JP2006032801A - Semiconductor device manufacturing process - Google Patents
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Abstract
Description
本発明は半導体装置の製造方法に係り、特に素子分離工程、ゲート電極形成工程のシリコン窒化膜マスクのパターン形成を改良した半導体装置の製造方法に関する。 The present invention relates to a method for manufacturing a semiconductor device, and more particularly to a method for manufacturing a semiconductor device in which pattern formation of a silicon nitride film mask is improved in an element isolation step and a gate electrode formation step.
従来、特にシリコン酸化膜(SiO2膜)及びシリコン窒化膜(Si3N4膜)を含む積層膜を、特許文献1に示すように、CF系ガス(C4F8、C5F8、C4F6のいずれか一つ)、CHF系ガス(CH3F、CH2F2、CHF3のいずれか一つ)、O2、不活性ガス(Ar)の混合ガスを用いてエッチングを行っている。 Conventionally, a laminated film including a silicon oxide film (SiO 2 film) and a silicon nitride film (Si 3 N 4 film), as shown in Patent Document 1, is generally a CF-based gas (C 4 F 8 , C 5 F 8 , Etching using a mixed gas of any one of C 4 F 6 ), CHF gas (any one of CH 3 F, CH 2 F 2 , CHF 3 ), O 2 , and inert gas (Ar). Is going.
ここで用いる混合ガスは、特許文献1に示す如く、ホール形成に適用しているが、ライン系例えばSTI(Shallow−Trench−Isolation)のSiエッチング、及びゲート電極エッチングのマスクに用いられるSiN膜のパターン形成に適用した場合、マスクであるフォトレジストへの選択性は優れているが垂直形状を得ることは困難であること、さらに疎密部の寸法差も大きくなる問題が発生する。 The mixed gas used here is applied to the hole formation as shown in Patent Document 1, but the SiN film used for the mask of the line system, for example, STI (Shallow-Trench-Isolation) Si etching and gate electrode etching. When applied to pattern formation, the selectivity to a photoresist serving as a mask is excellent, but it is difficult to obtain a vertical shape, and the dimensional difference between the sparse and dense portions also increases.
上述したように、特許文献1の従来の方法では、マスクにおいて重要な、垂直性に欠け、更に疎密部の寸法差も大きくなるという問題があった。
本発明は上記従来の問題に対処し、SiN膜等のエッチングにおいてマスク選択性を有し、垂直形状を得ることが可能であり、かつ疎密部での寸法差を抑えた新規なプロセスを提供するものである。
As described above, the conventional method of Patent Document 1 has a problem in that it lacks verticality, which is important for a mask, and further increases the dimensional difference between the sparse and dense portions.
The present invention addresses the above-described conventional problems, and provides a novel process that has mask selectivity in etching of a SiN film and the like, can obtain a vertical shape, and suppresses a dimensional difference in a dense portion. Is.
本発明は、シリコン基板上にシリコン酸化膜、シリコン窒化膜を順に形成し、この後に反射防止膜を形成してリソグラフィ技術によりパターン形成を行い、しかる後、前記反射防止膜を、CHF3、CF4及びO2により、前記シリコン窒化膜をCH3F、CF4、O2及び不活性ガスにより、前記シリコン酸化膜をCHF3、CF4、O2及びArによりエッチングすることを特徴とする。
ここで、シリコン窒化膜のエッチングに用いる不活性ガスは、Ar、Ne、He、KrまたはXeから選ばれて少なくとも1つであることが望ましい。
また、反射防止膜をエッチングする時のガスの割合は、CHF3:CF4:O2=1:20〜25:1〜1.5、圧力が12〜14.7Pa(90〜110mTorr)であることが望ましい。
さらに、シリコン窒化膜をエッチングする時のガスの割合は、CH3F:CF4:O2:Ar=1:12〜13:1.6〜1.8:50〜55、圧力が16〜20Pa(120〜150mTorr)であることが望ましい。
さらにまた、シリコン酸化膜をエッチングする時のガスの割合は、CHF3:CF4:O2:Ar=2:5:1:40、圧力が5.3〜8Pa(40〜60mTorr)であることが望ましい。
また、前記シリコン基板をエッチングする際、シリコン基板温度を80〜100℃とした方がよい。
In the present invention, a silicon oxide film and a silicon nitride film are sequentially formed on a silicon substrate, and thereafter an antireflection film is formed, and pattern formation is performed by a lithography technique. Thereafter, the antireflection film is formed using CHF 3 , CF the 4 and O 2, the silicon nitride film CH 3 F, the CF 4, O 2 and inert gas, characterized by etching by the silicon oxide film CHF 3, CF 4, O 2 and Ar.
Here, the inert gas used for etching the silicon nitride film is preferably at least one selected from Ar, Ne, He, Kr or Xe.
