JP2005334891A - X-type friction stir spot joining gun - Google Patents

X-type friction stir spot joining gun Download PDF

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JP2005334891A
JP2005334891A JP2004153060A JP2004153060A JP2005334891A JP 2005334891 A JP2005334891 A JP 2005334891A JP 2004153060 A JP2004153060 A JP 2004153060A JP 2004153060 A JP2004153060 A JP 2004153060A JP 2005334891 A JP2005334891 A JP 2005334891A
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arm
main shaft
type
friction stir
pin
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Yoshio Sato
良夫 佐藤
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Obara Corp
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Obara Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an X-type friction stir spot joining gun that stably withstands long-term use by arranging a reducer in the main shaft, bearing a load on the main shaft bearing part with the bearing of a large load capacity on the reducer side, and thereby preventing generation of play in the main shaft. <P>SOLUTION: The X-type friction stir spot joining gun is a device for softening, stirring, and joining objects to be joined by the frictional heat generated by rotation of a pin 4, wherein a joining tool 5 with the pin at the tip end is arranged on the one end side of an X-type arm. One of the X-type arms is constituted as an oscillation arm 3, and the other of the X-type arms as a stationary arm 2. In the main shaft 8 pivotally supporting both arms, a reducer 9 is arranged to reduce turning from a motor 19 for driving the arms, so that the load on the main shaft from the oscillation arm is born by the ball bearing or roller bearing inside the reducer. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、ピンの回転による摩擦熱で被接合物を軟化,撹拌して接合する装置であって、X型ア―ムの一方端側に、先端に前記ピンを有する接合ツ―ルを配置したX型摩擦撹拌スポット接合ガンに関するものである。   The present invention is an apparatus for softening and agitating an object to be joined by frictional heat generated by rotation of a pin, and arranging a joining tool having the pin at the tip on one end side of an X-type arm. X-type friction stir spot welding gun.

従来,ピンの回転による摩擦熱で被接合物を軟化,撹拌して接合する装置であって、X型ア―ムの一方端側に、先端に前記ピンを有する接合ツ―ルを配置したX型摩擦撹拌スポット接合ガンにおいて、両ア―ムの合流部をかえる股の主軸構成としたものがある(例えば、特許文献1参照。)。   2. Description of the Related Art Conventionally, an apparatus for softening and agitating an object to be joined by frictional heat generated by the rotation of a pin, in which an X-type arm is provided with a joining tool having the above-mentioned pin at one end thereof. One type of friction stir spot welding gun has a crotch main shaft configuration that changes the joining portion of both arms (see, for example, Patent Document 1).

特開2002ー153978号公報 図7JP 2002-153978 A FIG.

ところで、X型摩擦撹拌スポット接合ガンについては、ア―ム長が長いほどア―ム先端の撹拌ポイントと主軸間の距離が大きくなり、撹拌時の回転力による主軸にかかるモ―メント荷重が大きくなる。その結果,主軸の軸受部への負荷が増すものである。そして、上記従来の技術においては、固定ア―ムと揺動ア―ムとをかえる股の主軸構成で軸支しているため、前記負荷は主軸とその軸受間で負担せれることになり、ガンの使用中に早期に主軸と軸受間にガタが生じ、少しのガタがあってもア―ムの先端では増幅されて大きくなり、その結果,ピンは中心がふらつきながら回転し、被接合物が接合されない、という現象が発生し、X型摩擦撹拌スポット接合ガンの寿命を短くする虞れが過分にある。   By the way, for the X-type friction stir spot welding gun, the longer the arm length, the greater the distance between the stirring point at the arm tip and the main shaft, and the larger the moment load on the main shaft due to the rotational force during stirring. Become. As a result, the load on the bearing portion of the main shaft increases. And in the above-mentioned conventional technology, since the shaft is supported by the crotch main shaft configuration that changes the fixed arm and the swinging arm, the load is borne between the main shaft and its bearing, When the gun is in use, rattling occurs between the main shaft and the bearing at an early stage, and even if there is a small amount of rattling, the tip of the arm is amplified and enlarged. As a result, the pin rotates while the center fluctuates. May not be joined, and the life of the X-type friction stir spot welding gun may be shortened.

