JP2006069802A - Inorganic silicon compound/organic composite nanosheet, its producing method, and method for swelling layered silicon compound/organic composite - Google Patents

Inorganic silicon compound/organic composite nanosheet, its producing method, and method for swelling layered silicon compound/organic composite Download PDF

Info

Publication number
JP2006069802A
JP2006069802A JP2004246544A JP2004246544A JP2006069802A JP 2006069802 A JP2006069802 A JP 2006069802A JP 2004246544 A JP2004246544 A JP 2004246544A JP 2004246544 A JP2004246544 A JP 2004246544A JP 2006069802 A JP2006069802 A JP 2006069802A
Authority
JP
Japan
Prior art keywords
organic
inorganic
organic composite
layered
nanosheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2004246544A
Other languages
Japanese (ja)
Other versions
JP4793713B2 (en
JP2006069802A5 (en
Inventor
Kazuko Fujii
和子 藤井
Taketoshi Fujita
武敏 藤田
Nobuo Ii
伸夫 井伊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute for Materials Science
Original Assignee
National Institute for Materials Science
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National Institute for Materials Science filed Critical National Institute for Materials Science
Priority to JP2004246544A priority Critical patent/JP4793713B2/en
Publication of JP2006069802A publication Critical patent/JP2006069802A/en
Publication of JP2006069802A5 publication Critical patent/JP2006069802A5/ja
Application granted granted Critical
Publication of JP4793713B2 publication Critical patent/JP4793713B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an inorganic/organic composite nanosheet and a method for producing the same, and to provide a method for swelling a layered silicon compound/organic composite in which an inorganic part and an organic part are bonded by a covalent bond. <P>SOLUTION: The inorganic/organic composite nanosheet has such a sheet-like shape that the length of two sides among three sides are 0.1-2 μm respectively, the length of other side is 1-3 nm, and the thickness is of a nanometerorder, includes the inorganic part and the organic part bonded by the covalent bond, and is expressed by general formula: R<SB>h</SB>M<SB>6/i</SB>Si<SB>j</SB>O<SB>k</SB>(OH)<SB>l</SB>(wherein, R is an organic group; M is at least one kind of element selected from Mg, Al, and Fe; 0.1≤h≤1; i is valence of the element M; 2≤j≤4; 6≤k≤10; and 2≤l≤6). The inorganic part has a structure similar to a 2:1-type layered clay mineral, in which the elements M form an octahedral sheet which is sandwiched by two tetrahedral sheets formed of Si. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、無機/有機複合ナノシートとその製造方法及び層状ケイ素化合物/有機複合
体の膨潤処理法に関するものである。さらに詳しくは、本発明は、無機部分と有機部分と
が共有結合している層状ケイ素化合物/有機複合体を剥離することにより可能となった無
機/有機複合ナノシートの製造方法に関する。
The present invention relates to an inorganic / organic composite nanosheet, a method for producing the same, and a method for swelling a layered silicon compound / organic composite. More specifically, the present invention relates to a method for producing an inorganic / organic composite nanosheet made possible by peeling off a layered silicon compound / organic composite in which an inorganic part and an organic part are covalently bonded.

粘土鉱物をはじめとする無機の層状化合物の層間に有機物をインターカレーション反応
により導入した層間化合物が多数報告されている。有機部分と無機部分が共有結合などの
堅牢な接合部を介して複合化している層状有機ケイ素系ポリマー(特許文献1)や本発明
者らが発明した熱可塑性層状アルキルシロキサン(特許文献2)も公知である。
Many intercalation compounds in which an organic substance is introduced by intercalation reaction between layers of inorganic layered compounds such as clay minerals have been reported. A layered organosilicon polymer (Patent Document 1) in which an organic part and an inorganic part are combined through a robust joint such as a covalent bond, and a thermoplastic layered alkylsiloxane invented by the present inventors (Patent Document 2) are also available. It is known.

また、層状チタン酸塩などの層状化合物を剥離させてナノシートを製造する方法は既に
知られている(例えば、特許文献3,4、非特許文献1)。ナノシートを用いた新規材料
の開発が広く期待されていることなどから、近年多数の層状酸化物のナノシートについて
開発が進められている。
In addition, a method for producing a nanosheet by peeling a layered compound such as a layered titanate is already known (for example, Patent Documents 3 and 4 and Non-Patent Document 1). In recent years, development of a large number of layered oxide nanosheets has been promoted due to the widespread expectation of development of new materials using nanosheets.

特開平06−200034号公報Japanese Patent Laid-Open No. 06-200034 特開2004−107494号公報JP 2004-107494 A 特開平09−175816号公報JP 09-175816 A 特開平10−087320号公報Japanese Patent Laid-Open No. 10-087320 J. Am. Chem. Soc., 1996, 118, 8329J. Am. Chem. Soc., 1996, 118, 8329

層状の無機/有機複合体を無機の層状化合物と同様にナノシート化させられれば、新規
な材料開発に大きな波及効果を及ぼすと期待できる。また、有機系の汎用樹脂や塗料等の
フィラーとしての用途や親油性基板上の薄膜の作製などの目的には、親油性のナノシート
の開発が待たれていた。
If the layered inorganic / organic composite can be made into a nanosheet in the same manner as the inorganic layered compound, it can be expected to exert a great ripple effect on the development of new materials. In addition, development of lipophilic nanosheets has been awaited for purposes such as use as a filler for organic general-purpose resins and paints, and for the production of thin films on lipophilic substrates.

しかしながら、前述の無機の層状化合物からナノシートを得る方法を単純に無機/有機
複合ナノシートの製造に応用しようとしても無駄である。何故ならば、層状無機/有機複
合体を剥離し、ナノレベルにまで分離していき、ついに単一層にまで分離されると、当然
のことながら無機物と有機物に分離してしまい、得られた生成物はもはや無機/有機複合
ナノシートではなく、無機ナノシートと有機物の単なる混合物でしかない。
However, it is useless to simply apply the above-described method for obtaining nanosheets from inorganic layered compounds to the production of inorganic / organic composite nanosheets. This is because when the layered inorganic / organic composite is peeled off and separated to the nano level, and finally separated into a single layer, it is naturally separated into an inorganic substance and an organic substance. The object is no longer an inorganic / organic composite nanosheet, but merely a mixture of inorganic nanosheet and organic material.

また、無機/有機複合ナノシートが得られた暁の実用を考慮するとナノシートの製造方
法のみではなく、膨潤処理法までも開示されていれば、層状の複合体から、その膨潤状態
、さらには無機/有機複合ナノシート、と連続する状態を用途に合わせて自由に選択する
ことが出来、非常に便利である。膨潤に関しては層状粘土鉱物/有機物複合体の多くが有
機溶剤中で膨潤することが知られている。しかしながら、本発明の無機/有機複合ナノシ
ートの利便性を高めるためには、無機部分と有機部分が共有結合により強固に結びついて
いる層状複合体の膨潤処理法を提供する必要が有る。しかし、後者の処理法は未だ知られ
ていない。
In consideration of the practical use of the soot from which the inorganic / organic composite nanosheet was obtained, if not only the method for producing the nanosheet but also the swelling treatment method is disclosed, the swelling state, further inorganic / The continuous state with the organic composite nanosheet can be freely selected according to the application, which is very convenient. With respect to swelling, it is known that many of layered clay mineral / organic composites swell in organic solvents. However, in order to improve the convenience of the inorganic / organic composite nanosheet of the present invention, it is necessary to provide a swelling treatment method for a layered composite in which an inorganic portion and an organic portion are firmly bonded by a covalent bond. However, the latter processing method is not yet known.

