JP2006027089A - Composite stretching and contracting member and its production method - Google Patents

Composite stretching and contracting member and its production method Download PDF

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JP2006027089A
JP2006027089A JP2004209553A JP2004209553A JP2006027089A JP 2006027089 A JP2006027089 A JP 2006027089A JP 2004209553 A JP2004209553 A JP 2004209553A JP 2004209553 A JP2004209553 A JP 2004209553A JP 2006027089 A JP2006027089 A JP 2006027089A
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elastic member
composite
sheet
sheet material
sheet materials
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JP4488817B2 (en
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Hideyuki Kobayashi
秀行 小林
Koji Kanazawa
幸二 金澤
Kenji Kobayashi
賢司 小林
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Kao Corp
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Kao Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a composite stretching and contracting member which can form flexible gathers excellent in touch. <P>SOLUTION: The composite stretching and contracting member has two sheet materials 2 and 3 and at least two elastic members 4 arranged between the sheet materials 2 and 3. The sheet materials 2 and 3 and the elastic members 4 are joined intermittently to each other in the stretching and contracting direction of the elastic members 4. Between the joining parts 24 of one sheet material 2 in the stretching and contracting direction, the joining part 34 of the other sheet material 3 is formed. At least two folds 20 and 30 are formed in the direction crossing the stretching and contracting direction by the sheet materials 2 and 3. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、柔軟で肌触りに優れる複合伸縮部材及びその製造方法に関する。   The present invention relates to a composite stretchable member that is soft and excellent in touch, and a method for manufacturing the same.

使い捨ておむつ、生理用ナプキン等の吸収性物品においては、シート材に弾性部材を伸長状態で接合し、その弾性部材を収縮させて該シート材にギャザーを形成させることが広く行われている。   In absorbent articles such as disposable diapers and sanitary napkins, an elastic member is joined to a sheet material in an expanded state, and the elastic member is contracted to form a gather on the sheet material.

このようなギャザーを形成する複合伸縮部材に関する従来技術として、シート部材と弾性部材とが長手方向に交互に起伏を繰り返し、幅方向へ延びる多数の襞を有した伸縮性複合シートが知られている(下記特許文献1参照)。この伸縮性複合シートは、シート部材及び弾性部材をフラットロールとエンボスロールの弾性突条とで挟持し、弾性部材の収縮力によって襞を形成したものである。しかし、この伸縮性複合シートは、弾性突条で挟持された部分が薄く且つ硬くなるため、柔軟性が不十分であった。
一方、柔軟性を向上させた立体シートに関する技術として、下記特許文献2の立体シートが知られている。この立体シートは、断面形状が波形で、波の頂部又は底部の密度が頂部と底部との間の中間の部位よりも低い繊維集合体で形成されたものである。この立体シートは、吸収性物品の防漏部に適した肌触りやフィット性を備えるものであるが、これとは異なる形状をした、より柔軟で肌触りに優れるギャザーを形成し得る複合伸縮部材が望まれていた。
また、不織布の賦形方法として、不織布をロール間に挟んで熱プレスする方法が知られているが(下記特許文献3参照)、十分に加熱してプレスしないと所望の形状に賦形されにくい反面、加熱により硬くなるなどの問題があった。
また、下記特許文献4には、延伸可能なフィルムの両面に接着領域が相互に垂直方向に整合しないように不織布を接合して襞を形成し、嵩を高めた積層材料が開示されているが、この積層材料は、伸縮性を備えていないため、その用途に制限がある。
As a conventional technique related to a composite stretchable member that forms such a gather, a stretchable composite sheet having a large number of wrinkles extending in the width direction is known, in which the sheet member and the elastic member alternately undulate in the longitudinal direction. (See Patent Document 1 below). In this stretchable composite sheet, a sheet member and an elastic member are sandwiched between elastic rolls of a flat roll and an embossing roll, and a ridge is formed by the contraction force of the elastic member. However, this stretchable composite sheet has insufficient flexibility because the portion sandwiched between the elastic protrusions is thin and hard.
On the other hand, as a technique relating to a three-dimensional sheet with improved flexibility, a three-dimensional sheet of Patent Document 2 below is known. This three-dimensional sheet is formed of a fiber assembly in which the cross-sectional shape is corrugated, and the density of the top or bottom of the wave is lower than the intermediate portion between the top and bottom. This three-dimensional sheet is provided with a touch and fit suitable for a leak-proof portion of an absorbent article, but a composite elastic member having a different shape and capable of forming a more flexible and soft gather is desired. It was rare.
Further, as a method of shaping a nonwoven fabric, a method of hot pressing with a nonwoven fabric sandwiched between rolls is known (see Patent Document 3 below), but it is difficult to shape into a desired shape unless it is sufficiently heated and pressed. On the other hand, there were problems such as hardening by heating.
Further, Patent Document 4 below discloses a laminated material in which a nonwoven fabric is bonded to form both sides of the stretchable film so that the adhesive regions do not align with each other in the vertical direction, thereby increasing the bulk. Since this laminated material does not have elasticity, its use is limited.

特開2002−371456号公報JP 2002-371456 A 特開2003−153946号公報JP 2003-153946 A 特開2001−145667号公報JP 2001-145667 A 特開平6−255006号公報JP-A-6-255006

従って、本発明は、伸縮性を備え、柔軟で肌触りに優れるギャザーを形成し得る複合伸縮部材及びその製造方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a composite stretchable member that has stretchability and is capable of forming a gather that is flexible and soft to the touch, and a method for manufacturing the same.

本発明は、2枚のシート材と、これら両シート材間に配された弾性部材とを具備する複合伸縮部材であって、2枚のシート材と弾性部材とが該弾性部材の伸縮方向に間欠的に接合されており、前記伸縮方向における一方のシート材と弾性部材との接合部の間に、他方のシート材と弾性部材との接合部が設けられ、各シート材は接合部の間において凸状の隆起部が形成されている複合伸縮部材を提供することにより前記目的を達成したものである。   The present invention is a composite elastic member comprising two sheet materials and an elastic member disposed between the two sheet materials, and the two sheet materials and the elastic member are arranged in the elastic direction of the elastic member. Between the joint portions between the one sheet material and the elastic member in the expansion / contraction direction, a joint portion between the other sheet material and the elastic member is provided, and each sheet material is between the joint portions. The above object is achieved by providing a composite stretchable member in which a convex raised portion is formed.

本発明は、2枚のシート材と、これら両シート材間に配された弾性部材とを具備し、2枚のシート材と弾性部材とが該弾性部材の伸縮方向に間欠的に接合されており、前記伸縮方向における一方のシート材と弾性部材との接合部の間に、他方のシート材と弾性部材との接合部が設けられ、各シート材は接合部の間において凸状の隆起部が形成されている複合伸縮部材の製造方法であって、2枚のシート材間に弾性部材を伸張状態で配して積層体とした後に、互いに組み合わされる凹部と凸部とを有する挟持体で積層体を両シート材の外側から挟持する工程を具備しており、狭持体どうしの凸部側壁面にて実質的に圧力を掛けることなく、挟持体で積層体を挟持したときに弾性部材に発現する張力によって、弾性部材と凸部との間に位置するシート材と、該弾性部材とを圧接して前記接合部を設ける複合伸縮部材の製造方法を提供するものである。   The present invention includes two sheet materials and an elastic member disposed between the two sheet materials, and the two sheet materials and the elastic member are intermittently joined in the expansion / contraction direction of the elastic member. In addition, a joint between the other sheet material and the elastic member is provided between the joints between the one sheet material and the elastic member in the expansion / contraction direction, and each sheet material has a convex ridge between the joints. Is a sandwiched body having a recess and a protrusion that are combined with each other after an elastic member is stretched between two sheets to form a laminate. An elastic member comprising a step of sandwiching the laminate from the outside of both sheet materials, and when the laminate is sandwiched between the sandwich members without substantially applying pressure on the side wall surfaces of the protrusions between the sandwich members The tension between the elastic member and the convex And preparative material, there is provided a method of producing a composite elastic member in pressure contact with the elastic member providing said junction.