本発明は、従来の技術の有するこのような問題点に鑑みてなされたものであり、その目的とするところは、主軸部に減速機を配置し、主軸の軸受部にかかる負荷を該減速機側の大きな負荷容量の軸受で負担するようにして、主軸のガタの発生を防止し安定して長期の使用に耐え得るX型摩擦撹拌スポット接合ガンを提供しようとするものである。   The present invention has been made in view of such problems of the prior art, and an object of the present invention is to dispose a speed reducer on the main shaft portion and to apply a load on the bearing portion of the main shaft to the speed reducer. It is intended to provide an X-type friction stir spot welding gun that can be supported by a bearing having a large load capacity on the side to prevent the main shaft from rattling and can stably withstand long-term use.

上記目的を達成するために、本発明におけるX型摩擦撹拌スポット接合ガンは、ピンの回転による摩擦熱で被接合物を軟化,撹拌して接合する装置であって、X型ア―ムの一方端側に、先端に前記ピンを有する接合ツ―ルを配置したX型摩擦撹拌スポット接合ガンにおいて、前記X型ア―ムの一方を揺動ア―ムに構成し、該X型ア―ムの他方を固定ア―ムに構成し、両ア―ムを軸支する主軸部にア―ム駆動用モ―タからの回動を減速する減速機を配置し、該減速機内のボ―ルベアリングまたはロ―ラベアリングにより揺動ア―ムから主軸にかかる負荷を負担するようにしたことを特徴とする、ものである。   In order to achieve the above object, an X-type friction stir spot welding gun according to the present invention is an apparatus for softening and agitating a workpiece to be joined by frictional heat caused by rotation of a pin, In an X-type friction stir spot welding gun in which a joining tool having the pin at the tip is arranged on the end side, one of the X-type arms is configured as a swinging arm, and the X-type arm The other side of the arm is configured as a fixed arm, and a speed reducer that decelerates rotation from the arm driving motor is arranged on the main shaft portion that supports both arms, and a ball bearing in the speed reducer is arranged. Alternatively, the load applied to the main shaft from the swinging arm is borne by a roller bearing.

また、前記ピンの回転させる撹拌用モ―タを主軸部の近傍で揺動ア―ムに設けたことを特徴とする、ものである。   Further, a stirring motor for rotating the pin is provided in the swing arm in the vicinity of the main shaft portion.

また、前記ピンの回転させる撹拌用モ―タを接合ツ―ルと同一軸線上で揺動ア―ムの先端側に設けたことを特徴とする、ものである。   Further, the stirring motor for rotating the pin is provided on the tip side of the swinging arm on the same axis as the joining tool.

本発明に係るX型摩擦撹拌スポット接合ガンでは、X型ア―ムの一方を揺動ア―ムに構成し、該X型ア―ムの他方を固定ア―ムに構成し、両ア―ムを軸支する主軸部にア―ム駆動用モ―タからの減速機を配置し、該減速機内のボ―ルベアリングまたはロ―ラベアリングにより揺動ア―ムから主軸にかかる負荷を負担するようにしたので、撹拌時の回転力によるモ―メント荷重は揺動ア―ムを介して減速機に伝えられ、該減速機内の負荷容量の大きなボ―ルベアリングまたはロ―ラベアリングで受けることから、ベアリングの疲労寿命がくるまで主軸部のガタは発生しない。しかも、ボ―ルベアリングまたはロ―ラベアリングは減速機内部に密封されているのでその計算寿命を確実に保持できる。   In the X-type friction stir spot welding gun according to the present invention, one of the X-type arms is configured as a rocking arm, and the other of the X-type arms is configured as a fixed arm. The speed reducer from the arm drive motor is placed on the main shaft that supports the arm, and the ball bearing or roller bearing in the speed reducer bears the load on the main shaft from the swinging arm. As a result, the moment load due to the rotational force during stirring is transmitted to the speed reducer via the swing arm, and is received by the ball bearing or roller bearing having a large load capacity in the speed reducer. The backlash of the main shaft does not occur until the bearing fatigue life is reached. Moreover, since the ball bearing or roller bearing is sealed inside the reduction gear, its calculated life can be reliably maintained.

X型摩擦撹拌スポット接合ガンを「X型ア―ムの一方を揺動ア―ムに構成し、該X型ア―ムの他方を固定ア―ムに構成し、両ア―ムを軸支する主軸部にア―ム駆動用モ―タからの減速機を配置し、該減速機内のボ―ルベアリングまたはロ―ラベアリングにより揺動ア―ムから主軸にかかる負荷を負担するようにした」構成としている。   The X-type friction stir spot welding gun is configured as follows: “One of the X-type arms is configured as a rocking arm, the other of the X-type arms is configured as a fixed arm, and both arms are pivotally supported. A reduction gear from the motor for driving the arm is arranged on the main shaft, and the ball bearing or roller bearing in the reduction gear bears the load on the main shaft from the swinging arm. '' It is configured.