そこで、本発明は、上記のとおりの従来技術の問題点を解消し、無機/有機複合ナノシ
ートとその製造方法を提供し、さらに無機部分と有機部分が共有結合により接合した層状
ケイ素化合物/有機複合体の膨潤処理法を提供することを課題としている。
Therefore, the present invention eliminates the problems of the prior art as described above, provides an inorganic / organic composite nanosheet and a method for producing the same, and further, a layered silicon compound / organic composite in which an inorganic part and an organic part are bonded by a covalent bond It is an object to provide a body swelling treatment method.

かかる課題を解決すべく鋭意検討した結果、本発明者らは有機部分と無機部分が共有結
合などの堅牢な接合部を介して複合化している層状無機/有機複合体を応用する方法が有
効であることを見い出した。すなわち、前述したように層状無機/有機複合体の多くは無
機ナノシートを得る方法を応用しても、ついには無機ナノシートと有機物の単なる混合物
になってしまうが、両者が共有結合等を介した堅牢な界面を持つ複合体はこの限りではな
いことに気付いた。該当する共有結合を介した複合体は前記のとおり既に複数の化合物が
公知となっている。
As a result of intensive studies to solve such problems, the present inventors have found that a method of applying a layered inorganic / organic composite in which an organic part and an inorganic part are combined through a strong joint such as a covalent bond is effective. I found something. In other words, as described above, most of the layered inorganic / organic composites, even if the method of obtaining the inorganic nanosheet is applied, eventually becomes a simple mixture of the inorganic nanosheet and the organic material, but both are robust through covalent bonds. I realized that this is not the case for composites with complex interfaces. As described above, a plurality of compounds are already known as the complex via the corresponding covalent bond.

本発明に用いる複合体の条件としては、1.有機部分と無機部分が共有結合を介した堅
牢な界面を持つ、2.ナノシート化に用いる溶剤に対する親和性が高い、3.ナノシート
化操作条件下で安定である、等が挙げられる。これらの条件を満たす層状無機/有機複合
体として本発明者らが既に開発した複合体(例えば、特許文献2;特開2004-107494号公
報)を用いることが最適であることを見い出した。
The conditions for the complex used in the present invention are as follows. 1. The organic part and the inorganic part have a robust interface through a covalent bond. 2. High affinity for the solvent used for nanosheet formation. It is stable under nanosheet forming operation conditions. It has been found that it is optimal to use a composite already developed by the present inventors (for example, Patent Document 2; JP-A-2004-107494) as a layered inorganic / organic composite satisfying these conditions.

ナノシート化の方法としては、1.より簡便で、2.高価な装置を用いず、3.室温近
傍、常圧、活性の高い試薬を用いない等の穏やかな条件で、行えばより応用範囲の広いナ
ノシート化方法が提供できると考えた。
As a method for forming a nanosheet, 1. 1. It is simpler. 2. No expensive equipment is used. It was considered that a nanosheet forming method with a wider application range can be provided if it is performed under mild conditions such as near room temperature, normal pressure, and not using a highly active reagent.

また、膨潤処理法としては、ナノシート化と連続的に行える方法がより望ましい。例え
ば同一の溶剤、容器で溶剤の混合割合を変化させるだけで、膨潤状態からナノシート化ま
での処理を一連の処理として行えれば非常に便利である。
Further, as the swelling treatment method, a method that can be continuously performed with nanosheets is more desirable. For example, it is very convenient if the process from the swollen state to the nanosheet can be carried out as a series of processes only by changing the mixing ratio of the solvent in the same solvent and container.

上記の条件を満足する方法で、下記に示すように無機/有機複合ナノシートを得ること
に成功し、また層状ケイ酸塩/有機複合体及び層状オルガノシロキサンの無機部分と有機
部分の結合を保ちつつ膨潤せしめることに成功したものである。
The method satisfying the above conditions succeeded in obtaining an inorganic / organic composite nanosheet as shown below, while maintaining the bond between the inorganic part and the organic part of the layered silicate / organic composite and the layered organosiloxane. It has succeeded in swelling.

すなわち、本発明は、まず第1には、3辺の内2辺が0.1〜2μmであり、残る1辺が1
〜3 nmである、厚さがナノオーダーのシート状であり、かつ無機部分と有機部分が共有結
合しており、組成が、一般式RhM6/iSijOk(OH)l(ここで、Rは有機基、MはMg, Al, Feのう
ちの少なくとも1種の元素を示し、0.1≦h≦1、iは元素Mの価数を、2≦j≦4、6≦k≦10、2
≦l≦6を示す。)で表される無機/有機複合ナノシートを提供する。
That is, according to the present invention, first of all, two of the three sides are 0.1 to 2 μm and the remaining one is 1
It is a nano-order sheet shape with a thickness of ˜3 nm, and an inorganic part and an organic part are covalently bonded, and the composition is represented by the general formula R h M 6 / i Si j O k (OH) l ( Here, R represents an organic group, M represents at least one element of Mg, Al, and Fe, 0.1 ≦ h ≦ 1, i represents the valence of the element M, 2 ≦ j ≦ 4, 6 ≦ k ≤ 10, 2
<= L <= 6 is shown. An inorganic / organic composite nanosheet represented by:

第2には、上記の一般式RhM6/iSijOk(OH)lのMの一部をアルカリ金属のうち少なくとも
1種の元素で置換した、組成が、Rh(M(6/i-m)Lm)SijOk(OH)l(ここで、Lはアルカリ金属
のうち少なくとも1種の元素を示し、0.005≦m≦1)で表される無機/有機複合ナノシート
を提供する。
Second, a composition in which a part of M in the general formula R h M 6 / i Si j O k (OH) l is substituted with at least one element of alkali metal is R h (M ( 6 / im) L m ) Si j O k (OH) l (wherein L represents at least one element of alkali metal and provides an inorganic / organic composite nanosheet represented by 0.005 ≦ m ≦ 1) To do.

第3には、上記第1、第2の発明について、Rがプロピルオクタデシルジメチルアンモ
ニウム基であることを特徴とする無機/有機複合ナノシートを提供する。
Third, according to the first and second inventions, there is provided an inorganic / organic composite nanosheet characterized in that R is a propyloctadecyldimethylammonium group.

また、第4には、本発明は、3辺の内2辺が0.1〜2μmであり、残る1辺が0.5〜5 nmで
ある、厚さがナノオーダーのシート状であり、有機基とシロキサン部分が共有結合してお
り、組成が一般式[R’nSipOq(OJ)r]s(ここで、R’は有機基を示し、JはH、Si、又は溶液
中や懸濁液中で容易にOJ基がOH基に変化しうる基を示し、0.5≦n≦2、1.5≦p≦3、2.5≦q
≦4、1≦r≦2.5、2≦s≦200を示す)で表される無機/有機複合ナノシートを提供する。溶
液中や懸濁液中で容易にOJ基がOH基に変化しうる基としては、アルコキシ基のように配位
子交換反応や触媒の作用によりOH基に変化する基が挙げられる。
Fourth, the present invention is a sheet of nano-order thickness in which two of the three sides are 0.1 to 2 μm and the remaining one side is 0.5 to 5 nm, and the organic group and siloxane The moiety is covalently bonded, and the composition is represented by the general formula [R ′ n Si p O q (OJ) r ] s (where R ′ represents an organic group, J is H, Si, or in solution or suspended) Indicates a group that can easily convert an OJ group to an OH group in liquid, 0.5 ≦ n ≦ 2, 1.5 ≦ p ≦ 3, 2.5 ≦ q
≦ 4, 1 ≦ r ≦ 2.5, 2 ≦ s ≦ 200)). Examples of the group that can easily convert the OJ group into an OH group in a solution or suspension include a group that changes into an OH group by a ligand exchange reaction or the action of a catalyst, such as an alkoxy group.

