JP2006076531A - Harness holding structure in molded ceiling - Google Patents

Harness holding structure in molded ceiling Download PDF

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JP2006076531A
JP2006076531A JP2004265607A JP2004265607A JP2006076531A JP 2006076531 A JP2006076531 A JP 2006076531A JP 2004265607 A JP2004265607 A JP 2004265607A JP 2004265607 A JP2004265607 A JP 2004265607A JP 2006076531 A JP2006076531 A JP 2006076531A
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harness
base material
molding
molded ceiling
side base
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Ryusuke Yoshimoto
龍介 吉本
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Kasai Kogyo Co Ltd
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Kasai Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a harness holding structure in a molded ceiling with a harness modulated thereto capable of reducing the cost by omitting a conventional adhesive tape or harness clip, and simplifying the harness installation work. <P>SOLUTION: A laminate of two-layered base materials 21, 22 of a panel side base material 21 and a surface skin side base material 22 is used for a molded ceiling 20. When the ceiling 20 is molded, semi-spherical or semi-cylindrical swollen parts 40, 90 are integrated with the panel side base material 21, cutout is performed in the swollen parts 40, 90, a harness 30 is pushed into the cutouts 41, 91, or the harness 30 is inserted in the swollen parts 40, 90 through inlets 42, 92 and outlets 43, 93, and the harness 30 is stored in and held by the swollen parts 40, 90. The harness holding function is provided to the molded ceiling 20 itself, the cost is reduced, and the installation workability of the harness 30 is enhanced thereby. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、成形天井におけるハーネス保持構造に係り、特に、ハーネスをモジュール化した成形天井において、接着テープやクリップ等の別部品を使用することなく、成形天井の裏面にハーネスを確実に保持でき、しかも、ハーネスの布設作業も簡単に行なえる成形天井におけるハーネス保持構造に関する。   The present invention relates to a harness holding structure in a molded ceiling, in particular, in a molded ceiling in which a harness is modularized, without using a separate part such as an adhesive tape or a clip, the harness can be reliably held on the back surface of the molded ceiling, In addition, the present invention relates to a harness holding structure in a molded ceiling that can easily perform harness installation work.

例えば、図18に示すように、ルーフパネル1の室内面側には、断熱性能、吸音性能を備えた成形天井2が内装されており、特に最近では、ルームランプ等のルーフ側に装備される電子機器に電流を供給するハーネス3は、ルーフパネル1側に装着されるのではなく、成形天井2に保持することで、モジュール化を進めた成形天井2が多用される傾向にある(例えば、特許文献1参照。)。   For example, as shown in FIG. 18, on the indoor surface side of the roof panel 1, a molded ceiling 2 having heat insulation performance and sound absorption performance is installed, and recently, it is equipped on the roof side of a room lamp or the like. The harness 3 that supplies electric current to the electronic device is not attached to the roof panel 1 side, but is held on the molded ceiling 2 so that the molded ceiling 2 that has been modularized tends to be frequently used (for example, (See Patent Document 1).

そして、成形天井2にハーネス3を保持する構造としては、図19に示すように、成形天井2を成形した後、次工程でハーネス3を布設し、接着テープ4を8〜12箇所に貼付し、多くの固定ポイントでハーネス3を保持しているのが実情である。また、このハーネス3の布設作業には、成形天井2の裏面に位置決め用のマーキングが施されている。   And as a structure which hold | maintains the harness 3 to the shaping | molding ceiling 2, as shown in FIG. 19, after shaping | molding the shaping | molding ceiling 2, the harness 3 is laid in the next process and the adhesive tape 4 is affixed on 8-12 places. Actually, the harness 3 is held at many fixed points. Further, in the laying operation of the harness 3, a marking for positioning is provided on the back surface of the molded ceiling 2.

特開平5−207628号公報JP-A-5-207628

このように、従来、成形天井2にハーネス3をモジュール化する場合、成形天井2のマーキングポイントに基づき、ハーネス3を所定パターン形状に沿って位置決めした後、8〜12箇所のように多数の固定ポイントで接着テープ4により接着固定する必要がある。また、図示はしないが、接着テープ4に代えて、ハーネス3を保持するためのハーネスクリップ等を成形天井2の裏面に固着することも提案されている。   Thus, conventionally, when the harness 3 is modularized on the molded ceiling 2, after the harness 3 is positioned along a predetermined pattern shape based on the marking points of the molded ceiling 2, a large number of fixings such as 8 to 12 locations are performed. It is necessary to bond and fix with the adhesive tape 4 at a point. Although not shown, it has also been proposed to fix a harness clip or the like for holding the harness 3 on the back surface of the molded ceiling 2 instead of the adhesive tape 4.

従って、従来のハーネス3のモジュール化構造においては、ハーネス3を保持するための接着テープ4やクリップ等の別部材を必要とし、固定ポイントが多数あるため、取付備品点数が嵩み、コストアップを招来するという問題点がある。更に、備品点数が嵩むことに加えて、ハーネス3の布設作業においても、成形天井2におけるマーキングポイントが判別しづらく、所定パターンに布設するのが面倒であり、かつ多くの固定ポイントで接着テープ4を貼付しなければならず、接着テープ4の貼付工数が嵩み、生産性を低下させる大きな要因となっている。   Therefore, the conventional modularized structure of the harness 3 requires separate members such as an adhesive tape 4 and a clip for holding the harness 3, and there are many fixing points, which increases the number of fixtures and increases the cost. There is a problem of being invited. Furthermore, in addition to the increase in the number of fixtures, it is difficult to determine the marking points on the molded ceiling 2 in the laying operation of the harness 3, and it is troublesome to lay in a predetermined pattern. Has to be affixed, which increases the man-hours for affixing the adhesive tape 4 and is a major factor in reducing productivity.

この発明は、このような事情に鑑みてなされたもので、ルーフ側の電子機器に通電するためのハーネスをモジュール化した成形天井において、ハーネスを固定するための部材を必要とすることなく、しかも、ハーネスの布設作業も簡単に行なえることから、生産性を高め、かつコストダウンを招来できる成形天井におけるハーネス保持構造を提供することを目的とする。   The present invention has been made in view of such circumstances, and does not require a member for fixing the harness in a molded ceiling obtained by modularizing a harness for energizing the electronic device on the roof side. An object of the present invention is to provide a harness holding structure in a molded ceiling that can increase the productivity and reduce the cost because the wiring work of the harness can be easily performed.

上記目的を達成するために、本発明は、ルーフパネルの室内面側に装着される成形天井の裏面にハーネスを保持する成形天井におけるハーネス保持構造において、前記成形天井は、パネル側基材と表皮側基材とからなる二層の基材を備え、パネル側基材にハーネスを保持するハーネスホルダ部が形成されていることを特徴とする。   In order to achieve the above object, the present invention provides a harness holding structure in a molded ceiling that holds a harness on the back surface of a molded ceiling mounted on the indoor surface side of a roof panel, wherein the molded ceiling includes a panel-side base material and a skin. A two-layer base material including a side base material is provided, and a harness holder portion for holding a harness is formed on the panel side base material.