図1は本発明に係るX型摩擦撹拌スポット接合ガンの概略側面構成図、図2は主軸部の断面構成図である。   FIG. 1 is a schematic side configuration diagram of an X-type friction stir spot welding gun according to the present invention, and FIG. 2 is a cross-sectional configuration diagram of a main shaft portion.

図1,図2において、1はロボットの手首(図示せず)に接続されるガンブラケットであり、該ガンブラケット1の基部には固定ア―ム2の後端部が固定されている。   1 and 2, reference numeral 1 denotes a gun bracket connected to a wrist (not shown) of a robot, and a rear end portion of a fixing arm 2 is fixed to a base portion of the gun bracket 1.

3は揺動ア―ムであり、該揺動ア―ム3の先端部には、先端に撹拌ピン4を有する接合ツ―ル5が軸受6によって回転自在に保持され、中間部には下向き突出部7が形成され、後端部は主軸部8に配置された減速機9の出力軸10に連結されている。   Reference numeral 3 denotes a swing arm, and a joint tool 5 having a stirring pin 4 at the tip is rotatably held by a bearing 6 at a tip portion of the swing arm 3 and is directed downward at an intermediate portion. A protruding portion 7 is formed, and the rear end portion is connected to an output shaft 10 of a speed reducer 9 disposed on the main shaft portion 8.

前記固定ア―ム2の先端部には裏当て材11が取り付けられ、該裏当て材11に被接合物(図示せず)が配備されるようになっており、中間部には上向き突出部12が形成され、該突出部12の端部は前述の如くブラケット1の基部に固定され、固定ア―ム2と揺動ア―ム3とでX型のア―ムを形成している。   A backing material 11 is attached to the tip of the fixed arm 2, and an article to be joined (not shown) is provided on the backing material 11, and an upward projecting portion is provided in the middle portion. 12, the end of the projecting portion 12 is fixed to the base portion of the bracket 1 as described above, and the fixing arm 2 and the swinging arm 3 form an X-type arm.

前記揺動ア―ム3の後方部位で主軸部8の近傍には撹拌用モ―タ13が配置され、該撹拌用モ―タ13の出力側に設けたプ―リ14と前記接合ツ―ル5に設けたプ―リ15との間には無端ベルト16が張設されている。   A stirring motor 13 is disposed in the vicinity of the main shaft portion 8 at a rear portion of the swinging arm 3 and the pulley 14 provided on the output side of the stirring motor 13 and the joining tool. An endless belt 16 is stretched between the pulley 15 provided on the belt 5.

17は主軸部8内に配置された主軸であり、該主軸17は一方のガンブラケット1の基部側の軸受18に軸支され、主軸17の一端側には、ガンブラケット1に保持された駆動用モ―タ19からの駆動力によって無端ベルト20で回動するプ―リ21が設けられており、そして、主軸17の回動は減速機9を介して揺動ア―ム3を揺動させるように構成されている。また、前記減速機9内で減速機本体22と減速機の出力軸10との間には負荷容量の大きなころがり軸受であるボ―ルベアリング23が配設されている。なお、前記ボ―ルベアリング23に代えてロ―ラベアリングを用いてもよい。   Reference numeral 17 denotes a main shaft disposed in the main shaft portion 8. The main shaft 17 is pivotally supported by a bearing 18 on the base side of one gun bracket 1, and a drive held by the gun bracket 1 is disposed on one end side of the main shaft 17. A pulley 21 that is rotated by an endless belt 20 by a driving force from a motor 19 is provided, and the rotation of the main shaft 17 swings the swing arm 3 via the speed reducer 9. It is configured to let you. A ball bearing 23, which is a rolling bearing having a large load capacity, is disposed between the speed reducer main body 22 and the output shaft 10 of the speed reducer in the speed reducer 9. In place of the ball bearing 23, a roller bearing may be used.

