JP2006051713A - Raw material deaerating and feeding apparatus - Google Patents

Raw material deaerating and feeding apparatus Download PDF

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Publication number
JP2006051713A
JP2006051713A JP2004235568A JP2004235568A JP2006051713A JP 2006051713 A JP2006051713 A JP 2006051713A JP 2004235568 A JP2004235568 A JP 2004235568A JP 2004235568 A JP2004235568 A JP 2004235568A JP 2006051713 A JP2006051713 A JP 2006051713A
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raw material
pump
bubbles
deaeration
discharge side
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Kazuaki Ohashi
一晶 大橋
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/455Screws arranged to convey material towards each other, e.g. separate screws arranged after each other and feeding in opposite directions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the occurrence of a situation in which a product using ground fish as a raw material by removing bubbles left in the raw material is deformed, or holes are formed in the sliced product. <P>SOLUTION: With regard to a feeder which kneads the raw material ground fish by a pump having screw shafts and pressurizes and delivers the ground fish as the pump, a pair of the screw shafts 14 and 14' which are different in pitch between raw material suction sides 15 and 15' and discharge sides 16 and 16'. Deaeration nozzles 17 and 17' are installed in a casing 11 of a pressure increasing place in the vicinity of the boundary between the suction side and the discharge side of each screw shaft 14 or 14', and the pump 20 for collecting bubbles and the raw material extracted together with the bubbles is installed outside a nozzle opening. A collecting course for returning the raw material collected by the deaeration nozzles 17 and 17' to the pump is provided. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、すり身類を原料としてスクリュー軸を有するポンプにより圧送し、加圧送出する脱気送り装置に関するものである。   TECHNICAL FIELD The present invention relates to a deaeration feeding device that feeds and feeds pressure by a pump having a screw shaft using surimi as a raw material.

例えば蒲鉾のような水産加工品は、魚肉をすり身として、目的の型にて成形するので、原料をスクリューポンプにより混練する工程を経る。その際に、原料の中に空気が気泡の形で取り込まれることがあり、気泡が除去されることなく製品化されると、製品表面が気泡によってでこぼこになったり、また薄く切った蒲鉾の一片に穴が開いた状態となるので見た目が悪いという問題があった。   For example, a processed fishery product such as salmon is formed in a target mold using fish meat as a surimi, and thus a raw material is kneaded with a screw pump. At that time, air may be taken into the raw material in the form of bubbles, and if the product is manufactured without removing the bubbles, the surface of the product will be bumpy due to the bubbles, or a piece of straw that has been cut into thin pieces There is a problem that it looks bad because it is in a state where a hole is opened.

混合物に取り込まれた空気を除去する技術として、粉末材料に対しては特開平5−220803号の押出成形方法の例があり、混合物を真空脱気室へ導入し、空気を除去する方法が開示されている。しかし、本発明の対象となるような練り製品の原料に含まれた気泡を除去するために、当該発明を適用することはできない。   As a technique for removing air taken into the mixture, there is an example of an extrusion molding method disclosed in Japanese Patent Laid-Open No. 5-220803 for a powder material, and a method of introducing the mixture into a vacuum deaeration chamber and removing the air is disclosed. Has been. However, the present invention cannot be applied to remove bubbles contained in the raw material of the kneaded product that is the subject of the present invention.

特開平5−220803号Japanese Patent Laid-Open No. 5-220803

本発明は前記の点に着目してなされたもので、その課題は、すり身類から成る原料に残存している気泡を除去することである。また、本発明の他の課題は、すり身類を原料とする製品に変形を生じたり、製品を薄く切ったときに穴が開いている、というような事態を起こさない原料の脱気送り装置を提供することである。   The present invention has been made paying attention to the above points, and its object is to remove bubbles remaining in a raw material made of surimi. In addition, another object of the present invention is to provide a raw material deaeration feed device that does not cause a situation in which a product made from surimi is deformed or a hole is opened when the product is cut into thin pieces. Is to provide.

