 and 82 and the support part 83 surrounding the cyclone dust collector 100 prevent the cyclone dust collector 100 from dropping off or being damaged when the vacuum cleaner 1A hits furniture or falls. .

ダクト81、82の内部は空気通路となっている。ダクト81は接続口80に連通し、吸気路の一部を構成する。ダクト82は本体2Aに内蔵した電動送風機3の吸込側に連通する。84は本体2Aの上面後部に形設された排気口で、電動送風機3の吐出側に連通する。85はコードリールである。コードリール85は電動送風機3からの排気流中に設置されており、これによりコードリール8を積極的に空冷し、電動送風機3に流れる電流によりコードが過熱するのを防ぐ。また本体2Aは左右1対の大径前車輪86と1個の自在後車輪87により床面f上に移動自在に支持される。   The inside of the ducts 81 and 82 is an air passage. The duct 81 communicates with the connection port 80 and constitutes a part of the intake passage. The duct 82 communicates with the suction side of the electric blower 3 built in the main body 2A. Reference numeral 84 denotes an exhaust port formed at the upper rear portion of the main body 2 </ b> A, and communicates with the discharge side of the electric blower 3. Reference numeral 85 denotes a cord reel. The cord reel 85 is installed in the exhaust flow from the electric blower 3, thereby actively cooling the cord reel 8 by air and preventing the cord from being overheated by the current flowing through the electric blower 3. The main body 2A is movably supported on the floor surface f by a pair of left and right large-diameter front wheels 86 and one free rear wheel 87.

続いて図4〜図7を参照しつつサイクロン集塵装置100の構造を説明する。これらの図はいずれも、サイクロン集塵装置100の軸線方向を垂直にした状態で各構成要素を図示している。サイクロン集塵装置100は概略円筒形で、軸線を上下方向に向けて配置されるものであり、上方の集塵装置本体101と、下方のダストカップ102とに二分される。   Next, the structure of the cyclone dust collecting apparatus 100 will be described with reference to FIGS. Each of these drawings illustrates each component in a state where the axial direction of the cyclone dust collector 100 is vertical. The cyclone dust collector 100 has a substantially cylindrical shape and is arranged with its axis line directed vertically, and is divided into an upper dust collector main body 101 and a lower dust cup 102.

集塵装置本体101は扁平なカップを逆さに伏せたような形状であり、下面開口部110から少し中に入り込んだ箇所に天井板111を固定している。集塵装置本体101の側面には天井板111の上の空間112に連通する流出口113が形設される。流出口113は支持部83の内部に設けた接続管88に接合する。接続管88はダクト82に連通するものであり、端部には流出口113と気密に接合を行うためゴム等弾性材料からなるシール89を設けている。   The dust collector main body 101 has a shape in which a flat cup is turned upside down, and a ceiling plate 111 is fixed to a place that is slightly inserted into the lower surface opening 110. An outlet 113 that communicates with the space 112 above the ceiling plate 111 is formed on the side surface of the dust collector main body 101. The outlet 113 is joined to a connection pipe 88 provided inside the support portion 83. The connecting pipe 88 communicates with the duct 82, and a seal 89 made of an elastic material such as rubber is provided at the end for airtight joining to the outlet 113.

集塵装置本体101の下面開口部110にダストカップ102の口縁部が挿入される。下面開口部110の内部にはゴム等弾性材料からなるシール114が固定されており、このシール114にダストカップ102の口縁部が押し当てられることにより、ダストカップ102は集塵装置本体101に気密に接合する。ダストカップ102は集塵装置本体101に対し、ネジあるいはクランプといった連結手段により脱落しないように連結される。   The edge of the dust cup 102 is inserted into the lower surface opening 110 of the dust collector main body 101. A seal 114 made of an elastic material such as rubber is fixed inside the lower surface opening 110, and the dust cup 102 is brought into contact with the dust collector main body 101 by pressing the edge of the dust cup 102 against the seal 114. Join hermetically. The dust cup 102 is connected to the dust collector main body 101 by a connecting means such as a screw or a clamp so as not to drop off.

集塵装置本体101とダストカップ102を連結した状態で、サイクロン集塵装置100を本体2Aの上面に着座させ、支持部83に押しつけると、集塵装置本体101に取り付けたラッチ115が支持部83の係合部90に係合し、サイクロン集塵装置100は支持部83に連結される。ラッチ115は軸116により垂直面内で回動できるよう取り付けられ、圧縮コイルバネ117により係合位置に押し上げられている。ラッチ115に設けた押釦部118を押せば係合を外すことができる。   When the cyclone dust collector 100 is seated on the upper surface of the main body 2A in a state where the dust collector main body 101 and the dust cup 102 are connected and pressed against the support portion 83, the latch 115 attached to the dust collector main body 101 is supported by the support portion 83. The cyclone dust collecting device 100 is connected to the support portion 83. The latch 115 is attached so as to be rotatable in a vertical plane by a shaft 116, and is pushed up to an engagement position by a compression coil spring 117. The engagement can be released by pushing a push button 118 provided on the latch 115.

サイクロン集塵装置100を支持部83に連結すると、前述の通り流出口113がシール89を介して接続管88に接合するとともに、ダストカップ102の側面に設けた流入口130が支持部83の内部に設けた接続管91に接合する。接続管91はダクト81に連通するものであり、端部には流入口130と気密に接合を行うためゴム等弾性材料からなるシール92を設けている。なお流入口130はダストカップ102の内壁に対し接線をなすような位置と角度に設けられるものである。   When the cyclone dust collector 100 is connected to the support portion 83, the outlet 113 is joined to the connection pipe 88 through the seal 89 as described above, and the inlet 130 provided on the side surface of the dust cup 102 is connected to the inside of the support 83. It joins to the connecting pipe 91 provided in the. The connecting pipe 91 communicates with the duct 81, and a seal 92 made of an elastic material such as rubber is provided at an end thereof so as to be airtightly connected to the inlet 130. The inlet 130 is provided at a position and an angle that are tangent to the inner wall of the dust cup 102.