本発明の複合伸縮部材は、伸縮性を備え、柔軟で肌触りに優れる細かく規則的なギャザーを有しており、吸収性物品等にそのようなギャザーを形成することができる。
本発明の複合伸縮部材の製造方法によれば、伸縮性を備え、柔軟で肌触りに優れる細かく規則的なギャザーを有する複合伸縮部材を好適に製造することができる。
The composite stretchable member of the present invention has stretchability, is soft and has a fine and regular gather that is excellent in touch, and can form such a gather on an absorbent article or the like.
According to the method for producing a composite elastic member of the present invention, it is possible to suitably produce a composite elastic member that has elasticity and has a fine and regular gather that is flexible and excellent in the touch.

以下本発明をその好ましい実施形態に基づいて、図面を参照しながら説明する。
図1及び図2に示すように、本実施形態の複合伸縮部材1は、2枚のシート材2、3と、これら両シート材2、3間に配された複数本の弾性部材4とを具備している。
Hereinafter, the present invention will be described based on preferred embodiments with reference to the drawings.
As shown in FIGS. 1 and 2, the composite elastic member 1 of the present embodiment includes two sheet materials 2 and 3, and a plurality of elastic members 4 arranged between the two sheet materials 2 and 3. It has.

複合伸縮部材1は、シート材2、3と弾性部材4とが、弾性部材4の伸縮方向(長さ方向:図1におけるx方向)に間欠的に接合されており、前記伸縮方向におけるシート材2と弾性部材4との接合部24どうしの間に、シート材3と弾性部材4との接合部34が設けられ、シート材2は接合部24の間に、また、シート材3は接合部34の間に、凸状の隆起部が形成されている。図1において隆起部は、各シート材2、3で前記伸縮方向の交差方向(図1におけるy方向)に延びる襞20、30が多数形成されている。各シート材2、3は、それぞれ波形状に湾曲する凹凸形状が維持された状態で弾性部材4と接合されている。弾性部材と各シート材の接合部が一致したものと比べ、このような形状とすることで柔軟でつぶれにくく、肌触りのよいギャザーが得られる。   In the composite stretchable member 1, the sheet materials 2, 3 and the elastic member 4 are intermittently joined in the stretch direction (length direction: x direction in FIG. 1) of the elastic member 4, and the sheet material in the stretch direction 2 and the elastic member 4 are joined to each other between the joint portions 24, and the joint portion 34 between the sheet material 3 and the elastic member 4 is provided. The sheet material 2 is between the joint portions 24 and the sheet material 3 is the joint portion. Between 34, a convex ridge is formed. In FIG. 1, the raised portion is formed with a large number of ridges 20, 30 extending in the intersecting direction of the expansion / contraction direction (y direction in FIG. 1) with the sheet materials 2, 3. Each of the sheet materials 2 and 3 is joined to the elastic member 4 in a state where an uneven shape that is curved into a wave shape is maintained. Compared to the case where the elastic member and the joint portion of each sheet material coincide with each other, such a shape makes it possible to obtain a gather that is flexible and difficult to be crushed and has a good touch.

前記伸縮方向における前記接合部24どうし、接合部34どうしの間隔d24、d34は、細かく規則的なギャザーを形成する観点から0.3〜6mm、特に1〜3mmとすることが好ましい。また、同様に、前記伸縮方向における接合部24、34の長さL24、L34は、良好な肌触りと外観を得るには小さい方が好ましいが、小さすぎると襞形状が保持されにくくなるため0.1〜2mm、特に0.1〜1mmとすることが好ましい。   The distances d24 and d34 between the joints 24 and 34 in the expansion / contraction direction are preferably 0.3 to 6 mm, particularly 1 to 3 mm from the viewpoint of forming a fine and regular gather. Similarly, the lengths L24 and L34 of the joint portions 24 and 34 in the expansion / contraction direction are preferably small for obtaining a good touch and appearance, but if the length is too small, the heel shape is difficult to be maintained. It is preferably 1 to 2 mm, particularly preferably 0.1 to 1 mm.

複合伸縮部材1は、前記伸縮方向におけるシート材2の接合部24間の略中央部に、シート材3の接合部34が設けられていることが好ましいが、シート材2の接合部24間又はシート材3の接合部34間であれば外観に影響を与えない範囲において、略中央部から前記伸縮方向の前後に接合部どうしの間隔d24、d34に対して±20%以内でずれていてもよい。   The composite stretchable member 1 is preferably provided with a joint 34 of the sheet material 3 at a substantially central portion between the joints 24 of the sheet material 2 in the stretch direction, or between the joints 24 of the sheet material 2 or As long as it is between the joint portions 34 of the sheet material 3, even if it is deviated within ± 20% with respect to the distances d <b> 24 and d <b> 34 between the joint portions from the substantially central portion to the front and rear in the expansion / contraction direction within a range that does not affect the appearance. Good.

弾性部材4どうしは、衣類などのパイル地に似た外観が得られる点から、略平行に配されていることが好ましいが、弾性部材4どうしが互いに交わらない範囲において、0〜45度の角度を有して配されていてもよい。隣り合う弾性部材4どうしの間隔d4は、規則的な細かなギャザーを形成し、間隔が小さいほどその形状を保持しやすいことから1〜15mmであることが好ましく、2〜6mmであることがより好ましい。   The elastic members 4 are preferably arranged substantially in parallel from the viewpoint that an appearance similar to a pile ground such as clothing can be obtained. However, in the range where the elastic members 4 do not cross each other, the angle is 0 to 45 degrees. May be arranged. The distance d4 between the adjacent elastic members 4 is preferably 1 to 15 mm, more preferably 2 to 6 mm because a regular fine gather is formed and the smaller the distance, the easier the shape is retained. preferable.

