JP2006000735A - Wash-free rice manufacturing facility - Google Patents

Wash-free rice manufacturing facility Download PDF

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JP2006000735A
JP2006000735A JP2004178636A JP2004178636A JP2006000735A JP 2006000735 A JP2006000735 A JP 2006000735A JP 2004178636 A JP2004178636 A JP 2004178636A JP 2004178636 A JP2004178636 A JP 2004178636A JP 2006000735 A JP2006000735 A JP 2006000735A
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forming member
chamber forming
stirring chamber
rice
coating material
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Tadahiro Kuroda
忠宏 黒田
Masahiko Nomura
昌彦 野村
Ryozo Imanishi
良造 今西
Nobuo Amazaki
信夫 甘崎
Harumichi Makizono
晴充 牧園
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Kubota Corp
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Kubota Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wash-free rice manufacturing facility capable of facilitating maintenance work such as cleaning work and repairing/inspection work. <P>SOLUTION: This wash-free rice manufacturing facility comprises a covering device H for producing a deposited rice grain by depositing a covering material solution on a rice grain to be covered and a drying device for drying the covering material solution deposited on the rice grain fed from the covering device. A cylindrical stirring chamber formation member 52 of lateral falling attitude overlaps one end side part in a longitudinal direction positioned with a rice grain discharge port with the drying device 4 in plane view by rotation around a rotation fulcrum positioned at a lateral outside of the drying device 4, and is constituted such that the state that the other end side part in the longitudinal direction positioned with a rice grain receiving port is projected to the lateral outside of the drying device can be switched to a working position and a maintenance position where the whole of the stirring chamber formation member 52 is projected to the lateral outside of the drying device. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、糊粉層の全て又は大部分を除去した被覆対象米粒に被覆材溶液を付着させて付着済み米粒を生成する被覆装置と、その被覆装置から供給される前記付着済み米粒に付着された被覆材溶液を乾燥させて被覆対象米粒の表面に被膜を形成する乾燥装置とが設けられ、前記被覆装置が、横倒れ姿勢の筒状の攪拌室形成部材と、その攪拌室形成部材の内部に設けられて、米粒受入口から前記攪拌室形成部材内部に受け入れた前記被覆対象米粒を前記攪拌室形成部材の長手方向に搬送して米粒排出口から排出させる攪拌搬送手段と、前記攪拌室形成部材の内部に前記被覆材溶液を供給する被覆材溶液供給手段とを備えて構成されている無洗米製造設備に関する。   The present invention is applied to a coating apparatus that generates a rice grain that has been adhered by attaching a coating material solution to the rice grain to be coated from which all or most of the paste layer has been removed, and the adhered rice grain that is supplied from the coating apparatus. A drying device for drying the coated material solution to form a coating on the surface of the rice grains to be coated, the coating device comprising a cylindrical stirring chamber forming member in a sideways posture, and an inside of the stirring chamber forming member Agitating / conveying means for conveying the rice grains to be coated received from the rice grain receiving port into the stirring chamber forming member in the longitudinal direction of the stirring chamber forming member and discharging the rice grains from the rice grain outlet; The present invention relates to a washing-free rice production facility comprising a coating material solution supply means for supplying the coating material solution into a member.

上記構成の無洗米製造設備は、糊粉層の全て又は大部分を除去した被覆対象米粒に被覆材溶液を付着させて乾燥させることにより、米粒表面を覆う被膜を形成して無洗米を製造するためのものである。そして、このような無洗米製造設備において、従来では、次のように構成されるものがあった。   The washing-free rice production facility having the above-described structure produces the washing-free rice by forming a coating covering the surface of the rice grain by attaching the coating material solution to the coated rice grain from which all or most of the paste layer has been removed and drying it. Is for. And in such a no-wash rice manufacturing equipment, there existed what was comprised as follows conventionally.

すなわち、前記被覆装置が、横倒れ姿勢の筒状の攪拌室形成部材の内部に回転式の攪拌搬送体を備えて、攪拌室形成部材の一端側から受け入れた被覆対象米粒を攪拌室形成部材の他端側に向けて搬送させながら攪拌させるようにして、米粒を搬送しながら被覆材溶液を付着させ、攪拌室形成部材の他端側から下方に落下排出させる構成となっている。そして、前記乾燥装置が、上下中間位置に多孔板を設けた横倒れ姿勢の横筒を振動させることにより、被覆装置から排出されて前記横筒の内部に受け入れた米粒を他端側に向けて搬送しながら米粒を乾燥させる構成となっており、前記被覆装置は、乾燥装置の横筒長手方向に沿わせた状態で前記乾燥装置と重複するように乾燥装置の上方に位置固定状態で設けて、被覆装置の米粒排出口から落下排出される付着済み米粒を乾燥装置の横筒内に供給させる構成となっている(例えば、特許文献1参照。)。ちなみに、上記特許文献では、被覆材溶液として、デキストリン等を含むコーティング材を攪拌室形成部材の内部に供給する構成となっている。   That is, the coating apparatus includes a rotating stirring conveyance body inside a cylindrical stirring chamber forming member in a sideways posture, and the rice grains to be coated received from one end side of the stirring chamber forming member are stored in the stirring chamber forming member. It is configured to stir while transporting toward the other end side, so that the coating material solution is adhered while transporting the rice grains, and dropped and discharged downward from the other end side of the stirring chamber forming member. And the said drying apparatus vibrates the horizontal cylinder of the sideways posture which provided the perforated board in the up-and-down intermediate position, and the rice grain discharged | emitted from the coating apparatus and received in the inside of the said horizontal cylinder is turned to the other end side. The rice grain is dried while being conveyed, and the coating apparatus is provided in a fixed position above the drying apparatus so as to overlap the drying apparatus in a state along the longitudinal direction of the horizontal cylinder of the drying apparatus. The attached rice grains dropped and discharged from the rice grain discharge port of the coating apparatus are supplied into the horizontal cylinder of the drying apparatus (see, for example, Patent Document 1). Incidentally, in the said patent document, it becomes the structure which supplies the coating material containing dextrin etc. to the inside of a stirring chamber formation member as a coating material solution.

特開平9−181号公報JP-A-9-181

上記従来構成は、被覆装置の米粒排出口から落下排出される付着済み米粒を乾燥装置の横筒内に直接供給する構成とすることによって、前記付着済み米粒を、極力早く、しかも、例えばスクリューコンベアや掻上式のコンベア等の機械的な搬送手段による搬送を行わずに搬送距離を短くして乾燥装置に供給させることができるようにしたものである。説明を加えると、前記付着済み米粒は、被覆材溶液が付着している米粒同士がその被覆材溶液の粘着力によって引っ付いて塊状になり易い状態となっているので、乾燥処理が行われないまま長い時間が経過すると、塊状のまま強くくっ付いてしまうおそれがある。しかも、被覆装置において米粒の表面に被覆材を略均一に付着させることができても、その後、例えば、スクリューコンベア等の搬送装置によって搬送されると被覆材溶液が剥されて被膜が均一でなくなるおそれがある。そこで、上記したように前記付着済み米粒を、極力早く、しかも、搬送装置による搬送を行わずに移送距離を短くして乾燥装置に供給させることができるようにしているのである。   In the above conventional configuration, the adhered rice grains dropped and discharged from the rice grain discharge port of the coating apparatus are directly supplied into the horizontal cylinder of the drying apparatus, so that the adhered rice grains can be fed as quickly as possible, for example, by a screw conveyor. In addition, the transport distance can be shortened and supplied to the drying apparatus without performing transport by mechanical transport means such as a scraping type conveyor. In other words, the attached rice grains are in a state in which the rice grains to which the coating material solution is adhered tend to become clumped due to the adhesive force of the coating material solution, so that the drying treatment is not performed. When a long time elapses, there is a risk of sticking firmly in a lump. Moreover, even if the coating material can be applied substantially uniformly to the surface of the rice grains in the coating device, the coating material solution is peeled off and then the coating becomes non-uniform when the coating material is subsequently transported by a transport device such as a screw conveyor. There is a fear. Therefore, as described above, the adhered rice grains can be supplied to the drying device as soon as possible and with a shorter transfer distance without being transported by the transport device.

ところで、上記したような設備では、前記被覆装置の攪拌室形成部材の内部において、被覆対象米粒に対して被覆材溶液を付着させながら搬送させる構成であるから、そのような被覆材付着作業を実行した後には、攪拌室形成部材の内面及び攪拌搬送手段の外表面には前記被覆材溶液の一部が付着した状態となっているが、このような被覆材溶液の一部が付着した状態をそのまま放置しておくと、例えばカビが発生したり雑菌が繁殖したりするおそれがあり食品衛生上好ましくないので、作業終了時には、被覆装置における攪拌室形成部材の内面や攪拌搬送手段等を清掃する必要がある。   By the way, in the equipment as described above, since the coating material solution is transported while being adhered to the rice grains to be coated inside the stirring chamber forming member of the coating apparatus, such a coating material attaching operation is executed. After that, a part of the coating material solution is attached to the inner surface of the stirring chamber forming member and the outer surface of the stirring and conveying means. If left as it is, for example, mold may be generated or germs may grow, which is not preferable for food hygiene. Therefore, at the end of the operation, the inner surface of the stirring chamber forming member, the stirring and conveying means, etc. in the coating apparatus are cleaned. There is a need.

しかし、上記従来構成においては、前記被覆装置を前記乾燥装置の横筒長手方向に沿わせた状態で乾燥装置と重複するように、乾燥装置の上方に位置固定状態で設ける構成であるから、被覆装置における攪拌室形成部材の内面や攪拌搬送手段等を清掃するにあたって、部品を取り外したり分解して清掃を行うような場合に、乾燥装置が邪魔になって作業が行い難いものとなっていた。又、このような清掃作業に限らず、部材の点検や修理交換等の作業を行う場合にも同様に行い難いものとなっていた。   However, in the above conventional configuration, the coating device is provided in a fixed position above the drying device so as to overlap with the drying device in a state along the longitudinal direction of the horizontal cylinder of the drying device. When cleaning the inner surface of the agitating chamber forming member, the agitating / conveying means, and the like in the apparatus, when the parts are removed or disassembled for cleaning, it becomes difficult for the drying apparatus to interfere with the work. Further, not only such cleaning work, but also when performing work such as inspection and repair replacement of members, it is difficult to perform similarly.

本発明は、このような点に着目してなされたものであり、その目的は、被覆材溶液が付着された付着済み米粒を、極力早く、しかも、機械的な搬送手段による搬送を行わずに搬送距離を短くして乾燥装置に供給させることができるようにしながらも、上記したような被覆装置における清掃作業や修理点検作業等のメンテナンス作業を行い易くすることが可能となる無洗米製造設備を提供する点にある。   The present invention has been made paying attention to such a point, and the purpose thereof is as soon as possible, without carrying the adhered rice grains to which the coating material solution has been adhered, by mechanical conveying means. A washing-free rice production facility capable of facilitating maintenance work such as cleaning work and repair inspection work in the coating apparatus as described above, while allowing the transporting distance to be reduced and supplied to the drying apparatus. The point is to provide.

本発明の第1特徴構成は、糊粉層の全て又は大部分を除去した被覆対象米粒に被覆材溶液を付着させて付着済み米粒を生成する被覆装置と、その被覆装置から供給される前記付着済み米粒に付着された被覆材溶液を乾燥させて被覆対象米粒の表面に被膜を形成する乾燥装置とが設けられ、
前記被覆装置が、横倒れ姿勢の筒状の攪拌室形成部材と、その攪拌室形成部材の内部に設けられて、米粒受入口から前記攪拌室形成部材内部に受け入れた前記被覆対象米粒を前記攪拌室形成部材の長手方向に搬送して米粒排出口から排出させる攪拌搬送手段と、前記攪拌室形成部材の内部に前記被覆材溶液を供給する被覆材溶液供給手段とを備えて構成されている無洗米製造設備であって、
前記被覆装置が、
前記攪拌室形成部材における前記米粒排出口が位置する長手方向一端側部分を平面視で前記乾燥装置に重複させかつ前記攪拌室形成部材における前記米粒受入れ口が位置する長手方向他端側部分を前記乾燥装置の横側外方に突出させる状態を作業位置として設置され、且つ、
前記乾燥装置の横外側方に位置する旋回支点周りでの旋回により、前記作業位置と、前記攪拌室形成部材の全体を前記乾燥装置の横側外方に突出させるメンテナンス位置とに切換自在に構成されている点にある。
A first characteristic configuration of the present invention is a coating apparatus that generates a coated rice grain by attaching a coating material solution to a rice grain to be coated from which all or most of the paste powder layer has been removed, and the adhesion supplied from the coating apparatus. And a drying device for drying the coating material solution attached to the finished rice grains to form a film on the surface of the rice grains to be coated.
The coating apparatus is provided with a cylindrical stirring chamber forming member in a sideways posture and the stirring chamber forming member, and the stirring target rice grains received from the rice grain receiving port into the stirring chamber forming member are stirred. A stirring / conveying means for conveying in the longitudinal direction of the chamber forming member and discharging from the rice grain discharge port; and a coating material solution supplying means for supplying the coating material solution into the stirring chamber forming member. Washing rice production equipment,
The coating device is
A longitudinal end portion of the stirring chamber forming member where the rice grain outlet is located is overlapped with the drying device in a plan view, and a longitudinal end portion of the stirring chamber forming member is located where the rice grain receiving port is located. It is installed as a working position in a state of projecting laterally outward of the drying device, and
By turning around a turning fulcrum located on the laterally outer side of the drying device, the working position and a maintenance position for allowing the entire stirring chamber forming member to protrude laterally outward of the drying device can be switched. It is in the point.

第1特徴構成によれば、前記被覆装置は、前記作業位置において、前記攪拌室形成部材における前記米粒排出口が位置する長手方向一端側部分を平面視で前記乾燥装置に重複させる状態となるから、被覆装置の米粒排出口から落下排出される付着済み米粒を乾燥装置の内部に直接供給する構成とすることによって、被覆材溶液が付着された付着済み米粒を、極力早く、しかも、機械的な搬送手段による搬送を行わずに搬送距離を短くして乾燥装置に供給させることが可能となる。   According to the first characteristic configuration, the coating apparatus is in a state in which, in the working position, the one end portion in the longitudinal direction where the rice grain discharge port of the stirring chamber forming member is positioned overlaps the drying apparatus in plan view. The structure is such that the adhered rice grains dropped and discharged from the rice grain outlet of the coating apparatus are directly supplied to the inside of the drying apparatus, so that the adhered rice grains to which the coating material solution is adhered can be mechanically quickly and mechanically. It is possible to supply the drying apparatus with a shorter transport distance without performing transport by the transport means.