本体2Aの内部において、接続口80と流入口130は遠く隔たった箇所にある。従ってこの間の吸気路は、もし曲がり箇所(ベンド)があったとしてもRを大きくとることができ、気流に対する抵抗を小さくできる。流出口113と電動送風機3の吸込側との間も遠く隔たっており、上記と同じ理由で気流に対する抵抗を小さくできる。   Inside the main body 2A, the connection port 80 and the inflow port 130 are located at remote locations. Therefore, the intake path during this time can take a large R even if there is a bend (bend), and the resistance to airflow can be reduced. The outlet 113 and the suction side of the electric blower 3 are also far apart, and the resistance to the airflow can be reduced for the same reason as described above.

ダストカップ102は外面に把手131を有するとともに、その内部の空間は上部が分離室132、下部が集積室133と上下に二分されている。分離室132は円筒状であるが、集積室133は底面に近づくほど直径が小さくなる、逆円錐台状となっている。流入口130は分離室132に属する。   The dust cup 102 has a handle 131 on the outer surface, and the space inside the dust cup 102 is vertically divided into a separation chamber 132 and an accumulation chamber 133 at the bottom. Although the separation chamber 132 has a cylindrical shape, the accumulation chamber 133 has an inverted truncated cone shape whose diameter decreases as it approaches the bottom surface. The inlet 130 belongs to the separation chamber 132.

分離室132の中心には排気筒140を配置する。排気筒140は底面が閉じ、上面が開口した円筒形の部材であって、周壁には縦桟142と横桟143によって区画された格子状の排気口141を設けている。排気口141にはナイロン等の合成繊維を織って細かいメッシュとしたフィルター144を被着する。被着にあたっては、フィルター144が縦桟142及び横桟143の外側に位置するようにする。   An exhaust tube 140 is disposed in the center of the separation chamber 132. The exhaust tube 140 is a cylindrical member having a closed bottom surface and an open top surface. A lattice-shaped exhaust port 141 defined by a vertical beam 142 and a horizontal beam 143 is provided on the peripheral wall. A filter 144 woven with synthetic fibers such as nylon and made into a fine mesh is attached to the exhaust port 141. For the deposition, the filter 144 is positioned outside the vertical beam 142 and the horizontal beam 143.

排気筒140の上面開口部は天井板111の中心に空間112と分離室132を連通する形で設けられた連結管145に挿入される。排気筒140の上端は雄ネジ部146となっており、これを連結管145(こちらは内面が雌ネジ部となっている)にねじ込むことにより、排気筒140は天井板111から垂下する形で取り付けられる。排気筒140と天井板111の間にはゴム等弾性材料からなるシール147が挿入され、雄ネジと雌ネジの間から空間112の方へ空気が漏れるのを防ぐ。   The upper surface opening of the exhaust tube 140 is inserted into a connecting pipe 145 provided in the center of the ceiling plate 111 so as to communicate the space 112 and the separation chamber 132. The upper end of the exhaust tube 140 is a male threaded portion 146, and the exhaust tube 140 is suspended from the ceiling plate 111 by screwing it into a connecting pipe 145 (here, the inner surface is a female threaded portion). It is attached. A seal 147 made of an elastic material such as rubber is inserted between the exhaust tube 140 and the ceiling plate 111 to prevent air from leaking from the space between the male screw and the female screw toward the space 112.

排気筒140の下端も雄ネジ部148となっており、ここに遮蔽部材150が装着される。遮蔽部材150は図6に見られるように円板形をなしており、中心には内面に雌ネジ部を有する連結リング151が形設されている。連結リング151を雄ネジ部147に螺合させることにより、遮蔽部材150は排気筒140に取り付けられる。取付状態において、遮蔽部材150は分離室132と集積室133との境界に位置するものである。   The lower end of the exhaust tube 140 is also a male screw portion 148, and the shielding member 150 is attached thereto. As shown in FIG. 6, the shielding member 150 has a disk shape, and a connecting ring 151 having an internal thread portion on the inner surface is formed at the center. The shielding member 150 is attached to the exhaust tube 140 by screwing the connecting ring 151 into the male screw portion 147. In the attached state, the shielding member 150 is located at the boundary between the separation chamber 132 and the accumulation chamber 133.

遮蔽部材150の直径は分離室132の内径、あるいは集積室133の入口部の内径より小さく、遮蔽部材150の外周と集積室133の内壁との間には隙間152が生じている。遮蔽部材150の縁には集積室133の底面に向かって突出するループ状の障壁153と、分離室132の方向に向かって突出するループ状の障壁154とが形設されている。また遮蔽部材150の外周には所定間隔で複数個のリブ155が形設される。リブ155は遮蔽部材150の軸線に対し傾斜した形で設けられるものである。   The diameter of the shielding member 150 is smaller than the inner diameter of the separation chamber 132 or the inner diameter of the inlet portion of the accumulation chamber 133, and a gap 152 is generated between the outer periphery of the shielding member 150 and the inner wall of the accumulation chamber 133. A loop-shaped barrier 153 that protrudes toward the bottom surface of the accumulation chamber 133 and a loop-shaped barrier 154 that protrudes toward the separation chamber 132 are formed at the edge of the shielding member 150. A plurality of ribs 155 are formed on the outer periphery of the shielding member 150 at predetermined intervals. The ribs 155 are provided so as to be inclined with respect to the axis of the shielding member 150.