ここで、成形天井は、所要形状に成形された基材と、その表面に貼着される表皮とから構成され、基材は形状を保持する形状保持機能と、ルーフパネルに対する取付剛性を備えることが必要であることから、樹脂板、複合樹脂板、発泡樹脂板を所要形状に成形した成形体が通常使用される。特に、本発明では、基材として、パネル側基材と表皮側基材の二層の基材が使用されており、表皮としては、織布、不織布、あるいは合成樹脂シート等が使用される。   Here, the molded ceiling is composed of a base material molded into a required shape and a skin adhered to the surface thereof, and the base material has a shape holding function for holding the shape and mounting rigidity for the roof panel. Therefore, a molded body obtained by molding a resin plate, a composite resin plate, and a foamed resin plate into a required shape is usually used. In particular, in the present invention, a two-layer base material of a panel side base material and a skin side base material is used as the base material, and a woven fabric, a non-woven fabric, a synthetic resin sheet or the like is used as the skin.

従って、本発明によれば、二層構造の基材の成形時、パネル側基材にハーネスを保持するハーネス保持部が一体成形されているため、従来のように、接着テープやクリップ等の別物を必要とすることなく、ハーネスを簡単に保持することができる。   Therefore, according to the present invention, when the base material having the two-layer structure is formed, since the harness holding portion for holding the harness is integrally formed on the panel side base material, as in the conventional case, another object such as an adhesive tape or a clip is used. The harness can be easily held without the need for

そして、本発明における好ましい実施の態様においては、前記ハーネスホルダ部は、2枚の樹脂原反シートを成形上下型で一体成形する際、成形上型から真空吸引力を作用させ、パネル側基材の所定箇所に膨出部を形成し、この膨出部にハーネスの布線方向に沿う切れ目をカット処理し、この切れ目にハーネスを押し込むことによりハーネスを保持することを特徴とする。   In a preferred embodiment of the present invention, when the harness holder portion integrally molds two resin raw fabric sheets with a molding upper and lower molds, a vacuum suction force is applied from the molding upper mold, and the panel side substrate A bulging portion is formed at a predetermined position, a cut along the wiring direction of the harness is cut in the bulging portion, and the harness is held by pushing the harness into the cut.

ここで、ハーネスホルダ部を構成する膨出部と膨出部に設けられる切れ目について説明する。まず、2枚の樹脂原反シートを加熱軟化処理後、型開き状態にある成形上下型内にセットする。尚、表皮の原反シートは、表面側の樹脂原反シートに予めラミネートされている。そして、まず成形上下型のそれぞれに真空吸引力が作用し、2枚の樹脂原反シートが成形上下型の型面形状に沿って真空成形され、膨出部を備えたパネル側基材が製品面形状に成形され、成形上型に保持される。一方、表皮側基材についても、表皮と積層した状態で所要形状に成形され、成形下型に保持される。その後、成形上下型を型締めすることにより、パネル側基材と表皮側基材とが一体化される。尚、パネル側基材が成形上型の型面形状に沿って真空成形される時、成形上型の型面に凹設された凹部によりパネル側に向けて膨出する膨出部が一体成形される。   Here, the bulge part which comprises a harness holder part, and the cut | interruption provided in a bulge part are demonstrated. First, two resin raw fabric sheets are set in a molding upper and lower mold in a mold open state after heat softening treatment. The raw sheet of the skin is laminated in advance on the resin raw sheet on the front side. First, a vacuum suction force acts on each of the molded upper and lower molds, two resin raw sheets are vacuum molded along the mold surface shape of the molded upper and lower molds, and the panel-side base material having the bulging portion is the product. It is formed into a surface shape and held in the upper mold. On the other hand, the skin side base material is also molded into a required shape in a state of being laminated with the skin, and is held in the lower mold. Thereafter, the panel-side base material and the skin-side base material are integrated by clamping the molded upper and lower molds. In addition, when the panel-side base material is vacuum-formed along the shape of the mold surface of the molding upper mold, the bulging part that bulges toward the panel side by the concave portion provided in the mold surface of the molding upper mold is integrally molded. Is done.

この膨出部としては、ハーネスの布線方向に沿って膨出部を断続的に設定するか、あるいはハーネスの布線方向に沿って長手方向に延びる膨出部を条設するようにしても良い。断続的に形成する膨出部としては、半球状、円筒状、円錐状等、任意の形状を選択できる。また、条設タイプの膨出部としては、略半円筒状、角柱状等の形状のものを使用することができる。また、膨出部に切れ目を形成するには、手作業等で膨出部を2分割、条設タイプの膨出部では長手方向に沿って2分割するように切れ目を開設すれば良い。   As this bulging portion, the bulging portion may be intermittently set along the wiring direction of the harness, or a bulging portion extending in the longitudinal direction along the wiring direction of the harness may be provided. good. As the bulging portion formed intermittently, any shape such as a hemispherical shape, a cylindrical shape, or a conical shape can be selected. In addition, as the swelled type bulged portion, those having a substantially semi-cylindrical shape, prismatic shape, or the like can be used. Further, in order to form a cut in the bulging portion, it is only necessary to open the cut so that the bulging portion is divided into two parts by manual work or the like, and in the ridge type bulging part, it is divided into two along the longitudinal direction.

従って、この実施の態様によれば、成形天井における基材の成形時にパネル側基材に膨出部を一体成形し、かつこの膨出部に切れ目を開設するという簡単な作業でハーネスホルダ部を形成することができ、従来必要とした多数の接着テープやハーネスクリップ等の取付備品を必要としない。更に、ハーネスをハーネスホルダ部に取り付けるには、膨出部の切れ目に沿ってハーネスを押し込むだけで簡単にハーネスを保持することができ、また、従来のように、判別しづらいマーキングを基にハーネスを布設する作業に比べ、ハーネスの布設パターンも目視確認し易く、簡単かつ迅速にハーネスの布設作業を完了させることができる。   Therefore, according to this embodiment, the harness holder portion is formed by a simple operation of integrally forming the bulge portion on the panel-side base material at the time of forming the base material on the molding ceiling and opening a cut in the bulge portion. It can be formed and does not require a large number of fixtures such as adhesive tapes and harness clips that are conventionally required. Furthermore, to attach the harness to the harness holder, the harness can be easily held by simply pushing the harness along the bulge in the bulge, and the harness is based on markings that are difficult to distinguish as in the past. Compared with the work of laying the harness, it is easier to visually check the harness laying pattern, and the harness laying work can be completed easily and quickly.

