JP2006015405A - Method using laser beam for joining members, workpiece joined by irradiation of laser beam, and joining work recognition device - Google Patents
Method using laser beam for joining members, workpiece joined by irradiation of laser beam, and joining work recognition device Download PDFInfo
- Publication number
- JP2006015405A JP2006015405A JP2004350252A JP2004350252A JP2006015405A JP 2006015405 A JP2006015405 A JP 2006015405A JP 2004350252 A JP2004350252 A JP 2004350252A JP 2004350252 A JP2004350252 A JP 2004350252A JP 2006015405 A JP2006015405 A JP 2006015405A
- Authority
- JP
- Japan
- Prior art keywords
- laser light
- members
- semiconductor laser
- laser beam
- joining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Images
Classifications
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7426—Tin or alloys of tin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74281—Copper or alloys of copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74283—Iron or alloys of iron, e.g. steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7461—Ceramics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7465—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/959—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
- B29C66/9592—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Laser Beam Processing (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、互いに重ね合わされた少なくとも一方が半導体レーザ光又はYAGレーザ光を透過する樹脂材料で形成された同種あるいは異種材料からなる2つの部材の境界面に半導体レーザ光又はYAGレーザ光を照射することにより両部材間を接合させる部材の接合方法、接合加工物及び接合形成認識装置に関する。 The present invention irradiates a semiconductor laser beam or a YAG laser beam on the boundary surface of two members made of a resin material of the same kind or different materials formed of a resin material that transmits a semiconductor laser beam or a YAG laser beam, at least one of them superimposed on each other. It is related with the joining method of the member which joins both members by this, a joining processed material, and the joint formation recognition apparatus.
従来、この種のレーザを用いた部材の接合方法としては、例えば非特許文献1に示すように、重ね合せた2枚の熱可塑性樹脂板に半導体レーザを照射し、2枚の樹脂板の境界面でレーザ光を吸収させて両者を局所的に溶融して接合するレーザラップ接合法が知られている。また、これに類似した部材の接合方法としては、例えば非特許文献2に示すように、レーザ光吸収剤を塗布した2枚のガラス板を重ね合せ、YAGレーザを照射することにより両者を接合させる接合法が知られている。
このように、レーザ光を用いて同種あるいは異種材料からなる2つの部材、例えば樹脂材料製の部材同士あるいはガラス板同士を接合させることにより、有機溶剤系の接着剤が不要となるので、接着剤塗布の手間を省くことができ、また接着剤による環境汚染を防止できるので、家電製品、食品包装、医療器具等の広い分野での利用が期待されている。また、特に樹脂製部材と金属製部材をレーザ光照射により接合させることができれば、自動車や家電製品を中心としてさらに用途が拡大されると予想される。 In this way, by bonding two members made of the same or different materials using laser light, for example, members made of resin materials or glass plates, an organic solvent-based adhesive becomes unnecessary. Since it can save the trouble of application and can prevent environmental pollution due to adhesives, it is expected to be used in a wide range of fields such as home appliances, food packaging, and medical instruments. In particular, if a resin member and a metal member can be joined by laser light irradiation, the use is expected to be further expanded mainly in automobiles and home appliances.
しかし、上記従来技術は、いずれも同種の樹脂板同士あるいはガラス板同士を接合させるものであって、異なった種類の樹脂材料同士、あるいは樹脂と金属材料、樹脂とセラミック材料のような異種の材料を接合させるものではなく、そのため適用範囲が非常に限定されるものであった。さらに、上記従来技術によれば、レーザ光を吸収させる物質等を接合する一方の部材中に混入したり、2枚の部材の間に挟むものであるため、加工方法や用途が限定されまた接合のコストも高価になるという問題があった。 However, each of the above prior arts joins the same type of resin plates or glass plates, and different types of resin materials, or different materials such as resin and metal material, resin and ceramic material, etc. Therefore, the application range is very limited. Furthermore, according to the above prior art, since a substance that absorbs laser light or the like is mixed in one member to be joined or sandwiched between two members, the processing method and application are limited and the joining cost is limited. There was also the problem of becoming expensive.
本発明は、上記した問題を解決しようとするもので、部材の材料に限定されずに確実に部材同士を接合させることができるレーザを用いた部材の接合方法、レーザ光照射による接合加工物及び接合形成認識装置を提供することを目的とする。 The present invention is intended to solve the above-described problem, and is not limited to the material of the member, but a member joining method using a laser capable of reliably joining the members, a joined workpiece by laser light irradiation, and An object of the present invention is to provide a bonding formation recognition device.
上記目的を達成するために本発明の特徴は、互いに重ね合わされた少なくとも一方が半導体レーザ光又はYAGレーザ光を透過する材質で形成された第1部材及び第2部材の境界面に半導体レーザ光又はYAGレーザ光を照射することにより第1及び第2部材間を接合させる接合方法であって、半導体レーザ光又はYAGレーザ光の照射前に、第1及び第2部材の少なくとも一方の境界面が、半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、半導体レーザ光又はYAGレーザ光の吸収によって第1部材及び/又は第2部材を溶融あるいは軟化させることにより、第1及び第2部材間を接合させることにある。なお、境界面の凹凸状態の形成については、樹脂材料、セラミック材料の場合は、例えばサンドペーパを用いた研磨処理、サンドブラスト処理、成形型の凹凸面による成形等により行われ、金属材料の場合は、サンドペーパを用いた研磨処理、サンドブラスト処理に加えて放電加工、エッチング加工、プレス加工等による処理が可能である。 In order to achieve the above object, a feature of the present invention is that a semiconductor laser beam or a semiconductor laser beam is formed on a boundary surface between a first member and a second member, at least one of which is superposed on each other and made of a material that transmits a semiconductor laser beam or a YAG laser beam A joining method for joining the first and second members by irradiating YAG laser light, wherein at least one of the boundary surfaces of the first and second members before the semiconductor laser light or YAG laser light irradiation, The first member and / or the second member are melted or softened by absorbing the semiconductor laser beam or the YAG laser beam, so that the first and second members are melted or softened by absorbing the semiconductor laser beam or the YAG laser beam. There exists in joining between 2nd members. In addition, for the formation of the uneven state of the boundary surface, in the case of a resin material, ceramic material, for example, it is performed by polishing processing using sand paper, sand blasting, molding by the uneven surface of the mold, etc. In addition to polishing treatment using sand paper and sand blast treatment, treatment by electric discharge machining, etching machining, press working or the like is possible.
