JP2006016105A - Heat-resistant conveyer belt - Google Patents

Heat-resistant conveyer belt Download PDF

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JP2006016105A
JP2006016105A JP2004193431A JP2004193431A JP2006016105A JP 2006016105 A JP2006016105 A JP 2006016105A JP 2004193431 A JP2004193431 A JP 2004193431A JP 2004193431 A JP2004193431 A JP 2004193431A JP 2006016105 A JP2006016105 A JP 2006016105A
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heat
belt
resistant
conveyor belt
film
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JP4886973B2 (en
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Yoshiro Nogami
嘉郎 野上
Kimi Egami
亀美 江上
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Chukoh Chemical Industries Ltd
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Chukoh Chemical Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat-resistant conveyor belt capable of precluding generation of folds and preventing the fibers constituting a covering from exfoliating off owing to the wear. <P>SOLUTION: The heat-resistant conveyor belt 21 is equipped with a belt body 22 of endless shape formed by impregnating a woven cloth of heat-resistant fibers with a dispersion of fluoro-resin, followed by drying and baking, and the covering 23 of heat-resistant resin having a channel-shaped section enwrapping the two ends of the belt body 22. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、無端状のベルト本体の長手方向に沿う両端部に改良を施した耐熱性コンベアベルトに関する。   The present invention relates to a heat-resistant conveyor belt in which both end portions along the longitudinal direction of an endless belt body are improved.

周知の如く、耐熱性繊維織布にフッ素樹脂ディスパージョンを含浸、乾燥、焼成して作製される材料をベルト基材(ベルト本体)とするコンベアベルトは、その耐熱性、非粘着性等を活かし、食品の加熱処理や冷凍,解凍処理あるいは電子部品の熱処理等多方面の産業分野で各種熱処理工程に使用されている。しかしながら、所定幅のベルトを製作する場合、前記ベルト本体を所定の幅に裁断する必要があり、その際、裁断された両端部は、ベルト基材である織布を構成する繊維が露出された状態となる。   As is well known, conveyor belts using a belt base material (belt body) made of a heat-resistant fiber woven fabric impregnated with fluororesin dispersion, dried and fired make the most of its heat resistance and non-adhesiveness. It is used in various heat treatment processes in various industrial fields such as food heat treatment, freezing, thawing treatment or heat treatment of electronic parts. However, when manufacturing a belt having a predetermined width, it is necessary to cut the belt main body to a predetermined width, and at that time, the fibers constituting the woven fabric as the belt base material are exposed at both ends. It becomes a state.

従って、その状態のままのベルト本体からコンベアベルトを製作し、走行運転を行うと、(1)耐熱性繊維布を構成する繊維の縦糸がほつれ出たり、繊維のフィラメントが毛羽立ちを起して切断、離散する、(2)ベルトが端部より裂け易い、等の問題がある。そこで、従来、ベルト本体と同等材質、即ち耐熱性繊維織布にフッ素樹脂を被覆した材料でベルト両側端部を包みこみ、熱融着して保護・補強する方法が使用されている。図6はその一例を示すもので、図6(A)は耐熱性コンベアベルト1の概略平面図を示し、図6(B)は図6(A)のX−X線に沿う断面図を示す。図中の符番2は無端状のベルト本体を示す。ここで、ベルト本体2は、耐熱性繊維織布にフッ素樹脂ディスパージョンを含浸、乾燥、焼成して得られる。前記ベルト本体2の長手方向に沿う両端部には、断面コ字形のフッ素樹脂製被覆材3が熱融着により設けられている。下記特許文献1は、エンドレス状になっているベルト本体の幅方向両端部の表裏の両面及び端面に、ディピング加工にて補強材を一様な厚さに被覆したことを特徴とするシート状ベルトである。
特開平8−85645号公報
Therefore, when a conveyor belt is manufactured from the belt body as it is and running is performed, (1) the warp of the fibers constituting the heat-resistant fiber cloth is frayed or the filaments of the fibers are fluffed and cut. There are problems such as being discrete, and (2) the belt being easily torn from the end. Therefore, conventionally, a method of wrapping the both ends of the belt with a material equivalent to that of the belt body, that is, a material in which a heat-resistant fiber woven cloth is coated with a fluororesin, and heat-sealing to protect / reinforce is used. FIG. 6 shows an example thereof, FIG. 6 (A) shows a schematic plan view of the heat-resistant conveyor belt 1, and FIG. 6 (B) shows a sectional view taken along line XX of FIG. 6 (A). . Reference numeral 2 in the figure indicates an endless belt body. Here, the belt body 2 is obtained by impregnating a heat-resistant fiber woven fabric with a fluororesin dispersion, drying and firing. At both ends along the longitudinal direction of the belt main body 2, a fluororesin coating material 3 having a U-shaped cross section is provided by heat sealing. The following Patent Document 1 discloses a sheet-like belt in which a reinforcing material is coated with a uniform thickness by dipping on both front and back surfaces and end surfaces of both end portions in the width direction of an endless belt body. It is.
JP-A-8-85645

しかしながら、上述したコンベアベルトによれば、下記の(1)〜(3)の問題点を有する。
(1)熱融着した被覆材3の部分がベルト本体2よりも硬くなり、ベルト走行時の屈曲により、ベルト本体2の幅方向に折れシワを発生させ、場合によっては、この折れシワが成長し、裂ける傾向にある。
(2)前記被覆材3は、概して被覆されているフッ素樹脂の量が少なく、表面に凹凸がある。従って、被覆されている被覆材3の表面が摩耗して繊維が露出し、剥がれ落ち、特に食品等の熱処理にベルトが使用される場合、処理物に繊維が混入する等の問題がある。
However, the conveyor belt described above has the following problems (1) to (3).
(1) The portion of the heat-sealed coating material 3 becomes harder than the belt body 2 and is bent when the belt is running to cause wrinkles in the width direction of the belt body 2. And tend to tear.
(2) The covering material 3 generally has a small amount of the fluororesin covered and has irregularities on the surface. Therefore, the surface of the coated covering material 3 is worn and the fibers are exposed and peeled off. In particular, when a belt is used for heat treatment of foods and the like, there is a problem that the fibers are mixed into the processed material.

(3)上記耐熱性コンベアベルト1は一般に蛇行防止が必要であり、その方法の一例として、図12に示すような状態で使用される場合がある。図中の符番5は周面にガイド溝6が形成されたロールを示す。前記コンベアベルト1は、該ベルト1の内側に設けた紐4がロール5のガイド溝6にはめ込まれた状態で走行する。しかし、この場合にも、被覆材3を設けた部分が硬くなり、紐4を縫いつけた糸7がベルト走行中の屈曲により切断し、紐4が外れる傾向にある。   (3) The heat-resistant conveyor belt 1 generally needs to prevent meandering, and as an example of the method, it may be used in a state as shown in FIG. Reference numeral 5 in the drawing denotes a roll having guide grooves 6 formed on the peripheral surface. The conveyor belt 1 travels in a state in which a string 4 provided inside the belt 1 is fitted in a guide groove 6 of a roll 5. However, also in this case, the portion provided with the covering material 3 becomes hard, and the thread 7 on which the string 4 is sewn is cut by bending while the belt is running, and the string 4 tends to come off.

本発明はこうした事情を考慮してなされたもので、折れシワの発生を防止するとともに、摩耗により被覆材を構成する繊維が剥れ落ちるのを防止しえる耐熱性コンベアベルトを提供することを目的とする。   The present invention has been made in consideration of such circumstances, and an object of the present invention is to provide a heat-resistant conveyor belt that can prevent the occurrence of folding wrinkles and prevent the fibers constituting the coating material from peeling off due to wear. And

また、本発明は、被覆材が位置するベルト本体の内側に、蛇行防止手段の一つとして紐を耐熱性繊維糸で縫いつけた場合において、耐熱性繊維糸が切断することによって紐が脱落する不都合を改善しえる耐熱性コンベアベルトを提供することを目的とする。   In addition, the present invention has a disadvantage that when the string is sewed with the heat resistant fiber thread as one of the meandering prevention means inside the belt main body where the covering material is located, the string is dropped due to the heat resistant fiber thread being cut. It is an object to provide a heat-resistant conveyor belt that can improve the temperature.

