JP2005333932A - Pneumatic membranaceous layer-forming lining curtain film - Google Patents
Pneumatic membranaceous layer-forming lining curtain film Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
Description
本発明は栽培用ハウスに用いられる空気膜内張りカーテンフィルムとその使用形態技術に関する。 The present invention relates to an air film-lined curtain film used in a cultivation house and a technique for using the same.
栽培用のハウスには、ハウス内の夜間温度の低下を防ぐ目的や暖房費の節約を目的として、従来からいくつかの方策が採られてきた。以下にその代表的なものを列記する。
第1の方策として透光率85%以上の防曇剤を混練したポリオレフィン系樹脂或いは塩化ビニル樹脂の農業用フィルムをハウス内面に被覆使用することが知られている。更に、夜間の保温性を高める目的で地下水をその内張りカーテンフィルム上に流すことで、夜間のハウス内温度低下を防ぐ手法も開発されている。
また、第2の方策としてはアルミや酸化チタンを混練或いは蒸着したフィルムをハウス内面に被覆使用するところによって、暖房費の節約や夜間室温の低下防止方法も開発されている。
第3の方策としては、ハウス内に独立したポリエチレン製のチューブを横並びに並べて、このチューブに空気を送風し、チューブの膨らみで保温性と気密性を作り出す保温方法も考案されている。この方式のものは空気を放出させればチューブ間に間隙が生じ通気性を得させることができるので、ハウス内が高温多湿になり過ぎたとき等必要に応じて外気を取り入れることができる機能を備えたものである。
第4の方策としては、ポリエチレン製で断面が矩形のハーモニカ状に成型された農業用フィルムが開発され、内張りカーテンとして使用されているものがある。
第5の方策としては、ハウスの外張りを二重被覆した構造とし、その中間に空気を送風して空気膜層を作ることによって、骨材で支えられているハウス構造の補強と保温性アップの機能を持たせた空気膜ハウスが開発されている。
特許文献1には「ビニールハウスの保温方法及び保温装置」であって、ビニール支持体の上に下部ビニールを設置し、この下部ビニールの上に1つまたは複数の保温用空気マットを設置して断熱外装部を形成し、保温用空気マットの上に上部ビニールを設置して、上下両ビニールの間に断熱中間層部を形成したものが提示されている。
以上のように、多種多様の方策が提示されているところである。
In the house for cultivation, several measures have been taken for the purpose of preventing the night temperature in the house from decreasing and saving heating costs. The typical ones are listed below.
As a first measure, it is known that an agricultural film of polyolefin resin or vinyl chloride resin kneaded with an antifogging agent having a transmissivity of 85% or more is used to coat the inner surface of the house. In addition, a technique for preventing the temperature drop in the house at night by flowing groundwater on the lining curtain film has been developed for the purpose of improving the heat retention at night.
Further, as a second measure, a method of saving heating costs and preventing a decrease in room temperature at night has been developed by using a film obtained by kneading or vapor-depositing aluminum or titanium oxide on the inner surface of the house.
As a third measure, a heat insulation method has been devised in which independent polyethylene tubes are arranged side by side in the house, air is blown through the tubes, and heat retention and airtightness are created by the expansion of the tubes. With this method, if air is released, a gap is created between the tubes and air permeability can be obtained.Therefore, when the inside of the house becomes too hot and humid, it has a function that can take in outside air as necessary. It is provided.
As a fourth measure, an agricultural film made of polyethylene and molded into a harmonica shape having a rectangular cross section has been developed and used as a lining curtain.
As a fifth measure, the structure of the house is double-coated, and air is blown in the middle to create an air film layer, thereby reinforcing the house structure supported by aggregates and improving heat retention. An air membrane house with the functions of has been developed.
Patent Document 1 discloses a “greenhouse thermal insulation method and thermal insulation device” in which a lower vinyl is installed on a vinyl support, and one or more thermal air mats are installed on the lower vinyl. A heat insulating exterior part is formed, an upper vinyl is placed on a heat retaining air mat, and a heat insulating intermediate layer part is formed between the upper and lower vinyls.
As described above, various measures are being presented.
しかし、既に開発されている上記の技術には以下のような問題があった。すなわち、第1の方策である透明内張りカーテン一重使用は、簡便で、ハウス内での作業性、収納性、経済性に優れている為一般普及しているが、外張りフィルムに比較して遠赤外熱吸収性が低いフィルムを使用しているため、作物栽培に必要な最低室温を確保することが難しく又暖房費も多くかかるという欠点があった。二重もしくは三重使用では、暖房費の節約や最低室温の確保には効果を発揮するものの、冬季の少ないハウス内の光線の透過率を落としてしまうという欠点がある。又この方式はカーテンの設置費用が高くなるだけでなく、設置のためにハウス内に設けた必要機材がハウス内光線透過率を低下させ、影が増えるという欠点があるため、一般普及されていない。
また、地下水を流す方式のものにおいては地下水が使用されることにより、保温性は良好だが、ハウス内の湿度が高くなって病原菌の温床になり易い環境を作るという問題を伴う。また、地下水に含まれる鉄錆等で、カーテンが赤茶色に着色し、透光性が悪くなりハウス内への光線透過が低下するといった問題があった。
However, the above-described technology already developed has the following problems. That is, the single use of the transparent lining curtain, which is the first measure, is popular because it is simple and excellent in workability, storage, and economy in the house, but is far more popular than the outer lining film. Since a film having a low infrared heat absorption property is used, there is a drawback that it is difficult to secure the minimum room temperature necessary for crop cultivation and that heating costs are high. Double or triple use is effective in saving heating costs and ensuring a minimum room temperature, but has the disadvantage of reducing the light transmittance in the house during winter. Moreover, this method not only increases the installation cost of the curtain, but also has the disadvantage that the necessary equipment installed in the house for installation reduces the light transmittance in the house and increases the shadow, so it is not widely used. .
In addition, in the method of flowing groundwater, groundwater is used, so that the heat retention is good, but there is a problem that the humidity in the house becomes high and an environment that easily becomes a hotbed of pathogenic bacteria is created. In addition, there is a problem that the curtain is colored reddish brown due to iron rust contained in the groundwater, the translucency is deteriorated, and light transmission into the house is lowered.