さらに、第5には、上記第4の発明について無機/有機複合ナノシートの有機基がオク
タデシル基又はヘキサデシル基であることを特徴とする無機/有機複合ナノシートを提供
する。
Further, fifthly, the inorganic / organic composite nanosheet according to the fourth invention, wherein the organic group of the inorganic / organic composite nanosheet is an octadecyl group or a hexadecyl group.

さらに、本発明は、第6には、組成が、一般式、RhM6/iSijOk(OH)l、又はRh(M(6/i-m)L
m)SijOk(OH)l(ここで、Rは有機基、MはMg, Al, Feのうちの少なくとも1種の元素、Lはア
ルカリ金属のうち少なくとも1種の元素を示し、0.1≦h≦1、iは元素Mの価数を、2≦j≦4
、6≦k≦10、2≦l≦6、0.005≦m≦1を示す。)で表され、かつケイ酸塩部分と有機部分が
共有結合している層状ケイ酸塩/有機複合体に有機溶剤を作用させて剥離することを特徴
とする上記1ないし3のいずれかの無機/有機複合ナノシートの製造方法を提供する。
Further, according to the present invention, sixthly, the composition has a general formula of R h M 6 / i Si j O k (OH) l or R h (M (6 / im) L
m ) Si j O k (OH) l (where R is an organic group, M is at least one element of Mg, Al, and Fe, L is at least one element of an alkali metal, 0.1 ≦ h ≦ 1, i is the valence of element M, 2 ≦ j ≦ 4
6 ≦ k ≦ 10, 2 ≦ l ≦ 6, 0.005 ≦ m ≦ 1. And the layered silicate / organic complex in which the silicate portion and the organic portion are covalently bonded to each other and peeled by the action of an organic solvent. / Providing a method for producing an organic composite nanosheet.

さらに、第7には、本発明は、層状ケイ酸塩/有機複合体に有機溶剤を作用させて剥離
する前に、有機溶剤を作用させて層状ケイ酸塩/有機複合体を膨潤させることを特徴とす
る上記第6の無機/有機複合ナノシートの製造方法を提供する。
Further, seventhly, the present invention is to swell the layered silicate / organic composite by applying an organic solvent before peeling off the layered silicate / organic composite by applying an organic solvent. The sixth method for producing an inorganic / organic composite nanosheet is provided.

さらに、第8には、本発明は、組成が一般式[R’nSipOq(OJ)r]s(ここで、R’は有機基
を示し、JはH、Si、又は溶液中や懸濁液中で容易にOJ基がOH基に変化しうる基を示し、0.
5≦n≦2、1.5≦p≦3、2.5≦q≦4、1≦r≦2.5、2≦s≦200を示す)で表される層状オルガノ
シロキサンに有機溶剤を作用させて剥離することを特徴とする上記4又は5の無機/有機
複合ナノシートの製造方法を提供する。
Eighth, the present invention relates to a composition of the general formula [R ′ n Si p O q (OJ) r ] s (where R ′ represents an organic group, J is H, Si, or in solution). Or a group that can be easily converted into an OH group in a suspension, 0.
5 ≦ n ≦ 2, 1.5 ≦ p ≦ 3, 2.5 ≦ q ≦ 4, 1 ≦ r ≦ 2.5, and 2 ≦ s ≦ 200)). The method for producing an inorganic / organic composite nanosheet according to 4 or 5 is provided.

さらに、第9には、本発明は、層状オルガノシロキサンに有機溶剤を作用させて剥離す
る前に、有機溶剤を作用させて層状オルガノシロキサンを膨潤させることを特徴とする上
記第8の無機/有機複合ナノシートの製造方法を提供する。
Ninthly, the present invention relates to the eighth inorganic / organic composition, wherein the organic solvent is allowed to act on the layered organosiloxane and the layered organosiloxane is swollen before the layered organosiloxane is peeled off. A method for producing a composite nanosheet is provided.

そして、第10には、本発明は上記第6ないし9のいずれかの製造方法において、有機
溶剤にトルエンを用いることを特徴とする製造方法を、また、第11には室温で有機溶剤
を作用させることを特徴とする製造方法を提供する。
The tenth aspect of the present invention is a manufacturing method in which toluene is used as the organic solvent in any one of the sixth to ninth manufacturing methods, and the eleventh aspect is that the organic solvent acts at room temperature. A manufacturing method is provided.

また、第12には、本発明は、層状ケイ酸塩/有機複合体(但し、ケイ酸塩部分と有機
基は共有結合している)に有機溶剤を作用させることによる層状ケイ酸塩/有機複合体の
膨潤処理法を提供し、第13には、層状オルガノシロキサンに有機溶剤を作用させること
による層状オルガノシロキサンの膨潤処理法を提供する。また、第14には、第12並び
に13の膨潤処理法において、室温で処理することを特徴とする層状ケイ素化合物/有機
複合体の膨潤処理法を提供する。
In the twelfth aspect, the present invention relates to a layered silicate / organic compound by causing an organic solvent to act on a layered silicate / organic composite (wherein the silicate part and the organic group are covalently bonded). Provided is a method for swelling the composite, and thirteenth, a method for swelling the layered organosiloxane by causing an organic solvent to act on the layered organosiloxane. 14th is a swelling treatment method for a layered silicon compound / organic composite, characterized in that in the twelfth and thirteenth swelling treatment methods, the treatment is carried out at room temperature.

そして、本発明は、第15には、第1ないし第5の発明のいずれかの無機/有機複合ナ
ノシートを有効成分として含有していることを特徴とするコーティング剤を、第16には
、第1ないし第5の発明のいずれかの無機/有機複合ナノシートを用いて少なくともその
一部を構成したことを特徴とするフィラーを、第17には、第1ないし第5の発明のいず
れかの無機/有機複合ナノシートが少なくともその一部を構成しており、当該する無機/
有機複合ナノシートを用いて構築された層状無機/有機複合体を、第18には、第1ない
しは第5の発明のいずれかの無機/有機複合ナノシートを基板上に整列させることにより
得られた薄膜を提供する。
According to the fifteenth aspect of the present invention, there is provided a coating agent characterized by containing the inorganic / organic composite nanosheet according to any one of the first to fifth inventions as an active ingredient. A filler characterized in that at least a part of the inorganic / organic composite nanosheet according to any one of the first to fifth inventions is used. / The organic composite nanosheet constitutes at least a part of the inorganic /
A thin film obtained by aligning a layered inorganic / organic composite constructed using an organic composite nanosheet on an eighteenth, inorganic / organic composite nanosheet of any of the first to fifth inventions on a substrate I will provide a.

本発明の上記第6、第8の発明の方法により、無機/有機複合ナノシートが形成される
理由は次のように考えられる。有機溶剤分子と有機部分の親和性により、有機溶剤分子が
複合体の層間に取り込まれ、複合体が膨潤する。さらに、有機溶剤の混合割合を増やして
系中に過剰の有機溶剤が存在するとき、有機部分と有機溶剤の親和性が強く、かつ層状複
合体と有機溶剤の親和性が適度な組み合わせであれば、有機溶剤が複合体の有機部分を溶
媒和し、層状複合体が剥離する。有機溶剤と有機部分の親和性は主にファン・デル・ワー
ルス力であると考えられる。有機溶剤と複合体全体の間には双極子−双極子間引力も働い
ていると考えられる。
The reason why the inorganic / organic composite nanosheet is formed by the methods of the sixth and eighth inventions of the present invention is considered as follows. Due to the affinity between the organic solvent molecules and the organic portion, the organic solvent molecules are taken in between the layers of the composite, and the composite swells. Furthermore, when the mixing ratio of the organic solvent is increased and an excess organic solvent is present in the system, the affinity between the organic part and the organic solvent is strong, and the affinity between the layered composite and the organic solvent is an appropriate combination. The organic solvent solvates the organic portion of the composite, and the layered composite peels. The affinity between the organic solvent and the organic part is thought to be mainly due to van der Waals forces. It is thought that dipole-dipole attractive force also works between the organic solvent and the whole complex.