本発明の耐熱性コンベアベルトは、耐熱性繊維織布にフッ素樹脂ディスパージョンを含浸、乾燥、焼成してなる無端状のベルト本体と、このベルト本体の長手方向に沿う両端部を包み込む断面コ字形の耐熱性樹脂製被覆材とを具備することを特徴とする。   The heat-resistant conveyor belt of the present invention has an endless belt body formed by impregnating a fluororesin dispersion into a heat-resistant fiber woven fabric, dried, and fired, and a U-shaped cross section that wraps both ends along the longitudinal direction of the belt body. A heat-resistant resin coating material.

本発明の耐熱性コンベアベルトによれば、折れシワも発生を防止するとともに、被覆材を構成する繊維の剥れを防止することができる。また、本発明の耐熱性コンベアベルトによれば、蛇行防止用の紐が脱落する不都合を改善できる。   According to the heat resistant conveyor belt of the present invention, it is possible to prevent the occurrence of folding wrinkles and to prevent the fibers constituting the coating material from peeling off. In addition, according to the heat-resistant conveyor belt of the present invention, it is possible to improve the inconvenience that the meandering-preventive string falls off.

以下、本発明の耐熱性コンベアベルトについて、更に詳しく説明する。   Hereinafter, the heat-resistant conveyor belt of the present invention will be described in more detail.

本発明者らは、従来のコンベアベルトについて研究を重ねたところ、次のようなことが判明した。即ち、前記コンベアベルトの端部の被覆材には、本来、ベルト端部の耐引裂き性向上を目的とするため、被覆材の強度を重視する観点から繊維で補強した材料が使用されている。その結果、被覆材で被覆したベルト端部(補強部)が硬くなり、コンベアベルトの幅方向にシワが発生するという現象が生じていた。また、蛇行防止用紐を補強部の裏面側に耐熱性繊維糸で縫いつけている構成のコンベアベルトにおいては、前記耐熱性繊維糸の破断等を引き起こしたり、あるいは被覆材を構成する繊維自体が摩耗により露出し、ベルトが使用されている工程処理物へ混入するという問題を起している。   The inventors of the present invention conducted research on the conventional conveyor belt and found the following. That is, for the covering material at the end of the conveyor belt, a material reinforced with fibers is used from the viewpoint of emphasizing the strength of the covering material in order to improve the tear resistance of the belt end. As a result, the belt end portion (reinforcement portion) covered with the covering material becomes hard, and the phenomenon that wrinkles occur in the width direction of the conveyor belt has occurred. Further, in a conveyor belt configured to sew a meander-preventing string on the back side of the reinforcing portion with a heat-resistant fiber thread, the heat-resistant fiber thread may be broken or the fibers constituting the covering material may be worn out. This causes a problem that the belt is mixed into a processed product in which the belt is used.

そこで、本発明者らは、繊維を含まず、柔軟性があり、耐摩耗性が良好で、且つフッ素樹脂被覆耐熱性繊維織布であるベルト本体と同等の耐熱性を有する材料はないかとの考えをもとに上記問題点を解決すべく、鋭意検討、試験を実施した。   Therefore, the present inventors said that there is a material that does not contain fibers, is flexible, has good wear resistance, and has heat resistance equivalent to that of a belt body that is a fluororesin-coated heat-resistant fiber woven fabric. In order to solve the above problems based on the idea, intensive studies and tests were conducted.

本発明において、ベルト本体を構成する耐熱性繊維織布としては、市販のものを使用することができる。耐熱性繊維織布を構成する耐熱性繊維の具体例としては、例えばガラス繊維、アラミド繊維、カーボン繊維及びアルミナ繊維を挙げることができる。ここで、取り扱いが容易である点、種類が豊富であることから、ガラス繊維布を用いるのが一般的である。また、ベルト本体の被覆材であるフッ素樹脂としては、例えば四ふっ化エチレン樹脂(PTFE樹脂)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(PFEP)、四フッ化エチレン−パーフルオロアルキルビニルエーテル共重合体樹脂(PFA樹脂)及びテトラフルオロエチレン−エチレン共重合体(PETFE)が挙げられるが、種類が豊富であることから、PTFE樹脂を用いるのが一般的である。   In the present invention, a commercially available fabric can be used as the heat resistant fiber woven fabric constituting the belt body. Specific examples of the heat resistant fiber constituting the heat resistant fiber woven fabric include glass fiber, aramid fiber, carbon fiber and alumina fiber. Here, glass fiber cloth is generally used because it is easy to handle and has many types. Examples of the fluororesin that is a covering material for the belt main body include ethylene tetrafluoride resin (PTFE resin), tetrafluoroethylene-hexafluoropropylene copolymer (PFEP), and tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer. Although a coalesced resin (PFA resin) and a tetrafluoroethylene-ethylene copolymer (PETFE) can be mentioned, it is common to use a PTFE resin because of its wide variety.

本発明において、前記被覆材である単体フッ素樹脂フィルムとしては、例えばPTFE樹脂スカイブドフィルム、変性PTFE樹脂スカイブドフィルム、PTFE未焼成テープ、PFA溶融押出フィルム、PFEP溶融押出フィルム及びPETFE溶融押出フィルムが挙げられる。なお、本発明に係る変性PTFE樹脂とは、変性コモノマーが1質量%以下に変性している場合を意味し(日本工業規格6935-1参照)、例えばダイキン工業(株)製の商品名:M−111、M−112が挙げられるが、これに限定されない。   In the present invention, as the single fluororesin film as the covering material, for example, PTFE resin skived film, modified PTFE resin skived film, PTFE unfired tape, PFA melt extruded film, PFEP melt extruded film and PETFE melt extruded film Can be mentioned. The modified PTFE resin according to the present invention means a case where the modified comonomer is modified to 1% by mass or less (see Japanese Industrial Standard 6935-1), for example, trade name: M manufactured by Daikin Industries, Ltd. -111 and M-112 are mentioned, but not limited thereto.

PTFE樹脂スカイブフィルム及び変性PTFE樹脂スカイブドフィルムの場合、使用されるフィルム厚さは、0.025〜0.3mmが好ましく、更に好ましくは0.05〜0.20mmが好適に使用される。ここで、フィルムの厚さが0.025mmより薄い場合は、強度的に問題があり、0.3mmより厚い場合は、被覆材としての包みこみ加工が困難となり、また加工された被覆材による被覆部が硬くなる。   In the case of the PTFE resin skived film and the modified PTFE resin skived film, the film thickness used is preferably 0.025 to 0.3 mm, more preferably 0.05 to 0.20 mm. Here, when the thickness of the film is less than 0.025 mm, there is a problem in strength, and when it is thicker than 0.3 mm, it is difficult to wrap as a coating material, and the coating with the processed coating material is difficult. The part becomes hard.

また、前記PTFE樹脂,変性PTFE樹脂スカイブドフィルムをベルト本体に包みこみ加工する場合は、ベルト本体と被覆材との間に熱融着の接着層として0.025mm厚さのPFAもしくはPFEPフィルムを使用することが好ましい。一方、PFA溶融押出フィルム、PFEP溶融押出フィルム及びPETFE溶融押出フィルムの場合には、使用されるフィルム厚さは0.025〜0.2mmが好適に使用される。ここで、厚さが0.025mm未満の場合は強度的に問題があり、厚さが0.2mmを超えるとフィルムが硬くなり、ベルト本体への包み込み加工が困難になる。更に、前記PTFE未焼成テープを使用する場合は、厚さ0.05〜0.3mmのものが好適に使用される。   When the PTFE resin or modified PTFE resin skived film is wrapped in a belt body, a PFA or PFEP film having a thickness of 0.025 mm is used as an adhesive layer for heat fusion between the belt body and the covering material. It is preferable to use it. On the other hand, in the case of a PFA melt-extruded film, a PFEP melt-extruded film, and a PETFE melt-extruded film, the film thickness used is preferably 0.025 to 0.2 mm. Here, when the thickness is less than 0.025 mm, there is a problem in strength, and when the thickness exceeds 0.2 mm, the film becomes hard and it is difficult to wrap the belt body. Further, when the PTFE green tape is used, one having a thickness of 0.05 to 0.3 mm is preferably used.

