JP2006027116A - Manufacturing device of rubber-coated code - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing device of a rubber-coated code which can always make a coating rubber to adhere to a code certainly regardless of melting viscosity of the rubber material or travel speed of the code, moreover can fully inhibit the variation in the thickness of the coating rubber and eliminates the difficulty of temperature control, bulk control, and the like, of the rubber material. <P>SOLUTION: This manufacturing device of the rubber-coated code comprises: preparing a paralleling means 2 for two or more steel codes 1 traveling; arranging a couple of crimping rolls 3 which are located by being separated by the paralleled codes 1, and make a rubber sheet 15 to adhere to each of the top face side and the down face side of those paralleled codes 1; arranging each forming roll 5 which shapes the rubber sheet 15 to be a predetermined thickness under cooperation with each of these crimping rolls 3; arranging a seating head 7 which makes the rubber material 8 feeded from one cold tuba 6 to branched flows and directly feeds them between each crimping roll 3 and forming roll 5. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to an apparatus for manufacturing a rubber-coated cord having a relatively narrow width of about 50 mm, which can be used for forming a cord reinforcing layer of a tire, for example.

  For example, as a device for coating rubber on a plurality of steel cords arranged in a parallel posture, the rubber is kneaded by an extruder, melted and fed into a rubber material fed to an insulation die, and the rubber In addition to the insulation device that attaches the material to it, for example, a set of four calender rolls is used, and the rubber material is formed into a sheet shape based on the supply between the rolls. A calendar coating apparatus that adheres closely to the surface is widely used in general.

  However, when applying rubber coating to steel cord with an insulation device, if the viscosity of the rubber material is high, the rubber material will not be discharged smoothly due to the resistance of the base. In addition to the problem that it could not be coated, the ear cord could be exposed, or the rubber on the surface of the cord might be defective. Due to the frictional heat of the material, its temperature becomes too high, so that there is a problem that sulfur is deposited on the surface of the coated rubber, and the rubber cannot be adhered to the cord. Further, there has been a problem that the thickness of the covering rubber fluctuates due to a change in traveling speed of the cord passing through the insulation head.

  In addition, in a calendar coating apparatus that is often used to construct a rubber-coated cord having a width exceeding 1000 mm, the material is supplied to the upper roll of the aligning cord in order to supply the rubber material between the rolls. Since the cold tuber and the cold tuber that supplies the rubber material to the roll below the cord are separately provided, there is a problem that the equipment cost increases.

  In this specification, the term “cold tuber” refers to a device for directly supplying a raw material to an extruder and kneading and melting the rubber material.

  In addition, in the case of forming a wide rubber-coated cord with a calendar coating device, since the heated rubber material is supplied between rolls using a feed conveyor, the rubber material calendar coating device There are problems that it is difficult to control the temperature at the time of supply to a constant temperature, and that it is difficult to control the bank amount of the calendar section.

  The object of the present invention is to solve such problems of the prior art, and the object of the present invention is, in particular, a rubber-coated steel cord having a relatively narrow width of up to about 100 mm. Regardless of the melt viscosity of the rubber material and the running speed of the cord, the coated rubber should always be securely adhered to the cord without any alteration or property change. In addition, the variation in the thickness of the coated rubber can be sufficiently prevented, and further, the increase in equipment cost due to the arrangement of two cold tubers is eliminated, and the temperature control of the rubber material is performed. An object of the present invention is to provide a rubber-coated cord manufacturing apparatus that eliminates the difficulty of bank control and the like.

  The rubber-coated cord manufacturing apparatus according to the present invention has a plurality of traveling cords arranged at a predetermined pitch, and a plurality of through-holes permitting passage of unit cords and a comb-like member are formed at a predetermined pitch. A pair of aligning means comprising perforated members and the like, and a pair of rubber sheets closely contacting each other on the upper surface side and the lower surface side of the aligning cord, usually positioned above and below the aligned cords Are arranged adjacent to each other with a predetermined gap between each of the forming rolls for forming a rubber sheet having a predetermined thickness in cooperation with each of these pressing rolls. In addition, a sheeting head is provided in which the rubber material fed from one cold tuber is branched and flowed to be directly supplied between each pressure roll and each molding roll. It is.