本発明においては、半導体レーザ光又はYAGレーザ光の照射前に、互いに重ね合わされた第1及び第2部材の少なくとも一方の境界面が荒されて凹凸状態になっていることにより、半導体レーザ光又はYAGレーザ光が凹凸状態にされた境界面で吸収され、境界面周囲の材料を局所的に溶融あるいは軟化させることにより、両部材間に接合を形成することができる。その結果、本発明によれば、部材の材料に限定されず、しかも部材間に接着剤等の余分の材料を介在させることなく簡易かつ確実に部材同士を接合させることができる。 In the present invention, before the irradiation with the semiconductor laser beam or the YAG laser beam, at least one of the boundary surfaces of the first and second members overlapped with each other is roughened and is in an uneven state, so that the semiconductor laser beam or The YAG laser light is absorbed by the uneven interface, and the material around the interface is locally melted or softened to form a bond between the two members. As a result, according to the present invention, the members are not limited to the material of the members, and the members can be easily and reliably joined without interposing an extra material such as an adhesive between the members.
また、本発明において、第1部材と第2部材が異種材料で形成されていてもよい。このように、第1部材と第2部材が異種材料で形成されていても、荒された境界面において半導体レーザ光又はYAGレーザ光が吸収され、境界面周囲の材料を局所的に溶融あるいは軟化させることができるため、両部材間に接合を形成することが可能になる。 In the present invention, the first member and the second member may be made of different materials. Thus, even if the first member and the second member are made of different materials, the semiconductor laser light or YAG laser light is absorbed at the roughened boundary surface, and the material around the boundary surface is locally melted or softened. Therefore, it is possible to form a joint between both members.
また、本発明において、第1及び第2部材を共に樹脂材料製とすることができる。それにより、凹凸状に荒された境界面において半導体レーザ光又はYAGレーザ光が吸収されて、境界面両側の同種あるいは異種の樹脂材料が局所的に溶融あるいは軟化して両部材間に接合が形成される。ここで、第1及び第2部材の両者が共に半導体レーザ光又はYAGレーザ光を透過する樹脂材料製である場合は、溶融した接合部分をレーザ光が透過するようになる。そのため、レーザ光の強度を高くしても、レーザ光が境界面を過剰に加熱することなく部材を透過するため、過剰な加熱による両部材の損傷を防止することができる。すなわち、レーザ光の強度を高めに設定しておくことにより、自動的に両部材間の接合が信頼性良く形成されるので便利である。また、第1及び第2部材が異種の樹脂材料製である場合は、少なくとも一方の部材の境界面における凹凸状に荒された部分で半導体レーザ光又はYAGレーザ光が吸収され、境界面周囲の樹脂が部分的に溶融あるいは軟化し、溶融あるいは軟化による接合と共に溶融あるいは軟化した樹脂が境界面に設けた凹凸に対して食い込むいわゆるアンカー効果が生じる。その結果、樹脂の冷却後に、異種の樹脂同士の熱膨張の違いによる境界面でのひずみに対しても、接合力が有効に発揮され、異質の樹脂材料製の部材間にも強固な接合が形成される。 In the present invention, both the first and second members can be made of a resin material. As a result, the semiconductor laser light or YAG laser light is absorbed at the roughened boundary surface, and the same or different resin materials on both sides of the boundary surface are locally melted or softened to form a bond between the two members. Is done. Here, when both the first and second members are made of a resin material that transmits the semiconductor laser light or the YAG laser light, the laser light is transmitted through the melted joint portion. Therefore, even if the intensity of the laser beam is increased, the laser beam is transmitted through the member without excessively heating the boundary surface, so that damage to both members due to excessive heating can be prevented. That is, by setting the intensity of the laser beam high, it is convenient because the joint between both members is automatically formed with high reliability. Further, when the first and second members are made of different types of resin materials, the semiconductor laser light or YAG laser light is absorbed by the roughened portion on the boundary surface of at least one member, and the periphery of the boundary surface is absorbed. The resin partially melts or softens, and a so-called anchor effect occurs in which the melted or softened resin bites into the unevenness provided on the boundary surface together with the joining by melting or softening. As a result, after cooling the resin, the bonding force is effectively exerted against strain at the interface due to the difference in thermal expansion between different types of resins, and strong bonding is also possible between members made of different resin materials. It is formed.
また、本発明において、第1及び第2部材の境界面に、部分的に接合を形成することができる。このように、境界面に部分的に接合を形成することによっても、第1及び第2部材間を接合させることができる。例えば、第1部材と第2部材の境界面に部分的に凹凸状態を形成しておくことにより、半導体レーザ光又はYAGレーザ光は凹凸部分でのみ吸収されるので、凹凸部分でのみ接合を形成することができる。また、境界面の全面あるいは一部分を荒らしておいて部分的に半導体レーザ光又はYAGレーザ光を照射することにより、部分的に透明な接合箇所を形成できる。そのため、境界面に所望の図形等を描くことができ、部材の接合をデザイン的に利用することができる。 Moreover, in this invention, joining can be partially formed in the boundary surface of a 1st and 2nd member. In this manner, the first and second members can be joined also by forming a joint partially on the boundary surface. For example, by forming a concavo-convex state partially on the boundary surface between the first member and the second member, the semiconductor laser light or the YAG laser light is absorbed only at the concavo-convex portion, so that a junction is formed only at the concavo-convex portion. can do. Further, by partially irradiating a semiconductor laser beam or a YAG laser beam while roughening the whole or a part of the boundary surface, a partially transparent joint portion can be formed. Therefore, a desired figure etc. can be drawn on a boundary surface and joining of members can be utilized in design.