また、本発明では、前記被覆材として、ポリイミドフィルムを好適に用いることができる。ポリイミドフィルムとしては、例えば市販のデュポン社製の商品名:カプトン、宇部興産社製の商品名:ユーピレックス等の両面フッ素樹脂フィルム被覆品、もしくは両面フッ素樹脂コーティング品が使用可能であるが、これに限定されない。ポリイミドフィルムの厚さとしては、0.013mm〜0.05mmが好適に使用される。ここで、厚みが0.013mm未満の場合は強度的に問題があり、0.05mmを超えると硬くなり、ベルト本体への包み込み加工が困難になる。   In the present invention, a polyimide film can be suitably used as the covering material. As the polyimide film, for example, a commercially available DuPont product name: Kapton, Ube Industries, Ltd. product name: Upilex and other double-sided fluororesin film-coated products, or double-sided fluororesin-coated products can be used. It is not limited. As the thickness of the polyimide film, 0.013 mm to 0.05 mm is preferably used. Here, when the thickness is less than 0.013 mm, there is a problem in strength, and when it exceeds 0.05 mm, it becomes hard and it is difficult to wrap the belt body.

前記被覆材が位置する前記ベルト本体の内側には、図6を用いて既に説明したように、耐熱性コンベアベルトの一使用形態として、前記被覆材の内側に蛇行防止用の紐が耐熱高強度繊維糸で縫いつけられた状態で取り付けられることがある。この場合、前記紐としては、耐熱高強度繊維糸を編組したことによって製作される組紐や編紐が用いられる。また、紐の縫糸としては、耐熱高強度繊維糸であるアラミド繊維が通常強度が大きいことから好適に使用される。   As already described with reference to FIG. 6, as described above with reference to FIG. 6, as a form of use of the heat-resistant conveyor belt, a string for preventing meandering is provided on the inner side of the covering material. It may be attached while being sewn with fiber thread. In this case, as the string, a braid or a braid manufactured by braiding a heat-resistant and high-strength fiber yarn is used. Moreover, as a string thread, an aramid fiber, which is a heat-resistant and high-strength fiber thread, is usually used because of its high strength.

本発明の被覆材は、次のようにベルト本体に取りつけられる。即ち、図7は加工前に被覆材51を介して50cm毎にクリップ52でベルト本体22に固定している状態を示す。クリップ52はプレス前に外す。図8は被覆材51の加工方法を示すもので、図8(A)はロール及びベルト等の側面図、図8(B)は平面図を示す。図8に示すように、ベルト本体と被覆材とが重なる部分の一領域には、冷却プレス盤53及び熱プレス盤54がプレス進行方向(矢印X方向)に沿って配置されている。   The covering material of the present invention is attached to the belt body as follows. That is, FIG. 7 shows a state where the clip 52 is fixed to the belt main body 22 every 50 cm through the covering material 51 before processing. The clip 52 is removed before pressing. FIG. 8 shows a processing method of the covering material 51, FIG. 8 (A) is a side view of a roll, a belt and the like, and FIG. 8 (B) is a plan view. As shown in FIG. 8, a cooling press board 53 and a hot press board 54 are arranged along the press traveling direction (arrow X direction) in an area where the belt body and the covering material overlap.

即ち、例えば、PTFEスカイブドフィルムを被覆材として使用する場合、まず所定幅のスカイブドフィルム及び接着層としての同幅のPFAフィルムを裁断し、次にフィルムを手動アイロン(340℃)にてスカイブドフィルムにPFAフィルムを仮接着させて被覆材51を作製し、それを図8に示すように半分に折り曲げる。次いで、二本のロール55,56間でベルト本体22を巻き取りながら、前記ベルト本体22の長手方向に沿う端部に隣接して配置した熱プレス盤54及び冷却プレス盤53で折り曲げた前記被覆材51を例えば温度375℃、圧力0.49MPaで10秒間保持し、50mmピッチで接着して、前記被覆材51をベルト本体22の長手方向に沿う端部に包み込む。なお、図8(B)において、斜線部分Sは融着部分であり、熱プレス盤54を通過した被覆剤51がベルト本体22の長手方向に沿う端部を包み込むように融着されている。   That is, for example, when using a PTFE skived film as a coating material, first, a skived film having a predetermined width and a PFA film having the same width as an adhesive layer are cut, and then the film is sky-cut by a manual iron (340 ° C.). A PFA film is temporarily bonded to the bud film to produce a covering material 51, which is bent in half as shown in FIG. Next, the coating is folded by the hot press board 54 and the cooling press board 53 arranged adjacent to the end along the longitudinal direction of the belt body 22 while winding the belt body 22 between the two rolls 55 and 56. The material 51 is held at, for example, a temperature of 375 ° C. and a pressure of 0.49 MPa for 10 seconds, and bonded at a pitch of 50 mm, so that the covering material 51 is wrapped around the end of the belt body 22 along the longitudinal direction. In FIG. 8B, the hatched portion S is a fused portion, and the coating agent 51 that has passed through the hot press disk 54 is fused so as to wrap the end portion along the longitudinal direction of the belt main body 22.

次に、本発明に係る各種被覆材の耐摩耗性を従来の被覆材と比較する目的で、実際の補強を兼ねた被覆材の状態に近づけた試料とするために、ベルト本体と被覆材を積層した以下の本発明に係る各種被覆材サンプル1〜6及び従来の被覆材に係る比較サンプル1,2を製作した。   Next, for the purpose of comparing the wear resistance of various coating materials according to the present invention with a conventional coating material, in order to obtain a sample close to the state of the coating material that also serves as an actual reinforcement, the belt body and the coating material are The following various coating material samples 1 to 6 according to the present invention and comparative samples 1 and 2 according to conventional coating materials were manufactured.

(サンプル1)
まず、ベルト本体であるPTFE被覆アラミド繊維織布(商品名:FAF500-14、中興化成工業(株)製)幅300mm、長さ1000mmを切り出し、その両面に被覆材として機能するPTFE樹脂(商品名:T−7AJ:三井デュポンフロロケミカル社製)より製作した厚さ0.05mm、幅300mm、長さ1000mmのスカイブドフィルムを2枚、接着層として機能する厚さ0.025mm、幅300mm、長さ1000mmのPFAフィルム2枚準備し、スカイブドフィルム、PFAフィルム、PTFE被覆アラミド繊維織布、PFAフィルム、スカイブドフィルムの順に重ね、その集合体を熱プレス盤面間に挿入し、面圧0.49MPa、375℃の条件で熱融着後、冷却水を通した冷却プレスで面圧0.49MPaを維持した状態で30℃になるまで保持し、幅300mm、長さ1000mmの積層体(サンプル1)を得た。
(Sample 1)
First, PTFE-covered aramid fiber woven fabric (trade name: FAF500-14, manufactured by Chukoh Chemical Industry Co., Ltd.), which is the belt body, is cut out with a width of 300 mm and a length of 1000 mm, and PTFE resin (trade name) that functions as a coating on both sides : T-7AJ: manufactured by Mitsui Dupont Fluoro Chemical Co., Ltd.), two skived films with a thickness of 0.05 mm, a width of 300 mm, and a length of 1000 mm, a thickness of 0.025 mm, a width of 300 mm, and a length that function as an adhesive layer Two PFA films having a thickness of 1000 mm were prepared, and a skived film, a PFA film, a PTFE-coated aramid fiber woven fabric, a PFA film, and a skived film were stacked in this order, and the aggregate was inserted between the hot press panel surfaces to obtain a surface pressure of 0.1 mm. State where surface pressure is maintained at 0.49 MPa with a cooling press through which cooling water is passed after heat fusion at 49 MPa and 375 ° C. It held until 30 ° C., to obtain a width 300 mm, laminate length 1000mm (Sample 1).