遮蔽部材150の、集積室133の底面に向き合う側の面には、その底面に向かって延びる複数枚の分離ブレード160が設けられている。分離ブレード160は遮蔽部材150に一体成型してもよく、別成型したものを取り付けてもよい。第1実施形態では分離ブレード160は図5に示すように4枚用意され、これらは遮蔽部材150の中心より集積室133の内壁に向かい放射状配置とされている。分離ブレード160の縁と集積室133の内壁との間には間隙161が生じ、また分離ブレード160の下端と集積室133の底面との間には間隙162が生じる。   A plurality of separation blades 160 extending toward the bottom surface are provided on the surface of the shielding member 150 on the side facing the bottom surface of the accumulation chamber 133. The separation blade 160 may be integrally molded with the shielding member 150 or may be separately molded. In the first embodiment, four separation blades 160 are prepared as shown in FIG. 5, and these are arranged radially from the center of the shielding member 150 toward the inner wall of the collection chamber 133. A gap 161 is formed between the edge of the separation blade 160 and the inner wall of the accumulation chamber 133, and a gap 162 is formed between the lower end of the separation blade 160 and the bottom surface of the accumulation chamber 133.

集積室133は前述の通り逆円錐台状となっているが、分離ブレード160の方の形状もこれにならい、上部では半径距離(遮蔽部材150の中心軸からブレードの縁までの距離)が大きく、下部ではこれが小さくなっている。このような形状を得るについては分離ブレード160の縁を斜めに直線カットしても良いが、第1実施形態では半径距離を段階的に変え、階段形状としている。   The accumulation chamber 133 has an inverted frustoconical shape as described above, but the shape of the separation blade 160 is similar to this, and the radial distance (distance from the central axis of the shielding member 150 to the edge of the blade) is large in the upper part. This is smaller at the bottom. In order to obtain such a shape, the edge of the separation blade 160 may be linearly cut obliquely, but in the first embodiment, the radial distance is changed stepwise to form a staircase shape.

図5に見られるように、分離ブレード160の水平断面形状は直線ではない。後述する旋回気流との関係で風上になる側が凸、風下になる側が凹となるよう弧状に湾曲している。これらの分離ブレード160のうち、1枚(他と区別するため「160a」の符号を付す)だけは幅が広く、集積室133の内壁との間隙161が狭まっている。そしてこの分離ブレード160aに関し風上側となる集積室133の内壁に縦方向のリブ134が形設されている。   As can be seen in FIG. 5, the horizontal cross-sectional shape of the separation blade 160 is not a straight line. It is curved in an arc shape so that the windward side is convex and the leeward side is concave due to the swirl airflow described later. Of these separation blades 160, only one (the reference numeral “160a” is attached for distinction from others) is wide, and the gap 161 with the inner wall of the accumulation chamber 133 is narrow. A vertical rib 134 is formed on the inner wall of the accumulation chamber 133 that is on the windward side of the separation blade 160a.

排気筒140の上端と下端とにそれぞれネジ部が存在するが、これらはいずれも、一定角度でねじ込みの限界を迎えるようにする。すなわち排気筒140を天井板111にきちんと取り付け、遮蔽部材150を排気筒140にきちんと取り付けたとき、分離ブレード160aが集積室133の中で一定の角度位置に来るようにしておく。   There are screw portions at the upper end and the lower end of the exhaust tube 140, respectively, and both of them reach the limit of screwing at a constant angle. That is, when the exhaust tube 140 is properly attached to the ceiling plate 111 and the shielding member 150 is properly attached to the exhaust tube 140, the separation blade 160 a is set at a certain angular position in the accumulation chamber 133.

集積室133の壁のうち、分離ブレード160aと反対側に位置する壁を透視可能部135とする。これを実現するには、簡単にはダストカップ102全体を透明なプラスチックで成形すれば良いが、透視可能部135のみが透明なプラスチックで、残りの部分が不透明なプラスチックという構成であっても構わない。この透視可能部135の所定の高さのところに塵埃廃棄目安マーク136を設ける。第1実施形態ではダストカップ102の外面に水平な突条を形設し、マークとしている。   Of the walls of the accumulation chamber 133, the wall located on the side opposite to the separation blade 160 a is referred to as a see-through portion 135. In order to realize this, the entire dust cup 102 may be formed of a transparent plastic. However, only the transparent portion 135 may be a transparent plastic and the remaining portion may be an opaque plastic. Absent. A dust disposal guide mark 136 is provided at a predetermined height of the fluoroscopic part 135. In the first embodiment, a horizontal ridge is formed on the outer surface of the dust cup 102 as a mark.

排気筒140の外側には掃除具170を設ける。掃除具170はリング状の本体の内側にぐるりとブラシ毛171を植え込んだものであり、このブラシ毛171の先端をフィルター144に接触させた状態で、排気筒140の軸線に直角な平面内に位置するよう配置されている。掃除具170からは上向きにロッド172が突出しており、このロッド172は天井板111及び集塵装置本体101のケース部分を貫通して上方に延び出し、押釦173に連結している。押釦173は常時は圧縮コイルバネ174により上方に押し上げられている。   A cleaning tool 170 is provided outside the exhaust tube 140. The cleaning tool 170 has brush hairs 171 implanted around the inside of the ring-shaped body, and the tip of the brush hair 171 is in contact with the filter 144 in a plane perpendicular to the axis of the exhaust tube 140. It is arranged to be located. A rod 172 protrudes upward from the cleaning tool 170, and this rod 172 extends upward through the case portion of the ceiling plate 111 and the dust collector main body 101, and is connected to the push button 173. The push button 173 is always pushed upward by the compression coil spring 174.

