JP2005329522A - Double head surface grinding machine - Google Patents

Double head surface grinding machine Download PDF

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JP2005329522A
JP2005329522A JP2004151861A JP2004151861A JP2005329522A JP 2005329522 A JP2005329522 A JP 2005329522A JP 2004151861 A JP2004151861 A JP 2004151861A JP 2004151861 A JP2004151861 A JP 2004151861A JP 2005329522 A JP2005329522 A JP 2005329522A
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pair
grinding
grindstone shaft
ring
double
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JP4005588B2 (en
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Yasunori Mihara
康則 三原
Kyoichi Yasuda
強一 安田
Yukio Ozaki
幸雄 尾崎
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Nissin Kogyo Co Ltd
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Nissin Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a double head surface grinding machine highly accurately grinding a workpiece by suppressing a change of parallelism of a pair of rotating grinding tools. <P>SOLUTION: This grinding machine 10 includes a frame 12 for concentrically supporting a pair of grinding tool shaft units 16 connected to the pair of rotating grinding tools 14. The frame 12 is constituted of an integral structure including oppositely arranged front part 20 and back part 22, a pair of side parts 30 oppositely arranged between the front part 20 and the back part 22, and a pair of side parts 32 arranged between the front part 20 and the back part 22 to hold the pair of side parts 30. The side parts 30 and 32 are provided with through holes 34 and 37, respectively. In the state in which the pair of rotating grinding tools 14 are oppositely arranged between the pair of the side parts 30, and the pair of grinding tool shaft units 16 are inserted into the through hole 34 and the through hole 37, respective grinding tool shaft units 16 are concentrically supported by a ring-shaped member 124 mounted on the side part 30 and a ring-shaped member 126 mounted on the side part 32. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は両頭平面研削盤に関し、より特定的には、水平方向かつ同軸上に対向配置される一対の回転砥石によってワークの両面を研削する両頭平面研削盤に関する。   The present invention relates to a double-head surface grinder, and more particularly to a double-head surface grinder that grinds both surfaces of a workpiece with a pair of rotating grindstones arranged in a horizontal direction and coaxially.

従来、対向配置される一対の回転砥石によってワークの両面を研削する両頭平面研削盤として、一対の回転砥石を水平方向に対向配置する横型両頭平面研削盤が知られている。
横型両頭平面研削盤では、たとえば図12(a)に示す両頭平面研削盤1のように、ベッド2上に一対の砥石軸ユニット3が水平方向の同軸状に配置されてボルト3aによって固定され、一対の砥石軸ユニット3にそれぞれ回転砥石4が取り付けられる。モータ5を駆動することによって、ベルト6および砥石軸ユニット3を介して回転砥石4が回転する。
2. Description of the Related Art Conventionally, as a double-sided surface grinder that grinds both surfaces of a workpiece with a pair of opposed rotating grindstones, a horizontal double-headed surface grinder in which a pair of rotating grindstones are arranged opposite to each other in the horizontal direction is known.
In the horizontal double-sided surface grinder, for example, as in the double-sided surface grinder 1 shown in FIG. 12 (a), a pair of grindstone shaft units 3 are arranged coaxially on the bed 2 and fixed by bolts 3a. A rotating grindstone 4 is attached to each of the pair of grindstone shaft units 3. By driving the motor 5, the rotating grindstone 4 rotates via the belt 6 and the grindstone shaft unit 3.

一対の回転砥石4の対向する研削面間にワークWを挿入し一対の回転砥石4を回転させることで、ワークWの両面が研削される。ワークWの研削加工中には、一対の回転砥石4およびワークWに研削液(クーラント)が供給され、供給された研削液は一対の回転砥石4の下方のベッド2上に設けられる排水溝2aを流れて排出される。   By inserting the workpiece W between the opposing grinding surfaces of the pair of rotating wheels 4 and rotating the pair of rotating wheels 4, both surfaces of the workpiece W are ground. During the grinding of the workpiece W, a grinding fluid (coolant) is supplied to the pair of rotating grindstones 4 and the workpiece W, and the supplied grinding fluid is a drain groove 2 a provided on the bed 2 below the pair of rotating grindstones 4. To be discharged.