(サンプル2)
PTFE樹脂(商品名:T−7AJ、三井デュポンフロロケミカル社製)より製作した厚さ0.050mmのスカイブドフィルムを、変性PTFE樹脂(商品名:M−112、ダイキン工業社製)のスカイブドフィルム(厚さ0.050mm)に代え、接着剤として機能するPFAフィルムを使用しない点以外は、サンプル1と同じ条件で幅300mm、長さ1000mmの積層体(サンプル2)を得た。
(Sample 2)
A skived film having a thickness of 0.050 mm manufactured from PTFE resin (trade name: T-7AJ, manufactured by Mitsui DuPont Fluoro Chemical Co., Ltd.) is used as a modified PTFE resin (trade name: M-112, manufactured by Daikin Industries, Ltd.). A laminated body (sample 2) having a width of 300 mm and a length of 1000 mm was obtained under the same conditions as sample 1 except that a PFA film functioning as an adhesive was not used in place of the film (thickness 0.050 mm).

(サンプル3)
PTFE樹脂(商品名:T−7AJ、三井デュポンフロロケミカル社製)より製作した
厚さ0.050mmのスカイブドフィルムを、ポリイミドフィルム(商品名:ユーピレック25RCB01F[厚さ0.025mmのポリイミドフィルムの両面にPFEP樹脂をコーティングしたもの]に代え、接着剤として機能するフィルムを使用しない点以外は、サンプル1と同じ条件で幅300mm、長さ1000mmの積層体(サンプル3)を得た。
(Sample 3)
A skived film with a thickness of 0.050 mm made from PTFE resin (trade name: T-7AJ, manufactured by Mitsui DuPont Fluorochemicals) was used as a polyimide film (trade name: Iupirec 25RCB01F [both sides of polyimide film with a thickness of 0.025 mm). Instead of using a film that functions as an adhesive, a laminate (sample 3) having a width of 300 mm and a length of 1000 mm was obtained under the same conditions as in sample 1.

(サンプル4)
ポリイミドフィルムを、厚さ0.1mmのPFAフィルムに代えた以外は、サンプル3と同じ条件で、幅300mm、長さ1000mmの積層体(サンプル4)を得た。
(Sample 4)
A laminate (sample 4) having a width of 300 mm and a length of 1000 mm was obtained under the same conditions as in sample 3, except that the polyimide film was replaced with a 0.1 mm thick PFA film.

(比較サンプル1)
PTFE樹脂(商品名:T−7AJ、三井デュポンフロロケミカル社製)より製作した厚さ0.050mmのスカイブドフィルムをPTFE被覆ガラス繊維織布(商品名:FGF502-6、中興化成工業製)に代えた以外は、サンプル1と同じ条件で幅300mm、長さ1000mmの積層体(比較サンプル1)を得た。
(Comparative sample 1)
A skived film with a thickness of 0.050 mm made from PTFE resin (trade name: T-7AJ, manufactured by Mitsui DuPont Fluoro Chemical Co., Ltd.) is used as a PTFE-coated glass fiber woven fabric (trade name: FGF502-6, manufactured by Chuko Kasei Kogyo). A laminated body (Comparative Sample 1) having a width of 300 mm and a length of 1000 mm was obtained under the same conditions as Sample 1 except that the sample was replaced.

(比較サンプル2)
PTFE樹脂(商品名:T−7AJ、三井デュポンフロロケミカル社製)より製作した厚さ0.050mmのスカイブドフィルムをPTFE被覆アラミド繊維織布(商品名:FAF502-6、中興化成工業製)に代えた以外は、サンプル1と同じ条件で幅300mm、長さ1000mmの積層体(比較サンプル2)を得た。
(Comparative sample 2)
A skived film with a thickness of 0.050 mm made from PTFE resin (trade name: T-7AJ, manufactured by Mitsui DuPont Fluoro Chemical Co., Ltd.) is used as a PTFE-coated aramid fiber woven fabric (trade name: FAF502-6, manufactured by Chuko Kasei Kogyo). A laminated body (Comparative Sample 2) having a width of 300 mm and a length of 1000 mm was obtained under the same conditions as Sample 1 except that the sample was replaced.

(耐摩耗試験)
上記サンプル1〜4(本発明品相当)、及び比較サンプル1,2(従来品相当)で得られた積層体から裁断した試験片を使用し、JIS−K−7204に準拠して耐摩耗試験を実施した。その結果を以下の表1に示す。

Figure 2006016105
(Abrasion resistance test)
Wear resistance test in accordance with JIS-K-7204 using test pieces cut from the laminates obtained in Samples 1 to 4 (equivalent to the present invention) and Comparative Samples 1 and 2 (equivalent to conventional products) Carried out. The results are shown in Table 1 below.
Figure 2006016105

次に、本発明に係るコンベアベルトに関する具体的な実施例1〜4及び比較例1,2について説明する。
(実施例1)
図1(A)〜(C)を参照する。ここで、図1(A)は耐熱性コンベアベルトの概略平面図を示し、図1(B)は図1(A)のX−X線に沿う断面図、図1(C)は耐熱性コンベアベルトの一構成であるベルト本体の断面図を示す。
Next, specific Examples 1 to 4 and Comparative Examples 1 and 2 relating to the conveyor belt according to the present invention will be described.
Example 1
Reference is made to FIGS. Here, FIG. 1 (A) shows a schematic plan view of the heat-resistant conveyor belt, FIG. 1 (B) is a sectional view taken along line XX of FIG. 1 (A), and FIG. 1 (C) is a heat-resistant conveyor. Sectional drawing of the belt main body which is one structure of a belt is shown.

実施例1に係る耐熱性コンベアベルト21は、無端状のベルト本体22と、このベルト本体22の長手方向に沿う両端部に熱融着により設けられた断面コ字形のフッ素樹脂製の被覆材23とから構成されている。前記ベルト本体22と被覆材23間には、接着剤としてのPFAフィルム25が用いられている。   The heat-resistant conveyor belt 21 according to the first embodiment includes an endless belt body 22 and a covering material 23 made of a fluororesin having a U-shaped cross section provided by heat fusion at both ends along the longitudinal direction of the belt body 22. It consists of and. A PFA film 25 as an adhesive is used between the belt body 22 and the covering material 23.

前記ベルト本体22は、図1(C)に示すように、縦糸27a及び横糸27bからなるアラミド繊維織布(耐熱性繊維織布)27と、このアラミド繊維織布27の両面に形成されたPTFE樹脂(フッ素樹脂)層28からなるPTFE被覆アラミド繊維織布(商品名:FAF500-14、中興化成工業(株)製)から構成されている。前記ベルト本体22は、アラミド繊維織布にPTFE樹脂ディスパージョンを含浸、乾燥、焼成して得られる。ここで、前記ベルト本体22の幅は100mm、長さは1200mmである。前記被覆材23としては、PTFE樹脂(商品名:T−7AJ、三井デュポンフロロケミカル社製)より製作した厚さ0.050mm、幅40mm、長さ1200mmのスカイブドフィルム(SK)が用いられている。   As shown in FIG. 1C, the belt main body 22 includes an aramid fiber woven fabric (heat-resistant fiber woven fabric) 27 composed of warp yarns 27a and weft yarns 27b, and PTFE formed on both surfaces of the aramid fiber woven fabric 27. A PTFE-coated aramid fiber woven fabric (trade name: FAF500-14, manufactured by Chuko Kasei Kogyo Co., Ltd.) made of a resin (fluororesin) layer 28 is used. The belt body 22 is obtained by impregnating an aramid fiber woven fabric with a PTFE resin dispersion, drying, and firing. Here, the belt body 22 has a width of 100 mm and a length of 1200 mm. As the covering material 23, a skived film (SK) having a thickness of 0.050 mm, a width of 40 mm, and a length of 1200 mm manufactured from PTFE resin (trade name: T-7AJ, manufactured by Mitsui DuPont Fluorochemical Co., Ltd.) is used. Yes.

図1の構成の耐熱性コンベアベルトは、次のようにして製作した。
まず、PTFE被覆アラミド繊維織布(ベルト本体)22を幅100mm、長さ1200mmに切り出し、上記PTFE樹脂より製作した厚さ0.050mm、幅40mm、長さ1200mmのスカイブドフィルム(被覆材)23を2枚、接着剤として機能する厚さ0.0250mm、幅40mm、長さ1200mmのPFAフィルム25を2枚準備した。次に、前記PTFE被覆アラミド繊維織布22の幅方向両端部に図1(B)に示すようにPFAフィルム25を接着剤として前記被覆材23で幅20mmの包み込み補強を行い、耐熱性コンベアベルト21を作製した。
The heat-resistant conveyor belt having the configuration shown in FIG. 1 was manufactured as follows.
First, a PTFE-coated aramid fiber woven fabric (belt body) 22 was cut into a width of 100 mm and a length of 1200 mm, and a skived film (covering material) 23 having a thickness of 0.050 mm, a width of 40 mm, and a length of 1200 mm manufactured from the PTFE resin. Two sheets of PFA film 25 having a thickness of 0.0250 mm, a width of 40 mm, and a length of 1200 mm that function as an adhesive were prepared. Next, as shown in FIG. 1 (B), the PTFE-coated aramid fiber woven fabric 22 is encased and reinforced with a PFA film 25 as an adhesive, with a covering material 23, as shown in FIG. 21 was produced.