前記の課題を解決するため本発明は、すり身類を原料としてスクリュー軸を有するポンプにより圧送し、加圧送出する脱気送り装置について、混練ポンプとして、原料の吸入側と吐出側でピッチの異なるスクリュー軸を2軸1対具備し、各スクリュー軸の吸入側部分と吐出側部分の境界付近の圧力が高まる箇所のケーシングに脱気ノズルを設置し、気泡及び気泡とともに抜き出された原料を回収する回収ポンプをノズル口外部に設置するようにするという手段を講じたものである。   In order to solve the above-mentioned problems, the present invention relates to a deaeration feeding apparatus that feeds and feeds surimi using raw material as a raw material by a pump having a screw shaft. A pair of screw shafts is provided, and a degassing nozzle is installed in the casing where the pressure increases near the boundary between the suction side and discharge side of each screw shaft, and the material extracted with the bubbles and bubbles is collected. The recovery pump to be installed is installed outside the nozzle opening.

本発明に係る装置は、原料とするすり身類を圧送するポンプに関連して構成されるものであり、ポンプとしてはスクリュー軸を有するものが対象となる。そのスクリュー軸は、2軸を1対とするもので、夫々が逆方向のねじ山を有し、一方のスクリュー軸の山と他方のスクリュー軸の谷が噛み合う状態でスクリュー軸を円筒内にて回転させ、スクリュー軸と円筒室との間に存在する原料を圧送するものである。   The apparatus which concerns on this invention is comprised in relation to the pump which pumps the surimi used as a raw material, and what has a screw shaft as a pump becomes object. The screw shafts are a pair of two shafts, each having a reverse thread, and the screw shaft is placed in a cylinder with the thread of one screw shaft and the valley of the other screw shaft engaged. The raw material existing between the screw shaft and the cylindrical chamber is pumped by rotation.

本発明におけるスクリュー軸は、原料を圧送するために吸入する吸入側と、圧送された原料を機外へ送り出す吐出側とにおけるねじのピッチの異なることを特徴とする。具体的にいえば、スクリュー軸の吸入側にてピッチを大きく、吐出側にてピッチを小さくし、それによってピッチの小さくなる吐出側への移行部分における所の圧力が上がるので、空気を抜き易くすることができるものである。   The screw shaft according to the present invention is characterized in that the screw pitch is different between the suction side for sucking in the raw material and the discharge side for feeding the pumped raw material to the outside of the machine. Specifically, the pitch is increased on the suction side of the screw shaft, and the pitch is decreased on the discharge side, thereby increasing the pressure at the transition portion to the discharge side where the pitch is reduced. Is something that can be done.

このため、スクリュー軸の吸入側から吐出側への移行部分、換言すれば、吸入側部分と吐出側部分との境界付近の圧力が高まる箇所に、エア抜きとして脱気ノズルを設けてい
る。脱気ノズルは一端が、2軸1対のスクリュー軸を具備しているケーシングの内部に通じており、他端はケーシングの外部に通じており、内部の過大な圧力を外部に逃がす機能を発揮する。脱気ノズルから抜き出されるエア或いは気泡は、それが存在していた原料とともに移動して来る場合も少なくない。
For this reason, a deaeration nozzle is provided as an air vent at a transition portion from the suction side to the discharge side of the screw shaft, in other words, at a location where the pressure near the boundary between the suction side portion and the discharge side portion increases. One end of the deaeration nozzle is connected to the inside of the casing having a pair of two screw shafts, and the other end is connected to the outside of the casing, thereby demonstrating the function of releasing excessive internal pressure to the outside. To do. In many cases, the air or bubbles extracted from the deaeration nozzle move together with the raw material in which the air or bubbles existed.

そこで、気泡とともに抜き出された原料を回収するための回収ポンプをノズル口の外部に設置する。この回収ポンプは特別のものである必要はないが、圧送ポンプから抜き出されたすり身類を原料として回収し、回収管より圧送ポンプへの供給用ホッパーなどに戻すための手段を構成することが望ましい。即ち、回収した原料は圧送ポンプに還流されることにより、原料の有効利用が図られている。   Therefore, a recovery pump for recovering the raw material extracted together with the bubbles is installed outside the nozzle port. Although this recovery pump does not need to be special, it may constitute means for recovering surimi extracted from the pressure pump as a raw material and returning it to a hopper for supply to the pressure pump from the recovery pipe. desirable. That is, the recovered raw material is returned to the pressure pump to effectively use the raw material.