複合伸縮部材1は、複合伸縮部材1の自然状態(外力を加えない状態)から伸張させたとき、伸び止まる(荷重にして450cN/25mm幅に相当)までの伸張率が1.5〜6倍であることが好ましく、2〜4倍であることがより好ましい。このような伸張率とすることで、襞の高さh20、h30の高いものが得られ肌ざわりが良く、足まわりや胴回りのギャザーに適用した場合には、はかせやすく可動範囲が広く適度な締めつけとすることができる。詳細には最大2.5〜4倍に伸張させることができる複合伸縮部材を、1.2倍〜1.8倍に伸張させると接合部どうしの間隔d24、d34と襞20、30の高さh20、h30が近似した状態になり肌触りがよいものが得られる。
弾性部材4の破断伸張率が好ましくは2〜12倍、より好ましくは6〜10倍であると、形状加工時に弾性部材が切れにくく、複合伸縮部材として上述の好ましい伸張率とすることができる。
複合伸縮部材1の残留歪は弾性部材4とシート材2、3との接合部がずれているため、伸縮性が阻害されにくい。このため、300mm/分の速度にて100%伸張時における残留歪が1〜20%、さらには伸縮性の追従性の良いものが得られる点で1〜5%であるとより好ましい。また、襞形状加工を行ったものと行わなかったものの残留歪の差が1%以上であることが好ましい。
複合伸縮部材1の100%伸張時強度は適度な締め付けとフィット感が得られる点で好ましくは30〜800cN/25mm幅、より好ましくは50〜300cN/25mm幅である。
When the composite stretchable member 1 is stretched from the natural state (state where no external force is applied) of the composite stretchable member 1, the stretch rate until the composite stretchable member 1 stops stretching (corresponding to a load of 450 cN / 25 mm width) is 1.5 to 6 times. It is preferable that it is 2 to 4 times. By using such an extension rate, a product having a high heel height h20, h30 is obtained and has a good texture, and when applied to gathers around the legs and waist, it is easy to loosen and has a wide range of movement and proper tightening. can do. Specifically, when a composite stretchable member that can be stretched up to 2.5 to 4 times is stretched 1.2 to 1.8 times, the distances d24 and d34 between the joints and the heights of the flanges 20 and 30 are increased. h20 and h30 are in an approximated state, and a good touch is obtained.
When the elongation at break of the elastic member 4 is preferably 2 to 12 times, more preferably 6 to 10 times, the elastic member is difficult to break at the time of shape processing, and the above-described preferable expansion rate can be obtained as a composite stretchable member.
The residual strain of the composite stretchable member 1 is difficult to inhibit the stretchability because the joint between the elastic member 4 and the sheet materials 2 and 3 is displaced. For this reason, the residual strain at 100% elongation at a speed of 300 mm / min is preferably 1 to 20%, and more preferably 1 to 5% from the viewpoint of obtaining a stretchable good follow-up property. Moreover, it is preferable that the difference of the residual distortion of what performed the saddle shape process and what did not perform it is 1% or more.
The strength at 100% elongation of the composite stretchable member 1 is preferably 30 to 800 cN / 25 mm width, more preferably 50 to 300 cN / 25 mm width, in that moderate tightening and fit can be obtained.

シート材2、3と弾性部材4との接合部24、34は、シート材2、3と弾性部材4とが接着剤を介して接合されて設けられているのが好ましく、シート材2、3と弾性部材4とが弾性部材が溶融状態のうちに直接接合されて設けられてもよい。このようにすることでシート材の外側表面は加熱されることなく柔軟なものが得られる。この場合、シート材の襞分が伸張分となる。   The joint portions 24 and 34 between the sheet materials 2 and 3 and the elastic member 4 are preferably provided by bonding the sheet materials 2 and 3 and the elastic member 4 via an adhesive. And the elastic member 4 may be provided by directly joining the elastic member in a molten state. By doing so, the outer surface of the sheet material is flexible without being heated. In this case, the apportionment of the sheet material becomes the extension.

前記襞20、30の頂部の間隔d20、d30は、肌ざわりや間隔が広すぎると襞の形状維持が難しくなるなどの観点から、0.3〜6mm、特に1〜3mmとすることが好ましい。   The distances d20 and d30 between the tops of the ridges 20 and 30 are preferably set to 0.3 to 6 mm, particularly 1 to 3 mm, from the viewpoint that it becomes difficult to maintain the shape of the ridge when the texture and the interval are too wide.

襞20、30の高さ(弾性体表面から襞20、30の頂部までの高さ)h20、h30は、クッション性と柔らかさの点から0.2〜5mm、特に0.5〜3mmとすることが好ましい。襞20、30の高さh20、h30は、複合伸縮部材の弾性部材の近接断面を光学式マイクロスコープにより100倍にてh20、h30それぞれの5本の平均値で求められる。あるいは直径25mmにおいて、荷重0.5cN/cm2における厚みから、弾性部材の厚みを差し引いて1/2とすることにより求められる。 The height of the ridges 20 and 30 (height from the elastic body surface to the top of the ridges 20 and 30) h20 and h30 is 0.2 to 5 mm, particularly 0.5 to 3 mm in terms of cushioning properties and softness. It is preferable. The heights h20 and h30 of the ridges 20 and 30 are obtained by averaging five adjacent values of h20 and h30 at 100 times the cross section of the elastic member of the composite stretchable member using an optical microscope. Alternatively, it is obtained by subtracting the thickness of the elastic member from the thickness at a load of 0.5 cN / cm 2 at a diameter of 25 mm to ½.

襞20、30は、複合伸縮部材1の両面に上述のような間隔及び高さでそれぞれ突出するように形成されている。それら襞20、30の突出方向の先端部は、断面円弧状の凸曲面を形成しており、各々が弾性部材4間に亘るように連続的に延びているため、見た目に非常に美しい。   The flanges 20 and 30 are formed on both surfaces of the composite elastic member 1 so as to protrude at the above-described intervals and heights, respectively. The front ends of the flanges 20 and 30 in the protruding direction form a convex curved surface having a circular arc cross section, and each of them extends continuously so as to extend between the elastic members 4, so that it looks very beautiful.

襞20、30の延びる方向である、弾性部材4の伸縮方向の交差方向(y方向)は、伸度の高いものが得られる点から、該伸縮方向との交差角度が、図に示す本実施形態の複合伸縮材1のように略直角(90°)であることが好ましいが、該交差角度は、斜め方向に伸縮させたい場合を考慮すると、45〜90°とすることもできる。   Since the crossing direction (y direction) of the elastic member 4 that is the direction in which the flanges 20 and 30 extend is high in elongation, the crossing angle with the elastic direction is shown in the figure. Although it is preferable that it is substantially right angle (90 degrees) like the composite elastic material 1 of a form, when considering the case where it is desired to expand-contract in a diagonal direction, it can also be 45-90 degrees.

上述した各部の寸法等は、使用時にある程度伸張された状態であることを想定して1.3倍の伸張した状態において測定される。   The above-described dimensions and the like of each part are measured in a state of being stretched 1.3 times assuming that the portion is stretched to some extent during use.

本実施形態の複合伸縮部材1は、その表面に細かい襞20、30が多数形成され、肌触りの良くない接合部24、34が襞20、30の間に埋没されているので、柔軟で肌触りがよい。このため、吸収性物品等のように身体に接する部材に適用された場合に、弾性部材の後がついて肌が赤く鬱血しにくい。また、弾性部材が配されている部分において間欠的にシート部材どうしが接合されているため、より柔軟性に優れている。   The composite elastic member 1 of the present embodiment has a large number of fine ridges 20 and 30 formed on the surface thereof, and the joint portions 24 and 34 that are not soft to the touch are buried between the folds 20 and 30, so that it is flexible and soft to the touch. Good. For this reason, when applied to a member that comes into contact with the body, such as an absorbent article, the skin is red and hardly congested after the elastic member. Further, since the sheet members are intermittently joined at the portion where the elastic member is disposed, the flexibility is further improved.