本発明の解決手段は、以上の通りであるが、これらの解決手段によって無機/有機複合
ナノシートの製造が可能となった。また、ナノシートを単一種で用いるのではなく、有機
部分又は無機部分あるいはその両方が異なる化学種である、異なる複数種の複合ナノシー
トを組み合わせて再構築することで多数の層状無機/有機複合体の製造が可能となる。こ
れにより、例えば異なる2種以上の有機部分が同一の2次元場(1対の隣り合うシート状
の無機部分が形成する層間)に存在できる。インターカレーション反応等により得られる
従来の層状ケイ酸塩/有機複合体で問題となっていたsegregationも解決できる可能性が
有る。
The solving means of the present invention is as described above, and the inorganic / organic composite nanosheet can be produced by these solving means. Also, instead of using nanosheets as a single species, multiple layered inorganic / organic composites can be reconstructed by combining and recombining multiple different types of composite nanosheets in which the organic and / or inorganic portions are different chemical species. Manufacture is possible. Thereby, for example, two or more different organic portions can exist in the same two-dimensional field (interlayer formed by a pair of adjacent sheet-like inorganic portions). There is a possibility that segregation, which has been a problem with conventional layered silicate / organic composites obtained by intercalation reactions, can also be solved.

さらに、この発明は共有結合により無機部分と有機部分が結合した層状ケイ素化合物/
有機複合体の膨潤処理法も提供しているので、層状ケイ素化合物からその膨潤状態を経て
無機/有機複合ナノシートまで広い範囲にわたって本発明の手法を用いて形成することが
出来る。
Further, the present invention provides a layered silicon compound in which an inorganic part and an organic part are bonded by a covalent bond /
Since a method for swelling the organic composite is also provided, it can be formed using the method of the present invention over a wide range from the layered silicon compound to the inorganic / organic composite nanosheet through the swollen state.

本発明は、上記の通りの特徴を持つものであるが、以下にその実施の形態について説明
する。発明者らは、ナノレベルまで細分化することと、無機/有機の接合を両立すること
が無機/有機複合ナノシートを得るために、最も重要であることに着目した。そして、こ
れを両立しうる複合ナノシートを与える出発物質である層状複合体として、1.無機部分
と有機部分が共有結合を介した堅牢な界面を持ち、2.比較的穏やかな条件でナノレベル
にまで細分化でき、3.ナノレベルに細分化しても猶、無機部分の2次元方向の構造が安
定である、すなわち一方向(積層方向)の結合は弱いが、残る2方向(層内)の結合は堅
牢である様な特徴を持ち、4.ナノシート化操作を経ても安定である、ものが望ましい。
このような知見からは、本発明者らによって先に開発した層状ケイ素化合物/有機物複合
体(例えば、特許文献2;特開2004-107494号公報)が最適である。
The present invention has the features as described above, and an embodiment thereof will be described below. The inventors focused on the importance of refining to the nano level and achieving both inorganic / organic bonding in order to obtain an inorganic / organic composite nanosheet. As a layered composite that is a starting material that gives a composite nanosheet that can achieve both, 1. 1. The inorganic part and the organic part have a robust interface through a covalent bond; 2. It can be subdivided to nano level under relatively mild conditions. Even if it is subdivided to the nano level, the structure in the two-dimensional direction of the inorganic part is stable, that is, the bond in one direction (stacking direction) is weak, but the bond in the remaining two directions (in the layer) seems to be robust. 3. It has characteristics. Those that are stable even after the nanosheeting operation are desirable.
From such knowledge, the layered silicon compound / organic compound composite previously developed by the present inventors (for example, Patent Document 2; JP-A-2004-107494) is optimal.

すなわち、本出願の第1並びに第2の発明が提供する無機/有機複合ナノシートは、前
記の通り、3辺の内2辺が0.1〜2μmであり、残る1辺が1〜3 nmの、ナノオーダーの厚
みのシート状であるが、無機部分と有機部分が共有結合しているのでナノレベルにまで溶
剤に取り囲まれることにより細分化されても無機/有機の界面は保たれ、ナノレベルの複
合体を製造することに成功した。
That is, as described above, the inorganic / organic composite nanosheet provided by the first and second inventions of the present application is a nanosheet in which two of the three sides are 0.1 to 2 μm and the remaining one side is 1 to 3 nm. Although it is a sheet with a thickness of the order, the inorganic / organic interface is covalently bonded, so even if it is subdivided by being surrounded by the solvent to the nano level, the inorganic / organic interface is maintained, and the nano level composite Succeeded in producing the body.

また、無機/有機複合ナノシートの組成は、一般式RhM6/iSijOk(OH)l(ここで、Rは有機
基、MはMg, Al, Feのうちの少なくとも1種の元素を示し、0.1≦h≦1、iは元素Mの価数を
、2≦j≦4、6≦k≦10、2≦l≦6を示す。)で表されるが、ここで、無機部分は、元素Mが八
面体シートを形成し、その八面体シートがSiが形成する2枚の四面体シートで挟みこまれ
た、2:1型の層状粘土鉱物と類似の構造を持つので、ナノレベルにまで細分化しても層
内の構造は安定なまま保持され、2方向のサイズが0.1〜2μmと厚み方向に対して比較的
大きいためシート状の形態を持つ。また、この様な無機部分、有機部分及び無機/有機界
面は、本出願の第6並びに第8の発明で提供したナノシート化操作後も安定である。
In addition, the composition of the inorganic / organic composite nanosheet has a general formula R h M 6 / i Si j O k (OH) l (where R is an organic group, M is at least one of Mg, Al, and Fe). Represents an element, 0.1 ≦ h ≦ 1, i represents the valence of the element M, 2 ≦ j ≦ 4, 6 ≦ k ≦ 10, 2 ≦ l ≦ 6). Since the element M has an octahedral sheet, and the octahedral sheet is sandwiched between two tetrahedral sheets formed by Si, it has a structure similar to a 2: 1 type layered clay mineral. Even if it is subdivided to the nano level, the structure in the layer remains stable, and the size in two directions is 0.1-2 μm, which is relatively large with respect to the thickness direction, and thus has a sheet-like form. Moreover, such an inorganic part, an organic part, and an inorganic / organic interface are stable after the nanosheet forming operation provided in the sixth and eighth inventions of the present application.

また、本出願の第2の発明が提供するように、八面体シートを形成する元素Mが元素Lで
一部置換された無機/有機複合ナノシートを得ることも可能である。ここで、Lは前述の
様にアルカリ金属の内少なくとも1種の元素を示す。様々なアルカリ金属を含み、さらに
無機部分の電荷を変化させることが出来るため、用途に合わせた自在なナノシートの設計
の可能性がある。
In addition, as provided by the second invention of the present application, it is also possible to obtain an inorganic / organic composite nanosheet in which the element M forming the octahedral sheet is partially substituted with the element L. Here, L represents at least one element of alkali metal as described above. Since various alkali metals are included and the charge of the inorganic portion can be changed, there is a possibility of designing a nanosheet that can be freely adapted to the application.