また、境界面の凹凸状態が、樹脂材料による部材成形時に、成形型の型面に設けた凹凸より一体で形成されたものであってもよい。このように、部材形成用の成形型の型面により形成された凹凸により、境界面の凹凸状態を樹脂材料による成形時に簡易に形成することができる。 In addition, the uneven state of the boundary surface may be formed integrally with the unevenness provided on the mold surface of the mold when the member is molded with the resin material. As described above, the unevenness of the boundary surface can be easily formed by molding with the resin material due to the unevenness formed by the mold surface of the molding die for forming the member.
また、本発明において、第1及び第2部材のいずれか一方の部材が半導体レーザ光又はYAGレーザ光を透過する樹脂材料製であり、他方の部材が金属製又はセラミック製又はガラス製であり、他方の部材の境界面が凹凸状態にされていてもよい。これにより、金属製又はセラミック製又はガラス製である他方の部材の境界面における凹凸状に荒された部分で半導体レーザ光又はYAGレーザ光が吸収され、樹脂材料製の一方の部材が部分的に溶融あるいは軟化し、溶融あるいは軟化した樹脂が金属製等の他方の部材の境界面に設けた凹凸に対して食い込むいわゆるアンカー効果が生じる。そのため、樹脂の冷却後に、両者の熱膨張の違いによる境界面でのひずみに対しても、アンカー効果による接合力が有効に発揮される。その結果、材質の全く異なる樹脂製の部材と金属製又はセラミック製の部材間に、強固な接合が形成される。 In the present invention, either one of the first and second members is made of a resin material that transmits semiconductor laser light or YAG laser light, and the other member is made of metal, ceramic, or glass, The boundary surface of the other member may be uneven. As a result, the semiconductor laser light or the YAG laser light is absorbed by the roughened portion on the boundary surface of the other member made of metal, ceramic or glass, and one member made of resin material is partially A so-called anchor effect occurs in which the melted or softened resin bites into the unevenness provided on the boundary surface of the other member made of metal or the like. For this reason, after the resin is cooled, the bonding force due to the anchor effect is effectively exerted against the strain at the boundary due to the difference in thermal expansion between the two. As a result, a strong bond is formed between the resin member and the metal or ceramic member, which are completely different from each other.
また、境界面の凹凸状態を、1500番より小さい番手のサンドペーパを用いて形成された粗さに相当するものとすることができる。このように、金属製の部材の境界面の粗さが、サンドペーパの番手が1500番より小さいものを用いて形成されることにより、金属製あるいはセラミック製の部材の境界面の凹凸に対して、樹脂製の部材の溶融あるいは軟化した部分が食い込むアンカー効果が適正に発揮され、両部材間の強固な接合が形成される。 Moreover, the unevenness | corrugation state of a boundary surface can be made to correspond to the roughness formed using the sandpaper of count smaller than 1500. In this way, the roughness of the boundary surface of the metal member is formed using a sandpaper whose count is less than 1500, so that the unevenness of the boundary surface of the metal or ceramic member, An anchor effect in which a melted or softened portion of the resin member bites in is properly exhibited, and a strong joint between both members is formed.
また、本発明の第2の特徴として、互いに重ね合わされた共に半導体レーザ光又はYAGレーザ光を透過する材質で形成された第1部材及び第2部材の境界面に半導体レーザ光又はYAGレーザ光を照射することにより第1及び第2部材間を接合させる接合方法であって、半導体レーザ光又はYAGレーザ光の照射前に、第1及び第2部材の少なくとも一方の境界面が、半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、半導体レーザ光又はYAGレーザ光の吸収によって第1部材及び/又は第2部材を溶融あるいは軟化させることにより、第1及び第2部材間を接合させると共に、溶融あるいは軟化により第1部材と第2部材の接合部分を透明にさせることにある。 Further, as a second feature of the present invention, the semiconductor laser beam or the YAG laser beam is applied to the boundary surface between the first member and the second member which are formed of a material which is superposed on each other and transmits the semiconductor laser beam or the YAG laser beam. A joining method for joining the first and second members by irradiation, wherein at least one of the boundary surfaces of the first and second members is exposed to the semiconductor laser light or the laser beam before the semiconductor laser light or YAG laser light is irradiated. It is in an uneven state so as to be able to absorb the YAG laser light, and the first member and / or the second member is melted or softened by absorbing the semiconductor laser light or the YAG laser light, so And joining the first member and the second member to be transparent by melting or softening.
上記第2の特徴においては、凹凸状に荒された境界面において半導体レーザ光又はYAGレーザ光が吸収されることにより、境界面周囲の材料が局所的に溶融あるいは軟化して両部材間に接合が形成される。このとき、第1及び第2部材の両者が共に半導体レーザ光又はYAGレーザ光を透過する材料であることにより、溶融した接合部分が透明になってレーザ光が透過するようになる。そのため、レーザ光の強度を高くしても、レーザ光が境界面を過剰に加熱することなく部材を透過するため、過剰な加熱による両部材の損傷を防止することができる。すなわち、レーザ光の強度を高めに設定しておくことにより、自動的に両部材間の接合が信頼性良く形成されるので便利である。また、境界面の全面あるいは一部分を荒らしておいて部分的に半導体レーザ光又はYAGレーザ光を照射することにより、部分的に透明な接合箇所を形成できるため、境界面に所望の図形等を描くことができる。そのため、部材の接合をデザイン的に利用することができる。 In the second feature, the semiconductor laser light or the YAG laser light is absorbed at the roughened boundary surface, so that the material around the boundary surface is locally melted or softened and joined between the two members. Is formed. At this time, since both the first and second members are made of a material that transmits the semiconductor laser light or the YAG laser light, the melted joint portion becomes transparent and the laser light is transmitted. Therefore, even if the intensity of the laser beam is increased, the laser beam is transmitted through the member without excessively heating the boundary surface, so that damage to both members due to excessive heating can be prevented. That is, by setting the intensity of the laser beam high, it is convenient because the joint between both members is automatically formed with high reliability. In addition, by partially irradiating a semiconductor laser beam or a YAG laser beam with the whole or part of the boundary surface roughened, a partially transparent joint can be formed, so that a desired figure or the like is drawn on the boundary surface. be able to. Therefore, the joining of members can be utilized in design.