また、第2の方策であるアルミや酸化チタンを用いたフィルムを使用した場合は、嵩張ることなく高保温性を容易に確保でき、透明内張りカーテン使用と比較して40%程度の暖房費節約になるのであるが、光線を透過させない材質であるため日中には開け、日没時に閉ることが必要なことと、曇雨天の日には開放により室温の保温性が低下してしまうという問題があった。又降雪時には、ハウス天面位置の室温が上昇しないため、雪が解け難くハウスに雪が積もり易い。この種の保温性資材を使用したために降雪の重みでハウスが倒壊した等の被害が過去に起っている。 In addition, when a film using aluminum or titanium oxide, which is the second measure, is used, high heat retention can be easily secured without being bulky, and heating costs can be reduced by about 40% compared to using a transparent lining curtain. However, because it is a material that does not transmit light, it needs to be opened during the day and closed at sunset, and on warm days it will be less warm at room temperature. was there. In addition, during snowfall, the room temperature at the top of the house does not rise, so that it is difficult for the snow to thaw and it is easy for snow to accumulate on the house. The use of this type of thermal insulation material has caused damages such as the house collapsed due to the weight of snowfall.
また、第3の方策である独立したポリエチレンチューブを横並びに設置した内張りカーテン方式のものは空気の断熱性で保温性が高く、光透過性もあり、暖房費の節約率も内張りカーテン一重使用に比較して30%減と高効果であるが、一枚もののカーテン用フィルムと異なりチューブを一本一本取り付ける為設置作業に時間と労力を要した上に設備費用が高くついてしまう。また、不使用時、空気の抜けたチューブがハウス内にぶら下り、光線透過を妨げると共に見栄えが悪い等の欠点があり普及には至っていない。 In addition, the third measure, the lining curtain type with independent polyethylene tubes installed side by side, is highly heat-insulating with air, has high heat-retaining properties, and has a light-transmitting property. Compared to a single curtain film, the installation of each tube is time consuming and labor intensive, and the equipment costs are high. In addition, when not in use, a tube from which air has fallen hangs down in the house, hindering the transmission of light and having a poor appearance.
第4の方策であるポリエチレン製で断面が矩形形状のハーモニカ状に成型した内張りカーテン方式のものは、流通段階でかさばりすぎて、輸送及び保管経費が高くなり過ぎる欠点があり、使用現場では、ハーモニカ上の内面に結露が生じ易く、光線透過を損ない、カーテン使用のために、ハウス内に影が大きくなり過ぎる欠点があり普及していない。
第5の方策であるハウスの外張りを二重被覆し、その中間に空気を送風して空気膜層を作る方式のものは、夜間保温性は一重被覆と比較して、無加温で夜間最低室温が2℃程度高くなって夜間保温性の点では高性能だが、昼間の最高室温が5℃程度高くなって昼の温度が高くなりすぎる欠点がある。又設置上、春先や秋口のこまめな温度管理を必要とする場合、ハウス側面の換気操作だけでは、気候の変動に対応しきれないという問題があった。又、フィルムを二枚固定被覆するので、光線の透過エネルギーが減少し、光を多く必要とする作物の栽培には適していない。
更に、特許文献1のものは断熱効果は大きいが2枚の農POフィルム(東罐興産(株)他4社の登録商標)間に空気マットを介在させるという構成を採るため、透光性が悪く、温度が高くなりすぎたときの調整機能がない。
The fifth measure, which is to coat the outer wall of the house with a double coating and create an air film layer by blowing air in the middle, has a night heat retention compared to a single coating, with no heating at night. Although the minimum room temperature is about 2 ° C higher, it has high performance in terms of heat retention at night, but the daytime maximum room temperature is about 5 ° C higher and the daytime temperature is too high. In addition, there is a problem that when the installation requires frequent temperature control at the beginning of spring or autumn, it is not possible to cope with climate change only by ventilation operation on the side of the house. In addition, since two films are fixedly coated, the light transmission energy is reduced, which is not suitable for cultivation of crops that require a lot of light.
Furthermore, although the thing of patent document 1 has a large heat insulation effect, since it takes the structure which interposes an air mat between two agricultural PO films (registered trademark of Toago Kosan Co., Ltd. and 4 other companies), translucency is good. It is bad and there is no adjustment function when the temperature becomes too high.
本発明が解決しようとする課題は、透光性と断熱性に優れ、かつ必要に応じて空気膜の形成と排気巻き上げ機能をもったものであって、流通過程及び収納時はコンパクトな形態となる農業用フィルムを提供することにある。 The problem to be solved by the present invention is excellent in translucency and heat insulation, and has an air film formation and exhaust hoisting function as necessary. It is to provide an agricultural film.
本発明の農業用空気膜フィルムは、ポリオレフィン系樹脂または塩化ビニル樹脂からなるフィルムを素材とし、2枚重ねてチューブ形態に形成され、該チューブ部には多数の空気抜き孔が分布されると共に送風口が設けられる。
また本発明の農業用空気膜フィルムは、透光率が80%以上のものであって、片面に防曇処理が施され、防曇機能を発揮する面が順方向に重った形状でチューブ形態に形成するようにした。
本発明の農業用空気膜フィルムの空気抜き孔は少なくともチューブのいずれかの側部に適当な長さの溶着部分と非溶着部分とが交互になって形成されるか、少なくともチューブのいずれかの面に一様に小孔が分布するようにした。
また本発明の農業用空気膜フィルムは、酸化チタン、カーボンブラック、アルミニウム或いはステンレスのいずれかを混練りまたは蒸着またはスパッタリング処理したフィルムを使用するようにした。
また本発明の農業用空気膜フィルムは、複数のものが空気膜層を形成しない所定幅のフィルム部材で結合されるようにした。
本発明の空気膜フィルムは、面に切り口を設け、該切り口に沿って両側に合成樹脂の磁石を取り付けた構造とした。
本発明の農業用ハウスの構造は、上記の構成をもった空気膜フィルムをハウス内カーテンとして用いるようにした。
本発明の内張りカーテン装置は、上記の構成をもった空気膜フィルムの膨らみ幅を検出するセンサを備え、検出した膨らみ量に応じて送風量を調節する手段を備えるようにした。
The agricultural air membrane film of the present invention is made of a film made of polyolefin resin or vinyl chloride resin, and is formed into a tube shape by stacking two sheets, and a plurality of air vent holes are distributed in the tube portion and a blower port Is provided.