次いで、本発明の好ましい実施の態様においては、前記ハーネスホルダ部は、2枚の樹脂原反シートを成形上下型で一体成形する際、成形上型から真空吸引力を作用させ、パネル側基材の所定箇所に膨出部を形成し、上記膨出部に、ハーネスの布線方向とほぼ直交する方向にそれぞれ入口部と出口部を形成し、膨出部の入口部からハーネスを挿入し、出口部からハーネスを引き出すことで、膨出部内にハーネスの一部を保持することを特徴とする。   Next, in a preferred embodiment of the present invention, the harness holder portion applies a vacuum suction force from the upper mold when the two resin raw sheets are integrally formed with the upper and lower molds. Forming a bulging portion at a predetermined location, forming an inlet portion and an outlet portion in the bulging portion in a direction substantially perpendicular to the wiring direction of the harness, and inserting the harness from the inlet portion of the bulging portion, A part of the harness is held in the bulging portion by pulling out the harness from the outlet portion.

この実施の態様におけるハーネスホルダ部は、二層の基材のうち、パネル側の基材に膨出部を形成するとともに、この膨出部に加工する切れ目は、ハーネスの布線方向とほぼ直交する方向に沿ってハーネスの入口部と出口部にそれぞれ対応して開設されている。   The harness holder part in this embodiment forms a bulging part on the panel-side base material of the two-layer base material, and the cut line processed into the bulging part is substantially orthogonal to the wiring direction of the harness. It is opened corresponding to the entrance part and the exit part of the harness along the direction to be.

従って、この実施の態様によれば、ハーネスホルダ部を形成するには、基材の成形と同時に膨出部を形成し、膨出部にそれぞれハーネスの布設方向とほぼ直交する方向に沿ってハーネス入口部とハーネス出口部をそれぞれカット処理するだけで済み、多くの接着テープやハーネスクリップ等の別物の取付備品を必要とすることがない。また、ハーネスホルダ部にハーネスを保持する作業は、入口部側の切れ目からハーネスを挿入した後、出口部側の切れ目をから外部にハーネスを引き出し、膨出部内にハーネスの一部を収容するようにしたから、膨出部の入口部側の切れ目と出口部側の切れ目でそれぞれハーネスを保持し、その他の部位においては、ハーネスは膨出部内に収容保持されることになる。   Therefore, according to this embodiment, in order to form the harness holder portion, the bulging portion is formed simultaneously with the molding of the base material, and the harness is formed along the direction substantially orthogonal to the laying direction of the harness at the bulging portion. It is only necessary to cut each of the entrance portion and the harness exit portion, and there is no need for separate attachments such as many adhesive tapes and harness clips. Also, the work of holding the harness in the harness holder part is to insert the harness from the cut on the inlet side, then pull the harness out from the cut on the outlet side and accommodate a part of the harness in the bulge part Therefore, the harness is held by the cut on the inlet portion side and the cut on the outlet portion side of the bulging portion, and the harness is housed and held in the bulging portion in other portions.

以上説明した通り、本発明に係る成形天井におけるハーネス保持構造は、成形天井の成形時に基材の裏面にハーネスホルダ部を一体成形するという構成であるため、従来のように、多くの接着テープやハーネスクリップを接着固定する必要がなく、コストダウン並びに生産性を高めることができるという効果を有する。   As described above, the harness holding structure in the molded ceiling according to the present invention has a configuration in which the harness holder portion is integrally formed on the back surface of the base material when the molded ceiling is molded. There is no need to bond and fix the harness clip, and the cost can be reduced and the productivity can be increased.

更に、本発明に係る成形天井におけるハーネス保持構造は、成形天井の基材を二層構造とし、パネル側基材に膨出部を形成し、この膨出部にハーネスの布設方向に沿う切れ目を開設し、この切れ目内にハーネスを押し込むか、あるいは膨出部内に収容できるように、ハーネス布設方向とほぼ直交する方向に沿って入口部、出口部をそれぞれ開設することで、膨出部内にハーネスを通すことが可能となり、ハーネスを膨出部内に保持することができる。従って、従来のように、判別しづらいマーキングに沿ってハーネスを布設する作業に比べ、膨出部に沿ってハーネスを布設すれば良いため、簡単かつ迅速にハーネスを成形天井裏面に布設することができ、生産性を高めることができるという効果を有する。   Furthermore, the harness holding structure in the molded ceiling according to the present invention has a two-layer structure as the base material of the molded ceiling, and forms a bulge portion on the panel-side base material, and a cut along the laying direction of the harness is formed in the bulge portion. Open the harness in the bulge by opening the entrance and exit along the direction almost perpendicular to the harness laying direction so that the harness can be pushed into the cut or accommodated in the bulge. And the harness can be held in the bulging portion. Therefore, as compared with the conventional work of laying the harness along the marking that is difficult to discriminate, it is only necessary to lay the harness along the bulging portion, so that the harness can be laid on the back surface of the molded ceiling easily and quickly. It is possible to improve productivity.

以下、本発明に係る成形天井におけるハーネス保持構造の実施例について、添付図面を参照しながら詳細に説明する。   Hereinafter, embodiments of a harness holding structure in a molded ceiling according to the present invention will be described in detail with reference to the accompanying drawings.

図1乃至図11は、本発明の第1実施例を示すもので、図1乃至図3において、車両のルーフパネル10の室内側に装着される成形天井20は、図示しないクリップ等の固着手段により、ルーフパネル10に取り付けられるが、この成形天井20の裏面には、車体のルーフ側に配設されるルームランプや、各種スイッチ類等の電子機器に電流を供給するハーネス30が布設されており、本発明では、このハーネス30を成形天井20の裏面に簡単にモジュール化できるハーネス30の保持構造を提供することを特徴としている。   FIGS. 1 to 11 show a first embodiment of the present invention. In FIGS. 1 to 3, a molded ceiling 20 mounted on the interior side of a vehicle roof panel 10 is a fixing means such as a clip (not shown). Is attached to the roof panel 10, and a harness 30 for supplying current to electronic devices such as a room lamp and various switches disposed on the roof side of the vehicle body is laid on the back surface of the molded ceiling 20. Thus, the present invention is characterized by providing a holding structure of the harness 30 that can be modularized easily on the back surface of the molded ceiling 20.

この第1実施例では、ハーネス30を保持するハーネスホルダ部Hとして、成形天井20の裏面にハーネス30の布設方向に沿って断続的に半球状の膨出部40が形成され、この膨出部40がハーネスホルダ部Hとして機能している。尚、この実施例では、膨出部として、略半球状に形成したが、円筒状、円錐状等、膨出部40の形状を適宜変更しても良い。   In the first embodiment, as the harness holder portion H that holds the harness 30, a hemispherical bulging portion 40 is intermittently formed along the laying direction of the harness 30 on the back surface of the molded ceiling 20. 40 functions as the harness holder portion H. In this embodiment, the bulging portion is formed in a substantially hemispherical shape, but the shape of the bulging portion 40 such as a cylindrical shape or a conical shape may be appropriately changed.