次に電気掃除機1Aの動作を説明する。支持部83にサイクロン集塵装置100をセットした状態で操作部36のキーを操作して電動送風機3を駆動すると、吸気路に気流が発生し、吸込口体6の吸込口7から塵埃を含んだ気流が吸い込まれる。気流は接続パイプ5、サクションホース4、ダクト81、接続管91を経て流入口130から分離室132に導入される。前述の通り、流入口130はダストカップ102の内壁に対し接線をなすような位置と角度に設けられており、このため分離室132に入った気流は分離室132の内壁に沿って高速で旋回する。旋回方向は上から見て反時計まわりである。旋回するうちに気流中の塵埃は遠心力で分離室132の内壁の方へ押しやられて行く。   Next, the operation of the electric vacuum cleaner 1A will be described. When the electric blower 3 is driven by operating the key of the operation unit 36 with the cyclone dust collecting device 100 set on the support unit 83, an air flow is generated in the intake passage, and dust is contained from the suction port 7 of the suction port body 6. The airflow is sucked. The air flow is introduced into the separation chamber 132 from the inlet 130 through the connection pipe 5, the suction hose 4, the duct 81, and the connection pipe 91. As described above, the inflow port 130 is provided at a position and an angle so as to be tangent to the inner wall of the dust cup 102, so that the airflow entering the separation chamber 132 swirls at a high speed along the inner wall of the separation chamber 132. To do. The turning direction is counterclockwise when viewed from above. While turning, the dust in the airflow is pushed toward the inner wall of the separation chamber 132 by centrifugal force.

分離室132で発生した旋回気流は下降し、間隙152を通って集積室133に入る。気流が旋回を続けるうちに塵埃はますます遠心分離される。集積室133は下の方ほど直径が小さくなっているが、これは次のような効果をもたらす。   The swirling airflow generated in the separation chamber 132 descends and enters the accumulation chamber 133 through the gap 152. As the air stream continues to swirl, dust is increasingly centrifuged. The accumulation chamber 133 has a smaller diameter at the bottom, which brings about the following effects.

旋回する塵埃に生じる遠心力Zは、塵埃の質量mと周分速度v2に比例し、旋回半径rに反比例する。すなわち次式が成立する。
Z=m・v2/r
The centrifugal force Z generated in the swirling dust is proportional to the dust mass m and the circumferential speed v2, and inversely proportional to the swirling radius r. That is, the following equation is established.
Z = m · v2 / r

旋回気流が下降するにつれ周分速度v2が低下するが、その分はrが小さくなることにより補償される。すなわち遠心力Zの低下を軽減できる。   As the swirling airflow descends, the circumferential velocity v2 decreases, but this amount is compensated for by decreasing r. That is, the decrease in the centrifugal force Z can be reduced.

図4の矢印Aのように旋回し下降する気流は、集積室133の底面に近づくと上昇に転じる。このように気流が分離ブレード160のまわりを旋回する際、気流が分離ブレード160に衝突すると気流は方向転換し、その際さらに塵埃が分離される。遠心力で、又は分離ブレード160に衝突して気流から分離した塵埃は集積室133の底面の側壁に近い側に落ち、集積して行く。   The airflow that swirls and descends as indicated by arrow A in FIG. 4 turns upward as it approaches the bottom surface of the accumulation chamber 133. When the airflow swirls around the separation blade 160 in this way, the airflow changes direction when the airflow collides with the separation blade 160, and dust is further separated at that time. Dust separated from the airflow by centrifugal force or by colliding with the separation blade 160 falls to the side near the side wall of the bottom surface of the accumulation chamber 133 and accumulates.

集積した塵埃は旋回気流に追従して間隙161を旋回するが、分離ブレード160aのところでは間隙161が狭くなっているため、ここで引っかかって滞留する。この滞留塵埃を核として塵埃の集積が増殖する。   The accumulated dust follows the swirling airflow and swirls in the gap 161. However, since the gap 161 is narrow at the separation blade 160a, the dust is caught and stays there. Accumulation of dust grows with the staying dust as a core.

分離ブレード160aの風上側において、集積室133の内壁からリブ134が突出しているので、この箇所で気流の蛇行が生じ、塵埃を気流から効率良く分離することができる。また、この箇所に早く塵埃を集積させることができる。   Since the rib 134 protrudes from the inner wall of the accumulation chamber 133 on the windward side of the separation blade 160a, air currents meander at this location, and dust can be efficiently separated from the air current. Also, dust can be quickly accumulated at this location.

集積室133の底面近くで上昇に転じた旋回気流は下降旋回気流の内側を通って上昇する。集積室133の底部に集積した塵埃が上昇旋回気流に追従して持ち上がろうとするが、上部ほど半径距離が大きいという分離ブレード160の形状が塵埃塊の移動にブレーキをかける。分離ブレード160を階段状としたことにより、その働きは一層強まる。   The whirling airflow that has turned upward near the bottom surface of the accumulation chamber 133 rises through the inside of the downward swirling airflow. The dust accumulated at the bottom of the accumulation chamber 133 tends to lift up following the upward swirling airflow, but the shape of the separation blade 160, which has a larger radial distance toward the top, brakes the movement of the dust mass. By making the separation blade 160 stepped, its function is further enhanced.