また、第2の特徴において、透明となった接合部分を透過した半導体レーザ光又はYAGレーザ光を光検知手段によって検知することにより、第1部材と第2部材の接合形成を認識できるようにすることができる。このように、接合形成を正確に認識できるため、半導体レーザ光又はYAGレーザ光の照射を無駄なく行うことができる。 In the second feature, the semiconductor laser light or YAG laser light transmitted through the transparent joint portion is detected by the light detection means so that the joint formation between the first member and the second member can be recognized. be able to. As described above, since the formation of the junction can be accurately recognized, the semiconductor laser light or the YAG laser light can be irradiated without waste.
また、本発明の第3の特徴としては、半導体レーザ光又はYAGレーザ光を透過する材質で形成された第1部材及び第2部材が互いに重ね合わされて、第1及び第2部材の境界面に半導体レーザ光又はYAGレーザ光を照射することにより第1及び第2部材間が接合されている接合加工物であって、第1及び第2部材の少なくとも一方の境界面が、予め半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、半導体レーザ光又はYAGレーザ光を照射することにより、境界面において半導体レーザ光又はYAGレーザ光が吸収されて第1部材及び/又は第2部材が境界面において溶融あるいは軟化して第1及び第2部材間に接合が形成されていると共に、溶融あるいは軟化により第1部材と第2部材の接合部分が透明になっていることにある。この接合加工物は、境界面の全面あるいは一部を荒らしておいて部分的に半導体レーザ光又はYAGレーザ光を照射することにより、透明な接合箇所が自由に形成されており、境界面に所望の図形等が迅速に描かれる。そのため、この接合加工物については、量産が可能であると共に、工業デザイン的な利用価値が高められる。 Further, as a third feature of the present invention, the first member and the second member formed of a material that transmits the semiconductor laser light or the YAG laser light are overlapped with each other on the boundary surface between the first and second members. A bonded workpiece in which the first and second members are bonded to each other by irradiating the semiconductor laser beam or the YAG laser beam, and at least one of the boundary surfaces of the first and second members has a semiconductor laser beam or The concave and convex portions are formed so as to be able to absorb the YAG laser light. By irradiating the semiconductor laser light or the YAG laser light, the semiconductor laser light or the YAG laser light is absorbed at the boundary surface, and the first member and / or the first The two members are melted or softened at the boundary surface to form a joint between the first and second members, and the joint between the first member and the second member is transparent by melting or softening. It lies in the fact that it is. In this bonded workpiece, the entire or part of the boundary surface is roughened, and a semiconductor laser beam or a YAG laser beam is partially irradiated to freely form a transparent bonding portion. The figure etc. are drawn quickly. For this reason, the bonded product can be mass-produced and the industrial design utility value can be enhanced.
また、上記接合加工物の接合形成において、透明となった接合部分を透過した半導体レーザ光又はYAGレーザ光を検知することにより、第1部材と第2部材の接合形成を認識できるようすることができる。この接合形成認識装置により、半導体レーザ光又はYAGレーザ光照射による第1部材と第2部材の接合形成を的確に認識することができるので、半導体レーザ光の照射を無駄なく行うことができる。 Further, in the bonding formation of the bonded workpiece, the bonding formation between the first member and the second member can be recognized by detecting the semiconductor laser light or the YAG laser light transmitted through the transparent bonded portion. it can. Since this bonding formation recognition device can accurately recognize the bonding formation between the first member and the second member by irradiation with the semiconductor laser light or the YAG laser light, the irradiation with the semiconductor laser light can be performed without waste.
又本発明の第4の特徴としては、半導体レーザ光又はYAGレーザ光を透過する樹脂製又はガラス製の第1部材と、第1部材に重ね合わされた樹脂製又は金属製又はセラミック製又はガラス製の第2部材との間に樹脂製の接合層が挟まれており、さらに半導体レーザ光又はYAGレーザ光の照射前に、第1及び第2部材の少なくとも一方の境界面が、半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、半導体レーザ光又はYAGレーザ光の吸収によって少なくとも接合層を溶融、軟化あるいは硬化させることにより、第1及び第2部材間を接合させることにある。なお、接合層としては、液状、粒状、板状等の熱硬化性あるいは熱可塑性の樹脂材料である。これにより、例えば金属板とガラス板、ガラス板同士等のように、境界面を凹凸状態にするのみではレーザ光による接合が困難に部材の場合には、境界面において吸収されたレーザ光によって接合層を溶融、軟化あるいは硬化させることにより、凹凸状態にされた境界面の状態と合わせて、接合形成の困難な材料同士である第1及び第2部材との間の接合を形成することができる。 As a fourth feature of the present invention, a resin or glass first member that transmits semiconductor laser light or YAG laser light, and a resin, metal, ceramic, or glass made to overlap the first member are used. A resin bonding layer is sandwiched between the first member and the second member, and before the irradiation with the semiconductor laser light or the YAG laser light, at least one boundary surface between the first member and the second member is the semiconductor laser light or The first and second members are joined by melting, softening, or hardening at least the joining layer by absorbing the semiconductor laser light or the YAG laser light, so that the YAG laser light can be absorbed. It is in. The bonding layer is a thermosetting or thermoplastic resin material such as liquid, granular, or plate. This makes it difficult to join with laser light only by making the boundary surface uneven, such as a metal plate and a glass plate, or between glass plates. By melting, softening, or curing the layer, it is possible to form a joint between the first and second members, which are difficult to form a joint, together with the state of the interface that has been made uneven. .