具体的に説明すると、成形天井20は、ルーフパネル10の外形状に略即した形状にトリム加工されているが、この成形天井20において、製品外観に影響を与えることなく、裏面側に突出する膨出部40を形成するために、図3に示すように、この実施例における成形天井20は、二層の基材21,22(パネル側基材21と表皮側基材22とする)と表皮23の三層から構成されている。   More specifically, the molded ceiling 20 is trimmed into a shape substantially conforming to the outer shape of the roof panel 10, but the molded ceiling 20 projects to the back side without affecting the product appearance. In order to form the bulging portion 40, as shown in FIG. 3, the molded ceiling 20 in this embodiment includes two layers of base materials 21 and 22 (the panel side base material 21 and the skin side base material 22). It consists of three layers of epidermis 23.

更に詳しくは、パネル側基材21と表皮側基材22は、本実施例では同一素材を使用しており、双方の基材21,22は、後述する成形工程において真空成形する必要があることから、非通気性素材を使用している。例えば、ガラス繊維や各種フィラーを混入した熱可塑性樹脂板や、独立気泡タイプの発泡樹脂シート等の使用が可能であり、本実施例では、ガラス繊維を混入したポリプロピレン(PP)樹脂板を使用している。一方、表皮23は、織布、不織布等、手触り感の優れた布製表皮が好ましく、図示はしないが、ホットメルトフィルム等を介して表皮側基材22に熱ラミ等により予め一体化されている。   More specifically, the panel-side base material 21 and the skin-side base material 22 use the same material in this embodiment, and both the base materials 21 and 22 need to be vacuum-formed in the molding process described later. From non-breathable material. For example, it is possible to use a thermoplastic resin plate mixed with glass fiber or various fillers, a closed cell type foamed resin sheet, or the like. In this embodiment, a polypropylene (PP) resin plate mixed with glass fiber is used. ing. On the other hand, the skin 23 is preferably a cloth skin having excellent touch feeling, such as woven fabric and nonwoven fabric, and although not shown, it is preliminarily integrated with the skin-side substrate 22 by heat lamination or the like via a hot melt film or the like. .

そして、パネル側基材21には、図1,図2に示すように、7箇所に半球状の膨出部40が断続的に形成されており、この膨出部40には、ハーネス30の布設方向に沿う切れ目41がカット処理されている。この実施例では、膨出部40の切れ目41内にハーネス30を押し込むことにより、ハーネス30は複数の膨出部40により保持されることになる。   As shown in FIGS. 1 and 2, hemispherical bulging portions 40 are intermittently formed at seven locations on the panel-side base material 21, and the bulging portion 40 includes the harness 30. The cut line 41 along the laying direction is cut. In this embodiment, the harness 30 is held by the plurality of bulging portions 40 by pushing the harness 30 into the cut line 41 of the bulging portion 40.

従って、上述した通り、成形天井20の裏面に形成した膨出部40に切れ目41をカット処理し、この切れ目41内にハーネス30を押し込むことで、ハーネス30を簡単に組み付けることができ、ハーネス30の布設作業が簡単に行なえるとともに、従来必要とした数多くの接着テープや、コストの高いハーネスクリップ等を不要とするため、取付備品点数を削減することでコストダウンを招来することができる。   Therefore, as described above, the cut line 41 is cut in the bulging portion 40 formed on the back surface of the molded ceiling 20, and the harness 30 can be easily assembled by pushing the harness 30 into the cut line 41. Therefore, the number of mounting fixtures can be reduced, and the cost can be reduced.

次いで、上述した膨出部40におけるハーネスホルダ部Hの形成工程について、図4乃至図9に基づいて説明する。まず、図4は成形天井20を成形するための成形金型50の概略構成を示すもので、成形金型50は、成形上型60と、成形下型70とから構成されており、各成形上下型60,70は、昇降シリンダ61,71の駆動により所定ストローク上下動可能である。更に、成形上型60の型面には、図1,図2に示す膨出部40を形成するための半球状の凹部62が形成されており、かつ成形上型60には、真空吸引機構部63が設けられている。すなわち、成形上型60の型面の全体に亘り、複数の真空吸引孔が開設され、そして、成形上型60内の真空室は、真空吸引管を通じて真空吸引ポンプに接続している。   Next, a process of forming the harness holder portion H in the bulging portion 40 described above will be described with reference to FIGS. First, FIG. 4 shows a schematic configuration of a molding die 50 for molding the molding ceiling 20, and the molding die 50 is composed of a molding upper die 60 and a molding lower die 70. The upper and lower molds 60 and 70 can be moved up and down by a predetermined stroke by driving the elevating cylinders 61 and 71. Further, a hemispherical recess 62 for forming the bulging portion 40 shown in FIGS. 1 and 2 is formed on the mold surface of the molding upper mold 60, and the molding upper mold 60 has a vacuum suction mechanism. A portion 63 is provided. That is, a plurality of vacuum suction holes are formed over the entire mold surface of the molding upper mold 60, and the vacuum chamber in the molding upper mold 60 is connected to a vacuum suction pump through a vacuum suction pipe.

このように、成形上型60には、成形天井20に膨出部40を膨出形成するための半球状の凹部62が形成され、成形上型60の型面全面に亘り真空吸引力を負荷できるように真空吸引機構部63が付設されている。   As described above, the upper mold 60 is formed with the hemispherical recess 62 for bulging the bulging portion 40 on the molding ceiling 20, and a vacuum suction force is applied over the entire mold surface of the molding upper mold 60. A vacuum suction mechanism 63 is attached so as to be able to.

一方、成形下型70については、成形天井20の製品面形状を形成するために、下型70の型面形状は製品形状と合致するややなだらかな湾曲形状で基本的にフラット面形状をなしているが、サンバイザ、あるいはアシストグリップ等を格納する凹部が設定されている。そして、この成形下型70についても、特に、サンバイザやアシストグリップ等の格納凹部を形成するために、成形上型60とは別個の真空吸引機構部72が設けられている。すなわち、成形下型70の型面のほぼ全面に亘り複数の真空吸引孔が開設され、その背面に真空室が設置され、この真空室は真空吸引管を通じて真空吸引ポンプと接続されている。   On the other hand, with respect to the molded lower mold 70, in order to form the product surface shape of the molded ceiling 20, the mold surface shape of the lower mold 70 is basically a flat surface shape with a slightly gentle curved shape that matches the product shape. However, a recess for storing a sun visor or an assist grip is set. The lower mold 70 is also provided with a vacuum suction mechanism 72 that is separate from the upper mold 60 in order to form a storage recess such as a sun visor or an assist grip. That is, a plurality of vacuum suction holes are formed over almost the entire mold surface of the molding lower mold 70, and a vacuum chamber is installed on the back surface thereof. The vacuum chamber is connected to a vacuum suction pump through a vacuum suction tube.