又、作業位置において、前記攪拌室形成部材における前記米粒受入れ口が位置する長手方向他端側部分を前記乾燥装置の横側外方に突出させる状態となっており、乾燥装置の横外側方に位置する旋回支点周りでの旋回により、前記作業位置と、前記攪拌室形成部材の全体を前記乾燥装置の横側外方に突出させるメンテナンス位置とに切換自在に構成されているから、被覆装置における清掃作業や修理点検作業等のメンテナンス作業を行う場合には、前記メンテナンス位置に切り換えておくことで、被覆装置が乾燥装置から離れた状態となっており、乾燥装置が邪魔にならない状態で作業を行う易いものにすることができる。   Further, in the working position, the other end portion in the longitudinal direction where the rice grain receiving port is located in the stirring chamber forming member is in a state of projecting outward to the lateral side of the drying device, Since it is configured to be switchable between the working position and a maintenance position in which the entire stirring chamber forming member protrudes laterally outward of the drying device by turning around the turning support point, When carrying out maintenance work such as cleaning work and repair inspection work, switching to the maintenance position allows the coating device to be separated from the drying device, so that the work can be performed without disturbing the drying device. It can be easy to do.

ところで、上記したようなメンテナンス作業を行い易いものとするための構成として、被覆装置を、前記作業位置にある攪拌室形成部材をその長手方向に沿ってスライド移動させてメンテナンス位置に切り換える構成とすることも考えられるが、このように長手方向に沿ってスライド移動させる構成では、攪拌室形成部材を移動自在に支持するための構成が複雑になる不利がある。   By the way, as a configuration for facilitating the maintenance work as described above, the coating apparatus is configured to slide the stirring chamber forming member at the work position along the longitudinal direction and switch to the maintenance position. Although it is conceivable, in the configuration in which the sliding movement is performed along the longitudinal direction in this way, there is a disadvantage that the configuration for supporting the stirring chamber forming member in a movable manner is complicated.

これに対して、第1特徴構成によれば、乾燥装置の横外側方に位置する旋回支点周りでの旋回により作業位置とメンテナンス位置とに切り換える構成であるから、攪拌室形成部材を移動自在に支持するための構成がスライド構成に比べて簡単なもので済ませることができ、又、移動させる操作も長い距離をスライドさせるものに比べて容易に行い易いものとなる。   On the other hand, according to the first characteristic configuration, the stirring chamber forming member can be moved freely because it is configured to switch between the work position and the maintenance position by turning around the turning fulcrum located on the laterally outer side of the drying device. The support structure can be simpler than the slide structure, and the moving operation can be easily performed as compared with the slide operation over a long distance.

従って、被覆材溶液が付着された付着済み米粒を、極力早く、しかも、機械的な搬送手段による搬送を行わずに搬送距離を短くして乾燥装置に供給させることができるようにしながらも、攪拌室形成部材を移動自在に支持するための構成を複雑にすることなく、被覆装置における清掃作業や修理点検作業等のメンテナンス作業を行い易いものにすることが可能となる無洗米製造設備を提供できるに至った。   Therefore, the adhering rice grains to which the coating material solution has been adhered can be stirred as much as possible while being able to be supplied to the drying apparatus at a shorter transport distance without being transported by mechanical transport means. It is possible to provide a washing-free rice production facility capable of facilitating maintenance work such as cleaning work and repair inspection work in the coating apparatus without complicating the configuration for supporting the chamber forming member movably. It came to.

本発明の第2特徴構成は、第1特徴構成に加えて、前記攪拌室形成部材が、前記作業位置において、前記長手方向一端側部分を前記乾燥装置の側壁部を通して前記乾燥装置の内部に入り込ませるように構成され、前記乾燥装置の前記側壁部に、前記攪拌室形成部材が前記作業位置と前記メンテナンス位置との切換のために通過する開口が形成され、その開口を閉塞する閉状態と前記開口を開放する開状態とに切り換え自在な扉部材が設けられ、 前記閉状態にある前記扉部材によって前記攪拌室形成部材を前記作業位置に保持するように構成されている点にある。   According to a second characteristic configuration of the present invention, in addition to the first characteristic configuration, the stirring chamber forming member enters the inside of the drying device through the side wall portion of the drying device through the side wall of the drying device at the working position. An opening through which the stirring chamber forming member passes for switching between the work position and the maintenance position is formed in the side wall portion of the drying device, and the closed state that closes the opening; A door member that can be switched to an open state in which the opening is opened is provided, and the stirring chamber forming member is held in the working position by the door member in the closed state.

第2特徴構成によれば、攪拌室形成部材を作業位置に位置させるときは、その長手方向一端側部分を乾燥装置の側壁部に形成された開口を通して乾燥装置の内部に入り込ませることになるが、乾燥装置の側壁部に形成された開口を閉塞するために扉部材を閉状態に切り換えると、閉状態にある扉部材によって攪拌室形成部材を作業位置に保持することになる。そして、メンテナンス作業を行うために攪拌室形成部材をメンテナンス位置に切り換えるときは、扉部材を閉状態から開状態に切り換えると、扉部材による攪拌室形成部材の保持が解除されるので、そのまま開口を通して攪拌室形成部材を旋回支点周りで揺動させてメンテナンス位置に切り換えることができる。   According to the second characteristic configuration, when the stirring chamber forming member is positioned at the working position, one end portion in the longitudinal direction is allowed to enter the inside of the drying device through the opening formed in the side wall portion of the drying device. When the door member is switched to the closed state in order to close the opening formed in the side wall portion of the drying device, the stirring chamber forming member is held at the working position by the door member in the closed state. When the stirring chamber forming member is switched to the maintenance position for maintenance work, if the door member is switched from the closed state to the open state, the holding of the stirring chamber forming member by the door member is released. The stirring chamber forming member can be swung around the turning fulcrum and switched to the maintenance position.

従って、メンテナンス作業を行うときには、扉部材を開状態に切り換えてそのまま攪拌室形成部材を揺動操作させるだけでよく、メンテナンス作業が終了して作業位置に切り換えるときには攪拌室形成部材を揺動操作させて作業位置に切り換えた後に扉部材を閉状態に切り換えるだけでよいので、攪拌室形成部材を位置保持させる操作やそれを解除するための操作が不要であり、メンテナンス作業を行い易いものにできる。しかも、攪拌室形成部材を位置保持させるための専用の保持手段も不要で、それらを設けるものに比べて構成を簡素なものにできる。   Therefore, when performing maintenance work, it is only necessary to switch the door member to the open state and swing the stirring chamber forming member as it is. When the maintenance work is finished and switched to the working position, the stirring chamber forming member is swung. Since the door member only needs to be switched to the closed state after switching to the work position, the operation for holding the stirring chamber forming member and the operation for releasing it are unnecessary, and the maintenance work can be easily performed. In addition, there is no need for a dedicated holding means for holding the stirring chamber forming member in position, and the configuration can be made simpler than that provided with them.

本発明の第3特徴構成は、第1特徴構成又は第2特徴構成に加えて、前記作業位置にある前記攪拌室形成部材の長手方向と交差する方向に沿う作業用通路が、前記旋回支点位置よりも前記乾燥装置が存在する側とは反対側に位置させて形成されている点にある。   In addition to the first feature configuration or the second feature configuration, the third feature configuration of the present invention is characterized in that the work passage along the direction intersecting the longitudinal direction of the stirring chamber forming member at the work position is the swivel fulcrum position. It is in the point which is located on the opposite side to the side where the said drying apparatus exists rather than.

第3特徴構成によれば、前記作業用通路が旋回支点位置よりも乾燥装置が存在する側とは反対側に位置させて形成され、しかも、その作業用通路は、作業位置にある攪拌室形成部材の長手方向と交差する方向に沿うように形成されているから、メンテナンス作業を行うために、作業位置にある被覆装置を旋回支点周りでの旋回によりメンテナンス位置に切り換えると、被覆装置における攪拌室形成部材はその全体が作業用通路に近づくように揺動することになる。   According to the third characteristic configuration, the working passage is formed at a position opposite to the side where the drying device is present from the swivel fulcrum position, and the working passage is formed as a stirring chamber at the working position. Since it is formed along the direction intersecting the longitudinal direction of the member, when the coating device at the work position is switched to the maintenance position by turning around the turning fulcrum in order to perform maintenance work, the stirring chamber in the coating device The forming member swings so that the entirety of the forming member approaches the working passage.

従って、被覆装置がメンテナンス位置に切り換わった後は、攪拌室形成部材の全体が作業用通路に近づく状態となっているから、作業用通路に位置する作業者がメンテナンス作業を容易に行えるようにすることが可能となる。   Therefore, after the coating apparatus is switched to the maintenance position, the entire stirring chamber forming member is in a state of approaching the work path, so that an operator located in the work path can easily perform the maintenance work. It becomes possible to do.

本発明の第4特徴構成は、第3特徴構成に加えて、供給される被覆材と供給される水とから前記被覆材溶液を生成する被覆材溶液生成装置が設けられ、前記被覆材供給手段が、この被覆材溶液生成装置にて生成された前記被覆材溶液を前記攪拌室形成部材の内部に供給するように構成され、前記乾燥装置と前記作業用通路との間に、原料用の米粒の糊粉層の全て又は大部分を除去して前記被覆対象米粒を生成して前記米粒受入れ口に供給する被覆対象米粒生成装置が設けられ、前記作業用通路に対して前記攪拌室形成部材が位置する側とは反対側箇所に、前記被覆材を投入するための被覆材投入部が設けられている点にある。   According to a fourth characteristic configuration of the present invention, in addition to the third characteristic configuration, a coating material solution generating device that generates the coating material solution from a supplied coating material and supplied water is provided, and the coating material supply means Is configured to supply the coating material solution generated by the coating material solution generating device to the inside of the stirring chamber forming member, and between the drying device and the working passage, rice grains for raw material A covering target rice grain generating device is provided that removes all or most of the paste powder layer to generate the covering target rice grain and supplies the rice grain receiving port to the rice grain receiving port, and the stirring chamber forming member is provided with respect to the work passage. A coating material charging part for charging the coating material is provided at a position opposite to the position where the coating material is located.

第4特徴構成によれば、被覆材溶液生成装置は、供給される被覆材と供給される水とから被覆材溶液を生成して、この被覆材溶液生成装置にて生成された被覆材溶液が被覆材供給手段により攪拌室形成部材の内部に供給されることになる。又、被覆対象米粒生成装置により原料用の米粒の糊粉層の全て又は大部分を除去して被覆対象米粒が生成され、その被覆対象米粒が米粒受入れ口を通して攪拌室形成部材の内部に供給されることになる。
前記被覆材は作業者によって被覆材投入部より投入されて被覆材溶液生成装置に供給されることになる。又、被覆対象米粒生成装置は、点検作業や調節作業等の作業者によるメンテナンス作業を必要とするものである。
According to the fourth characteristic configuration, the coating material solution generating device generates a coating material solution from the supplied coating material and supplied water, and the coating material solution generated by the coating material solution generating device is It will be supplied to the inside of the stirring chamber forming member by the coating material supply means. Further, all or most of the paste layer of the rice grain for raw material is removed by the coating target rice grain generating device to generate the covering target rice grain, and the covering target rice grain is supplied into the stirring chamber forming member through the rice grain receiving port. Will be.
The covering material is supplied by an operator from the covering material input unit and supplied to the covering material solution generating apparatus. Moreover, the rice grain production | generation apparatus for coating | cover requires a maintenance operation | work by operators, such as an inspection operation | work and an adjustment operation | work.

そこで、被覆対象米粒生成装置が乾燥装置と作業用通路との間に設けられるから、被覆対象米粒生成装置は作業用通路に近い箇所に位置することになり、作業者が作業用通路から被覆対象米粒生成装置に対するメンテナンス作業を行う場合、極力近い位置から容易に行えるようにすることが可能となる。又、作業用通路に対して攪拌室形成部材が位置する側とは反対側箇所に被覆材投入部が設けられているから、被覆材投入部は作業用通路に近い箇所に位置することになり、作業者は作業用通路から被覆材投入部に対して被覆材を投入する作業を行う場合、極力近い位置から容易に行えるようにすることが可能となる。   Therefore, since the rice grain producing device to be coated is provided between the drying device and the work passage, the rice grain producing device to be coated is located at a location close to the work passage, so that the operator can When performing maintenance work on the rice grain generating device, it can be easily performed from a position as close as possible. In addition, since the coating material charging portion is provided at a position opposite to the side where the stirring chamber forming member is located with respect to the working passage, the coating material charging portion is positioned at a position near the working passage. The operator can easily perform the operation from the position as close as possible when performing the operation of supplying the covering material to the covering material input portion from the work passage.

本発明の第5特徴構成は、第1特徴構成〜第4特徴構成のいずれかに加えて、前記被覆装置が、前記旋回支点周りで旋回自在に設けられた基端側支持部材により前記攪拌室形成部材並びに前記攪拌搬送手段を構成する攪拌搬送用の回転体を片持ち状に支持して構成され、前記攪拌室形成部材並びに前記攪拌搬送用の回転体の夫々が前記基端側支持部材に対して各別に取り外し可能に連結されている点にある。   According to a fifth characteristic configuration of the present invention, in addition to any one of the first characteristic configuration to the fourth characteristic configuration, the agitation chamber is provided by a base end side support member in which the coating apparatus is provided so as to be rotatable around the turning fulcrum. A stirring member and a rotating member for stirring and conveying that constitute the stirring and conveying means are supported in a cantilevered manner, and each of the stirring chamber forming member and the rotating member for stirring and conveying is a base end side supporting member. On the other hand, it is detachably connected to each other.