本発明によれば、互いに重ね合わされた少なくとも一方が半導体レーザ光又はYAGレーザ光を透過する材質で形成された第1部材及び第2部材の境界面の凹凸状に荒された部分に半導体レーザ光又はYAGレーザ光を照射することにより、荒された境界面においてレーザ光が境界面で吸収され、境界面周囲の材料を局所的に溶融あるいは軟化させることにより、両部材間に接合を形成することができる。その結果、本発明によれば、部材の材料に限定されず、しかも部材間に接着剤等を介在させることなく簡易かつ確実に部材同士を接合させることができる。特に、溶融あるいは軟化した樹脂が金属製等の他方の部材の境界面に設けた凹凸に対して食い込むいわゆるアンカー効果により、材質の全く異なる樹脂製の部材と金属製、セラミック製あるいは異種の樹脂製の部材間に、強固な接合が形成される。 According to the present invention, the semiconductor laser beam is formed on the roughened portion of the boundary surface of the first member and the second member, at least one of which is overlapped with each other, formed of a material that transmits the semiconductor laser beam or the YAG laser beam. Or, by irradiating YAG laser light, the laser light is absorbed at the roughened boundary surface, and the material around the boundary surface is locally melted or softened to form a joint between both members. Can do. As a result, according to the present invention, the members are not limited to the material of the members, and the members can be easily and reliably joined without interposing an adhesive or the like between the members. In particular, because of the so-called anchor effect that the melted or softened resin bites into the unevenness provided on the boundary surface of the other member such as metal, the resin member made of completely different material and made of metal, ceramic or dissimilar resin A strong bond is formed between the members.
また、本発明によれば、第1及び第2部材の両者を共に半導体レーザ光又はYAGレーザ光を透過する材料とすることにより、溶融した接合部分が透明になってレーザ光が透過するようになる。そのため、半導体レーザ光又はYAGレーザ光の強度を高くしても、レーザ光が境界面を過剰に加熱することなく部材を透過するため、過剰な加熱による両部材の損傷を防止することができ、自動的に両部材間の接合が信頼性良く形成されるので便利である。また、境界面の全面又は一部分を荒らしておいて部分的に半導体レーザ光又はYAGレーザ光を照射することにより、部分的に透明な接合箇所を形成できる。そのため、境界面に所望の図形等を描くことができるので、これによる接合加工物は量産が可能であると共に、工業デザイン的な利用価値が高められる。また、本発明においては、金属板とガラス板、ガラス板同士等のような半導体レーザ光又はYAGレーザ光の照射による接合形成が困難な場合でも、第1及び第2部材の間に樹脂製の接合層を介在させることにより、境界面において吸収されたレーザ光によって接合層を溶融、軟化あるいは硬化させることによって第1及び第2部材との間の接合を形成することができる。 According to the present invention, both the first and second members are made of a material that transmits semiconductor laser light or YAG laser light, so that the melted joint portion becomes transparent and the laser light is transmitted. Become. Therefore, even if the intensity of the semiconductor laser beam or YAG laser beam is increased, the laser beam is transmitted through the member without excessively heating the boundary surface, so that damage to both members due to excessive heating can be prevented. This is convenient because the joint between both members is automatically formed with high reliability. Further, by partially irradiating the whole or part of the boundary surface and partially irradiating the semiconductor laser beam or the YAG laser beam, a partially transparent joint portion can be formed. Therefore, since a desired figure or the like can be drawn on the boundary surface, the joined product by this can be mass-produced and the industrial design utility value can be enhanced. Further, in the present invention, even when it is difficult to form a joint by irradiation with a semiconductor laser beam or a YAG laser beam such as a metal plate and a glass plate, or between glass plates, the resin plate is made between the first and second members. By interposing the bonding layer, the bonding between the first and second members can be formed by melting, softening or hardening the bonding layer with the laser light absorbed at the interface.
以下、本発明の一実施例について図面を用いて説明する。図1は、実施例1である同種の樹脂材料として半導体レーザ光が透過する透明なアクリル樹脂製(PMMA)の部材同士を重ね合せて、半導体レーザ光を照射した状態を模式図により示したものである。アクリル樹脂製の第1及び第2部材11,12は厚さが3mmであり、第2部材12の境界面が1000〜1500番の粗さのサンドペーパで研磨されあるいはサンドブラストにより同等の粗さに研磨された凹凸面12aにされている。照射する半導体レーザは、波長820nm、最大出力15W、連続発振、ビームモードTEM00(ガウス分布)であり、照射点スポット径1mm、走査速度0.5mm/s、走査距離10mmとした。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing a state in which transparent acrylic resin (PMMA) members through which semiconductor laser light is transmitted are overlapped as the same kind of resin material as in Example 1 and irradiated with semiconductor laser light. It is. The first and
半導体レーザ発振器から出力されたレーザ光14は光ファイバにより伝送されてコリメータから出力され、重ね合わされた第1及び第2部材11,12の境界面付近に焦点を結ぶように照射される。これにより、第2部材12の凹凸面12aで半導体レーザ光が吸収され、凹凸面12a周囲のアクリル材料を局所的に溶融させることにより、両部材11,12間に接合を形成することができる。その結果、実施例1によれば、第2部材12の境界面を凹凸面12aとすることにより、第1及び第2部材11,12間に接着剤等を介在させることなく簡易かつ確実に両部材11,12同士を接合させることができる。