The agricultural air membrane film of the present invention has a light transmittance of 80% or more, and has an antifogging treatment on one side, and a surface in which the antifogging function surface is overlapped in the forward direction. It was made to form.
The air vent hole of the agricultural air membrane film of the present invention is formed by alternately forming welded portions and non-welded portions having appropriate lengths at least on either side of the tube, or at least any surface of the tube. The small holes were uniformly distributed.
In addition, as the agricultural air membrane film of the present invention, a film in which any one of titanium oxide, carbon black, aluminum, and stainless steel is kneaded, vapor-deposited or sputtered is used.
Moreover, the agricultural air membrane film of this invention was made to couple | bond together by the film member of the predetermined width | variety which does not form an air membrane layer.
The air membrane film of the present invention has a structure in which cuts are provided on the surface, and synthetic resin magnets are attached to both sides along the cuts.
In the structure of the agricultural house of the present invention, the air film having the above-described configuration is used as a curtain in the house.
The lining curtain device of the present invention includes a sensor that detects the bulge width of the air film having the above-described configuration, and includes a unit that adjusts the blowing rate according to the detected bulge amount.
本発明の農業用空気膜フィルムは、ポリオレフィン系樹脂または塩化ビニル樹脂からなるフィルムを素材として用い、2枚重ねてチューブ形態に形成され、空気膜層を形成するようにしたので、ハウス外への放出する熱を少なくして、しかもハウス内ハウスの形態で保温空間が小さくなるので、高効率の保温性が確保され、暖房費を節約できる構造のハウスを作ることができる。そして、重なったフィルムの少なくとも一方の面に分布された多数の空気抜き孔を設けるようにしたり、少なくともチューブのいずれかの側部に適当な長さの溶着部分と非溶着部分とが交互になって形成されるようにしたので、空気抜き機能が備わっており栽培作物の条件に応じて、容易に温度管理ができる。また、巻き上げの際には容易に空気が排出され、コンパクトに納めることが出来、ハウス内の採光を妨げることがない。 The agricultural air membrane film of the present invention uses a film made of polyolefin resin or vinyl chloride resin as a raw material, and is formed into a tube shape by overlapping two sheets, so that an air membrane layer is formed. Since the heat release space is reduced in the form of an in-house house with less heat released, a highly efficient heat insulation property is secured, and a house with a structure that can save heating costs can be made. Then, a large number of air vent holes distributed on at least one surface of the overlapped film are provided, or at least one side of the tube has alternately welded portions and non-welded portions of an appropriate length. Since it is formed, it has an air venting function and can easily manage the temperature according to the conditions of the cultivated crop. In addition, air is easily discharged during winding, and can be stored in a compact manner, and does not hinder daylighting in the house.
また透光率が80%以上のものを用いる本発明の農業用空気膜フィルムは、朝日が昇ると同時に栽培作物の光合成が開始され、冬の少ない日射時問を損なわず栽培できる。また、片面に防曇処理が施され、防曇機能を発揮する面が順方向に重った形状でチューブ形態に形成するようにしたので、防曇処理された面を下側にしてカーテンとして張れば結露は水滴となって膜面を伝って流れ落ち、フィルム面の光透過を妨げることがない。さらに、孔を設けているので溜まった水がその孔より排出される。
本発明の農業用空気膜フィルムは、構造的に2枚のフィルムを重ねただけのものであるから、梱包及び流通経費が最小で、必要な時には供給口から空気を送風すれば空気膜化がはかれて高い保温性が確保でき、不要時には空気抜き孔から容易に排気が出来て小さく収納できる。
In addition, the agricultural air membrane film of the present invention using a film having a transmissivity of 80% or more can be cultivated without losing the solar radiation in winter when photosynthesis of the cultivated crop is started at the same time when the rising sun rises. In addition, anti-fogging treatment is applied to one side, and the surface that exhibits the anti-fogging function is formed into a tube shape with a shape that overlaps in the forward direction. If it is stretched, the condensation forms water droplets and flows down along the film surface and does not hinder light transmission on the film surface. Furthermore, since the hole is provided, the accumulated water is discharged from the hole.
Since the agricultural air membrane film of the present invention is a structure in which only two films are structurally stacked, the packaging and distribution costs are minimal, and when necessary, air can be formed by blowing air from the supply port. High heat retention can be ensured, and when it is unnecessary, it can be easily exhausted from the air vent hole and can be stored small.
また酸化チタン、カーボンブラック、アルミニウム或いはステンレスのいずれかを混練りまたは蒸着またはスパッタリング処理したフィルムを使用するようにした本発明の農業用空気膜フィルムは、雪室やトンネル栽培など太陽光を必要としない保温効果のみが求められる使用に最適である。
また複数のものを空気膜層を形成しない所定幅の一重のフィルム部材で結合されるようにした本発明の農業用空気膜フィルムは、その空気膜層を形成しない所定幅のフィルム部材部分をハウス構造物に取り付けることができ、カーテンとして張る作業上も容易である上、構造上も堅固に取り付けることができる。
また、面に切り口を設け、該切り口に沿って両側に合成樹脂の磁石を取り付けた構造とした本発明の空気膜フィルムは、空気膜の内圧が低いときには磁気力によって切り口が閉塞され、カーテンの巻き上げに際して内圧が高くなると開口して空気を放出するので、巻き上げ負荷を小さくすることが出来る。
ガス供給と空気抜き孔とを備えた空気膜フィルムの膨らみ幅を検出するセンサを備え、検出した膨らみ量に応じて送風量を調節する手段を備えるようにした本発明の内張りカーテン装置は、その膨らみ具合に応じて空気供給量を調整できるので、膨らましすぎたり空気膜厚が薄すぎたりすることが無く、最適空気膜厚を維持することが出来る。
又、本発明の空気膜カーテンフィルムは、風のないハウス内で使用し、小さな送風機を使用するので、フィルムにかかる負荷は小さくなり、薄くて、透光性良好なフィルムを使用することができ、軽くて安価な空気膜が使用できるメリットがある。
In addition, the agricultural air membrane film of the present invention using a film obtained by kneading, vapor deposition or sputtering of any of titanium oxide, carbon black, aluminum or stainless steel requires sunlight such as a snow room or tunnel cultivation. It is ideal for use where only a warming effect is required.