第5特徴構成によれば、被覆装置が基端側支持部材により攪拌室形成部材並びに攪拌搬送用の回転体を片持ち状に支持して構成され、しかも、攪拌室形成部材並びに攪拌搬送用の回転体の夫々が基端側支持部材に対して各別に取り外し可能に連結されるから、メンテナンス作業を行う場合には、基端側支持部材から攪拌室形成部材や攪拌搬送用の回転体を各別に取り外して清掃作業や点検作業等のメンテナンス作業を容易に行うことができる。   According to the fifth characteristic configuration, the coating apparatus is configured such that the agitating chamber forming member and the agitating / conveying rotating body are supported in a cantilever manner by the base end side supporting member, and the agitating chamber forming member and the agitating / conveying member are supported. Since each of the rotators is detachably connected to the base end side support member, when performing maintenance work, the stirring chamber forming member and the stirrer conveying rotator are respectively connected from the base end side support member. It can be removed separately and maintenance work such as cleaning work and inspection work can be easily performed.

説明を加えると、例えば、旋回支点に対して被覆装置の全体を取り外す構成とすると、大重量の被覆装置全体を持ち上げる等の煩わしい作業が必要になるが、上述したように攪拌室形成部材や攪拌搬送用の回転体を各別に取り外すことができる構成であるから、それだけ作業負担の少ない状態でメンテナンス作業を容易に行うことができるのである。   For example, if the entire coating apparatus is removed from the pivot point, a troublesome work such as lifting the entire heavy coating apparatus is required. Since it is the structure which can remove separately the rotary body for conveyance, it can perform a maintenance operation | work easily in the state with few work burdens.

本発明の第6特徴構成は、第5特徴構成に加えて、前記攪拌室形成部材並びに前記攪拌搬送用の回転体の夫々が、前記攪拌室形成部材の長手方向に沿って複数の分割単位体に分離した状態で前記基端側支持部材に対して取り外し可能に連結されている点にある。   In addition to the fifth characteristic configuration, the sixth characteristic configuration of the present invention includes a plurality of divided unit bodies along the longitudinal direction of the stirring chamber forming member, each of the stirring chamber forming member and the stirring transport rotating body. In this state, the base end side support member is detachably connected to the base end side support member.

前記攪拌室形成部材並びに前記攪拌搬送用の回転体の夫々が、攪拌室形成部材の長手方向に沿って複数の分割単位体に分離した状態で基端側支持部材に対して取り外し可能であることから、各分割単位体に分離した状態で取り外すことで、攪拌室形成部材や攪拌搬送用の回転体の全体を取り外すような場合に比べて、持ち運ぶ部材の重量が軽くなり、しかも、外形寸法も小さくなるので、扱い易いものとなり、メンテナンス作業を行う場合に作業負担をより少なくした状態で作業を容易に行うことができる。   Each of the agitating chamber forming member and the agitating / conveying rotating body is removable from the proximal support member in a state of being separated into a plurality of divided unit bodies along the longitudinal direction of the agitating chamber forming member. Therefore, by removing the separated unit bodies in a separated state, the weight of the carrying member is reduced compared to the case of removing the stirring chamber forming member and the entire rotating body for stirring conveyance, and the external dimensions are also reduced. Since it becomes small, it becomes easy to handle, and when performing a maintenance work, the work can be easily performed with a reduced work load.

本発明の第7特徴構成は、第6特徴構成に加えて、前記攪拌室形成部材の前記複数の分割単位体の夫々に接続用のフランジ部が形成され、前記複数の分割単位体同士を、その接続箇所において、着脱自在なクランプ部材により前記各フランジ部同士を挟み込んで連結するように構成されている点にある。   In the seventh feature configuration of the present invention, in addition to the sixth feature configuration, a flange portion for connection is formed in each of the plurality of divided unit bodies of the stirring chamber forming member, and the plurality of divided unit bodies are connected to each other. In the connection place, it is in the point comprised so that each said flange part may be pinched | interposed and connected with a detachable clamp member.

第7特徴構成によれば、例えば、連結している複数の分割単位体同士を取り外す場合には、各分割単位体の接続箇所において装着されているクランプ部材を外すことで、そのクランプ部材により挟み込んで連結している各フランジ部同士を分離させて各分割単位体同士を簡単に分離させることができる。又、各分割単位体同士を連結する場合には、接続箇所においてクランプ部材を装着して、各分割単位体の各フランジ部同士をそのクランプ部材により挟み込んで簡単に連結させることができる。   According to the seventh characteristic configuration, for example, when removing a plurality of connected divided unit bodies, the clamp members attached at the connection locations of the divided unit bodies are removed, and sandwiched between the clamp members. By separating the flange portions connected with each other, the divided unit bodies can be easily separated. Moreover, when connecting each division | segmentation unit bodies, a clamp member can be mounted | worn in a connection location, and each flange part of each division | segmentation unit body can be pinched | interposed by the clamp member, and can be connected easily.

従って、メンテナンス作業を行う場合に、クランプ部材を装着したり取り外したりするだけでの簡単な作業で、攪拌室形成部材の複数の分割単位体同士を連結したり、分離させたりすることができ、例えば、複数のボルトにより締め付けるような構成に比べて作業を簡単に行うことができる。   Therefore, when performing maintenance work, it is possible to connect or separate a plurality of divided unit bodies of the stirring chamber forming member by simply attaching and removing the clamp member, For example, the operation can be easily performed as compared with a configuration in which the bolts are tightened with a plurality of bolts.

以下、図面に基づいて、本発明の実施の形態を説明する。
無洗米製造設備は、糊粉層の全て又は大部分を除去した米粒に被覆材溶液を添加付着させて乾燥させることにより、米粒表面を覆う被膜を形成して無洗米を製造するためのものであって、その構成を大別すると、図1に示すように、無洗米を製造する無洗米製造部A、その無洗米製造部Aにて製造された無洗米の検査、包装等を行う後処理部B、及び、設備各部の運転を予め設定された動作条件にて制御する表示操作パネル付きの制御部Cからなる。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The washing-free rice production equipment is for producing washing-free rice by forming a film covering the surface of the rice grain by adding a coating material solution to the rice grain from which all or most of the paste layer has been removed, and drying it. And when the structure is divided roughly, as shown in FIG. 1, the post-process which performs the washing | cleaning rice manufacture part A which manufactures non-washing rice, the inspection, packaging, etc. of the non-washing rice manufactured in the non-washing rice manufacturing part A Part B and a control part C with a display operation panel for controlling the operation of each part of the equipment under preset operating conditions.

先ず、無洗米製造部Aの構成について説明する。
この無洗米製造部Aは、その主要な設備として、被覆材としての澱粉並びに米粒の品質を向上させるための品質向上剤を水に溶かした被覆材溶液を生成する被覆材溶液生成装置1、精米処理が終了した後の米粒(精米)の糊粉層の全て又は大部分を除去して被覆対象米粒を生成する被覆対象米粒生成装置としての研米機2、その研米機2にて得られた被覆対象米粒を攪拌して搬送しながら前記被覆材溶液生成装置1にて生成された被覆材溶液を付着させて付着済み米粒を生成する攪拌搬送機3、その攪拌搬送機3から供給される付着済み米粒に付着された被覆材溶液を乾燥させて被覆対象米粒の表面に被膜を形成する乾燥装置4等を備えて構成される。
First, the structure of the non-washed rice production unit A will be described.
This washing-free rice production department A has, as its main equipment, a coating material solution generator 1 for producing a coating material solution in which a quality improver for improving the quality of starch and rice grains as a coating material is dissolved in water. It is obtained in the rice mill 2 as the rice grain producing device to be coated, which removes all or most of the paste layer of the rice grain (milled rice) after the treatment is finished to produce the rice grain to be coated, and the rice mill 2 The agitating and conveying machine 3 for producing the adhered rice grains by adhering the covering material solution generated in the covering material solution generating apparatus 1 while stirring and conveying the coated rice grains to be coated, is supplied from the agitating and conveying machine 3 It comprises a drying device 4 or the like that dries the coating material solution adhered to the adhered rice grains to form a film on the surface of the rice grains to be coated.

更に、無洗米製造部Aは、精米処理が終了した後に図示しない搬送機にて搬送される米粒が研米機2に供給されるようになっており、前記研米機2にて研米処理された米粒が攪拌搬送機3に供給され、攪拌搬送機3から排出された米粒が乾燥装置4に供給されるようになっている。又、乾燥装置4にて澱粉溶液の乾燥処理が終了した米粒は搬送装置7により後処理部Bに搬送する構成となっている。   Further, the washing-free rice production department A is configured so that rice grains conveyed by a conveying machine (not shown) are supplied to the rice mill 2 after the rice milling process is completed. The rice grains thus supplied are supplied to the agitating / conveying machine 3, and the rice grains discharged from the agitating / conveying machine 3 are supplied to the drying device 4. Further, the rice grains that have been dried with the starch solution by the drying device 4 are transported to the post-processing section B by the transport device 7.

前記後処理部Bは、前記搬送装置7にて搬送される米粒群の中の破砕粒や小径の異物を除去する異物除去装置8、その異物除去装置8にて異物除去処理された米粒を一時貯留する米粒タンク9、その米粒タンク9から落下供給される米粒から着色粒や屑米等の不良粒等を除去する不良物除去装置10、その不良物除去装置10にて不良物除去されてエアー搬送装置11にてエアー搬送される米粒について金属の混入物の存否を検査する金属検出器12、その金属検出器12にて検査処理された米粒を所定量づつ計量して排出する計量タンク13、その計量タンク13から所定量づつ排出される米粒を包装袋にて包装する包装装置14等を備えて構成されている。   The post-processing unit B temporarily removes the crushed grains and small-diameter foreign substances in the rice grain group conveyed by the conveying apparatus 7 and the rice grains that have been subjected to the foreign substance removing process by the foreign substance removing apparatus 8. The rice grain tank 9 to be stored, the defective substance removing apparatus 10 for removing defective grains such as colored grains and waste rice from the rice grains dropped and supplied from the rice grain tank 9, and the defective substances are removed by the defective article removing apparatus 10 and air A metal detector 12 that inspects the presence or absence of metal contaminants for rice grains that are air-conveyed by the conveying device 11; a measuring tank 13 that measures and discharges the rice grains inspected by the metal detector 12 by a predetermined amount; A packaging device 14 for packaging rice grains discharged from the measuring tank 13 by a predetermined amount in a packaging bag is provided.

次に、無洗米製造部Aの各部について説明を加える。
前記被覆材溶液生成装置1は、澱粉と水とを設定比率で攪拌混合してその澱粉水溶液を送り出す澱粉水溶液生成供給部15と、品質向上剤を貯留するとともにその貯留している品質向上剤を設定量だけ送り出す品質向上剤供給部16と、前記澱粉水溶液生成供給部15にて攪拌混合した澱粉水溶液と前記品質向上剤供給部16から供給される品質向上剤とを攪拌しながら高温蒸気(110℃程度)を噴霧して被覆材溶液を生成する高温溶液生成部17とを備える。
Next, each part of the non-washed rice production department A will be described.
The coating material solution generator 1 stirs and mixes starch and water at a set ratio and sends out the starch aqueous solution, and stores the quality improver and stores the quality improver stored therein. A high-temperature steam (110) while stirring the quality improver supply unit 16 for sending out a set amount, the starch aqueous solution stirred and mixed in the starch aqueous solution generation supply unit 15 and the quality improver supplied from the quality improver supply unit 16 And a high-temperature solution generation unit 17 that generates a coating material solution by spraying.

説明を加えると、澱粉水溶液生成供給部15は、固形粉状の澱粉を貯留する澱粉貯留用ホッパー18、その澱粉貯留用ホッパー18から振動フィーダ19にて定量づつ送り出される澱粉と給水路20を通して供給される水道水とを貯留する澱粉水溶液タンク21、その澱粉水溶液タンク21の重量を計測する吊り下げ式のロードセル22、前記澱粉水溶液タンク21内に設けられた攪拌羽根23aを電動モータ23bにより回転させて澱粉水溶液タンク21内の澱粉と水とを攪拌混合する攪拌装置23を備えて構成されている。   In other words, the starch aqueous solution generation and supply unit 15 supplies the starch storage hopper 18 that stores the solid powdery starch, and the starch that is fed from the starch storage hopper 18 by the vibration feeder 19 in a fixed amount and the supply channel 20. The starch aqueous solution tank 21 for storing the tap water to be stored, the suspension type load cell 22 for measuring the weight of the starch aqueous solution tank 21, and the stirring blade 23a provided in the starch aqueous solution tank 21 are rotated by the electric motor 23b. The starch aqueous solution tank 21 is provided with a stirring device 23 for stirring and mixing the starch and water.

前記固形粉状の澱粉としては、架橋型の化工澱粉であるリン酸架橋澱粉を用いるようにしている。又、澱粉としてはこれ以外に、ヒドロキシプロピル澱粉のようなエーテル化型澱粉や酢酸澱粉のようなエステル化型澱粉などの他の種類の誘導体型の化工澱粉を用いてもよい。   As the solid powdery starch, phosphoric acid crosslinked starch which is a crosslinked type modified starch is used. In addition, other types of modified starches such as etherified starch such as hydroxypropyl starch and esterified starch such as starch acetate may be used as the starch.

又、前記給水路20には通流を断続する開閉弁24が備えられ、ロードセル22によって重量計測しながら水を供給して設定重量に達すると供給を停止させ、同様にしてロードセル22によって重量計測しながら澱粉を供給して、水と澱粉との比率が設定比率に対応する重量になると供給を停止させる構成としている。前記澱粉水溶液タンク21にて攪拌混合された澱粉と水との澱粉水溶液は、澱粉水溶液供給路25を通して高温溶液生成部17に供給される構成となっており、その澱粉水溶液供給路25には澱粉水溶液を供給する状態と供給を停止させる状態とに切り換え自在な断続弁26が設けられている。   In addition, the water supply channel 20 is provided with an on / off valve 24 for interrupting the flow. Water is supplied while measuring the weight by the load cell 22 and is stopped when the set weight is reached. While the starch is supplied, the supply is stopped when the ratio of water and starch reaches a weight corresponding to the set ratio. The starch aqueous solution of starch and water stirred and mixed in the starch aqueous solution tank 21 is configured to be supplied to the high-temperature solution generating unit 17 through the starch aqueous solution supply path 25, and the starch aqueous solution supply path 25 has a starch. An intermittent valve 26 is provided that can be switched between a state in which the aqueous solution is supplied and a state in which the supply is stopped.

前記品質向上剤供給部16は、固形粉状の品質向上剤を貯留する品質向上剤貯留タンク27、その品質向上剤貯留タンク27から単位時間あたりに設定量づつ品質向上剤を送り出して品質向上剤供給路28を通して高温溶液生成部17に供給するための振動フィーダ29等を備えて構成されている。   The quality improver supply unit 16 sends a quality improver by a set amount per unit time from a quality improver storage tank 27 for storing a solid powdery quality improver, and the quality improver storage tank 27. A vibration feeder 29 for supplying the high-temperature solution generating unit 17 through the supply path 28 is provided.