本発明は以上の如く構成されかつ作用するものであるから、すり身類から成る原料に残存している気泡を、ピッチの異なる2軸1対のスクリュー軸によって、脱気ノズルを通して除去することができるようになり、すり身類を原料とする製品表面に変形を起こした
り、或いは製品を薄く切ったときに中に穴が開いている、というような事態を起こさずに済む原料の脱気送り装置を提供することができる、という効果を奏する。
Since the present invention is configured and operates as described above, bubbles remaining in the raw material made of surimi can be removed through a deaeration nozzle by a pair of screw shafts having different pitches. A degassing feed device for raw materials that does not cause a situation such as deformation of the product surface using surimi as raw material or a hole in the product when the product is cut into thin pieces There is an effect that it can be provided.

以下図示の実施形態を参照して本発明をより詳細に説明する。図1は本発明に係る脱気送り装置10の1実施例を示す正面図であり、図中、11はケーシングであって、原料ホッパーに通じた供給部12を一端側上部に有しており、吐出口13を他端先端部に有している。   Hereinafter, the present invention will be described in more detail with reference to the illustrated embodiments. FIG. 1 is a front view showing an embodiment of a deaeration feeding device 10 according to the present invention. In the figure, 11 is a casing, and has a supply part 12 leading to a raw material hopper at one upper end. The discharge port 13 is provided at the tip of the other end.

ケーシング11の内部には、圧送ポンプとして、右ねじのスクリュー軸14とこれに噛み合い可能な左ねじのスクリュー軸14′とから成る2軸1対が互いに逆方向へ回転するように組み込まれている。図2参照。各スクリュー軸14、14′は、供給部12に近いほうの原料の吸入側15、15′と、吐出口13に近い方の原料の吐出側16、16′とで異なるピッチのねじ山及びねじ谷を有しており、吸入側15、15′のピッチの方が吐出側16、16′のピッチよりも小さく設定されている。実験例では、吸入側と吐出側のピッチP、Qの比率を3:2として好結果を得ている。図2A参照。   Inside the casing 11, as a pressure feed pump, a pair of two shafts including a right-hand screw shaft 14 and a left-hand screw shaft 14 'that can mesh with the right-hand screw shaft 14 are incorporated so as to rotate in opposite directions. . See FIG. The screw shafts 14, 14 ′ have different pitch threads and screws on the raw material suction side 15, 15 ′ closer to the supply unit 12 and the raw material discharge side 16, 16 ′ closer to the discharge port 13. There is a valley, and the pitch on the suction side 15, 15 ′ is set smaller than the pitch on the discharge side 16, 16 ′. In the experimental example, the ratio of the pitches P and Q on the suction side and the discharge side is 3: 2, and good results are obtained. See FIG. 2A.

2軸1対のスクリュー軸14、14′は、吸入側15、15′と吐出側16、16′ともに、ほぼ同様の長さとなる。このため、吐出側16、16′ではピッチの小さい分だけ吸入側15、15′よりも吐出流量が小さくなり、ピッチの変化する吸入側部分と吐出側部分の境界付近で圧力が上昇することとなり、原料中の空気が、より低い圧力の吸入側へ移動し易い状況が作り出されることとなる。   The pair of screw shafts 14, 14 'of the two shafts has substantially the same length on both the suction side 15, 15' and the discharge side 16, 16 '. Therefore, the discharge side 16, 16 'has a smaller discharge flow rate than the suction side 15, 15' by the smaller pitch, and the pressure rises near the boundary between the suction side portion and the discharge side portion where the pitch changes. Thus, a situation is created in which the air in the raw material easily moves to the suction side at a lower pressure.

さらに、このような本装置におけるケーシング11の、上記吸入側部分と吐出側部分の境界付近に脱気ノズル17、17′を設置する。脱気ノズル17、17′は、2軸1対のスクリュー軸14、14′の夫々の該当箇所に設置されている(図4、図5参照)。例示の脱気ノズル17、17′は、各スクリュー軸14、14′に各1箇所として図示されているが、その個数及び設置箇所については、設計上の変更可能な事項である。   Further, deaeration nozzles 17 and 17 'are installed near the boundary between the suction side portion and the discharge side portion of the casing 11 in this apparatus. The deaeration nozzles 17 and 17 'are installed at corresponding portions of the two shafts and a pair of screw shafts 14 and 14' (see FIGS. 4 and 5). The illustrated deaeration nozzles 17 and 17 ′ are illustrated as one location on each screw shaft 14 and 14 ′, but the number and installation locations are matters that can be changed in design.