The
また、本実施例1では、第1及び第2部材11,12が共に透明でレーザ光透過率が高いため、半導体レーザ光14の照射により溶融した接合部分が透明となり、溶融した接合部分を含む両部材11,12全体をレーザ光が透過するようになる。そのため、半導体レーザ光14の強度を高くしても、レーザ光が境界面を過剰に加熱することなく透過するため、過剰な加熱による部材の損傷を防止することができる。すなわち、半導体レーザ光14の強度を高めに設定しておくことにより、自動的に両部材11,12間の接合が信頼性良く形成されるので便利である。
In the first embodiment, the first and
また、本実施例1においては、第1及び第2部材11,12の境界面に、部分的に半導体レーザ光の照射による接合を形成することができ、これによっても第1及び第2部材11,12間を強固に接合することができる。例えば、第1部材11あるいは第2部材12の境界面に部分的に凹凸状態を形成しておき、その周囲あるいは境界面全体に半導体レーザ光を照射することにより、凹凸部分でのみ樹脂材料が溶融するため、両部材11,12を部分的に接合させることができる。また、第1部材11あるいは第2部材12境界面の全面又は一部分を荒らして凹凸面12aとしておき、部分的に半導体レーザ光を照射することにより、部分的に透明な接合箇所を形成できる。例えば、予め凹凸面12aへの照射領域を規定しておくことにより、凹凸面12aに所望の図形等を自由にかつ迅速に描くことができる。このように形成された接合加工物は、透明な接合箇所が自由に形成されており、境界面に所望の図形等が迅速に描かれる。そのため、この接合加工物については、量産が可能であり、工業デザイン的な利用価値が高められる。
Further, in the first embodiment, it is possible to partially form a junction by irradiation of semiconductor laser light at the boundary surface between the first and
なお、上記接合加工物の接合形成において、透明となった接合部分を透過した半導体レーザ光を光センサ等の接合形成認識装置によって検知することにより、第1部11材と第2部材12の接合形成をより確実に認識することができる。そのため、半導体レーザ光の照射を効率よくおこなうことができる。また、樹脂材料の境界面の凹凸状態の形成については、上記サンドペーパやサンドブラストを用いた研磨の代りに、部材形成用の成形型の型面を凹凸状にしておき、部材の成形時に同時に凹凸面を形成することができる。これにより、大量の部材に凹凸形状を形成する場合に便利である。
In the bonding formation of the bonded workpiece, the semiconductor laser beam transmitted through the transparent bonded portion is detected by a bonding formation recognition device such as an optical sensor, whereby the
上記実施例1においては、第1部材11及び第2部材12の樹脂材料としてアクリルPMMA同士が使用されているが、その他の実施例としてアクリル樹脂PMMAと他の樹脂材料との接合について説明する。他の樹脂材料としては,ポリカーボネートPC、ポリエチレンPE、ポリプロピレンPP、アセタール樹脂POM、ポリエチレンテレフタレートPET、ポリアミドPAが用いられた。半導体レーザについては、実施例1に示したものが用いられ、出力の調整が行われた。接合を行った結果について、下記表1に示す。なお、表1において、○は良好に接合されたことを示し、△は接合に適した条件の範囲が狭いことを示している。
In the first embodiment, acrylic PMMA is used as the resin material of the
表1から明かなように、ポリカーボネートPC、アセタール樹脂POM、ポリエチレンテレフタレートPETについては、良好な接合結果が得られている。また、ポリエチレンPE、ポリプロピレンPP、ポリアミドPAについては、接合は形成されるが、接合条件の範囲が狭くなっている、という結果であった。 As is apparent from Table 1, good bonding results are obtained for polycarbonate PC, acetal resin POM, and polyethylene terephthalate PET. Further, polyethylene PE, polypropylene PP, and polyamide PA were joined, but the range of joining conditions was narrow.
つぎに、実施例2について説明する。図2は、実施例2である樹脂材料としてアクリル樹脂製の第1部材16と、金属材料としてスズ製の第2部材17を重ね合せて、半導体レーザ光14を照射した状態を模式図により示したものである。例えば、第1部材16は厚さが3mmであり、第2部材17は厚さが0.2mmである。そして、スズ製の第2部材17の境界面がサンドペーパで研磨されて凹凸状の凹凸面17aにされている。ここで、サンドペーパの粗さとしては、1500番より小さければ、樹脂材料の溶融等による接合の形成が可能である。
Next, Example 2 will be described. FIG. 2 is a schematic view showing a state in which the
2枚の部材が、全く異質の材料である金属と樹脂の場合、単に界面で溶解あるいは軟化した樹脂による接合のみではなく、溶融あるいは軟化した樹脂の金属の凹凸面17aへの食い込みによるいわゆるアンカー効果による接合が大きく寄与し、そのために凹凸の程度を粗くする必要があるのである。サンドペーパで境界面を荒した場合の凹凸の程度とレーザ光吸収率の関係について、長さ1μmあたりの溝の本数である溝本数密度γ[/μm]により評価した。溝本数密度γは、γ=tan(Δa)/2Raで表される。溝本数密度γの算出については、凹凸状にされた部材表面の粗さを表面粗さ計(株式会社東京精密製)によって測定し、算術平均粗さRaと算術平均傾斜Δaを求め、これに基づいて行われる。種々の番手のサンドペーパにより形成された凹凸面のレーザ光吸収率についての測定結果を図3に示す。この部材17の凹凸状態を示す溝本数密度γは0.04[/μm]程度となり、レーザ光吸収率も20%以下になる。そのため、境界面付近で樹脂を溶融させるために、半導体レーザの出力を大きくする必要があるが、サンドペーパで処理することにより溝本数密度γは0.15[/μm]程度まで増大し、レーザ光吸収率も35%程度まで向上する。
When the two members are a metal and a resin, which are completely different materials, the so-called anchor effect is caused not only by the joining by the resin melted or softened at the interface but also by the penetration of the melted or softened resin into the
上記実施例2においては、半導体レーザ光の照射により、スズ製の第2部材17の境界面の凹凸状に荒された凹凸面17a部分において局所的に溶融あるいは軟化したアクリル樹脂製の第1部材16が第2部材17の境界面の凹凸に対して食い込むいわゆるアンカー効果が生じる。そのため、材質の全く異なる樹脂製の第1部材16と金属製の第2部材17間に、強固な接合が形成される。図4に示すように、レーザ出力が20W以下では良好な接合が形成されている。出力を20Wより大きくすると、大き過ぎる出力のために両部材16,17に損傷が生じる結果となった。また、第2部材17の厚さを3mmにすると、第2部材17内の熱伝導による熱の散逸が大きくなるため、レーザ出力を40〜60Wに上げることにより良好な接合が得られた。
In the second embodiment, the first member made of an acrylic resin locally melted or softened in the
なお、実施例2では、第2部材17の境界面にサンドペーパを用いて研磨処理を行い凹凸状態を形成しているが、これに代えてサンドブラスト処理により境界面を簡単に凹凸状態に荒すことができる。サンドブラストで部材を荒した場合の凹凸面17aのレーザ光吸収率についての測定結果を図3に示す。その結果、溝本数密度γが略0.03〜0.06[/μm]程度の範囲で、レーザ光吸収率が略27〜34%程度となり、この範囲で境界面の接合が安定して形成された。
In Example 2, the boundary surface of the