このような両頭平面研削盤1では、研削加工の際に一対の回転砥石4が受ける研削抵抗F1は両回転砥石4を押し開くように作用して砥石軸ユニット3およびボルト3aを介してベッド2に伝えられ、ベッド2に曲げモーメントが加わる。すると、その曲げモーメントの影響から、図12(b)に示すように、ベッド2が変形し、これに伴って一対の回転砥石4の平行度ひいては対向する研削面の間隔が変化し、ワークWへの加工精度が著しく低下するという問題があった。   In such a double-sided surface grinder 1, the grinding resistance F1 received by the pair of rotating grindstones 4 during the grinding process acts to push open both the rotating grindstones 4 and the bed 2 via the grindstone shaft unit 3 and the bolt 3a. And a bending moment is applied to the bed 2. Then, due to the influence of the bending moment, as shown in FIG. 12 (b), the bed 2 is deformed, and accordingly, the parallelism of the pair of rotating grindstones 4 and the distance between the opposing grinding surfaces are changed. There was a problem that the processing accuracy to the remarkably decreased.

この種の問題を解決するための技術が、たとえば特許文献1において開示されている。
特許文献1の両頭平面研削盤では、一対の砥石軸ユニットをそれぞれ収容する一対の収容室と一対の収容室間に設けられ一対の回転砥石が配置される研削室とを板状部材によって一体的に構成したフレームが用いられ、全体を箱型構造とすることによって、剛性を高めて変形を抑制している。
特開2003−19648号
A technique for solving this type of problem is disclosed in Patent Document 1, for example.
In the double-sided surface grinding machine of Patent Document 1, a pair of storage chambers that respectively store a pair of grindstone shaft units and a grinding chamber that is provided between the pair of storage chambers and in which a pair of rotating grindstones are disposed are integrated by a plate-like member. The frame constructed as described above is used, and the entire structure is a box structure, so that the rigidity is increased and the deformation is suppressed.
JP 2003-19648 A

しかし、特許文献1に開示される技術では、フレームの対向する正面壁と背面壁とにそれぞれ回転可能な自在継手が取り付けられ、当該2本の自在継手が支持枠を介して砥石軸ユニットを支持することによってフレーム内に砥石軸ユニットが吊設される。
この技術では、ワーク研削時には回転砥石から砥石軸ユニットに伝えられる研削抵抗を2本の自在継手が受けることになるが、2本の自在継手は砥石軸ユニットを当該ユニットの軸方向に直交する方向から支持するので当該研削抵抗に十分に抗しきれないおそれがある。この場合、ワーク研削時に安定して一対の砥石軸ユニットを保持できず、一対の回転砥石の平行度ひいては対向する研削面の間隔が変化し、ワークの加工精度が低下するおそれがある。
それゆえに、この発明の主たる目的は、一対の回転砥石の平行度の変化を抑制しワークを高精度に研削できる両頭平面研削盤を提供することである。
However, in the technique disclosed in Patent Document 1, rotatable universal joints are attached to the front wall and the rear wall facing each other of the frame, and the two universal joints support the grindstone shaft unit via the support frame. By doing so, the grindstone shaft unit is suspended in the frame.
In this technique, two universal joints receive grinding resistance transmitted from a rotating grindstone to a grindstone shaft unit during workpiece grinding. Since it is supported from the above, there is a possibility that the grinding resistance cannot be sufficiently resisted. In this case, the pair of grindstone shaft units cannot be stably held during workpiece grinding, and the parallelism of the pair of rotating grindstones and the interval between the facing grinding surfaces change, which may reduce the workpiece machining accuracy.
Therefore, a main object of the present invention is to provide a double-head surface grinder capable of suppressing a change in parallelism of a pair of rotating grindstones and grinding a workpiece with high accuracy.

