JP2006046435A - Corrosion resistant sleeve - Google Patents

Corrosion resistant sleeve Download PDF

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JP2006046435A
JP2006046435A JP2004226295A JP2004226295A JP2006046435A JP 2006046435 A JP2006046435 A JP 2006046435A JP 2004226295 A JP2004226295 A JP 2004226295A JP 2004226295 A JP2004226295 A JP 2004226295A JP 2006046435 A JP2006046435 A JP 2006046435A
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sleeve
resin
rigid
peripheral surface
anticorrosion
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JP2006046435A5 (en
JP4610963B2 (en
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Takuji Nakamura
拓司 中村
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Kitz Corp
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Kitz Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a corrosion resistant sleeve easily and securely installable in a drilled hole formed in a main tube such as a city pipeline and capable of developing its excellent corrosion resistant effect over a long period of time. <P>SOLUTION: In this corrosion resistant sleeve 1, a rigid sleeve 4 is inserted from the opening 5 of a sleeve body 1 having a resin sleeve 3 with an excellent sliding property and a large elongation property on the inner diameter side of an elastic sleeve 2 to enlarge the resin sleeve 3, and the elastic sleeve 2 is enlarged to fit the elastic sleeve 2 to the cutting surface of the hole wall 7a of a drilled hole 7 for mounting. A flange 3a is formed at the upper end of the resin sleeve 3, and a projected part 3b formed on the opening inner peripheral surface of the flange 3a is engaged with a locking groove 4a formed on the insert side tip outer peripheral surface of the rigid sleeve 4 to bring them into a temporarily assembled state. The corrosion resistant sleeve can be fitted to the drilled hole 7 in this temporarily assembled state. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、水道配管等の本管から支管へ分岐配管を行うための分水栓の設置に際し、本管である金属管に通水口となる孔を穿孔したとき、その孔壁の切削面の腐食を防止するために装着する防食スリーブに関する。   In the present invention, when installing a water faucet for branching from a main pipe such as a water pipe to a branch pipe, when a hole serving as a water inlet is drilled in a metal pipe as a main pipe, the cutting surface of the hole wall The present invention relates to an anticorrosion sleeve to be attached to prevent corrosion.

従来より、この種の防食スリーブとしては、ステンレス等の金属スリーブを樹脂等の弾性スリーブ内に嵌挿して防食スリーブを構成するものが公知である。これはスリーブ本体を金属製本管に設けた穿孔穴に挿入し、このうち、弾性スリーブを穿孔穴の切削面に対して密着させることで、切削面の腐食を防止するものであり、防食スリーブの装着に際しては専用工具が用意され、別々の工程を経て金属スリーブと弾性スリーブが外装された専用工具を穿孔穴へ挿入して、先ず弾性スリーブを穿孔穴にセットした後、専用工具を更に押し込んで、金属スリーブを弾性スリーブ内へと嵌挿し、これに伴って拡径された弾性スリーブの切削面への密着により、スリーブ本体の装着が行われていた。   Conventionally, as this type of anti-corrosion sleeve, one in which a metal sleeve such as stainless steel is inserted into an elastic sleeve such as a resin to form the anti-corrosion sleeve is known. This is because the sleeve body is inserted into the drilled hole provided in the metal main pipe, and among these, the elastic sleeve is brought into close contact with the cut surface of the drilled hole to prevent corrosion of the cut surface. At the time of installation, a dedicated tool is prepared, and after a separate process, a dedicated tool with a metal sleeve and an elastic sleeve is inserted into the drilling hole. First, the elastic sleeve is set in the drilling hole, and then the dedicated tool is further pushed in. The sleeve main body is mounted by fitting the metal sleeve into the elastic sleeve and closely contacting the cutting surface of the elastic sleeve expanded in diameter.

このように、防食スリーブの装着には、筒体である専用工具の外周に金属スリーブを嵌め込む第1の工程と、次に、樹脂スリーブを嵌め込む第2の工程とを要し、作業者にとって非常に手間であることに加え、専用工具へのこれらスリーブの取り付けは、その取付方向や順序を誤った状態で行なわれるおそれがあった。そこで、防食スリーブの装着工程を簡略化すると共に、防食スリーブの適正な装着を実現する試みがなされ、一例として、以下の技術が開示されている。   As described above, the mounting of the anticorrosion sleeve requires a first step of fitting the metal sleeve around the outer periphery of the dedicated tool that is a cylindrical body, and then a second step of fitting the resin sleeve. In addition to being very troublesome for the user, the attachment of these sleeves to the dedicated tool may be performed in a state in which the attachment direction and order are incorrect. Accordingly, an attempt has been made to simplify the mounting process of the anti-corrosion sleeve and realize proper mounting of the anti-corrosion sleeve, and the following technique is disclosed as an example.

例えば、特開2001−304487号公報(特許文献1)記載の防食スリーブは、略円筒状の樹脂スリーブと、この樹脂スリーブの内周に密に挿通される金属スリーブから成り、前記樹脂スリーブは挿通方向に対して順に大径内周と小径内周を有し、前記金属スリーブは挿通方向に対して順に大径外周と中間外周と小径外周を有しており、装着に際しては、樹脂スリーブと金属スリーブを予め一段だけ組み合わせた状態で専用工具への取り付けを行い、この状態で穿孔穴に嵌合し、続いて金属スリーブを樹脂スリーブの内側に更に押し込むことで、防食スリーブの装着を行い得るようにしている。
特開2001−304487号公報
For example, an anticorrosion sleeve described in Japanese Patent Application Laid-Open No. 2001-304487 (Patent Document 1) includes a substantially cylindrical resin sleeve and a metal sleeve that is densely inserted into the inner periphery of the resin sleeve. The metal sleeve has a large-diameter outer periphery, an intermediate outer periphery, and a small-diameter outer periphery in order with respect to the insertion direction. Attach to the dedicated tool with the sleeve combined in advance, fit in the hole in this state, and then push the metal sleeve further inside the resin sleeve so that the anticorrosion sleeve can be attached I have to.
JP 2001-304487 A