以上のような構成からなるX型摩擦撹拌スポット接合ガンにおいて、ロボットにより接合ガンを被接合物に近付け、固定ア―ム2の先端の裏当て材11を被接合物に当接させた状態で、駆動用モ―タ19と撹拌用モ―タ13とを駆動させる。   In the X-type friction stir spot welding gun configured as described above, the robot is brought close to the workpiece by the robot, and the backing material 11 at the tip of the fixed arm 2 is in contact with the workpiece. Then, the driving motor 19 and the agitating motor 13 are driven.

前記駆動用モ―タ19の駆動により、該モ―タ19の回転力は無端ベルト20,プ―リ21を介して主軸17を回動させ、その回動は該主軸17に設けられた歯車24から減速機9内の減速機構25を介して減速機本体22内で減速されて減速機の出力軸10に伝達され、該出力軸10によって揺動ア―ム3は揺動運動を行う。即ち,駆動用モ―タ19の駆動により主軸部8内の減速機9を介して揺動ア―ム3は揺動運動を行うのであり、この揺動ア―ム3の揺動により、揺動ア―ム3の先端側に取り付けられた接合ツ―ル5は被接合物に近付き或は離間する。したがって、駆動用モ―タ19は被接合物に対してピン4の押圧動作を行わせる役を有するものである。   By driving the driving motor 19, the rotational force of the motor 19 rotates the main shaft 17 via the endless belt 20 and pulley 21, and the rotation is a gear provided on the main shaft 17. 24 is decelerated in the speed reducer main body 22 through the speed reduction mechanism 25 in the speed reducer 9 and transmitted to the output shaft 10 of the speed reducer, and the swing arm 3 swings by the output shaft 10. In other words, the oscillating arm 3 performs an oscillating motion through the speed reducer 9 in the main shaft portion 8 by driving the driving motor 19, and the oscillating arm 3 oscillates. The joining tool 5 attached to the distal end side of the moving arm 3 approaches or separates from the object to be joined. Therefore, the driving motor 19 has a role of causing the pin 4 to be pressed against the object to be joined.

そして、駆動用モ―タ19と共に駆動される撹拌用モ―タ13は前述の如く、その出力側に設けたプ―リ14と接合ツ―ル5に設けたプ―リ15との間には無端ベルト16が張設されているので、撹拌用モ―タ13の駆動により接合ツ―ル5は回転してピン4により被接合物に対して摩擦,撹拌動作を行うのである。   As described above, the stirring motor 13 driven together with the driving motor 19 is between the pulley 14 provided on the output side and the pulley 15 provided on the joining tool 5. Since the endless belt 16 is stretched, the joining tool 5 is rotated by driving the stirring motor 13 and the pin 4 performs friction and stirring operations on the workpiece.

このように、本発明に係るX型摩擦撹拌スポット接合ガンでは、X型ア―ムの押圧力を発生させる揺動ア―ム3の先端側にピン4を有する接合ツ―ル5が接続されているので、撹拌時の回転力によるモ―メント荷重は揺動ア―ムを介して減速機9に伝えられ、主軸17に伝達されようとするが、該減速機9内には負荷容量の大きなボ―ルベアリング23またはロ―ラベアリングが内蔵されていることから、前記モ―メント荷重は主軸17に伝達される以前で減速機9内のボ―ルベアリング23またはロ―ラベアリングで受け止めることができる。したがって、ベアリング23の疲労寿命がくるまで主軸部8のガタは発生しない。しかも、ボ―ルベアリング23またはロ―ラベアリングは減速機9内部に密封されているのでその計算寿命を確実に保持できる。   As described above, in the X-type friction stir spot welding gun according to the present invention, the joining tool 5 having the pin 4 is connected to the tip side of the swinging arm 3 that generates the pressing force of the X-type arm. Therefore, the moment load due to the rotational force at the time of stirring is transmitted to the speed reducer 9 through the swinging arm and is transmitted to the main shaft 17. Since the large ball bearing 23 or the roller bearing is built in, the moment load may be received by the ball bearing 23 or the roller bearing in the speed reducer 9 before being transmitted to the main shaft 17. it can. Therefore, the backlash of the main shaft portion 8 does not occur until the fatigue life of the bearing 23 is reached. Moreover, since the ball bearing 23 or the roller bearing is sealed inside the speed reducer 9, the calculated life can be reliably maintained.