Further, the agricultural air membrane film of the present invention in which a plurality of members are joined by a single film member having a predetermined width that does not form an air film layer, the film member portion having a predetermined width that does not form the air film layer is housed. It can be attached to a structure, and it is easy to work as a curtain, and it can be firmly attached to the structure.
In addition, the air membrane film of the present invention having a structure in which cuts are provided in the surface and synthetic resin magnets are attached to both sides along the cuts, the cuts are closed by the magnetic force when the internal pressure of the air film is low. When the internal pressure becomes high at the time of winding, it opens and releases air, so that the winding load can be reduced.
The lining curtain device of the present invention is provided with a sensor for detecting a bulge width of an air film having a gas supply and an air vent hole, and a means for adjusting an air flow rate according to the detected bulge amount. Since the air supply amount can be adjusted in accordance with the condition, the optimum air film thickness can be maintained without being excessively swelled or the air film thickness being too thin.
In addition, since the air film curtain film of the present invention is used in a house without wind and uses a small blower, the load on the film is reduced, and a thin film with good translucency can be used. There is an advantage that a light and cheap air film can be used.
図1に本発明に係る空気膜内張カーテン用のフィルムの種類を示す。Aに示したフィルムは素材としてポリオレフィン系樹脂または塩化ビニル樹脂を用い、2枚重ねた形状でチューブ形態6に形成してある。フィルムの片面1は防曇処理がなされており重なったフィルムは防曇処理のなされていない面となされた面1とが接する形態で重ねられる。この様に順方向で重ねたものはカーテンとして張る際に防曇処理面が共に下に来るように張ることができ、フィルム内面およびハウス内面の結露は薄い水膜となってフィルム表面を流れるためフィルム表面が曇ることがない。すなわち、防曇処理面を順方向に重ねることの意義は、被覆フィルムの透光性が損なわれることがなく、作物に直接水滴が落ちないためである。防曇処理面は防曇剤をフィルム表面に塗布したもの或いはフィルム素材内に混練りしたものを多層構造で用いたもののいずれでも良い。重ねられる2枚のフィルムは辺部で溶着一体化されチューブ形態にされるが、少なくとも部分的には非溶着部2を残すようにしてこの部分が空気抜け穴を形成するようにしてある。即ち図示の例では所定間隔で溶着部3と非溶着部2とが交互に繰り返された構造となっていて、非溶着部2が空気抜け穴となる。また図中4は空気供給口であって、空気が逆流しないように送風弁となっている。該空気供給口4より送風機で送風して、フィルムを膨らませるので空気層の断熱性で、大気に熱が放射するのを防ぐので薄いフィルムで高い保温性が確保できる。
図1のBに示すものは、所定間隔で溶着部3と非溶着部2とが交互に繰り返された側辺部に、チューブ形態を採らないフィルムのシングル部5を延在させたものである。このシングル部5はハウス等の構造物に本発明のフィルムを取り付ける際の取り付け部として用いられる。空気膜フィルム側辺部の一辺に設けた非空気膜部分のシングル部5をハウス内面側面位置に固定すると、空気を排出させる領域とフィルムを固定する領域が分離でき、空気膜化による固定位置への負荷が必要以上にかからない。
FIG. 1 shows the types of films for an air film-lined curtain according to the present invention. The film shown in A is made of a polyolefin-based resin or a vinyl chloride resin as a material, and is formed into a tube form 6 in a shape in which two sheets are stacked. One side 1 of the film has been subjected to an antifogging treatment, and the overlapped film is overlaid in a form in contact with the surface 1 which has not been subjected to the antifogging treatment. In this way, the layers stacked in the forward direction can be stretched so that the anti-fog treatment surface comes down when the curtain is stretched, and the condensation on the inner surface of the film and the inner surface of the house flows through the film surface as a thin water film. The film surface is not fogged. That is, the significance of overlapping the anti-fogging treatment surface in the forward direction is that the translucency of the coating film is not impaired and water droplets do not fall directly on the crop. The anti-fogging treatment surface may be either a coating of an anti-fogging agent on the film surface or a kneading of the film material used in a multilayer structure. The two films to be overlaid are welded and integrated at the sides to form a tube, but at least partly leave the non-welded part 2 so that this part forms an air vent. That is, in the illustrated example, the welded portion 3 and the non-welded portion 2 are alternately repeated at a predetermined interval, and the non-welded portion 2 becomes an air vent hole. Reference numeral 4 in the figure denotes an air supply port, which is a blower valve so that air does not flow backward. Since the film is blown from the air supply port 4 to inflate the film, the heat insulation of the air layer prevents heat from being radiated to the atmosphere, so high heat retention can be secured with a thin film.
In FIG. 1B, a single portion 5 of a film that does not take a tube form is extended to the side portion where the welded portions 3 and the non-welded portions 2 are alternately repeated at a predetermined interval. . The single portion 5 is used as an attachment portion when attaching the film of the present invention to a structure such as a house. When the single part 5 of the non-air film part provided on one side of the air film film side part is fixed to the house inner side surface position, the area for discharging the air and the area for fixing the film can be separated, so that the air film can be fixed to the fixed position. The load is not more than necessary.