前記品質向上剤について説明すると、例えば、栄養を向上させるものや米の食味を向上させるもの、あるいは、無洗米を炊飯したときに例えば米につやの有無やふっくらとしているか否かといった炊き上がり具合を向上させるもの等がある。具体的に説明すると、品質としての栄養を向上させる品質向上剤としては、例えば、タンパク質、食物繊維、ミネラル(カリウム、カルシウム、マグネシウム、鉄、亜鉛等)、フィチン酸、ビタミンB1,B2,B6、イノシトール等の各種の栄養補助剤がある。品質としての米の食味を向上させる品質向上剤としては、例えば、糖や糖アルコール等の米の食味を向上させる食味向上剤がある。又、品質としての上述したような炊き上がり具合を向上させる品質向上剤としては、例えば、植物性油脂や乳化剤等の炊飯向上剤がある。更に、品質向上剤としては、このようなものの他、摂取した食物の消化を遅延させてダイエット効果が得られるようなダイエット食品素材等を用いることもできる。   Explaining about the quality improver, for example, improving the nutritional quality, improving the taste of rice, or improving the cooked condition such as whether the rice is glossy or not when it is cooked unwashed rice There are things to make. Specifically, as a quality improver for improving nutrition as quality, for example, protein, dietary fiber, mineral (potassium, calcium, magnesium, iron, zinc, etc.), phytic acid, vitamins B1, B2, B6, There are various nutritional supplements such as inositol. Examples of the quality improver that improves the taste of rice as a quality include a taste improver that improves the taste of rice such as sugar and sugar alcohol. Moreover, as a quality improvement agent which improves the above-mentioned cooking condition as quality, there exist rice cooking improvers, such as vegetable fats and oils and an emulsifier, for example. Furthermore, as a quality improving agent, a diet food material or the like that can obtain a diet effect by delaying digestion of ingested food can be used.

前記高温溶液生成部17は、澱粉水溶液生成供給部15から供給される澱粉水溶液及び品質向上剤供給部16から供給される品質向上剤を貯留する被覆溶液貯留タンク30、その被覆溶液貯留タンク30に蒸気供給路31を通して加熱用の蒸気を供給するボイラ32、前記ボイラ32に供給する水道水を軟水に調製する軟水器33、被覆溶液貯留タンク30内の高温の澱粉溶液を被覆材溶液供給路34を通して前記攪拌搬送機3に供給する送出用ポンプ35等を備えて構成されている。そして、蒸気供給路31から高温の蒸気を被覆溶液貯留タンク30内に噴出する噴出ノズル36を備えて、ボイラ32によって生成された高温の蒸気をその噴出ノズル36から被覆溶液貯留タンク30内に噴出させる構成となっている。   The high-temperature solution generation unit 17 includes a coating solution storage tank 30 that stores the starch aqueous solution supplied from the starch aqueous solution generation supply unit 15 and the quality improvement agent supplied from the quality improvement agent supply unit 16, and the coating solution storage tank 30. A boiler 32 that supplies steam for heating through a steam supply path 31, a water softener 33 that prepares tap water to be supplied to the boiler 32 into soft water, and a high-temperature starch solution in the coating solution storage tank 30 is coated with a coating material solution supply path 34. And a delivery pump 35 and the like that are supplied to the agitating and conveying machine 3. Then, a jet nozzle 36 for jetting hot steam from the steam supply path 31 into the coating solution storage tank 30 is provided, and hot steam generated by the boiler 32 is jetted from the jet nozzle 36 into the coating solution storage tank 30. It is the composition which makes it.

前記被覆溶液貯留タンク30内においては、前記噴出ノズル36から高温の蒸気が噴出されることで、澱粉と水との澱粉水溶液及び品質向上剤が蒸気の高温の熱エネルギーによって加熱されて澱粉及び品質向上剤が溶解して糊化されて高温の被覆材溶液が生成されることになる。又、このとき高温の蒸気による加熱だけでなく、高温の溶液が保有する熱によっても加熱されることになる。   In the coating solution storage tank 30, high-temperature steam is jetted from the jet nozzle 36, so that the starch aqueous solution and the quality improver of starch and water are heated by the high-temperature thermal energy of the steam, and the starch and quality The improver is dissolved and gelatinized to produce a high-temperature coating material solution. At this time, not only heating with high-temperature steam but also heating with high-temperature solution is carried out.

そして、この被覆溶液貯留タンク30には、その底部付近に位置してタンク底部に沈殿している澱粉あるいは沈殿しようとする澱粉を攪拌させて、澱粉と水(溶液)とがよく混ざり合って澱粉が充分に分散した状態を維持させる下部側攪拌羽根37が設けられている。又、被覆溶液貯留タンク30に貯留される溶液の表面付近に浮遊した状態で粉状のままで溜まり易い品質向上剤を攪拌させて溶液中に分散した状態を維持させる上部側攪拌羽根38が設けられている。これらの下部側攪拌羽根37及び上部側攪拌羽根38は、共通の電動モータ39によって回転駆動される構成となっている。但し、下部側攪拌羽根37は回転によって上方に向けて澱粉を移動させて分散させるように羽根の形状を設定して構成され、上部側攪拌羽根38は回転によって下方に向けて品質向上剤を移動させて分散させるように羽根の形状を設定して構成されている。   In the coating solution storage tank 30, the starch which is located near the bottom of the tank and is precipitated at the bottom of the tank or the starch to be precipitated is agitated, and the starch and water (solution) are well mixed with each other. Is provided with a lower stirring blade 37 that maintains a sufficiently dispersed state. Also provided is an upper stirring blade 38 that stirs a quality improver that is likely to remain in a powdery state while floating near the surface of the solution stored in the coating solution storage tank 30 and maintains the state dispersed in the solution. It has been. The lower stirring blade 37 and the upper stirring blade 38 are configured to be rotated by a common electric motor 39. However, the lower stirring blade 37 is configured by setting the shape of the blade so that the starch is moved and dispersed upward by rotation, and the upper stirring blade 38 moves the quality improver downward by rotation. The shape of the blade is set so as to be dispersed.

前記澱粉水溶液生成供給部15の澱粉水溶液タンク21は被覆溶液貯留タンク30の容量に比べて小さい容量のタンクにて構成され、澱粉水溶液生成供給部15から被覆溶液貯留タンク30に繰り返し澱粉水溶液を供給するように構成されている。具体的に説明すると、澱粉水溶液生成供給部15にて澱粉と水とを設定比率で攪拌混合した設定量の澱粉水溶液を複数回にわたり繰り返し、被覆溶液貯留タンク30に供給することで、被覆溶液貯留タンク30内に所定量の溶液が供給されることになる。そして、所定量の溶液が供給された後に蒸気が供給されて、高温の被覆材溶液が生成される。溶液の温度が充分高くなったときに、前記品質向上剤供給部16から固形粉状の品質向上剤を設定量まとめて被覆溶液貯留タンク30に供給するのである。尚、下部側攪拌羽根37及び上部側攪拌羽根38は、澱粉水溶液生成供給部15から供給を開始したときから回転させるようにしている。ちなみに、被覆材溶液の混入比率としては、例えば、水1リットルに対して澱粉の比率は40g、品質向上剤の比率は300gに設定される。   The starch aqueous solution tank 21 of the starch aqueous solution generation and supply unit 15 is constituted by a tank having a capacity smaller than the capacity of the coating solution storage tank 30, and the starch aqueous solution is repeatedly supplied from the starch aqueous solution generation and supply unit 15 to the coating solution storage tank 30. Is configured to do. More specifically, the starch aqueous solution generation supply unit 15 repeats a set amount of starch aqueous solution obtained by stirring and mixing starch and water at a set ratio several times and supplies the starch solution to the coating solution storage tank 30, thereby storing the coating solution. A predetermined amount of solution is supplied into the tank 30. Then, after a predetermined amount of solution is supplied, steam is supplied to generate a high-temperature coating material solution. When the temperature of the solution becomes sufficiently high, a set amount of solid powdery quality improver is collectively supplied from the quality improver supply unit 16 to the coating solution storage tank 30. The lower stirring blade 37 and the upper stirring blade 38 are rotated from the start of supply from the starch aqueous solution generation supply unit 15. Incidentally, as the mixing ratio of the coating material solution, for example, the ratio of starch to 1 liter of water is set to 40 g, and the ratio of the quality improver is set to 300 g.

前記澱粉水溶液生成供給部15及び前記品質向上剤供給部16は、図2に示すように、被覆溶液貯留タンク30の上方に位置させて配備され、澱粉水溶液生成供給部15にて生成された澱粉水溶液及び品質向上剤供給部16から供給路28を通して供給される品質向上剤を被覆溶液貯留タンク30に供給する構成となっている。   As shown in FIG. 2, the starch aqueous solution generation / supply unit 15 and the quality improver supply unit 16 are disposed above the coating solution storage tank 30, and the starch generated in the starch aqueous solution generation / supply unit 15. The quality improving agent supplied from the aqueous solution and quality improving agent supply unit 16 through the supply path 28 is supplied to the coating solution storage tank 30.

前記被覆材溶液供給路34には、供給路を開閉自在な切換弁V1と被覆材溶液の流量を計測する流量計42が備えられ、この流量計42によって攪拌搬送機3への供給量を計測しながら、送出用ポンプ35の作動状態を制御する構成となっている。前記被覆材溶液供給路34の途中には流路切替弁43が設けられて、供給される被覆材溶液の全部を循環路44を通して被覆溶液貯留タンク30に戻すことができるようになっている。又、循環路44には、更に、被覆材溶液を被覆溶液貯留タンク30に戻す状態と、清掃用の循環水を更に下手側に流動させる状態とに切り換え自在な流路切替弁45と、その流動方向下手側には清掃用循環水を被覆溶液貯留タンク30に供給する状態と遮蔽する状態とに切り換わる切換弁V2と、清掃用循環水を排出させる状態と排水を停止させる状態とに切り換え自在な切換弁V3とが備えられている。尚、図中、48は作業終了時に配管内を清掃するための洗浄水を循環供給するための洗浄用ポンプ、V4〜V7は洗浄水の通流路を開閉するための各切換弁である。   The coating material solution supply path 34 is provided with a switching valve V1 that can open and close the supply path and a flow meter 42 that measures the flow rate of the coating material solution, and the flow meter 42 measures the supply amount to the agitating and conveying machine 3. However, the operating state of the delivery pump 35 is controlled. A flow path switching valve 43 is provided in the middle of the coating material solution supply path 34 so that all of the supplied coating material solution can be returned to the coating solution storage tank 30 through the circulation path 44. Further, the circulation path 44 further includes a flow path switching valve 45 that can be switched between a state in which the coating material solution is returned to the coating solution storage tank 30 and a state in which the circulating water for cleaning flows further to the lower side, On the lower side in the flow direction, the switching valve V2 for switching between the state in which the circulating water for cleaning is supplied to the coating solution storage tank 30 and the state in which it is shielded, and the state in which the circulating water for cleaning is discharged and the state in which the drainage is stopped are switched. A flexible switching valve V3 is provided. In the figure, reference numeral 48 denotes a cleaning pump for circulating and supplying cleaning water for cleaning the inside of the pipe at the end of the work, and V4 to V7 are switching valves for opening and closing the flow path of the cleaning water.

そして、被覆材溶液を生成するときには、図1の一点鎖線にて示すように、設定時間が経過する間だけ循環路44を通して高温の溶液を循環させて配管の温度を上昇させる予備循環運転を実行するようにしている。又、被覆材溶液の生成並びに供給作業が終了した後には、図1の二点鎖線で示すように、洗浄用ポンプ48により循環路44を通して清浄水を循環供給させて被覆溶液貯留タンク30や配管の内部を清浄することができる構成となっている。尚、循環水の被覆溶液貯留タンク30への戻り部分は噴出ノズルとして構成されており、被覆溶液貯留タンク30の内面を清掃することができるようになっている。   Then, when generating the coating material solution, as shown by the one-dot chain line in FIG. 1, a pre-circulation operation is performed in which the high-temperature solution is circulated through the circulation path 44 and the temperature of the pipe is raised only during the set time. Like to do. Further, after the generation and supply operation of the coating material solution is completed, as shown by the two-dot chain line in FIG. 1, clean water is circulated and supplied through the circulation path 44 by the cleaning pump 48 to provide the coating solution storage tank 30 and the piping. It is the structure which can clean the inside. In addition, the return part to the coating solution storage tank 30 of circulating water is comprised as an ejection nozzle, and the inner surface of the coating solution storage tank 30 can be cleaned now.

前記研米機2は、構成について詳述はしないが、図2〜図4に示すように、図示しない供給装置により供給される精米処理済みの米粒を研米機ホッパ2aにて受け入れた後、横送りスクリュー2bにより横送りして供給する構成となっており、米粒を上方に移送させながら研米する上方移送式のものを用いている。つまり、円筒状の研米処理筒2cの内部に研米処理室を形成して、研米処理筒2cの上部側に米粒を排出する排出シュート2dが備えられている。図示はしないが、研米処理筒2cの内部において、周囲にブラシを備えて電動モータによって縦軸芯周りで回転駆動される回転ロールとその外周部に位置する多孔状の筒部材との間を米粒を上方に移送させながら、ブラシによって米粒の表面に残留する糠すなわち糊粉層の全て又は大部分を除去して研米処理し、その研米処理後の米粒を排出シュート2dを通して排出する構成となっている。   The rice mill 2 will not be described in detail, but as shown in FIGS. 2 to 4, after the rice grains that have been subjected to the rice milling process supplied by a feeder (not shown) are received by the rice hopper 2a, It is configured to be fed laterally by a lateral feed screw 2b and uses an upward transfer type that grinds rice grains while moving them upward. In other words, a polishing rice processing chamber is formed inside the cylindrical polishing rice processing cylinder 2c, and a discharge chute 2d for discharging rice grains is provided on the upper side of the polishing rice processing cylinder 2c. Although not shown, in the polished rice processing cylinder 2c, there is a gap between a rotating roll that is provided with a brush around and rotated around the longitudinal axis by an electric motor and a porous cylindrical member positioned on the outer periphery thereof. While transferring the rice grains upward, the brush removes all or most of the residue remaining on the surface of the rice grains, that is, the paste powder layer, and polishes the rice grains, and discharges the rice grains after the polishing process through the discharge chute 2d. It has become.

