JP2006046635A - Pressure pulsation absorber and its manufacturing method - Google Patents

Pressure pulsation absorber and its manufacturing method Download PDF

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JP2006046635A
JP2006046635A JP2005041554A JP2005041554A JP2006046635A JP 2006046635 A JP2006046635 A JP 2006046635A JP 2005041554 A JP2005041554 A JP 2005041554A JP 2005041554 A JP2005041554 A JP 2005041554A JP 2006046635 A JP2006046635 A JP 2006046635A
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pressure pulsation
film
foam
pulsation absorber
pressure
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Tatsuo Katayama
竜雄 片山
Kei Moriya
圭 森谷
Akimi Morimoto
亜季実 森本
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Uchiyama Manufacturing Corp
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Uchiyama Manufacturing Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressure pulsation absorber and its manufacturing method capable of exercising a pulsation absorbing effect over a long period of time having a wide range of application by a compact and simple structure, and easily manufacturable. <P>SOLUTION: This pressure pulsation absorber mounted in a pressure circuit for absorbing pulsation is composed of a foamed body composed of an elastic body, and a resin film wrapping the foamed body and composed of an ethylene-vinyl alcohol copolymer. This manufacturing method of the pressure pulsation absorber mounted in the pressure circuit for absorbing the pulsation comprises applying a solution prepared by dissolving the ethylene-vinyl alcohol copolymer into a solvent to the foamed body composed of the elastic body, and then removing the solvent to form a resin film wrapping the foamed body and composed of the ethylene-vinyl alcohol copolymer. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、圧力管路中の圧力流体の脈動を低減するために使用される脈動吸収装置に関し、具体的には配管内を流れる圧力流体の圧力、流量脈動を効率よく吸収する圧力脈動吸収体およびその製造方法に関する。   The present invention relates to a pulsation absorber used to reduce pulsation of pressure fluid in a pressure line, and more specifically, a pressure pulsation absorber that efficiently absorbs pressure and flow pulsation of pressure fluid flowing in a pipe. And a manufacturing method thereof.

従来、圧力流体の脈動を抑制する手段としては、ブラダ、ダイヤフラムの装着されるアキュムレーターでは合成ゴム製のブラダ、ダイヤフラムが用いられ、ピストン型アキュムレーター型では該ピストンとバネの動き、ベローズ型アキュムレーターでは該ベローズが用いられており、流体内の圧力変動に応答して封入された気体の容積あるいはバネを変化させ圧力を抑制 (吸収) している(例えば、特許文献1)。
特開平10−159803号公報(請求項、発明の実施の形態、図1)
Conventionally, as a means for suppressing pulsation of pressure fluid, a bladder or diaphragm made of synthetic rubber is used for an accumulator to which a bladder or a diaphragm is attached, and a piston type accumulator type is used to move the piston and a spring. The bellows is used in the lator, and the pressure is suppressed (absorbed) by changing the volume of the sealed gas or the spring in response to the pressure fluctuation in the fluid (for example, Patent Document 1).
Japanese Patent Laid-Open No. 10-159803 (Claims, Embodiment of the Invention, FIG. 1)

しかしながら、このようなアキュムレーターは、構造が複雑で高価である点が最大の欠点として挙げられる。また、使用用途が限られているうえに窒素高圧ガスに伴うメンテナンスの複雑さなど一般化できない様々な欠点を持っている。
このような欠点を解消するために、圧力流体流路内に発泡ゴムを装着して流体圧力の脈動を低減する簡単な構造も考えられたが、圧力流体内にて脈動が繰返されると発泡ゴムの気泡内の空気が液体中に洩れる、もしくはゴムを透過して発泡ゴム内に液体が浸透するなどして脈動防止効果が早期に低下してしまい一般的に普及するには至っていない。
However, such an accumulator has the biggest drawback that its structure is complicated and expensive. In addition, there are various drawbacks that cannot be generalized, such as the complexity of maintenance associated with high-pressure nitrogen gas, as well as limited applications.
In order to eliminate such drawbacks, a simple structure that reduces the pulsation of fluid pressure by installing foam rubber in the pressure fluid flow path was also considered. However, if the pulsation is repeated in the pressure fluid, the foam rubber The air in the air bubbles leaks into the liquid, or the liquid penetrates through the rubber and penetrates into the foamed rubber, so that the effect of preventing pulsation is reduced at an early stage, so that it has not spread widely.

したがって、本発明は、長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収発泡体およびその製造方法を提供することを目的とする。 Accordingly, the present invention provides a pressure pulsation-absorbing foam that can exhibit a pulsation-absorbing effect over a long period of time, can be made to have a small and simple structure, and can be easily manufactured, and a method for producing the same. For the purpose.

本発明は、上記の課題を解決するためのものとして、請求項1に係る発明は、圧力回路中に配置する脈動を吸収するための圧力脈動吸収体であって、弾性体からなる発泡体と、その発泡体を外包する樹脂膜で形成せしめることを特徴とする圧力脈動吸収体を提供する。   In order to solve the above-mentioned problems, the present invention provides a pressure pulsation absorber for absorbing a pulsation disposed in a pressure circuit, the foam comprising an elastic body, and The pressure pulsation absorber is characterized by being formed by a resin film enclosing the foam.

請求項2に係る発明は、圧力回路中に配置する脈動を吸収するための圧力脈動吸収体であって、弾性体からなる発泡体と、その発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜で形成せしめることを特徴とする圧力脈動吸収体を提供する。 The invention according to claim 2 is a pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, comprising a foam made of an elastic body and an ethylene-vinyl alcohol copolymer enclosing the foam. There is provided a pressure pulsation absorber characterized by being formed of a resin film.

請求項3に係る発明は、請求項2記載のエチレン−ビニルアルコール共重合体のエチレン含有率が10モル%〜70モル%であることを特徴とする圧力脈動吸収体を提供する。 The invention according to claim 3 provides a pressure pulsation absorber, wherein the ethylene content of the ethylene-vinyl alcohol copolymer according to claim 2 is 10 mol% to 70 mol%.

請求項4に係る発明は、請求項2記載のエチレン−ビニルアルコール共重合体からなる樹脂膜の厚みが1〜1000ミクロンであることを特徴とする圧力脈動吸収体を提供する。   The invention according to claim 4 provides a pressure pulsation absorber, wherein the thickness of the resin film made of the ethylene-vinyl alcohol copolymer according to claim 2 is 1-1000 microns.