上述の目的を達成するために、請求項1に記載の両頭平面研削盤は、水平方向の同軸上に対向配置される一対の回転砥石によってワークの両面を研削する両頭平面研削盤であって、一対の回転砥石に接続される一対の砥石軸ユニット、一対の砥石軸ユニットを同心状に支持するためのフレーム、各砥石軸ユニットを同心状に支持する第1リング状部材、および各砥石軸ユニットを同心状に支持する第2リング状部材を備え、フレームは、対向配置される前部と背部、前部と前記背部との間において対向配置されかつともに前部と背部とに連設される一対の第1側部、および一対の第1側部を挟むように前部と背部との間に配置されかつともに前部と背部とに連設される一対の第2側部を含む一体構造で構成され、一対の砥石軸ユニットを挿通できるように、一対の第1側部にそれぞれ第1貫通孔が設けられかつ一対の第2側部にそれぞれ第2貫通孔が設けられ、一対の回転砥石が一対の第1側部間で対向配置されかつ一対の砥石軸ユニットが第1貫通孔および第2貫通孔に挿通された状態で、各砥石軸ユニットが第1側部に取り付けられた第1リング状部材によって同心状に支持されかつ第2側部に取り付けられた第2リング状部材によって同心状に支持されることを特徴とする。   In order to achieve the above-mentioned object, the double-sided surface grinder according to claim 1 is a double-headed surface grinder that grinds both surfaces of a workpiece by a pair of rotating grindstones arranged opposite to each other on the same axis in the horizontal direction, A pair of grinding wheel shaft units connected to a pair of rotary grinding wheels, a frame for supporting the pair of grinding wheel shaft units concentrically, a first ring member for supporting each grinding wheel shaft unit concentrically, and each grinding wheel shaft unit The frame is provided with a second ring-shaped member that concentrically supports the frame, and the frame is disposed so as to be opposed to each other between the front portion and the back portion, and between the front portion and the back portion, and is connected to the front portion and the back portion. An integrated structure including a pair of first side parts and a pair of second side parts arranged between the front part and the back part so as to sandwich the pair of first side parts and connected to the front part and the back part together It is composed of a pair of grinding wheel shaft units. The first through holes are provided in the pair of first side portions and the second through holes are provided in the pair of second side portions, respectively, so that the pair of rotating grindstones are opposed to each other between the pair of first side portions. Each wheel unit is supported concentrically by a first ring-shaped member attached to the first side portion in a state where the wheel unit is disposed and the pair of wheel shaft units are inserted through the first and second through holes. It is characterized by being concentrically supported by a second ring member attached to the second side.

請求項2に記載の両頭平面研削盤は、請求項1に記載の両頭平面研削盤において、フレームはその下側に設けられるベッドを含んで一体形成されることを特徴とする。   A double-head surface grinder according to claim 2 is characterized in that, in the double-head surface grinder according to claim 1, the frame is integrally formed including a bed provided on the lower side thereof.

請求項3に記載の両頭平面研削盤は、請求項1または2に記載の両頭平面研削盤において、一対の第1側部間にワークを研削するための研削室が形成され、研削室の底面が多角面状または曲面状に形成されることを特徴とする。   The double-sided surface grinder according to claim 3 is the double-sided surface grinder according to claim 1 or 2, wherein a grinding chamber for grinding a workpiece is formed between the pair of first side portions, and the bottom surface of the grinding chamber Is formed in a polygonal shape or a curved shape.

請求項4に記載の両頭平面研削盤は、請求項3に記載の両頭平面研削盤において、研削室の底面が凹状に構成されることを特徴とする。   The double-sided surface grinder according to claim 4 is the double-sided surface grinder according to claim 3, wherein the bottom surface of the grinding chamber is configured to be concave.

請求項5に記載の両頭平面研削盤は、請求項1から4のいずれかに記載の両頭平面研削盤において、第1リング状部材は第1側部の内側に設けられ、第2リング状部材は第2側部の外側に設けられかつ砥石軸ユニットを軸方向および同心状に支持可能に構成され、砥石軸ユニットが傾動可能となるように、砥石軸ユニットのうち第1リング状部材に支持される面が球面状に形成され、かつ砥石軸ユニットと第2リング状部材とが接する互いの面が球面状に形成されることを特徴とする。   The double-head surface grinder according to claim 5 is the double-head surface grinder according to any one of claims 1 to 4, wherein the first ring-shaped member is provided inside the first side portion, and the second ring-shaped member is provided. Is provided on the outer side of the second side and is configured to support the grinding wheel shaft unit in the axial direction and concentrically, and is supported by the first ring-shaped member of the grinding wheel shaft unit so that the grinding wheel shaft unit can be tilted. The surfaces to be formed are formed in a spherical shape, and the surfaces where the grindstone shaft unit and the second ring-shaped member are in contact with each other are formed in a spherical shape.