前記研米機2は、上記したようなブラシによる掻き取り作用によって糊粉層を除去するものに代えて、回転ロールの周囲に砥石等の研削用部材を備えて、この研削用部材による削り取り作用等によって糊粉層を除去するように構成してもよい。更には、回転ロールの周囲に鉄製等の棒状の擦り用部材を備えて、この擦り用部材による擦り取り作用によって糊粉層を除去するように構成してもよい。   The grinding machine 2 is provided with a grinding member such as a grindstone around the rotary roll, instead of removing the paste layer by the scraping action by the brush as described above, and the grinding action by the grinding member. For example, the paste powder layer may be removed. Further, a bar-like rubbing member made of iron or the like may be provided around the rotating roll, and the paste powder layer may be removed by the rubbing action of the rubbing member.

前記攪拌搬送機3は、横倒れ姿勢の筒状の攪拌室形成部材52と、その攪拌室形成部材52の内部に設けられて、米粒受入口53から攪拌室形成部材52内部に受け入れた被覆対象米粒を攪拌室形成部材52の長手方向に搬送して米粒排出口54から排出させ、且つ、被覆対象米粒に被覆材溶液を付着させる攪拌搬送手段55とを備えて構成されている。そして、後述するように攪拌室形成部材52に形成された被覆材供給口60に前記高温溶液生成部17における被覆材溶液供給路34を通して送出用ポンプ35による送り作用によって被覆材溶液が供給され、その被覆材供給口60から前記攪拌室形成部材52の内部に被覆材溶液が供給される構成となっている。従って、被覆材溶液供給路34、送出用ポンプ35、及び、被覆材供給口60により、攪拌室形成部材の内部に前記被覆材溶液を供給する被覆材溶液供給手段56が構成されており、この被覆材溶液供給手段56と前記攪拌搬送機3とによって、前記攪拌室形成部材52の内部を搬送されている被覆対象米粒に被覆材溶液を付着させて付着済み米粒を生成する米粒被覆装置Hが構成される。   The agitating / conveying machine 3 includes a cylindrical stirring chamber forming member 52 in a sideways posture, and a coating target that is provided in the stirring chamber forming member 52 and received from the rice grain receiving port 53 into the stirring chamber forming member 52. It comprises a stirring and conveying means 55 for conveying the rice grains in the longitudinal direction of the stirring chamber forming member 52 to discharge them from the rice grain outlet 54 and for attaching the coating material solution to the rice grains to be coated. Then, as will be described later, the coating material solution is supplied to the coating material supply port 60 formed in the stirring chamber forming member 52 through the coating material solution supply path 34 in the high-temperature solution generation unit 17 by the feeding action by the delivery pump 35, The coating material solution is supplied from the coating material supply port 60 into the stirring chamber forming member 52. Therefore, the coating material solution supply path 34, the delivery pump 35, and the coating material supply port 60 constitute a coating material solution supply means 56 for supplying the coating material solution into the stirring chamber forming member. A rice grain coating apparatus H for producing a rice grain that has been adhered by attaching a coating material solution to the rice grains to be coated that are transported inside the stirring chamber forming member 52 by the coating material solution supply means 56 and the stirring and conveying machine 3. Composed.

以下、攪拌搬送機3の構成について説明を加える。
すなわち、攪拌搬送機3は、図6及び図9に示すように、前記攪拌室形成部材52の内部に、前記攪拌搬送手段55として、攪拌室形成部材52の長手方向の略全長にわたって一体的に形成される状態で延びる駆動軸57と、その駆動軸57に一体回転自在に外嵌装着された攪拌搬送用の回転体としての螺旋状体58とから構成されている。又、駆動軸57と螺旋状体58とを回転駆動する駆動手段としての電動モータ59を備えている。
Hereinafter, the configuration of the stirring and conveying machine 3 will be described.
That is, as shown in FIGS. 6 and 9, the agitating / conveying machine 3 is integrated integrally with the agitating chamber forming member 52 as the agitating / conveying means 55 over substantially the entire length in the longitudinal direction of the agitating chamber forming member 52. A drive shaft 57 extending in a formed state, and a helical body 58 as a stirring / conveying rotary body that is externally fitted to the drive shaft 57 so as to be integrally rotatable. In addition, an electric motor 59 is provided as drive means for rotationally driving the drive shaft 57 and the spiral body 58.

前記攪拌室形成部材52の長手方向一端側の上部側箇所に、研米機2から供給される米粒を受け入れる前記米粒受入口53が形成されており、この米粒受入口53の上部側には、ホッパー形式の研米タンク6が備えられて、研米機2から供給される米粒をこの研米タンク6にて受け入れて米粒受入口53から攪拌室形成部材52の内部に供給する構成となっている。攪拌室形成部材52の長手方向他端側箇所に、米粒を乾燥装置4に向けて排出させる米粒排出口54が形成されている。前記攪拌室形成部材52の長手方向中間位置であって米粒受入口53よりも少し搬送方向下手側に寄った箇所に被覆材供給口60が形成されている。   The rice grain receiving port 53 for receiving the rice grains supplied from the rice polishing machine 2 is formed at the upper side portion on one end side in the longitudinal direction of the stirring chamber forming member 52, and on the upper side of the rice grain receiving port 53, A hopper-type polishing rice tank 6 is provided, and rice grains supplied from the polishing machine 2 are received by the polishing rice tank 6 and supplied to the inside of the stirring chamber forming member 52 from the rice grain receiving port 53. Yes. A rice grain discharge port 54 for discharging the rice grains toward the drying device 4 is formed at the other end of the stirring chamber forming member 52 in the longitudinal direction. A coating material supply port 60 is formed at a position that is intermediate in the longitudinal direction of the stirring chamber forming member 52 and slightly closer to the lower side in the conveying direction than the rice grain receiving port 53.

図9に示すように、前記螺旋状体58は、駆動軸57に外嵌装着されて駆動軸57と一体回転するようにキー61にて連結される構成の筒軸部58aの外周部に、一条の螺旋状羽根体58b(スクリュー羽根)を一体的に連設して構成され、及び、その搬送方向終端部には螺旋状羽根体58bが一連に連なるように連設されて、軸芯方向に沿う掻き出し羽根58cを備えて構成されている。更に、前記被覆材供給口60に対応する部分よりも米粒搬送方向下手側の部分には3箇所に螺旋状羽根体58bが途切れる螺旋羽根途切れ部分62を設けてあり、その螺旋羽根途切れ部分62には、周方向に適宜間隔をあけて径方向に延びる複数の棒状攪拌体63が形成されている。この螺旋羽根途切れ部分62分では、米粒の搬送作用がなく攪拌体63による攪拌作用を受けることから、螺旋状体58による米粒搬送に対する抵抗として作用し、米粒の攪拌を促進させる構成となっている。   As shown in FIG. 9, the spiral body 58 is attached to the outer peripheral portion of a cylindrical shaft portion 58 a that is externally fitted to the drive shaft 57 and connected by a key 61 so as to rotate integrally with the drive shaft 57. A single spiral blade body 58b (screw blade) is integrally connected, and the spiral blade body 58b is continuously connected to the end portion in the conveying direction so as to be continuously connected to the axial direction. Is provided with a scraping blade 58c along the line. Further, spiral blade breakage portions 62 where the spiral blade body 58b is cut off are provided at three locations on the lower side of the rice grain conveying direction with respect to the portion corresponding to the coating material supply port 60. Are formed with a plurality of rod-like stirring bodies 63 extending in the radial direction with appropriate intervals in the circumferential direction. In this spiral blade breakage portion 62 minutes, there is no rice grain conveying action and the stirring action by the stirring body 63, so that it acts as a resistance to the rice grain conveyance by the spiral body 58 and promotes the stirring of the rice grains. .

前記米粒排出口54は、図7に示すように、米粒搬送方向に長い長尺状に形成されており、攪拌室形成部材52の外周部に位置変更調節自在に装着された開度調節用部材64によって開度を変更調節自在な長尺状排出口部54aと、それよりも幅広に形成された終端排出口部54bとが夫々形成されている。   As shown in FIG. 7, the rice grain outlet 54 is formed in a long shape in the rice grain conveying direction, and is an opening adjusting member that is mounted on the outer periphery of the stirring chamber forming member 52 so as to be capable of changing the position. A long discharge port part 54a whose opening degree can be freely adjusted by 64 and a terminal discharge port part 54b formed wider than that are formed.

次に、上述のように構成された攪拌搬送機3の作用について説明する。
前記米粒受入口53から前記攪拌室内に受け入れられた米粒は、前記螺旋状体58により米粒排出口54側に向かって攪拌されつつ搬送され、そのように攪拌されつつ搬送される米粒に対して、被覆材供給口60から被覆材溶液が供給され、米粒がその被覆材溶液供給位置から更に攪拌されつつ搬送される過程で、米粒の一粒一粒の表面の全体にわたる状態で被覆材溶液が付着して、米粒の一粒一粒が表面の全体にわたる状態で被覆材溶液にて被覆されることになる。
Next, the operation of the stirring and conveying machine 3 configured as described above will be described.
The rice grains received in the stirring chamber from the rice grain receiving port 53 are conveyed while being stirred toward the rice grain outlet 54 side by the spiral body 58, and for the rice grains conveyed while being stirred as such, In the process where the coating material solution is supplied from the coating material supply port 60 and the rice grains are conveyed while being further stirred from the coating material solution supply position, the coating material solution adheres to the entire surface of each rice grain. Thus, each rice grain is coated with the coating material solution over the entire surface.

そして、米粒が米粒排出口54の長尺状排出口部54aに達すると、米粒搬送方向に沿う方向の広い範囲にわたって満遍なく排出され、その長尺状排出口部54aを通過した米粒は、掻き出し羽根58cにより掻き出される状態で終端排出口部54bから排出される。更に、上述のように、前記螺旋羽根途切れ部分62が螺旋状羽根体58bによる米粒搬送に対する抵抗として作用するので米粒同士を擦り合わせて、被覆材溶液を米粒一粒一粒の表面の全面にわたって一段と均等に付着させることが可能になる。   Then, when the rice grains reach the long discharge port portion 54a of the rice grain discharge port 54, they are discharged uniformly over a wide range in the direction along the rice grain conveying direction, and the rice grains that have passed through the long discharge port portion 54a are scraped off. It is discharged from the terminal discharge port portion 54b in a state of being scraped by 58c. Furthermore, as described above, the spiral blade breakage portion 62 acts as a resistance to the rice grain conveyance by the spiral blade body 58b, so the rice grains are rubbed together, and the coating material solution is further spread over the entire surface of each rice grain. It becomes possible to make it adhere evenly.

前記乾燥装置4は、図2に示すように、前記攪拌搬送機3の米粒排出口54から落下排出される米粒を受けて載置搬送する複数の載置搬送部65を備えており、前記攪拌搬送機3にて被覆材溶液が被覆されて米粒排出口54から落下排出される米粒を載置搬送部65にて受けて載置搬送しながら乾燥させることにより、米粒表面に被膜を形成するようになっている。前記載置搬送部65は、外周形状が円形状に形成されて乾燥用電動モータ66にて上下軸心周りで回転駆動される多孔状体にて構成され、上方より供給される米粒を受け止めて載置搬送したのちに下方に落下排出するように構成されている。このような載置搬送部65の複数を、上方側のものから落下排出される米粒を下方側のものが受け取る形態で上下方向に複数並べて設けている。これらの複数の載置搬送部65は略円筒状の乾燥装置ケーシング67に収納される構成となっている。   As shown in FIG. 2, the drying device 4 includes a plurality of mounting and transporting portions 65 that receive and transport rice grains dropped and discharged from the rice grain discharge port 54 of the stirring and transporting machine 3. The rice grains that are coated with the coating material solution by the conveyor 3 and fallen and discharged from the rice grain outlet 54 are received by the placing and conveying section 65 and dried while being placed and conveyed, thereby forming a film on the surface of the rice grains. It has become. The placement conveyance unit 65 is formed of a porous body whose outer peripheral shape is formed in a circular shape and is driven to rotate around the vertical axis by a drying electric motor 66, and receives rice grains supplied from above. After being placed and conveyed, it is configured to drop and discharge downward. A plurality of such loading / conveying units 65 are arranged side by side in the vertical direction in such a manner that rice grains dropped and discharged from the upper side are received by the lower side. The plurality of mounting and conveying sections 65 are configured to be accommodated in a substantially cylindrical drying device casing 67.

更に、最下部の載置搬送部65の排出箇所の下方には、その最下部の載置搬送部65から落下排出される米粒を受けて装置外に排出する排出シュート68が乾燥装置ケーシング67から外部に突出する状態で設けられ、この排出シュート68から外部に排出した米粒は後処理部Bに向けて搬送される。又、乾燥装置ケーシング67内において、最上部の載置搬送部65よりも上方側に位置させて電気ヒータ69を備えて、乾燥装置ケーシング67の上部に乾燥装置4内部に乾燥用空気を給気する乾燥用送風機70を備えている。又、外部の吸引装置によって吸引することにより、乾燥装置4内部の空気が外部に排気される構成となっている。ちなみに、乾燥装置ケーシング67における外周側壁部のうち電気ヒータ69よりも上方側に位置する部分は多孔状のパンチングメタルにて構成され、電気ヒータ69よりも下方側箇所は無孔板材にて構成されている。   Furthermore, a discharge chute 68 for receiving rice grains dropped and discharged from the lowermost loading and transporting portion 65 from the lowermost loading and transporting portion 65 and discharging it to the outside of the apparatus is provided from the drying device casing 67 below the discharge portion of the lowermost loading and transporting portion 65. The rice grains that are provided so as to protrude outward and are discharged to the outside from the discharge chute 68 are conveyed toward the post-processing section B. In the drying device casing 67, an electric heater 69 is provided above the uppermost loading and transporting unit 65, and drying air is supplied to the inside of the drying device 4 above the drying device casing 67. A drying blower 70 is provided. Further, the air inside the drying device 4 is exhausted to the outside by being sucked by an external suction device. Incidentally, a portion of the outer peripheral side wall portion of the drying device casing 67 located above the electric heater 69 is made of a porous punching metal, and a portion below the electric heater 69 is made of a non-porous plate material. ing.