請求項5に係る発明は、圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であってエチレン−ビニルアルコール共重合体を溶媒に溶解せしめた溶液を、弾性体からなる発泡体に塗布後、溶媒を除去することにより、該発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜を形成せしめることを特徴とする圧力脈動吸収体の製造方法を提供する。   The invention according to claim 5 is a method for producing a pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, and a solution obtained by dissolving an ethylene-vinyl alcohol copolymer in a solvent is made of an elastic body. Provided is a method for producing a pressure pulsation absorber, wherein a resin film made of an ethylene-vinyl alcohol copolymer enclosing the foam is formed by removing the solvent after being applied to the foam.

請求項6に係る発明は、請求項5記載の塗布方法がスプレー法であることを特徴とする圧力脈動吸収体の製造方法を提供する。 The invention according to claim 6 provides a method for producing a pressure pulsation absorber, wherein the coating method according to claim 5 is a spray method.

請求項7に係る発明は、請求項5記載の塗布方法が浸漬法であることを特徴とする圧力脈動吸収体の製造方法を提供する。   The invention according to claim 7 provides a method for producing a pressure pulsation absorber, wherein the coating method according to claim 5 is an immersion method.

請求項8に係る発明は、請求項5記載の溶媒がアルコールと水の混合液であることを特徴とする圧力脈動吸収体の製造方法を提供する。   The invention according to claim 8 provides a method for producing a pressure pulsation absorber, wherein the solvent according to claim 5 is a mixture of alcohol and water.

請求項9に係る発明は、圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であって、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状に樹脂からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封することを特徴とする圧力脈動吸収体の製造方法を提供する。 The invention according to claim 9 is a method of manufacturing a pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, and covers a foam made of an elastic body by combining a single or a plurality of them in advance. A film-like body made of a resin is formed into a possible shape, the film-like body is placed in a state of covering the foam, and a contact portion between the film-like bodies made of resin is joined and sealed. A method for producing a pressure pulsation absorber is provided.

請求項10に係る発明は、圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であって、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状にエチレン−ビニルアルコール共重合体からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封することを特徴とする圧力脈動吸収体の製造方法を提供する。 The invention according to claim 10 is a method of manufacturing a pressure pulsation absorber for absorbing pulsation arranged in a pressure circuit, and covers a foam made of an elastic body by combining a single or a plurality in advance. A film-like body made of an ethylene-vinyl alcohol copolymer is formed into a possible shape, and the film-like body is placed in a state of covering the foam, and the contact portions of the film-like bodies made of resin are joined together. And a method of manufacturing a pressure pulsation absorber.

請求項1の圧力脈動吸収体においては、弾性体からなる発泡体と、その発泡体を外包する樹脂膜で形成したので、樹脂膜が柔軟性に優れかつ気体および液体に対する耐透過性にも優れたものであり、このため長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収体となる。 In the pressure pulsation absorber according to claim 1, since the foam is formed of an elastic body and a resin film enclosing the foam, the resin film is excellent in flexibility and permeation resistance to gas and liquid. For this reason, the pulsation absorbing effect can be exhibited over a long period of time, and the pressure pulsation absorber can be manufactured with a small, simple structure and a wide range of application, and can be easily manufactured.

請求項2の圧力脈動吸収体においては、弾性体からなる発泡体と、その発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜で形成したので、請求項1と同様な効果が得られるとともに、一層、樹脂膜が柔軟性に優れかつ気体および液体に対する耐透過性にも優れ、長期にわたり脈動吸収効果が発揮できる圧力脈動吸収体となる。 Since the pressure pulsation absorber of claim 2 is formed of a foam made of an elastic body and a resin film made of an ethylene-vinyl alcohol copolymer enclosing the foam, the same effect as in claim 1 is obtained. In addition, the resin film is further excellent in flexibility and excellent in permeation resistance to gases and liquids, and becomes a pressure pulsation absorber capable of exhibiting a pulsation absorption effect over a long period of time.

請求項3の圧力脈動吸収体においては、請求項2記載のエチレン−ビニルアルコール共重合体のエチレン含有率を10モル%〜70モル%としたので、樹脂膜の柔軟性と気体および液体に対する耐透過性のバランスのよいものとすることができ、このため請求項2と同様な効果を得られるとともに、より一層、長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収体となる。 In the pressure pulsation absorber according to claim 3, since the ethylene content of the ethylene-vinyl alcohol copolymer according to claim 2 is 10 mol% to 70 mol%, the flexibility of the resin film and the resistance to gas and liquid are obtained. The balance of permeability can be made good, so that the same effect as in claim 2 can be obtained, and the pulsation absorption effect can be further exhibited over a long period of time, with a small and simple structure and wide application range In addition, the pressure pulsation absorber can be easily manufactured.

請求項4の圧力脈動吸収体においては、請求項2記載のエチレン−ビニルアルコール共重合体からなる樹脂膜の厚みを1〜1000ミクロンとしたので、樹脂膜の柔軟性と気体および液体に対する耐透過性のバランスのよいものとすることができ、このため請求項2と同様な効果を得られるとともに、より一層、長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収体となる。 In the pressure pulsation absorber according to claim 4, since the thickness of the resin film made of the ethylene-vinyl alcohol copolymer according to claim 2 is set to 1 to 1000 microns, the flexibility of the resin film and the permeation resistance to gas and liquid are obtained. Therefore, the effect similar to that of claim 2 can be obtained, and the pulsation absorbing effect can be further exhibited over a long period of time. The compact and simple structure has a wide application range. In addition, the pressure pulsation absorber can be easily manufactured.

請求項5の圧力脈動吸収体の製造方法においては、エチレン−ビニルアルコール共重合体を溶媒に溶解せしめた溶液を、弾性体からなる発泡体に塗布後、溶媒を除去することにより、該発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜を形成せしめるようにしたので、長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲が広い圧力脈動吸収体の製造を容易なものとすることができる圧力脈動吸収体の製造方法となる。 In the manufacturing method of the pressure pulsation absorber of Claim 5, after apply | coating the solution which melt | dissolved the ethylene-vinyl alcohol copolymer in the solvent to the foam which consists of an elastic body, this solvent is removed by removing this solvent. A resin film made of an ethylene-vinyl alcohol copolymer that encloses the pressure pulsation is formed, so that the pulsation absorbing effect can be demonstrated over a long period of time, and it is easy to manufacture a pressure pulsation absorber with a small and simple structure and a wide range of applications. It becomes the manufacturing method of the pressure pulsation absorber which can be made.

請求項6の圧力脈動吸収体の製造方法においては、請求項5記載の塗布方法をスプレー法としたので、請求項5と同様な効果が得られるとともに、より一層、製造が容易な圧力脈動吸収体の製造方法となる。 In the method for producing a pressure pulsation absorber according to claim 6, since the coating method according to claim 5 is a spray method, the same effects as those of claim 5 can be obtained, and the pressure pulsation absorption can be further facilitated. It becomes a manufacturing method of a body.