上述した構成の成形金型50を使用して、図1乃至図3に示す成形天井20を成形するには、成形金型50における成形上下型60,70が型開き状態にある時、パネル側基材21、表皮側基材22、表皮23のそれぞれの原反シートS1,S2,S3を加熱軟化処理後、成形金型50内に投入する。この時、表皮側基材22と表皮23の各原反シートS2,S3は、予めフレームラミにより一体化しておくのが良い。また、各原反シートS1,S2,S3の周縁はクランプ装置64,73により保持された状態で成形金型50内に挿入される。   To form the molding ceiling 20 shown in FIGS. 1 to 3 using the molding die 50 having the above-described configuration, when the molding upper and lower molds 60 and 70 in the molding die 50 are in the mold open state, the panel side The raw sheets S1, S2, and S3 of the base material 21, the skin side base material 22, and the skin 23 are heated and softened, and then charged into the molding die 50. At this time, the raw fabric sheets S2 and S3 of the skin-side base material 22 and the skin 23 are preferably integrated in advance by frame lamination. Further, the periphery of each of the original fabric sheets S1, S2, S3 is inserted into the molding die 50 while being held by the clamping devices 64, 73.

そして、各素材の投入後、図5に示すように、クランプ装置64を上昇させることで、成形上型60の型面に原反シートS1を密接させた後、更に、成形上型60の真空吸引機構部63を作動させ、成形上型60の型面形状に沿ってパネル側基材21を所要形状に真空成形する。この時、パネル側基材21には、成形上型60の凹部62に対応した膨出部40が一体成形されている。   Then, after each material is loaded, as shown in FIG. 5, the clamping device 64 is raised to bring the original sheet S <b> 1 into intimate contact with the mold surface of the molding upper mold 60, and then the vacuum of the molding upper mold 60. The suction mechanism unit 63 is operated, and the panel-side substrate 21 is vacuum-formed into a required shape along the shape of the forming upper die 60. At this time, the panel-side base material 21 is integrally formed with a bulging portion 40 corresponding to the concave portion 62 of the molding upper die 60.

同様に、クランプ装置73を下降させることで、成形下型70の型面に原反シートS2,S3を密接させた後、更に、成形下型70の真空吸引機構部72を作動させ、成形下型70の型面形状に沿って表皮側基材22と表皮23とを所要形状に真空成形する。この時、表皮23を一体化した表皮側基材22には、サンバイザ格納凹部や、アシストグリップ格納凹部等が精度良く一体成形されている。   Similarly, by lowering the clamping device 73, after the raw sheets S2 and S3 are brought into close contact with the mold surface of the molding lower mold 70, the vacuum suction mechanism 72 of the molding lower mold 70 is further operated to The skin side base material 22 and the skin 23 are vacuum-formed into a required shape along the mold surface shape of the mold 70. At this time, a sun visor storage concave portion, an assist grip storage concave portion, and the like are integrally formed with high accuracy on the skin side base material 22 in which the skin 23 is integrated.

次いで、図6に示すように、成形上下型60,70の昇降シリンダ61,71が駆動して、成形上下型60,70が型締めされる。この時、パネル側基材21は、真空吸引力により、成形上型60の型面に保持されているとともに、表皮23と一体化している表皮側基材22もまた真空吸引力により成形下型70の型面に保持されており、この型締めにより、パネル側基材21と表皮側基材22とが強固に一体化されて成形天井20が所要形状に成形される。従って、二層の基材21,22を使用することで、製品面形状をフラット状に維持しつつ、図7に示すように、成形天井20の裏面側に位置するパネル側基材21には略半球状の膨出部40が7箇所に断続的に突設形成されることになる。   Next, as shown in FIG. 6, the raising and lowering cylinders 61 and 71 of the molding upper and lower molds 60 and 70 are driven, and the molding upper and lower molds 60 and 70 are clamped. At this time, the panel-side base material 21 is held on the mold surface of the molding upper mold 60 by a vacuum suction force, and the skin-side base material 22 integrated with the skin 23 is also molded by the vacuum suction force. The panel side base material 21 and the skin side base material 22 are firmly integrated to form the molded ceiling 20 into a required shape. Therefore, by using the two-layer base materials 21 and 22, the panel-side base material 21 located on the back side of the molded ceiling 20 has a flat product surface shape, as shown in FIG. The substantially hemispherical bulging portion 40 is formed to project intermittently at seven locations.

そして、図8に示すように、パネル側基材21に形成された膨出部40に対して、ハーネス30の布設方向Pに沿って延び、各膨出部40を2分割できるように、切れ目41をカット刃80によりカット処理し、図9に示すように、膨出部40の切れ目41内にハーネス30を押し込んでいくことにより、簡単にハーネス30を成形天井20の裏面に保持させることができる。   And as shown in FIG. 8, with respect to the bulging part 40 formed in the panel side base material 21, it extends along the laying direction P of the harness 30, so that each bulging part 40 can be divided into two parts. 41 is cut by the cutting blade 80, and the harness 30 is easily held on the back surface of the molded ceiling 20 by pushing the harness 30 into the cut 41 of the bulging portion 40 as shown in FIG. it can.

従って、判別しづらいマーキングポイントを基にハーネスを位置決めし、多くの接着テープを介して貼付するという面倒な作業を廃止でき、目視判別し易い膨出部40の切れ目41に沿ってハーネス30を押し込んでいくだけの簡単な作業で布設することができ、簡単かつ迅速にハーネス30を組み付けることができる。   Therefore, it is possible to abolish the troublesome work of positioning the harness based on marking points that are difficult to discriminate and affixing it via many adhesive tapes, and push the harness 30 along the cut 41 of the bulging portion 40 that is easy to visually distinguish. It is possible to lay with simple work as much as possible, and the harness 30 can be assembled easily and quickly.

次に、図10,図11は、本発明の第1実施例の変形例を示すもので、ハーネスホルダ部Hとして、半球状の膨出部40に代えて、ハーネス30の布設方向に沿って延びる半円筒状の膨出部90が設けられている。この膨出部90は、成形天井20の後部側から前方に向けて車両の長手方向に沿って延び、更に、ほぼ中央から車両の幅方向に沿って反対側縁に向けて延びるように設定されている。   Next, FIG. 10, FIG. 11 shows the modification of 1st Example of this invention, It replaces with the hemispherical bulging part 40 as the harness holder part H, and follows the installation direction of the harness 30. FIG. An extending semi-cylindrical bulging portion 90 is provided. The bulged portion 90 extends from the rear side of the molded ceiling 20 toward the front along the longitudinal direction of the vehicle, and further extends from the substantially center toward the opposite edge along the width of the vehicle. ing.