  Here, the distance between the crimping roll and the forming roll located on each side of the alignment cord can be constant, and in this case, the distance is the same on each side of the cord. Others can be different.

  In such an apparatus, it is preferable that the crimping roll and the forming roll on one side of the aligning cord are set as a set and can be moved toward and away from those on the other side of the cord.

  Preferably, for example, all four rolls of the pressure-bonding roll and the forming roll are constant-speed rotating rolls regardless of their respective circumferential lengths.

  In this device, first, the rubber material fed to the sheeting head in a molten state from a common cold tuber is branched and flowed in the sheeting head, and the respective pressure rolls and moldings that are located across the alignment cord. Between the rolls in a sheet-like form and the supplied rubber material is passed between the crimping roll and the forming roll, and a predetermined constant roll of those rolls The rubber sheet is rolled and molded under the interval to obtain a rubber sheet having a desired thickness and shape.

  After that, each rubber sheet is brought together with the crimping roll, and the two steel sheets are aligned in a parallel posture by the aligning means and passed between the pair of crimping rolls on the upper surface side. Both rubber sheets are attached to both sides of the cord by contacting each of the cord and the lower surface side and passing the cord between the crimping rolls at a constant speed with the cords under the continuous rotational movement of the two crimping rolls. It is possible to constitute a rubber-coated cord that is sufficiently adhered to the surface.

  As described above, by forming two rubber sheets with a rubber material fed from a common cold tuber, the equipment cost can be effectively reduced as compared with the conventional calendar coating apparatus. In addition, the rubber material formed into a sheet shape by the sheeting head is directly fed between the pressure-bonding roll and the molding roll, so that the rotation of each roll and the rotation of the extruder screw of the cold tuber can be performed. Thus, the temperature control and bank control of the rubber material can be substantially eliminated.

  In addition, since the molded rubber sheets are brought into close contact with the upper and lower surfaces of the alignment cord, regardless of the melt viscosity of the rubber material, and even if the running speed of the cord is increased. , Excessive rise in the temperature of the rubber material is effectively suppressed by rolling the sheet of the rubber material not by extrusion from the die, but by rolling with a roll, so that the coated rubber can be made without any alteration or property change. The cord can be always and properly adhered to the cord without exposing the cord.

  In this apparatus, the seating head is arranged as a cross head with respect to the cold tuber, and the rubber material is branched, for example, in the vertical direction of the alignment cord, so that the occupied space can be reduced.

  Also, here, when the distance between the crimping roll and the forming roll located on each side of the alignment cord is constant, the roll gap adjustment mechanism, the control mechanism, etc. are not required, and the equipment cost can be reduced. it can.

  On the other hand, when it becomes necessary to change the above-mentioned roll interval due to a change in the thickness of the rubber sheet to be molded, it can be dealt with, for example, by replacing the paired rolls.

  By the way, when the crimping roll and the forming roll on one side of the aligning cord can be moved closer to and apart from those on the other side of the cord, when the rubber covering operation is started, stopped, etc. The relative distance can be appropriately adjusted, and the relative distance can be selected as an optimum value in accordance with the type of code used.

  Further, when all the rolls are constant speed rotating rolls, these rolls can be driven with a transfer gear, so that the cost can be reduced.

FIG. 1 is a partial sectional side view and a partial sectional front view showing an embodiment of the present invention.
In FIG. 1, a steel cord that is fed from a bobbin or the like and travels at a predetermined speed, and here, a plurality of steel cords, each of which includes a perforated member in which a plurality of through holes are formed at a predetermined pitch. One aligning means is shown, and this aligning means 2 functions to align each steel cord 1 in a parallel posture in a horizontal plane.

  Here, with respect to such an aligning means 1, a crimping roll 3 that forms a pair with the cord 1 being spaced apart is disposed on the front side in the traveling direction of the steel cord 1 while being rotatably supported by the frame 4. A forming roll 5 that forms a rubber sheet having a predetermined thickness in cooperation with each of the pressure-bonding rolls 3 is also supported by the frame 4 and is rotatably arranged, for example, both having the same diameter. The central axes of these four rolls 3 and 5 are both located in the same vertical plane.