請求項7の圧力脈動吸収体の製造方法においては、請求項5記載の塗布方法を浸漬法としたので、請求項5と同様な効果が得られるとともに、より一層、製造が容易な圧力脈動吸収体の製造方法となる。   In the method for producing a pressure pulsation absorber according to claim 7, since the coating method according to claim 5 is an immersion method, the same effect as in claim 5 can be obtained, and the pressure pulsation absorption can be further facilitated. It becomes a manufacturing method of a body.

請求項8の圧力脈動吸収体の製造方法においては、請求項5記載の溶媒をアルコールと水の混合液としたので、請求項5と同様な効果が得られるとともに、より一層、製造が容易な圧力脈動吸収体の製造方法となる。   In the method for producing a pressure pulsation absorber according to claim 8, since the solvent according to claim 5 is a mixed solution of alcohol and water, the same effect as in claim 5 can be obtained, and the production is further facilitated. It becomes a manufacturing method of a pressure pulsation absorber.

請求項9の圧力脈動吸収体の製造方法においては、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状に樹脂からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封するようにしたので、樹脂からなる膜状体を予め個別に成形するので、膜厚の均一性が良く、膜質の良い膜状体が容易に形成でき、樹脂膜が柔軟性に優れかつ気体および液体に対する耐透過性にも優れたものとなる。このため長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収体の製造方法となる。 In the method for producing a pressure pulsation absorber according to claim 9, a film-like body made of a resin is formed into a shape capable of covering a foamed body made of an elastic body by combining a single or a plurality in advance. Since the body is arranged so as to cover the foam, and the contact portions between the film-like bodies made of resin are joined and sealed, the film-like body made of resin is individually molded in advance. A film-like body having good thickness uniformity and good film quality can be easily formed, and the resin film has excellent flexibility and permeation resistance to gases and liquids. For this reason, the pulsation absorbing effect can be exhibited over a long period of time, and the manufacturing method of the pressure pulsation absorber can be made to have a small and simple structure and a wide range of application, and can be easily manufactured.

請求項10の圧力脈動吸収体の製造方法においては、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状にエチレン−ビニルアルコール共重合体からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封するようにしたので、請求項9と同様な効果が得られるとともに、より一層、樹脂膜が柔軟性に優れかつ気体および液体に対する耐透過性にも優れたものとなり、長期にわたり脈動吸収効果が発揮できる圧力脈動吸収体の製造方法となる。 In the method for producing a pressure pulsation absorber according to claim 10, a film-like body made of an ethylene-vinyl alcohol copolymer is formed into a shape capable of covering a foam made of an elastic body by combining a single or a plurality of them in advance. Since the film-shaped body is molded and disposed so as to cover the foam, and the contact portions between the film-shaped bodies made of resin are joined and sealed, the same effect as in claim 9 can be obtained. In addition, the resin film is further excellent in flexibility and excellent in permeation resistance to gases and liquids, and a method for producing a pressure pulsation absorber capable of exhibiting a pulsation absorption effect over a long period of time.

本発明による圧力脈動吸収体およびその製造方法の最良の形態として、弾性体からなる発泡体とその発泡体を外包するエチレンービニルアルコール共重合体からなる樹脂膜で構成される圧力脈動吸収体およびその製造方法について以下に説明する。   As the best mode of the pressure pulsation absorber and the manufacturing method thereof according to the present invention, a pressure pulsation absorber comprising a foam made of an elastic body and a resin film made of an ethylene-vinyl alcohol copolymer enclosing the foam, and The manufacturing method will be described below.

本発明の一実施形態の圧力脈動吸収体を構成する弾性体からなる発泡体として用いられる弾性体としては、たとえばゴム、樹脂、熱可塑性エラストマーのような素材が用いられ、脈動吸収特性の面から好ましくは弾性特性に優れるゴム、熱可塑性エラストマーが用いられ、この弾性体を発泡させることにより弾性体からなる発泡体を形成することが可能となる。   As an elastic body used as a foam made of an elastic body constituting the pressure pulsation absorber of one embodiment of the present invention, for example, a material such as rubber, resin, or thermoplastic elastomer is used, from the viewpoint of pulsation absorption characteristics. Preferably, rubber and thermoplastic elastomer having excellent elastic properties are used, and it is possible to form a foam made of an elastic body by foaming this elastic body.

なお、本発明の発泡方法は特に限定されず、たとえば、化学反応により発生するガス成分を利用することにより発泡せしめる化学発泡法を用いてもよい。具体的には発泡剤を弾性体に混合後その弾性体を発泡させればよく、発泡剤としては、例えばアゾジガルボン酸アミド、アゾビスイソブチロニトリル、ジニトロソペンタメチレンテトラミンのような有機系発泡剤、炭酸塩、重炭酸塩のような無機系発泡剤がしばしば用いられる。
また、その他の発泡方法として、物質の相変化を利用することにより発生するガスを利用することにより発泡せしめる物理発泡法を用いてもよい。具体的には、化学発泡法と同様に、発泡剤を弾性体に混合後その弾性体を発泡させればよく、発泡剤としては、たとえばエチレン、プロパン、ブタン、ペンタン等の低分子量の炭化水素を内包し、その殻として構成する樹脂としては、たとえばポリエチレン、ポリプロピレン、スチレン樹脂、アクリル樹脂、ポリエチレンテレフタレート、フッソ樹脂、ポリアクリロニトリル、ポリメチルアクリレート、ポリビニルアルコール、エチレン−ビニルアルコール共重合体からなる熱膨張性マイクロカプセルがしばしば用いられる。
さらに、その他の発泡方法として、ガスを外部から強制的に攪拌混合した後硬化することにより発泡体を形成せしめる機械発泡法を用いてもよい。具体的には、ガス成分としては、たとえば、低分子量の炭化水素でもよく、また、酸素、窒素、空気のようなガス成分でもよい。
In addition, the foaming method of this invention is not specifically limited, For example, you may use the chemical foaming method made to foam by utilizing the gas component generated by a chemical reaction. Specifically, it is only necessary to mix the foaming agent with the elastic body and then foam the elastic body. Examples of the foaming agent include organic foams such as azodigalbonamide, azobisisobutyronitrile, and dinitrosopentamethylenetetramine. Inorganic foaming agents such as agents, carbonates, bicarbonates are often used.
As another foaming method, a physical foaming method in which foaming is performed by using a gas generated by utilizing a phase change of a substance may be used. Specifically, similar to the chemical foaming method, the foaming agent may be mixed with the elastic body and then the elastic body may be foamed. Examples of the foaming agent include low molecular weight hydrocarbons such as ethylene, propane, butane, and pentane. As the resin constituting the shell, for example, polyethylene, polypropylene, styrene resin, acrylic resin, polyethylene terephthalate, fluorine resin, polyacrylonitrile, polymethyl acrylate, polyvinyl alcohol, an ethylene-vinyl alcohol copolymer are used. Inflatable microcapsules are often used.
Furthermore, as another foaming method, a mechanical foaming method in which a foam is formed by forcibly stirring and mixing gas from the outside and then curing may be used. Specifically, the gas component may be, for example, a low molecular weight hydrocarbon, or a gas component such as oxygen, nitrogen, or air.