つまり、前記攪拌搬送機3の米粒排出口54から、被覆材溶液が付着した付着済み米粒が最上部の載置搬送部65上に落下排出され、その米粒が各載置搬送部65にて載置搬送されながら順次下方側の載置搬送部65に落下排出されて最下部の載置搬送部65まで移送されて、排出シュート68から装置外に排出されるようになっており、そのように米粒が各載置搬送部間を移送される過程で、電気ヒータ69の輻射熱により、最上部の載置搬送部65にて載置搬送される米粒を乾燥し、並びに、乾燥装置ケーシング67の上部から吸気又は吸引された乾燥用空気を電気ヒータ69にて加熱した後上下に並ぶ各載置搬送部65を下方側に通過させて装置外に排出するように通風させて、米粒に付着した被覆材溶液を乾燥するようになっている。つまり、電気ヒータ69による輻射熱及び乾燥用空気の通風による協働乾燥作用により付着済み米粒を乾燥して皮膜を形成することになる。   That is, the adhered rice grains to which the coating material solution has adhered are dropped and discharged from the rice grain discharge port 54 of the agitating and conveying machine 3 onto the uppermost loading and conveying unit 65, and the rice grains are loaded on each loading and conveying unit 65. While being placed and transported, it is sequentially dropped and discharged to the placing and transporting section 65 on the lower side, transferred to the placing and transporting section 65 at the bottom, and discharged from the discharge chute 68 to the outside of the apparatus. In the process in which the rice grains are transferred between the respective mounting and conveying sections, the rice grains that are placed and conveyed by the uppermost loading and conveying section 65 are dried by the radiant heat of the electric heater 69, and the upper portion of the drying device casing 67. After the drying air sucked or sucked from the air is heated by the electric heater 69, the coating adhering to the rice grains is made to pass through the respective mounting and transporting portions 65 arranged vertically and to be discharged out of the apparatus. The material solution is to be driedThat is, the attached rice grains are dried by the cooperative drying action by the radiant heat from the electric heater 69 and the ventilation of the drying air to form a film.

この無洗米製造設備においては、軟水器33を除いた被覆材溶液生成装置1、研米機2、攪拌搬送機3、乾燥装置4、及び、制御部Cを一体的に組み付けて、無洗米製造部ユニットUを構成している。この無洗米製造部ユニットUは、図2、図3に示すように、前記乾燥装置ケーシング67と、その乾燥装置ケーシング67よりも高さが低く且つ概ね直方体形状に組み立てられた基枠73とを横方向に並べて連結し、前記基枠73に、前記研米機2、前記攪拌搬送機3及び前記制御部C等を組み付けて構成している。尚、図示しないが清掃用の配管類等も組み付けられることになる。   In this washing-free rice production facility, the coating material solution generating device 1 excluding the water softener 33, the polishing machine 2, the stirring and conveying machine 3, the drying device 4 and the control unit C are integrally assembled to produce washing-free rice. The unit U is configured. As shown in FIGS. 2 and 3, the washing-free rice production unit U includes the drying device casing 67 and a base frame 73 that is lower than the drying device casing 67 and is assembled in a substantially rectangular parallelepiped shape. They are arranged side by side in the horizontal direction, and the base frame 73 is constructed by assembling the polishing machine 2, the stirring and conveying machine 3, the control unit C and the like. Although not shown, cleaning pipes and the like are also assembled.

前記攪拌搬送機3は、前記攪拌室形成部材52における前記米粒排出口54が位置する長手方向一端側部分を平面視で前記乾燥装置4に重複させかつ前記攪拌室形成部材52における前記米粒受入れ口53が位置する長手方向他端側部分を前記乾燥装置4の横側外方に突出させる状態を作業位置として設置され、且つ、乾燥装置4の横外側方に位置する旋回支点周りでの旋回により、前記作業位置と、前記攪拌室形成部材52の全体を前記乾燥装置4の横側外方に突出させるメンテナンス位置とに切換自在に構成されている。   The agitating / conveying machine 3 overlaps the drying device 4 in a plan view with one end in the longitudinal direction where the rice grain discharge port 54 is located in the stirring chamber forming member 52 and the rice grain receiving port in the stirring chamber forming member 52. A state in which the other end portion in the longitudinal direction where 53 is located protrudes laterally outward of the drying device 4 is set as a working position, and by turning around a turning fulcrum located laterally outward of the drying device 4 The operation position and a maintenance position in which the entire stirring chamber forming member 52 protrudes outward in the lateral direction of the drying device 4 are configured to be switchable.

そして、前記作業位置にある前記攪拌室形成部材52の長手方向と交差する方向に沿う作業用通路74が、前記旋回支点位置よりも前記乾燥装置4が存在する側とは反対側に位置させて形成されている。すなわち、作業用通路74は直方体形状の通路形成用枠体74aの上部に載置台を形成して構成してあり、作業者がその載置台上に載置した状態で作業を行えるようになっている。この作業用通路74は、基枠73に対して乾燥装置4とは反対側に位置させて、その基枠73に連なるように固定連結されており、作業用通路74、基枠73、及び、乾燥装置ケーシング67がその順序で横方向に並べて一体的に連結して無洗米製造部ユニットUが構成されている。   Then, the work passage 74 along the direction intersecting with the longitudinal direction of the stirring chamber forming member 52 at the work position is positioned on the side opposite to the side where the drying device 4 is present from the swivel fulcrum position. Is formed. In other words, the work passage 74 is configured by forming a mounting table on the upper part of the rectangular parallelepiped-shaped passage forming frame 74a, so that the operator can perform the work in a state of being mounted on the mounting table. Yes. The working passage 74 is positioned on the opposite side of the drying device 4 with respect to the base frame 73 and is fixedly connected to the base frame 73, and the working passage 74, the base frame 73, and The drying device casing 67 is arranged in the horizontal direction in that order and integrally connected to constitute the washing-free rice production unit U.

又、前記乾燥装置4と前記作業用通路74との間に、研米機2、攪拌搬送機3、ボイラ32、制御部C等が設けられている。そして、前記作業用通路74に対して前記攪拌室形成部材52が位置する側とは反対側箇所に、被覆材を投入するための被覆材投入部Tとしての澱粉水溶液生成供給部15及び品質向上剤供給部16が備えられ、それらの下方側に被覆溶液貯留タンク30等が設けられている。   Further, between the drying apparatus 4 and the working passage 74, a rice polishing machine 2, an agitating and conveying machine 3, a boiler 32, a control unit C, and the like are provided. And the starch aqueous solution production | generation supply part 15 as the coating material injection | throwing-in part T for supplying a coating material in the location on the opposite side to the side where the said stirring chamber formation member 52 is located with respect to the said working channel | path 74, and quality improvement An agent supply unit 16 is provided, and a coating solution storage tank 30 and the like are provided below them.

前記澱粉水溶液生成供給部15と前記品質向上剤供給部16との組み付け構成について説明すると、図2、図3に示すように、澱粉水溶液生成供給部15と品質向上剤供給部16とは、通路形成用枠体74aに連結された略矩形状の機枠75によって支持され、作業用通路74上に作業者が載置している状態で固形粉状の被覆材(澱粉、品質向上剤)を投入し易い高さに澱粉貯留タンク18と品質向上剤貯留タンク27とが夫々配備されており、被覆材を投入するための被覆材投入部Tが形成されている。そして、澱粉貯留タンク18の下方側には上述したような振動フィーダ19、澱粉水溶液タンク21、ロードセル22等が配備されており、品質向上剤貯留タンク27の下方側には振動フィーダ29等が配備されている。尚、図5において記載される符号78は、澱粉貯留タンク18及び品質向上剤貯留タンク27の内部で澱粉や品質向上剤が滑らかに繰り出されるように攪拌させる攪拌体を低速回転させる減速機電動モータである。   The assembly configuration of the starch aqueous solution generation and supply unit 15 and the quality improver supply unit 16 will be described. As shown in FIGS. 2 and 3, the starch aqueous solution generation and supply unit 15 and the quality improver supply unit 16 have a passage. A solid powdery coating material (starch, quality improver) is supported by a substantially rectangular machine frame 75 connected to the forming frame 74a and is placed on the work passage 74 by the worker. The starch storage tank 18 and the quality improver storage tank 27 are respectively provided at a height that is easy to input, and a covering material input portion T for supplying the covering material is formed. The vibration feeder 19, the starch aqueous solution tank 21, the load cell 22, and the like as described above are provided below the starch storage tank 18, and the vibration feeder 29 and the like are provided below the quality improver storage tank 27. Has been. Note that reference numeral 78 described in FIG. 5 denotes a speed reducer electric motor that rotates a stirrer at low speed so that starch and quality improver are smoothly fed out in the starch storage tank 18 and the quality improver storage tank 27. It is.

前記攪拌搬送機3は、前記旋回支点周りで旋回自在に設けられた基端側支持部材79により攪拌室形成部材52、前記駆動軸57、及び、攪拌搬送用の回転体としての螺旋状体58を片持ち状に支持して構成され、攪拌室形成部材52並びに螺旋状体58の夫々が基端側支持部材79に対して各別に取り外し可能に連結されている。更に、攪拌室形成部材52並びに螺旋状体58の夫々が、攪拌室形成部材52の長手方向に沿って複数の分割単位体に分離した状態で基端側支持部材79に対して取り外し可能に連結されている。   The agitating / conveying machine 3 is provided with a stirring chamber forming member 52, the drive shaft 57, and a spiral body 58 as a rotating body for agitating / conveying by a base end side support member 79 provided so as to be rotatable around the turning fulcrum. The agitating chamber forming member 52 and the spiral body 58 are detachably connected to the base end side support member 79, respectively. Further, each of the stirring chamber forming member 52 and the spiral body 58 is detachably connected to the proximal support member 79 in a state where the stirring chamber forming member 52 and the spiral body 58 are separated into a plurality of divided unit bodies along the longitudinal direction of the stirring chamber forming member 52. Has been.

又、攪拌室形成部材52の前記複数の分割単位体52A,52Bの夫々に接続用のフランジ部80が形成され、複数の分割単位体52A,52B同士を、その接続箇所において、着脱自在なクランプ部材81により各フランジ部80同士を挟み込んで連結するように構成されている。   Also, a connecting flange portion 80 is formed in each of the plurality of divided unit bodies 52A, 52B of the stirring chamber forming member 52, and the plurality of divided unit bodies 52A, 52B can be detachably clamped at the connection locations. The flanges 80 are sandwiched and connected by the member 81.

以下、前記攪拌搬送機3の具体的な組み付け構成について説明を加える。
すなわち、図9に示すように、前記基端側支持部材79は、機枠75に位置固定状態で立設された固定ピン82に縦軸芯Y周りで回動自在に外嵌装着される枢支ボス部79aと、この枢支ボス部79aの上部に位置する横向き筒部79bとを一体形成して構成され、この横向き筒部79bにて攪拌室形成部材52並びに駆動軸57及び螺旋状体58を片持ち状に支持する構成となっている。従って、基端側支持部材79は、前記固定ピン82における縦軸芯Y周りで回動自在に攪拌室形成部材52並びに駆動軸57及び螺旋状体58を片持ち状に支持する構成となっている。
Hereinafter, a specific assembly configuration of the agitating and conveying machine 3 will be described.
That is, as shown in FIG. 9, the base end side support member 79 is pivotally fitted to a fixed pin 82 erected in a fixed position on the machine frame 75 so as to be rotatable around the vertical axis Y. A support boss 79a and a laterally-cylinder part 79b positioned on the upper part of the pivotal boss 79a are integrally formed, and the agitating chamber forming member 52, the drive shaft 57, and the spiral body are formed by the laterally-directed cylinder part 79b. 58 is configured to be cantilevered. Accordingly, the base end side support member 79 is configured to support the stirring chamber forming member 52, the drive shaft 57, and the spiral body 58 in a cantilevered manner so as to be rotatable around the longitudinal axis Y of the fixing pin 82. Yes.

この基端側支持部材79には駆動軸57及び螺旋状体58を一体的に回動駆動する減速機付き電動モータ59が固定状態で取り付けられる。前記横向き筒部79bの内部において前記駆動軸57がベアリング83にて回転自在に支持され、電動モータ59の出力軸59aとこの駆動軸57とをカプリング84にて直結して一体回転自在に連結している。又、横向き筒部79bの端部には、攪拌室形成部材52の一端部が外嵌装着されて複数箇所を連結ネジ85によって連結して支持する構成となっており、この連結ネジ85を外すと攪拌室形成部材52の全体を取り外すことができるようになっている。   An electric motor 59 with a reduction gear that integrally rotates the drive shaft 57 and the spiral body 58 is attached to the base end side support member 79 in a fixed state. The drive shaft 57 is rotatably supported by a bearing 83 inside the sideways cylindrical portion 79b. The output shaft 59a of the electric motor 59 and the drive shaft 57 are directly connected by a coupling 84 so as to be integrally rotatable. ing. Further, one end of the stirring chamber forming member 52 is externally fitted and attached to the end of the horizontal tube portion 79b, and a plurality of locations are connected and supported by a connecting screw 85, and the connecting screw 85 is removed. The entire stirring chamber forming member 52 can be removed.

又、前記攪拌室形成部材52は、長手方向の中間位置において分割される構成となっており、それらの各分割単位体52A,52Bの接続箇所において、接続用のフランジ部80が形成され、複数の分割単位体同士52A,52Bを、その接続箇所において、着脱自在なクランプ部材81により各フランジ部80同士を挟み込んで連結する構成となっている。前記各フランジ部80の合わせ面部分には周方向の位相が一定になるように嵌り合う位置決めピン86が設けられている。
図8に示すように、クランプ部材80は蝶ネジ87を調節することでフランジ部80を締め付けたり緩めたりすることが可能な構成であり、簡単な操作で着脱を行えるようになっている。尚、攪拌室形成部材52の揺動端部側は、駆動軸57に固定用ネジ88によって締め付け固定されているベアリングユニット89によって受け止め保持される構成となっている。
Further, the stirring chamber forming member 52 is divided at an intermediate position in the longitudinal direction, and a connecting flange portion 80 is formed at a connecting portion of each of the divided unit bodies 52A and 52B. The divided unit bodies 52A and 52B are connected to each other by sandwiching the flange portions 80 by a detachable clamp member 81 at the connection location. Positioning pins 86 that are fitted so that the circumferential phase is constant are provided on the mating surface portions of the flange portions 80.
As shown in FIG. 8, the clamp member 80 is configured to be able to tighten or loosen the flange portion 80 by adjusting a thumbscrew 87, and can be attached and detached with a simple operation. The agitating chamber forming member 52 is configured such that the swinging end portion side is received and held by a bearing unit 89 that is fastened and fixed to the drive shaft 57 by a fixing screw 88.