The ratio of the gas when etching the antireflection film is CHF 3 : CF 4 : O 2 = 1: 20 to 25: 1 to 1.5, and the pressure is 12 to 14.7 Pa (90 to 110 mTorr). It is desirable.
Furthermore, the ratio of the gas when etching the silicon nitride film is as follows: CH 3 F: CF 4 : O 2 : Ar = 1: 12 to 13: 1.6 to 1.8: 50 to 55, and the pressure is 16 to 20 Pa. (120 to 150 mTorr) is desirable.
Furthermore, the gas ratio when etching the silicon oxide film is CHF 3 : CF 4 : O 2 : Ar = 2: 5: 1: 40, and the pressure is 5.3 to 8 Pa (40 to 60 mTorr). Is desirable.
Further, when the silicon substrate is etched, the silicon substrate temperature is preferably set to 80 to 100 ° C.
また、本発明の方法は、シリコン基板上にシリコン酸化膜、ポリシリコン膜、シリコン窒化膜を順に形成し、この後反射防止膜を形成して、リソグラフィ技術によりパターン形成を行い、前記反射防止膜をCF4、O2の混合ガスまたはN2、O2混合ガス、によりエッチングを行い、シリコン窒化膜をCH3F、CF4、O2、不活性ガスによりエッチングすることを特徴とする。 In the method of the present invention, a silicon oxide film, a polysilicon film, and a silicon nitride film are sequentially formed on a silicon substrate, and then an antireflection film is formed, and pattern formation is performed by a lithography technique. Is etched with a mixed gas of CF 4 and O 2 or a mixed gas of N 2 and O 2 , and the silicon nitride film is etched with CH 3 F, CF 4 , O 2 , and an inert gas.
本発明の方法によれば、SiN膜のエッチングにおいてマスク選択性を有し、垂直形状を得ることが可能であり、かつ疎密部での寸法差を抑えることができる。 According to the method of the present invention, it is possible to obtain a vertical shape with mask selectivity in etching of a SiN film, and to suppress a dimensional difference in a sparse / dense portion.
本発明の実施形態につき、図1及び図2を用いて詳細に説明する。 An embodiment of the present invention will be described in detail with reference to FIGS. 1 and 2.
(第1の実施形態)
図1は、本発明の第1の実施形態として、STI形成のSiエッチングのマスク形成に用いた時の半導体装置の製造方法を説明するための工程断面図である。
(First embodiment)
FIG. 1 is a process cross-sectional view for explaining a method of manufacturing a semiconductor device when used for forming a mask for STI-formed Si etching as a first embodiment of the present invention.
まず、図1(a)に示すようにシリコン基板101にシリコン酸化膜102、シリコン窒化膜103を順に成長し、反射防止膜104を塗布する。次にフォトレジスト105を塗布し公知のリソグラフィ技術にてパターン形成を行う。 First, as shown in FIG. 1A, a silicon oxide film 102 and a silicon nitride film 103 are sequentially grown on a silicon substrate 101, and an antireflection film 104 is applied. Next, a photoresist 105 is applied and a pattern is formed by a known lithography technique.
次に、図1(b)に示すように反射防止膜104をCHF3、CF4、O2により、シリコン窒化膜103をCH3F、CF4、O2、不活性ガスにより、シリコン酸化膜102をCHF3、CF4、O2、Arによりエッチングを行う。
具体的な条件として、反射防止膜104のエッチングは、CHF3:6(sccm)、CF4:128(sccm)O2:8(sccm)、圧力:13.3Pa(100mTorr)、RFパワー:1.1W/cm2であり、また、シリコン窒化膜103のエッチング条件は、CH3F:10(sccm)、CF4:125(sccm)、O2:17(sccm)、Ar:500(sccm)、圧力:20Pa(135mTorr)、RFパワー:0.85W/cm2あって、また、シリコン酸化膜102のエッチング条件は、CHF3:30(sccm)、CF4:75(sccm)O2:15(sccm)、Ar:600(sccm)、圧力:50mTorr、RFパワー:1.4W/cm2である。この時の、エッチングの際のシリコン基板温度は80〜100℃が望ましい。
Next, as shown in FIG. 1B, the antireflection film 104 is made of CHF 3 , CF 4 , O 2 , and the silicon nitride film 103 is made of CH 3 F, CF 4 , O 2 , an inert gas, and a silicon oxide film. Etching 102 is performed with CHF 3 , CF 4 , O 2 , and Ar.