しかしながら、特開2001−304487号公報(特許文献1)では、樹脂スリーブと金属スリーブを予め一段だけ組み合わせる際に必要な金属スリーブの押し込み量は多大であり、組み合わせを行う作業者にとって極めて手間であった。また、樹脂スリーブと金属スリーブを組み合わせた状態を長時間放置すると、樹脂の復元力によって挿入された金属スリーブが押し戻され、樹脂スリーブから外れるおそれもあった。しかも、上記公報に示す組み合わせ構造は、樹脂の復元力や外力の影響を受け易い構造であり、この組み合わせ状態では、樹脂スリーブと金属スリーブの同軸状態は維持し難く、万が一、同軸状態が維持されないで穿孔穴への装着を行えば、スリーブ自体を変形させ、結果として、適正な防食効果は実現されない。   However, in Japanese Patent Laid-Open No. 2001-304487 (Patent Document 1), the pushing amount of the metal sleeve required when combining the resin sleeve and the metal sleeve in advance only one step is enormous, which is extremely troublesome for the operator who performs the combination. It was. Further, when the combined state of the resin sleeve and the metal sleeve is left for a long time, the metal sleeve inserted by the restoring force of the resin may be pushed back and may be detached from the resin sleeve. Moreover, the combination structure shown in the above publication is a structure that is easily affected by the restoring force and external force of the resin, and in this combination state, it is difficult to maintain the coaxial state of the resin sleeve and the metal sleeve. If the hole is attached to the perforated hole, the sleeve itself is deformed, and as a result, an appropriate anticorrosive effect is not realized.

本発明は、上記の課題点に鑑み、鋭意研究の結果開発に至ったものであり、その目的とするところは、水道配管等の本管に設けた穿孔穴への装着を容易に、しかも、確実に行うことができ、長期に亘って、その優れた防食効果を発揮できる防食スリーブを提供することを目的とする。   In view of the above-mentioned problems, the present invention has been developed as a result of earnest research, and its purpose is to easily attach to a perforated hole provided in a main pipe such as a water pipe, An object of the present invention is to provide an anticorrosion sleeve that can be reliably performed and can exhibit its excellent anticorrosive effect over a long period of time.

上記の目的を達成するため、請求項1に係る発明は、弾性スリーブの内径側に滑り特性が良く、かつ伸び特性が大きい樹脂スリーブを備えたスリーブ本体の開口部より剛性スリーブを挿入して、樹脂スリーブを拡径すると同時に弾性スリーブを拡径させて被取付用穿孔穴の孔壁の切削面部分に前記弾性スリーブを密着させる防食スリーブであって、前記樹脂スリーブの上端部位に鍔部を設け、この鍔部の開口内周面に形成した突起部と、剛性スリーブの挿入側の先端外周面に形成した係止溝とを係合して仮組み状態とし、この仮組みした状態から前記穿孔穴への装着を行い得るようにした防食スリーブである。   In order to achieve the above object, the invention according to claim 1 is characterized in that a rigid sleeve is inserted from an opening portion of a sleeve body provided with a resin sleeve having a good sliding characteristic and a large elongation characteristic on the inner diameter side of the elastic sleeve, An anti-corrosion sleeve that expands the diameter of the resin sleeve and simultaneously expands the diameter of the elastic sleeve so that the elastic sleeve is in close contact with the cut surface portion of the hole wall of the hole for mounting, and is provided with a flange at the upper end portion of the resin sleeve The protrusion formed on the inner peripheral surface of the opening of the collar and the engaging groove formed on the outer peripheral surface of the distal end on the insertion side of the rigid sleeve are brought into a temporarily assembled state. The anti-corrosion sleeve can be attached to the hole.

請求項2に係る発明は、前記樹脂スリーブの突起部より先端側を縮径して設けた小径部との段差をテーパ段部とし、このテーパ段部に開口部より挿入した剛性スリーブの先端部を当接したとき、樹脂スリーブの突起部と剛性スリーブの係止溝が係合して仮組みが成されるようにした防食スリーブである。   According to a second aspect of the present invention, the step of the rigid sleeve inserted into the taper step from the opening is a step with a small diameter portion provided by reducing the diameter of the tip of the resin sleeve. The anti-corrosion sleeve is configured such that when the contact is made, the protrusion of the resin sleeve and the locking groove of the rigid sleeve engage to form a temporary assembly.

請求項3に係る発明は、前記剛性スリーブの外周面には、拡径された樹脂スリーブの筒部内周が圧入・密着する溝部を設けた防食スリーブである。   The invention according to claim 3 is the anticorrosion sleeve in which the outer peripheral surface of the rigid sleeve is provided with a groove portion in which the inner periphery of the cylindrical portion of the expanded resin sleeve is press-fitted and adhered.

請求項4に係る発明は、請求項1乃至3に記載の防食スリーブにおいて、樹脂スリーブへの挿入が完了した剛性スリーブの先端が、樹脂スリーブの先端より下方に位置するようにした防食スリーブである。   The invention according to claim 4 is the anticorrosion sleeve according to any one of claims 1 to 3, wherein the distal end of the rigid sleeve that has been inserted into the resin sleeve is positioned below the distal end of the resin sleeve. .

請求項5に係る発明は、前記樹脂スリーブの先端に内径側に傾斜して設けた爪部と、剛性スリーブの先端外周面に設けた係止溝の全周又は一部とを係合させ、この装着状態を強固に維持し得るようにした防食スリーブである。   In the invention according to claim 5, the claw portion provided at the tip of the resin sleeve so as to be inclined toward the inner diameter side is engaged with the entire circumference or a part of the locking groove provided on the tip outer peripheral surface of the rigid sleeve, This is an anti-corrosion sleeve capable of maintaining this mounting state firmly.