本実施形態の複合伸縮部材1を構成する材料について説明する。
前記シート材2、3には、それぞれ、不織布、樹脂シート、紙等、若しくはこれらの組み合わせ又はこれらの2以上を積層一体化させてなるシート材等が用いられる。
The material which comprises the composite elastic member 1 of this embodiment is demonstrated.
As the sheet materials 2 and 3, a nonwoven fabric, a resin sheet, paper, or the like, a combination thereof, or a sheet material obtained by laminating and integrating two or more of these is used.

シート材2、3に不織布を用いる場合には、下記に示す様に、テンシロン万能試験装置(オリエンテック社製)の圧縮試験モードにより測定される座屈強度で表される剛性を有していることが好ましい。   When using a non-woven fabric for the sheet materials 2 and 3, as shown below, the sheet material 2 and 3 has a stiffness represented by a buckling strength measured by a compression test mode of a Tensilon universal testing device (Orientec Co., Ltd.). It is preferable.

座屈強度試験法(CD):
機械流れ方向(MD)に150mm、機械流れ方向と直交する方向(CD)に30mmの長方形の試験片を取り、直径45mmの円筒を作り、重なり合った部分の上端と下端とをホッチキス等で止め測定サンプルとする。このサンプルを、テンシロン万能試験装置の圧縮武験モードにより、測定環境20℃、65%RH、測定条件としては、圧縮速度10mm/min、測定距離20mmで測定を行う。サンプルを20mm圧縮した時の最大強度を各サンプルについて測定し、その平均値を求め、これを座屈強度とする。
シート材として用いられる不織布は、斯かる座屈強度が、CD方向で1〜40cN、特に1〜10cNであることが好ましく、MD方向で1〜50cN、特に1〜17cNであることが好ましい。柔らかいシート材を使用することで、襞の柔軟性がより高められる。
Buckling strength test method (CD):
Take a rectangular test piece of 150 mm in the machine flow direction (MD) and 30 mm in the direction perpendicular to the machine flow direction (CD), make a cylinder with a diameter of 45 mm, and measure the upper and lower ends of the overlapping parts with staples etc. A sample. This sample is measured by a compression test mode of a Tensilon universal testing apparatus at a measurement environment of 20 ° C., 65% RH, and under measurement conditions of a compression speed of 10 mm / min and a measurement distance of 20 mm. The maximum strength when the sample is compressed by 20 mm is measured for each sample, the average value is obtained, and this is taken as the buckling strength.
The nonwoven fabric used as the sheet material preferably has a buckling strength of 1 to 40 cN, particularly 1 to 10 cN in the CD direction, and preferably 1 to 50 cN, particularly 1 to 17 cN in the MD direction. By using a soft sheet material, the flexibility of the bag can be further increased.

前記不織布としては、例えば弾性繊維若しくは非弾性繊維からなるスパンボンド不織布、メルトブローン不織布、スパンボンドとメルトブローンとを組み合わせたSMS不織布、エアースルー不織布、ヒートロール不織布、スパンレース不織布、エアーレイド、レジンボンド不織布等の各種製法によるものが挙げられる。
見た目に美しく、感触のよい柔軟な襞を形成させる観点から、両シート材又は一方のシート材(特に複合伸縮部材を肌に当接させる用途に用いる場合の肌側の面を形成するシート材)の形成材料は、エアースルー不織布、ヒートロール不織布、スパンレース不織布、スパンボンド不織布、メルトブローン不織布等であることが好ましい。
これら不織布の坪量は、裂け防止のためある程度の坪量と強度が必要であり、逆に坪量が高く厚すぎると通気性を阻害する観点から、5〜50g/m2、特に10〜20g/m2が好ましい。
Examples of the nonwoven fabric include spunbond nonwoven fabric, meltblown nonwoven fabric, SMS nonwoven fabric combined with spunbond and meltblown, air-through nonwoven fabric, heat roll nonwoven fabric, spunlace nonwoven fabric, air raid, and resin bond nonwoven fabric. The thing by various manufacturing methods, such as these, is mentioned.
Both sheet materials or one sheet material (especially a sheet material that forms a skin-side surface when used for contacting a composite elastic member with the skin) from the viewpoint of forming a visually pleasing and comfortable flexible wrinkle The forming material is preferably an air-through nonwoven fabric, a heat roll nonwoven fabric, a spunlace nonwoven fabric, a spunbond nonwoven fabric, a meltblown nonwoven fabric, or the like.
The basis weight of these nonwoven fabrics requires a certain amount of basis weight and strength to prevent tearing. Conversely, if the basis weight is too high and too thick, 5 to 50 g / m 2 , particularly 10 to 20 g, from the viewpoint of impairing air permeability. / M 2 is preferred.

前記不織布を構成する繊維の材質としては、ポリエチレン、ポリプロピレン、ポリエステル、アクリル等の合成樹脂が挙げられる。不織布を構成する繊維は、親水化処理や撥水処理がされたものでもよいし、芯材の表面に熱融着性の鞘材を有するいわゆる芯鞘構造の複合繊維等であってもよい。   Examples of the material of the fibers constituting the nonwoven fabric include synthetic resins such as polyethylene, polypropylene, polyester, and acrylic. The fibers constituting the nonwoven fabric may be those subjected to a hydrophilic treatment or a water repellent treatment, or may be a so-called core-sheath composite fiber having a heat-fusible sheath material on the surface of the core material.

前記樹脂シートとしては、ポリエチレン、ポリプロピレン、ポリエステル、ポリウレタンからなるものが挙げられる。形態としてはフィルム状であっても発泡シート状であってもよい。これらの樹脂シートの厚みは、柔らかさと強度の観点から、5〜100μm、特に10〜20μmとすることが好ましい。これらの樹脂シートの坪量は、同様の観点から、5〜30g/m2、特に10〜20g/m2が好ましい。 Examples of the resin sheet include those made of polyethylene, polypropylene, polyester, and polyurethane. The form may be a film or a foamed sheet. The thickness of these resin sheets is preferably 5 to 100 μm, particularly preferably 10 to 20 μm, from the viewpoints of softness and strength. The basis weight of these resin sheets, from the same viewpoint, 5 to 30 g / m 2, especially 10 to 20 g / m 2 is preferred.

前記紙としては、パルプや合成繊維からなるティッシュなどが挙げられる。これらの紙の坪量は、吸収性と適度な強度を有する点から、5〜100g/m2、特に10〜20g/m2が好ましい。 Examples of the paper include tissue made of pulp and synthetic fibers. The basis weight of these papers is preferably 5 to 100 g / m 2 , particularly preferably 10 to 20 g / m 2 from the viewpoint of absorbability and moderate strength.

シート材2、3と弾性部材4とを熱融着により接合する場合には、その接合を容易にする観点から、シート材の形成素材(不織布の場合の繊維、樹脂フィルムのフィルム材料等)は、熱融着性の樹脂を含むか又は該樹脂からなることが好ましい。この熱融着性の樹脂としては、ポリエチレン、ポリプロピレン等が挙げられる。   In the case where the sheet materials 2 and 3 and the elastic member 4 are bonded by thermal fusion, from the viewpoint of facilitating the bonding, the sheet material forming materials (fibers in the case of nonwoven fabrics, resin film film materials, etc.) It is preferable that the resin contains a heat-fusible resin or consists of the resin. Examples of the heat-fusible resin include polyethylene and polypropylene.

2枚のシート材は、一方のシート材と他方のシート材とが同じ材質であってもよいし、異なる材質であってもよい。   In the two sheet materials, one sheet material and the other sheet material may be the same material or different materials.