As specific conditions, the antireflection film 104 is etched by CHF 3 : 6 (sccm), CF 4 : 128 (sccm) O 2 : 8 (sccm), pressure: 13.3 Pa (100 mTorr), RF power: 1 a .1W / cm 2, also, the etching conditions of the silicon nitride film 103, CH 3 F: 10 (sccm ), CF 4: 125 (sccm), O 2: 17 (sccm), Ar: 500 (sccm) pressure: 20Pa (135mTorr), RF power: 0.85 W / cm 2 there are, also, the etching conditions of the silicon oxide film 102 is, CHF 3: 30 (sccm) , CF 4: 75 (sccm) O 2: 15 (Sccm), Ar: 600 (sccm), pressure: 50 mTorr, RF power: 1.4 W / cm 2 . At this time, the temperature of the silicon substrate during etching is desirably 80 to 100 ° C.
この実施形態で用いるエッチング装置としては、図3に示すように半導体基板が載置される電極に周波数13.56MHzのRF電源を有する平行平板型RIE(Reactive Ion Etching)装置が望ましい。 As an etching apparatus used in this embodiment, a parallel plate type RIE (Reactive Ion Etching) apparatus having an RF power supply with a frequency of 13.56 MHz on an electrode on which a semiconductor substrate is mounted is desirable as shown in FIG.
続いて図1(c)に示すように公知の技術によりアッシング、及び薬液処理を行ってフォトレジスト105、反射防止膜104を除去する。 Subsequently, as shown in FIG. 1C, ashing and chemical treatment are performed by a known technique to remove the photoresist 105 and the antireflection film 104.
最後に図1(d)に示すように公知のエッチング技術によりシリコン基板101のエッチングを行い、溝106を形成し、シリコン窒化膜103を除去後、絶縁膜を埋め込むことにより素子分離領域が完成する。なお、図1(d)ではシリコン窒化膜の除去及び絶縁膜の埋め込みは省略している。 Finally, as shown in FIG. 1D, the silicon substrate 101 is etched by a known etching technique to form a trench 106, remove the silicon nitride film 103, and embed an insulating film to complete an element isolation region. . In FIG. 1D, the removal of the silicon nitride film and the filling of the insulating film are omitted.
次に、CH3F流量を変化させた時の密部(100nmL/S)、疎部(ISO Line、ISO Space)でのシフト量につき、図4(a)に示し、この図からCH3F流量が増加するほどシフト量は+(プラス)に変動している。
この図4(a)から、疎密差を示したのが、図4(b)であり、この図からCH3Fの増加により、疎密差が大きくなっていることがわかる。
この結果、シフト量、疎密差を抑えるには、CH3Fの流量調節の必要性がわかる。
Next, dense portion when changing the CH 3 F flow rate (100 Nml / S), sparse unit (ISO Line, ISO Space) per shift amount in, shown in Figure 4 (a), CH 3 F from FIG. As the flow rate increases, the shift amount fluctuates to + (plus).
From FIG. 4 (a), FIG. 4 (b) shows the difference in density, and it can be seen that the density difference increases as CH 3 F increases.
As a result, in order to suppress the shift amount and the density difference, it is understood that it is necessary to adjust the flow rate of CH 3 F.
次に、O2の流量を変化させた時のシフト量、O2の流量を変化させた時のHM(SiN膜)のテーパー角及びO2の流量を変化させた時のマスク残膜につき、図5(a)(b)(c)を示す。この図5から、O2流量増加により 疎密差低減、垂直形状というメリットがあるが、シフト量増大、マスク残膜減少というデメリットがあり、O2の流量についても、特定の流量に設定する必要があることが判る(本結果ではO2=17を選択)。 Next, the shift amount when changing the flow rate of O 2, per residual mask film when changing the flow rate of the taper angle and O 2 of HM when the flow rate is varied in O 2 (SiN film), 5A, 5B, and 5C are shown. From FIG. 5, there is a merit that the density difference is reduced and the vertical shape is increased by increasing the O 2 flow rate, but there is a demerit that the shift amount is increased and the mask residual film is decreased. The O 2 flow rate must be set to a specific flow rate. It can be seen that (in this result O 2 = 17 is selected).
上述したことから、特定の流量比を設定することにより、マスク残膜、シフト量、疎密差全てにおいて良好なエッチングが可能となる As described above, by setting a specific flow rate ratio, it is possible to perform good etching in all of the remaining mask film, shift amount, and density difference.
以上説明したように、上述した第1の実施形態では、シリコン窒化膜をエッチングする際にCHF系ガスの中ではデポ性が強い CH3Fガスを用いO2ガス、不活性ガスの流量を調整することにより、フォトレジストに対し、選択性を保持しながら、疎密寸法差が小さくかつ垂直形状を得ることが可能となる。 As described above, in the first embodiment described above, when etching a silicon nitride film, CH 3 F gas, which has a strong depotency among CHF gases, is used to adjust the flow rates of O 2 gas and inert gas. By doing so, it becomes possible to obtain a vertical shape with a small sparse dimensional difference while maintaining selectivity with respect to the photoresist.