請求項1に係る発明によると、従来から行われていた、剛性スリーブと樹脂スリーブとを別々に装着工具へ取り付けてセットする工程を簡略化することができ、各スリーブの方向や取付順序を誤ることなく、作業性を飛躍的に向上することが可能となり、本管への適切な装着を行うことが可能である。また、仮組みに必要な剛性スリーブの押し込み量が小さくて済み、仮組み作業が容易となる。さらに、仮組みが成された剛性スリーブと樹脂スリーブとは調芯された状態にあり、加えてこの仮組み状態にあるスリーブ本体には負荷を生じさせない構造であるので、特に、応力の影響を受け易い樹脂スリーブにあっても、変形を起こすおそれはなく、穿孔穴の防食も確実なものとなる。   According to the first aspect of the present invention, it is possible to simplify the process of attaching and setting the rigid sleeve and the resin sleeve separately to the mounting tool, which has been conventionally performed, and the direction and the mounting order of each sleeve are wrong. Therefore, workability can be dramatically improved, and appropriate mounting to the main can be performed. Further, the pushing amount of the rigid sleeve necessary for the temporary assembly is small, and the temporary assembly work is facilitated. In addition, the rigid sleeve and the resin sleeve that have been temporarily assembled are in a state of being aligned, and in addition, the sleeve body in the temporarily assembled state has a structure that does not cause a load. Even in a resin sleeve that is easily received, there is no risk of deformation, and corrosion prevention of the perforated holes is ensured.

請求項2に係る発明によると、仮組みが成された剛性スリーブと樹脂スリーブとは調芯された状態にあり、しかも、この調芯された状態は強固に維持されるので、仮組み状態で長期間放置される場合であっても、剛性スリーブが樹脂スリーブから外れる等の問題を起こすことなく、本管への適切な装着を行うことが可能であり、長期に亘って、その優れた防食効果を発揮するという効果を奏する。   According to the second aspect of the present invention, the rigid sleeve and the resin sleeve that have been temporarily assembled are in an aligned state, and the aligned state is firmly maintained. Even when left for a long period of time, it can be properly attached to the main pipe without causing problems such as the rigid sleeve coming off from the resin sleeve. The effect is demonstrated.

請求項3に係る発明によると、剛性スリーブによる樹脂スリーブへの挿着が完了したとき、剛性スリーブの外周面に設けた溝部には、拡径された樹脂スリーブの筒部内周が圧入・密着しているので、この装着状態は更に強固に維持され、挿入した剛性スリーブが押し戻されたり、樹脂スリーブから外れるおそれがない。   According to the third aspect of the present invention, when the insertion of the rigid sleeve into the resin sleeve is completed, the inner periphery of the cylindrical portion of the expanded resin sleeve is press-fitted and adhered to the groove provided on the outer peripheral surface of the rigid sleeve. Therefore, this mounting state is maintained more firmly, and there is no possibility that the inserted rigid sleeve is pushed back or detached from the resin sleeve.

請求項4に係る発明によると、樹脂スリーブへの挿着が完了した剛性スリーブの先端は樹脂スリーブの先端より下方にあるので、樹脂スリーブの先端部位の内径側への変形を防止することが可能となる。従って、樹脂スリーブの先端が内径側に張り出して、通水の妨げとなる現象を防ぐことができ、樹脂スリーブの適正な装着状態を維持することが可能となる。   According to the invention of claim 4, since the distal end of the rigid sleeve that has been inserted into the resin sleeve is located below the distal end of the resin sleeve, it is possible to prevent deformation of the distal end portion of the resin sleeve toward the inner diameter side. It becomes. Therefore, the phenomenon that the tip of the resin sleeve protrudes toward the inner diameter side and hinders water flow can be prevented, and an appropriate mounting state of the resin sleeve can be maintained.

請求項5に係る発明によると、樹脂スリーブの先端部位に設けた爪部は、穿孔穴への装着前においては、装着工具への係止手段として機能し、穿孔穴への装着が完了した後においては、剛性スリーブと係合して、その装着状態を強固に維持することが可能である。   According to the invention according to claim 5, the claw portion provided at the tip portion of the resin sleeve functions as a locking means to the mounting tool before the mounting to the drilling hole, and after the mounting to the drilling hole is completed. In this case, it is possible to engage with the rigid sleeve and firmly maintain the mounted state.

以下に、本発明における防食スリーブの一実施形態を図面に基づいて説明する。図1は、本発明における防食スリーブを水道本管に装着する状態を示した断面図である。図中1は、スリーブ本体であり、ゴム製等から成る弾性スリーブ2の内径側に滑り特性が良く、且つ、伸び特性が大きい樹脂筒層から成る樹脂スリーブ3を備えており、ステンレス製等から成る剛性スリーブ4を開口部5より挿入することによって、樹脂スリーブ3を拡径すると同時に弾性スリーブ2を拡径させ、金属製本管6に設けた穿孔穴7の孔壁7aの切削面部分に、この弾性スリーブ2を密着させて防食するよう機能する。このように、滑り特性の良い樹脂スリーブ3を使うのは、弾性スリーブ2の内径側に剛性スリーブ4を挿入し易くするためであり、また、伸び特性を大きくするのは拡径し易く、且つ、クラックを生じ難くするためである。この両特性の確保は、例えば、樹脂スリーブ3を低密度ポリエチレン等によって製作することで実現されている。なお、剛性スリーブ4としては、ステンレス製等の金属製から成るもの以外に、剛性のある硬質樹脂製から成るものであっても良い。   Below, one embodiment of the anticorrosion sleeve in the present invention is described based on a drawing. FIG. 1 is a cross-sectional view showing a state in which the anticorrosion sleeve according to the present invention is attached to a water main. In the figure, reference numeral 1 denotes a sleeve body, which is provided with a resin sleeve 3 composed of a resin cylinder layer having good sliding characteristics and large elongation characteristics on the inner diameter side of an elastic sleeve 2 made of rubber or the like. By inserting the rigid sleeve 4 formed through the opening 5, the diameter of the resin sleeve 3 is expanded and the elastic sleeve 2 is expanded at the same time, and the cutting surface portion of the hole wall 7 a of the perforated hole 7 provided in the metal main pipe 6 is The elastic sleeve 2 functions to be in close contact with the anticorrosion. As described above, the resin sleeve 3 having a good sliding characteristic is used to facilitate the insertion of the rigid sleeve 4 on the inner diameter side of the elastic sleeve 2, and the expansion characteristic is easily increased in diameter, This is to make it difficult for cracks to occur. Ensuring both of these characteristics is realized, for example, by manufacturing the resin sleeve 3 from low-density polyethylene or the like. The rigid sleeve 4 may be made of a rigid hard resin other than those made of metal such as stainless steel.