図3は本発明に係るX型摩擦撹拌スポット接合ガンの他の実施例の概略構成図であり、この実施例では、揺動ア―ム3の先端に撹拌用モ―タ13を設け、該撹拌用モ―タ13に先端にピン4を有する接合ツ―ル5を同一軸線上で接続させた点で前記実施例1と相違し、その余の構成は実施例1と実質的に同一であるので図面には同一部材に同一符号を付してその説明を省略する。   FIG. 3 is a schematic configuration diagram of another embodiment of the X-type friction stir spot welding gun according to the present invention. In this embodiment, a stirring motor 13 is provided at the tip of the oscillating arm 3, The present embodiment is different from the first embodiment in that the joining tool 5 having the pin 4 at the tip is connected to the stirring motor 13 on the same axis, and the other configuration is substantially the same as the first embodiment. Therefore, the same members are denoted by the same reference numerals in the drawings, and the description thereof is omitted.

この接合ガンでは、撹拌用モ―タ13が接合ツ―ル5に直接に連結されることから、実施例1に比して必要部品の節減ができるとともにガン全体がスリム化されるが、本発明で期待する効果においては前記実施例1と実質的な相違はない。   In this joining gun, the agitating motor 13 is directly connected to the joining tool 5, so that the necessary parts can be saved and the whole gun is made slim compared to the first embodiment. The effect expected in the invention is not substantially different from the first embodiment.

図1は本発明に係るX型摩擦撹拌スポット接合ガンの概略構成図である。FIG. 1 is a schematic configuration diagram of an X-type friction stir spot welding gun according to the present invention. 図2はその主軸部の断面構成図である。FIG. 2 is a cross-sectional configuration diagram of the main shaft portion. 図3は本発明に係るX型摩擦撹拌スポット接合ガンの他の実施例の概略構成図である。FIG. 3 is a schematic configuration diagram of another embodiment of the X-type friction stir spot welding gun according to the present invention.

符号の説明Explanation of symbols

1 ガンブラケット
2 固定ア―ム
3 揺動ア―ム
4 ピン
5 接合ツ―ル
8 主軸部
9 減速機
13 撹拌用モ―タ
19 駆動用モ―タ
23 ボ―ルベアリング
DESCRIPTION OF SYMBOLS 1 Gun bracket 2 Fixed arm 3 Oscillating arm 4 Pin 5 Joining tool 8 Main shaft part 9 Reducer 13 Motor for stirring 19 Motor for driving 23 Ball bearing

Claims (3)

ピンの回転による摩擦熱で被接合物を軟化,撹拌して接合する装置であって、X型ア―ムの一方端側に、先端に前記ピンを有する接合ツ―ルを配置したX型摩擦撹拌スポット接合ガンにおいて、前記X型ア―ムの一方を揺動ア―ムに構成し、該X型ア―ムの他方を固定ア―ムに構成し、両ア―ムを軸支する主軸部にア―ム駆動用モ―タからの回動を減速する減速機を配置し、該減速機内のボ―ルベアリングまたはロ―ラベアリングにより揺動ア―ムから主軸にかかる負荷を負担するようにしたことを特徴とするX型摩擦撹拌スポット接合ガン。   An apparatus for softening and agitating the workpieces by frictional heat generated by the rotation of the pin, and joining them by joining the welding tool having the pin at the tip to one end of the X-type arm. In a stirring spot welding gun, one of the X-type arms is configured as a rocking arm, the other of the X-type arms is configured as a fixed arm, and a spindle that pivotally supports both arms A speed reducer that decelerates the rotation from the motor for driving the arm is arranged in the part, and the load applied to the main shaft from the swinging arm is borne by the ball bearing or roller bearing in the speed reducer. An X-type friction stir spot welding gun characterized in that 前記ピンの回転させる撹拌用モ―タを主軸部の近傍で揺動ア―ムに設けたことを特徴とする請求項1記載のX型摩擦撹拌スポット接合ガン。   2. The X-type friction stir spot welding gun according to claim 1, wherein a stirring motor for rotating the pin is provided in a swing arm in the vicinity of the main shaft portion. 前記ピンの回転させる撹拌用モ―タを接合ツ―ルと同一軸線上で揺動ア―ムの先端側に設けたことを特徴とする請求項1記載のX型摩擦撹拌スポット接合ガン。
2. An X-type friction stir spot welding gun according to claim 1, wherein a stirring motor for rotating the pin is provided on the tip side of the swinging arm on the same axis as the welding tool.
JP2004153060A 2004-05-24 2004-05-24 X-type friction stir spot joining gun Pending JP2005334891A (en)

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