請求項6に記載の両頭平面研削盤は、請求項1から5のいずれかに記載の両頭平面研削盤において、フレームは鋳物であることを特徴とする。   The double-sided surface grinder according to claim 6 is the double-sided surface grinder according to any one of claims 1 to 5, wherein the frame is a casting.

請求項1に記載の両頭平面研削盤では、研削加工の際に各回転砥石に加えられ各砥石軸ユニットに伝えられる研削抵抗を、砥石軸ユニットを同心状(環状)に支持する第1リング状部材および第2リング状部材によって受け止め、当該第1リング状部材および第2リング状部材を介して一体構造のフレームに伝える。このように各砥石軸ユニットに伝えられる研削抵抗を第1リング状部材および第2リング状部材によって砥石軸ユニットの複数の箇所で周方向から受け止めることで、砥石軸ユニットの位置ずれを抑制しつつ、研削抵抗を一体構造の剛性の高いフレームに伝え分散して吸収する。したがって、研削加工の際に一対の砥石軸ユニットを安定して保持でき、一対の回転砥石の平行度の変化を抑制し、ワークを高精度に研削加工できる。また、一体構造のフレームを用いることによって、両頭平面研削盤の組み立て工程を削減しひいては組み立てコストを抑えることができる。   In the double-head surface grinder according to claim 1, the first ring shape that supports the grinding wheel shaft unit concentrically (annularly) for grinding resistance applied to each rotating wheel during grinding and transmitted to each grinding wheel shaft unit. It is received by the member and the second ring-shaped member, and is transmitted to the integrally structured frame via the first ring-shaped member and the second ring-shaped member. In this way, the grinding resistance transmitted to each grindstone shaft unit is received from the circumferential direction at a plurality of locations of the grindstone shaft unit by the first ring-shaped member and the second ring-shaped member, thereby suppressing the positional deviation of the grindstone shaft unit. , Grinding resistance is transmitted to the highly rigid frame with a single structure and dispersed and absorbed. Accordingly, the pair of grindstone shaft units can be stably held during grinding, the change in the parallelism of the pair of rotating grindstones can be suppressed, and the workpiece can be ground with high accuracy. In addition, by using an integral frame, the assembly process of the double-sided surface grinder can be reduced, and the assembly cost can be reduced.

請求項2に記載の両頭平面研削盤では、ベッドを含んでフレームを一体形成することによって、フレームの剛性をさらに高めることができ、研削加工の際に一対の砥石軸ユニットをより安定して保持できる。また、ベッドを含んでフレームを一体形成することによって、両頭平面研削盤の組み立て工程をさらに削減しひいては組み立てコストを抑えることができる。   In the double-head surface grinding machine according to claim 2, by integrally forming the frame including the bed, the rigidity of the frame can be further increased, and the pair of grindstone shaft units can be held more stably during the grinding process. it can. Further, by integrally forming the frame including the bed, it is possible to further reduce the assembling process of the double-head surface grinder and thereby reduce the assembling cost.

請求項3に記載の両頭平面研削盤では、研削室の底面が多角面状または曲面状に形成されることによって、フレームの剛性をさらに高めることができ、研削加工の際により安定して一対の砥石軸ユニットを保持できる。   In the double-head surface grinder according to claim 3, the rigidity of the frame can be further increased by forming the bottom surface of the grinding chamber into a polygonal surface or a curved surface, and the pair of the pair of grinders can be stably stabilized. The wheel unit can be held.

一般に、回転砥石とワークとに生じる研削(摩擦)熱を除去し安定してワークを研削加工するために、研削加工に際して一対の回転砥石およびワークに研削液が供給される。排水溝には研削熱によって温度が上昇した研削液が流れるため、排水溝近傍の構造の強度が低下し、その結果、当該構造が変形して一対の回転砥石の平行度が変化し、研削精度が悪化する場合がある。請求項4に記載の両頭平面研削盤では、研削室の多角面状または曲面状に形成される底面を凹状に形成し当該底面を排水溝に兼用することによって、排水溝近傍の構造の剛性を上げることができる。したがって、研削熱による当該構造の変形を防止でき、高い研削精度を確保できる。   Generally, in order to remove grinding (friction) heat generated in the rotating grindstone and the workpiece and stably grind the workpiece, a grinding fluid is supplied to the pair of rotating grindstone and the workpiece during the grinding. Since the grinding fluid whose temperature has been raised by grinding heat flows into the drainage groove, the strength of the structure near the drainage groove decreases, and as a result, the structure is deformed and the parallelism of the pair of rotating whetstones changes. May get worse. In the double-head surface grinding machine according to claim 4, the bottom surface formed in a polygonal shape or a curved surface of the grinding chamber is formed in a concave shape, and the bottom surface is also used as a drainage groove, whereby the rigidity of the structure near the drainage groove is increased. Can be raised. Therefore, deformation of the structure due to grinding heat can be prevented, and high grinding accuracy can be ensured.