脱気ノズル17、17′の下部には気泡とともに抜き出された原料を回収するための回収部ホッパー18が設けてあり、ホッパー18の下部には回収ポンプ20として、2軸1対のギヤ19、19′を有するギヤポンプが設けられている。ギヤ19、19′はギヤケース21に組み込まれており、回収ポンプ20からは、回収配管22が原料ホッパー23に向かって伸びている。   A recovery unit hopper 18 is provided below the degassing nozzles 17, 17 ′ for recovering the raw material extracted together with the bubbles. A recovery pump 20 is provided below the hopper 18 as a pair of two-shaft gears 19. , 19 '. The gears 19 and 19 ′ are incorporated in a gear case 21, and a recovery pipe 22 extends from the recovery pump 20 toward the raw material hopper 23.

図1において、24はギヤ軸、25は軸受、26は延長軸、27、28はスプロケットホイールで、チェーン29により結合されていてギヤードモーター30の動力をギヤ19に伝達する。また、各図において、31は原料ホッパー23における外部ホッパー、32は混練部であり、原料ホッパー23の下部に設けられている供給筒33と、供給筒内に設けられている、らせん羽根34を有する混練シャフト35と、混練シャフト35を駆動するモーター36とを具備している。なお、混練部32は、図3に示されているように、基台37にポスト38を介して設けられている。   In FIG. 1, 24 is a gear shaft, 25 is a bearing, 26 is an extension shaft, 27 and 28 are sprocket wheels, which are coupled by a chain 29 and transmit the power of the geared motor 30 to the gear 19. In each figure, 31 is an external hopper in the raw material hopper 23, 32 is a kneading section, and includes a supply cylinder 33 provided in the lower part of the raw material hopper 23 and a spiral blade 34 provided in the supply cylinder. And a motor 36 for driving the kneading shaft 35. In addition, the kneading part 32 is provided in the base 37 via the post 38, as FIG. 3 shows.

本発明の装置10はこのような構成を有するので、原料ホッパー23、31に原料が投入されると、原料は混練部32にて混練されながら供給部12からケーシング11に送り込まれ、さらにスクリュー軸14、14′により、吸入側15、15′より吐出側16、16′へと送り込まれる。その際スクリュー軸14、14′のねじ山のピッチは、吸入側15、15′で大きく、吐出側16、16′で小さく設定されているので、吸入側15、15′から吐出側16、16′へ到る境界付近で内圧が上昇し、原料が圧縮され、内部の空気が押し動かされる状態となる。このため圧力が上昇している原料は、空気とともに出口を求めて、境界付近に設けられている脱気ノズル17、17′より外部へ脱出する。ケーシング外部に排出された空気は空気中に放出される、その一方、原料は回収部ホッパー18に捕捉され、回収ポンプ20により回収配管22へ押し上げられ、原料ホッパー23に還流され、再び上述した脱気送り過程を経ることになる。   Since the apparatus 10 of the present invention has such a configuration, when the raw material is charged into the raw material hoppers 23 and 31, the raw material is fed into the casing 11 from the supply unit 12 while being kneaded in the kneading unit 32, and further the screw shaft. 14 and 14 ', the suction side 15 and 15' is sent to the discharge side 16 and 16 '. At this time, the pitch of the screw threads of the screw shafts 14 and 14 'is set large on the suction side 15 and 15' and small on the discharge side 16 and 16 '. In the vicinity of the boundary to ′, the internal pressure increases, the raw material is compressed, and the internal air is pushed. For this reason, the raw material whose pressure has risen seeks the outlet together with air, and escapes to the outside from the deaeration nozzles 17 and 17 ′ provided near the boundary. The air discharged to the outside of the casing is released into the air. On the other hand, the raw material is captured by the recovery unit hopper 18, pushed up to the recovery pipe 22 by the recovery pump 20, recirculated to the raw material hopper 23, and again removed from the above-described manner. It will go through a plowing process.