本実施例において、金属製本管6の内面にはモルタルライニング層又は樹脂ライニング層6aが形成され、外面にはボルト・ナット8を介して、サドル9並びにバンド10が固着されている。図中11は、サドル付き分水栓であり、枝管を接続するための継手部12を備えた分岐部13を有し、内部には本管6から支管へ分岐配管を行うための止水機構14を内蔵している。この止水機構14は、T字型の貫通孔を有したボール14aと、これを回動自在に設けたステム14bと、一対のボールシート14c,14cから構成されている。図中15は、樹脂スリーブ3の上端外周面に装着したOリングである。図中16は、ゴム製のシール部材(以下、ガスケットという)であり、サドル9と本管6とをシールするよう機能する。図中17は、ブッシュ部であり、サドル9との接続部であると共に、ガスケット16の変形による通水口径の縮小を防ぐ働きを有する。   In this embodiment, a mortar lining layer or a resin lining layer 6 a is formed on the inner surface of the metal main pipe 6, and a saddle 9 and a band 10 are fixed to the outer surface via bolts and nuts 8. In the figure, 11 is a water faucet with a saddle, which has a branch part 13 having a joint part 12 for connecting a branch pipe, and has a water stop for branching from the main pipe 6 to the branch pipe. The mechanism 14 is incorporated. The water stop mechanism 14 includes a ball 14a having a T-shaped through hole, a stem 14b in which the ball 14a is rotatably provided, and a pair of ball sheets 14c and 14c. In the figure, reference numeral 15 denotes an O-ring attached to the outer peripheral surface of the upper end of the resin sleeve 3. Reference numeral 16 in the drawing denotes a rubber seal member (hereinafter referred to as a gasket), which functions to seal the saddle 9 and the main pipe 6. In the figure, reference numeral 17 denotes a bush portion, which is a connection portion with the saddle 9 and has a function of preventing a reduction of the water flow diameter due to deformation of the gasket 16.

図2は、図1における要部拡大断面図である。同図に示すように、前記樹脂スリーブ3の上端部位には鍔部3aを設けており、この鍔部3aの開口内周面の上方端部付近に形成した突起部3bと、前記剛性スリーブ4の挿入側の先端外周面に形成した係止溝4aとを係合して仮組みが成され、この仮組み状態から穿孔穴7の孔壁7aの切削面部分への密着を行い得る構造となっている。また、樹脂スリーブ3の突起部3bより先端側を縮径して設けた小径部との段差をテーパ段部3cとすることで、このテーパ段部3cに開口部5より挿入した剛性スリーブ4の先端部4bが当接したとき、樹脂スリーブ3の突起部3bと剛性スリーブ4の係止溝4aとが係合して仮組みが成され、しかも、剛性スリーブ4を調芯の上、内挿する働きも有している。   FIG. 2 is an enlarged cross-sectional view of a main part in FIG. As shown in the figure, a flange 3a is provided at the upper end portion of the resin sleeve 3, and a projection 3b formed near the upper end of the inner peripheral surface of the flange 3a and the rigid sleeve 4 are provided. A temporary assembly is made by engaging with a locking groove 4a formed on the outer peripheral surface of the distal end of the insertion side, and a structure capable of closely adhering to the cutting surface portion of the hole wall 7a of the drilled hole 7 from this temporarily assembled state; It has become. Further, a step with a small diameter portion provided by reducing the diameter of the tip side of the protrusion portion 3b of the resin sleeve 3 is a tapered step portion 3c, so that the rigid sleeve 4 inserted into the taper step portion 3c from the opening 5 is provided. When the leading end 4b comes into contact, the projection 3b of the resin sleeve 3 and the locking groove 4a of the rigid sleeve 4 are engaged to form a temporary assembly, and the rigid sleeve 4 is aligned and inserted. It also has a function to do.

また、樹脂スリーブ3の中間部位には、外周に弾性スリーブ2を装着した筒部3fを設けており、更に、樹脂スリーブ3の下端には内径側に傾斜した爪部3dを設けている。前記剛性スリーブ4の外周面には、拡径された樹脂スリーブ3の筒部3fが、その復元力によって圧入・密着する溝部4cを形成しており、剛性スリーブ4と樹脂スリーブ3とを更に強固に位置保持するよう機能する。この溝部4cは、樹脂スリーブ3の筒部3f内周を確実に圧入・密着できるよう、モルタルライニング層又は樹脂ライニング層6aを施した金属製本管6の穿孔穴7の孔壁7aの範囲内に位置するよう、設定している。   In addition, a cylindrical portion 3f having an elastic sleeve 2 attached to the outer periphery is provided at an intermediate portion of the resin sleeve 3, and a claw portion 3d inclined toward the inner diameter side is provided at the lower end of the resin sleeve 3. On the outer peripheral surface of the rigid sleeve 4, a cylindrical portion 3f of the resin sleeve 3 whose diameter has been expanded forms a groove portion 4c that is press-fitted and adhered by its restoring force, further strengthening the rigid sleeve 4 and the resin sleeve 3. Function to hold the position. The groove 4c is within the range of the hole wall 7a of the perforated hole 7 of the metal main pipe 6 provided with the mortar lining layer or the resin lining layer 6a so that the inner periphery of the cylindrical portion 3f of the resin sleeve 3 can be surely press-fitted and adhered. It is set to be located.

次に、本発明における防食スリーブの仮組みを行う手順について説明する。なお、本実施例で使用する装着工具18は、先端側から第1テーパ18a、第2テーパ18bを有しており、第1テーパ18aは、仮組みしたスリーブ本体1を取り付けする際に、樹脂スリーブ3の先端に設けた爪部3dを係止させるものであり、第2テーパ18bは、樹脂スリーブ3をテーパ段部3cから先端にかけて順次拡径して、剛性スリーブ4の挿入・拡径を円滑に行い得るように機能するものである。   Next, a procedure for temporarily assembling the anticorrosion sleeve in the present invention will be described. Note that the mounting tool 18 used in the present embodiment has a first taper 18a and a second taper 18b from the front end side, and the first taper 18a is a resin when the temporarily assembled sleeve body 1 is attached. The claw portion 3d provided at the front end of the sleeve 3 is locked. The second taper 18b sequentially increases the diameter of the resin sleeve 3 from the taper step portion 3c to the front end, thereby inserting and expanding the rigid sleeve 4. It functions so that it can be performed smoothly.

