JP2006053079A - Drawing depth gauge for cap and measuring method therefor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To obtain a drawing depth gauge which can easily measure the depth of a drawing step part of a cap screwing receptacle, which has no deviation in the measured value due to an operator, which can precisely perform the measurement, which is inexpensive, and which is easy in the handling. <P>SOLUTION: The drawing depth gauge is composed of a dial gauge main body 2, a gauge holder 3 for holding the dial gauge main body 2, and an adapter 4 integrated with the gauge holder. The adapter 4 includes a cylindrical wall part 12 and the top wall part 13, and includes the step part 14 corresponding to the drawing die part of a pressure block, on the inner circumferential surface of the cylindrical wall part 12. The inner diameter of the cylindrical wall part at the lower part from the step part is formed so as to be approximately equal to the outer diameter of a skirt wall upper part 39 of the cap to be measured. A measuring element entrance/exit hole 17 through which a measuring element 7 abutting against the position to be the reference surface for the cap top surface panel passes is formed on the top wall part 13. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a cap squeezing depth for measuring a squeezing depth of an annular squeeze step formed by pressure molding at a corner of a cap top when a metal cap is wound around a container mouth of a bottle or the like. It is related with a thickness gauge and its measuring method.

  The metal cap is tightly sealed to the screw formed at the bottle mouth of the bottle, and is usually formed of a thin aluminum plate, and the unthreaded shell with liner material on the inner surface of the top surface is wound onto the container mouth. It is done by doing. At that time, in order to secure the sealing performance of the cap, the corner portion leading from the top wall to the skirt wall is drawn by a pressure block of the winding device to form an annular throttle step portion at the corner portion, and the cap shell ceiling A liner material fitted on the inner surface of the wall is pressed against the end face of the mouth of the bottle. If the aperture depth of the aperture step portion is insufficient, the adhesion between the liner and the bottle mouth end surface is insufficient, resulting in poor sealing. Therefore, in such a filling and sealing line for the container, quality control is performed by measuring the drawing depth of the drawn stepped portion of the wound cap by sampling inspection. Conventionally, the measurement of the drawing depth is performed manually using a dial gauge 25 with an adapter 26 as shown in FIG. 6, and the dial gauge 25 is held with one hand and the other hand is the object to be measured. By grasping the bottle 29 around which the cap is wound, the bottom surface of the adapter 26 is applied to the top surface 31 of the cap 30, and the measuring element 27 is directly applied to the aperture step 32 of the cap. (Refer to FIG. 9 of Patent Document 1).

  However, in that case, the dial gauge and the container to be measured are not fixed in place and are held by hand, so that the measurement blur and the contact angle of the probe are not constant, and measurement errors are likely to occur. In addition, there is a problem that there is a large individual difference in measurement accuracy depending on the skill level of the measurer. Therefore, in the above-mentioned patent document 1, automatic inspection of beverage bottle products in which squeezing depth dimension measurement of a beverage bottle that is wound and sealed with a metal PP cap can be automatically measured without using manual measurement. A device is proposed. In particular, in the case of the cap 35 for a thin wall can as shown in FIG. 5 of the present application, it is difficult to specify the stepped portion 37 due to the reduction of the drawing depth due to the reduction of the drawing load. It is difficult to accurately measure the stepped portion of the aperture manually using the.

In the proposed automatic inspection apparatus, the beverage bottles being conveyed by the conveyor are supplied to the inspection stage by the introduction conveyor, and the bottles are placed one by one on the turntable installed on the inspection stage and orthogonal to the laser beam path. The measurement points set in advance at two locations on the peripheral surface of the cap are continuously detected in a non-contact manner with a laser dimension measuring device, and the detected value and the amount of movement of the cap are obtained. By performing arithmetic processing, the depth (throttle depth) of the narrowing step portion of the cap is measured.
However, such an automatic inspection apparatus is expensive and cannot be freely handled such as being moved to an arbitrary measurement place, so that it is not suitable for simple sampling inspection.
Japanese Patent Laid-Open No. 10-38527

  Various devices that can optically and automatically measure the drawing depth of the cap wound on the container as described above have been provided in the past, but there are few variations in measurement values due to individual differences of the measurer, A simple, inexpensive and satisfactory measuring device that can be measured with high accuracy and can be freely carried has yet to be provided. In addition, in order to accurately measure an object to be measured with a dial gauge, the zero point setting of the gauge must be set accurately according to the shape and dimensions of the bottle. Moreover, it is difficult to set the zero point accurately.