脱気ノズル17、17′による脱気処理を経たあと、原料は吸入側15、15′よりも高圧の吐出側16、16′を吐出口13へ向かって進行するが、吐出側16、16′において原料に作用する内部圧力には勾配があり、吸入側15、15′との境界付近が最も低いと考えられる。このため吐出側16、16′になお残っている空気があっても次第に境界付近へ移動し、やがて脱気ノズル17、17′より外部へ抜き出されることとなり、吐出口13から送り出される製品に空気が残存していたとしても極く僅かとなり、気泡の形を取らない。   After the deaeration process by the deaeration nozzles 17 and 17 ′, the raw material travels to the discharge port 13 through the discharge side 16 and 16 ′ having a higher pressure than the suction side 15 and 15 ′, but the discharge side 16 and 16 ′. There is a gradient in the internal pressure acting on the raw material in FIG. For this reason, even if there is still air remaining on the discharge side 16, 16 ′, it gradually moves to the vicinity of the boundary, and is eventually extracted from the degassing nozzles 17, 17 ′ to the outside. Even if air remains, it becomes very small and does not take the form of bubbles.

本発明に係る原料の脱気送り装置の実施例を示す一部破断正面図。The partially broken front view which shows the Example of the deaeration feed apparatus of the raw material which concerns on this invention. A、Bは2軸1対のスクリュー軸の平面図、Cは端面図。A and B are plan views of a pair of two screw shafts, and C is an end view. 本発明に係る原料の脱気送り装置の実施例を示す全体正面図。The whole front view which shows the Example of the deaeration feed apparatus of the raw material which concerns on this invention. 図3に対する左側面図。FIG. 4 is a left side view with respect to FIG. 3. 脱気部を示す部分拡大断面図。The partial expanded sectional view which shows a deaeration part.

符号の説明Explanation of symbols

10 脱気送り装置
11 ケーシング
12 供給部
13 吐出部
14、14′ スクリュー軸
15、15′ 吸入側
16、16′ 吐出側
17、17′ 脱気ノズル
18 回収部ホッパー
19、19′ スクリュー軸
20 回収ポンプ
21 ギヤケース
22 回収配管
23 原料ホッパー
31 外部ホッパー
32 混練部
33 供給筒
DESCRIPTION OF SYMBOLS 10 Deaeration feeder 11 Casing 12 Supply part 13 Discharge part 14, 14 'Screw shaft 15, 15' Suction side 16, 16 'Discharge side 17, 17' Deaeration nozzle 18 Recovery part hopper 19, 19 'Screw shaft 20 Recovery Pump 21 Gear case 22 Recovery pipe 23 Raw material hopper 31 External hopper 32 Kneading part 33 Supply cylinder

Claims (2)

すり身類を原料としてスクリュー軸を有するポンプにより圧送し、加圧送出する送り装置であって、ポンプとして、原料の吸入側と吐出側でピッチの異なるスクリュー軸を2軸1対具備し、各スクリュー軸の吸入側部分と吐出側部分の境界付近の圧力が高まる箇所のケーシングに脱気ノズルを設置し、気泡及び気泡とともに抜き出された原料を回収する回収ポンプをノズル口外部に設置するようにした構成を有する原料の脱気送り装置。 A feed apparatus that pumps and feeds surimi as raw material by a pump having a screw shaft, and includes two pairs of screw shafts having different pitches on the suction side and the discharge side of the raw material as pumps. Install a degassing nozzle on the casing where the pressure increases near the boundary between the suction side and discharge side of the shaft, and install a recovery pump that collects the bubbles and the material extracted along with the bubbles outside the nozzle port. A deaeration feed device for a raw material having the structure described above. 脱気ノズルにて回収した原料をポンプに還流するための回収系路を具備している請求項1記載の原料の脱気送り装置。

2. The raw material degassing / feeding device according to claim 1, further comprising a recovery system for returning the raw material recovered by the degassing nozzle to the pump.

JP2004235568A 2004-08-12 2004-08-12 Raw material deaerating and feeding apparatus Pending JP2006051713A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114055750A (en) * 2021-11-08 2022-02-18 江西省正百科技有限公司 Can eliminate column organic glass raw materials extrusion device of bubble

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114055750A (en) * 2021-11-08 2022-02-18 江西省正百科技有限公司 Can eliminate column organic glass raw materials extrusion device of bubble

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