前記弾性部材4の機械挿入伸張率は、複合伸縮材として上述の好ましい伸張率のものを得る観点から、伸長倍率が2〜8.5倍、特に3〜6倍であることが好ましい。   From the viewpoint of obtaining the above-described preferable stretch rate as a composite stretchable material, the stretch rate of the elastic member 4 is preferably 2 to 8.5 times, particularly 3 to 6 times.

弾性部材の形態としては、フィルム状、ネット状、糸状などの形態が挙げられる。糸状の場合には、断面が矩形、正方形、円形、多角形状等のものを用いることができ、或いはマルチフィラメントタイプやストランド状のものを用いることができる。弾性部材は、吸収性物品の構成部材に従来から用いられている公知の材質のもの特に制限なく用いることができる。弾性部材の材質としては、例えば素材としては、スチレン−ブタジエン、ブタジエン、イソプレン、ネオプレン等の合成ゴム、天然ゴム、EVA、SIS(スチレン−イソプレン−)、SEBS(スチレン−エチレン−ブチレン−)、SEPS(スチレン−エチレン−プロピレン−)、伸縮性ポリオレフィン、ポリウレタン等が挙げられる。特に好ましくは糸状の合成ゴム、天然ゴムが、通気性がよく、弾性率の低いものができる点で好ましい。   Examples of the shape of the elastic member include a film shape, a net shape, and a thread shape. In the case of a thread shape, a cross section having a rectangular shape, a square shape, a circular shape, a polygonal shape, or the like can be used, or a multifilament type or a strand shape can be used. The elastic member can be used without particular limitation with a known material conventionally used as a constituent member of the absorbent article. Examples of the material of the elastic member include synthetic rubber such as styrene-butadiene, butadiene, isoprene and neoprene, natural rubber, EVA, SIS (styrene-isoprene), SEBS (styrene-ethylene-butylene), and SEPS. (Styrene-ethylene-propylene-), stretchable polyolefin, polyurethane and the like. Particularly preferred are thread-like synthetic rubbers and natural rubbers because they have good air permeability and low elastic modulus.

シート部材2、3と弾性部材4と接合するときに用いられる接着剤としては、スチレン系(SIS、SBS、SEBS)、ポリオレフィン系のホットメルト接着剤が挙げられる。そして、特に感圧型のSIS系ホットメルト接着剤が弾性部材の抜けや染み出しの観点から好ましい。また、後で記述するギア加工時にスチレン系ホットメルトを用いると弾性部材とギアとの緩衝材となり弾性部材の切断を防ぐ点で好ましい。接着剤は、シート部材の柔軟性を損なわずにすみ、接着剤の塗工位置と弾性部材との位置合わせも不要となる点から、予め弾性部材4に塗工しておくことが好ましい。   Examples of the adhesive used when the sheet members 2 and 3 and the elastic member 4 are joined include styrene (SIS, SBS, SEBS) and polyolefin hot melt adhesives. In particular, a pressure-sensitive SIS-based hot melt adhesive is preferable from the viewpoint of removal and exudation of the elastic member. Further, it is preferable to use a styrene-based hot melt at the time of gear processing, which will be described later, because it becomes a buffer material between the elastic member and the gear and prevents the elastic member from being cut. It is preferable to apply the adhesive to the elastic member 4 in advance from the viewpoint that the flexibility of the sheet member is not impaired and the alignment between the adhesive application position and the elastic member becomes unnecessary.

複合伸縮部材1は、シート材2、3の少なくとも一方を前記不織布等の繊維集合体で構成した場合は、シート材2、3と弾性部材4との接合部24、34において、繊維が密となるが、上述のように形成された襞20、30の部分は、接合部に比べて該繊維間に隙間ができて疎となるため、繊維の密な接合部が繊維の疎な襞の間に埋没した粗密構造となる。このため、接合部が表面に露出せず、肌触りが良好である。また、弾性部材4との接合部においてのみ繊維が密となるため、複合伸縮部材1全体として優れた柔軟性や風合を備えたものとなる。   When at least one of the sheet materials 2 and 3 is composed of a fiber assembly such as the nonwoven fabric, the composite stretchable member 1 has dense fibers at the joint portions 24 and 34 between the sheet materials 2 and 3 and the elastic member 4. However, since the portions of the ridges 20 and 30 formed as described above are sparse with gaps between the fibers as compared to the joint portions, the dense joint portions of the fibers are between the sparse ridges of the fibers. It becomes a dense structure buried in. For this reason, a junction part is not exposed to the surface and the touch is favorable. Moreover, since the fibers are dense only at the joint with the elastic member 4, the composite stretchable member 1 as a whole has excellent flexibility and texture.

次に、本発明の複合伸縮部材の製造方法を、その好ましい実施形態として、上述の複合伸縮部材1の製造方法に基づいて説明する。   Next, the manufacturing method of the composite elastic member of this invention is demonstrated based on the manufacturing method of the above-mentioned composite elastic member 1 as the preferable embodiment.

図3に示すように、先ず、2枚のシート材2、3の間に複数本の弾性部材4を伸張状態で配置して積層体10を形成する。   As shown in FIG. 3, first, a laminated body 10 is formed by arranging a plurality of elastic members 4 in an expanded state between two sheet materials 2 and 3.

次に、積層体10を、互いに組み合わされる複数の凹部50、60及び凸部51、61を有する一組のギア5、6を備えた挟持体7に供給する。ギア5、6は凸部51と凸部61の側壁面510、610どうしで複合伸縮材に圧力がかかると図2に示す形状とならないため、実質的に圧力がかからない様にする。ギア形状がロールの場合はそれぞれ駆動を有することが好ましい。特にそれぞれ同期をとることが好ましい。平板状の場合は、側壁面があたらない様に凸部51と凸部61のかみ合いの位置あわせを行う。前記襞20、30のできる空間を確保する点、狭いと弾性部材が切断され、広すぎると規則的なギャザーが形成されにくい点から、凹部50と凸部61との間及び凹部60と凸部51との間に、積層体10の厚み(弾性部材が伸張状態で配されている部分の厚み)の1.5〜10倍の最小隙間が設けられるように、ギア5、6を配置して凹部50と凸部61と及び凹部60と凸部51とを組み合わせることが好ましい。特に好ましくは3〜5倍である。ギア5、6の配置を設定するときに必要となる積層体10の厚みは、それぞれの構成材の厚みを次のようにして求めることによって決定される。弾性体の厚みは、積層体10における伸張状態と同じ伸張状態の弾性部材の厚みをマイクロスコープによって測定して求める。シート材及び接着剤は、それらの比重を1g/cm3と仮定して坪量から換算して求めることができる。弾性部材とシート材等の厚みを足して積層体10の厚みとする。これによりギア5、6により直接複合伸縮材に圧力がかからないため、ソフトな肌ざわりのものが得られる。 Next, the laminated body 10 is supplied to the sandwiching body 7 including a pair of gears 5 and 6 having a plurality of concave portions 50 and 60 and convex portions 51 and 61 that are combined with each other. Since the gears 5 and 6 do not have the shape shown in FIG. 2 when pressure is applied to the composite stretchable material between the side wall surfaces 510 and 610 of the convex portion 51 and the convex portion 61, the pressure is not substantially applied. When the gear shape is a roll, it is preferable that each has a drive. It is particularly preferable to synchronize each. In the case of a flat plate shape, the projection 51 and the projection 61 are aligned so that the side wall surface does not touch. From the point of securing the space where the flanges 20 and 30 can be formed, the elastic member is cut if it is narrow, and the regular gathers are difficult to be formed if it is too wide. The gears 5 and 6 are arranged so that a minimum gap of 1.5 to 10 times the thickness of the laminate 10 (thickness of the portion where the elastic member is arranged in an extended state) is provided between It is preferable to combine the concave portion 50 and the convex portion 61 and the concave portion 60 and the convex portion 51. Particularly preferably, it is 3 to 5 times. The thickness of the laminated body 10 required when setting the arrangement of the gears 5 and 6 is determined by determining the thickness of each constituent material as follows. The thickness of the elastic body is determined by measuring the thickness of the elastic member in the same stretched state as that in the laminate 10 with a microscope. The sheet material and the adhesive can be obtained by converting from the basis weight assuming that their specific gravity is 1 g / cm 3 . The thickness of the laminate 10 is obtained by adding the thicknesses of the elastic member and the sheet material. Thereby, since pressure is not directly applied to the composite stretchable material by the gears 5 and 6, a soft texture can be obtained.