本出願の第1又は2及び第6の発明で有機基Rの係数hは0より大きくなければならず、
理論的には4まで許される。しかしながら、無機ケイ酸塩部分の構造上の安定性から、よ
り実際的には1以下とした。
In the first or second and sixth inventions of the present application, the coefficient h of the organic group R must be greater than 0,
Theoretically, 4 is allowed. However, in view of the structural stability of the inorganic silicate portion, it is more practically set to 1 or less.

本発明の第1又は2及び第6の発明で有機基Rとしては、アルキル基やアルキルアンモ
ニウム基等が、比較的安定で親油性の基であるため特に便利であると考えられるが、いう
までもなくこの限りではない。本発明で提供する無機/有機複合ナノシートの無機部分は
本出願の第4及び第5の発明が提供するように、二次元的な広がりを持つシロキサンシー
トでも可能である。
In the first or second and sixth inventions of the present invention, as the organic group R, an alkyl group or an alkylammonium group is considered to be particularly convenient because it is a relatively stable and lipophilic group. There is no limit to this. The inorganic part of the inorganic / organic composite nanosheet provided by the present invention can be a siloxane sheet having a two-dimensional extent as provided by the fourth and fifth inventions of the present application.

無機/有機複合ナノシートの製造方法としては、本出願の第6又は第8の発明が提供す
るように、目的の無機/有機複合ナノシートと類似の組成式で表せ、目的のナノシートが
積み重なった様な構造である層状ケイ素化合物/有機複合体に有機溶剤を作用させるのが
最も利便性が高く、広く応用可能である。また、本出願の第7又は第9の発明が提供する
ように、有機溶剤を作用させて剥離する前に、有機溶剤を作用させて膨潤させることもで
きる。
As a method for producing the inorganic / organic composite nanosheet, as provided by the sixth or eighth invention of the present application, it can be expressed by a composition formula similar to the target inorganic / organic composite nanosheet, and the target nanosheets are stacked. It is most convenient to apply an organic solvent to the layered silicon compound / organic composite having the structure, and it can be widely applied. Further, as provided by the seventh or ninth invention of the present application, the organic solvent can be caused to swell before being peeled off by the action of the organic solvent.

また、用いる有機溶剤は、1.用いる層状無機/有機複合体との親和性、特に有機部分
との親和性が高く、2.用いる層状無機/有機複合体や目的の無機/有機複合ナノシート
を分解しない、ものでなければならない。また、室温近傍の穏やかな条件で操作出来るこ
とが望ましいので、室温近傍で液体であるものが良い。また、揮発性は高すぎるとナノシ
ート化操作に特別な環境を要するし、低すぎると得られた目的の複合ナノシートの精製処
理等が面倒となる。例えば、本出願の第10の発明が提供するようにトルエン、キシレン
等を用い、本出願の第11の発明が提供するように室温で有機溶剤を作用させると非常に
容易である。
The organic solvent used is: 1. High affinity with the layered inorganic / organic composite to be used, particularly with the organic moiety; The layered inorganic / organic composite to be used and the target inorganic / organic composite nanosheet must not be decomposed. Moreover, since it is desirable that the operation can be performed under a mild condition near room temperature, a liquid which is liquid near room temperature is preferable. Further, if the volatility is too high, a special environment is required for the nanosheet forming operation, and if it is too low, the purification treatment of the intended composite nanosheet obtained becomes troublesome. For example, it is very easy to use toluene, xylene or the like as provided in the tenth invention of the present application and allow an organic solvent to act at room temperature as provided in the eleventh invention of the present application.

さらに、層状ケイ素化合物/有機複合体の膨潤処理法を本出願の第12ないし14の発
明が提供する。これにより、固体の層状ケイ素化合物/有機複合体、その膨潤状態、複合
ナノシートに亘る様々な状態の複合体を連続的に用いることが出来、実用上大変便利であ
る。例えば、粘性調整剤として用いる場合、目的の粘性に応じて層状ケイ素化合物/有機
複合体を膨潤状態で添加することができる。
Further, the invention of the twelfth to fourteenth aspects of the present application provides a method for swelling the layered silicon compound / organic composite. As a result, the solid layered silicon compound / organic composite, its swollen state, and composites in various states ranging from composite nanosheets can be used continuously, which is very convenient in practice. For example, when used as a viscosity modifier, the layered silicon compound / organic composite can be added in a swollen state according to the target viscosity.

本出願の無機/有機複合ナノシートには様々な用途が考えられるが、本出願の第15並
びに第16の発明で提供するように、コーティング剤並びにフィラーとして、あるいはそ
れらの一部の構成剤として用いることが出来る。
The inorganic / organic composite nanosheet of the present application can be used in various applications. As provided in the fifteenth and sixteenth inventions of the present application, the inorganic / organic composite nanosheet is used as a coating agent and a filler, or as a constituent agent of a part thereof. I can do it.

また、本出願の無機/有機複合ナノシートを用いると前述の様な様々な新規の材料の設
計が可能となる。本出願の第17の発明で提供する複合ナノシートの再構築により得られ
る新規層状無機/有機複合体や、第18の発明で提供する薄膜も新規材料の一つである。
Further, when the inorganic / organic composite nanosheet of the present application is used, various new materials as described above can be designed. The novel layered inorganic / organic composite obtained by restructuring the composite nanosheet provided in the seventeenth invention of the present application and the thin film provided in the eighteenth invention are also one of the new materials.

以下に実施例を示し、この発明の実施の形態について更に詳しく説明する。
シリカゾル 9.13g、オクタデシルジメチル(3−トリメトキシシリルプロピル)アン
モニウムクロライドの50wt%メタノール溶液45.26g、水酸化マグネシウム3.50g、フッ化
リチウム0.31gを秤量しイオン交換水に充分分散させて反応液を調製した。この反応液を
、200℃で3日間保持し、生成物をろ別した後、メタノールで、続いてイオン交換水で洗浄
した。得られた試料を乾燥し粉末を得た。
Examples will be shown below, and the embodiments of the present invention will be described in more detail.
9.13 g of silica sol, 45.26 g of 50 wt% methanol solution of octadecyldimethyl (3-trimethoxysilylpropyl) ammonium chloride, 3.50 g of magnesium hydroxide, and 0.31 g of lithium fluoride were weighed and thoroughly dispersed in ion-exchanged water to prepare a reaction solution. did. This reaction solution was kept at 200 ° C. for 3 days, and the product was filtered off, and then washed with methanol and then with ion-exchanged water. The obtained sample was dried to obtain a powder.

この粉末は、無機部分がヘクトライト類似の2:1構造、すなわち1枚の八面体シート
が2枚のSi四面体シートで挟み込まれた構造を持つ層がさらに積層した構造、を持ち、有
機部分が脂肪族4級アンモニウム基であり、有機部分が無機部分の層間に存在し、さらに
共有結合を介して複合化している、組成をR0.43Li0.009(Mg2.99Li0.009)Si3.22Ok(OH)l
表せる層状ケイ酸塩/アルキルアンモニウム複合体であった。この粉末を出発材料として
用いた。層状ケイ酸塩/アルキルアンモニウム複合体の粉末200mgをトルエン1mlに添加し
、室温で約30分撹拌したところコロイド状の混合溶液(混合溶液A)が得られた。
This powder has a 2: 1 structure in which the inorganic part is similar to hectorite, that is, a structure in which one octahedron sheet is sandwiched between two Si tetrahedron sheets and a layer is further laminated. Is an aliphatic quaternary ammonium group, an organic part is present between layers of an inorganic part, and is further complexed via a covalent bond. The composition is R 0.43 Li 0.009 (Mg 2.99 Li 0.009 ) Si 3.22 O k (OH ) It was a layered silicate / alkylammonium complex represented by l . This powder was used as starting material. When 200 mg of the powder of the layered silicate / alkylammonium complex was added to 1 ml of toluene and stirred at room temperature for about 30 minutes, a colloidal mixed solution (mixed solution A) was obtained.