上昇旋回気流は図4の矢印Bのように遮蔽部材150に接近し、遮蔽部材150の縁を越して分離室132に帰還する。遮蔽部材150の縁を越すとき、旋回気流は障壁153の存在により矢印Cのように一旦下方に方向転換するが、この方向転換により、旋回気流に追従していた塵埃(特に集積塵埃の一部)に対し分離力が働き、塵埃が遮蔽部材150を越えて上昇することが阻止される。   The ascending swirling airflow approaches the shielding member 150 as indicated by an arrow B in FIG. 4 and returns to the separation chamber 132 through the edge of the shielding member 150. When the edge of the shielding member 150 is crossed, the swirling airflow temporarily turns downward as indicated by an arrow C due to the presence of the barrier 153. By this change of direction, dust (particularly a part of the accumulated dust) following the swirling airflow. ), And the dust is prevented from rising beyond the shielding member 150.

障壁153により下方に方向転換した上昇旋回気流はすぐさま上方に向きを変え、遮蔽部材150の外周をすり抜けて分離室132に入るが、このときリブ155に上昇旋回気流が衝突する。リブ155は上昇旋回気流を遮るように傾斜しており、上昇旋回気流はリブ155に衝突して方向転換し、その際気流に追従していた塵埃は分離される。   The upward swirling airflow that is turned downward by the barrier 153 immediately turns upward, passes through the outer periphery of the shielding member 150 and enters the separation chamber 132, but at this time, the upward swirling airflow collides with the rib 155. The rib 155 is inclined so as to block the upward swirling airflow, and the upward swirling airflow collides with the rib 155 and changes its direction, and dust that has followed the airflow is separated at that time.

リブ155及び分離ブレード160に旋回気流が衝突することにより、遮蔽部材150にはトルクが発生する。そのトルクは丁度ネジの締め付け方向なので、遮蔽部材150と排気筒140との連結、また排気筒140と天井板111との連結が緩むことはない。   Torque is generated in the shielding member 150 when the swirling airflow collides with the rib 155 and the separation blade 160. Since the torque is just the screw tightening direction, the connection between the shielding member 150 and the exhaust pipe 140 and the connection between the exhaust pipe 140 and the ceiling plate 111 are not loosened.

分離室132内で発生した旋回気流はその全てが集積室133に進入する訳ではなく、一部は分離室132に留まる。分離室132に留まって遮蔽部材150の上で旋回する気流は障壁154に当たって矢印Dのように上昇気流となる。従って、遮蔽部材150の外周を通って分離室132に帰還する上昇旋回気流に塵埃が、特に長く糸状に連なった塵埃が追従していたとしても、それは矢印Dの上昇気流によって排気筒140への接近を阻まれ、排気筒140に付着したり巻き付いたりすることがない。   Not all of the swirling airflow generated in the separation chamber 132 enters the accumulation chamber 133, and a part of the swirling airflow remains in the separation chamber 132. The airflow staying in the separation chamber 132 and swirling on the shielding member 150 hits the barrier 154 and becomes an upward airflow as indicated by an arrow D. Therefore, even if dust, especially long and continuous dust, follows the ascending swirling airflow returning to the separation chamber 132 through the outer periphery of the shielding member 150, it is caused by the upward airflow indicated by the arrow D to the exhaust pipe 140. The approach is blocked, and the exhaust tube 140 is not attached or wrapped around.

分離室132に帰還した旋回気流は次第に旋回半径を縮小しつつ排気筒140に接近し、最終的には排気口141から排気筒140の内部に吸い込まれる。もし気流の中に塵埃が残留していたとしても、それはフィルター144により捕捉される。排気筒140の中へ抜けた気流は空間112、流出口113、接続管88、ダクト82を経て電動送風機3に吸い込まれ、排気口84より排出される。   The swirling airflow returned to the separation chamber 132 gradually approaches the exhaust pipe 140 while reducing the turning radius, and is finally sucked into the exhaust pipe 140 from the exhaust port 141. Even if dust remains in the airflow, it is captured by the filter 144. The airflow that has flowed into the exhaust tube 140 is sucked into the electric blower 3 through the space 112, the outlet 113, the connection pipe 88, and the duct 82, and is discharged from the exhaust port 84.

集積室133に塵埃が集積されて行く様子を透視可能部135より観察し、集積量が塵埃廃棄目安マーク136に達したらごみ捨てを行う。このとき塵埃廃棄目安マーク136が分離ブレード160aの方にあったとすると、こちらは塵埃が特に高く積み重なる箇所なので、塵埃の集積が塵埃廃棄目安マークに達したと判断してダストカップ102を取り外したは良いが実際には少量の塵埃しか集積していなかったという事態を招きかねないが、分離ブレード160aと反対の側に置いたので、実際の集積量と外側から見た判断との乖離は少なくなる。   The state in which dust is accumulated in the accumulation chamber 133 is observed from the see-through portion 135, and when the accumulation amount reaches the dust disposal guide mark 136, the waste is discarded. If the dust disposal guide mark 136 is on the separation blade 160a at this time, this is a place where dust is particularly high and piles up. Therefore, it is determined that the accumulation of dust has reached the dust disposal guide mark, and the dust cup 102 is removed. Although it is good, there may be a situation where only a small amount of dust has actually accumulated, but since it was placed on the side opposite to the separation blade 160a, the difference between the actual accumulation amount and the judgment viewed from the outside is reduced. .