本発明の一実施形態の圧力脈動吸収体を構成する発泡体を外包する樹脂膜には柔軟性に優れかつ気体および液体に対する耐透過性に優れるエチレン−ビニルアルコール共重合体が用いられ、たとえば、エチレンと酢酸ビニルを共重合させた後ケン化反応により合成できる。 The resin film that encloses the foam constituting the pressure pulsation absorber of one embodiment of the present invention uses an ethylene-vinyl alcohol copolymer that is excellent in flexibility and excellent in permeation resistance to gases and liquids. It can be synthesized by copolymerization of ethylene and vinyl acetate followed by a saponification reaction.

本発明の一実施形態の圧力脈動吸収体を構成するエチレン−ビニルアルコール共重合体のエチレン含有率については、その含有率が大きすぎると気体および液体に対する耐透過性に欠け、また小さすぎると柔軟性に欠ける。このため、その含有率を10モル%〜70モル%とするのがよく、中でも柔軟性と気体および液体に対する耐透過性のバランスが最も良いのは、その含有率を30モル%〜50モル%とした場合である。さらに、本発明の一実施形態の圧力脈動吸収体を構成するエチレン−ビニルアルコール共重合体の樹脂膜の厚さについては、その厚みが薄すぎると樹脂膜の強度に欠け、また厚すぎると樹脂膜の柔軟性に欠ける。このため、その厚みを1〜1000ミクロンとするのが良く、中でも樹脂膜の強度と柔軟性のバランスが最も良いのは、その厚さを2〜100ミクロンとした場合である。 Regarding the ethylene content of the ethylene-vinyl alcohol copolymer constituting the pressure pulsation absorber of one embodiment of the present invention, if the content is too large, the permeation resistance to gas and liquid is lacking, and if it is too small, the ethylene content is flexible. Lack of sex. Therefore, the content is preferably 10 mol% to 70 mol%, and the best balance between flexibility and permeation resistance to gas and liquid is that the content is 30 mol% to 50 mol%. This is the case. Furthermore, regarding the thickness of the resin film of the ethylene-vinyl alcohol copolymer constituting the pressure pulsation absorber of one embodiment of the present invention, if the thickness is too thin, the resin film lacks strength, and if it is too thick, the resin film The film lacks flexibility. Therefore, the thickness is preferably 1 to 1000 microns, and the balance between the strength and flexibility of the resin film is best when the thickness is 2 to 100 microns.

本発明の一実施形態の圧力脈動吸収体の製造方法であるエチレン−ビニルアルコール共重合体の樹脂膜の形成方法としては、弾性体を発泡せしめた発泡体に溶媒に溶解せしめたエチレン−ビニルアルコール共重合体を塗布する方法が用いられる。エチレン−ビニルアルコール共重合体は溶媒に溶解することが可能であり、たとえば、その溶媒として、水、またはメチルアルコール、イソプロピルアルコール、ブチルアルコールのようなアルコールなどが用いられ、また、アルコールと水の混合液体を用いてもよい。さらには、その他の溶媒を任意の比に調製した混合溶媒を用いてもよい。次に、その溶解方法としては、たとえば、上記液体にエチレン−ビニルアルコール共重合体を攪拌混合することにより溶解せしめることができ、また、任意に加熱しながら溶解せしめてもよく、また、液体を還流しながら溶解せしめてもよい。 As a method for forming a resin film of an ethylene-vinyl alcohol copolymer, which is a method for producing a pressure pulsation absorber according to an embodiment of the present invention, ethylene-vinyl alcohol obtained by dissolving an elastic body in a foamed foam is dissolved in a solvent. A method of applying a copolymer is used. The ethylene-vinyl alcohol copolymer can be dissolved in a solvent. For example, water or alcohol such as methyl alcohol, isopropyl alcohol, or butyl alcohol is used as the solvent, and alcohol and water are used. A mixed liquid may be used. Furthermore, you may use the mixed solvent which prepared the other solvent in arbitrary ratios. Next, as the dissolution method, for example, the ethylene-vinyl alcohol copolymer can be dissolved in the liquid by stirring and mixing, and the liquid may be dissolved while heating arbitrarily. It may be dissolved while refluxing.

このようにして溶解したエチレン−ポリビニルアルコール溶液を弾性体からなる発泡体に塗布することにより形成されるが、その塗布方法としては特に限定されない。
たとえば、エアガンなどを用いて発泡体にエチレン−ビニルアルコール共重合体溶液をスプレー塗布した後溶媒を除去することによりエチレン−ポリビニルアルコール共重合体の樹脂膜を形成してもよく、また、発泡体をエチレン−ポリビニルアルコール共重合体溶液に浸漬させた後、溶媒を除去することによりエチレン−ポリビニルアルコール共重合体の樹脂膜を形成してもよい。
さらに、このようにして塗布したエチレン−ポリビニルアルコール共重合体溶液の溶媒の除去方法も特に限定されず、たとえば、室温放置による溶媒の揮発除去、熱オーブン中放置による溶媒の揮発除去、真空条件下放置による溶媒の揮発除去などがある。
Although it forms by apply | coating the melted ethylene-polyvinyl alcohol solution to the foam which consists of an elastic body in this way, it does not specifically limit as the application | coating method.
For example, the resin film of the ethylene-polyvinyl alcohol copolymer may be formed by spraying an ethylene-vinyl alcohol copolymer solution onto the foam using an air gun, and then removing the solvent. May be immersed in an ethylene-polyvinyl alcohol copolymer solution, and then the solvent may be removed to form an ethylene-polyvinyl alcohol copolymer resin film.
Further, the method for removing the solvent of the ethylene-polyvinyl alcohol copolymer solution coated in this way is not particularly limited. For example, the solvent is removed by leaving at room temperature, the solvent is removed by leaving in a heat oven, and the vacuum is removed. For example, the solvent can be volatilized by leaving it.