さらに、この混合物をトルエンで10倍に薄めた濃度20mg/1mlの混合コロイド溶液のX線
回折パターンを測定した(図1(a))。低角側に4.4 nmのd値に相当する反射が見られた
。2.3 nmに相当する反射は2次反射であると考えられる。出発材料である層状ケイ酸塩/
アルキルアンモニウム複合体の面間隔は約2.3 nmであるので、トルエンを作用させること
により複合体が膨潤したことがわかる。
Further, an X-ray diffraction pattern of a mixed colloid solution having a concentration of 20 mg / 1 ml, which was obtained by diluting the mixture 10 times with toluene, was measured (FIG. 1 (a)). A reflection corresponding to a d value of 4.4 nm was observed on the low angle side. The reflection corresponding to 2.3 nm is considered to be secondary reflection. Layered silicate starting material /
Since the surface spacing of the alkylammonium complex is about 2.3 nm, it can be seen that the complex was swollen by the action of toluene.

ここで議論している面間隔は、積層方向の面間隔であり、1つの2:1層の厚みと層と
層の間の距離の和である。この混合コロイド溶液を基板上に滴下し、乾燥させた後、走査
電子顕微鏡(SEM)観察を行った。図2(a)に示すように、積層した層状の像が観察された
The interplanar spacing discussed here is the interplanar spacing and is the sum of the thickness of one 2: 1 layer and the distance between layers. This mixed colloid solution was dropped on a substrate and dried, and then observed with a scanning electron microscope (SEM). As shown in FIG. 2 (a), laminated layered images were observed.

実施例1で得られたコロイド状の混合溶液(混合溶液A)に、さらに、トルエンを加え
混合溶液Aの約67倍に希釈して濃度3mg/1mlの混合コロイド溶液とした。こうして得られた
試料でも同様にXRDパターンを測定したが、図1(b)に示すように、反射が見られなくなり
、ナノシート化が示唆された。
To the colloidal mixed solution (mixed solution A) obtained in Example 1, toluene was further added to dilute the mixed solution A by about 67 times to obtain a mixed colloid solution having a concentration of 3 mg / 1 ml. The XRD pattern was measured in the same manner for the sample thus obtained. As shown in FIG. 1B, no reflection was observed, suggesting the formation of a nanosheet.

さらに100倍に希釈し濃度3×10-2mg/1mlとした試料を基板上に滴下し、乾燥させた後、
SEM観察を行ったところ、図2(b)に示すように、様々な大きさのナノシートが異なる方向
で分散、凝集した像が見られ、10倍希釈の試料(図2(a))とは非常に異なる像が見られ
た。混合溶液中でトルエン分子が複合体の層間に過剰にインターカレートされ、さらには
有機部分(アルキルアンモニウム基)を溶媒和し、ついには層と層を剥離すると考えられ
る。剥離することによりナノシート化した無機/有機複合ナノシートが、基板上での乾燥
過程で基板上に降り積もった結果であると考えられる。これらの結果から、トルエン溶液
中で、親油性の無機/有機複合ナノシートが得られることが示された。
Further, after a sample diluted to 100 times and having a concentration of 3 × 10 −2 mg / 1 ml was dropped on the substrate and dried,
When SEM observation was performed, as shown in Fig. 2 (b), images of nanosheets of various sizes dispersed and aggregated in different directions were seen, and what was a 10-fold diluted sample (Fig. 2 (a)) A very different image was seen. It is considered that toluene molecules are excessively intercalated between the layers of the composite in the mixed solution, further solvate the organic part (alkyl ammonium group), and finally peel off the layers. It is considered that the inorganic / organic composite nanosheet formed into a nanosheet by peeling off was deposited on the substrate during the drying process on the substrate. From these results, it was shown that a lipophilic inorganic / organic composite nanosheet can be obtained in a toluene solution.

実施例1と同じく層状ケイ酸塩/アルキルアンモニウム複合体を出発材料として用いた
。層状ケイ酸塩/アルキルアンモニウム複合体の粉末200mgを1-オクタノール1mlに添加
し、室温で約1時間撹拌したところ、コロイド状の混合溶液が得られた。混合溶液のXRD
パターンを測定したところ、約4 nmに相当する反射が見られ、層状複合体の膨潤が示唆さ
れた。この膨潤状態は非常に安定であり、スライドガラス上で、乾燥窒素雰囲気下で丸1
日乾燥させても膨潤状態を保った。図 3に、乾燥過程のXRDパターンを示す。図3(a)は
、滴下直後(膨潤状態)、図3(b)は、2日乾燥後を示している。
As in Example 1, a layered silicate / alkylammonium complex was used as a starting material. When 200 mg of powder of the layered silicate / alkylammonium complex was added to 1 ml of 1-octanol and stirred at room temperature for about 1 hour, a colloidal mixed solution was obtained. XRD of mixed solution
When the pattern was measured, reflection corresponding to about 4 nm was observed, suggesting swelling of the layered composite. This swollen state is very stable, and is completely round on a glass slide in a dry nitrogen atmosphere.
The swelling state was maintained even after drying in the sun. Figure 3 shows the XRD pattern of the drying process. FIG. 3 (a) shows the state immediately after dropping (swelled state), and FIG. 3 (b) shows the state after drying for 2 days.

以上詳しく説明した通り、本発明によって、無機ケイ素化合物と有機物の特徴をあわせ
持つ、無機/有機複合ナノシートを提供することが出来る。すなわち、無機と有機の特徴
をあわせ持ち、かつナノレベルのサイズを持つ全く新しい複合材料を得ることが可能とな
った。これにより、親油性のナノシート、すなわち親油性溶媒中で存在可能なナノシート
が製造可能なのであるから、コーティング剤やフィラー、粘稠性調整剤として広い範囲で
用いることが出来る。
As described above in detail, according to the present invention, an inorganic / organic composite nanosheet having both the characteristics of an inorganic silicon compound and an organic substance can be provided. In other words, it has become possible to obtain a completely new composite material having both inorganic and organic characteristics and a nano-level size. Thereby, since the lipophilic nanosheet, ie, the nanosheet which can exist in the lipophilic solvent, can be produced, it can be used in a wide range as a coating agent, a filler and a viscosity modifier.

実施例1及び2において、層状ケイ酸塩/アルキルアンモニウム複合体とトルエンの混合溶液のXRDパターン。 (a) 20mg/1ml、(b) 3mg/1ml。In Example 1 and 2, the XRD pattern of the mixed solution of a layered silicate / alkylammonium complex and toluene. (a) 20 mg / 1 ml, (b) 3 mg / 1 ml. 実施例1及び2において、層状ケイ酸塩/アルキルアンモニウム複合体とトルエンの混合溶液を滴下、乾燥させて得られた観察試料の図面代用SEM像。(a)20mg/1ml、(b) 3×10-2mg/1ml。In Example 1 and 2, the drawing substitute SEM image of the observation sample obtained by dripping and drying the mixed solution of a layered silicate / alkyl ammonium complex and toluene. (a) 20 mg / 1 ml, (b) 3 × 10 −2 mg / 1 ml. 実施例3において、1-オクタノールにより膨潤した層状ケイ酸塩/アルキルアンモニウム複合体の乾燥過程のXRDパターン。(a)滴下直後(膨潤状態)、(b)2日乾燥後。In Example 3, the XRD pattern of the drying process of the layered silicate / alkyl ammonium complex swollen by 1-octanol. (a) Immediately after dropping (swelled state), (b) After drying for 2 days.