  The present invention was devised in view of the above circumstances, and can easily measure the squeezing depth of a cap in a sampling inspection for a winding and sealing inspection of a metal cap in a filling and sealing line to a bottle, An object of the present invention is to provide a cap squeezing depth measurement gauge that can be measured with high accuracy, with little variation in measurement values due to individual differences among measurers, and relatively easy to handle, and a measuring method thereof. To do.

  A cap drawing depth gauge according to the present invention for solving the above-mentioned problems is a drawing depth gauge for measuring a cap drawing depth after a metal cap is wound on a container, and comprises a dial gauge body and the dial gauge body. A gauge holder for holding the adapter, and an adapter integrated with the gauge holder, wherein the adapter has a step portion having the same shape as the drawing mold portion of the pressure block used during cap sealing. It is.

  The adapter has a cylindrical wall portion and a ceiling wall portion, and has a step portion corresponding to a drawing mold portion of the pressure block on an inner peripheral surface of the cylindrical wall portion, and an inner diameter of the cylindrical wall below the step portion. Adopting a configuration in which a measuring element entrance / exit hole is formed at a position where the measuring element can abut against the top surface of the cap top surface in the top wall portion. Can do. The zero point setting is easy and accurate by combining with a cylindrical zero point calibration gauge that has the same outer diameter as the knurled outer diameter of the cap to be measured and a flat zero point reference surface on the top surface. Can be.

  The method for measuring the depth of drawing of a cap according to the present invention is a drawing depth measuring method for measuring a cap drawing depth after a metal cap is wound around a container with a dial gauge. Apply the adapter having the same step as the drawing mold part of the pressure block used for sealing to the throttle step part of the cap and make the probe contact the top surface of the cap. The diaphragm depth is measured by detecting the amount of displacement from the top reference plane with a dial gauge. Prior to the aperture depth measurement, place the dial gauge so that the aperture step of the adapter contacts the top corner of the zero point calibration gauge, and set the zero point with the probe in contact with the zero point reference surface. By doing so, the zero point can be set easily and accurately.

  According to the first to sixth aspects of the present invention, instead of measuring the drawing depth of the cap by directly contacting the dial gauge probe to the drawing step portion, a cylindrical shape having the same shape as the drawing portion of the pressure block. Therefore, the diaphragm depth gauge is not tilted and measurement can be performed easily and accurately with high accuracy without requiring skill. Further, it is possible to manually measure accurately even with a shallow aperture depth that makes it difficult to specify the aperture step, which was difficult to measure with a conventional dial gauge.

  Further, by configuring the gauge holder as in claim 2, the dial gauge probe can be easily set at a right angle to the measurement surface of the object to be measured, and the zero point of the gauge can be easily set. . According to the configuration of claim 3 and claim 5, the zero point can be set easily and accurately by using the zero point calibration gauge, and the diaphragm step of the object to be measured can be accurately set. The depth of the part can be measured. Once the zero point calibration is performed, it is possible to accurately measure the aperture depth of the same type of cap by simply pressing the adapter against the aperture step without setting the zero point each time. Measurement efficiency can be improved.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 to 3 show an embodiment of a drawing depth measuring device according to the present invention, FIG. 1 is a partially broken front view thereof, and FIG. 2 is a sectional view of a state in which the depth of a drawing step portion is measured, FIG. 3 shows a cross-sectional view during calibration before measurement. The drawing depth gauge 1 of the present embodiment includes a gauge body 2, a gauge holder 3, and an adapter 4. As the gauge body 2, a known dial gauge having a dial scale plate 5, a stem 6 and a measuring element 7 can be adopted. The gauge holder 3 has a fitting hole 8 through which the stem 6 of the gauge main body 1 is fitted and fixed, and the probe 7 can pass through and protrude downward. The adapter 4 is integrally fixed at the lower end. Yes.