次に示す形態のものは、チューブ部6の少なくとも一方の面に所定間隔で小孔の空気抜き孔7を分布配置するようにしたもので、図2のAに示したものは図1のBに示したものの防曇処理された面が外側となっている面に所定間隔で空気抜き孔7を分布配置するようにしてある。因みに本発明者等は2.3mmφの孔を10cm間隔で設けてこれを実施した。このフィルムをハウスに張る際には防曇処理された面がハウス内側となるので、この空気抜き孔7からパージされる空気はハウス内側に流れる。したがって、送風源をハウス内とすれば空気はハウスカーテン内側を循環することとなり、保温効率がよい。この形態は適当な非溶着部2や空気抜き孔7を有しているので、送風した空気が適当に抜けて、適度な膨らみを有した空気膜を形成する。因みに非溶着部2のみから空気が抜ける図1に示した形態では適度な膨らみを有した空気膜を形成するためのフィルム内の圧力は外に比べて水銀柱で約10mmであったが、非溶着部2と空気抜き孔7を有するこの例においては約5mm程度が適当であった。空気膜内の内外圧差は一般に水銀柱10mm以下が望ましく、大きな送風容量は必要でなく、送風機は30ワット以下の小型のもので十分足りる。小さな送風機を使用するので、設置費用も安価で、ランニングコストも安くて済む。
また、隅の一辺及び上下いずれかの面に適当な空気抜きの孔が設けてあるので、送風を停止すれば大きさにもよるが数分間でエアー抜きが実行でき、適当に折り畳んでも梱包が嵩張らず小さくでき、保管及び輸送時の場所を最小にすることができる。
In the form shown below, small air vent holes 7 are distributed and arranged at predetermined intervals on at least one surface of the tube portion 6, and what is shown in FIG. 2A is shown in FIG. Although shown, the air vent holes 7 are distributed and arranged at predetermined intervals on the surface where the anti-fogging surface is the outside. Incidentally, the present inventors performed 2.3 mmφ holes at intervals of 10 cm. When the film is stretched on the house, the antifogged surface becomes the inside of the house, so the air purged from the air vent hole 7 flows to the inside of the house. Therefore, if the air source is in the house, the air circulates inside the house curtain, and the heat retention efficiency is good. Since this form has an appropriate non-welded part 2 and an air vent hole 7, the blown air is appropriately removed to form an air film having an appropriate swelling. Incidentally, in the form shown in FIG. 1 in which air escapes only from the non-welded portion 2, the pressure in the film for forming an air film having an appropriate bulge was about 10 mm in the mercury column compared to the outside, but the non-welded In this example having the part 2 and the air vent hole 7, about 5 mm was appropriate. In general, the internal / external pressure difference in the air film is desirably 10 mm or less of mercury, and a large blowing capacity is not required, and a small blower of 30 watts or less is sufficient. Since a small blower is used, installation costs are low and running costs are low.
In addition, there are appropriate air vent holes on one side and upper and lower surfaces of the corner, so if the air flow is stopped, air can be vented in a few minutes depending on the size, and even if folded properly, the packaging becomes bulky. The space for storage and transportation can be minimized.
図2のBに示したものは、空気膜層を形成しないシングル構造からなる所定幅の帯状フィルム部材5を中間にして両側に空気膜フィルムチューブ部を結合した形態のものである。この形態のフィルム材は中央の帯状フィルム部材5を内張カーテンの支え枠パイプ10の棟部材に固定し、所定間隔のパイプ上に広げれば図3に写真で示すようにハウス内ハウス形態が形成される。図4に写真で示すように小型ブロアー12をカーテン内部に配置し給気口をフィルムの空気供給口4に繋ぐように配管すればカーテン内の空気が小型ブロアー12から空気膜フィルム内に給気され、チューブ部6を適当に膨らませて空気膜を形成すると共に非溶着部2や空気抜き孔7からパージされてカーテン内部に換気される。 FIG. 2B shows a configuration in which air film film tube portions are joined to both sides with a belt-shaped film member 5 having a predetermined width having a single structure in which no air film layer is formed. In this form of film material, the central strip-shaped film member 5 is fixed to the ridge member of the support frame pipe 10 of the lining curtain, and if it is spread on the pipe at a predetermined interval, the house shape in the house is formed as shown in the photograph in FIG. Is done. If the small blower 12 is placed inside the curtain and the air supply port is connected to the film air supply port 4 as shown in the photograph in FIG. 4, the air in the curtain is supplied from the small blower 12 into the air film film. Then, the tube portion 6 is appropriately inflated to form an air film and purged from the non-welded portion 2 and the air vent hole 7 to be ventilated inside the curtain.
また、この空気膜フィルムの帯状フィルム部材5と対向する辺には空気膜巻き上げ用のパイプが両側の空気膜フィルムに取り付けられ、該巻き上げパイプが空気膜巻き上げ機構によって回転駆動されることでこの空気膜フィルムがカーテンとして張られたり巻き上げ状態となったりする。日中の太陽光を十分に作物に当てたいときなどにはこのフィルムを巻き上げ状態とするのであるが、このフィルムは張られた状態では空気膜を形成しているので巻き上げパイプを巻き上げていくとチューブ6の容積が小さくされ、内圧が上がって巻き上げ負荷を増すことになる。非溶着部2や空気抜き孔7から内部の空気は非出されるのであるが、それだけでは追いつかず従来の一重のフィルムを巻き上げる場合と比較して約3倍ほどの負荷がかかってしまう。そこで、本発明では空気膜フィルム面に切り口15を設け、該切り口15に沿って両側にプラスチック磁石14を取り付けた構造であって、該両側の磁石14は内圧が低いときは吸引力で切り口を塞ぎ内圧が高いときは磁力に抗して開口して大量の空気を排出できるようにした。すなわち、通常は閉じられているスリット状の切り口15を、異常圧となったときにはチューブ6が膨らみ該切り口15が開くように作用する磁力弁を備えることにより、過圧自動解除機能を備えるものとした。プラスチック磁石の着磁力はあまり強いものを使用すると巻き上げ換気時空気膜の内圧で外ずれなくなるので、100ガウス以下が望ましい。 In addition, air film winding pipes are attached to the air film films on both sides of the side of the air film film facing the belt-shaped film member 5, and the air pipes are rotated by an air film winding mechanism to rotate the air film. The film film is stretched or wound up as a curtain. When you want to apply enough sunlight to the crops in the daytime, this film is rolled up, but when this film is stretched, it forms an air film, so if you wind up the winding pipe The volume of the tube 6 is reduced, the internal pressure is increased, and the winding load is increased. Although the internal air is not discharged from the non-welded portion 2 and the air vent hole 7, it cannot catch up with it alone, and the load is about three times that of the conventional case of winding a single film. Therefore, the present invention has a structure in which cuts 15 are provided on the air film surface, and plastic magnets 14 are attached to both sides along the cuts 15. The magnets 14 on both sides are cut by an attractive force when the internal pressure is low. When the internal pressure is high, it opens against the magnetic force so that a large amount of air can be discharged. That is, the slit-shaped cut end 15 that is normally closed is provided with a magnetic valve that operates so that the tube 6 expands and the cut end 15 opens when an abnormal pressure occurs, thereby providing an automatic overpressure release function. did. If the magnetism of the plastic magnet is too strong, it will not slip out due to the internal pressure of the air film during hoisting ventilation.