また、他の製造方法として、以下のような方法を用いてもよく、図1乃至図7に基づき説明を行う。図1は本発明の他の圧力脈動吸収体の製造方法の一実施例の膜状体の型成形状態を示した断面図、図2は本発明の他の圧力脈動吸収体の製造方法の一実施例の膜状体による発泡体の外覆工程を示した断面図、図3は本発明の他の圧力脈動吸収体の製造方法の一実施例による圧力脈動吸収体の上面図、図4は本発明の他の圧力脈動吸収体の製造方法の一実施例の第一変形例による接合工程の断面図、図5は本発明の他の圧力脈動吸収体の製造方法の一実施例の第ニ変形例による圧力脈動吸収体の接合前後の断面図、図6は本発明の他の圧力脈動吸収体の製造方法の一実施例の第三変形例による膜状体による発泡体の外覆工程を示した断面図および上面図、図7は他の圧力脈動吸収体の製造方法の一実施例の第四および第五変形例による圧力脈動吸収体の断面図である。
本発明の他の圧力脈動吸収体の製造方法の一実施例の膜状体による発泡体の外覆工程を示した断面図である図2において、図2(A)は発泡体および膜状体を外覆配置する前の状態を示した断面図、図2(B)は発泡体および膜状体を外覆配置した状態を示した断面図、図2(C)は膜状体の接合工程を示した断面図、図2(D)は接合完了後の状態を示した断面図である。本発明の他の圧力脈動吸収体の製造方法の一実施例の第ニ変形例による圧力脈動吸収体の接合前後の断面図である図5において、図5(A)は発泡体および膜状体を外覆配置する前の状態を示した断面図、図5(B)は接合完了後の状態を示した断面図である。本発明の他の圧力脈動吸収体の製造方法の一実施例の第三変形例による膜状体による発泡体の外覆工程を示した断面図および上面図である図6において、図6(A)は発泡体および膜状体を外覆配置する前の状態を示した断面図、図6(B)接合完了後の状態を示した断面図、図6(C)は中空部を覆う膜状体を削除した後の断面図、図6(d)は中空部を覆う膜状体を削除した後の上面図である。他の圧力脈動吸収体の製造方法の一実施例の第四および第五変形例による圧力脈動吸収体の断面図である図7において、図7(A)が第四変形例、図7(B)が第五変形例を示したものである。
Further, as another manufacturing method, the following method may be used, which will be described with reference to FIGS. FIG. 1 is a cross-sectional view showing a state of molding of a film-like body of an embodiment of another method for producing a pressure pulsation absorber of the present invention, and FIG. 2 is a diagram of one method for producing another pressure pulsation absorber of the present invention. FIG. 3 is a cross-sectional view showing a foam covering process using the film-like body of the embodiment, FIG. 3 is a top view of the pressure pulsation absorber according to one embodiment of the method for producing another pressure pulsation absorber of the present invention, and FIG. Sectional drawing of the joining process by the 1st modification of one Example of the manufacturing method of the other pressure pulsation absorber of this invention, FIG. 5 is 2nd of one Example of the manufacturing method of the other pressure pulsation absorber of this invention. FIG. 6 is a cross-sectional view of the pressure pulsation absorber before and after joining according to a modification, and FIG. FIG. 7 is a cross-sectional view and a top view, and FIG. 7 is a pressure pulsation according to fourth and fifth modifications of an embodiment of another method of manufacturing a pressure pulsation absorber. It is a cross-sectional view of the absorbent body.
In FIG. 2 which is a cross-sectional view showing a foam outer covering process using a film-like body of an embodiment of another method for producing a pressure pulsation absorber of the present invention, FIG. 2 (A) shows the foam and the film-like body. 2B is a cross-sectional view showing a state in which the foam and the film-like body are placed on the outer surface, and FIG. 2C is a bonding process for the film-like body. FIG. 2D is a cross-sectional view showing a state after the completion of bonding. In FIG. 5 which is a cross-sectional view of the pressure pulsation absorber according to the second modification of the embodiment of the method for producing another pressure pulsation absorber of the present invention before and after joining, FIG. 5 (A) is a foam and a film-like body. FIG. 5B is a cross-sectional view showing a state after the completion of joining. FIG. 6A is a cross-sectional view and a top view showing the foam covering process of the film-like body according to the third modification of the embodiment of the method for producing another pressure pulsation absorber of the present invention. ) Is a cross-sectional view showing a state before the foam and the film-like body are placed on the outside, FIG. 6 (B) is a cross-sectional view showing a state after the completion of joining, and FIG. FIG. 6D is a top view after the film-like body covering the hollow portion is deleted. In FIG. 7 which is a cross-sectional view of the pressure pulsation absorber according to the fourth and fifth modifications of one embodiment of the method for producing another pressure pulsation absorber, FIG. 7 (A) is the fourth modification, and FIG. ) Shows a fifth modification.

前記した発泡方法により、弾性体を発泡せしめ所望の形状の発泡体を形成する。次に、単一または複数を組合せることにより、この発泡体を外覆可能な形状に樹脂からなる膜状体11を図1のように型形成する。図1は、上側膜状体11aと下側膜状体11bの2つの膜状体11を組合せることで、発泡体12を外覆可能としたものを示している。この膜状体11(上側膜状体11a、下側膜状体11b)は、膜状体成型用上金型14aと膜状体成型用下金型14bを組合せて形成された金型空所部14cに樹脂を注入する射出成形によって成形する。本実施例では、上側膜状体11aと下側膜状体11bを上下方向に対称な同一形状のものとしており、同一の膜状体成型用金型14(膜状体成型用上金型14a,膜状体成型用下金型14b)を用いて上側膜状体11aと下側膜状体11bを形成する。 By the foaming method described above, the elastic body is foamed to form a foam having a desired shape. Next, a film-like body 11 made of a resin is formed as shown in FIG. 1 into a shape capable of covering the foam by combining a single or a plurality. FIG. 1 shows an example in which the foam 12 can be covered by combining the two film bodies 11 of the upper film body 11a and the lower film body 11b. The film body 11 (upper film body 11a, lower film body 11b) is a mold cavity formed by combining the upper mold 14a for molding a film body and the lower mold 14b for molding a film body. It shape | molds by the injection molding which inject | pours resin into the part 14c. In the present embodiment, the upper film body 11a and the lower film body 11b have the same shape symmetrical in the vertical direction, and the same film-forming mold 14 (the upper mold 14a for film-forming molding) The upper film body 11a and the lower film body 11b are formed by using a lower mold 14b) for forming a film body.

このようにして成形された弾性体からなる発泡体12と膜状体11(上側膜状体11a,下側膜状体11b)とを、図2(A)のように、膜状体11(上側膜状体11a,下側膜状体11b)で発泡体12を外覆するように上下方向より組合せ図2(B)のように配置する。 The foamed body 12 and the film-like body 11 (the upper film-like body 11a and the lower-side film-like body 11b) formed of the elastic body thus formed are combined into the film-like body 11 ( The upper film body 11a and the lower film body 11b) are arranged as shown in FIG.