そして、半円筒状の膨出部90についても、膨出部90の長手方向に沿って2分割できるように切れ目91がカット処理されており、この切れ目91に沿ってハーネス30を押し込むことで、図11に示すように、従来の取付備品を廃止でき、かつ簡単かつ廉価にハーネス30を布設することができるという上述実施例と同様の効果がある。尚、半円筒状の膨出部90の形状については、角筒状等、任意の形状に設定して良い。   And about semi-cylindrical bulging part 90, cut 91 is cut so that it can be divided into two along the longitudinal direction of bulged part 90, and by pushing harness 30 along this cut 91, As shown in FIG. 11, there is an effect similar to that of the above-described embodiment in which the conventional fixture can be abolished and the harness 30 can be laid easily and inexpensively. In addition, about the shape of the semicylindrical bulging part 90, you may set to arbitrary shapes, such as a rectangular tube shape.

図12乃至図17は、本発明の第2実施例を示すもので、図12,図13に示すように、この第2実施例においても、成形天井20は、パネル側基材21、表皮側基材22、表皮23の三層積層体から構成されているとともに、パネル側基材21にハーネス30を保持するハーネスホルダ部Hが設けられている。   FIGS. 12 to 17 show a second embodiment of the present invention. As shown in FIGS. 12 and 13, in this second embodiment as well, the molded ceiling 20 is composed of the panel side base material 21 and the skin side. A harness holder portion H for holding the harness 30 is provided on the panel-side substrate 21 while being constituted by a three-layer laminate of the substrate 22 and the skin 23.

そして、この第2実施例においても、パネル側基材21にパネル側に向く半球状の膨出部40を突設形成して、この膨出部40を利用することは第1実施例と同一であるが、この第2実施例においては、ハーネス30の入口部42と出口部43がそれぞれハーネス30の布設方向と略直交する方向に各半球状の膨出部40に形成されており、断続的な半球状の膨出部40により、所定パターンに布設されるハーネス30を確実に保持することができる。この第2実施例においても、膨出部40の形状は、半球状に限定されない。   Also in the second embodiment, the hemispherical bulging portion 40 facing the panel side is formed on the panel-side base material 21 and the bulging portion 40 is used as in the first embodiment. However, in this second embodiment, the inlet portion 42 and the outlet portion 43 of the harness 30 are formed in the respective hemispherical bulged portions 40 in directions substantially perpendicular to the laying direction of the harness 30, and are intermittent. The typical hemispherical bulging portion 40 can reliably hold the harness 30 laid in a predetermined pattern. Also in the second embodiment, the shape of the bulging portion 40 is not limited to a hemispherical shape.

そして、第1実施例同様、成形天井20を成形する際、成形上下型60,70に設けた真空吸引機構部63,72を作動させ、各基材21,22を所要形状に成形するとともに、パネル側基材21に半球状の膨出部40を所定箇所に一体化し、成形後、図14に示すように、パネル側基材21の裏面の7箇所に膨出形成された膨出部40にそれぞれハーネス30の布設方向P1,P2に対して略直交する方向C1,C2にそれぞれ入口部42と出口部43のカット処理を行なう。次いで、図15に示すように、ハーネス30を布設する際、ハーネス30の挿入端を入口部42から膨出部40内に差し入れ、更に、出口部43から外部に引き出すことで、ハーネス30を膨出部40内部に通すことができ、図12,図13に示すように、ハーネス30の保持を行なう。   And like the first embodiment, when molding the ceiling 20, the vacuum suction mechanism parts 63, 72 provided on the molding upper and lower molds 60, 70 are operated to mold the base materials 21, 22 into the required shapes, A hemispherical bulging portion 40 is integrated into a predetermined location on the panel-side base material 21, and after molding, as shown in FIG. 14, the bulging portion 40 bulged and formed at seven locations on the back surface of the panel-side base material 21. The entrance portion 42 and the exit portion 43 are cut in directions C1 and C2 that are substantially orthogonal to the installation directions P1 and P2 of the harness 30, respectively. Next, as shown in FIG. 15, when laying the harness 30, the insertion end of the harness 30 is inserted into the bulging portion 40 from the inlet portion 42, and is further pulled out from the outlet portion 43 to swell the harness 30. The harness 30 can be passed through the outlet 40 and the harness 30 is held as shown in FIGS.

従って、このハーネス30の保持構造によっても、従来必要とした接着テープや、ハーネスクリップ等の取付備品を必要とせず、成形天井20におけるパネル側基材21の成形時に一体化する膨出部40をハーネスホルダ部Hとして利用できるため、取付備品点数を削減できるとともに、接着テープの貼付作業やクリップの固着作業も廃止でき、ハーネス30の組付作業性を高めることができ、かつ従来の目視しづらいマーキングポイントに沿ってハーネス30の布設作業を行なうのに比べ、断続する膨出部40毎にハーネス30を通していく作業で済み、布設作業が簡単かつ確実に行なえるという利点がある。   Therefore, even with the holding structure of the harness 30, the bulging portion 40 integrated at the time of molding the panel-side base material 21 on the molded ceiling 20 is not required without requiring an adhesive tape or a fixture such as a harness clip. Since it can be used as the harness holder H, it is possible to reduce the number of mounting fixtures, abolish the work of attaching the adhesive tape and the work of fixing the clip, improve the workability of assembling the harness 30, and are difficult to visually observe. Compared to performing the laying operation of the harness 30 along the marking point, it is only necessary to pass the harness 30 through each bulging portion 40 that is intermittent, and there is an advantage that the laying operation can be performed easily and reliably.

更に、図16,図17は、第2実施例の変形例を示すもので、ハーネスホルダ部Hとして、半球状の膨出部40に代えて、車両の前後方向、及び幅方向にそれぞれ延びる半円筒状の膨出部90が2箇所に形成され、かつ各膨出部90には、それぞれハーネス30の布設方向に沿う両端にそれぞれ入口部92、出口部93がカット処理されている。そして、この変形例においても、ハーネス30の布設作業は、半円筒状の膨出部90の入口部92からハーネス30を差し込み、ハーネス30を反対側の出口部93から外部に引き出し、この半円筒状の膨出部90をトンネル部として内部にハーネス30を収容保持するという構成である。   Further, FIGS. 16 and 17 show a modification of the second embodiment. As the harness holder portion H, instead of the hemispherical bulging portion 40, a semi-extending portion in the vehicle front-rear direction and the width direction is shown. Cylindrical bulging portions 90 are formed at two locations, and each bulging portion 90 has an inlet portion 92 and an outlet portion 93 cut at both ends along the direction in which the harness 30 is laid. In this modification as well, the harness 30 is laid out by inserting the harness 30 from the inlet portion 92 of the semi-cylindrical bulging portion 90 and pulling out the harness 30 from the outlet portion 93 on the opposite side. In this configuration, the harness 30 is accommodated and held inside using a bulged portion 90 as a tunnel portion.