つまり、攪拌室形成部材52を取り外す場合は、図10に示すように、前記固定用ネジ88を緩めてベアリングユニット89を外した後、中間位置のクランプ部材81を外して揺動端側に位置する分割単位体52Bを外し、その後、連結ネジ85を外すことによって基端側に位置する分割単位体52Aを外すことができる。又、攪拌室形成部材52は、研米ホッパー2aや被覆材供給口60に接続される被覆材溶液供給路34との接続箇所においても、同様に、着脱自在なクランプ部材81により各フランジ部80同士を挟み込んで連結する構成となっている。   That is, when removing the stirring chamber forming member 52, as shown in FIG. 10, after loosening the fixing screw 88 and removing the bearing unit 89, the intermediate clamp member 81 is removed and the position is set to the swing end side. The division unit body 52A positioned on the base end side can be removed by removing the division unit body 52B to be removed and then removing the connecting screw 85. In addition, the stirring chamber forming member 52 is similarly connected to the flange portion 80 by a detachable clamp member 81 at the connection location with the polishing material hopper 2a and the coating material solution supply path 34 connected to the coating material supply port 60. It is the structure which pinches | interposes and connects.

そして、前記螺旋状体58も同様にして、複数の分割単位体58A,58bに分離した状態で基端側支持部材79に対して取り外し可能に構成されている。つまり、螺旋状体58は、長手方向の中間部において、図11に示すように、筒軸部58a同士が分離される構成となっており、その分離された分割単位体58A,58B同士の筒軸部58aの対向する端縁部に互いに軸芯方向に噛み合い自在な噛み合い部90が形成され、それらが噛み合うことで一体回転する構成となっている。又、基端側に位置する分割単位体58Aと駆動軸57とが基端側の端部に位置させたキー61の噛み合いによって一体回動自在に連動連結される構成となっている。そして、この螺旋状体58も攪拌室形成部材52と同様に、揺動端部側が、駆動軸57に固定用ネジ88によって締め付け固定されているベアリングユニット89によって受け止め保持される構成となっており、螺旋状体58を取り外す場合は、前記固定用ネジ88を緩めてベアリングユニット89を外すと、揺動端側に位置する分割単位体58Bを抜き外すことができ、基端側に位置する分割単位体58Aも軸芯方向に抜き外すことができる。   Similarly, the spiral body 58 is configured to be detachable from the proximal support member 79 in a state where the spiral body 58 is separated into a plurality of divided unit bodies 58A and 58b. That is, the spiral body 58 has a configuration in which the cylindrical shaft portions 58a are separated from each other at the intermediate portion in the longitudinal direction as shown in FIG. 11, and the cylinders of the separated divided unit bodies 58A and 58B are separated. Engagement portions 90 that can be engaged with each other in the axial direction are formed at opposite end portions of the shaft portion 58a, and are configured to rotate integrally by engaging with each other. In addition, the divided unit body 58A located on the base end side and the drive shaft 57 are interlocked and coupled so as to be integrally rotatable by meshing of a key 61 positioned at the end on the base end side. The spiral body 58 is also configured to be received and held by the bearing unit 89 that is fastened and fixed to the drive shaft 57 by a fixing screw 88, similarly to the stirring chamber forming member 52. When removing the spiral body 58, the fixing unit 88 is loosened and the bearing unit 89 is removed, so that the divided unit body 58B located on the swing end side can be removed, and the split located on the base end side. The unit body 58A can also be removed in the axial direction.

そして、前記攪拌室形成部材52が、前記作業位置において、前記長手方向一端側部分を前記乾燥装置4の側壁部92を通して前記乾燥装置4の内部に入り込ませるように構成され、前記乾燥装置4の前記側壁部92に、前記攪拌室形成部材52が前記作業位置と前記メンテナンス位置との切換のために通過する開口93が形成され、その開口93を閉塞する閉状態と前記開口93を開放する開状態とに切り換え自在な扉部材94が設けられ、前記閉状態にある前記扉部材94によって前記攪拌室形成部材52を前記作業位置に保持するように構成されている。   And the said stirring chamber formation member 52 is comprised so that the said longitudinal direction one end side part may enter the inside of the said drying apparatus 4 through the side wall part 92 of the said drying apparatus 4 in the said working position, The side wall 92 is formed with an opening 93 through which the stirring chamber forming member 52 passes for switching between the working position and the maintenance position. The opening 93 closes the opening 93 and the opening 93 opens. A door member 94 that can be switched to a state is provided, and the stirring chamber forming member 52 is held in the working position by the door member 94 in the closed state.

説明を加えると、図3及び図12に示すように、略円筒状に形成される乾燥装置ケーシング67における側壁部92において、攪拌室形成部材52が出入りするための開口93が形成され、その開口93を覆う状態と開口93を開放させる状態とにわたり、縦軸芯Y2周りで揺動開閉自在な扉部材94が設けられている。そして、この扉部材94の揺動端縁は攪拌室形成部材52の外周部に沿うように円弧状に形成してパッキン95を付設しており、攪拌室形成部材52が接当する開口93の内縁部も同様に、攪拌室形成部材52の外周部に沿うように円弧状に形成してパッキン95を付設している。つまり、扉部材94を閉状態に切り換えると、この扉部材94によって攪拌室形成部材52に接当して作業位置に位置保持させる構成であり、しかも、攪拌室形成部材52の外周部と乾燥装置ケーシング67の側壁部93との間に大きな隙間が生じないようにしている。   In addition, as shown in FIGS. 3 and 12, an opening 93 for the stirring chamber forming member 52 to enter and exit is formed in the side wall portion 92 of the drying device casing 67 formed in a substantially cylindrical shape. There is provided a door member 94 that can swing open and close around the vertical axis Y2 between the state of covering 93 and the state of opening 93. The swinging edge of the door member 94 is formed in an arc shape along the outer peripheral portion of the stirring chamber forming member 52 and is provided with a packing 95, and the opening 93 of the opening 93 with which the stirring chamber forming member 52 contacts is provided. Similarly, the inner edge portion is formed in an arc shape along the outer peripheral portion of the stirring chamber forming member 52, and a packing 95 is provided. That is, when the door member 94 is switched to the closed state, the door member 94 is brought into contact with the stirring chamber forming member 52 and held at the working position, and the outer peripheral portion of the stirring chamber forming member 52 and the drying device A large gap is prevented from being generated between the casing 67 and the side wall portion 93.

そして、前記攪拌室形成部材52は、清掃等のメンテナンス作業を行うときは、扉部材94を開状態に切り換えて開口93を開放させ、図3に仮想線で示すメンテナンス位置にまで前記縦軸芯Y1周りで揺動して旋回させることができる。そして、このメンテナンス位置にまで旋回すると、前記基端側支持部材79の枢支ボス部79aに一体的に形成されている接当部96(図9参照)が機枠73に設けられた規制部97に接当してそれ以上の揺動を規制する構成となっている。このメンテナンス位置においては、図3に示すように、攪拌室形成部材52の全体が作業用通路74に近づいた状態となっており、メンテナンス作業を作業用通路74から近い位置で容易に行うことができる。   Then, when performing a maintenance operation such as cleaning, the stirring chamber forming member 52 switches the door member 94 to an open state to open the opening 93 and opens the vertical axis to the maintenance position indicated by a virtual line in FIG. It can be swung around Y1. Then, when turning to this maintenance position, a contact portion 96 (see FIG. 9) formed integrally with the pivot boss 79 a of the base end side support member 79 is provided in the machine frame 73. 97 and is configured to restrict further swinging. In this maintenance position, as shown in FIG. 3, the entire stirring chamber forming member 52 is in a state of approaching the work passage 74, and the maintenance work can be easily performed at a position close to the work passage 74. it can.

〔別実施形態〕
次に別実施形態を説明する。
[Another embodiment]
Next, another embodiment will be described.

(イ) 上記実施形態では、前記攪拌室形成部材52を2個の分割単位体に分割する構成とし、複数の分割単位体の夫々に接続用のフランジ部が形成され、複数の分割単位体同士を、その接続箇所において、着脱自在なクランプ部材により前記各フランジ部同士を挟み込んで連結する構成を示したが、このような構成に限らず、複数の分割単位体として2個に分割する構成に限らず、3個以上に分割させる構成としてもよく、前記各フランジ部同士をネジ止め固定によって連結させる構成とする等、他の連結構成を用いてもよい。
又、前記攪拌室形成部材52を複数の分割単位体に分割する構成に限らず、全体を一体的に形成した構成のものとしてもよい。
(A) In the above embodiment, the stirring chamber forming member 52 is divided into two divided unit bodies, and a flange portion for connection is formed in each of the plurality of divided unit bodies. However, the present invention is not limited to such a configuration, but is divided into two as a plurality of divided unit bodies. Not limited to this, it may be configured to be divided into three or more, and other connection configurations may be used such as a configuration in which the flange portions are connected by screwing and fixing.
Further, the stirring chamber forming member 52 is not limited to the structure in which the stirring chamber forming member 52 is divided into a plurality of divided unit bodies, but may be configured so as to be integrally formed as a whole.

(ロ) 上記実施形態では、攪拌搬送用の回転体としての前記螺旋状体58を2個の分割単位体に分割する構成として、それらが噛み合い部によって軸芯方向に沿って係合する構成としたが、この構成に代えて、例えば接続部材によって互いに連結させて一体回転する構成とする等、他の連結構成を用いてもよい。
又、前記螺旋状体58を複数の分割単位体に分割する構成に限らず、全体を一体的に形成した構成のものとしてもよい。
(B) In the above-described embodiment, as the configuration in which the spiral body 58 serving as the rotating body for stirring and conveying is divided into two divided unit bodies, they are engaged with each other along the axial direction by the meshing portion. However, instead of this configuration, other connection configurations may be used, such as a configuration in which the components are connected to each other by a connection member and integrally rotated.
The spiral body 58 is not limited to the structure in which the spiral body 58 is divided into a plurality of divided unit bodies, and the whole structure may be integrally formed.

(ハ) 上記実施形態では、攪拌搬送用の回転体としての前記螺旋状体58が、軸の外周部に一条の螺旋状羽根体(スクリュー羽根)を一体的に連設して構成されるスクリューコンベアとして構成されるものを例示したが、このような構成に代えて、次のように構成するものでもよい。 (C) In the above-described embodiment, the spiral body 58 as a rotating body for stirring and conveying is configured by integrally connecting a single spiral blade body (screw blade) to the outer peripheral portion of the shaft. Although what was comprised as a conveyor was illustrated, it may replace with such a structure and may be comprised as follows.

図13に示すように、攪拌室形成部材52の内部において、丸棒材を螺旋状に屈曲形成したコイル状体にて構成されて攪拌室形成部材52の長手方向に沿って螺旋状に延びる螺旋状搬送体58が備えられ、その螺旋状搬送体58の径方向内方側に、前記駆動軸57がその外周面と螺旋状搬送体58との間に攪拌室形成部材52の長手方向に連なる内部空間Kを形成する状態で設けられる構成としてもよい。   As shown in FIG. 13, the inside of the stirring chamber forming member 52 is formed of a coiled body formed by bending a round bar in a spiral shape and extends spirally along the longitudinal direction of the stirring chamber forming member 52. The drive shaft 57 is connected to the longitudinal direction of the stirring chamber forming member 52 between the outer peripheral surface and the spiral transfer body 58 on the radially inner side of the spiral transfer body 58. It is good also as a structure provided in the state which forms the internal space K. FIG.

説明を加えると、前記駆動軸57の攪拌室形成部材52の長手方向両端側箇所部には、前記螺旋状搬送体58を一体回転自在に支持する支持部Sを構成する筒状支持体62、63が夫々設けられている。このうち、電動モータ59配設側の筒状支持体62は、キー61によって回転軸57と一体回転する状態で回転軸57に外嵌装着されており、この筒状支持体62には、螺旋状搬送体58の一部を接触する状態で巻回支持する螺旋体保持部62aと、螺旋状搬送体58の一端部を周方向に係止して回転力を伝える係止部62bとが形成されている。一方、電動モータ59配設側とは反対側の筒状支持体63は、回転軸57に外嵌装着されて、その軸端側の段差部分63cが、回転軸57の軸端部に固定ネジ88で固定されるベアリングユニット89と回転軸57の端部との間で締め付け固定されて、回転軸57と一体回転する状態で設けられている。この筒状支持体63にも他方側のものと同様に、螺旋状搬送体58の一部を接触する状態で巻回支持する螺旋体保持部63aと、螺旋状搬送体58の一端部を周方向に係止して回転力を伝える係止部63bとが形成されている。   In other words, a cylindrical support body 62 that constitutes a support portion S that supports the helical transport body 58 so as to be integrally rotatable at the both ends in the longitudinal direction of the stirring chamber forming member 52 of the drive shaft 57, 63 are provided. Among these, the cylindrical support body 62 on the side where the electric motor 59 is disposed is externally fitted to the rotary shaft 57 so as to rotate integrally with the rotary shaft 57 by the key 61. A spiral body holding portion 62a that winds and supports a part of the cylindrical transport body 58 in contact and a locking portion 62b that locks one end portion of the spiral transport body 58 in the circumferential direction and transmits rotational force is formed. ing. On the other hand, the cylindrical support 63 on the side opposite to the side where the electric motor 59 is disposed is externally fitted to the rotating shaft 57, and the stepped portion 63 c on the shaft end side is fixed to the shaft end of the rotating shaft 57. The bearing unit 89 fixed at 88 and the end of the rotary shaft 57 are fastened and fixed so as to rotate together with the rotary shaft 57. Similarly to the cylindrical support body 63 on the other side, a spiral body holding portion 63a that winds and supports a part of the spiral transport body 58 in contact with a part of the spiral transport body 58, and one end portion of the spiral transport body 58 in the circumferential direction. And a locking portion 63b for transmitting the rotational force.

前記螺旋状搬送体58における前記米粒排出口54に対応する箇所には、攪拌室形成部材52の内周面に近接させた状態で且つ攪拌室形成部材52の長手方向に沿って直線状又は略直線状に延びる掻き出し作用部58bが設けられている。つまり、螺旋状搬送体58における米粒排出口54の終端側箇所に対応する箇所に、螺旋状に屈曲している螺旋状の搬送作用部58aの端部から一体的に連なる状態で、棒材を攪拌室形成部材52の内周面に近接させた状態で直線状又は略直線状に延びるように形成して掻き出し作用部58bを構成している。そして、この掻き出し作用部58bを前持筒状支持体63における螺旋体保持部63aにて受け止めて径方向外方への移動を阻止するようになっており、掻き出し作用部58bの端部を筒状支持体63における係止部63bに係止させる構成となっている。   The portion corresponding to the rice grain outlet 54 in the spiral transport body 58 is linear or substantially along the longitudinal direction of the stirring chamber forming member 52 while being close to the inner peripheral surface of the stirring chamber forming member 52. A scraping action portion 58b extending in a straight line is provided. That is, the bar material is integrally connected from the end of the spiral conveying action portion 58a bent in a spiral manner to a location corresponding to the terminal side location of the rice grain outlet 54 in the spiral conveying body 58. The scraping action portion 58b is formed by extending in a linear or substantially linear shape in a state of being close to the inner peripheral surface of the stirring chamber forming member 52. The scraping action part 58b is received by the spiral body holding part 63a in the front cylindrical support 63 so as to prevent the radially outward movement, and the end part of the scraping action part 58b is cylindrical. It is configured to be engaged with the engaging portion 63b of the support 63.

この構成においても、攪拌室形成部材52は分割して取り外すことができる構成としてあり、螺旋状搬送体は長手方向両側部の前記係止部62b,63bに対する係止を解除することで容易に取り外すことができるようになっている。   Also in this configuration, the stirring chamber forming member 52 can be divided and removed, and the spiral conveyance body can be easily removed by releasing the locking of the locking portions 62b and 63b on both sides in the longitudinal direction. Be able to.

(ハ) 上記実施形態では、供給される被覆材と供給される水とから被覆材溶液を生成する被覆材溶液生成装置として、澱粉と水とを設定比率で混合してその澱粉水溶液を送り出す澱粉水溶液生成供給部15と、品質向上剤を貯留するとともにその貯留している品質向上剤を設定量だけ送り出す品質向上剤供給部16と、前記澱粉水溶液生成供給部15にて攪拌混合した澱粉水溶液と前記品質向上剤供給部16から供給される品質向上剤とを攪拌しながら高温蒸気を噴霧して高温の被覆材溶液にする高温溶液生成部17とを備える構成としたが、このような構成に限らず、前記澱粉水溶液生成供給部15と前記品質向上剤供給部16のうちのいずれか一方だけを備える構成としてもよい。 (C) In the above embodiment, as a coating material solution generating device that generates a coating material solution from the supplied coating material and supplied water, starch and water are mixed at a set ratio and the starch aqueous solution is sent out. An aqueous solution generation supply unit 15, a quality improvement agent supply unit 16 that stores the quality improvement agent while storing the quality improvement agent, and a starch aqueous solution that is stirred and mixed in the starch aqueous solution generation supply unit 15; While the quality improver supplied from the quality improver supply unit 16 is agitated with the high temperature solution generator 17 which sprays high temperature steam to make a high temperature coating material solution while stirring, It is good also as a structure provided only with any one of the said starch aqueous solution production | generation supply part 15 and the said quality improver supply part 16 not only.

又、上記構成に代えて、前記澱粉水溶液生成供給部15及び前記品質向上剤供給部16のいずれも備えない構成としてもよい。このような前記澱粉水溶液生成供給部15及び前記品質向上剤供給部16のいずれも備えない構成のものでは、高温溶液生成部17における被覆溶液貯留タンク30に対して、澱粉と水を予め設定した比率で攪拌混合したもの及び設定量の品質向上剤の夫々を作業者が手作業で供給する構成となる。この構成においては、被覆材を投入するための被覆材投入部は存在しないことになる。   Moreover, it is good also as a structure which replaces with the said structure and neither of the said starch aqueous solution production | generation supply part 15 and the said quality improvement agent supply part 16 is provided. In such a configuration in which neither the starch aqueous solution generation supply unit 15 nor the quality improver supply unit 16 is provided, starch and water are preset for the coating solution storage tank 30 in the high temperature solution generation unit 17. The worker manually supplies each of the agitated and mixed ratio and the set amount of the quality improver. In this configuration, there is no covering material input portion for supplying the covering material.

(ニ) 前記乾燥装置の具体構成は、上記の実施形態において例示した構成に限定されるものではない。例えば、前記載置搬送部として無端回動ベルトや振動コンベア式に構成しても良い。 (D) The specific configuration of the drying device is not limited to the configuration exemplified in the above embodiment. For example, you may comprise an endless rotation belt or a vibration conveyor type as an installation conveyance part mentioned above.

無洗米製造設備の全体構成を示すブロック図Block diagram showing the overall structure of washing-free rice production equipment 無洗米製造部ユニットの正面図Front view of washing-free rice production unit 無洗米製造部ユニットの平面図Plan view of washing-free rice production unit 研米機配設部の側面図Side view of the area where the machine is installed 澱粉水溶液生成供給部及び品質向上剤供給部の構成を示す図The figure which shows the structure of a starch aqueous solution production | generation supply part and a quality improvement agent supply part. 攪拌搬送機の側面図Side view of agitating and conveying machine 米粒排出口を示す図Diagram showing rice grain outlet クランプ部材を示す図Diagram showing clamp member 攪拌搬送機の断面図Cross section of agitating and conveying machine 攪拌搬送機の分解状態を示す説明図Explanatory drawing showing the disassembled state of the agitating and conveying machine 攪拌搬送機の分解状態を示す説明図Explanatory drawing showing the disassembled state of the agitating and conveying machine 乾燥装置の開口形成部を示す図The figure which shows the opening formation part of drying equipment 別実施形態の攪拌搬送機の断面図Sectional drawing of the agitation conveyance machine of another embodiment

符号の説明Explanation of symbols

1 被覆材溶液生成装置
4 乾燥装置
52 攪拌室形成部材
54 米粒排出口
55 攪拌搬送手段
56 被覆材溶液供給手段
58 回転体
79 基端側支持部材
80 フランジ部
81 クランプ部材
92 側壁部
93 開口
94 扉部材
H 被覆装置
T 被覆材投入部


DESCRIPTION OF SYMBOLS 1 Coating material solution production | generation apparatus 4 Drying device 52 Stirring chamber formation member 54 Rice grain discharge port 55 Stirring conveyance means 56 Coating material solution supply means 58 Rotating body 79 Base end side support member 80 Flange part 81 Clamp member 92 Side wall part 93 Opening 94 Door Member H Coating device T Coating material input part


Claims (7)

糊粉層の全て又は大部分を除去した被覆対象米粒に被覆材溶液を付着させて付着済み米粒を生成する被覆装置と、その被覆装置から供給される前記付着済み米粒に付着された被覆材溶液を乾燥させて被覆対象米粒の表面に被膜を形成する乾燥装置とが設けられ、
前記被覆装置が、横倒れ姿勢の筒状の攪拌室形成部材と、その攪拌室形成部材の内部に設けられて、米粒受入口から前記攪拌室形成部材内部に受け入れた前記被覆対象米粒を前記攪拌室形成部材の長手方向に搬送して米粒排出口から排出させる攪拌搬送手段と、前記攪拌室形成部材の内部に前記被覆材溶液を供給する被覆材溶液供給手段とを備えて構成されている無洗米製造設備であって、
前記被覆装置が、
前記攪拌室形成部材における前記米粒排出口が位置する長手方向一端側部分を平面視で前記乾燥装置に重複させかつ前記攪拌室形成部材における前記米粒受入れ口が位置する長手方向他端側部分を前記乾燥装置の横側外方に突出させる状態を作業位置として設置され、且つ、
前記乾燥装置の横外側方に位置する旋回支点周りでの旋回により、前記作業位置と、前記攪拌室形成部材の全体を前記乾燥装置の横側外方に突出させるメンテナンス位置とに切換自在に構成されている無洗米製造設備。
A coating apparatus for generating a coated rice grain by attaching a coating material solution to the coated rice grains from which all or most of the paste powder layer has been removed, and a coating material solution adhered to the adhered rice grains supplied from the coating apparatus And a drying device for forming a film on the surface of the rice grain to be coated is provided,
The coating apparatus is provided with a cylindrical stirring chamber forming member in a sideways posture and the stirring chamber forming member, and the stirring target rice grains received from the rice grain receiving port into the stirring chamber forming member are stirred. A stirring / conveying means for conveying in the longitudinal direction of the chamber forming member and discharging from the rice grain discharge port; and a coating material solution supplying means for supplying the coating material solution into the stirring chamber forming member. Washing rice production equipment,
The coating device is
A longitudinal end portion of the stirring chamber forming member where the rice grain outlet is located is overlapped with the drying device in a plan view, and a longitudinal end portion of the stirring chamber forming member is located where the rice grain receiving port is located. It is installed as a working position in a state of projecting laterally outward of the drying device, and
By turning around a turning fulcrum located on the laterally outer side of the drying device, the working position and a maintenance position for allowing the entire stirring chamber forming member to protrude laterally outward of the drying device can be switched. Wash-free rice production equipment.
前記攪拌室形成部材が、前記作業位置において、前記長手方向一端側部分を前記乾燥装置の側壁部を通して前記乾燥装置の内部に入り込ませるように構成され、
前記乾燥装置の前記側壁部に、前記攪拌室形成部材が前記作業位置と前記メンテナンス位置との切換のために通過する開口が形成され、その開口を閉塞する閉状態と前記開口を開放する開状態とに切り換え自在な扉部材が設けられ、
前記閉状態にある前記扉部材によって前記攪拌室形成部材を前記作業位置に保持するように構成されている請求項1記載の無洗米製造設備。
The stirring chamber forming member is configured to allow the one end portion in the longitudinal direction to enter the inside of the drying device through the side wall portion of the drying device at the working position,
An opening through which the stirring chamber forming member passes for switching between the working position and the maintenance position is formed in the side wall portion of the drying apparatus, and a closed state in which the opening is closed and an open state in which the opening is opened. And a switchable door member.
The washing-free rice production facility according to claim 1, wherein the stirring chamber forming member is held at the working position by the door member in the closed state.
前記作業位置にある前記攪拌室形成部材の長手方向と交差する方向に沿う作業用通路が、前記旋回支点位置よりも前記乾燥装置が存在する側とは反対側に位置させて形成されている請求項1又は2記載の無洗米製造設備。   A work passage along a direction intersecting with a longitudinal direction of the stirring chamber forming member at the work position is formed so as to be located on a side opposite to the side where the drying device is present from the swivel fulcrum position. Item 1 or 2 washing-free rice production equipment. 供給される被覆材と供給される水とから前記被覆材溶液を生成する被覆材溶液生成装置が設けられ、前記被覆材供給手段が、この被覆材溶液生成装置にて生成された前記被覆材溶液を前記攪拌室形成部材の内部に供給するように構成され、
前記乾燥装置と前記作業用通路との間に、原料用の米粒の糊粉層の全て又は大部分を除去して前記被覆対象米粒を生成して前記米粒受入れ口に供給する被覆対象米粒生成装置が設けられ、
前記作業用通路に対して前記攪拌室形成部材が位置する側とは反対側箇所に、前記被覆材を投入するための被覆材投入部が設けられている請求項3記載の無洗米製造設備。
A coating material solution generating device for generating the coating material solution from the supplied coating material and supplied water is provided, and the coating material solution is generated by the coating material solution generating device. Is supplied to the inside of the stirring chamber forming member,
A covering target rice grain generating device that removes all or most of the paste powder layer of raw material rice grains between the drying device and the working passage to generate the covering target rice grains and supplies the rice grain receiving port to the rice grain receiving port Is provided,
4. The washing-free rice production facility according to claim 3, wherein a coating material charging part for charging the coating material is provided at a position opposite to the side where the stirring chamber forming member is located with respect to the working passage.
前記被覆装置が、前記旋回支点周りで旋回自在に設けられた基端側支持部材により前記攪拌室形成部材並びに前記攪拌搬送手段を構成する攪拌搬送用の回転体を片持ち状に支持して構成され、
前記攪拌室形成部材並びに前記攪拌搬送用の回転体の夫々が前記基端側支持部材に対して各別に取り外し可能に連結されている請求項1〜4のいずれか1項に記載の無洗米製造設備。
The coating device is configured such that the stirring chamber forming member and the stirring and conveying rotating body constituting the stirring and conveying means are supported in a cantilever manner by a base end side supporting member provided to be rotatable around the turning fulcrum. And
The washing-free rice production according to any one of claims 1 to 4, wherein each of the stirring chamber forming member and the rotating body for stirring and transporting is detachably connected to the base end side support member. Facility.
前記攪拌室形成部材並びに前記攪拌搬送用の回転体の夫々が、前記攪拌室形成部材の長手方向に沿って複数の分割単位体に分離した状態で前記基端側支持部材に対して取り外し可能に連結されている請求項5記載の無洗米製造設備。   Each of the agitating chamber forming member and the agitating / conveying rotating body can be detached from the proximal support member in a state of being separated into a plurality of divided unit bodies along the longitudinal direction of the agitating chamber forming member. 6. The washing-free rice production facility according to claim 5, which is connected. 前記攪拌室形成部材の前記複数の分割単位体の夫々に接続用のフランジ部が形成され、
前記複数の分割単位体同士を、その接続箇所において、着脱自在なクランプ部材により前記各フランジ部同士を挟み込んで連結するように構成されている請求項6記載の無洗米製造設備。
A flange portion for connection is formed on each of the plurality of divided unit bodies of the stirring chamber forming member,
The washing-free rice production facility according to claim 6, wherein the plurality of divided unit bodies are connected to each other by sandwiching the flange portions with a detachable clamp member at a connection location.
JP2004178636A 2004-06-16 2004-06-16 Wash-free rice manufacturing facility Pending JP2006000735A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109107641A (en) * 2018-08-20 2019-01-01 湖北国宝桥米有限公司 A kind of energy-saving food processing rice cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109107641A (en) * 2018-08-20 2019-01-01 湖北国宝桥米有限公司 A kind of energy-saving food processing rice cleaning device

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