また、上記実施例2においては、金属としてスズが使用されているが、これに限らず、アルミニウム,鉄,銅等の他の金属に対しても適用され、樹脂についてもアクリルに限らず他の樹脂材料を用いることも可能である。図4に示すように、例えばアルミニウムについて、板厚を0.2mmとした場合、レーザ出力を20〜60Wに高めることにより良好な接合が得られている。また、鋼鉄について、板厚を0.2mmとした場合、レーザ出力を20〜30Wに高めることにより良好な接合が得られている。このように、実施例2によれば、金属材料の種類に限定されず、材料の板厚及びレーザ出力を適正に設定することにより、部材間に接着剤等を介在させることなく簡易かつ確実に金属製と樹脂製の部材同士を接合させることができる。 In the second embodiment, tin is used as the metal. However, the present invention is not limited to this, and is also applied to other metals such as aluminum, iron, copper, and the resin is not limited to acrylic. It is also possible to use a resin material. As shown in FIG. 4, for example, when aluminum has a plate thickness of 0.2 mm, good bonding is obtained by increasing the laser output to 20 to 60 W. Moreover, about steel, when the plate | board thickness is 0.2 mm, favorable joining is obtained by raising a laser output to 20-30W. Thus, according to Example 2, it is not limited to the type of metal material, and by setting the thickness of the material and the laser output appropriately, it is simple and reliable without interposing an adhesive or the like between the members. Metal and resin members can be joined together.
なお、実施例2においては、互いに異質の材質であるアクリル板等の樹脂とスズ等の金属との間の接合形成について説明しているが、金属の代りにセラミック材料、ガラス材料あるいはアクリルとは異種の樹脂材料についても、上記アンカー効果によりアクリル板等の樹脂との間に半導体レーザ光照射による接合を有効に形成することが可能である。 In addition, in Example 2, although the joint formation between resin, such as an acrylic board which is a different material, and metals, such as tin, is demonstrated, ceramic materials, glass materials, or acrylics are used instead of metals. Even for different types of resin materials, it is possible to effectively form a bond by irradiation with a semiconductor laser beam between the resin and an acrylic plate or the like due to the anchor effect.
つぎに、実施例3について説明する。
実施例3においては、レーザとして半導体レーザに代えて、YAG(イットリウム・アルミニウム・ガーネット)レーザを用いて板材間の接合を行ったものである。照射するYAGレーザの条件としては、波長1060nm、出力10〜150W、連続発振、ビームモードTEM00(ガウス分布)であり、照射点スポット径10,20mmであり、レーザの走査は行われていない。第1板材と第2板材の組み合わせについては、表2に示すように、樹脂同士の組合せがNo.1:透明アクリル−透明アクリル(SB)、No.4:ポリカーボネート−黒色アクリル(SB)、No.5:アセタール樹脂−黒色アクリル(SB)、の3種類であり、樹脂と金属の組合せがNo.2:透明アクリル−スズ(SB)、No.3:透明アクリル−アルミ(SB)の2種類である。なお、表2において、SBはサンドブラスト処理を境界面に施したことを表す。
Next, Example 3 will be described.
In Example 3, the YAG (yttrium, aluminum, garnet) laser was used instead of the semiconductor laser as the laser, and the plates were joined. The conditions of the YAG laser to be irradiated are a wavelength of 1060 nm, an output of 10 to 150 W, continuous oscillation, beam mode TEM00 (Gaussian distribution), an irradiation spot diameter of 10 and 20 mm, and laser scanning is not performed. As for the combination of the first plate and the second plate, as shown in Table 2, the combination of the resins is No. 1: Transparent acrylic-transparent acrylic (SB), No. 1 4: Polycarbonate-black acrylic (SB), no. 5: Three types of acetal resin-black acrylic (SB). 2: Transparent acrylic-tin (SB), No. 2 3: Two types of transparent acrylic-aluminum (SB). In Table 2, SB indicates that the sandblasting process was performed on the boundary surface.
表2から明かなように、透明アクリル(板厚3mm)の板材については、相手の板材が透明アクリルSB(板厚3mm)でも、金属であるスズ(SB:板厚0.2mm)、アルミ(SB:板厚0.2mm)でもレーザ出力の調整により接合が可能であった。また、透明樹脂がポリカーボネート(板厚1mm)、アセタール樹脂(板厚1mm)でも、黒色アクリル(SB:板厚3mm)に対して接合形成が可能であった。 As is clear from Table 2, for transparent acrylic (plate thickness 3 mm) plate material, even though the counterpart plate material is transparent acrylic SB (plate thickness 3 mm), metal tin (SB: plate thickness 0.2 mm), aluminum ( (SB: plate thickness 0.2 mm), bonding was possible by adjusting the laser output. Further, even when the transparent resin is polycarbonate (plate thickness: 1 mm) and acetal resin (plate thickness: 1 mm), it can be bonded to black acrylic (SB: plate thickness: 3 mm).
以上に説明したように、実施例3では、半導体レーザに代えてYAGレーザを用いて板状部材間の接合形成を行ったものであるが、実施例1,2に示したと同様に、同種の樹脂材料同士に加えて、異種の樹脂材料間の接合形成が可能であり、さらに樹脂と金属、セラミック、ガラスとの接合形成も可能である。 As described above, in the third embodiment, the YAG laser is used instead of the semiconductor laser to form the joint between the plate-like members. As in the first and second embodiments, the same kind is used. In addition to resin materials, it is possible to form a bond between different types of resin materials, and it is also possible to form a bond between a resin and a metal, ceramic, or glass.