従って、従来の接着テープやハーネスクリップを廃止でき、取付備品の削減や接着テープやクリップの取付作業も廃止でき、廉価に実施できるとともに、特に、ハーネス30のほとんどの部位が半円筒状の膨出部90内に収容保護されているため、露出部分が少なく、保護効果が高いという利点がある。   Therefore, the conventional adhesive tape and harness clip can be abolished, the mounting equipment can be reduced, the adhesive tape and clip attachment work can be abolished, and it can be carried out at a low cost. In particular, most of the harness 30 has a semi-cylindrical bulge. Since it is housed and protected in the portion 90, there are advantages that the exposed portion is small and the protective effect is high.

実施例1、実施例2では、パネル側基材21の成形時に半球状の膨出部40、あるいは半円筒状の膨出部90を一体成形して、これら膨出部40,90をハーネスホルダ部Hとして使用したが、膨出部40,90の形状としては、半球状、半円筒状にこだわることなく、任意形状を採用することができる。また、成形天井20における基材21,22の素材としては、真空成形が可能な非通気性素材であれば良く、実施例1、実施例2では、複合ポリプロピレン樹脂シートを使用したが、コスト、物性、成形性を考慮して、適宜素材を使用することができる。   In the first and second embodiments, the hemispherical bulging portion 40 or the semicylindrical bulging portion 90 is integrally formed when the panel-side base material 21 is molded, and the bulging portions 40 and 90 are connected to the harness holder. Although used as the portion H, any shape can be adopted as the shape of the bulging portions 40 and 90 without sticking to a hemispherical shape or a semicylindrical shape. Moreover, as a material of the base materials 21 and 22 in the molding ceiling 20, what is necessary is just a non-breathable material which can be vacuum-formed, and in Example 1 and Example 2, although the composite polypropylene resin sheet was used, cost, In consideration of physical properties and moldability, materials can be appropriately used.

本発明に係る成形天井におけるハーネス保持構造の第1実施例を示す全体図である。1 is an overall view showing a first embodiment of a harness holding structure in a molded ceiling according to the present invention. 図1に示す成形天井をパネル側からみた正面図である。It is the front view which looked at the shaping | molding ceiling shown in FIG. 1 from the panel side. 図2中III −III 線断面図である。FIG. 3 is a sectional view taken along line III-III in FIG. 2. 図2に示す成形天井の成形方法における素材のセット工程を示す説明図である。It is explanatory drawing which shows the setting process of the raw material in the shaping | molding method of the shaping | molding ceiling shown in FIG. 図2に示す成形天井の成形方法における素材の真空成形工程を示す説明図である。It is explanatory drawing which shows the vacuum forming process of the raw material in the shaping | molding method of the shaping | molding ceiling shown in FIG. 図2に示す成形天井の成形方法における基材の圧着一体化工程を示す説明図である。It is explanatory drawing which shows the crimping | compression-bonding integration process of the base material in the shaping | molding method of the shaping | molding ceiling shown in FIG. 図6に示す基材の圧着一体化工程により成形された成形天井を示す斜視図である。It is a perspective view which shows the shaping | molding ceiling shape | molded by the crimping | compression-bonding integration process of the base material shown in FIG. 図7に示す成形天井における膨出部に切れ目をカット処理する工程を示す説明図である。It is explanatory drawing which shows the process of cut-processing a cut | interruption in the bulging part in the shaping | molding ceiling shown in FIG. 図8に示すカット処理工程により形成された切れ目にハーネスを押し込む工程を示す説明図である。It is explanatory drawing which shows the process of pushing a harness into the cut | interruption formed by the cut process process shown in FIG. 本発明に係る成形天井におけるハーネス保持構造の第1実施例の変形例を示すもので、半円筒状の膨出部を形成した成形天井をパネル側からみた斜視図である。The modification of 1st Example of the harness holding structure in the molded ceiling which concerns on this invention is shown, and it is the perspective view which looked at the molded ceiling which formed the semi-cylindrical bulge part from the panel side. 図10中XI−XI線断面図である。It is the XI-XI sectional view taken on the line in FIG. 本発明に係る成形天井におけるハーネス保持構造の第2実施例を示すパネル側からみた成形天井の斜視図である。It is a perspective view of the shaping | molding ceiling seen from the panel side which shows 2nd Example of the harness holding structure in the shaping | molding ceiling which concerns on this invention. 図12中XIII−XIII線断面図である。FIG. 13 is a sectional view taken along line XIII-XIII in FIG. 12. 図12に示す成形天井における膨出部に切れ目をカット処理する工程を示す説明図である。It is explanatory drawing which shows the process of cut-processing a cut | interruption in the bulging part in the shaping | molding ceiling shown in FIG. 図12に示す成形天井の膨出部にハーネスを挿通させる作業を示す説明図である。It is explanatory drawing which shows the operation | work which inserts a harness in the bulging part of the shaping | molding ceiling shown in FIG. 図12に示すハーネス保持構造の変形例を示すパネル側からみた成形天井の斜視図である。It is a perspective view of the shaping | molding ceiling seen from the panel side which shows the modification of the harness holding structure shown in FIG. 図16に示す成形天井における膨出部に切れ目をカット処理する工程を示す説明図である。It is explanatory drawing which shows the process of cut-processing a cut | interruption in the bulging part in the shaping | molding ceiling shown in FIG. 従来のモジュール化した成形天井をパネルに取り付ける状態を示す説明図である。It is explanatory drawing which shows the state which attaches the conventional modular molded ceiling to a panel. 従来の成形天井にハーネスを保持する構造を示す説明図である。It is explanatory drawing which shows the structure which hold | maintains a harness on the conventional shaping | molding ceiling.