先ず、開口部5より剛性スリーブ4を挿入して、この剛性スリーブ4の先端部4bを前記樹脂スリーブ3の内周面に形成したテーパ段部3cに当接させる。このとき、同時に樹脂スリーブ3の突起部3bと剛性スリーブ4の係止溝4aとが係合して仮組みが完了する。このように、剛性スリーブ4の先端(下端)を樹脂スリーブ3の上端に押し込むだけであるので、仮組みに必要な剛性スリーブ4の押し込み量が小さいものとなり、仮組み作業が容易となることに加え、サドル付き分水栓11のブッシュ部17とのシール部位となる鍔部3aや、弾性スリーブ2を介して穿孔穴7とのシール部位となる筒部3fは、仮組みによって拡径(変形)することがなく、シール性に影響を与えることがない。また、先端部4bがテーパ段部3cに当接することと、突起部3bと係止溝4aが係合することで、樹脂スリーブ3と剛性スリーブ4は2箇所で夫々が全周保持されて仮組みされているので、樹脂スリーブ3と剛性スリーブ4は確実に同軸上に保持され、剛性スリーブ4の挿入が円滑に行われる状態となる。   First, the rigid sleeve 4 is inserted from the opening 5, and the distal end portion 4 b of the rigid sleeve 4 is brought into contact with the tapered step portion 3 c formed on the inner peripheral surface of the resin sleeve 3. At this time, the protrusion 3b of the resin sleeve 3 and the locking groove 4a of the rigid sleeve 4 are simultaneously engaged to complete the temporary assembly. As described above, since only the front end (lower end) of the rigid sleeve 4 is pushed into the upper end of the resin sleeve 3, the pushing amount of the rigid sleeve 4 required for temporary assembly becomes small, and the temporary assembly work is facilitated. In addition, the flange portion 3a serving as a seal portion with the bush portion 17 of the water faucet with saddle 11 and the cylindrical portion 3f serving as a seal portion with the perforated hole 7 through the elastic sleeve 2 are expanded in diameter (deformed). ) And does not affect the sealing performance. In addition, the resin sleeve 3 and the rigid sleeve 4 are respectively held around the entire circumference at two locations by the tip portion 4b coming into contact with the taper step portion 3c and the projection portion 3b and the locking groove 4a being engaged. Since they are assembled, the resin sleeve 3 and the rigid sleeve 4 are securely held on the same axis, and the rigid sleeve 4 is smoothly inserted.

続いて、この仮組みが成されたスリーブ本体1を、操作杆が螺着された装着工具18の筒体に仮固定する。このとき、樹脂スリーブ3の下端に設けた爪部3dが第1テーパ18aに係止して、装着工具18からの抜け落ちを防ぐと共に、装着工具18にスリーブ本体1を取り付けた際、スリーブ本体1が水平を保つことができるよう機能する。仮組みが成されたスリーブ本体1は、装着工具18を介して本管6に設けた穿孔穴7へ装着される。   Subsequently, the sleeve main body 1 in which the temporary assembly is made is temporarily fixed to the cylindrical body of the mounting tool 18 to which the operation rod is screwed. At this time, the claw portion 3d provided at the lower end of the resin sleeve 3 is locked to the first taper 18a to prevent the claw portion 3d from coming off from the mounting tool 18, and when the sleeve main body 1 is attached to the mounting tool 18, the sleeve main body 1 Functions so that it can remain level. The sleeve body 1 that has been temporarily assembled is attached to the perforated hole 7 provided in the main pipe 6 via the attachment tool 18.

次に、本発明における防食スリーブの分水栓・金属製本管への装着手順を説明する。図3は、装着手順を示した説明図である。図3(a)に示すように、金属製本管6に設けた穿孔穴7に装着工具18を挿入すると、装着工具18に取付された仮組み状態のスリーブ本体1のうち、樹脂スリーブ3の鍔部下面に設けたテーパ面状部3eが、先ず穿孔穴7の孔縁に係止する。これにより、剛性スリーブ4の挿入時における変形や落ち込みを防ぎ、しかも、高いシール性を確保することができる。また、このテーパ面状部3eの傾斜角度は10〜45度の範囲に設けており、この傾斜角度が10度以下であると、樹脂スリーブ3の変形を阻止するのに十分でなく、また、45度以上であると、穿孔穴7への挿入時に働く調芯機能が不十分となるおそれがあり、好ましくは、10〜30度程度の範囲に設定するとよい。   Next, a procedure for attaching the anticorrosion sleeve to the water faucet / metal main pipe according to the present invention will be described. FIG. 3 is an explanatory view showing a mounting procedure. As shown in FIG. 3 (a), when the mounting tool 18 is inserted into the hole 7 provided in the metal main pipe 6, the resin sleeve 3 of the sleeve body 1 in the temporarily assembled state attached to the mounting tool 18. The tapered surface portion 3 e provided on the lower surface of the portion is first locked to the hole edge of the hole 7. Thereby, the deformation | transformation and fall at the time of insertion of the rigid sleeve 4 can be prevented, and also a high sealing performance can be ensured. Further, the inclination angle of the tapered surface portion 3e is set in a range of 10 to 45 degrees, and when the inclination angle is 10 degrees or less, it is not sufficient to prevent the deformation of the resin sleeve 3, and If the angle is 45 degrees or more, the alignment function that works at the time of insertion into the perforated hole 7 may be insufficient, and it is preferably set in a range of about 10 to 30 degrees.

前述したように、仮組みが成された剛性スリーブ4と樹脂スリーブ3とは調芯された状態にあるので、この仮組み状態からの樹脂スリーブ3(並びに弾性スリーブ2)の拡径は、芯ズレ等を起こさない剛性スリーブ4の円滑な挿入によって、順次、好適な拡径が行われていく。図3(b)に示すように、装着工具18を更に挿入すると、装着工具18の第1テーパ18aと樹脂スリーブ3の爪部3dとの係合状態が解除され、続いて装着工具18の押圧部18cが剛性スリーブ4のフランジ部4dに当接する。装着工具18の挿入に伴って、剛性スリーブ4が樹脂スリーブ3内へと挿入され、樹脂スリーブ3が先端方向へ向けて順次拡径されていく。   As described above, since the rigid sleeve 4 and the resin sleeve 3 that have been temporarily assembled are aligned, the diameter of the resin sleeve 3 (and the elastic sleeve 2) from the temporarily assembled state is increased. By smooth insertion of the rigid sleeve 4 that does not cause misalignment or the like, suitable diameter expansion is sequentially performed. As shown in FIG. 3B, when the mounting tool 18 is further inserted, the engagement state between the first taper 18a of the mounting tool 18 and the claw portion 3d of the resin sleeve 3 is released, and then the pressing of the mounting tool 18 is continued. The portion 18 c comes into contact with the flange portion 4 d of the rigid sleeve 4. As the mounting tool 18 is inserted, the rigid sleeve 4 is inserted into the resin sleeve 3, and the diameter of the resin sleeve 3 is gradually expanded in the distal direction.