実施例1に係る耐熱性コンベアベルトによれば、ベルト本体22の長手方向に沿う両端部を、PFAフィルム25を介して断面コ字形の前記被覆材23で熱融着した構成となっている。従って、繊維を含むベルト本体と同種の被覆材で熱融着した構成の従来のコンベアベルトと比較して、被覆材23の柔軟性が大きいことから、被覆部が硬くなることが少ない。その結果、従来、ベルト本体と被覆部の硬さの違いに起因してベルト幅方向に発生していた折れシワの発生を防止することができる。また、被覆材自体が繊維を含まないこと、更に、従来の被覆材に比べて耐摩耗性に優れることから、従来のように被覆材の表面が摩耗して繊維が露出して剥れ落ちることがなく、処理物への繊維の混入を防止できる。   The heat-resistant conveyor belt according to Example 1 has a configuration in which both end portions along the longitudinal direction of the belt main body 22 are heat-sealed with the covering material 23 having a U-shaped cross section through the PFA film 25. Therefore, compared with the conventional conveyor belt of the structure heat-sealed with the same kind of coating material as the belt main body containing the fibers, the coating material 23 is more flexible, so that the coating portion is less likely to become hard. As a result, it is possible to prevent the occurrence of folding wrinkles that have conventionally occurred in the belt width direction due to the difference in hardness between the belt main body and the covering portion. In addition, since the coating material itself does not contain fibers, and because it has superior wear resistance compared to conventional coating materials, the surface of the coating material is worn and the fibers are exposed and peeled off as in the past. There is no, and it can prevent mixing of the fiber into a processed material.

(実施例2)
実施例1と比べ、被覆材としてスカイブドフィルムの代わりに変性PTFE樹脂製スカイブドフィルム(変性SK)を用いることを除いて、実施例1と同様にして耐熱性コンベアベルトを作製した。実施例2に係る耐熱性コンベアベルトによれば、実施例1と同様な効果を有する。
(Example 2)
Compared to Example 1, a heat-resistant conveyor belt was produced in the same manner as in Example 1 except that a modified PTFE resin-made skived film (modified SK) was used instead of the skived film as a coating material. According to the heat resistant conveyor belt according to the second embodiment, the same effect as that of the first embodiment is obtained.

(実施例3)
実施例1と比べ、被覆材としてSKの代わりにPFEPコートポリイミドフィルムを用いることを除いて、実施例1と同様にして耐熱性コンベアベルトを作製した。実施例3に係る耐熱性コンベアベルトによれば、実施例1と同様な効果を有する。
Example 3
Compared to Example 1, a heat-resistant conveyor belt was produced in the same manner as in Example 1 except that a PFEP-coated polyimide film was used instead of SK as the coating material. According to the heat resistant conveyor belt according to the third embodiment, the same effect as that of the first embodiment is obtained.

(実施例4)
実施例1と比べ、被覆材としてSKの代わりにPFAフィルムを用いることを除いて、実施例1と同様にして耐熱性コンベアベルトを作製した。実施例4に係る耐熱性コンベアベルトによれば、実施例1と同様な効果を有する。
Example 4
Compared with Example 1, a heat-resistant conveyor belt was produced in the same manner as in Example 1 except that a PFA film was used instead of SK as a coating material. According to the heat resistant conveyor belt according to the fourth embodiment, the same effects as those of the first embodiment are obtained.

(比較例1)
実施例1と比べ、被覆材としてSKの代わりにPTFE被覆ガラス繊維織布(商品名:FGF502-6:中興化成工業製)を用いることを除いて、実施例1と同様にして耐熱性コンベアベルトを作製した。
(Comparative Example 1)
Compared to Example 1, the heat-resistant conveyor belt is the same as Example 1 except that PTFE-coated glass fiber woven fabric (trade name: FGF502-6: manufactured by Chuko Kasei Kogyo Co., Ltd.) is used instead of SK as the coating material. Was made.

(比較例2)
実施例1と比べ、被覆材としてSKの代わりにPTFE被覆アラミド繊維織布(商品名:FAF502−6、中興化成工業製)を用いることを除いて、実施例1と同様にして耐熱性コンベアベルトを作製した。
(Comparative Example 2)
Compared to Example 1, the heat-resistant conveyor belt is the same as Example 1 except that PTFE-coated aramid fiber woven fabric (trade name: FAF502-6, manufactured by Chuko Kasei Kogyo) is used instead of SK as the coating material. Was made.

(耐屈曲試験)
図2、図3及び図4を参照して説明する。本試験に用いられる試験機は、図2に示すように、試験試料41を往復運動させるための駆動モーター42と、試験試料41を加熱・温度保持するための炉43と、試験試料に張力を与えるための錘44と、試験試料41に屈曲を与えるために炉43中に配置されるロール45,46,47の3本のロールで構成されている。こうした試験機では、モーター42により炉43中で加熱・温度保持された試験試料41をロール45〜47を通して往復運動させ、試験試料41に屈曲を与える。
(Bend resistance test)
This will be described with reference to FIGS. 2, 3 and 4. As shown in FIG. 2, the test machine used in this test includes a drive motor 42 for reciprocating the test sample 41, a furnace 43 for heating and maintaining the temperature of the test sample 41, and tensioning the test sample. A weight 44 for feeding and three rolls 45, 46 and 47 arranged in the furnace 43 for bending the test sample 41 are configured. In such a testing machine, the test sample 41 heated and maintained in the furnace 43 by the motor 42 is reciprocated through the rolls 45 to 47 to bend the test sample 41.

以上のような試験機を使用し、上記実施例1〜4、及び比較例1、2で得られた試験試料41を500万回屈曲させた後、被覆材の状態を観察した。下記表2にその結果を示す。

Figure 2006016105
Using the testing machine as described above, the test sample 41 obtained in Examples 1 to 4 and Comparative Examples 1 and 2 was bent 5 million times, and then the state of the coating material was observed. The results are shown in Table 2 below.
Figure 2006016105

但し、試験条件は、ロール径:φ50mm、炉内設定温度:200℃、試験試料張力:0.5kg/cm、紐:フッ素樹樹脂含浸アラミド製紐(商品名:CS−B、中興化成工業(株)製)とした。 However, the test conditions were: roll diameter: φ50 mm, furnace set temperature: 200 ° C., test sample tension: 0.5 kg / cm, string: fluorinated resin impregnated aramid string (trade name: CS-B, Chuko Kasei Kogyo ( Co., Ltd.).

上記耐摩耗試験のサンプル1〜4及び比較サンプル1,2は、夫々本発明の耐熱コンベアベルトが両端長手方向に沿って施される包み込み加工部の構成を想定した。即ち、ベルト本体(基材)を中心にして、その上下に各種被覆材を積層した構成のサンプルである。また、上記屈曲試験実施例1〜4及び比較例1,2の試験試料は、耐摩耗試験サンプル1〜4及び比較サンプル1,2に対応した被覆材で両端を包み加工し、その加工部に蛇行防止用の紐を取り付けた試験試料である。   Samples 1 to 4 and Comparative Samples 1 and 2 of the wear resistance test assumed the configuration of an enveloping portion where the heat-resistant conveyor belt of the present invention is applied along the longitudinal direction of both ends. That is, it is a sample having a configuration in which various coating materials are laminated on the top and bottom of the belt body (base material). In addition, the test samples of the bending test examples 1 to 4 and the comparative examples 1 and 2 are processed by wrapping both ends with a covering material corresponding to the wear resistance test samples 1 to 4 and the comparative samples 1 and 2, and the processed parts thereof. This is a test sample to which a string for preventing meandering is attached.