  In this embodiment, the adapter 4 is formed of a metal material that is integral with the gauge holder 3, as shown in FIG. 1, but may be separately formed and fixed integrally. The adapter 4 is formed in the same shape and size as the pressure block of the cap winding device that forms the throttle step portion, and has a cylindrical wall portion 12 and a top wall portion 13, and the pressure is applied to the inner peripheral surface of the cylindrical wall 12. It has a step 14 corresponding to the drawing mold part of the block, and the inner diameter of the inner peripheral surface 16 of the cylindrical wall below the step is the upper part of the skirt wall of the cap to be measured. It is formed approximately equal to the outer diameter. A measuring element entrance / exit hole 17 through which the measuring element 7 passes is formed in the top wall portion 13. The position of the probe access hole 17 may be any position where the probe 7 abuts the cap top surface reference surface at the time of measurement. As shown in FIG. 2, the annular cap top surface is flat just above the bottle top. It is desirable that the portion 38 be a cap top surface reference surface, and it should be formed so that the probe contacts the surface. However, if the cap top surface is a uniform plane, Well, the position is not particularly limited. Reference numeral 18 denotes a monitoring hole formed in the cylindrical wall portion 12 in the vicinity of the probe access hole 17 so that the contact position of the probe 7 can be confirmed at the time of zero point setting and measurement.

  The aperture depth gauge of the present embodiment includes a zero point calibration gauge as an accessory, and the zero point calibration can be easily performed by using the zero point calibration gauge prior to the start of measurement. As shown in FIG. 3, the zero point calibration gauge 20 has a cylindrical shape, the outer diameter of the peripheral wall 21 is substantially equal to the outer diameter of the upper part of the skirt wall of the cap, and the top surface 22 is formed as a flat surface. Accordingly, the cylindrical wall inner peripheral surface 16 below the step portion 14 of the adapter 4 is fitted to the peripheral wall 21 of the zero point calibration gauge 20, and the step portion 14 is engaged with the top corner portion to perform zero point calibration. Be able to.

The drawing depth gauge according to the present embodiment is configured as described above, and the zero point of the dial gauge is set by the zero point calibration gauge 20 as follows prior to the measurement of the cap drawing depth of the cap winding container.
When the adapter 4 of the aperture depth gauge 1 is fitted to the top of the zero point calibration gauge 20 as shown in FIG. 3, the stepped portion 14 of the adapter 4 is engaged with the outer peripheral portion of the top surface of the zero point calibration gauge 20. Since the adapter cylindrical wall inner peripheral surface 16 is fitted with the peripheral wall 21, the dial gauge can be stably applied perpendicularly to the zero point calibration gauge 20 without being inclined. At that time, the tip of the measuring element 7 is pushed in from the state where it protrudes downward from the position of the stepped portion 14 as shown in FIG. Is in contact with the top surface of the zero point calibration gauge 20 at the same level position. Therefore, the zero point of the dial gauge can be set based on that point.

  For example, in order to measure the drawing depth s of the drawing step portion 37 of the cap 35 wound around the container 40 in FIG. 5 using the drawing depth gauge after the zero point setting is completed as described above, As shown in FIG. 2, the inner peripheral surface of the cylindrical wall of the gauge holder 3 is formed on the upper part 39 of the skirt wall of the cap by grasping the gauge holder 3 of the dial gauge and pressing it against the top of the cap of the container from directly above. The stepped surface 14 abuts against the throttle stepped portion 37 of the cap. In this state, the tip of the probe contacts the top flat portion 38 which is the cap top reference plane of the cap. Therefore, the amount of displacement from the zero point setting value of the probe at that time becomes the drawing depth of the drawn part, and the drawing depth can be measured by reading the scale of the dial gauge. It can be immediately determined whether or not there is.

  As described above, according to the diaphragm depth gauge of the present invention, the diaphragm depth is measured by hand as in the case of the conventional diaphragm depth gauge, but the probe is directly applied to the diaphragm step portion of the cap. Rather than measuring the drawing depth, the cylindrical adapter with the same shape as the drawing part of the pressure block is applied to the drawing step part, so the drawing depth gauge does not tilt and it does not require skill. And it can measure accurately.