次に、図2(B)のように組合せ配置された状態の発泡体12と膜状体11(上側膜状体11a,下側膜状体11b)を、図2(C)のように、予め樹脂からなる膜状体11(上側膜状体11a,下側膜状体11b)の溶融温度まで加熱した接合用金型15(接合用上金型15a,接合用下金型15b)内に投入し、型締めして膜状体の接触部11c(上側膜状体の接触部11c1,下側膜状体の接触部11c2)および膜状体11(上側膜状体11a,下側膜状体11b)と発泡体12の接触部を溶着し接合する。その後、成形された圧力脈動吸収体13を接合用金型15(接合用上金型15a,接合用下金型15b)より取出す。なおこの溶着工程は、接合用下金型15b内に、下側膜状体11b、発泡体12、上型膜状体11aの順に膜状体11(上側膜状体11a,下側膜状体11b)で発泡体12を外覆するように投入配置し、接合用上金型15aで型締めした状態で接合用金型15(接合用上金型15a,接合用下金型15b)を加熱して溶着するようにしてもよい。以上のようにして、図2(D)および図3に示すような圧力脈動吸収体13を製造することができる。
なお、膜状体11(上側膜状体11a,下側膜状体11b)の接合工程は、図4のように膜状体の接触部11c(上側膜状体の接触部11c1,下側膜状体の接触部11c2)のみを押圧するような接合用上金型15aとしてもよい。
Next, the foam 12 and the film-like body 11 (the upper film-like body 11a and the lower film-like body 11b) in a state of being combined and arranged as shown in FIG. In the joining mold 15 (upper joining mold 15a, lower joining mold 15b) that has been heated to the melting temperature of the resinous film 11 (upper film 11a, lower film 11b) in advance. The film-like body contact part 11c (upper film-like body contact part 11c1, lower film-like body contact part 11c2) and film-like body 11 (upper film-like body 11a, lower film-like form) The contact portion between the body 11b) and the foam 12 is welded and joined. Thereafter, the molded pressure pulsation absorber 13 is taken out from the joining mold 15 (joining upper mold 15a, joining lower mold 15b). In this welding step, the lower film body 11b, the foam body 12, and the upper mold film body 11a are arranged in this order in the lower mold 15b for bonding. In 11b), the foam 12 is placed so as to cover it, and the joining mold 15 (the joining upper mold 15a and the joining lower mold 15b) is heated in a state of being clamped by the joining upper mold 15a. And may be welded. As described above, the pressure pulsation absorber 13 as shown in FIG. 2 (D) and FIG. 3 can be manufactured.
In addition, the bonding process of the film-like body 11 (upper film-like body 11a, lower film-like body 11b) is performed as shown in FIG. It is good also as the upper metal mold | die 15a for joining which presses only the contact part 11c2) of a shape-like body.

また、上側膜状体11aと下側膜状体11bが非対称な形状であっても良く、図5(A)〜(B)に示すような上側膜状体11aをシート状のフラットな形状としても良く、さらに図6(A)〜(D)に示すような中空部13aを有する円筒形状のものとしてもよく、図6(B)のように膜状体1を接合した後に、図6(C)のように中空部13aに設けられた上側膜状体1aの部分を除去して成形してもよい。 Further, the upper film body 11a and the lower film body 11b may be asymmetrical, and the upper film body 11a as shown in FIGS. 5A to 5B is formed into a sheet-like flat shape. Furthermore, it is good also as a cylindrical thing which has the hollow part 13a as shown to FIG. 6 (A)-(D), and after joining the film-like body 1 like FIG. 6 (B), FIG. The part of the upper membrane 1a provided in the hollow part 13a may be removed and molded as in C).

以上示した実施例においては、接合する膜状体の接触部11c(上側膜状体の接触部11c1,下側膜状体の接触部11c2)を弾性体からなる発泡体12の形状に対して突出するように形成されているが、この部分はその後の加工により除去し取付時の所望の箇所への挿入が容易な形状としても良く、またこの部分を取付後の固定部分として使用するようにさらに加工を行ってもよい。 In the embodiment shown above, the contact portion 11c of the membrane-like body to be joined (the contact portion 11c1 of the upper membrane-like body and the contact portion 11c2 of the lower membrane-like body) is compared with the shape of the foam 12 made of an elastic body. Although it is formed so as to protrude, this part may be removed by subsequent processing so that it can be easily inserted into the desired place during installation, and this part can be used as a fixed part after installation Further processing may be performed.

さらに、前記実施例においては、接合する膜状体の接触部11c(上側膜状体の接触部11c1,下側膜状体の接触部11c2)を弾性体からなる発泡体12の形状に対して突出するように形成していたが、図7(A)や図7(B)のように膜状体の接触部11c(上側膜状体の接触部11c1,下側膜状体の接触部11c2)を弾性体からなる発泡体12の形状に沿うように形成したものとしてもよい。第四変形例である図7(A)は膜状体の接触部11cを発泡体12の垂直方向側面に沿って形成した例である。また、第五変形例である図7(B)は膜状体の接触部11cを発泡体12の水平方向下面に沿って形成した例である。
これらは接合完了後の状態で突出部がないので、その後の加工なく取付時の挿入性のよいものとすることができる。
Furthermore, in the said Example, the contact part 11c (the contact part 11c1 of an upper film-like body, and the contact part 11c2 of a lower film-like body) to join the film-like body with respect to the shape of the foam 12 which consists of an elastic body Although formed so as to protrude, as shown in FIGS. 7A and 7B, the contact portion 11c of the film-like body (the contact portion 11c1 of the upper film-like body, the contact portion 11c2 of the lower film-like body) ) May be formed along the shape of the foam 12 made of an elastic material. FIG. 7A, which is a fourth modification, is an example in which the contact portion 11 c of the film-like body is formed along the vertical side surface of the foam 12. FIG. 7B, which is a fifth modification, is an example in which the contact portion 11c of the film-like body is formed along the horizontal lower surface of the foam 12.
Since there is no protrusion in the state after completion of joining, these can be made good in insertion property at the time of attachment without subsequent processing.