図示するように、剛性スリーブ4(外周面テーパ状の先端部4b)は装着工具18の第2テーパ18bの延長線上より上方に位置しており、これにより、樹脂スリーブ3は、先ず、装着工具18の第2テーパ18bによって拡径された後、装着工具18の挿入に伴った剛性スリーブ4の挿入によって、更に拡径されることになり、剛性スリーブ4の円滑な挿入が実現されている。図3(b)に示すように、樹脂スリーブ3の鍔部3aの拡径は、同時に、樹脂スリーブ3の外周面に装着したOリング15を含む鍔部外周面をブッシュ部17の内周面に押圧・密着させて、樹脂スリーブ3とサドル付き分水栓11との高いシール性を実現している。さらに、鍔部外周面にブッシュ部17の角部17aを圧接させているので、この部位におけるシール面圧を上げた状態で維持されることになる。   As shown in the figure, the rigid sleeve 4 (tip portion 4b having a tapered outer peripheral surface) is positioned above the extension line of the second taper 18b of the mounting tool 18, and the resin sleeve 3 is first attached to the mounting tool. After the diameter is increased by the second taper 18b, the diameter of the rigid sleeve 4 is further increased by the insertion of the rigid sleeve 4 along with the insertion of the mounting tool 18, and the smooth insertion of the rigid sleeve 4 is realized. As shown in FIG. 3 (b), the diameter of the flange 3 a of the resin sleeve 3 is increased at the same time as the outer periphery of the flange including the O-ring 15 attached to the outer periphery of the resin sleeve 3. The seal sleeve 3 and the water faucet 11 with a saddle are realized with high sealing performance. Further, since the corner portion 17a of the bush portion 17 is pressed against the outer peripheral surface of the flange portion, the seal surface pressure at this portion is maintained in an increased state.

次いで、装着工具18を更に挿入すると、図3(c)に示すように、鍔部下面に設けたテーパ面状部3eと穿孔穴7の孔壁7aとが密着し始める。このとき、スリーブ全体が剛性スリーブ4の挿入方向に押し込まれようとするが、鍔部3aとテーパ面状部3eによって挿入方向への移動は阻止される。この鍔部3aは肉厚の環状に成形されているため、押し込み過ぎによる変形が少なく、また、挿入完了時の手応えを確実に得ることができるので、装着工具18の押し込み不足を解消することを可能にしている。しかも、剛性スリーブ4の内挿時の摩擦によって、樹脂スリーブ3に挿入方向への力が作用したときには、テーパ面状部3eにより鍔部3aを環状に保つよう補強できるので、内径が所定の通水口径を確保している剛性スリーブ4を抵抗なく挿入して、所定の通水口径を確保することができる。   Next, when the mounting tool 18 is further inserted, as shown in FIG. 3C, the tapered surface portion 3e provided on the lower surface of the flange portion and the hole wall 7a of the perforated hole 7 start to come into close contact with each other. At this time, the entire sleeve tends to be pushed in the insertion direction of the rigid sleeve 4, but movement in the insertion direction is prevented by the flange portion 3a and the tapered surface portion 3e. Since the flange 3a is formed into a thick annular shape, deformation due to excessive pressing is small, and a response upon completion of insertion can be obtained with certainty. It is possible. In addition, when a force in the insertion direction is applied to the resin sleeve 3 due to friction during the insertion of the rigid sleeve 4, the tapered surface portion 3e can be reinforced so as to keep the flange portion 3a in an annular shape. The predetermined sleeve diameter can be secured by inserting the rigid sleeve 4 securing the water diameter without resistance.

また、樹脂スリーブ3を孔壁7aに装着する際、テーパ面状部3eによって調芯機能を働かせることができ、被取付用穿孔穴7である通水口に対して正確に挿入することができる。このテーパ面状部3eは樹脂製であるため、ある程度の圧縮性があるので、曲率が異なる様々なサイズの管に対して柔軟に対応できる。   Further, when the resin sleeve 3 is attached to the hole wall 7a, the centering function can be exerted by the tapered surface portion 3e, and the resin sleeve 3 can be accurately inserted into the water passage opening which is the perforated hole 7 for attachment. Since the tapered surface portion 3e is made of resin and has a certain degree of compressibility, it can flexibly cope with tubes of various sizes having different curvatures.

図3(d)に示すように、剛性スリーブ4の全長は、樹脂スリーブ3の伸びを加味した上で、樹脂スリーブ3よりも長くなるよう設定されている。従って、同図に示すように、樹脂スリーブ3への挿着が完了した剛性スリーブ4の先端部4bは、樹脂スリーブ3の先端より下方に位置することになり、これにより、樹脂スリーブ3の先端に設けた爪部3dを確実に押し広げることができるので、樹脂スリーブ3の先端部位が内径側に張り出して、通水の妨げとなることはない。また、この爪部3dはスリーブ本体1の穿孔穴7への装着が完了した時に穿孔穴7の孔縁に係止して、スリーブ本体1の抜け止めを図ることもできる。なお、本例の樹脂スリーブ3は、その全長を内径の小さいモルタルライニング層6a(又は樹脂ライニング層)に合わせて設定しており、粉体ライニング6b用と共用化している。   As shown in FIG. 3D, the total length of the rigid sleeve 4 is set to be longer than that of the resin sleeve 3 in consideration of the elongation of the resin sleeve 3. Accordingly, as shown in the figure, the distal end portion 4b of the rigid sleeve 4 that has been inserted into the resin sleeve 3 is positioned below the distal end of the resin sleeve 3, and thereby the distal end of the resin sleeve 3 is inserted. Since the claw portion 3d provided on the sleeve can be surely spread out, the tip portion of the resin sleeve 3 does not protrude to the inner diameter side and does not hinder water flow. Further, the claw portion 3d can be locked to the hole edge of the perforation hole 7 when the sleeve body 1 is completely attached to the perforation hole 7, thereby preventing the sleeve main body 1 from coming off. In addition, the resin sleeve 3 of this example is set in accordance with the mortar lining layer 6a (or resin lining layer) having a small inner diameter, and is shared with the powder lining 6b.