上記耐摩耗試験の結果から、本発明に係る両端に包み加工された耐熱性コンベアベルトが、比較例1,2の被覆材で包み込み加工された従来の耐熱性コンベアベルトに比べて包み込み加工部が耐磨耗性に優れる。また、上記屈曲試験により、耐摩耗試験サンプル1〜4に対応した被覆材を使用した実施例1〜4の本発明に係る耐熱性コンベアベルトの方が、比較サンプル1,2に対応した被覆材を使用した比較例1,2の従来の耐熱性コンベアベルトに比べて、補強材の剥がれがないことから、包み込み加工部の柔軟性に優れていることが確認できた。これにより、本発明によれば、被覆材による包み込み加工部の柔軟性により、折れシワの発生を防止するとともに、摩耗により被覆材を構成する繊維の剥がれ落ちを防止し得る耐熱性コンベアベルトを提供できる。   From the results of the abrasion resistance test, the heat-resistant conveyor belt wrapped at both ends according to the present invention has a wrapping portion compared to the conventional heat-resistant conveyor belt wrapped with the coating materials of Comparative Examples 1 and 2. Excellent wear resistance. Further, according to the bending test, the heat-resistant conveyor belt according to the present invention of Examples 1 to 4 using the coating material corresponding to the abrasion resistance test samples 1 to 4 is the coating material corresponding to the comparative samples 1 and 2. Compared to the conventional heat-resistant conveyor belts of Comparative Examples 1 and 2 using No. 1, there was no peeling of the reinforcing material, so it was confirmed that the wrapping portion was excellent in flexibility. Thus, according to the present invention, there is provided a heat-resistant conveyor belt capable of preventing the generation of folding wrinkles due to the flexibility of the enveloping part by the covering material and preventing the fibers constituting the covering material from peeling off due to wear. it can.

(実施例5)
図9(A)〜(C)を参照する。ここで、図9(A)は耐熱性コンベアベルトの概略平面図を示し、図9(B)は図9(A)のX−X線に沿う断面図、図9(C)は耐熱性コンベアベルトの一構成であるベルト本体の断面図を示す。なお、実施例5に係るコンベアベルトは、実施例1のコンベアベルトと比べ、ベルト蛇行防止用の紐(コード)及び糸を設ける点を除いて、同様な構成であるため、要部のみを説明する。
(Example 5)
Reference is made to FIGS. Here, FIG. 9 (A) shows a schematic plan view of the heat-resistant conveyor belt, FIG. 9 (B) is a sectional view taken along line XX of FIG. 9 (A), and FIG. 9 (C) is a heat-resistant conveyor. Sectional drawing of the belt main body which is one structure of a belt is shown. The conveyor belt according to the fifth embodiment has the same configuration as the conveyor belt according to the first embodiment except that a string (cord) and a thread for preventing belt meandering are provided. To do.

実施例5に係る耐熱性コンベアベルト21は、無端状のベルト本体22と、このベルト本体22の長手方向に沿う両端部に熱融着により設けられた断面コ字形のフッ素樹脂製の被覆材23と、この被覆材23が位置する前記ベルト本体22の内側に設けられたベルト蛇行防止用の紐24とから構成されている。前記紐24は、糸26によりベルト本体22等に紐間距離80mmで縫い付けられている。ここで、紐間距離とは、両端の紐同士の距離、つまり2個の紐の夫々の中心間の距離Lを示す。   The heat-resistant conveyor belt 21 according to the fifth embodiment includes an endless belt body 22 and a covering material 23 made of a fluororesin having a U-shaped cross section provided by heat sealing at both ends along the longitudinal direction of the belt body 22. And a belt 24 for preventing meandering of the belt provided inside the belt body 22 where the covering material 23 is located. The string 24 is sewn to the belt body 22 and the like with a thread 26 at a distance of 80 mm between the strings. Here, the distance between the strings indicates the distance between the strings at both ends, that is, the distance L between the centers of the two strings.

前記ベルト本体22は、図9(C)に示すように、縦糸27a及び横糸27bからなるアラミド繊維織布(耐熱性繊維織布)27と、このアラミド繊維織布27の両面に形成されたPTFE樹脂(フッ素樹脂)層28からなるPTFE被覆アラミド繊維織布(商品名:FAF500-14、中興化成工業(株)製)から構成されている。前記紐24としては、フッ素樹脂含浸アラミド製紐(商品名:CS−B、中興化成工業(株)製)が用いられている。更に、前記糸26としては、アラミド繊維糸(商品名:テクノーラヤーンESF-1001、帝人(株)製)が用いられている。   As shown in FIG. 9C, the belt main body 22 includes an aramid fiber woven fabric (heat resistant fiber woven fabric) 27 composed of warp yarns 27a and weft yarns 27b, and PTFE formed on both surfaces of the aramid fiber woven fabric 27. A PTFE-coated aramid fiber woven fabric (trade name: FAF500-14, manufactured by Chuko Kasei Kogyo Co., Ltd.) made of a resin (fluororesin) layer 28 is used. As the string 24, a fluorine resin-impregnated aramid string (trade name: CS-B, manufactured by Chukoh Chemical Industry Co., Ltd.) is used. Further, as the yarn 26, an aramid fiber yarn (trade name: Technora yarn ESF-1001, manufactured by Teijin Ltd.) is used.

図9の構成の耐熱性コンベアベルトは、次のようにして製作した。
まず、PTFE被覆アラミド繊維織布(ベルト本体)22を幅100mm、長さ1200mmに切り出し、上記PTFE樹脂より製作した厚さ0.050mm、幅40mm、長さ1200mmのスカイブドフィルム(被覆材)23を2枚、接着剤として機能する厚さ0.0250mm、幅40mm、長さ1200mmのPFAフィルム25を2枚準備した。次に、前記PTFE被覆アラミド繊維織布22の幅方向両端部に図10(B)に示すようにPFAフィルム25を接着剤として前記スカイブドフィルム23で幅20mmの包み込み補強を行った。つづいて、前記アラミド繊維織布22の両端部の包み込み熱融着を行った部分夫々に、前記紐24を紐間距離80mmでアラミド繊維糸26で縫いつけ、耐熱性コンベアベルト21を作製した。
The heat-resistant conveyor belt having the configuration shown in FIG. 9 was manufactured as follows.
First, a PTFE-coated aramid fiber woven fabric (belt body) 22 was cut into a width of 100 mm and a length of 1200 mm, and a skived film (covering material) 23 having a thickness of 0.050 mm, a width of 40 mm, and a length of 1200 mm manufactured from the PTFE resin. Two sheets of PFA film 25 having a thickness of 0.0250 mm, a width of 40 mm, and a length of 1200 mm that function as an adhesive were prepared. Next, as shown in FIG. 10 (B), the PTFE-coated aramid fiber woven fabric 22 was reinforced by enveloping with a width of 20 mm with the skived film 23 using the PFA film 25 as an adhesive. Subsequently, the lace 24 was sewn with an aramid fiber thread 26 at a distance of 80 mm between the ends of the aramid fiber woven fabric 22 where both ends were wrapped and heat-sealed, and a heat-resistant conveyor belt 21 was produced.

実施例5に係る耐熱性コンベアベルトによれば、ベルト本体22の長手方向に沿う両端部を、PFAフィルム25を介して断面コ字形の前記被覆材23で熱融着した構成となっている。従って、繊維を含むベルト本体と同種の被覆材で熱融着した構成の従来のコンベアベルトと比較して、被覆材23の柔軟性が大きいことから、被覆部が硬くなることが少ない。その結果、従来、ベルト本体と被覆部の硬さの違いに起因してベルト幅方向に発生していた折れシワの発生を防止することができる。また、被覆材自体が繊維を含まないこと、更に、従来の被覆材に比べて耐摩耗性に優れることから、従来のように被覆材の表面が摩耗して繊維が露出して剥れ落ちることがなく、処理物への繊維の混入を防止できる。   The heat-resistant conveyor belt according to Example 5 has a configuration in which both end portions along the longitudinal direction of the belt main body 22 are heat-sealed with the covering material 23 having a U-shaped cross section through the PFA film 25. Therefore, compared with the conventional conveyor belt of the structure heat-sealed with the same kind of coating material as the belt main body containing the fibers, the coating material 23 is more flexible, so that the coating portion is less likely to become hard. As a result, it is possible to prevent the occurrence of folding wrinkles that have conventionally occurred in the belt width direction due to the difference in hardness between the belt main body and the covering portion. In addition, since the coating material itself does not contain fibers, and because it has superior wear resistance compared to conventional coating materials, the surface of the coating material is worn and the fibers are exposed and peeled off as in the past. There is no, and it can prevent mixing of the fiber into a processed material.