以上の説明では、本発明の空気膜カーテンフィルムを透光性が求められる作物栽培用のハウスに用いるものとして説明してきたが、これに限らず、太陽光を必要とせず専ら保温性だけが求められる雪室、ウドやアスパラ栽培等に適用しても有効である。この場合には透光性は求められないので、全反射率が50%以上で、遮光率が90%以上のフィルムを使用して空気膜フィルムを形成することが好ましい。このようなフィルムを使用して空気膜を形成した場合、受光面側フィルムで吸収された熱が内側面のフィルムに伝達され難く、一枚のフィルム形態で使用したものより遙かに高い断熱性を示し、夏季の高温抑制、冬季や夜間の保温に高い効果を発揮する。
なお、この種の使用に際しては日々の巻き上げ作業は必要のないものである。
In the above description, the air film curtain film of the present invention has been described as being used in a greenhouse for crop cultivation where translucency is required. However, the present invention is not limited to this, and only heat insulation is required without requiring sunlight. It is also effective when applied to snow rooms, Udo and asparagus cultivation. In this case, since translucency is not required, it is preferable to form an air film using a film having a total reflectance of 50% or more and a light shielding ratio of 90% or more. When such a film is used to form an air film, the heat absorbed by the light-receiving surface side film is difficult to be transferred to the film on the inner surface, which is much higher heat insulation than that used in the form of a single film. It shows high effects on high temperature control in summer and warming in winter and night.
It should be noted that daily winding work is not necessary for this type of use.
次に、本発明の空気膜フィルムによって所望厚さの空気膜を形成するために送風量を自動調整する手法について説明する。本発明に係る空気膜カーテンフィルムは構造物である支え枠パイプ10上に広げて載置しブロアー12から空気を送風するとチューブ6が膨らみ一部空気は空気抜き孔からパージされつつ一様な空気膜を形成する。但し、排出される空気より送風量が多ければチューブ6は膨れあがるし、送風量よりも排出される空気量が多ければ反対にチューブ6は萎んでしまう。そこで、本発明では2枚のフィルムで構成されるチューブ6の両フィルム間距離すなわち空気膜フィルムの膨らみ幅を検出するセンサを配置し、その量に応じてブロアー12の送風量を調整する方法を採用するようにした。
単純なセンサーとしては空気膜抑えベルトに圧力センサを配置して圧力が閾値を越えたならブロアー12をONさせ、所定圧以下になったならOFFにしたりする手法、或いは両フィルム間に所定長さの糸を張り一端にはマイクロスイッチを配置してブロアー12をON−OFF駆動させる手法など適宜の手法が採用できる。
Next, a method for automatically adjusting the air flow rate in order to form an air film having a desired thickness with the air film of the present invention will be described. When the air film curtain film according to the present invention is spread and placed on the support frame pipe 10 which is a structure and air is blown from the blower 12, the tube 6 is expanded and a part of the air is purged from the air vent hole while being uniform. Form. However, if the amount of blown air is greater than the amount of discharged air, the tube 6 swells, and if the amount of air discharged is larger than the amount of blown air, the tube 6 is deflated. Therefore, in the present invention, there is provided a method of arranging a sensor for detecting the distance between the two films of the tube 6 constituted by two films, that is, the swell width of the air film, and adjusting the blower 12 according to the amount. Adopted.
As a simple sensor, a pressure sensor is arranged on the air film restraining belt, and the blower 12 is turned on when the pressure exceeds a threshold value, and turned off when the pressure falls below a predetermined pressure, or a predetermined length between both films. Appropriate methods such as a method of arranging a micro switch at one end and driving the blower 12 on and off can be employed.
間口5.4m奥行き20mの苺パイプハウス内にハウス外形と相似形状の内枠パイプ10を設け、フィルム厚75μm、遠赤外線熱吸収率70%の農業用ポリオレフィン系のフィルムを素材として用い、中央のシングル部5は20cm幅一重のフィルム層にし、その一重フィルムの両側に空気膜をつくるハウス側面の長さの二重構造のチューブ部6を設け、二重空気膜フィルムの重ね位置を長さ方向に幅2cm長さ50cm間隔で溶着して溶着部3となし、その溶着部3と隣接する溶着部3の間10cmを非溶着部分2となす要領で連続加工した空気膜フィルムを設けた。その空気膜フィルムをハウス内に設けた内枠パイプ10の上に一重フィルム層5が中央の棟構造物に位置する要領で被覆し、中央部でこのフィルムを固定した。被覆したフィルムの両端には巻き上げ用パイプを従来のフィルム巻き上げ機構の要領で取り付けた。巻き上げの際にチューブ部6が膨れあがり巻き上げ動作が難しくなるため、空気膜フィルムを乗せた1m間隔の内枠パイプ10の上に10センチ程度のゆとりを持たせて幅6cmの空気膜抑えベルトを配置した。図4に示される形態で、送風は空気膜被覆天面位置において塩ビパイプでチューブ部6となる空気膜フィルムの間に差し込み50Wの送風機12を用いて送風し、タイマーを用いて送風量を調整した。晴天時は巻き上げパイプを巻いて、空気膜フィルムを巻き上げて、太陽光がハウス内に十分入るように換気を行った。曇天時は、空気膜フィルムを被覆したままの状態で管理した。 An inner pipe 10 similar to the outer shape of the house is installed in a firewood pipe house with a frontage of 5.4m and a depth of 20m. Agricultural polyolefin film with a film thickness of 75μm and a far-infrared heat absorption rate of 70% is used as the material. 5 is a single 20 cm wide film layer, and a double-structured tube section 6 of the length of the side of the house that creates an air film is provided on both sides of the single film, and the overlapping position of the double air film is wide in the length direction. An air membrane film was provided which was welded at intervals of 2 cm in length and 50 cm apart to form a welded portion 3 and was continuously processed in such a manner that 10 cm between the welded portion 3 and the adjacent welded portion 3 became a non-welded portion 2. The air film was covered on the inner frame pipe 10 provided in the house in a manner that the single film layer 5 was positioned in the central building structure, and this film was fixed at the center. Winding pipes were attached to both ends of the coated film in the manner of a conventional film winding mechanism. Since the tube part 6 swells up when it is rolled up, it becomes difficult to wind up. Therefore, a 6 cm wide air film restraining belt is provided on the inner frame pipe 10 with a 1 m interval on which an air film film is placed. Arranged. In the form shown in FIG. 4, the air is blown by using a 50 W blower 12 inserted between the air film film that becomes the tube portion 6 with a PVC pipe at the air film covered top surface position, and the air blow amount is adjusted using a timer. did. When the weather was fine, we rolled up a wind-up pipe, wound up an air film, and ventilated so that sunlight could enter the house. During cloudy weather, the air film was kept covered.