最終的には、図3(d)に示す状態まで装着工具18を挿入して、穿孔穴7にスリーブ本体1を装着し、孔壁7aの切削面部分に弾性スリーブ2を密着させる。挿入が完了した際には、剛性スリーブ4の外周面の溝部4cに拡径された樹脂スリーブ3の筒部3fが、その復元力によって圧入・密着しており、これにより、剛性スリーブ4と樹脂スリーブ3とは更に強固に位置保持された状態となっている。また、剛性スリーブ4の挿入側の先端外周面に形成した係止溝4aも、樹脂スリーブ3の筒部3fに押圧されており、抜け止めとしての機能を発揮させることができる。前述してきた手順を経ることで、スリーブ本体1の金属製本管6への装着が完了し、孔壁7aの切削面部分には、弾性スリーブ2による優れた密着状態が実現される。   Finally, the mounting tool 18 is inserted to the state shown in FIG. 3D, the sleeve main body 1 is mounted in the hole 7, and the elastic sleeve 2 is brought into close contact with the cut surface portion of the hole wall 7a. When the insertion is completed, the cylindrical portion 3f of the resin sleeve 3 whose diameter is expanded in the groove portion 4c on the outer peripheral surface of the rigid sleeve 4 is press-fitted and brought into close contact with the restoring force. The sleeve 3 is in a state of being more firmly held in position. Further, the locking groove 4a formed on the outer peripheral surface of the distal end on the insertion side of the rigid sleeve 4 is also pressed by the cylindrical portion 3f of the resin sleeve 3, and can function as a retainer. Through the procedure described above, the mounting of the sleeve body 1 to the metal main pipe 6 is completed, and an excellent contact state by the elastic sleeve 2 is realized on the cutting surface portion of the hole wall 7a.

図4は、本発明における防食スリーブの他例を示した断面図である。図中19は、弾性スリーブであり、図中20は、樹脂スリーブであり、図中21は、剛性スリーブである。前述した実施例と同様に、樹脂スリーブ20の上端部位には鍔部20aを設けており、この鍔部20aの開口内周面に形成した突起部20bと、前記剛性スリーブ21の挿入側の先端外周面に形成した係止溝21aとを係合して仮組みが成され、この仮組み状態からの剛性スリーブ21の挿入により、穿孔穴7の孔壁7aの切削面部分への弾性スリーブ19の密着を行い得る構造となっている。また、樹脂スリーブ20の突起部20bより先端側を縮径して設けた小径部との段差をテーパ段部20cとしており、このテーパ段部20cに開口部より挿入した剛性スリーブ21の先端部21bが当接したとき、樹脂スリーブ20の突起部20bと剛性スリーブ21の係止溝21aとが係合して仮組みが成されるよう機能することに加え、剛性スリーブ21を調芯の上、内挿する機能も有している。   FIG. 4 is a cross-sectional view showing another example of the anticorrosion sleeve in the present invention. In the figure, 19 is an elastic sleeve, 20 in the figure is a resin sleeve, and 21 in the figure is a rigid sleeve. Similar to the above-described embodiment, the upper end portion of the resin sleeve 20 is provided with a flange portion 20a. The protrusion portion 20b formed on the inner peripheral surface of the opening portion of the flange portion 20a and the distal end on the insertion side of the rigid sleeve 21 are provided. A temporary assembly is formed by engaging with a locking groove 21a formed on the outer peripheral surface, and the elastic sleeve 19 is inserted into the cutting surface portion of the hole wall 7a of the hole 7 by inserting the rigid sleeve 21 from this temporary assembly state. It has a structure that can be adhered. Further, a step with a small diameter portion provided by reducing the diameter of the tip side of the protrusion portion 20b of the resin sleeve 20 is a taper step portion 20c, and the tip portion 21b of the rigid sleeve 21 inserted into the taper step portion 20c from the opening. In addition to functioning so that the protrusion 20b of the resin sleeve 20 and the locking groove 21a of the rigid sleeve 21 engage with each other to form a temporary assembly, the rigid sleeve 21 is aligned, It also has a function to interpolate.

前記樹脂スリーブ20の先端部位には、内径側に傾斜した爪部20dを設けており、この爪部20dは挿入が完了した剛性スリーブ21の先端の係止溝21aと全周又は一部が係合して、この装着状態を強固に維持するので、挿入が完了した後の剛性スリーブ21が樹脂スリーブ20から抜けることはない。従って、剛性スリーブ21の係止溝21aは、仮組みした状態と樹脂スリーブ20への挿入を完了した状態の夫々において、剛性スリーブ21が不用意に樹脂スリーブ20から抜けるのを防止し、極めて優れた装着作業を行うことができ、長期に亘って、穿孔穴の防食効果を発揮することができる。   A claw portion 20d that is inclined toward the inner diameter side is provided at the distal end portion of the resin sleeve 20, and this claw portion 20d is engaged with the engaging groove 21a at the distal end of the rigid sleeve 21 that has been inserted and the entire circumference or part thereof. In addition, since this mounting state is firmly maintained, the rigid sleeve 21 after the insertion is completed does not come out of the resin sleeve 20. Therefore, the locking groove 21a of the rigid sleeve 21 prevents the rigid sleeve 21 from inadvertently coming out of the resin sleeve 20 in the temporarily assembled state and the state where the insertion into the resin sleeve 20 is completed, and is extremely excellent. The attachment work can be performed, and the anticorrosion effect of the perforated holes can be exhibited over a long period of time.