つぎに、実施例4について説明する。
実施例4においては、金属とガラスあるいはフッ化樹脂、ガラス同士のような、境界面を凹凸状態にするのみではレーザによる接合が困難に板状の第1部材と第2部材に対して、両者の境界面にフェノール、エポキシ、ポリエステル等の熱硬化性樹脂製の接着剤を塗布した接合層を設けるようにしたものである。これにより、境界面で吸収された半導体レーザ光又はYAGレーザ光によって接合層を硬化させることにより、凹凸状態にされた境界面の状態と合わせて、接合形成の困難な材料同士である第1及び第2部材との間の接合を形成することができる。なお、照射するレーザとしては、半導体レーザでもYAGレーザでも照射条件の調整により接合の形成が可能である。
Next, Example 4 will be described.
In Example 4, both the metal and glass or fluororesin, between the glass-like first member and the second member, which are difficult to join by laser only by making the boundary surface uneven, A bonding layer in which an adhesive made of a thermosetting resin such as phenol, epoxy, or polyester is applied to the boundary surface is provided. As a result, the bonding layer is hardened by the semiconductor laser light or YAG laser light absorbed at the boundary surface, so that the first and second materials that are difficult to form a bond together with the state of the uneven surface A bond with the second member can be formed. As a laser to be irradiated, a semiconductor laser or a YAG laser can form a junction by adjusting irradiation conditions.
なお、上記実施例1,2,3,4に示したレーザを用いた部材の接合方法については、一例であり、本発明の主旨を逸脱しない範囲において種々変更して実施することが可能である。 The method of joining members using lasers shown in the above-described Examples 1, 2, 3, and 4 is merely an example, and various modifications can be made without departing from the spirit of the present invention. .
本発明によれば、互いに重ね合わされた少なくとも一方が半導体レーザ光又はYAGレーザ光を透過する材質で形成された同種あるいは異種の2つの部材の境界面の凹凸状に荒された部分に半導体レーザ光又はYAGレーザ光を照射することにより、レーザ光が境界面で吸収され、境界面周囲の材料を局所的に溶融あるいは軟化させることに加えて凹凸面のアンカー効果により、両部材間に強固な接合を形成することができるので、有用である。 According to the present invention, the semiconductor laser beam is formed on the roughened portion of the boundary surface between two members of the same type or different types formed of a material that transmits the semiconductor laser beam or the YAG laser beam. Or, by irradiating the YAG laser light, the laser light is absorbed at the boundary surface, and the material around the boundary surface is locally melted or softened, and in addition to the anchor effect of the uneven surface, strong bonding between both members Is useful.
11,12…第1及び第2部材、12a…凹凸面、14…半導体レーザ光、16,17…第1及び第2部材、17a…凹凸面。
DESCRIPTION OF
Claims (12)
前記半導体レーザ光又はYAGレーザ光の照射前に、前記第1及び第2部材の少なくとも一方の境界面が、該半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、該半導体レーザ光又はYAGレーザ光の吸収によって前記第1部材及び/又は第2部材を溶融あるいは軟化させることにより、該第1及び第2部材間を接合させることを特徴とするレーザを用いた部材の接合方法。 By irradiating a semiconductor laser beam or a YAG laser beam to a boundary surface between the first member and the second member, at least one of which is superimposed on the first member and the second member formed of a material that transmits the semiconductor laser beam or the YAG laser beam, A joining method for joining two members,
Before irradiation with the semiconductor laser light or YAG laser light, at least one of the boundary surfaces of the first and second members is in an uneven state so as to absorb the semiconductor laser light or YAG laser light, A member using a laser, wherein the first member and / or the second member are melted or softened by absorption of a semiconductor laser beam or a YAG laser beam, thereby joining the first and second members. Joining method.
前記半導体レーザ光又はYAGレーザ光の照射前に、前記第1及び第2部材の少なくとも一方の境界面が、該半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、該半導体レーザ光又はYAGレーザ光の吸収によって前記第1部材及び/又は第2部材を溶融あるいは軟化させることにより、該第1及び第2部材間を接合させると共に、該溶融あるいは軟化により該第1部材と第2部材の接合部分を透明にさせることを特徴とするレーザを用いた部材の接合方法。 By irradiating the boundary surface between the first member and the second member made of a material that transmits the semiconductor laser beam or the YAG laser beam superimposed on each other, the semiconductor laser beam or the YAG laser beam is irradiated between the first and second members. A joining method for joining
Before irradiation with the semiconductor laser light or YAG laser light, at least one of the boundary surfaces of the first and second members is in an uneven state so as to absorb the semiconductor laser light or YAG laser light, By melting or softening the first member and / or the second member by absorption of semiconductor laser light or YAG laser light, the first and second members are joined together, and the first member is melted or softened. A method for joining members using a laser, characterized in that a joining portion between the first member and the second member is made transparent.
前記第1及び第2部材の少なくとも一方の境界面が、予め半導体レーザ光又はYAGレーザ光を吸収可能なように凹凸状態にされており、該半導体レーザ光又はYAGレーザ光を照射することにより、前記境界面において該半導体レーザ光又はYAGレーザ光が吸収されて前記第1部材及び/又は第2部材が境界面において溶融あるいは軟化して該第1及び第2部材間に接合が形成されていると共に、該溶融あるいは軟化により該第1部材と第2部材の接合部分が透明になっていることを特徴とするレーザ光照射による接合加工物。 A first member and a second member formed of a material that transmits semiconductor laser light or YAG laser light are overlapped with each other, and the boundary surface between the first and second members is irradiated with the semiconductor laser light or YAG laser light. A joined workpiece in which the first and second members are joined together by:
The boundary surface of at least one of the first and second members is in an uneven state so as to be able to absorb the semiconductor laser light or the YAG laser light in advance, and by irradiating the semiconductor laser light or the YAG laser light, The semiconductor laser beam or the YAG laser beam is absorbed at the boundary surface, and the first member and / or the second member are melted or softened at the boundary surface to form a bond between the first and second members. In addition, a bonded product by laser light irradiation, wherein the bonded portion of the first member and the second member is transparent by the melting or softening.
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