空気膜フィルムを巻き上げると幅6cmの空気膜抑えベルトと空気膜フィルムを支えるパイプ10によって挟まれて空気膜フィルム内の空気は絞られる。この際、チューブ部6内の空気は10cm幅の非溶着部2より排出されるが、巻上げパイプが中央の棟構造物に近づくにつれ、空気膜の内圧が高まり巻き上げへの負荷が通常の一重フィルムと比較して3倍以上になった。この対策として過圧自動解除機能をもつ磁力弁を備えるようにするが、この実施例では中央のシングル部5近傍のチューブ部6に二箇所磁力弁を備えるようにした。この磁力弁の具体的構成は図5に示すように長さ20cmのスリット状の切り口15を空気膜の一方のフィルムに施し、そのスリットに沿って両側に柔軟性のある合成樹脂製の磁石14を配置すると共に他方のフィルムの前記スリットと対峙する位置にも合成樹脂製の磁石14を配置した。フィルムを介して対峙する両磁石14,14は互いに吸引力が働くように取り付けられているため、チューブ部5の内圧が比較的低いときは図中Aに示すように磁気力によりフィルムは挟持され、スリット状の切り口15は閉塞状態となっているが、チューブ部5の内圧が高くなると図のBに示すように磁石14の吸着状態は解除され、スリット状の切り口15は開口状態となる。この過圧自動解除機能により、空気膜内の空気が大量に吐き出され、巻き上げによる負荷が減少し、従来の一重フィルム巻き上げの1.5倍程度にまで減少した。更に、換気後、巻き戻すと磁石14,14が互いの吸引力によって図のAに示す元の位置に戻り、スリット状の切り口15を塞ぐことが確認できた。 When the air film is rolled up, the air in the air film is squeezed by being sandwiched between the air film restraining belt having a width of 6 cm and the pipe 10 supporting the air film. At this time, the air in the tube portion 6 is discharged from the non-welded portion 2 having a width of 10 cm, but as the winding pipe approaches the central building structure, the internal pressure of the air film increases and the load on the winding is a normal single film. More than three times. As a countermeasure, a magnetic valve having an overpressure automatic release function is provided, but in this embodiment, the tube part 6 near the central single part 5 is provided with two magnetic valves. As shown in FIG. 5, the magnetic valve has a specific structure in which a slit 15 having a length of 20 cm is provided on one film of an air film, and a flexible synthetic resin magnet 14 is provided on both sides along the slit. And a synthetic resin magnet 14 was also arranged at a position facing the slit of the other film. Since the magnets 14 and 14 facing each other through the film are attached so that the attractive force acts on each other, when the internal pressure of the tube portion 5 is relatively low, the film is sandwiched by the magnetic force as shown in FIG. The slit-shaped cut 15 is closed, but when the internal pressure of the tube portion 5 is increased, the attracted state of the magnet 14 is released as shown in FIG. B, and the slit-shaped cut 15 is opened. With this overpressure automatic release function, a large amount of air in the air film was discharged, reducing the load caused by winding, and about 1.5 times the conventional single film winding. Furthermore, after rewinding after ventilation, it was confirmed that the magnets 14 and 14 returned to the original positions shown in FIG.
2003年12月20日から29日にかけてこの実施例のハウスと、同じ大きさの一重カーテンフィルム被覆ハウスと比較した結果、暖房機を使用した状態下で、空気膜フィルムの最低温度は、平均0.6〜0.7℃高く推移する事が確認できた。図6に示すグラフ参照。この実験では暖房機は2棟共用で、センサーを2重カーテンハウスの方に設置し、設定温度9℃で加温した。10日間の平均最低温度差は0.5℃であるが、1重カーテン区域の温度が低い日には差が大きくなっている。したがって、無加温の場合には更に差が大きくなるものと予測される。
また、この実施例のハウスでの効果確認は以下の通りであった。
イ、苺栽培では、夜間保温性が高くなり、苺の生育が進んだ。
ロ、夜間温度が高くなり、苺の収穫が早くなった。
ハ、暖房費が節約できた。
ニ、フルオープンハウスの外張りに利用出来る。
ホ、ハウス側面の空気膜フィルムとして使用できる。
As a result of comparison between the house of this example from December 20 to 29, 2003, and a single curtain film-covered house of the same size, the minimum temperature of the air film film averaged 0.6 under the condition of using a heater. It was confirmed that the temperature was increased by ~ 0.7 ° C. See graph shown in FIG. In this experiment, two heaters were shared and the sensor was installed in the double curtain house and heated at a set temperature of 9 ° C. The average minimum temperature difference for 10 days is 0.5 ° C, but the difference is larger on the day when the temperature of the single curtain area is low. Therefore, it is predicted that the difference will further increase in the case of no heating.