また、本発明の製造方法による他の実施例として、単一の樹脂からなる膜状体1を用いて発泡体12を外覆する場合の一例について、図8に基づき説明する。図8は本発明の他の圧力脈動吸収体の製造方法による他の実施例による膜状体11による発泡体12の外覆工程を示した断面図である。
予め成形する膜状体11の形状を、図8(A)のような折り曲げによって発泡体12を外覆可能な形状に形成する。図8(B)のように、接合用下金型15bに膜状体の下側部11eを入れ、その中に発泡体12を配置し、この発泡体12を覆うように膜状体の上側部11dを折り曲げ、その状態で接合用上金型15aで締め、膜状体の接触部11cを接合する。
Further, as another embodiment according to the manufacturing method of the present invention, an example in which the foam 12 is covered with the film-like body 1 made of a single resin will be described with reference to FIG. FIG. 8 is a cross-sectional view showing the process of covering the foam 12 with the film-like body 11 according to another embodiment of the method for producing a pressure pulsation absorber of the present invention.
The shape of the film-like body 11 to be molded in advance is formed into a shape capable of covering the foam 12 by bending as shown in FIG. As shown in FIG. 8B, the lower part 11e of the film-like body is put in the lower die 15b for bonding, the foam body 12 is disposed therein, and the upper side of the film-like body is covered so as to cover the foam body 12 The part 11d is bent, and in this state, the upper part 15a for joining is clamped to join the contact part 11c of the film-like body.

以上のようにして形成された本発明の弾性体からなる発泡体とそれを外包する樹脂膜からなる圧力脈動吸収体は、圧力回路中に配置して圧力流体を流通させ、油圧回路中に各種制御機器によって発生する圧力流体の脈動、サージ圧を極めて効果的に抑えるものとなる。圧力流体は特に限定されず、たとえばエンジン油、ATF油、作動油、燃料油、ブレーキ油、冷凍機油、ロングライフクーラント、水などがある。
すなわち、この圧力脈動吸収体は内部に気体を保持しており、流体圧力によってその都度容積を変化させ、該圧力変化を吸収し、脈動、圧力変化等のない流体を他の装置へ圧送することができるものとなる。
The pressure pulsation absorber made of the elastic body of the present invention and the resin film enclosing it formed as described above is arranged in the pressure circuit to allow the pressure fluid to flow, The pressure fluid pulsation and surge pressure generated by the control device are extremely effectively suppressed. The pressure fluid is not particularly limited, and examples thereof include engine oil, ATF oil, hydraulic oil, fuel oil, brake oil, refrigerator oil, long life coolant, and water.
That is, this pressure pulsation absorber holds gas inside, changes its volume each time by fluid pressure, absorbs the pressure change, and pumps fluid without pulsation, pressure change, etc. to other devices. Will be able to.

次に、本発明の一実施形態の圧力脈動吸収体の脈動吸収特性の評価結果について以下に説明する。
表1に示す本発明の一実施形態である実施例1および実施例2の圧力脈動吸収体と従来の形態である比較例1および比較例2の圧力脈動吸収体について、図9に示すような試験機によりその脈動吸収特性について評価を行なった。
その評価結果として、表1の下段に脈動吸収特性として168時間耐久後振幅を、また、図10に経路内に圧力脈動吸収体を配置しないで計測した脈動吸収特性の波形図で、図11には本発明の一実施形態である実施例1の圧力脈動吸収体を配置して計測を開始し、168時間経過後の脈動吸収特性の波形図、図12には従来の形態である比較例1の圧力脈動吸収発泡体を配置して計測を開始し、168時間経過後の脈動吸収特性の波形図を示す。
実施例1,2ともに比較例1,2に比べ振幅が小さく、脈動吸収特性が優れている。
Next, the evaluation results of the pulsation absorption characteristics of the pressure pulsation absorber according to one embodiment of the present invention will be described below.
As shown in FIG. 9, the pressure pulsation absorbers of Examples 1 and 2 which are one embodiment of the present invention shown in Table 1 and the pressure pulsation absorbers of Comparative Examples 1 and 2 which are conventional forms are shown in FIG. The pulsation absorption characteristics were evaluated with a testing machine.
As the evaluation results, the amplitude after 168 hours endurance as the pulsation absorption characteristic is shown in the lower part of Table 1, and the waveform chart of the pulsation absorption characteristic measured without placing the pressure pulsation absorber in the path is shown in FIG. FIG. 12 is a waveform diagram of the pulsation absorption characteristics after 168 hours have elapsed after arranging the pressure pulsation absorber of Example 1 which is an embodiment of the present invention, and FIG. The measurement is started with the pressure pulsation-absorbing foaming material of No. 1, and the waveform diagram of the pulsation absorption characteristics after 168 hours have elapsed is shown.
In both Examples 1 and 2, the amplitude is smaller than in Comparative Examples 1 and 2, and the pulsation absorption characteristics are excellent.

以上詳しく説明した通り、本発明によって、長期にわたり脈動吸収効果が発揮でき、小型で簡単な構造で適用範囲の広いものとすることができ、さらにその製造も容易な圧力脈動吸収体およびその製造方法を提供することができる。
As described above in detail, according to the present invention, a pressure pulsation absorber that can exhibit a pulsation absorbing effect over a long period of time, can be made to have a small, simple structure, and a wide range of application, and can be easily manufactured, and a manufacturing method thereof Can be provided.

本発明の他の圧力脈動吸収体の製造方法の一実施例の膜状体の型成形状態を示した断面図Sectional drawing which showed the shaping | molding state of the film-like body of one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法の一実施例の膜状体による発泡体の外覆工程を示した断面図Sectional drawing which showed the outer covering process of the foam by the film-like body of one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法の一実施例による圧力脈動吸収体の上面図The top view of the pressure pulsation absorber by one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法の一実施例の第一変形例による接合工程の断面図Sectional drawing of the joining process by the 1st modification of one Example of the manufacturing method of the other pressure pulsation absorber of this invention. 本発明の他の圧力脈動吸収体の製造方法の一実施例の第ニ変形例による圧力脈動吸収体の接合前後の断面図Sectional drawing before and behind joining of the pressure pulsation absorber by the 2nd modification of one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法の一実施例の第三変形例による膜状体による発泡体の外覆工程を示した断面図および上面図Sectional drawing and top view which showed the outer covering process of the foam by the film-like body by the 3rd modification of one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法の一実施例の第四および第五変形例による圧力脈動吸収体の断面図Sectional drawing of the pressure pulsation absorber by the 4th and 5th modification of one Example of the manufacturing method of the other pressure pulsation absorber of this invention 本発明の他の圧力脈動吸収体の製造方法による他の実施例による膜状体11による発泡体12の外覆工程を示した断面図Sectional drawing which showed the covering process of the foam 12 by the film-like body 11 by the other Example by the manufacturing method of the other pressure pulsation absorber of this invention. 本発明の圧力脈動吸収体の評価装置を示した構成図The block diagram which showed the evaluation apparatus of the pressure pulsation absorber of this invention 経路内に圧力脈動吸収体を配置しないで計測した脈動吸収特性の波形図Waveform diagram of pulsation absorption characteristics measured without placing a pressure pulsation absorber in the path 経路内に本発明の一実施形態である実施例1の圧力脈動吸収体を配置して計測を開始し、168時間経過後の脈動吸収特性の波形図Waveform diagram of pulsation absorption characteristics after 168 hours have elapsed after placing the pressure pulsation absorber of Example 1 which is an embodiment of the present invention in the path and starting measurement. 経路内に従来の形態である比較例1の圧力脈動吸収体を配置して計測を開始し、168時間経過後の脈動吸収特性の波形図Waveform diagram of pulsation absorption characteristics after 168 hours have elapsed after the pressure pulsation absorber of Comparative Example 1 which is a conventional form is placed in the path and measurement starts.