次に、挟持体7のギア5、6で積層体10を両シート材2、3の外側から挟持する。このとき、図4に示すように、弾性部材4に発現する張力によって、弾性部材4と凸部51、61との間に位置するシート材2、3と、弾性部材4とを間欠的に接合して接合部24、34を設ける。機械挿入伸張率時の弾性部材4一本当たりの張力は、5〜30cN、特に10〜20cN(シート状の弾性部材の場合は、11〜66cN/10mm幅、特に22〜44cN/10mm幅とすることが好ましい)。このようにして、弾性部材に発現する張力によって弾性部材とシート弾性部材とを接合することで、シート材との強力な接着が得られて襞が安定的に形成できる。また、接合加工時の挟持体の温度を例えば50℃以下の低い温度に設定しても強力な接着が得られるため、弾性部材やシート材の切断を防止できるほか、シート材の溶融固化によるシート材の硬化を抑えることができる。また、挟持体7のギア5、6で直接的に弾性部材が挟持されることがないため、接合加工時の弾性部材の切断を防ぐことができる。
シート材の速度は襞加工時にギアにかみ込まれるためギアセンター径から求めた速度(表面をフラットとした外周速度)よりもギアに入る前の方が早くなっており、この速度比は1.1〜2.0倍とすることが好ましい。
Next, the laminated body 10 is clamped from outside the both sheet materials 2 and 3 by the gears 5 and 6 of the clamping body 7. At this time, as shown in FIG. 4, the elastic members 4 are intermittently joined to the sheet members 2, 3 positioned between the elastic members 4 and the convex portions 51, 61 due to the tension developed in the elastic members 4. Thus, the joint portions 24 and 34 are provided. The tension per elastic member 4 at the time of mechanical insertion / extension is 5 to 30 cN, particularly 10 to 20 cN (in the case of a sheet-like elastic member, 11 to 66 cN / 10 mm width, particularly 22 to 44 cN / 10 mm width). Preferably). In this manner, by joining the elastic member and the sheet elastic member with the tension developed in the elastic member, strong adhesion with the sheet material can be obtained, and the wrinkles can be stably formed. In addition, since strong adhesion can be obtained even if the temperature of the sandwiched body is set to a low temperature of, for example, 50 ° C. or lower during bonding, the elastic member and the sheet material can be prevented from being cut, and the sheet by melting and solidifying the sheet material Curing of the material can be suppressed. Moreover, since an elastic member is not directly clamped with the gears 5 and 6 of the clamping body 7, the cutting | disconnection of the elastic member at the time of a joining process can be prevented.
Since the speed of the sheet material is bitten by the gear at the time of saddle machining, the speed before entering the gear is faster than the speed obtained from the gear center diameter (peripheral speed with a flat surface). It is preferably 1 to 2.0 times.

このようにしてシート材2、3と弾性部材4とが接合され、前記伸張方向の交差方向に襞20、30が多数形成された複合伸縮部材1が連続的且つ安定的に製造される。   In this way, the sheet members 2 and 3 and the elastic member 4 are joined, and the composite stretchable member 1 in which a large number of ridges 20 and 30 are formed in the crossing direction of the stretch direction is continuously and stably manufactured.

以上説明したように、本実施形態の複合伸縮部材の製造方法によれば、前記効果を奏する複合伸縮部材1を、好適に製造することができる。   As described above, according to the method for manufacturing a composite stretchable member of the present embodiment, the composite stretchable member 1 that exhibits the above effects can be suitably manufactured.

以上、本発明の好ましい実施形態について説明したが、本発明は、上述した実施形態に制限されない。   As mentioned above, although preferable embodiment of this invention was described, this invention is not restrict | limited to embodiment mentioned above.

例えば、複合伸縮部材を構成するシート材は、別体の2枚のシート材で構成することが好ましいが、一枚のシート材を折り曲げて相対向する2面を形成し、一方の面を構成する部分を1枚のシート材、他方の面を構成する部分をもう1枚のシート材とすることもできる。   For example, the sheet material constituting the composite stretchable member is preferably composed of two separate sheet materials, but one sheet material is folded to form two opposing surfaces and constitute one surface. It is also possible to use one sheet material for the part to be made and another sheet material for the part constituting the other surface.

また、凸状の隆起部は襞の場合で説明したが、形成した襞について、弾性部材のない箇所で2枚のシート材を更に接合して、襞内で凹部を更に形成してもよい。また、一方のギアについて、回転方向に対して水平方向に凸部と凹部を設け、組み合わせる他方のギアもそれに対して凹部と凸部を設けることで、長手方向および幅方向に多数の隆起部を形成してもよい。   Moreover, although the convex raised part was demonstrated in the case of the collar, about the formed collar, you may further join two sheet | seat materials in the location without an elastic member, and may further form a recessed part in a collar. Moreover, about one gear, a convex part and a recessed part are provided in the horizontal direction with respect to the rotation direction, and the other gear to be combined is provided with a concave part and a convex part on the other gear, so that a large number of raised parts can be provided in the longitudinal direction and the width direction. It may be formed.

また、前記実施形態の製造方法では、弾性部材4をシート材2、3の搬送方向(流れ方向に沿って配して積層体10を形成し、一組のギア5、6を備えた挟持体7に供給して弾性部材4とシート材2、3とを接合したが、図5に示すように、弾性部材4を流れ方向と交差する方向に伸張した状態でシート材に接合し、シート材を実質的に永久的に伸張しない範囲において、弾性部材4をシート材2、3の流れ方向と交差する方向(図5では直交する方向)に配して積層体10を形成し、積層体10’を、それぞれが平らな円盤が略等間隔で平行に配置されて設けられ、互いに組み合わされる凹部(円盤同士の隙間)50’、60’及び凸部(円盤の周縁部)51’、61’を有する一組の円盤群5’、6’からなる挟持体7’に供給し、弾性部材4とシート材2、3とを接合することによって、前記複合伸縮部材1と同様の複合伸縮部材1’を製造することもできる。   Further, in the manufacturing method of the embodiment, the elastic member 4 is arranged in the conveying direction of the sheet materials 2 and 3 (along the flow direction) to form the laminated body 10 and the sandwiching body including the pair of gears 5 and 6. 7, the elastic member 4 and the sheet materials 2 and 3 are joined. As shown in FIG. 5, the elastic member 4 is joined to the sheet material in a state where the elastic member 4 extends in a direction crossing the flow direction. In a range in which the elastic member 4 is not substantially permanently stretched, the laminated body 10 is formed by arranging the elastic member 4 in a direction intersecting with the flow direction of the sheet materials 2 and 3 (direction orthogonal in FIG. 5). ', Each of which is provided with flat disks arranged in parallel at substantially equal intervals, and is combined with concave portions (gap between the disks) 50', 60 'and convex portions (peripheral edges of the disks) 51', 61 ' Is supplied to a sandwiching body 7 'composed of a set of disk groups 5' and 6 'having elasticity By joining the wood 4 and the sheet material 2, it is also possible to produce similar composite elastic member 1 'and the composite elastic member 1.