(第2の実施形態)
次に、半発明の第2の実施形態につき、図2を用いて説明する。
図2は、ゲート電極形成において、シリコン窒化膜ハードマスクを用いた時の半導体装置の製造方法を説明するための工程断面図である。
まず図2(a)に示すようにシリコン基板201にシリコン酸化膜202、ポリシリコン膜203、シリコン窒化膜204を順に成長し、反射防止膜205を塗布する。次にフォトレジスト206を塗布し公知のリソグラフィ技術にてパターン形成を行う。
(Second Embodiment)
Next, a second embodiment of the semi-invention will be described with reference to FIG.
FIG. 2 is a process cross-sectional view for explaining a method of manufacturing a semiconductor device when a silicon nitride hard mask is used in forming a gate electrode.
First, as shown in FIG. 2A, a silicon oxide film 202, a polysilicon film 203, and a silicon nitride film 204 are sequentially grown on a silicon substrate 201, and an antireflection film 205 is applied. Next, a photoresist 206 is applied and a pattern is formed by a known lithography technique.
次に図2(b)に示すようにフォトレジスト206、及び反射防止膜205をCF4、O2の混合ガスまたはN2、O2混合ガスにより、シリコン窒化膜103をCH3F、CF4、O2、不活性ガスによりエッチングを行う。
シリコン窒化膜エッチングの具体的な条件としては、CH3F:10(sccm)、CF4:125(sccm)O2:17(sccm)、Ar:500(sccm)、圧力:20Pa(135mTorr)、RFパワー:0.85W/cm2であって、エッチングの際のシリコン基板温度は、80〜100℃が望ましい。
また、エッチング装置としては、上記第1の実施形態と同様、図3に示すように半導体基板が載置される電極に周波数13.56MHzのRF電源を有する平行平板型RIE装置が望ましい。
Next, as shown in FIG. 2B, the photoresist 206 and the antireflection film 205 are made of a mixed gas of CF 4 and O 2 or a mixed gas of N 2 and O 2 , and the silicon nitride film 103 is made of CH 3 F and CF 4. Etching is performed with O 2 , inert gas.
Specific conditions for etching the silicon nitride film include: CH 3 F: 10 (sccm), CF 4 : 125 (sccm) O 2 : 17 (sccm), Ar: 500 (sccm), pressure: 20 Pa (135 mTorr), RF power: 0.85 W / cm 2 The silicon substrate temperature during etching is desirably 80 to 100 ° C.
As the etching apparatus, a parallel plate type RIE apparatus having an RF power source with a frequency of 13.56 MHz on the electrode on which the semiconductor substrate is mounted as shown in FIG. 3 is desirable as in the first embodiment.
続いて図2(c)に示すように公知の技術によりアッシング、及び薬液処理を行ってフォトレジスト206、反射防止膜205を除去する。 Subsequently, as shown in FIG. 2C, ashing and chemical treatment are performed by a known technique to remove the photoresist 206 and the antireflection film 205.
最後に、図2(d)に示すように、公知のエッチング技術によりポリシリコン膜203のエッチングを行い、シリコン窒化膜204、および露出したシリコン酸化膜203を公知の技術により除去し、ゲート電極207を形成する。 Finally, as shown in FIG. 2D, the polysilicon film 203 is etched by a known etching technique, the silicon nitride film 204 and the exposed silicon oxide film 203 are removed by a known technique, and the gate electrode 207 is removed. Form.
上述した第2の実施形態は、50nm以下の微細ゲート電極形成においてシリコン窒化膜マスクを適用する場合においても、シリコン窒化膜エッチング時にフォトレジストに対し選択性を保持することによりシリコン窒化膜マスクがダメージを受けることなく、かつ垂直形状を維持し、かつ疎密部で寸法差の無いマスク形成を行うことが可能である。 In the second embodiment described above, even when a silicon nitride mask is applied in forming a fine gate electrode of 50 nm or less, the silicon nitride mask is damaged by maintaining selectivity with respect to the photoresist during etching of the silicon nitride film. It is possible to form a mask without any difference in size, maintaining a vertical shape, and having no dimensional difference in a dense portion.
101:シリコン基板
102:シリコン酸化膜
103:シリコン窒化膜
104:反射防止膜
105:フォトレジスト
106:溝
101: Silicon substrate 102: Silicon oxide film 103: Silicon nitride film 104: Antireflection film 105: Photo resist 106: Groove
Claims (7)
A silicon oxide film, a polysilicon film, and a silicon nitride film are sequentially formed on a silicon substrate, and then an antireflection film is formed, and pattern formation is performed by a lithography technique, and the antireflection film is mixed with CF 4 and O 2 . Etching with a gas or a mixed gas of N 2 and O 2 , and etching the silicon nitride film with CH 3 F, CF 4 , O 2 , and an inert gas, a method for manufacturing a semiconductor device
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