  FIG. 4 shows another embodiment of the cap depth gauge according to the present invention. The same parts as those in the above embodiment are given the same reference numerals, and only different points will be described. The drawing depth gauge of the above embodiment is formed exclusively for a cap having a specific cap outer diameter and drawing depth, but when the cap is tightened, the drawing depth is constant, but the container is filled. Depending on the conditions and the material of the container, the outer diameter of the upper part of the skirt wall may be slightly changed and tightened. In such a case, in the above-described embodiment, it is necessary to prepare a restriction gauge having an adapter having an inner diameter different from that of the inner peripheral surface of the cylindrical wall. By making it a possible separate member, it can be handled by a single device. That is, in this embodiment, the adapter 4 is divided into the drawing mold part 23 and the cap skirt wall upper fitting part 24, and the cap skirt wall upper fitting part 24 is appropriately attached to the cylindrical wall part of the drawing mold part. It is attached detachably. The cap skirt wall upper fitting portion 24 is formed in a ring shape in which a portion fitted with the skirt wall upper portion has the same inner diameter as the outer diameter of the skirt wall upper portion. Accordingly, in a state where the cap skirt wall upper fitting portion 24 is attached to the drawing mold portion 23, a step is formed between the lower end surface of the drawing mold portion 23 and the cap skirt wall upper fitting portion 24, and the drawing mold. Configure. The cap skirt wall upper fitting portion 24 is prepared with a plurality of inner diameters according to the outer diameter of the cap skirt wall upper part. It can be measured with one drawing depth gauge. Accordingly, it is also necessary to prepare a zero point calibration gauge corresponding to the outer diameter of the cap skirt wall upper fitting portion.

  The present invention is capable of measuring the squeezing depth of a cap that is wound and sealed on a container with a simple device without any measurement variation by a measurer, and is relatively inexpensive and easy to handle. It can be effectively used to measure the drawing depth by sampling inspection in the filling and sealing line.

It is a principal part fracture | rupture front view of the cap squeezing depth measuring apparatus of the cap winding clamping container which concerns on embodiment of this invention. It is a front view which shows the state which is measuring the aperture depth. It is a principal part enlarged view of FIG. 1 which shows the zero point setting method using the gauge for zero point calibration. It is a principal part fracture | rupture front view in the state which is measuring the squeezing depth with the cap squeezing depth measuring apparatus of the cap winding container which concerns on other embodiment of this invention. It is a principal part sectional front view showing an example of the state where the metal cap was wound and formed in the bottle can. It is a principal part fracture | rupture front view of the state which is measuring the cap aperture depth with the conventional cap aperture depth measuring apparatus.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Diaphragm depth gauge 2 Gauge body 3 Gauge holder 4 Adapter 5 Dial scale board 6 Stem 7 Measuring element 8 Fitting hole 12 Cylindrical wall part 13 Top wall part 14 Step part 16 Cylindrical wall inner peripheral surface 17 Measuring element access hole 18 Monitoring Hole 20 Zero point calibration gauge 21 Peripheral wall 22 Top surface 23 Drawing mold part 24 Cap skirt wall upper fitting part 35 Cap 37 Drawing step part 38 Cap top surface flat part 39 Cap skirt wall upper part

Claims (5)

  A drawing depth gauge for measuring a cap drawing depth after a metal cap is wound on a container, and comprising a dial gauge body, a gauge holder for holding the dial gauge body, an adapter integrated with the gauge holder, The adapter has a stepped portion having the same shape as the drawing mold portion of the pressure block used for cap sealing.   The adapter has a cylindrical wall portion and a ceiling wall portion, and has a step portion corresponding to a drawing mold portion of the pressure block on an inner peripheral surface of the cylindrical wall portion, and an inner diameter of the cylindrical wall below the step portion. The measuring element entrance / exit hole is formed in the top wall part at a position where the measuring element can come into contact with the reference surface of the top surface of the cap. The cap drawing depth gauge.   The cap according to claim 1 or 2, comprising a combination with a cylindrical zero point calibration gauge having an outer diameter substantially the same size as the upper part of the skirt wall of the cap and having a flat zero point reference surface on the top surface. Drawing depth gauge.   A drawing depth measurement method in which a cap drawing depth after a metal cap is wound on a container is measured with a dial gauge, and when the drawing depth is measured, it has the same shape as the drawing mold part of the pressure block used for cap sealing. The adapter having the stepped portion is applied to the aperture stepped portion of the cap and the probe contacts the cap top surface reference surface, and the displacement of the probe from the cap top surface reference surface is detected by a dial gauge. A method for measuring a drawing depth of a cap, wherein the drawing depth is measured.   5. The zero point is set in a state in which the dial gauge is mounted so that the stepped portion of the adapter is in contact with the top corner of the zero point calibration gauge and the probe is in contact with the zero point reference plane. 2. A method for measuring a drawing depth of the cap according to 1.

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