本発明の複合伸縮部材は、例えば、使い捨ておむつ、生理用ナプキン等の吸収性物品の伸縮部形成用に特に好ましく用いられる。その場合、複合伸縮部材の完成後に、それを吸収性物品に固定して伸縮部を形成してもよいが、吸収性物品の製造工程に、複合伸縮部材の製造工程を組み込み、複合伸縮部材が組み込まれた状態の吸収性物品が製造されるようにすることもできる。
本発明の複合伸縮部材は、例えば、使い捨ておむつの内側の表面材や外装材に用いることで見た目を下着のように見せることができたり、使い捨ておむつのレッグギャザー部やウェストギャザー部に用いることで、その細かい襞によって肌に弾性部材のあとをつけにくくすることができたり、生理用ナプキンの漏れ防止用の立体ギャザー部やウイング部に用いることで、伸縮方向に柔軟で縦方向に剛性な特性を生かしてフィット性に優れる製品を提供することができる。
The composite stretchable member of the present invention is particularly preferably used for forming stretchable portions of absorbent articles such as disposable diapers and sanitary napkins. In that case, after completion of the composite elastic member, it may be fixed to the absorbent article to form an elastic part, but the manufacturing process of the composite elastic member is incorporated into the manufacturing process of the absorbent article, It is also possible to produce an absorbent article in an incorporated state.
The composite elastic member of the present invention can be seen as an underwear by using it as a surface material or exterior material inside a disposable diaper, for example, or it can be used for a leg gather part or a waist gather part of a disposable diaper. With its fine wrinkles, it can make it difficult to attach elastic members to the skin, and it can be used for three-dimensional gathers and wings to prevent sanitary napkins from leaking. By utilizing this, it is possible to provide a product with excellent fit.

以下、本発明を実施例によりさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

〔実施例1〕
下記のようなシート材、弾性部材及び接着剤を使用し、下記のようにして複合伸縮部材を作製した。
[Example 1]
Using the following sheet material, elastic member, and adhesive, a composite elastic member was produced as follows.

<構成部材>
シート材:エアースルー不織布(坪量20g/m2)とスパンボンド不織布(坪量15g/m2
弾性部材:糸状の合成ゴム、機械挿入時厚み0.12mm
接着剤:スチレン系ホットメルト、厚み0.006mm(ゴムが4角形として1辺あたり)
機械挿入時複合弾性材の厚み:0.17mm
<Components>
Sheet material: air-through nonwoven fabric (basis weight 20 g / m 2 ) and spunbond nonwoven fabric (basis weight 15 g / m 2 )
Elastic member: thread-like synthetic rubber, 0.12mm thickness when machine inserted
Adhesive: Styrene hot melt, thickness 0.006mm (per side as rubber is a quadrangle)
Thickness of composite elastic material when machine is inserted: 0.17mm

<製造条件>
下記製造条件において、図3のようにして複合伸縮部材を製造した。
弾性体の配置間隔d4:4.5mm
挟持体温度:常温
弾性体の挟持体への機械挿入時伸張率:3.5倍
弾性体機械挿入時応力:15cN/本
<Production conditions>
Under the following production conditions, a composite elastic member was produced as shown in FIG.
Elastic body spacing d4: 4.5 mm
Clamping body temperature: normal temperature Elasticity of the elastic body when inserted into the clamping body: 3.5 times Stress when inserting the elastic body machine: 15 cN / piece

<複合伸縮部材の形態>
接合部の長さw24、w34:0.8mm
接合部の間隔d24、d34:1.2mm
襞の高さh20、h30:1.3mm(複合弾性材の厚み:2.9mm)
襞の間隔d20、d30:1.2mm
挟持体隙間:0.8mm(複合弾性材の厚みの4.7倍)
複合伸縮部材の伸長率:3.0倍
100%伸長後の残留歪:4%(襞加工しないものは6%)
<Form of composite elastic member>
Joint length w24, w34: 0.8 mm
Joint interval d24, d34: 1.2 mm
Hail height h20, h30: 1.3 mm (thickness of composite elastic material: 2.9 mm)
Spacing distance d20, d30: 1.2 mm
Clamping body gap: 0.8 mm (4.7 times the thickness of the composite elastic material)
Elongation rate of composite stretchable member: 3.0 times Residual strain after elongation of 100%: 4% (6% for those that are not wrinkled)

〔実施例2〕
下記のようなシート材、弾性部材及び接着剤を使用した以外は、実施例1と同様にして作製した。そして、得られた複合伸縮部材の性能を実施例1と同様にして評価した。
<構成部材>
シート材:ポリエチレン透湿バックシート(坪量20g/m2
弾性部材:糸状の合成ゴム、機械挿入時厚み0.12mm
接着剤:スチレン系ホットメルト、厚み0.006mm(ゴムが4角形として1辺あたり)
複合弾性材の厚み:0.17mm
[Example 2]
It was produced in the same manner as in Example 1 except that the following sheet material, elastic member and adhesive were used. And the performance of the obtained composite elastic member was evaluated in the same manner as in Example 1.
<Components>
Sheet material: Polyethylene moisture permeable back sheet (basis weight 20 g / m 2 )
Elastic member: thread-like synthetic rubber, 0.12mm thickness when machine inserted
Adhesive: Styrene hot melt, thickness 0.006mm (per side as rubber is a quadrangle)
Thickness of composite elastic material: 0.17mm

<製造条件>
弾性体の配置間隔d4:4.5mm
挟持体温度:常温
弾性体の挟持体への機械挿入時伸張率:3.5倍
弾性体機械挿入時応力:15cN/本
<Production conditions>
Elastic body spacing d4: 4.5 mm
Clamping body temperature: normal temperature Elasticity of the elastic body when inserted into the clamping body: 3.5 times Stress when inserting the elastic body machine: 15 cN / piece

<複合伸縮部材の形態>
接合部の長さw24,w34:0.8mm
接合部の間隔d24,d34:1.4mm
襞の高さh20、h30:0.4mm(複合弾性材の厚み:1.0mm)
襞の間隔d20,d30:1.4mm
挟持体隙間:0.8mm(複合弾性材の厚みの4.7倍)
複合伸縮部材の伸長率:2.5倍
<Form of composite elastic member>
Joint length w24, w34: 0.8mm
Joint interval d24, d34: 1.4 mm
Hail height h20, h30: 0.4 mm (thickness of composite elastic material: 1.0 mm)
Spacing d20, d30: 1.4mm
Clamping body gap: 0.8 mm (4.7 times the thickness of the composite elastic material)
Elongation rate of composite elastic member: 2.5 times

上記実施例1〜実施例2により得られた複合伸縮部材は、吸収性物品の構成部材として、柔軟で肌触りに優れるギャザーを形成し得ることが確認できた。   It has been confirmed that the composite elastic members obtained in Examples 1 and 2 can form a gather that is flexible and excellent in touch as a constituent member of the absorbent article.