両頭平面研削盤には、たとえば、一対の回転砥石の上方からワークを搬入し下方から搬出するように構成されるものがある。この場合、効率よく研削加工するために、一対の回転砥石の平行度を調整し、ワークが搬入される位置の対向する研削面の間隔よりもワークが搬出される位置の対向する研削面の間隔を研削量分狭くすることが望ましい。しかし、この場合、任意に調整した一対の回転砥石の平行度を安定的に保つことは難しい。請求項5に記載の両頭平面研削盤では、砥石軸ユニットを傾動させて一対の回転砥石の平行度を調整した場合であっても、砥石軸ユニットに伝えられる研削抵抗を、砥石軸ユニットと面で接する第2リング状部材によって軸方向(研削抵抗と略同方向)に受け止めるとともに同心状(環状)にも受け止めることによって、砥石軸ユニットの位置ずれを抑制でき、研削加工の際に一対の砥石軸ユニットを安定して保持できる。   Some double-sided surface grinders, for example, are configured to carry in a workpiece from above a pair of rotating grindstones and carry it out from below. In this case, in order to perform grinding efficiently, the parallelism of the pair of rotating grindstones is adjusted, and the distance between the facing grinding surfaces at the position where the workpiece is unloaded is larger than the distance between the facing grinding surfaces at the position where the workpiece is loaded. It is desirable to narrow the width by the grinding amount. However, in this case, it is difficult to stably maintain the parallelism of the arbitrarily adjusted pair of rotating grindstones. In the double-head surface grinding machine according to claim 5, even when the parallelism of the pair of rotary grinding wheels is adjusted by tilting the grinding wheel shaft unit, the grinding resistance transmitted to the grinding wheel shaft unit is reduced between the grinding wheel shaft unit and the surface. By receiving in the axial direction (substantially the same direction as the grinding resistance) and concentric (annular) by the second ring-shaped member in contact with each other, it is possible to suppress the positional deviation of the grindstone shaft unit, and a pair of grindstones during grinding The shaft unit can be held stably.

一般に、鋳造によれば熔接構造に比べて中空状等の複雑な形状の製品を容易に作製することができる。請求項6に記載の両頭平面研削盤では、フレームを鋳造によって得ることで、フレームを容易に製造でき、フレームの製造コストひいては両頭平面研削盤のコストを抑えることができる。   Generally, by casting, a product having a complicated shape such as a hollow shape can be easily produced as compared with a welded structure. In the double-sided surface grinder according to the sixth aspect, the frame can be easily manufactured by obtaining the frame by casting, and the manufacturing cost of the frame and hence the cost of the double-sided surface grinder can be suppressed.

この発明によれば、一対の回転砥石の平行度の変化を抑制でき、ワークの研削加工を高精度に行うことができる。   According to this invention, the change in the parallelism of the pair of rotating grindstones can be suppressed, and the workpiece can be ground with high accuracy.

以下、図面を参照して、この発明の実施の形態について説明する。
図1〜図4を参照して、この発明の一実施形態の横型両頭平面研削盤(以下、単に両頭平面研削盤という)10は、フレーム12と一対の回転砥石14と一対の回転砥石14が取り付けられる一対の砥石軸ユニット16とを含む。
フレーム12は、たとえばミーハナイト鋳鉄もしくはネズミ鋳鉄を用いて製造された一体構造の鋳物であり、内部に複数の空間が区画形成される。
Embodiments of the present invention will be described below with reference to the drawings.
1 to 4, a horizontal double-sided surface grinder (hereinafter simply referred to as double-sided surface grinder) 10 according to an embodiment of the present invention includes a frame 12, a pair of rotating grindstones 14, and a pair of rotating grindstones 14. And a pair of grindstone shaft units 16 to be attached.
The frame 12 is an integrally structured casting manufactured using, for example, meehanite cast iron or murine cast iron, and a plurality of spaces are defined in the interior.