ごみ捨ての際にはラッチ115の押釦118を押してサイクロン集塵装置100を本体2Aから取り外し、適当なごみ容器の上でダストカップ102を集塵装置本体101から取り外す。そして把手131を持ってダストカップ102を傾け、塵埃を排出する。把手131は流入口130の存在する側にあるので、把手131を持ってダストカップ102を傾けても流入口130から塵埃がこぼれることがない。ダストカップ102を空にしたらダストカップ102を再び集塵装置本体101に結合し、サイクロン集塵装置100を本体2Aに結合し、次回の使用に備える。   When throwing away the garbage, the push button 118 of the latch 115 is pushed to remove the cyclone dust collector 100 from the main body 2A, and the dust cup 102 is detached from the dust collector main body 101 on a suitable waste container. Then, the dust cup 102 is tilted by holding the handle 131 and the dust is discharged. Since the handle 131 is on the side where the inlet 130 exists, dust does not spill from the inlet 130 even if the dust cup 102 is tilted with the handle 131 held. When the dust cup 102 is emptied, the dust cup 102 is coupled to the dust collector main body 101 again, and the cyclone dust collector 100 is coupled to the main body 2A to prepare for the next use.

気流中の塵埃は大部分遠心力で分離され、集積室133に残るが、それでも中にはフィルター144で捕捉されるものがある。このため長期間使用するとフィルター144の外面に次第に塵埃が付着し、吸引力が低下する。そこで、塵埃の付着によりフィルター144が目詰まりしたら掃除具170を動かし、目詰まりを解消する。押釦173を押し下げると掃除具170が排気筒140の軸線と平行に摺動し、フィルター144に接触するブラシ毛171により塵埃がこすり落とされる。押釦173を一杯に下げた後、押釦173から指を離すと、圧縮コイルバネ174により掃除具170が上昇し、原位置に復帰する。この動きによってもフィルター144から塵埃がこすり落とされる。このようにして掃除具170を数回上下させ、排気筒140を掃除する。   Dust in the airflow is mostly separated by centrifugal force and remains in the accumulation chamber 133, but some of the dust is still captured by the filter 144. For this reason, when it is used for a long time, dust gradually adheres to the outer surface of the filter 144, and the suction force decreases. Therefore, when the filter 144 is clogged due to the adhesion of dust, the cleaning tool 170 is moved to eliminate the clogging. When the push button 173 is pushed down, the cleaning tool 170 slides parallel to the axis of the exhaust tube 140, and dust is rubbed off by the brush bristles 171 contacting the filter 144. After the push button 173 is fully lowered, when the finger is released from the push button 173, the cleaning tool 170 is raised by the compression coil spring 174 and returned to the original position. This movement also rubs off dust from the filter 144. In this way, the cleaning tool 170 is moved up and down several times to clean the exhaust tube 140.

フィルター144の目の中に塵埃が入り込み、掃除具170では落とせない状態になったら、ダストカップ102を取り外したうえで遮蔽部材150を排気筒140から分離し、次いで排気筒140を天井板111から分離し、排気筒140を水洗いして塵埃を完全に除去する。その後排気筒140を乾燥させて再び天井板111にセットし、遮蔽部材150とダストカップ102も元のように取り付け直す。   When dust enters the eyes of the filter 144 and cannot be removed by the cleaning tool 170, the dust cup 102 is removed, the shielding member 150 is separated from the exhaust pipe 140, and then the exhaust pipe 140 is removed from the ceiling plate 111. Separate and wash the exhaust tube 140 with water to completely remove dust. Thereafter, the exhaust pipe 140 is dried and set on the ceiling plate 111 again, and the shielding member 150 and the dust cup 102 are also reattached as before.

吸引力の低下は人間には判断しづらいので、吸引力が低下したらこれを自動的に報知する報知手段を設ける。第1実施形態では本体2Aの前部、接続口80の上の目につきやすい箇所に報知ランプ93が設けられている。フィルター144の表面に多量の塵埃が付着し、通気抵抗が増大した状態で電動送風機3を運転すると、排気筒140と電動送風機3との間の気圧が通常よりも低下する。また電動送風機3の負荷が小さくなり、電動送風機3に流れる電流が減少する。この気圧低下あるいは電流減少をセンサーで検知し、報知ランプ93を点灯させる。   Since it is difficult for humans to determine the decrease in the suction force, a notification means is provided for automatically notifying when the suction force decreases. In the first embodiment, a notification lamp 93 is provided at the front of the main body 2 </ b> A, at a location easily visible on the connection port 80. When the electric blower 3 is operated in a state where a large amount of dust adheres to the surface of the filter 144 and the ventilation resistance is increased, the air pressure between the exhaust tube 140 and the electric blower 3 is lowered than usual. Moreover, the load of the electric blower 3 is reduced, and the current flowing through the electric blower 3 is reduced. This pressure drop or current reduction is detected by a sensor, and the notification lamp 93 is turned on.

さて、縦桟142及び横桟143の外側にフィルター144を被着した状態では、フィルター144の外面に必然的に縦桟142と横桟143の形状が浮き出す。この桟の形状が掃除具の動きに影響を及ぼす。すなわち第1実施形態のように排気筒140の軸線に直角な平面内に位置するように掃除具170が配置され、この掃除具170を排気筒170の軸線と平行に摺動させるものにあっては、掃除具170が横桟143を乗り越える際一気に抵抗が高まり、動かしづらくなる。そこで本発明の第2実施形態及び第3実施形態では、桟の構成に改良を加えたものを提案する。   Now, in a state where the filter 144 is attached to the outside of the vertical beam 142 and the horizontal beam 143, the shapes of the vertical beam 142 and the horizontal beam 143 inevitably appear on the outer surface of the filter 144. The shape of the crosspiece affects the movement of the cleaning tool. That is, as in the first embodiment, the cleaning tool 170 is disposed so as to lie in a plane perpendicular to the axis of the exhaust pipe 140, and the cleaning tool 170 is slid in parallel with the axis of the exhaust pipe 170. When the cleaning tool 170 gets over the cross rail 143, resistance increases at a stretch and it becomes difficult to move. Therefore, in the second and third embodiments of the present invention, an improved version of the crosspiece structure is proposed.