符号の説明Explanation of symbols

10 ルーフパネル
20 成形天井
21 パネル側基材
22 表皮側基材
23 表皮
30 ハーネス
40 膨出部(半球状)
41 切れ目
42 入口部
43 出口部
50 成形金型
60 成形上型
61 昇降シリンダ
62 半球状凹部
63 真空吸引機構部
64 クランプ装置
70 成形下型
71 昇降シリンダ
72 真空吸引機構部
73 クランプ装置
80 カット刃
90 膨出部(半円筒状)
91 切れ目
92 入口部
93 出口部
H ハーネスホルダ部
S1 パネル側基材の原反シート
S2 表皮側基材の原反シート
S3 表皮の原反シート
P(P1,P2) ハーネスの布設方向
DESCRIPTION OF SYMBOLS 10 Roof panel 20 Forming ceiling 21 Panel side base material 22 Skin side base material 23 Skin 30 Harness 40 Swelling part (hemispherical)
41 cut line 42 inlet part 43 outlet part 50 molding die 60 molding upper mold 61 lifting cylinder 62 hemispherical recess 63 vacuum suction mechanism part 64 clamping device 70 molding lower mold 71 lifting cylinder 72 vacuum suction mechanism part 73 clamp device 80 cutting blade 90 Bulge (semi-cylindrical)
91 Cut 92 Entrance portion 93 Exit portion H Harness holder portion S1 Panel side base material sheet S2 Skin side base material sheet S3 Skin material sheet P (P1, P2) Harness installation direction

Claims (3)

ルーフパネル(10)の室内面側に装着される成形天井(20)の裏面にハーネス(30)を保持する成形天井におけるハーネス保持構造において、
前記成形天井(20)は、パネル側基材(21)と表皮側基材(22)とからなる二層の基材(21,22)を備え、パネル側基材(21)にハーネス(30)を保持するハーネスホルダ部(H)が形成されていることを特徴とする成形天井におけるハーネス保持構造。
In the harness holding structure in the molded ceiling that holds the harness (30) on the back surface of the molded ceiling (20) mounted on the indoor surface side of the roof panel (10),
The molded ceiling (20) includes a two-layer base material (21, 22) composed of a panel side base material (21) and a skin side base material (22), and the panel side base material (21) has a harness (30 The harness holding structure in the molded ceiling is characterized in that a harness holder part (H) is formed.
前記ハーネスホルダ部(H)は、2枚の樹脂原反シート(S1,S2)を成形上下型(60,70)で一体成形する際、成形上型(60)から真空吸引力を作用させ、パネル側基材(21)の所定箇所に膨出部(40,90)を形成し、この膨出部(40,90)にハーネス(30)の布線方向に沿う切れ目(41,91)をカット処理し、この切れ目(41,91)にハーネス(30)を押し込むことによりハーネス(30)を保持することを特徴とする請求項1に記載の成形天井におけるハーネス保持構造。   The harness holder part (H) applies a vacuum suction force from the molding upper mold (60) when integrally molding the two resin fabric sheets (S1, S2) with the molding upper and lower molds (60, 70), A bulging portion (40, 90) is formed at a predetermined location of the panel side base material (21), and a cut (41, 91) along the wiring direction of the harness (30) is formed on the bulging portion (40, 90). The harness holding structure in the molded ceiling according to claim 1, wherein the harness (30) is held by cutting and pressing the harness (30) into the cuts (41, 91). 前記ハーネスホルダ部(H)は、2枚の樹脂原反シート(S1,S2)を成形上下型(60,70)で一体成形する際、成形上型(60)から真空吸引力を作用させ、パネル側基材(21)の所定箇所に膨出部(40,90)を形成し、上記膨出部(40,90)に、ハーネス(30)の布線方向とほぼ直交する方向にそれぞれ入口部(42,92)と出口部(43,93)を形成し、膨出部(40,90)の入口部(42,92)からハーネス(30)を挿入し、出口部(43,93)からハーネス(30)を引き出すことで、膨出部(40,90)内にハーネス(30)の一部を保持することを特徴とする請求項1に記載の成形天井におけるハーネス保持構造。
The harness holder part (H) applies a vacuum suction force from the molding upper mold (60) when integrally molding the two resin fabric sheets (S1, S2) with the molding upper and lower molds (60, 70), A bulging portion (40, 90) is formed at a predetermined position of the panel-side base material (21), and the bulging portion (40, 90) is respectively inlet in a direction substantially perpendicular to the wiring direction of the harness (30). A part (42, 92) and an outlet part (43, 93) are formed, the harness (30) is inserted from the inlet part (42, 92) of the bulging part (40, 90), and the outlet part (43, 93) The harness holding structure in the molded ceiling according to claim 1, wherein a part of the harness (30) is held in the bulging portion (40, 90) by pulling out the harness (30) from the top.
JP2004265607A 2004-09-13 2004-09-13 Harness holding structure in molded ceiling Withdrawn JP2006076531A (en)

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Cited By (7)

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JP2008285072A (en) * 2007-05-18 2008-11-27 Toyota Boshoku Corp Wire harness fixing structure
JP2013071533A (en) * 2011-09-27 2013-04-22 Kasai Kogyo Co Ltd Vehicle ceiling member
JP2014068521A (en) * 2012-09-10 2014-04-17 Sumitomo Wiring Syst Ltd Wire harness
JP2014172489A (en) * 2013-03-08 2014-09-22 Sumitomo Wiring Syst Ltd Wiring module and assembly method of the same
JP2015067078A (en) * 2013-09-27 2015-04-13 矢崎総業株式会社 Vehicle protection member, wire harness assembly body, and manufacturing method of wire harness assembly body
JP2015076919A (en) * 2013-10-07 2015-04-20 住友電装株式会社 Method for manufacturing roof wiring module, roof wiring module, and electric wire fixing tool
EP3626541A1 (en) 2018-09-18 2020-03-25 Yazaki Corporation Fixing method of wire harness

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008285072A (en) * 2007-05-18 2008-11-27 Toyota Boshoku Corp Wire harness fixing structure
WO2008142953A1 (en) * 2007-05-18 2008-11-27 Toyota Boshoku Kabushiki Kaisha Fixing structure of wire harness
US8123178B2 (en) 2007-05-18 2012-02-28 Toyota Boshoku Kabushiki Kaisha Fixing structure of wire harness
JP2013071533A (en) * 2011-09-27 2013-04-22 Kasai Kogyo Co Ltd Vehicle ceiling member
JP2014068521A (en) * 2012-09-10 2014-04-17 Sumitomo Wiring Syst Ltd Wire harness
JP2014172489A (en) * 2013-03-08 2014-09-22 Sumitomo Wiring Syst Ltd Wiring module and assembly method of the same
CN105008185A (en) * 2013-03-08 2015-10-28 住友电装株式会社 Wiring module and assembly method for wiring module
JP2015067078A (en) * 2013-09-27 2015-04-13 矢崎総業株式会社 Vehicle protection member, wire harness assembly body, and manufacturing method of wire harness assembly body
JP2015076919A (en) * 2013-10-07 2015-04-20 住友電装株式会社 Method for manufacturing roof wiring module, roof wiring module, and electric wire fixing tool
EP3626541A1 (en) 2018-09-18 2020-03-25 Yazaki Corporation Fixing method of wire harness
US11611199B2 (en) 2018-09-18 2023-03-21 Yazaki Corporation Fixing method of wire harness

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