符号の説明Explanation of symbols

1 油圧ポンプ
2 脈動発生機
3 圧力計
4 圧力脈動吸収体
5 流量制御弁
6 圧力計

11 膜状体
11a 上側膜状体
11b 下側膜状体
11c 膜状体の接触部
11c1 上側膜状体の接触部
11c2 下側膜状体の接触部
11d 膜状体の上側部
11e 膜状体の下側部
12 発泡体
13 圧力脈動吸収体
13a 中空部
14 膜状体成形用金型
14a 膜状体成形用上金型
14b 膜状体成形用下金型
14c 金型空所部
15 接合用金型
15a 接合用上金型
15b 接合用下金型






DESCRIPTION OF SYMBOLS 1 Hydraulic pump 2 Pulsation generator 3 Pressure gauge 4 Pressure pulsation absorber 5 Flow control valve 6 Pressure gauge

11 Membrane 11a Upper Membrane 11b Lower Membrane 11c Contact Part of Membrane
11c1 Upper membrane contact portion
11c2 Lower membrane contact portion 11d Upper membrane portion 11e Lower membrane portion 12 Foam 13 Pressure pulsation absorber 13a Hollow portion 14 Mold for molding a membrane 14a Mold for molding a membrane Die 14b Lower mold 14 for forming a film-like body 14c Mold cavity 15 Joining mold 15a Joining upper mold 15b Joining lower mold






Claims (10)

圧力回路中に配置する脈動を吸収するための圧力脈動吸収体であって、弾性体からなる発泡体と、その発泡体を外包する樹脂膜で形成せしめることを特徴とする圧力脈動吸収体。 A pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, wherein the pressure pulsation absorber is formed of a foam made of an elastic body and a resin film enclosing the foam. 圧力回路中に配置する脈動を吸収するための圧力脈動吸収体であって、弾性体からなる発泡体と、その発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜で形成せしめることを特徴とする圧力脈動吸収体。 A pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, comprising a foam made of an elastic body and a resin film made of an ethylene-vinyl alcohol copolymer enclosing the foam. Characteristic pressure pulsation absorber. 請求項2記載のエチレン−ビニルアルコール共重合体のエチレン含有率が10モル%〜70モル%であることを特徴とする圧力脈動吸収体。 The pressure pulsation absorber, wherein the ethylene-vinyl alcohol copolymer according to claim 2 has an ethylene content of 10 mol% to 70 mol%. 請求項2記載のエチレン−ビニルアルコール共重合体からなる樹脂膜の厚みが1〜1000ミクロンであることを特徴とする圧力脈動吸収体。 A pressure pulsation absorber, wherein the resin film comprising the ethylene-vinyl alcohol copolymer according to claim 2 has a thickness of 1 to 1000 microns. 圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であって、エチレン−ビニルアルコール共重合体を溶媒に溶解せしめた溶液を、弾性体からなる発泡体に塗布後、溶媒を除去することにより、該発泡体を外包するエチレン−ビニルアルコール共重合体からなる樹脂膜を形成せしめることを特徴とする圧力脈動吸収体の製造方法。 A method for producing a pressure pulsation absorber for absorbing pulsation disposed in a pressure circuit, wherein a solution obtained by dissolving an ethylene-vinyl alcohol copolymer in a solvent is applied to a foam made of an elastic body, and then the solvent A method for producing a pressure pulsation absorber, wherein a resin film made of an ethylene-vinyl alcohol copolymer enclosing the foam is formed by removing the foam. 請求項5記載の塗布方法がスプレー法であることを特徴とする圧力脈動吸収体の製造方法。 The method for producing a pressure pulsation absorber, wherein the coating method according to claim 5 is a spray method. 請求項5記載の塗布方法が浸漬法であることを特徴とする圧力脈動吸収体の製造方法。 The method for producing a pressure pulsation absorber, wherein the coating method according to claim 5 is an immersion method. 請求項5記載の溶媒がアルコールと水の混合液であることを特徴とする圧力脈動吸収体の製造方法。 A method for producing a pressure pulsation absorber, wherein the solvent according to claim 5 is a mixture of alcohol and water. 圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であって、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状に樹脂からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封することを特徴とする圧力脈動吸収体の製造方法。 A method for producing a pressure pulsation absorber for absorbing pulsations arranged in a pressure circuit, wherein a film made of a resin is formed in a shape capable of covering a foam made of an elastic body by combining a single or a plurality in advance. A pressure pulsation absorber, characterized in that a film-like body is formed, the membrane-like body is disposed so as to cover the foam, and a contact portion between the film-like bodies made of resin is joined and sealed. Method. 圧力回路中に配置する脈動を吸収するための圧力脈動吸収体の製造方法であって、予め単一または複数を組合せることで弾性体からなる発泡体を外覆可能な形状にエチレン−ビニルアルコール共重合体からなる膜状体を成形し、この膜状体が前記発泡体を外覆する状態に配置し、樹脂からなる膜状体同士の接触部を接合して密封することを特徴とする圧力脈動吸収体の製造方法。









A method for producing a pressure pulsation absorber for absorbing pulsations arranged in a pressure circuit, wherein ethylene-vinyl alcohol is formed into a shape capable of covering a foam made of an elastic body by combining a single or a plurality of them in advance. A film-like body made of a copolymer is formed, and the film-like body is disposed in a state of covering the foam, and a contact portion between the film-like bodies made of a resin is joined and sealed. Manufacturing method of pressure pulsation absorber.









JP2005041554A 2004-07-02 2005-02-18 Pressure pulsation absorber and its manufacturing method Pending JP2006046635A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023080596A1 (en) * 2021-11-04 2023-05-11 가천대학교 산학협력단 Elastic damper for controlling flow pulsation, manufacturing method therefor, and flow pulsation reduction method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023080596A1 (en) * 2021-11-04 2023-05-11 가천대학교 산학협력단 Elastic damper for controlling flow pulsation, manufacturing method therefor, and flow pulsation reduction method

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