図8に本発明の第2実施形態に係る排気筒140aを示す。排気筒140aの横桟143aは排気筒140aの軸線に直角な平面内に存在するのでなく、軸線に斜めに交差する面内に存在するものとした。従って掃除具170を排気筒140の軸線に平行に摺動させたとき、ブラシ毛171に横桟143aの一部のみが合致し、掃除具170の摺動につれ合致点も角度を変えながら移動することになる。すなわち掃除具170は移動ストローク中横桟143aから少しずつ抵抗を受けるものであり、特定地点で一気に大負荷が発生するものでないから、掃除具170をスムーズに動かすことができる。   FIG. 8 shows an exhaust pipe 140a according to the second embodiment of the present invention. The horizontal rail 143a of the exhaust tube 140a is not present in a plane perpendicular to the axis of the exhaust tube 140a, but is present in a plane obliquely intersecting the axis. Therefore, when the cleaning tool 170 is slid parallel to the axis of the exhaust tube 140, only a part of the cross rail 143a is matched with the brush bristles 171 and the matching point moves while changing the angle as the cleaning tool 170 is slid. It will be. That is, the cleaning tool 170 receives resistance little by little from the horizontal rail 143a during the moving stroke, and a large load is not generated at a specific point, so that the cleaning tool 170 can be moved smoothly.

図9に本発明の第3実施形態に係る排気筒140bを示す。排気筒140bの外側には、排気筒140bの軸線を含む平面内に位置するよう配置され、排気筒140bの周囲を回転せしめられる掃除具170aが設けられている。掃除具170aのブラシ毛171は排気筒140bの軸線と平行に配置され、軸線と直角な平面内で移動する。この構成では縦桟がブラシ毛171の移動に対する抵抗となる。そこで縦桟142aを、排気筒140bの軸線に斜めに交差する面内に存在する形とした。これにより、掃除具170aに縦桟142aの抵抗が一時にかかることがなくなり、掃除具170aの回転をスムーズに行える。   FIG. 9 shows an exhaust pipe 140b according to a third embodiment of the present invention. A cleaning tool 170a is provided outside the exhaust tube 140b so as to be positioned within a plane including the axis of the exhaust tube 140b and to rotate around the exhaust tube 140b. The brush bristles 171 of the cleaning tool 170a are arranged in parallel to the axis of the exhaust pipe 140b and move in a plane perpendicular to the axis. In this configuration, the vertical rail serves as a resistance against the movement of the brush bristles 171. Therefore, the vertical beam 142a is formed in a shape that obliquely intersects the axis of the exhaust tube 140b. Thereby, the resistance of the vertical bar 142a is not applied to the cleaning tool 170a at a time, and the cleaning tool 170a can be smoothly rotated.

なお第2、第3実施形態において、「軸線に斜めに交差する面」は必ずしも平面である必要はない。湾曲したり、うねりを持った面であって、その結果、桟の幾何学的形状が単純なヘリカルラインから逸脱した複雑な曲線を描くことになったとしても目的は達成される。また第2実施形態では横桟のみ、第3実施形態では縦桟のみを斜めに置いたが、横桟、縦桟とも斜めにする構成も可能である。   In the second and third embodiments, the “surface that obliquely intersects the axis” does not necessarily have to be a plane. Even if the surface is curved or wavy, and as a result, the crosspiece geometric shape deviates from a simple helical line, the object is achieved. Further, in the second embodiment, only the horizontal beam is disposed obliquely, and in the third embodiment, only the vertical beam is disposed obliquely. However, a configuration in which both the horizontal beam and the vertical beam are inclined is possible.

以上、本発明の各種実施形態につき説明したが、この他、発明の主旨を逸脱しない範囲で更に種々の変更を加えて実施することができる。   While various embodiments of the present invention have been described above, various other modifications can be made without departing from the spirit of the present invention.

本発明はサイクロン集塵装置を備えた電気掃除機に広く利用可能である。   The present invention can be widely used in a vacuum cleaner provided with a cyclone dust collector.

本発明の第1実施形態に係る電気掃除機の全体側面図The whole side view of the vacuum cleaner which concerns on 1st Embodiment of this invention. 上記電気掃除機の本体部分の側面図Side view of the main part of the vacuum cleaner 同じく電気掃除機の本体部分の斜視図A perspective view of the main part of the vacuum cleaner 上記電気掃除機に搭載されるサイクロン集塵装置の縦断面図Longitudinal sectional view of the cyclone dust collector installed in the vacuum cleaner 図4中のM−M線に沿って切断した横断面図Cross-sectional view cut along line MM in FIG. 上記サイクロン集塵装置中の遮蔽部材の斜視図The perspective view of the shielding member in the said cyclone dust collector 同じくサイクロン集塵装置中の排気筒の縦断面図Similarly, a longitudinal sectional view of the exhaust pipe in the cyclone dust collector 本発明の第2実施形態に係る排気筒の縦断面図Vertical section of the exhaust stack according to the second embodiment of the present invention 本発明の第3実施形態に係る排気筒の縦断面図Vertical section of the exhaust stack according to the third embodiment of the present invention 従来のサイクロン集塵方式電気掃除機の全体側面図Overall side view of conventional cyclone dust collection type vacuum cleaner 従来のサイクロン集塵装置の縦断面図Vertical section of a conventional cyclone dust collector