(比較例3)
まず、PTFE被覆アラミド繊維織布(商品名:FAF500-14:中興化成工業(株)製幅100mm、長さ1200mm)を切り出し、被覆材として使用する幅40mm、長さ1200mmのPTFE被覆ガラス繊維織布(商品名:FGF502-6:中興化成工業製)を2枚及び接着剤としての0.025mm、幅40mm、長さ1200mmのPFAフィルム2枚を準備した。次に、前記PTFE被覆アラミド繊維織布の幅方向両端部に、接着剤としてのPFAフィルムを介して前記PTFE被覆ガラス繊維織布で幅20mmの包み込み熱融着を行った。つづいて、前記両端部の包み込み熱融着を行った部分夫々に、ベルト蛇行防止目的に使用されるフッ素樹脂含浸アラミド製紐(コード)(商品名:CS−B、中興化成工業(株)製)を紐間距離80mmでアラミド繊維糸(帝人(株)製、商品名:テクノ−ラヤーンESF-1001)で縫いつけた、図9に示す構成の耐熱性コンベアベルトを作製する。
(Comparative Example 3)
First, a PTFE-coated aramid fiber woven fabric (trade name: FAF500-14: Chuko Kasei Kogyo Co., Ltd., width 100 mm, length 1200 mm) is cut out and used as a coating material, a PTFE-coated glass fiber weave 40 mm wide and 1200 mm long Two sheets of cloth (trade name: FGF502-6: manufactured by Chukoh Chemical Industry Co., Ltd.) and two PFA films having an adhesive of 0.025 mm, a width of 40 mm, and a length of 1200 mm were prepared. Next, the PTFE-coated aramid fiber woven fabric was wrapped and heat-sealed in a width of 20 mm with the PTFE-coated glass fiber woven fabric through a PFA film as an adhesive agent at both ends in the width direction. Subsequently, a fluororesin-impregnated aramid string (code) used for the purpose of preventing belt meandering (code) (trade name: CS-B, manufactured by Chukoh Chemical Industry Co., Ltd.) ) Is sewed with an aramid fiber yarn (manufactured by Teijin Ltd., trade name: Techno-Layan ESF-1001) at a distance of 80 mm between the cords, and a heat-resistant conveyor belt having the structure shown in FIG. 9 is produced.

(比較例4)
被覆材としてPTFE被覆ガラス繊維織布(商品名:FGF502−6、中興化成工業製)に代えてPTFE被覆アラミド繊維織布(商品名:FAF502−6、中興化成工業製)を用いることを除いて、比較例1と同様にして図1に示す構成の耐熱性コンベアベルトを作製する。
(Comparative Example 4)
Except for using PTFE-coated aramid fiber woven fabric (trade name: FAF502-6, manufactured by Chuko Kasei Kogyo) instead of PTFE-coated glass fiber woven fabric (trade name: FGF502-6, manufactured by Chuko Kasei Kogyo) as the covering material. In the same manner as in Comparative Example 1, a heat-resistant conveyor belt having the configuration shown in FIG.

(耐屈曲試験)
図2、図10及び図11を参照して説明する。本試験では、前述した図2に示すような試験機を用いる。
この場合、図10及び図11に示すように、試験試料41は、紐(コード)24を装着した側が外側を向いた状態で屈曲を受ける。即ち、ロール46には、紐24が走行できるように溝が切られている。また、図11に示すように紐24はベルト本体22にアラミド繊維(商品名:テクノ−ラヤーンESF-1001、帝人(株)製)26で固定されている。
(Bend resistance test)
This will be described with reference to FIGS. 2, 10 and 11. In this test, a testing machine as shown in FIG. 2 is used.
In this case, as shown in FIGS. 10 and 11, the test sample 41 is bent in a state where the side on which the cord (cord) 24 is attached faces outward. That is, the roll 46 is grooved so that the string 24 can travel. As shown in FIG. 11, the string 24 is fixed to the belt body 22 with an aramid fiber (trade name: Techno-Layan ESF-1001, manufactured by Teijin Limited) 26.

以上のような試験機を使用し、上記実施例5、及び比較例3、4で得られた、蛇行防止目的に使用される紐24を糸で縫いつけ固定した試験試料41を12万回往復運動(72万回屈曲)させた後、取り付けた紐24と該紐24を取り付けた縫い糸26の状態を観察した。下記表3にその結果を示す。

Figure 2006016105
Using the testing machine as described above, the test sample 41 obtained in Example 5 and Comparative Examples 3 and 4 and used for the purpose of preventing meandering is sewn and fixed with a thread and fixed 120,000 times. After bending (720,000 times), the attached string 24 and the state of the sewing thread 26 to which the string 24 was attached were observed. The results are shown in Table 3 below.
Figure 2006016105

但し、試験条件は、ロール径:φ50mm、炉内設定温度:200℃、試験試料張力:0.5kg/cm、紐:フッ素樹樹脂含浸アラミド製紐(商品名:CS−B、中興化成工業(株)製)とした。 However, the test conditions were: roll diameter: φ50 mm, furnace set temperature: 200 ° C., test sample tension: 0.5 kg / cm, string: fluorinated resin impregnated aramid string (trade name: CS-B, Chuko Kasei Kogyo ( Co., Ltd.).

上記耐摩耗試験のサンプル1及び比較サンプル1,2は、夫々本発明の耐熱コンベアベルトが両端長手方向に沿って施される包み込み加工部の構成を想定した。即ち、ベルト本体(基材)を中心にして、その上下に各種被覆材を積層した構成のサンプルである。また、上記屈曲試験実施例5及び比較例3,4の試験試料は、耐摩耗試験サンプル1及び比較サンプル1,2に対応した被覆材で両端を包み加工し、その加工部に蛇行防止用の紐を取り付けた試験試料である。   Sample 1 and Comparative Samples 1 and 2 of the wear resistance test assumed a configuration of an enveloping portion where the heat-resistant conveyor belt of the present invention is applied along the longitudinal direction of both ends. That is, it is a sample having a configuration in which various coating materials are laminated on the top and bottom of the belt body (base material). Further, the test samples of the bending test example 5 and the comparative examples 3 and 4 are processed by wrapping both ends with a covering material corresponding to the wear resistance test sample 1 and the comparative samples 1 and 2, and for preventing meandering in the processed part. This is a test sample with a string attached.

従って、上記耐摩耗試験の結果から、本発明に係る両端に包み加工された耐熱性コンベアベルトが、比較例3,4の被覆材で包みこ込み加工された従来の耐熱性コンベアベルトに比べて包み込み加工部が耐磨耗性に優れる。また、上記屈曲試験により、耐摩耗試験サンプル1に対応した被覆材を使用した実施例5の本発明に係る耐熱性コンベアベルトの方が、比較サンプル1,2に対応した被覆材を使用した比較例3,4の従来の耐熱性コンベアベルトに比べて、蛇行防止用紐固定縫糸の切断がないことから、包み込み加工部の柔軟性に優れていることが確認できた。これにより、本発明によれば、被覆材による包み込み加工部の柔軟性により、折れシワの発生を防止するとともに、摩耗により被覆材を構成する繊維の剥がれ落ちを防止し得る耐熱性コンベアベルトを提供できる。   Therefore, from the results of the abrasion resistance test, the heat-resistant conveyor belt wrapped at both ends according to the present invention is compared with the conventional heat-resistant conveyor belt wrapped and wrapped with the coating material of Comparative Examples 3 and 4. The enveloping part has excellent wear resistance. Further, according to the bending test, the heat-resistant conveyor belt according to the present invention of Example 5 using the coating material corresponding to the abrasion resistance test sample 1 is compared using the coating material corresponding to the comparative samples 1 and 2. Compared to the conventional heat-resistant conveyor belts of Examples 3 and 4, since there was no cutting of the string fixing sewing thread for preventing meandering, it was confirmed that the wrapping portion was excellent in flexibility. Thus, according to the present invention, there is provided a heat-resistant conveyor belt capable of preventing the generation of folding wrinkles due to the flexibility of the enveloping part by the covering material and preventing the fibers constituting the covering material from peeling off due to wear. it can.