Claims (18)

3辺の内2辺が0.1〜2μmであり、残る1辺が1〜3 nmである、厚さがナノオーダーのシ
ート状であり、かつ無機部分と有機部分が共有結合しており、組成が、一般式RhM6/iSijO
k(OH)l(ここで、Rは有機基、MはMg, Al, Feのうちの少なくとも1種の元素を示し、0.1≦h
≦1、iは元素Mの価数を、2≦j≦4、6≦k≦10、2≦l≦6を示す。)で表される無機/有機複
合ナノシート。ここで、無機部分は、元素Mが八面体シートを形成し、その八面体シート
がSiが形成する2枚の四面体シートで挟みこまれた、2:1型の層状粘土鉱物と類似の構
造を持つ。
The two sides of the three sides are 0.1 to 2 μm, the remaining one side is 1 to 3 nm, the sheet is a nano-order thickness, and the inorganic part and the organic part are covalently bonded, and the composition is , General formula R h M 6 / i Si j O
k (OH) l (where R represents an organic group, M represents at least one element of Mg, Al, Fe, and 0.1 ≦ h
≦ 1, i represents the valence of the element M, 2 ≦ j ≦ 4, 6 ≦ k ≦ 10, 2 ≦ l ≦ 6. ) An inorganic / organic composite nanosheet represented by: Here, the inorganic portion has a structure similar to a 2: 1 type layered clay mineral in which the element M forms an octahedral sheet, and the octahedral sheet is sandwiched between two tetrahedral sheets formed by Si. have.
請求項1記載の一般式RhM6/iSijOk(OH)lのMの一部をアルカリ金属のうち少なくとも1種
の元素で置換した、組成が、Rh(M(6/i-m)Lm)SijOk(OH)l(ここで、Lはアルカリ金属のうち
少なくとも1種の元素を示し、0.005≦m≦1)で表される無機/有機複合ナノシート。
A part of M of the general formula R h M 6 / i Si j O k (OH) l according to claim 1, wherein substituted with at least one element of alkali metals, the composition, R h (M (6 / im) Inorganic / organic composite nanosheet represented by L m ) Si j O k (OH) l (where L represents at least one element among alkali metals, and 0.005 ≦ m ≦ 1).
上記Rがプロピルオクタデシルジメチルアンモニウム基であることを特徴とする請求項1
又は2記載の無機/有機複合ナノシート。
The R is propyloctadecyldimethylammonium group.
Or the inorganic / organic composite nanosheet of 2.
3辺の内2辺が0.1〜2μmであり、残る1辺が0.5〜5 nmである、厚さがナノオーダーのシ
ート状であり、有機基とシロキサン部分が共有結合しており、組成が一般式[R’nSipOq(O
J)r]s(ここで、R’は有機基を示し、JはH、Si、又は溶液中や懸濁液中で容易にOJ基がOH
基に変化しうる基を示し、0.5≦n≦2、1.5≦p≦3、2.5≦q≦4、1≦r≦2.5、2≦s≦200を
示す)で表される無機/有機複合ナノシート。
The two sides of the three sides are 0.1 to 2 μm, the remaining one is 0.5 to 5 nm, the sheet is a nano-order thickness, the organic group and the siloxane moiety are covalently bonded, and the composition is general Formula [R ' n Si p O q (O
J) r ] s (where R ′ represents an organic group, J is H, Si, or an OJ group is easily OH in solution or suspension)
Inorganic / organic composite nanosheet represented by 0.5 ≦ n ≦ 2, 1.5 ≦ p ≦ 3, 2.5 ≦ q ≦ 4, 1 ≦ r ≦ 2.5, 2 ≦ s ≦ 200) .
上記R’がオクタデシル基又はヘキサデシル基であることを特徴とする請求項4記載の無
機/有機複合ナノシート。
5. The inorganic / organic composite nanosheet according to claim 4, wherein R ′ is an octadecyl group or a hexadecyl group.
組成が、一般式RhM6/iSijOk(OH)l、又はRhLm(M(6/i-m)Lm)SijOk(OH)l(ここで、Rは有機
基、MはMg, Al, Feのうちの少なくとも1種の元素、Lはアルカリ金属のうち少なくとも1
種の元素を示し、0.1≦h≦1、iは元素Mの価数を、2≦j≦4、6≦k≦10、2≦l≦6、0.005
≦m≦1を示す。)で表され、かつケイ酸塩部分と有機部分が共有結合している層状ケイ酸
塩/有機複合体に有機溶剤を作用させて剥離することを特徴とする請求項1ないし3のい
ずれかに記載の無機/有機複合ナノシートの製造方法。
The composition has the general formula R h M 6 / i Si j O k (OH) l or R h L m (M (6 / im) L m ) Si j O k (OH) l (where R is organic Group, M is at least one element of Mg, Al, Fe, and L is at least one of alkali metals
Represents an element of the species, 0.1 ≦ h ≦ 1, i represents the valence of the element M, 2 ≦ j ≦ 4, 6 ≦ k ≦ 10, 2 ≦ l ≦ 6, 0.005
<= M <= 1 is shown. 4), and the layered silicate / organic complex in which the silicate portion and the organic portion are covalently bonded is peeled off by applying an organic solvent to the layered silicate / organic composite. The manufacturing method of inorganic / organic composite nanosheet of description.
層状ケイ酸塩/有機複合体に有機溶剤を作用させて剥離する前に、有機溶剤を作用させて
層状ケイ酸塩/有機複合体を膨潤させることを特徴とする請求項6記載の無機/有機複合
ナノシートの製造方法。
7. The inorganic / organic compound according to claim 6, wherein the layered silicate / organic composite is swollen by applying an organic solvent before the layered silicate / organic composite is peeled by applying an organic solvent. Manufacturing method of composite nanosheet.
組成が、一般式[R’nSipOq(OJ)r]s(ここで、R’は有機基を示し、JはH、Si、又は溶液中
や懸濁液中で容易にOJ基がOH基に変化しうる基を示し、0.5≦n≦2、1.5≦p≦3、2.5≦q
≦4、1≦r≦2.5、2≦s≦200を示す)で表される層状オルガノシロキサンに有機溶剤を作用
させて剥離することを特徴とする請求項4又は5記載の無機/有機複合ナノシートの製造
方法。
The composition is represented by the general formula [R ′ n Si p O q (OJ) r ] s (where R ′ represents an organic group, J is H, Si, or an OJ group easily in solution or suspension). Represents a group that can be converted to an OH group, 0.5 ≦ n ≦ 2, 1.5 ≦ p ≦ 3, 2.5 ≦ q
The inorganic / organic composite nanosheet according to claim 4 or 5, wherein the layered organosiloxane represented by ≦ 4, 1 ≦ r ≦ 2.5, and 2 ≦ s ≦ 200 is peeled by applying an organic solvent to the layered organosiloxane. Manufacturing method.
層状オルガノシロキサンに有機溶剤を作用させて剥離する前に、有機溶剤を作用させて層
状オルガノシロキサンを膨潤させることを特徴とする請求項8記載の無機/有機複合ナノ
シートの製造方法。
9. The method for producing an inorganic / organic composite nanosheet according to claim 8, wherein the organic solvent is allowed to swell before the layered organosiloxane is peeled off by applying an organic solvent to the layered organosiloxane.
有機溶剤にトルエンを用いることを特徴とする請求項6ないし9のいずれかに記載の無機
/有機複合ナノシートの製造方法。
The method for producing an inorganic / organic composite nanosheet according to claim 6, wherein toluene is used as the organic solvent.
室温で有機溶剤を作用させることを特徴とする請求項6ないし10のいずれかに記載の無
機/有機複合ナノシートの製造方法。
The method for producing an inorganic / organic composite nanosheet according to any one of claims 6 to 10, wherein an organic solvent is allowed to act at room temperature.
層状ケイ酸塩/有機複合体に有機溶剤を作用させることによる層状ケイ酸塩/有機複合体
の膨潤処理法。
A method for swelling a layered silicate / organic composite by allowing an organic solvent to act on the layered silicate / organic composite.
層状オルガノシロキサンに有機溶剤を作用させることによる層状オルガノシロキサンの膨
潤処理法。
A method for swelling a layered organosiloxane by causing an organic solvent to act on the layered organosiloxane.
室温で有機溶剤を作用させることを特徴とする請求項12又は13に記載の層状ケイ素化
合物/有機複合体の膨潤処理法。
14. The method for swelling a layered silicon compound / organic composite according to claim 12 or 13, wherein an organic solvent is allowed to act at room temperature.
請求項1ないし5のいずれかの無機/有機複合ナノシートを有効成分として含有している
ことを特徴とするコーティング剤。
6. A coating agent comprising the inorganic / organic composite nanosheet according to claim 1 as an active ingredient.
請求項1ないし5のいずれかの無機/有機複合ナノシートを用いて少なくともその一部を
構成したことを特徴とするフィラー。
A filler comprising at least a part of the inorganic / organic composite nanosheet according to claim 1.
請求項1ないし5のいずれかの無機/有機複合ナノシートが少なくともその一部を構成し
ており、当該する無機/有機複合ナノシートを用いて構築された層状無機/有機複合体。
A layered inorganic / organic composite constructed by using the inorganic / organic composite nanosheet according to claim 1, wherein the inorganic / organic composite nanosheet according to claim 1 constitutes at least a part thereof.
請求項1ないしは5のいずれかの無機/有機複合ナノシートを基板上に整列させることに
より得られた薄膜。
A thin film obtained by aligning the inorganic / organic composite nanosheet according to any one of claims 1 to 5 on a substrate.
JP2004246544A 2004-08-26 2004-08-26 Inorganic / organic composite nanosheet, manufacturing method thereof, coating agent, filler, layered inorganic / organic composite, and thin film Expired - Fee Related JP4793713B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004246544A JP4793713B2 (en) 2004-08-26 2004-08-26 Inorganic / organic composite nanosheet, manufacturing method thereof, coating agent, filler, layered inorganic / organic composite, and thin film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004246544A JP4793713B2 (en) 2004-08-26 2004-08-26 Inorganic / organic composite nanosheet, manufacturing method thereof, coating agent, filler, layered inorganic / organic composite, and thin film