符号の説明Explanation of symbols

1A 電気掃除機
2A 本体
3 電動送風機
4 サクションホース
5 接続パイプ
6 吸込口体
7 吸込口
100 サイクロン集塵装置
101 集塵装置本体
102 ダストカップ
132 分離室
133 集積室
135 透視可能部
136 塵埃廃棄目安マーク
140 排気筒
150 遮蔽部材
152 間隙
160、160a 分離ブレード
161 間隙
DESCRIPTION OF SYMBOLS 1A Vacuum cleaner 2A Main body 3 Electric blower 4 Suction hose 5 Connection pipe 6 Suction port body 7 Suction port 100 Cyclone dust collector 101 Dust collector main body 102 Dust cup 132 Separation chamber 133 Accumulation chamber 135 Visible part 136 Dust disposal standard mark 140 Exhaust tube 150 Shield member 152 Gap 160, 160a Separating blade 161 Gap

Claims (4)

上部が分離室、下部が集積室となり、分離室の中心には排気筒が配置されたサイクロン集塵装置を備え、電動送風機の運転によって発生する気流により塵埃を吸込口から吸い込み、吸い込んだ気流を前記吸込口と連通する吸気路を介して前記サイクロン集塵装置の分離室に、その内周壁に対し接線方向に導入し、前記分離室及び集積室の中で気流を旋回させて塵埃を分離し、分離した塵埃を前記集積室に集積する電気掃除機において、
前記分離室と集積室との境界に遮蔽部材を配置し、この遮蔽部材はその外周と集積室の内壁との間に所定の間隙が生じる形状とするとともに、集積室の底面に向き合う面に、その底面に向かって延びる複数枚の分離ブレードを備え、これらの分離ブレードは遮蔽部材の中心より集積室の内壁に向かい放射状配置とされているとともに、その縁と集積室内壁との間に所定の間隙が生じる形状であることを特徴とする電気掃除機。
The upper part is a separation chamber, the lower part is a collection chamber, and the center of the separation chamber is equipped with a cyclone dust collector with an exhaust pipe. Dust is sucked from the inlet by the air flow generated by the operation of the electric blower. It introduces into the separation chamber of the cyclone dust collector through the intake passage communicating with the suction port in a tangential direction with respect to its inner peripheral wall, and the dust is separated by rotating the air flow in the separation chamber and the accumulation chamber. In the vacuum cleaner that collects the separated dust in the accumulation chamber,
A shielding member is disposed at the boundary between the separation chamber and the accumulation chamber, and the shielding member has a shape in which a predetermined gap is generated between the outer periphery and the inner wall of the accumulation chamber, and a surface facing the bottom surface of the accumulation chamber, A plurality of separation blades extending toward the bottom surface are provided. These separation blades are arranged radially from the center of the shielding member toward the inner wall of the accumulation chamber, and a predetermined gap is provided between the edge and the accumulation chamber wall. A vacuum cleaner characterized by having a shape that creates a gap.
前記集積室は入口から底面に向けて逆円錐台状に絞り込まれた形状であり、前記分離ブレードもそれにならった形状であることを特徴とする請求項1に記載の電気掃除機。   The vacuum cleaner according to claim 1, wherein the accumulation chamber has a shape that is narrowed in an inverted frustoconical shape from an inlet toward a bottom surface, and the separation blade has a shape that conforms to the shape. 前記分離ブレードのうちの1枚は他の分離ブレードよりも前記集積室内壁との間隙が狭くなっていることを特徴とする請求項1又は2に記載の電気掃除機。   The vacuum cleaner according to claim 1 or 2, wherein one of the separation blades has a narrower gap with the accumulation chamber wall than other separation blades. 前記集積室内壁との間隙が狭い前記分離ブレードと反対側に位置する集積室壁を透視可能部とし、この透視可能部に塵埃廃棄目安マークを設けたことを特徴とする請求項3に記載の電気掃除機。   The accumulation chamber wall located on the opposite side of the separation blade having a narrow gap with the accumulation chamber wall is a see-through portion, and a dust disposal guide mark is provided on the see-through portion. Electric vacuum cleaner.
JP2005360124A 2005-12-14 2005-12-14 Electric vacuum cleaner Expired - Fee Related JP4070787B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008093340A (en) * 2006-10-16 2008-04-24 Sharp Corp Vacuum cleaner
CN104720690A (en) * 2010-02-04 2015-06-24 三菱电机株式会社 Cyclone separator device and electric cleaner
JP2016052513A (en) * 2014-09-03 2016-04-14 ダイソン・テクノロジー・リミテッド Vacuum cleaner
JP2021003525A (en) * 2019-06-27 2021-01-14 シャープ株式会社 Cyclone type vacuum cleaner

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Publication number Priority date Publication date Assignee Title
JP5107452B1 (en) * 2011-07-28 2012-12-26 シャープ株式会社 Cyclone separation device and vacuum cleaner provided with the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008093340A (en) * 2006-10-16 2008-04-24 Sharp Corp Vacuum cleaner
CN104720690A (en) * 2010-02-04 2015-06-24 三菱电机株式会社 Cyclone separator device and electric cleaner
CN104720690B (en) * 2010-02-04 2018-07-24 三菱电机株式会社 Cyclone separator and electric dust collector
JP2016052513A (en) * 2014-09-03 2016-04-14 ダイソン・テクノロジー・リミテッド Vacuum cleaner
US9681786B2 (en) 2014-09-03 2017-06-20 Dyson Technology Limited Vacuum cleaner
JP2021003525A (en) * 2019-06-27 2021-01-14 シャープ株式会社 Cyclone type vacuum cleaner

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