なお、この発明は、上記実施の形態そのままに限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で構成要素を変形して具体化できる。また、上記実施の形態に開示されている複数の構成要素の適宜な組み合せにより種々の発明を形成できる。例えば、実施の形態に示される全構成要素から幾つかの構成要素を削除してもよい。更に、異なる実施の形態に亘る構成要素を適宜組み合せてもよい。   Note that the present invention is not limited to the above-described embodiment as it is, and can be embodied by modifying the constituent elements without departing from the scope of the invention in the implementation stage. Various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the above embodiments. For example, some components may be deleted from all the components shown in the embodiment. Furthermore, you may combine the component covering different embodiment suitably.

本発明の耐熱性コンベアベルトの構成説明図。Structure explanatory drawing of the heat resistant conveyor belt of this invention. 屈曲試験装置の概略図。Schematic of a bending test apparatus. 炉中の耐屈曲試験試料の試験機への装着状態を示す説明図。Explanatory drawing which shows the mounting state to the testing machine of the bending-proof test sample in a furnace. 耐屈曲試験材料とロールとの位置関係を示すための説明図。Explanatory drawing for showing the positional relationship of a bending-proof test material and a roll. 図1の耐熱性コンベアベルトの使用方法を示す斜視図。The perspective view which shows the usage method of the heat resistant conveyor belt of FIG. 従来の耐熱性コンベアベルトの説明図。Explanatory drawing of the conventional heat resistant conveyor belt. ベルト本体の両端部を被覆材で包みこむ加工前に耳補強材を固定する様子を示す説明図。Explanatory drawing which shows a mode that an ear reinforcement material is fixed before the process which wraps the both ends of a belt main body with a coating | covering material. ベルト本体の両端部を被覆材で包みこむ加工時の様子を示す説明図。Explanatory drawing which shows the mode at the time of the process which wraps the both ends of a belt main body with a coating | covering material. 本発明の他の耐熱性コンベアベルトの構成説明図。Structure explanatory drawing of the other heat resistant conveyor belt of this invention. 炉中の耐屈曲試験試料の試験機への装着状態を示す説明図。Explanatory drawing which shows the mounting state to the testing machine of the bending-proof test sample in a furnace. 耐屈曲試験材料とロールとの位置関係を示すための説明図。Explanatory drawing for showing the positional relationship of a bending-proof test material and a roll. 図9の耐熱性コンベアベルトの使用方法を示す斜視図。The perspective view which shows the usage method of the heat resistant conveyor belt of FIG.

符号の説明Explanation of symbols

21…耐熱性コンベアベルト、 22…ベルト本体、 23…被覆材、
24…紐(コード)、 25…PFAフィルム、 26…糸、
27…アラミド繊維織布(耐熱性繊維織布)、 27a…縦糸、27b…横糸、
28…PTFE樹脂層。
21 ... Heat-resistant conveyor belt, 22 ... Belt body, 23 ... Covering material,
24 ... string (code), 25 ... PFA film, 26 ... thread,
27 ... Aramid fiber woven fabric (heat resistant fiber woven fabric), 27a ... Warp, 27b ... Weft,
28: PTFE resin layer.

Claims (3)

耐熱性繊維織布にフッ素樹脂ディスパージョンを含浸、乾燥、焼成してなる無端状のベルト本体と、このベルト本体の両端部を包み込む断面コ字形の耐熱性樹脂製被覆材とを具備することを特徴とする耐熱性コンベアベルト。 An endless belt body obtained by impregnating, drying, and firing a fluororesin dispersion into a heat-resistant fiber woven fabric, and a U-shaped cross-sectional heat-resistant resin covering material that wraps both ends of the belt body. A heat-resistant conveyor belt. 前記耐熱性樹脂製被覆材が単体フッ素樹脂フィルムであることを特徴とする請求項1記載の耐熱性コンベアベルト。 The heat-resistant conveyor belt according to claim 1, wherein the heat-resistant resin coating material is a single fluorine resin film. 前記耐熱性樹脂製被覆材がポリイミドフィルムであることを特徴とする請求項1記載の耐熱性コンベアベルト。 The heat-resistant conveyor belt according to claim 1, wherein the heat-resistant resin covering material is a polyimide film.
JP2004193431A 2004-06-30 2004-06-30 Heat resistant conveyor belt Active JP4886973B2 (en)

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Cited By (6)

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JP2008081319A (en) * 2006-08-30 2008-04-10 Mitsuboshi Belting Ltd Resin conveyor belt
WO2012070158A1 (en) * 2010-11-25 2012-05-31 本多産業株式会社 Multi-layer sheet, endless belt, and manufacturing method therefor
TWI468288B (en) * 2010-12-28 2015-01-11 Honda Sangyo Kk Multilayer sheet, endless belt and method for manufacturing endless belt
US9872585B2 (en) 2010-06-11 2018-01-23 Saint-Gobain Performance Plastics Corporation Cooking belt
CN114229330A (en) * 2021-12-24 2022-03-25 江苏奥斯达带业有限公司 Permanent antistatic polyvinyl chloride light conveyor belt and preparation method thereof
CN116554474A (en) * 2023-03-13 2023-08-08 山东通泰橡胶股份有限公司 High-temperature-ignition-resistant conveying belt and processing technology thereof

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JP6804847B2 (en) * 2015-02-23 2020-12-23 三ツ星ベルト株式会社 Conveyance belt and its manufacturing method
CN106477236B (en) * 2016-10-15 2019-05-10 山东瀚邦胶带有限公司 A kind of anti-mining unitary-core flame-resistant conveying belt of extraction of edge

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JPH04223907A (en) * 1990-12-21 1992-08-13 Chuko Kasei Kogyo Kk Heat resistant conveyer belt
JPH0885645A (en) * 1994-09-20 1996-04-02 Fuji Xerox Co Ltd Sheetlike belt
JPH09109342A (en) * 1995-10-20 1997-04-28 Kanegafuchi Chem Ind Co Ltd Wire material coating heat-fusion bonding laminated film

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JPH04223907A (en) * 1990-12-21 1992-08-13 Chuko Kasei Kogyo Kk Heat resistant conveyer belt
JPH0885645A (en) * 1994-09-20 1996-04-02 Fuji Xerox Co Ltd Sheetlike belt
JPH09109342A (en) * 1995-10-20 1997-04-28 Kanegafuchi Chem Ind Co Ltd Wire material coating heat-fusion bonding laminated film

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008081319A (en) * 2006-08-30 2008-04-10 Mitsuboshi Belting Ltd Resin conveyor belt
US9872585B2 (en) 2010-06-11 2018-01-23 Saint-Gobain Performance Plastics Corporation Cooking belt
WO2012070158A1 (en) * 2010-11-25 2012-05-31 本多産業株式会社 Multi-layer sheet, endless belt, and manufacturing method therefor
CN103379998A (en) * 2010-11-25 2013-10-30 本多产业株式会社 Multi-layer sheet, endless belt, and manufacturing method therefor
KR101765981B1 (en) * 2010-11-25 2017-08-07 혼다 산교 씨오., 엘티디. Multilayered sheet, endless belt, and method for manufacturing the same
TWI468288B (en) * 2010-12-28 2015-01-11 Honda Sangyo Kk Multilayer sheet, endless belt and method for manufacturing endless belt
CN114229330A (en) * 2021-12-24 2022-03-25 江苏奥斯达带业有限公司 Permanent antistatic polyvinyl chloride light conveyor belt and preparation method thereof
CN116554474A (en) * 2023-03-13 2023-08-08 山东通泰橡胶股份有限公司 High-temperature-ignition-resistant conveying belt and processing technology thereof
CN116554474B (en) * 2023-03-13 2024-03-19 山东通泰橡胶股份有限公司 High-temperature-ignition-resistant conveying belt and processing technology thereof

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