Moreover, the effect confirmation in the house of this Example was as follows.
B) In cocoon cultivation, the heat retention at night increased, and the growth of cocoon progressed.
B) The night temperature has risen and the harvest of straw has been accelerated.
C, I was able to save heating costs.
Can be used for the exterior of a fully open house.
E. Can be used as an air film on the side of a house.
2枚重ねてチューブ形態に形成され、チューブ部には多数の空気抜き孔が分布されると共に送風口が設けられた本発明の農業用空気膜フィルムをトンネル栽培の夜間保温資材として使用した実施例を示す。図7の左側に示された写真がそうであるが、間口2.7m、奥行10mの大きさ、外張りには厚さ0.01mmの農POフィルム(登録商標)を用いたハウス内に支柱寸法2.7mの構造に厚さ0.075mmの農POフィルム(登録商標)を用いてトンネルを作ったものである。図7の右側に示された写真は同じハウス内に1重の従来構造のトンネルを比較用に造ったものである。
3月6日には昼夜通してフィルムを被覆した状態での実験を行い、3月13日から15日にかけては朝の9時にトンネルを解放し、夕方16時から翌朝9時までの16時間はフィルムを被覆するようにして調査した。結果は表1に示すとおりであった。
An embodiment in which the agricultural air membrane film of the present invention in which a plurality of air vent holes are distributed in the tube portion and provided with an air blowing port is used as a night heat retaining material for tunnel cultivation. Show. The picture shown on the left side of Fig. 7 is the same, but the size of the frontage is 2.7m, the depth is 10m, and the outer wall is 0.01mm thick agricultural PO film (registered trademark). A tunnel was made using an agricultural PO film (registered trademark) with a thickness of 0.075 mm in the structure of m. The photograph shown on the right side of FIG. 7 shows a single conventional tunnel built in the same house for comparison.
On March 6, the film was covered day and night, and the tunnel was released at 9:00 in the morning from March 13 to 15, and 16 hours from 16:00 in the evening to 9:00 in the next morning. The film was investigated as covered. The results were as shown in Table 1.
昼夜被覆の場合、従来タイプでは最高温度が51.2度まで上がったが本発明の空気膜フィルムの場合43℃で抑えられており、顕著な違いが出た。最低温度については従来タイプのものが0.6度であったのに対し、本発明のものは2℃と高い結果であった。
内張トンネルのみ朝9時解放、夕方16時被覆した場合、3/13〜3/15の平均で最低温度が、本発明のものは従来タイプより1.5〜2℃高くなった。
なお、外張りフィルムは0.1mm厚の農POフィルム(登録商標)を用い昼夜密閉で試験を行った。この為、無加温栽培条件では夜間最低温度が高くなり、とくに、低温作物の栽培には良好な温度環境が与えられることが判った。
更に、夜間温度が高くなるので、内張カーテンに使用すると暖房費の節約も予測される。
この実施例における空気膜内圧についてはチューブ部内面に多数の空気抜き小孔が分布しているため、無換気状態での空気膜内の内圧は外気より2mmHg高とわずかであった。巻上げ時は最大13mmHgまで内圧があがったが、従来の無孔形態のものは無換気状態でも内圧16mmHgであり、巻き上げることはほとんど不可能である。本発明では小孔があるため、巻き上げ開閉にかかる負荷が少なくて済むことが確認できた。
In the case of day and night coating, the maximum temperature rose to 51.2 degrees in the conventional type, but in the case of the air film of the present invention, the temperature was suppressed at 43 ° C., and a remarkable difference appeared. Regarding the minimum temperature, the conventional type was 0.6 degrees, while that of the present invention was as high as 2 ° C.
When only the lining tunnel was opened at 9 am and covered at 16:00 in the evening, the average temperature of 3/13 to 3/15 was 1.5 to 2 ° C. higher in the present invention than in the conventional type.
The outer film was a 0.1 mm thick agricultural PO film (registered trademark), and the test was performed in a sealed manner day and night. For this reason, it was found that the minimum temperature at night was high under unheated cultivation conditions, and in particular, a favorable temperature environment was provided for cultivation of low-temperature crops.
In addition, since night temperatures are high, heating costs can be expected when used for lining curtains.
Regarding the air film internal pressure in this example, since many air vent holes are distributed on the inner surface of the tube portion, the internal pressure in the air film in the unventilated state was slightly 2 mmHg higher than the outside air. The internal pressure increased to a maximum of 13 mmHg at the time of winding, but the conventional non-porous type has an internal pressure of 16 mmHg even in a non-ventilated state, and it is almost impossible to wind up. Since there are small holes in the present invention, it has been confirmed that the load applied to the hoisting opening and closing is small.
1 防曇処理面 2 非溶着部
3 溶着部 4 空気供給口
5 シングル部 6 チューブ
7 空気抜き小孔 10 内張カーテン支え枠パイプ
12 ブロアー 14 磁石
15 過圧解除のための切り口
DESCRIPTION OF SYMBOLS 1 Anti-fog process surface 2 Non-welding part 3 Welding part 4 Air supply port 5 Single part 6 Tube 7 Air vent small hole 10 Lined curtain support frame pipe
12 Blower 14 Magnet
15 Cut for overpressure release
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JP2009082009A (en) * | 2007-09-27 | 2009-04-23 | Fulta Electric Machinery Co Ltd | Opening/closing ventilation device for hothouse |
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JP2009291180A (en) * | 2008-06-03 | 2009-12-17 | Kazuo Yoshitake | Double film arrangement for greenhouse |
JP4587002B2 (en) * | 2008-06-03 | 2010-11-24 | 一男 吉武 | Greenhouse double film equipment |
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JP2011229498A (en) * | 2010-04-30 | 2011-11-17 | Toto Kogyo Co Ltd | Air supply/exhaust system of air layer forming film |
JP2011253703A (en) * | 2010-06-02 | 2011-12-15 | Toto Kogyo Co Ltd | Electric switch mechanism and air house using electric switch mechanism |
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