本発明の防食スリーブによれば、水道配管等をはじめ、あらゆる用途において、本管から支管へ分岐配管を行うための分水栓の設置に際し、金属管に通水口となる孔を穿孔した場合に露出する金属の腐食を確実に防止することのできる優れた防食スリーブとして提供することが可能である。   According to the anticorrosion sleeve of the present invention, when installing a water faucet for performing branch piping from a main pipe to a branch pipe in every application including water pipes, etc., when a hole serving as a water inlet is drilled in a metal pipe It is possible to provide an excellent anti-corrosion sleeve that can reliably prevent corrosion of the exposed metal.

本発明における防食スリーブを分水栓・金属製本管に装着する状態を示した断面図である。It is sectional drawing which showed the state which mounts the anti-corrosion sleeve in this invention to a water stopper and a metal main pipe. 図1における要部拡大断面図である。It is a principal part expanded sectional view in FIG. 本発明における防食スリーブの分水栓・金属製本管への装着手順を示した説明図である。It is explanatory drawing which showed the attachment procedure to the water stopper and metal main pipe of the anti-corrosion sleeve in this invention. 本発明における防食スリーブの他例を示した断面図である。It is sectional drawing which showed the other example of the anti-corrosion sleeve in this invention.

符号の説明Explanation of symbols

1 防食スリーブ(スリーブ本体)
2 弾性スリーブ
3 樹脂スリーブ
3a 鍔部
3b 突起部
3c テーパ段部
3d 爪部
3f 筒部
4 剛性スリーブ
4a 係止溝
4b 先端部
4c 溝部
5 開口部
7 穿孔穴
7a 孔壁
1 Anticorrosion sleeve (sleeve body)
2 elastic sleeve 3 resin sleeve 3a collar 3b protrusion 3c taper step 3d claw 3f tube 4 rigid sleeve 4a locking groove 4b tip 4c groove 5 opening 7 perforation hole 7a hole wall

Claims (5)

弾性スリーブの内径側に滑り特性が良く、かつ伸び特性が大きい樹脂スリーブを備えたスリーブ本体の開口部より剛性スリーブを挿入して、樹脂スリーブを拡径すると同時に弾性スリーブを拡径させて被取付用穿孔穴の孔壁の切削面部分に前記弾性スリーブを密着させる防食スリーブであって、前記樹脂スリーブの上端部位に鍔部を設け、この鍔部の開口内周面に形成した突起部と、剛性スリーブの挿入側の先端外周面に形成した係止溝とを係合して仮組み状態とし、この仮組みした状態から前記穿孔穴への装着を行い得るようにしたことを特徴とする防食スリーブ。   A rigid sleeve is inserted from the opening of the sleeve body with a resin sleeve with good sliding characteristics and large elongation characteristics on the inner diameter side of the elastic sleeve, and the elastic sleeve is expanded at the same time as the resin sleeve is expanded. An anti-corrosion sleeve in which the elastic sleeve is in close contact with the cutting surface portion of the hole wall of the hole for drilling, provided with a flange on the upper end portion of the resin sleeve, and a protrusion formed on the inner peripheral surface of the flange; An anticorrosion characterized by engaging a locking groove formed on the outer peripheral surface of the distal end on the insertion side of the rigid sleeve into a temporarily assembled state, and mounting from the temporarily assembled state to the perforated hole can be performed. sleeve. 前記樹脂スリーブの突起部より先端側を縮径して設けた小径部との段差をテーパ段部とし、このテーパ段部に開口部より挿入した剛性スリーブの先端部を当接したとき、樹脂スリーブの突起部と剛性スリーブの係止溝が係合して仮組みが成されるようにした請求項1に記載の防食スリーブ。   When the step with the small diameter part provided by reducing the diameter of the tip side of the protrusion of the resin sleeve is a tapered step, the tip of the rigid sleeve inserted from the opening is brought into contact with the taper step. The anticorrosion sleeve according to claim 1, wherein a temporary assembly is formed by engagement of the protrusions of the sleeve and the locking groove of the rigid sleeve. 前記剛性スリーブの外周面には、拡径された樹脂スリーブの筒部内周が圧入・密着する溝部を設けた請求項1又は2に記載の防食スリーブ。   The anticorrosion sleeve according to claim 1 or 2, wherein a groove portion in which an inner periphery of the cylindrical portion of the expanded resin sleeve is press-fitted and closely attached is provided on an outer peripheral surface of the rigid sleeve. 請求項1乃至3に記載の防食スリーブにおいて、樹脂スリーブへの挿入が完了した剛性スリーブの先端が、樹脂スリーブの先端より下方に位置するようにした防食スリーブ。   4. The anticorrosion sleeve according to claim 1, wherein the end of the rigid sleeve that has been inserted into the resin sleeve is positioned below the end of the resin sleeve. 前記樹脂スリーブの先端に内径側に傾斜して設けた爪部と、剛性スリーブの先端外周面に設けた係止溝の全周又は一部とを係合させ、この装着状態を強固に維持し得るようにした請求項4に記載の防食スリーブ。
The claw portion provided at the tip of the resin sleeve inclines toward the inner diameter side is engaged with the entire circumference or part of the locking groove provided on the outer peripheral surface of the tip of the rigid sleeve, and this mounting state is firmly maintained. The anticorrosion sleeve according to claim 4, which is obtained.
JP2004226295A 2004-08-03 2004-08-03 Temporary assembly structure of anti-corrosion sleeve Active JP4610963B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012180889A (en) * 2011-03-01 2012-09-20 Cosmo Koki Co Ltd Shaft center holding member

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05322088A (en) * 1992-05-18 1993-12-07 Kurimoto Ltd Corporation cock and its installing method and device
JP2004068921A (en) * 2002-08-06 2004-03-04 Waterworks Technology Development Organization Co Ltd Corrosion proof structure of branch port for fluid tube and corrosion proof method of branch port
JP2004162824A (en) * 2002-11-13 2004-06-10 Kitz Corp Corrosion protected sleeve

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05322088A (en) * 1992-05-18 1993-12-07 Kurimoto Ltd Corporation cock and its installing method and device
JP2004068921A (en) * 2002-08-06 2004-03-04 Waterworks Technology Development Organization Co Ltd Corrosion proof structure of branch port for fluid tube and corrosion proof method of branch port
JP2004162824A (en) * 2002-11-13 2004-06-10 Kitz Corp Corrosion protected sleeve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012180889A (en) * 2011-03-01 2012-09-20 Cosmo Koki Co Ltd Shaft center holding member

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