  Further, here, the kneaded molten rubber fed from the cold tuber 6 directly to a single cold tuber 6 or indirectly through a gear pump (not shown), for example, to a sheeting head 7 connected with a crosshead structure. An extrusion nozzle 10 having a required opening size and shape is provided, in which a bifurcated branch channel 9 for branching and flowing the material 8 is provided, and each branch channel 9 is opened between each crimping roll 3 and the forming roll 5. Is provided.

  Here, the roll interval between the crimping roll 3 and the forming roll 5 positioned on each side of the cord 1 has a predetermined constant value, and the change of the roll interval is, for example, between those roll pairs. It shall be done by replacement.

  On the other hand, the crimping roll 3 and the forming roll 5 located on one side of the aligning cord 1, on the lower side in the illustrated example, are paired and moved toward and away from those located on the upper side of the cord 1. In order to achieve this, there is provided an elevating position adjusting means 13 comprising a motor 11, a drive screw 12 and the like for displacing the lower rolls 3 and 5 together with the end support members.

  Further, as shown in the drawing, in order to rotate all four rolls 3 and 5 at the same speed, for example, the respective gears 14 having the same diameter and the rolls 3 and 5 having the same diameter. And is connected to a motor (not shown).

  For example, when a rubber-coated steel cord having a width of 50 mm is configured using the apparatus as described above, the positions of the lower rolls 3 and 5 are adjusted by the lift position adjusting means 13 according to the type of the cord. In this state, each of the rolls 3 and 5 is rotated at a constant speed, and a plurality of steel cords 1 passed through the aligning means 2 are run in parallel between the paired crimping rolls 3. The rubber material 8 having a required flow rate that is fed from the cold tube 6 and is branched by the sheeting head 7 and flows directly from each extrusion nozzle 10 between the pressure-bonding roll 3 and the forming roll 5 as a sheet. Thus, the rubber material 8 is formed into a rubber sheet 15 having a thickness according to the distance between the rolls 3 and 5 by the rolls 3 and 5, and each rubber sheet 15 is molded into each pressure-bonding roller. The cord 1 traveling in parallel posture is brought into contact with the upper and lower surfaces of the cord 1 and then the cord 1 is sandwiched between the upper and lower rubber sheets 15. Then, they are passed as a unit between the pressure-bonding rolls 3, and as a result, the respective rubber sheets 15 are brought into a reliable contact state with the aligning cord 1. Will be formed.

  As described above based on the drawings, when the temperature at the time of contact with the rubber sheet 15 formed by the respective rolls 3 and 5 is sufficiently low, the cord is made of an organic fiber material. Is also possible.

It is the partial cross section side view and partial cross section front view which show embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Steel cord 2 Alignment means 3 Crimp roll 4 Frame 5 Molding roll 6 Cold tuber 7 Seating head 8 Kneading molten rubber material 9 Branch flow path 10 Extrusion nozzle 11 Motor 12 Drive screw 13 Lifting position adjustment means 14 Gear 15 Rubber sheet 16 Rubber Coated steel cord

Claims (4)

  Alignment means for a plurality of traveling cords is provided, and a pair of crimping rolls are arranged to place the aligned cords apart from each other and to attach the rubber sheet to the upper surface side and the lower surface side of the alignment cords. In addition, in cooperation with each of these crimping rolls, each molding roll for molding a rubber sheet having a predetermined thickness is disposed, and the rubber material fed from one cold tube is branched and flowed. An apparatus for producing a rubber-coated cord, comprising a sheeting head that directly feeds between each pressure-bonding roll and a forming roll.   2. The apparatus for producing a rubber-coated cord according to claim 1, wherein a distance between the pressure-bonding roll and the molding roll located on each side of the drawing cord is constant.   The apparatus for producing a rubber-coated cord according to claim 1 or 2, wherein the crimping roll and the forming roll on one side of the drawing cord can be moved closer to and spaced apart from those on the other side of the cord. The apparatus for producing a rubber-coated cord according to any one of claims 1 to 3, wherein all the rolls are made as constant speed rotating rolls.

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