本発明の複合伸縮部材の一実施形態を一部破断して示す斜視図である。It is a perspective view which fractures | ruptures and shows one Embodiment of the composite elastic member of this invention. 図1の複合伸縮部材を、弾性部材を伸張させ平面状に拡げた状態で示す断面図である。It is sectional drawing which shows the composite elastic member of FIG. 1 in the state which extended | stretched the elastic member and was extended planarly. 本発明の複合伸縮部材の一実施形態の製造工程を模式的に示す斜視図である。It is a perspective view which shows typically the manufacturing process of one Embodiment of the composite elastic member of this invention. シート材と弾性体の接合時の状態を模式的に示す図である。It is a figure which shows typically the state at the time of joining of a sheet | seat material and an elastic body. 本発明の複合伸縮部材の他の実施形態の製造工程を模式的に示す斜視図である。It is a perspective view which shows typically the manufacturing process of other embodiment of the composite elastic member of this invention.

符号の説明Explanation of symbols

1、1’ 複合伸縮部材
2、3 シート材
20、30 襞
24、34 接合部
4 弾性部材
5、6 ギア
5’、6’ 円盤群
7、7’ 挟持体
10、10’ 積層体
DESCRIPTION OF SYMBOLS 1, 1 'Composite elastic member 2, 3 Sheet material 20, 30 襞 24, 34 Joint part 4 Elastic member 5, 6 Gear 5', 6 'Disk group 7, 7' Holding body 10, 10 'Laminated body

Claims (11)

2枚のシート材と、これら両シート材間に配された弾性部材とを具備する複合伸縮部材であって、
2枚のシート材と弾性部材とが該弾性部材の伸縮方向に間欠的に接合されており、前記伸縮方向における一方のシート材と弾性部材との接合部の間に、他方のシート材と弾性部材との接合部が設けられ、各シート材は接合部の間において凸状の隆起部が形成されている複合伸縮部材。
A composite elastic member comprising two sheet materials and an elastic member disposed between the two sheet materials,
The two sheet materials and the elastic member are intermittently joined in the expansion / contraction direction of the elastic member, and the other sheet material and the elastic member are elastic between the joint portions of the one sheet material and the elastic member in the expansion / contraction direction. A composite stretchable member in which a joint portion with a member is provided, and each sheet material is formed with a convex raised portion between the joint portions.
前記隆起部は前記弾性部材の伸縮方向の交差方向に延びる襞である請求項1記載の複合伸縮部材。   The composite stretchable member according to claim 1, wherein the raised portion is a ridge extending in a direction intersecting the stretchable direction of the elastic member. 前記伸縮方向における一方のシート材の前記接合部の間の略中央部に、他方のシート材の前記接合部が設けられている請求項1又は2記載の複合伸縮部材。   The composite stretchable member according to claim 1 or 2, wherein the joint portion of the other sheet material is provided at a substantially central portion between the joint portions of the one sheet material in the stretch direction. 前記シート材と前記弾性部材とが接着剤を介して接合されている請求項1〜3の何れかに記載の複合伸縮部材。   The composite elastic member according to any one of claims 1 to 3, wherein the sheet material and the elastic member are joined together via an adhesive. 前記2枚のシート材が、不織布、樹脂シート、紙又はこれらの組み合わせからなる請求項1〜4の何れかに記載の複合伸縮部材。   The composite elastic member according to any one of claims 1 to 4, wherein the two sheet materials are made of a nonwoven fabric, a resin sheet, paper, or a combination thereof. 前記弾性部材が複数本の糸状に設けられており、且つ隣り合う弾性部材どうしの間隔が1〜15mmである請求項1〜5の何れかに記載の複合伸縮部材。   The composite elastic member according to any one of claims 1 to 5, wherein the elastic member is provided in the form of a plurality of threads, and an interval between adjacent elastic members is 1 to 15 mm. 伸長率が1.5〜6倍である請求項1〜6の何れかに記載の複合伸縮部材。   The composite elastic member according to any one of claims 1 to 6, which has an elongation ratio of 1.5 to 6 times. 2枚のシート材と、これら両シート材間に配された弾性部材とを具備し、2枚のシート材と弾性部材とが該弾性部材の伸縮方向に間欠的に接合されており、前記伸縮方向における一方のシート材と弾性部材との接合部の間に、他方のシート材と弾性部材との接合部が設けられ、各シート材は接合部の間において凸状の隆起部が形成されている複合伸縮部材の製造方法であって、
2枚のシート材間に弾性部材を伸張状態で配して積層体とした後に、互いに組み合わされる凹部と凸部とを有する挟持体で積層体を両シート材の外側から挟持する工程を具備しており、狭持体どうしの凸部側壁面にて実質的に圧力を掛けることなく、挟持体で積層体を挟持したときに弾性部材に発現する張力によって、弾性部材と凸部との間に位置するシート材と、該弾性部材とを圧接して前記接合部を設ける複合伸縮部材の製造方法。
Two sheet materials and an elastic member arranged between the two sheet materials, the two sheet materials and the elastic member are intermittently joined in the expansion and contraction direction of the elastic member, A joint between the other sheet material and the elastic member is provided between the joint portions of the one sheet material and the elastic member in the direction, and each sheet material has a convex raised portion between the joint portions. A method of manufacturing a composite elastic member,
A step of sandwiching the laminated body from the outside of the two sheet materials by holding the elastic member between the two sheet materials in a stretched state to form a laminated body and then sandwiching the laminated body with a sandwiching body having a concave portion and a convex portion combined with each other; And the tension between the elastic member and the convex portion by the tension developed in the elastic member when the laminated body is sandwiched between the sandwiching bodies without substantially applying pressure on the side wall surfaces of the convex portions between the sandwiching bodies. A method for producing a composite stretchable member, wherein the joint member is provided by press-contacting a positioned sheet material and the elastic member.
前記凹部と前記凸部とをそれらの最小隙間が前記積層体の厚みの1.5〜10倍に設けられるよう組み合わせる請求項8記載の複合伸縮部材の製造方法。   The manufacturing method of the composite elastic member of Claim 8 which combines the said recessed part and the said convex part so that those minimum gaps may be provided 1.5 to 10 times the thickness of the said laminated body. 前記弾性部材又は前記シート材に接着剤を付しておき、該接着剤を介して弾性部材及びシート材を接合する請求項8又は9記載の複合伸縮部材の製造方法。   The manufacturing method of the composite elastic member of Claim 8 or 9 which attaches an adhesive agent to the said elastic member or the said sheet | seat material, and joins an elastic member and a sheet | seat material via this adhesive agent. 前記挟持体どうしがそれぞれ駆動を有している請求項8〜10の何れかに記載の複合伸縮部材の製造方法。

The manufacturing method of the composite expansion-contraction member in any one of Claims 8-10 in which the said clamping bodies each have a drive.

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