Publications (3)

Publication Number Publication Date
JP2006069802A true JP2006069802A (en) 2006-03-16
JP2006069802A5 JP2006069802A5 (en) 2007-10-11
JP4793713B2 JP4793713B2 (en) 2011-10-12

Family

ID=36150804

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004246544A Expired - Fee Related JP4793713B2 (en) 2004-08-26 2004-08-26 Inorganic / organic composite nanosheet, manufacturing method thereof, coating agent, filler, layered inorganic / organic composite, and thin film

Country Status (1)

Country Link
JP (1) JP4793713B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014051419A (en) * 2012-09-10 2014-03-20 Kri Inc Lamellar clay mineral composite and method of manufacturing the same, film forming composition using the lamellar clay mineral composite, and film

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06200034A (en) * 1992-12-28 1994-07-19 Toyota Central Res & Dev Lab Inc Layered organosilicon polymer, its molding and their preparation
JPH09241380A (en) * 1996-03-11 1997-09-16 Toyota Central Res & Dev Lab Inc Layered organic titanosilicate, molded product thereof, and their production
JP2004107494A (en) * 2002-09-18 2004-04-08 National Institute For Materials Science Thermoplastic lamellar alkylsiloxane and its manufacturing process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06200034A (en) * 1992-12-28 1994-07-19 Toyota Central Res & Dev Lab Inc Layered organosilicon polymer, its molding and their preparation
JPH09241380A (en) * 1996-03-11 1997-09-16 Toyota Central Res & Dev Lab Inc Layered organic titanosilicate, molded product thereof, and their production
JP2004107494A (en) * 2002-09-18 2004-04-08 National Institute For Materials Science Thermoplastic lamellar alkylsiloxane and its manufacturing process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014051419A (en) * 2012-09-10 2014-03-20 Kri Inc Lamellar clay mineral composite and method of manufacturing the same, film forming composition using the lamellar clay mineral composite, and film

Also Published As

Publication number Publication date
JP4793713B2 (en) 2011-10-12

Similar Documents

Publication Publication Date Title
Ma et al. Halloysite nanotubes: green nanomaterial for functional organic‐inorganic nanohybrids
Le et al. Exfoliation of 2D materials for energy and environmental applications
Chen et al. Preparation of montmorillonite nanosheets through freezing/thawing and ultrasonic exfoliation
Weng et al. Selective distribution of surface-modified TiO2 nanoparticles in polystyrene-b-poly (methyl methacrylate) diblock copolymer
Ren et al. Hydroxylated boron nitride materials: From structures to functional applications
JP6502474B2 (en) Incorporation of graphite oxide into cement and asphalt composites
CN107848803B (en) Preparation method of two-dimensional hybrid composite material
Naik et al. Neutral nanosheets that gel: exfoliated layered double hydroxides in toluene
Guan et al. Ecofriendly fabrication of modified graphene oxide latex nanocomposites with high oxygen barrier performance
WO2006022431A1 (en) Organic-inorganic composite and polymer composite material, and method for production thereof
Jlassi et al. Novel, ternary clay/polypyrrole/silver hybrid materials through in situ photopolymerization
JP6887646B2 (en) Sp2-type carbon-containing composition, graphene quantum dot-containing composition and method for producing them, and method for exfoliating graphite.
Dudko et al. Repulsive osmotic delamination: 1D dissolution of 2D materials
Jlassi et al. Efficient photoinduced In situ preparation of clay/poly (glycidyl methacrylate) nanocomposites using hydrogen‐donor silane
Ohno et al. Polymer-brush-decorated graphene oxide: precision synthesis and liquid-crystal formation
Loch et al. Nematic suspension of a microporous layered silicate obtained by forceless spontaneous delamination via repulsive osmotic swelling for casting high-barrier all-inorganic films
Swain et al. Synthesis and characterization of surface-functionalized mesoporous graphene nanohybrid
Birdsong et al. Large-scale synthesis of 2D-silica (SiO x) nanosheets using graphene oxide (GO) as a template material
Suzuki et al. Inorganic material-based Janus nanosheets: asymmetrically functionalized 2D-inorganic nanomaterials
Bouibed et al. An easy and innovative one-step in situ synthesis strategy of silica nanoparticles decorated by graphene oxide particles through covalent linkages
Lin Preparation and characterization of polymer TiO 2 nanocomposites via in-situ polymerization
JP4793713B2 (en) Inorganic / organic composite nanosheet, manufacturing method thereof, coating agent, filler, layered inorganic / organic composite, and thin film
Deshmukh et al. One-Step Green Production of Biocompatible Functionalized Few-Layer Graphene/Boron Nitride Nanosheet Hybrids Using Tannic Acid-Based Liquid-Phase Exfoliation
Antonello et al. Hybrid organic–inorganic ZnS-loaded nanocomposite films for stable optical coatings
JP2006069802A5 (en)

Legal Events

Date Code Title Description
A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070824

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070824

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100826

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100907

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20101102

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110712

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110715

R150 Certificate of patent or registration of utility model

Ref document number: 4793713

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140805

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140805

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees