JP2005336534A - Shape memory alloy member, shape memorizing method therefor, and actuator for controlling flow rate - Google Patents
Shape memory alloy member, shape memorizing method therefor, and actuator for controlling flow rate Download PDFInfo
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Abstract
Description
本発明は、形状記憶合金部材、特に、二方向性を有する形状記憶合金部材およびその形状記憶方法、並びに、当該形状記憶合金部材を具備する流量制御用アクチュエータに関する。 The present invention relates to a shape memory alloy member, in particular, a shape memory alloy member having a bidirectional property, a shape memory method thereof, and a flow control actuator including the shape memory alloy member.
一般的に、形状記憶効果は非可逆的な一方向性であり、形状記憶合金に特殊な処理を施すことで、合金自体に二方向性を付与することがある。記憶素子単独での二方向性素子としての使用は、機器の小型化や機構の簡単化などに寄与すると共に使用分野の拡張につながるものと考えられる。しかし、形状記憶合金の二方向性記憶特性は実用上満足すべき段階にまでは至っていない。 In general, the shape memory effect is irreversible unidirectional, and by giving a special treatment to the shape memory alloy, the alloy itself may be given bidirectionality. The use of the memory element alone as a bidirectional element is considered to contribute to the downsizing of the device, the simplification of the mechanism, and the like, and to the expansion of the field of use. However, the bi-directional memory characteristics of shape memory alloys have not yet reached a practically satisfactory level.
そこで、合金自体は一方向性で、ばねや重りなどの他の部品を組み合わせて、素子として二方向性を付与すること(バイアス方式)が行われているのが現状である。 Therefore, the alloy itself is unidirectional, and the present situation is that the bi-directionality is imparted as an element (bias method) by combining other parts such as a spring and a weight.
そのため、構成が複雑となって使用分野が限定されたり、繰り返し再現性が低いといった信頼性が問題となっている。 For this reason, there is a problem in reliability that the configuration is complicated and the field of use is limited, or the reproducibility is low.
また、二方向性形状記憶に関する研究としては、その発現方法や機構、小型アクチュエータヘの応用などに関するものが行われているが、実用面を考慮すると十分な特性が得られているとは言いがたい(例えば、非特許文献(1)〜(4)参照)。 In addition, research on bi-directional shape memory has been conducted on its manifestation method and mechanism, application to small actuators, etc., but it is said that sufficient characteristics have been obtained considering practical aspects. (For example, see non-patent documents (1) to (4)).
以上から、繰り返し再現性が良好で、種々の用途に適用できる実用的な二方向性の形状記憶合金部材は、未だ見出されていないといえる。
以上から、本発明は、上記従来からの技術的課題を解決することを目的とする。すなわち、本発明は、二方向性を有しながら、信頼性および繰り返し再現性が良好で、種々の用途に適用できる形状記憶合金部材およびその形状記憶方法、並びに、流量制御用アクチュエータを提供することを目的とする。 In view of the above, an object of the present invention is to solve the above-described conventional technical problems. That is, the present invention provides a shape memory alloy member, a shape memory method thereof, and an actuator for flow rate control, which are bi-directional, have good reliability and repeatability, and can be applied to various applications. With the goal.
上記課題を解決すべく鋭意検討した結果、本発明者らは、下記本発明により当該課題を解決できることを見出した。 As a result of intensive studies to solve the above problems, the present inventors have found that the following problems can be solved by the present invention.
すなわち、本発明は、マルテンサイト変態終了温度以下の低温側では低温記憶形状となり、オーステナイト変態終了温度以上の高温側では高温記憶形状となる二方向性を有する形状記憶合金部材であって、前記高温記憶形状となる形状記憶処理(高温記憶形状処理)が、前記オーステナイト変態終了温度より高温側で施され、前記低温記憶形状となる形状記憶処理(低温記憶形状処理)が、前記高温記憶形状となる形状記憶処理後、マルテンサイト変態開始温度より低温側で引張歪み加工によって施されたことを特徴とする形状記憶合金部材である。 That is, the present invention is a shape memory alloy member having a bidirectional property that becomes a low-temperature memory shape on the low temperature side below the martensitic transformation end temperature and becomes a high temperature memory shape on the high temperature side above the austenite transformation end temperature, Shape memory processing (high temperature memory shape processing) to be a memory shape is performed on the higher temperature side than the austenite transformation end temperature, and shape memory processing (low temperature memory shape processing) to be the low temperature memory shape is the high temperature memory shape. It is a shape memory alloy member characterized by being subjected to tensile strain processing at a temperature lower than the martensitic transformation start temperature after the shape memory treatment.
上記のような形状記憶処理、特に、上記引張歪み加工を施すことで、形状記憶合金部材中に歪みが付与され、マルテンサイト変態終了温度からオーステナイト変態終了温度までの温度範囲で、高温記憶形状に対し逆変形形状となる逆変形挙動が示される。そして、低温記憶形状となる温度から逆変形挙動を示す温度までの温度範囲で、温度に応じて、低温記憶形状となったり逆変形形状となったりして形状の変化が生じる。 By applying the shape memory treatment as described above, in particular, the tensile strain processing, strain is imparted in the shape memory alloy member, and in the temperature range from the martensite transformation end temperature to the austenite transformation end temperature, a high temperature memory shape is obtained. On the other hand, a reverse deformation behavior that is a reverse deformation shape is shown. Then, in the temperature range from the temperature at which the low temperature memory shape is obtained to the temperature exhibiting the reverse deformation behavior, the shape changes depending on the temperature, such as the low temperature memory shape or the reverse deformation shape.
一方向性や二方向性を有する形状記憶合金は、一般的に、低温の状態から温度を上げていくと、高温記憶形状の形状に近づくように(記憶方向に向けて)低温記憶形状から高温記憶形状へと変形が生じる。 In general, shape memory alloys having unidirectional and bi-directional properties increase from the low temperature memory shape to the shape of the high temperature memory shape (towards the memory direction) as the temperature is raised from a low temperature state. Deformation occurs in the memory shape.
しかし、本発明の形状記憶合金部材は、高温記憶形状に変形する高温の状態になるまでの逆変形温度範囲において、高温記憶形状への回復過程で生じる記憶方向とは逆方向への変形が生じる。言い換えると、低温から高温になるに伴い、その温度に応じて低温記憶形状、逆変形形状、高温記憶形状へと順次変形する。 However, the shape memory alloy member of the present invention is deformed in a direction opposite to the memory direction that occurs in the process of recovery to the high temperature memory shape in the reverse deformation temperature range until the high temperature memory shape is deformed. . In other words, as the temperature changes from low temperature to high temperature, the shape gradually changes into a low temperature memory shape, a reverse deformation shape, and a high temperature memory shape according to the temperature.
また、温度に応じて、低温記憶形状と逆変形形状との形状変化が繰り返されることで、低温記憶形状、逆変形形状および高温記憶形状のそれぞれの形状をより有効に利用することが可能となり、広い用途に適用できる形状記憶合金部材とすることができる。 In addition, by repeating the shape change between the low-temperature memory shape and the reverse deformation shape according to the temperature, it becomes possible to more effectively use each of the low-temperature memory shape, the reverse deformation shape, and the high-temperature memory shape, It can be set as the shape memory alloy member applicable to a wide use.
本発明形状記憶合金部材の合金組成は、Ti−Ni系であることが好ましい。引張歪み加工により付与される引張ひずみは、5〜13%であることが好ましい。 The alloy composition of the shape memory alloy member of the present invention is preferably a Ti—Ni system. The tensile strain applied by tensile strain processing is preferably 5 to 13%.
また、本発明は、マルテンサイト変態終了温度以下の低温側では低温記憶形状となり、オーステナイト変態終了温度以上の高温側では高温記憶形状となり、前記マルテンサイト変態終了温度から前記オーステナイト変態終了温度までの温度範囲で、前記高温記憶形状に対し逆変形形状となる逆変形挙動を示す二方向性を有する形状記憶合金部材の形状記憶方法であって、オーステナイト変態終了温度より高温側で曲げ加工を施した後、マルテンサイト変態開始温度以下より低温側で引張歪み加工を施すことを特徴とする形状記憶合金部材の形状記憶方法である。 Further, the present invention has a low temperature memory shape on the low temperature side below the martensite transformation end temperature, and a high temperature memory shape on the high temperature side above the austenite transformation end temperature, and the temperature from the martensite transformation end temperature to the austenite transformation end temperature. A shape memory method of a shape memory alloy member having a bidirectional property showing a reverse deformation behavior that becomes a reverse deformation shape with respect to the high temperature memory shape in a range, after bending at a higher temperature side than the austenite transformation end temperature A shape memory method for a shape memory alloy member, wherein tensile strain processing is performed on a lower temperature side than the martensitic transformation start temperature or lower.
高温側で曲げ加工を施した後に低温側で引張歪み加工を施すことで、形状記憶合金部材中に歪みが付与され、マルテンサイト変態終了温度からオーステナイト変態終了温度までの温度範囲で、高温記憶形状に対し逆変形形状となる逆変形挙動が示される形状記憶合金部材とすることができる。その結果、温度に応じて、低温記憶形状、逆変形形状および高温記憶形状とすることが可能となり、それぞれの形状を利用することで、広い用途に適用できる形状記憶合金部材とすることができる。引張歪み加工により付与される引張ひずみは、5〜13%とすることが好ましい。 By performing tensile strain processing on the low temperature side after bending on the high temperature side, strain is imparted in the shape memory alloy member, and the high temperature memory shape is in the temperature range from the martensite transformation end temperature to the austenite transformation end temperature. On the other hand, the shape memory alloy member can exhibit a reverse deformation behavior that exhibits a reverse deformation shape. As a result, a low-temperature memory shape, an inversely deformed shape, and a high-temperature memory shape can be obtained depending on the temperature. By using each shape, a shape memory alloy member that can be applied to a wide range of applications can be obtained. The tensile strain applied by tensile strain processing is preferably 5 to 13%.
さらに、本発明は、二方向性を有する形状記憶合金部材で形成されると共に、流体の圧力によって流路を閉弁する流量制御弁を回動させて前記流路を開弁することで、該流路を流れる流体の流量を制御する流量制御用アクチュエータであって、一端が流路内に固定されると共に、オーステナイト変態終了温度より高温側で、先端部が前記流量制御弁から離れて前記流路を閉弁する形状に高温記憶形状処理が施され、該高温記憶形状処理後に、マルテンサイト変態開始温度より低温側で、引張歪み加工により先端部が前記流量制御弁に接近もしくは接触して前記流路を閉弁する形状に低温記憶形状処理が施されたことを特徴とする流量制御用アクチュエータである。 Furthermore, the present invention is formed of a shape memory alloy member having bidirectionality, and by rotating a flow rate control valve that closes the flow path by the pressure of the fluid, the flow path is opened to open the flow path. A flow control actuator for controlling a flow rate of a fluid flowing through a flow path, one end of which is fixed in the flow path and at a temperature higher than an austenite transformation end temperature, and a tip portion is separated from the flow control valve and the flow The shape that closes the passage is subjected to high temperature memory shape processing, and after the high temperature memory shape processing, the tip portion approaches or comes into contact with the flow control valve by tensile strain processing on the lower temperature side than the martensite transformation start temperature. An actuator for flow control, characterized in that low-temperature memory shape processing is applied to a shape for closing a flow path.
本発明の流量制御用アクチュエータは、既述の本発明の形状記憶合金部材を使用するため、低温記憶形状、逆変形形状および高温記憶形状を温度に応じて選択的に利用することで、流体の流量を選択的に制御することができる。 Since the flow control actuator of the present invention uses the shape memory alloy member of the present invention described above, the low temperature memory shape, the reverse deformation shape, and the high temperature memory shape are selectively used according to the temperature, so that the fluid The flow rate can be selectively controlled.
本発明によれば、二方向性を有しながら、信頼性および繰り返し再現性が良好で、種々の用途に適用できる形状記憶合金部材およびその形状記憶方法、並びに、流量制御用アクチュエータを提供することができる。 According to the present invention, there are provided a shape memory alloy member, a shape memory method thereof, and an actuator for flow rate control, which are bi-directional, have good reliability and repeatability, and can be applied to various applications. Can do.
[形状記憶合金部材およびその形状記憶方法]
本発明の形状記憶合金部材は、逆変形挙動を示すことで、温度に応じた形状、すなわち、低温記憶形状、逆変形形状および高温記憶形状となる。ここで、「逆変形」は、高温記憶形状となる記憶方向とは異なる方向、具体的には逆変形終了時の形状が、高温記憶形状とほぼ対照的になるような方向に向かう変形をいう。このような本発明の形状記憶合金部材は、下記の形状記憶方法により作製される。
[Shape Memory Alloy Member and Shape Memory Method]
The shape memory alloy member of the present invention exhibits reverse deformation behavior, and thus has a shape corresponding to temperature, that is, a low temperature memory shape, a reverse deformation shape, and a high temperature memory shape. Here, “reverse deformation” refers to a deformation that is directed in a direction different from the storage direction in which the high-temperature memory shape is obtained, specifically, in a direction in which the shape at the end of the reverse deformation is substantially in contrast to the high-temperature memory shape. . Such a shape memory alloy member of the present invention is produced by the following shape memory method.
すなわち、まず、形状記憶合金材料に、700〜1000℃の範囲で溶体化処理を施しておく。形状記憶合金材料としては、Cu−Al系、Ti−Ni系等の合金材料を使用することができるが、強度・耐疲労・耐食性等を考慮して、Ti−Ni系合金を使用することが好ましい。Ti−Ni系合金を使用する場合の当該合金中のNi含有量は、49.5〜51at%であることが好ましく、50〜50.5at%であることがより好ましい。その他に、形状記憶合金材料に一般的に使用される添加剤を適宜含有させてもよい。形状記憶合金材料の形態は、線材や板材等種々の形態を適用することができる。 That is, first, a solution treatment is applied to the shape memory alloy material in the range of 700 to 1000 ° C. As the shape memory alloy material, an alloy material such as a Cu-Al based material or a Ti-Ni based material can be used, but a Ti-Ni based alloy may be used in consideration of strength, fatigue resistance, corrosion resistance, and the like. preferable. When using a Ti—Ni alloy, the Ni content in the alloy is preferably 49.5 to 51 at%, more preferably 50 to 50.5 at%. In addition, additives generally used for shape memory alloy materials may be appropriately contained. As the shape of the shape memory alloy material, various forms such as a wire and a plate can be applied.
次に、形状記憶合金材料について、所望の高温記憶形状を付与するための加工処理として、例えば、曲げ加工行う。この曲げ加工が施され、形状が拘束された状態でオーステナイト変態終了温度よりも高い温度で高温記憶形状処理を施す(形状記憶処理)。形状記憶処理における熱処理温度は、合金の成分にもよるが、250〜600℃とすることが好ましい。また、かかる温度に保持する時間は、20〜60分間とすることが好ましい。当該温度範囲および時間とすることで、十分な強度を維持しながら所望の形状を記憶させることができる。 Next, the shape memory alloy material is subjected to, for example, bending as a processing for imparting a desired high-temperature memory shape. A high temperature memory shape process is performed at a temperature higher than the austenite transformation end temperature in a state where the bending process is performed and the shape is constrained (shape memory process). The heat treatment temperature in the shape memory treatment is preferably 250 to 600 ° C., although it depends on the components of the alloy. Moreover, it is preferable that the time hold | maintained at this temperature shall be 20 to 60 minutes. By setting the temperature range and time, a desired shape can be stored while maintaining a sufficient strength.
形状記憶処理後、低温記憶形状となるように、マルテンサイト変態開始温度より低温で、形状記憶合金材料に引張歪み加工を施す(低温記憶形状処理)。当該引張歪み加工は、公知の方法を適用することができる。引張歪み加工により付与される引張歪みは、5〜13%(25℃)とすることが好ましく、9〜11%とすることがより好ましい。5〜13%とすることで、材料の強度的な特性を維持しながら、実用的な逆変形が得られる。 After the shape memory treatment, the shape memory alloy material is subjected to tensile strain processing at a temperature lower than the martensitic transformation start temperature so that a low temperature memory shape is obtained (low temperature memory shape treatment). A known method can be applied to the tensile strain processing. The tensile strain applied by the tensile strain processing is preferably 5 to 13% (25 ° C.), and more preferably 9 to 11%. By making it 5 to 13%, practical reverse deformation can be obtained while maintaining the strength characteristics of the material.
逆変形は、低温時に形状記憶合金部材のマルテンサイト相に与えた歪みが内部応力として残留し、それが引き金となって発現するものと考えられる。そのため、合金中に存在する残留応力の程度によって、逆変形の発現の可否が決まるものと考えられる。一方、マルテンサイト変態開始温度を超える場合、マルテンサイト相がわずかに存在する場合もあるが、実用的な逆変形が得られにくい。特に、オーステナイト変態終了温度を超えると、合金は、オーステナイト相だけとなり、逆変形は発生しない。 The reverse deformation is considered to be caused by the strain applied to the martensitic phase of the shape memory alloy member at low temperatures remaining as internal stress, which triggers the deformation. Therefore, it is considered that the possibility of reverse deformation is determined by the degree of residual stress present in the alloy. On the other hand, when the martensitic transformation start temperature is exceeded, there may be a slight amount of martensite phase, but practical reverse deformation is difficult to obtain. In particular, when the austenite transformation finish temperature is exceeded, the alloy becomes only an austenite phase and no reverse deformation occurs.
以上のような観点から、歪み付与処理を施す温度は、マルテンサイト変態開始温度より低温とする。より確実に逆変形を発現させるためには、合金の組織全体がマルテンサイト相の状態であることが好ましいため、形状記憶合金部材のマルテンサイト変態終了温度以下とすることが好ましく、具体的には、5〜40℃とすることが好ましい。5〜40℃とすることで、効率よく低温側の形状を記憶させることができる。 From the above viewpoint, the temperature at which the strain applying process is performed is lower than the martensitic transformation start temperature. In order to develop reverse deformation more reliably, the entire structure of the alloy is preferably in a martensitic phase, and therefore it is preferable that the temperature be equal to or lower than the martensitic transformation end temperature of the shape memory alloy member. 5 to 40 ° C. is preferable. By setting the temperature to 5 to 40 ° C., the shape on the low temperature side can be efficiently stored.
以上のような所定温度での曲げ加工およびその後の引張歪み加工といった形状記憶処理を施すことで、本発明の形状記憶合金部材が作製される。 The shape memory alloy member of the present invention is produced by performing shape memory processing such as bending at a predetermined temperature as described above and subsequent tensile strain processing.
なお、本明細書でいう「形状記憶合金部材」とは、板材や線材といった種々の形態を取り得る。そして、これらに適宜、加工を施し、種々の部品として供することができる。例えば、本発明の形状記憶合金部材に公知の加工を施し、図1に示すような着脱容易な締結部品として利用することが可能である。また、後述するような本発明のアクチュエータとして利用することもできる。 In addition, the “shape memory alloy member” referred to in the present specification can take various forms such as a plate material and a wire material. These can be appropriately processed and used as various parts. For example, the shape memory alloy member of the present invention can be processed as known to be used as an easily attachable / detachable fastening part as shown in FIG. It can also be used as an actuator of the present invention as described later.
以下に、図1に示す締結部品について説明する。図1は、本発明の形状記憶合金部材を締結部品としての止めピンに適用した場合のその使用態様を説明する図である。 Below, the fastening component shown in FIG. 1 is demonstrated. FIG. 1 is a diagram for explaining a use mode when the shape memory alloy member of the present invention is applied to a set pin as a fastening part.
止めピン10は、その軸10aの先端方向にスリットが設けられている。かかる止めピン10について、高温側(オーステナイト変態終了温度を超える温度以上)では図1(A)に示すように、軸10aの付け根部分から先端部分の途中部にかけて、外側へ凸となるように湾曲され、その途中部から先端部分にかけて湾曲の曲率が小さくなるように、曲げ加工を施しながら形状記憶処理を施す。そして、図1(B)に示すように、低温側(マルテンサイト変態開始温度未満の温度以下)では、直線形状となるように止めピン10に引張歪み加工を施す。
The
上記のような一連の処理を施した後、図1(C)に示すように、締結部の貫通孔に止めピン10を挿入する。その後、ヒータ等の熱源を使用して、逆変形開始温度まで加熱を行う。当該加熱により、止めピン10は、形状記憶処理を施した際の高温記憶形状に対し逆変形を起こす逆変形挙動を示し、図1(D)に示すように、その軸10aのスリット部が図面上、外側に開くように変形して、止めピン10が締結部を良好に締結することになる。なお、「変態開始温度(As点)、変態終了温度(Af点)」と、「逆変形開始温度、逆変形終了温度」とは、それぞれ、ほぼ一致するといえる。
After performing a series of processes as described above, as shown in FIG. 1C, the
締結を解除する場合は、逆変形温度を超える温度でさらに加熱し、図1(E)に示すように、高温記憶形状を回復させる。このようにすることで、締結部品を破壊することなく、締結を容易に解除することができる。 In the case of releasing the fastening, heating is further performed at a temperature exceeding the reverse deformation temperature, and the high temperature memory shape is recovered as shown in FIG. By doing in this way, fastening can be canceled easily, without destroying fastening parts.
本実施形態の止めピンは、リサイクル可能部品の締結に用いると、リサイクル部品の分解が容易になるので、より効果的であるといえる。 If the set pin of this embodiment is used for fastening a recyclable part, it can be said that the recycle part can be easily disassembled, so that it is more effective.
[流量制御用アクチュエータ]
本発明の流量制御用アクチュエータについて、図2を参照しながら説明する。まず、当該アクチュエータに使用される形状記憶合金部材は、線状もしくは板状とし、高温記憶形状としてはL字型の形状、その後の低温記憶形状としては、引張歪み加工により直線状として歪を付与しておく。
[Actuator for flow control]
The flow control actuator of the present invention will be described with reference to FIG. First, the shape memory alloy member used for the actuator is linear or plate-like, and the L shape is used as the high-temperature memory shape, and the subsequent low-temperature memory shape is strained as a straight line by tensile strain processing. Keep it.
図2(A)に示すように、流体が流れる管の内部に流量制御弁22および流量制御用アクチュエータとしての形状記憶合金部材20が設けられている。流量制御弁22は、その一端部を基点に回動可能に設けられているが、ストッパとして機能する突起24により、形状記憶合金部材20側への移動が制限されているため、突起24により形状記憶合金部材20が設けられていない側で回動可能な状態で設けられている。そして、逆変形を生じない低温では、流量制御弁22に形状記憶合金部材20の先端部が接触して設けられている。これは、流体の温度を流量制御弁22を介して感知するためである。
As shown in FIG. 2A, a flow
ここで、形状記憶合金部材20としては、既述の本発明の形状記憶合金部材を使用することができる。また、流量制御板としては、流体に腐食されず、流体から受ける圧力に耐え得る材料であれば、その材質は特に限定されず、鉄、ステンレス、チタン等の金属材料や、酸化物系、窒化物系等のセラミック材料を適用することができる。さらに、流体としても種々の液体や気体が適用できる。
Here, as the shape
形状記憶合金部材20が逆変形挙動を示す温度未満の範囲では、図2(A)に示すように、流量制御弁22を回動させないことで流体の流路が閉じられている。
In a range below the temperature at which the shape
流体の温度が上昇し、形状記憶合金部材20の温度が逆変形挙動を示す温度範囲に入ると、温度に対応して図2(B)に示すようにして逆変形が起こり、逆変形を起こした形状記憶合金部材20が流量制御弁22を回動させながら流体の流路を開く。
When the temperature of the fluid rises and the temperature of the shape
このように、低温記憶形状と逆変形形状とが温度に応じて繰り返される変形サイクルを利用することで、繰り返し再現性が良好で信頼性の高いアクチュエータとすることができる。 Thus, by using a deformation cycle in which the low-temperature memory shape and the inversely deformed shape are repeated according to the temperature, an actuator with good repeatability and high reliability can be obtained.
一方、逆変形挙動を示す温度を超えると、形状記憶合金部材20が高温記憶形状となって流量制御板20から離間し、流量制御弁22が流体の流路を閉じる。このように、逆変形温度以上の異常な温度入力に対し安全装置的に作動することができる。
On the other hand, when the temperature showing the reverse deformation behavior is exceeded, the shape
本発明を以下の実施例により具体的に説明するが、本発明はこれらに限定されるものではない。なお、「at%」とは、合金中の金属の原子百分率を示す。 The present invention will be specifically described by the following examples, but the present invention is not limited thereto. Note that “at%” indicates the atomic percentage of the metal in the alloy.
[実施例1]
(形状記憶合金部材(線材)の作製)
ニッケルの含有量がそれぞれ、50at%、50.075at%および50.127at%の組成比で、直径0.5mmのTi−Ni線材((株)関東特殊製鋼製)それぞれの形状記憶合金材料に、900℃で30分保持の溶体化処理を施した。
[Example 1]
(Production of shape memory alloy member (wire))
The nickel content is 50 at%, 50.75 at%, and 50.127 at%, respectively, and each shape memory alloy material of a Ti-Ni wire rod (made by Kanto Special Steel Co., Ltd.) having a diameter of 0.5 mm, A solution treatment was carried out at 900 ° C. for 30 minutes.
その後、高温記憶形状として、180°のU曲げ形状を付与し、低温記憶形状として、直線形状を付与した。高温側曲げ形状の付与の場合は、線材をステンレスパイプに入れ室温で円柱に巻きつけて曲げ加工を行い、形状を拘束したまま恒温炉で形状記憶処理を行った。このとき用いた曲げ加工用円柱の半径は、R=5、10および15mmの3種類(表面でのひずみはそれぞれ4.8%、2.4%、1.6%)とし、高温記憶形状処理温度はT=350℃、400℃および500℃の3種類、保持時間はいずれも30分間とした。 Thereafter, a 180 ° U-bending shape was applied as the high-temperature memory shape, and a linear shape was applied as the low-temperature memory shape. In the case of imparting a high temperature side bent shape, the wire rod was placed in a stainless steel pipe and wound around a cylinder at room temperature to perform bending, and the shape memory treatment was performed in a constant temperature furnace while restraining the shape. The radius of the bending cylinder used at this time was R = 5, 10 and 15 mm (strains on the surface were 4.8%, 2.4% and 1.6%, respectively), and high temperature memory shape processing The temperature was T = 350 ° C., 400 ° C. and 500 ° C., and the holding time was 30 minutes.
高温側で曲げ形状を記憶した形状記憶合金材料に対して、低温側の直線形状(低温記憶形状)を室温(25℃、以下同じ)で材料試験機によって引張を負荷して与え、形状記憶合金部材を作製した。引張ひずみは、3%〜17%の範囲とした。 A shape memory alloy is obtained by applying a tensile test with a material tester at room temperature (25 ° C., the same shall apply hereinafter) to a shape memory alloy material storing a bent shape on the high temperature side at a low temperature side (low temperature memory shape). A member was prepared. The tensile strain was in the range of 3% to 17%.
(評価)
これらの形状記憶合金部材に対して、室温から170℃(高温)の範囲で「室温→高温」および「室温→高温→室温→高温」の環境温度変化に対する形状変化を観察した。環境温度変化はシリコンオイルバスで行い、形状記憶合金部材の形状変化をデジタルカメラに記録した。さらに、種々の形状記憶合金部材の変態点は示差走査熱量計(DSC)によって測定した。
(Evaluation)
With respect to these shape memory alloy members, shape changes with respect to environmental temperature changes of “room temperature → high temperature” and “room temperature → high temperature → room temperature → high temperature” were observed in the range of room temperature to 170 ° C. (high temperature). The environmental temperature change was performed with a silicon oil bath, and the shape change of the shape memory alloy member was recorded on a digital camera. Further, the transformation points of various shape memory alloy members were measured by a differential scanning calorimeter (DSC).
(結果)
(1)逆変形挙動:
図3は、高温側に曲げ変形を記憶させた場合の環境温度変化に対する高温側形状回復率を示す図である。当該結果は、Ni含有量50.075at%の場合に対するもので、高温側記憶処理温度400℃、高温側記憶形状は曲率半径R=10mmによる180°曲げ形状であり、低温記憶形状は直線形状である。なお、特に断らない限り、以後の結果はNi含有量が50.075at%の試料に関するものである。
(result)
(1) Reverse deformation behavior:
FIG. 3 is a diagram showing a high temperature side shape recovery rate with respect to environmental temperature changes when bending deformation is stored on the high temperature side. The results are for the case of Ni content of 50.075 at%. The high temperature side memory treatment temperature is 400 ° C., the high temperature side memory shape is a 180 ° bent shape with a radius of curvature R = 10 mm, and the low temperature memory shape is a linear shape. is there. Unless otherwise specified, the following results relate to samples having a Ni content of 50.075 at%.
図3の縦軸は形状回復率であり、それは各温度における試験片の角度と室温における形状記憶合金部材の初期角度との差を回復角度とし、それを高温側加工角度180°で除したものである。 The vertical axis in FIG. 3 is the shape recovery rate, which is the difference between the test piece angle at each temperature and the initial angle of the shape memory alloy member at room temperature as the recovery angle, divided by the high-temperature side processing angle of 180 °. It is.
なお、角度はすべて試料の接線方向からの偏角である。引張ひずみ5%以上では回復率が一旦負の値をとり、その後正の値に急激に変化している。回復率の負の値は付加した曲げ形状と逆方向への曲がりの発生(逆変形挙動)を表わしている。本明細書では、既述のように、このような環境温度の上昇に伴う高温側記憶形状と逆方向への変形(逆変形挙動)を逆変形と呼ぶ。 All the angles are declinations from the tangential direction of the sample. When the tensile strain is 5% or more, the recovery rate once takes a negative value and then rapidly changes to a positive value. The negative value of the recovery rate represents the occurrence of bending in the opposite direction to the added bending shape (reverse deformation behavior). In the present specification, as described above, such a deformation (reverse deformation behavior) in the direction opposite to the high temperature side memory shape accompanying the increase in the environmental temperature is referred to as reverse deformation.
一般的な形状記憶合金は、低温での加工形状から高温における記憶形状に単調に回復していくものであるが、特異な形状変化の例として、全方位形状記憶の例が報告されている(西田 稔・本間敏夫:東北大学選研彙報,38−2(1982)75−84)。 A general shape memory alloy monotonously recovers from a low temperature processed shape to a high temperature memory shape, but an example of an omnidirectional shape memory has been reported as an example of a specific shape change ( Satoshi Nishida and Toshio Honma: Tohoku University selection vocabulary report, 38-2 (1982) 75-84).
しかし、本実施例の形状記憶合金部材の場合は、加熱による回復の途中で一旦逆方向へ変形が生じる現象であり、上の例とは異なっている。 However, in the case of the shape memory alloy member of this example, this is a phenomenon in which deformation occurs once in the reverse direction during the recovery by heating, which is different from the above example.
実際の形状変化の過程を図4(A)〜(F)に示す。当該例は、低温側引張ひずみが9%の場合であり、図4(B)の80℃から図4(C)の88.6℃では、右方向への曲げ記憶に対して、逆方向へ大きく変形する現象が確認された。その後は、図4(D)に示すように、右方向への曲げ記憶方向に向かって変形が起こり、95℃で、図4(E)に示すように、高温記憶形状へと変形が生じた。このような逆変形は小さい温度範囲で一気に記憶形状へ反転していた。 An actual shape change process is shown in FIGS. In this example, the low-temperature-side tensile strain is 9%. From 80 ° C. in FIG. 4B to 88.6 ° C. in FIG. 4C, the bending memory in the right direction is reversed. A phenomenon of significant deformation was confirmed. After that, as shown in FIG. 4 (D), deformation occurred in the bending memory direction toward the right direction, and at 95 ° C., deformation occurred in a high-temperature memory shape as shown in FIG. 4 (E). . Such reverse deformation was reversed to a memorized shape all at once in a small temperature range.
(2)最大逆変形率:
図5は引張ひずみの量に対する逆変形の最大値を示したものである。いずれの形状記憶処理温度においても低温側引張ひずみが9%付近でピーク値が最大となり、記憶処理温度が400℃の場合が最も大きく逆変形していることが確認できた。
(2) Maximum reverse deformation rate:
FIG. 5 shows the maximum value of reverse deformation with respect to the amount of tensile strain. At any shape memory processing temperature, the peak value was maximum when the low-temperature-side tensile strain was about 9%, and it was confirmed that the deformation was greatest when the memory processing temperature was 400 ° C.
(3)逆変形挙動と変態点:
逆変形挙動と変態点とがいかなる関係にあるかを知るために、高温側で曲げを記憶させ、低温側で引張ひずみを与えた場合の示差走査熱量(DSC)測定を行った。DSC測定から得られた「変態開始温度(As点)、変態終了温度(Af点)およびピーク温度」と、「逆変形開始、終了およびピーク温度」とを比較した。その結果、それぞれ両者はほぼ一致しており、この事から逆変形はオーステナイト相への変態開始と共に開始し、変態終了と共に高温記憶形状に回復していることがわかった。
(3) Reverse deformation behavior and transformation point:
In order to know the relationship between the reverse deformation behavior and the transformation point, differential scanning calorimetry (DSC) measurement was performed when bending was memorized on the high temperature side and tensile strain was applied on the low temperature side. “Transformation start temperature (As point), transformation end temperature (Af point) and peak temperature” obtained from DSC measurement were compared with “reverse deformation start, end and peak temperature”. As a result, it was found that the two were almost the same, and from this, it was found that the reverse deformation started with the transformation to the austenite phase and recovered to the high temperature memory shape with the end of the transformation.
母相への変態に際して元の母相と異なった結晶方位への移行は化学的自由エネルギーの上昇を招くので、そのような変態はおこりえないし、また、変態の開始には非化学的自由エネルギーに見合う余分のエネルギーが必要であり、マルテンサイト相と母相との自由エネルギー差がその非化学的自由エネルギー値を越えなければならないとされている。従って、本実施例において、変態開始後、逆方向への変形が生じるのは180°曲げの状態から直線形状への強加工が非化学的自由エネルギーの増大をもたらし、これらが元の母相への変態にとっては障壁になる反面、強加工によって導入された引張方向の内部応力場が逆方向への変形に対する駆動力として作用するためと思われる。 In the transformation to the parent phase, the transition to a crystal orientation different from that of the original parent phase leads to an increase in chemical free energy. Therefore, such transformation cannot occur, and non-chemical free energy is required for the initiation of transformation. Is required, and the difference in free energy between the martensite phase and the parent phase must exceed the non-chemical free energy value. Therefore, in this example, the deformation in the reverse direction after the start of transformation is caused by the strong processing from the 180 ° bending state to the linear shape resulting in an increase in non-chemical free energy, which is returned to the original matrix. It is considered that the internal stress field in the tensile direction introduced by strong processing acts as a driving force against deformation in the reverse direction, while it becomes a barrier to the transformation of.
また、一旦逆方向への変形が生じるものの、元の母相状態のとる自由エネルギーは温度の上昇と共に低下する。そのため、元の母相への駆動力は温度の上昇と共に大きくなるので、マルテンサイト相との自由エネルギー差はおおきくなり、逆方向への駆動力よりも元の状態への駆動力が大きくなり、一気に元の母相の状態に移行するものと考えられる。 In addition, although deformation in the reverse direction once occurs, the free energy that the original matrix phase takes decreases with increasing temperature. Therefore, since the driving force to the original parent phase increases as the temperature rises, the free energy difference from the martensite phase increases, and the driving force to the original state becomes larger than the driving force in the reverse direction, It is thought that it will shift to the state of the original mother phase at once.
この逆方向への変形は駆動力が大きいほど大きな逆変形量を生じるものと予想されるので、低温側ひずみの増大と共に逆変形は大きくなると考えられるが、限界値以上のひずみを付加すると塑性変形が生じ内部応力場の低下をもたらし、逆変形量は減少するものと推察される。 This deformation in the reverse direction is expected to generate a large amount of reverse deformation as the driving force increases, so it is considered that the reverse deformation increases as the low-temperature side strain increases. This leads to a decrease in the internal stress field and the amount of reverse deformation is presumed to decrease.
(4)ニッケル濃度の影響:
上述の結果はニッケル濃度50.075at%の材料に関するものであり、逆変形がこの材料に特有のものか否かを調べるため、異なるニッケル濃度の材料について同様の実験を行った。
(4) Effect of nickel concentration:
The above results relate to a material having a nickel concentration of 50.075 at%, and a similar experiment was performed on materials having different nickel concentrations in order to examine whether the reverse deformation is specific to this material.
図6はニッケル濃度が異なる形状記憶合金部材に対する回復率を示したもので低温側ひずみ9%の例である。いずれの組成においても逆変形は発現しており、また他の引張ひずみにおいても同様の傾向を示した。 FIG. 6 shows the recovery rate for shape memory alloy members having different nickel concentrations, and is an example of low-temperature strain of 9%. In any composition, reverse deformation was exhibited, and the same tendency was observed in other tensile strains.
(5)温度サイクルによる影響:
図7および図8は温度サイクルの影響を観察した結果である。図7および図8においては、それぞれ温度範囲は、室温と170℃との間、および室温と90℃との間、である。
(5) Effect of temperature cycle:
7 and 8 show the results of observing the influence of the temperature cycle. In FIGS. 7 and 8, the temperature ranges are between room temperature and 170 ° C. and between room temperature and 90 ° C., respectively.
図7からわかるように、一旦正常な記憶形状まで回復した試料は冷却後再び加熱しても逆変形は生じなかった(図中の矢印(4))。しかし、図8に示すように逆変形状態から冷却し、再び加熱した場合、逆変形状態で形状変化サイクルが生じる。 As can be seen from FIG. 7, the sample once recovered to the normal memory shape did not undergo reverse deformation even when heated again after cooling (arrow (4) in the figure). However, as shown in FIG. 8, when cooled from the reverse deformation state and heated again, a shape change cycle occurs in the reverse deformation state.
前述のように逆変形は内部応力によって駆動されると考えられるが、一旦限界値以上に加熱されて正常な形状に回復すると、内部応力は消滅してしまいその後、冷却の後再度加熱しても逆変形は生じないものと推察される。他方、逆変形状態までの加熱から冷却すれば内部応力は残ったままであり、この温度範囲で温度サイクルを与えれば逆変形の状態で繰返し変形が生じる。 As described above, the reverse deformation is thought to be driven by internal stress, but once it has been heated to the limit value and recovered to a normal shape, the internal stress disappears, and then it can be reheated after cooling. It is assumed that reverse deformation does not occur. On the other hand, the internal stress remains if it is cooled from the heating up to the reverse deformation state, and repeated deformation occurs in the reverse deformation state if a temperature cycle is applied in this temperature range.
図9は、10℃から80℃までの範囲で50回までの温度サイクルを与えた場合、逆変形状態における角度の可動範囲の変化を示したもので、縦軸は可動角度を初期角度で無次元化したものである。逆変形は温度サイクルに対しても繰返し発生しうるといえる。 FIG. 9 shows the change in the movable range of the angle in the reverse deformation state when a temperature cycle of 50 times in the range from 10 ° C. to 80 ° C. is given. The vertical axis indicates the movable angle as the initial angle. Dimensionalized. It can be said that reverse deformation can occur repeatedly even with respect to the temperature cycle.
[実施例2]
(形状記憶合金部材(板材)の作製)
ニッケルの含有量が50.2at%の組成比を持つ、幅1.5mm、長さ100mm、厚さ0.8mmのTi−Ni板材((株)関東特殊製鋼製)に、900℃で30分保持の溶体化処理を施した。
[Example 2]
(Production of shape memory alloy member (plate material))
30 minutes at 900 ° C on a Ti-Ni plate (manufactured by Kanto Special Steel Co., Ltd.) with a nickel content of 50.2 at% and a width of 1.5 mm, a length of 100 mm, and a thickness of 0.8 mm A retention solution treatment was applied.
記憶形状として、高温側では180°のU曲げ形状を付与し、低温側では平面形状を付与した。高温側曲げ形状の付与の場合は、板材をステンレスパイプに入れ室温で円柱に巻きかけて曲げ加工を行い、形状を拘束したまま恒温炉で記憶処理を行った。このとき用いた曲げ加工用円柱の半径は、R=10mmとし、高温記憶形状処理温度はT=400℃、保持時間は30分間とした。 As the memory shape, a 180 ° U-bending shape was imparted on the high temperature side, and a planar shape was imparted on the low temperature side. In the case of imparting a high temperature side bent shape, the plate material was put into a stainless steel pipe, wound around a cylinder at room temperature, bent, and subjected to a memory treatment in a constant temperature furnace while restraining the shape. The radius of the bending cylinder used at this time was R = 10 mm, the high temperature memory shape processing temperature was T = 400 ° C., and the holding time was 30 minutes.
高温側で曲げ形状を記憶した形状記憶合金に対して、低温側の平面形状を室温(25℃、以下同じ)で材料試験機によって引張を負荷して与え、形状記憶合金部材を作製した。引張ひずみは9%とした。 A shape memory alloy member was produced by applying a tensile stress to a shape memory alloy storing a bent shape on the high temperature side by applying a tensile stress to the shape on the low temperature side using a material testing machine at room temperature (25 ° C., hereinafter the same). The tensile strain was 9%.
(評価および結果)
作製した形状記憶合金部材に対して、室温から170℃の範囲で「室温→高温」の環境温度変化に対する形状変化を観察した。
(Evaluation and results)
The shape change with respect to the environmental temperature change of “room temperature → high temperature” was observed in the range of room temperature to 170 ° C. with respect to the produced shape memory alloy member.
その結果、図10に示すように、92.6℃にピークをもつ逆変形挙動が確認され、板材でも逆変形挙動を示す形状記憶合金部材を作製できることが確認できた。 As a result, as shown in FIG. 10, a reverse deformation behavior having a peak at 92.6 ° C. was confirmed, and it was confirmed that a shape memory alloy member exhibiting the reverse deformation behavior even with a plate material could be produced.
以上、本実施例により、下記事項が明らかとなった。
(1)高温側記憶形状を曲げ形状とし、低温側で引張ひずみを与えると、加熱による形状回復過程で記憶形状とは逆方向への曲げ変形が発現することが確認できた。また、逆変形開始および終了温度はそれぞれ形状記憶合金部材のオーステナイト変態開始および終了温度に対応していた。
As described above, the following items have been clarified by this example.
(1) It was confirmed that when the high temperature side memory shape was bent, and tensile strain was applied on the low temperature side, bending deformation in the direction opposite to the memory shape was developed in the shape recovery process by heating. The reverse deformation start and end temperatures corresponded to the austenite transformation start and end temperatures of the shape memory alloy member, respectively.
(2)正常な形状(高温記憶形状)まで回復する温度範囲で温度サイクルを与えても逆変形は生じないが、逆変形発現温度範囲で温度サイクルを与えれば繰返し逆変形が生じることが確認できた。従って、当該形状記憶合金部材は、二方向性を有しながら、信頼性および繰り返し再現性が良好で、種々の用途に適用できることが確認できた。 (2) Although reverse deformation does not occur even if a temperature cycle is applied in the temperature range that recovers to a normal shape (high-temperature memory shape), it can be confirmed that repeated reverse deformation occurs if a temperature cycle is applied in the reverse deformation expression temperature range. It was. Therefore, it was confirmed that the shape memory alloy member has good bidirectionality and reliability and repeatability, and can be applied to various applications.
(3)板材でも逆変形挙動を示す形状記憶合金部材を作製できることが確認できた。 (3) It was confirmed that a shape memory alloy member showing reverse deformation behavior can be produced even with a plate material.
10・・・止めピン
10a・・・軸
20・・・形状記憶合金部材
22・・・流量制御板
DESCRIPTION OF
Claims (6)
前記高温記憶形状となる形状記憶処理が、前記オーステナイト変態終了温度より高温側で施され、
前記低温記憶形状となる形状記憶処理が、前記高温記憶形状となる形状記憶処理後、マルテンサイト変態開始温度より低温側で引張歪み加工によって施されたことを特徴とする形状記憶合金部材。 It is a shape memory alloy member having a bidirectional property that becomes a low temperature memory shape on the low temperature side below the martensite transformation end temperature, and a high temperature memory shape on the high temperature side above the austenite transformation end temperature,
The shape memory treatment to be the high temperature memory shape is applied on the higher temperature side than the austenite transformation end temperature,
A shape memory alloy member, wherein the shape memory processing to become the low temperature memory shape is performed by tensile strain processing at a temperature lower than the martensitic transformation start temperature after the shape memory processing to become the high temperature memory shape.
前記オーステナイト変態終了温度より高温側で形状記憶処理を施した後、前記マルテンサイト変態開始温度より低温側で引張歪み加工を施すことを特徴とする形状記憶合金部材の形状記憶方法。 The low temperature side below the martensite transformation end temperature has a low temperature memory shape, the high temperature side above the austenite transformation end temperature has a high temperature memory shape, and the high temperature memory has a temperature range from the martensite transformation end temperature to the austenite transformation end temperature. A shape memory method of a shape memory alloy member having a bidirectional property showing a reverse deformation behavior that becomes a reverse deformation shape with respect to the shape,
A shape memory method for a shape memory alloy member, wherein a shape memory treatment is performed on a higher temperature side than the austenite transformation end temperature, and then a tensile strain process is performed on a lower temperature side than the martensite transformation start temperature.
一端が流路内に固定されると共に、オーステナイト変態終了温度より高温側で、先端部が前記流量制御弁から離れて前記流路を閉弁する形状に高温記憶形状処理が施され、
該高温記憶形状処理後に、マルテンサイト変態開始温度より低温側で、引張歪み加工により先端部が前記流量制御弁に接近もしくは接触して前記流路を閉弁する形状に低温記憶形状処理が施されたことを特徴とする流量制御用アクチュエータ。 It is formed of a shape memory alloy member having bidirectionality, and the flow rate control valve that closes the flow path is rotated by the fluid pressure to open the flow path, so that the fluid flowing through the flow path A flow control actuator for controlling a flow rate,
One end is fixed in the flow path, and the high temperature memory shape processing is performed on the high temperature side from the end temperature of the austenite transformation, and the tip portion is separated from the flow rate control valve to close the flow path,
After the high-temperature memory shape processing, the low-temperature memory shape processing is applied to a shape that closes the flow path when the tip approaches or comes into contact with the flow control valve by tensile strain processing at a temperature lower than the martensite transformation start temperature. A flow control actuator characterized by the above.
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