図5〜図8を参照して、フレーム12は板状のベース18を含み、ベース18上の前後には相互に平行に対向配置される板状の前部20と背部22とが立設される。フレーム12内を上下に仕切るための仕切部24が横方向に設けられかつ前部20と背部22とに連結される。前部20,背部22,ベース18および仕切部24によって形成される空間は複数(ここでは、前側に4つ、後側に4つの計8つ)の部屋26に区画され、仕切部24から下の部分が実質的にベッド28として機能する。すなわち、フレーム12の下部にはベッド28が一体形成されている。   Referring to FIGS. 5 to 8, the frame 12 includes a plate-like base 18, and a plate-like front portion 20 and a back portion 22 that are arranged opposite to each other in parallel with each other on the base 18. The A partition portion 24 for partitioning the inside of the frame 12 up and down is provided in the horizontal direction and connected to the front portion 20 and the back portion 22. The space formed by the front part 20, the back part 22, the base 18, and the partition part 24 is partitioned into a plurality of rooms 26 (here, four on the front side and four on the rear side), and is separated from the partition part 24. The portion substantially functions as the bed 28. That is, the bed 28 is integrally formed at the lower part of the frame 12.

前部20と背部22との間でありかつ仕切部24の上側には一対の板状の側部30が形成される。一対の側部30は、相互に平行に対向配置されかつ前部20と直交する方向に設けられ、ともに前部20と背部22とに連設される。また、前部20と背部22との間でありかつ仕切部24の上側には一対の側部30を挟むように一対の側部32が形成される。一対の側部32は、前部20と直交するように設けられ、ともに前部20と背部22とに連設される。さらに、一対の砥石軸ユニット16を挿通できるように、一対の側部30にそれぞれ断面円形の貫通孔34が設けられ、かつ一対の側部32にそれぞれ環状段部36を有する断面円形の貫通孔37が設けられる。2つの貫通孔34および2つの貫通孔37は、矢印A方向かつ同軸上に形成される。   A pair of plate-like side portions 30 are formed between the front portion 20 and the back portion 22 and above the partition portion 24. The pair of side portions 30 are arranged opposite to each other in parallel and provided in a direction orthogonal to the front portion 20, and are both connected to the front portion 20 and the back portion 22. In addition, a pair of side portions 32 is formed between the front portion 20 and the back portion 22 and above the partition portion 24 so as to sandwich the pair of side portions 30. The pair of side portions 32 are provided so as to be orthogonal to the front portion 20, and are both connected to the front portion 20 and the back portion 22. Further, through holes 34 having a circular cross section are provided in the pair of side portions 30 so that the pair of grindstone shaft units 16 can be inserted, and through holes having a circular cross section each having an annular step portion 36 in the pair of side portions 32. 37 is provided. The two through holes 34 and the two through holes 37 are formed in the direction of arrow A and coaxially.

仕切部24の上側において、一対の側部30間に一対の回転砥石14が配置される研削室38が形成され、一対の側部30の外側に砥石軸ユニット16をそれぞれ収容する2つの収容室40が形成される。   On the upper side of the partition portion 24, a grinding chamber 38 in which the pair of rotating grindstones 14 is disposed between the pair of side portions 30 is formed, and two storage chambers that respectively store the grindstone shaft units 16 on the outside of the pair of side portions 30. 40 is formed.

なお、側部32には、外側端面から矢印A方向に延びるボルト孔42と外周面から貫通孔37へと貫通するボルト孔44とが形成される。ボルト孔42と44とはそれぞれ等角度間隔で4つずつ形成される(図4参照)。   The side portion 32 is formed with a bolt hole 42 extending from the outer end surface in the arrow A direction and a bolt hole 44 penetrating from the outer peripheral surface to the through hole 37. Four bolt holes 42 and 44 are formed at equal angular intervals, respectively (see FIG. 4).

また、前部20において研削室38に対応する部分には開口部46が形成される。背部22において研削室38に対応する部分には開口部48が、収容室40に対応する部分には貫通孔50がそれぞれ形成される。   Further, an opening 46 is formed in a portion corresponding to the grinding chamber 38 in the front portion 20. An opening 48 is formed in a portion corresponding to the grinding chamber 38 in the back portion 22, and a through hole 50 is formed in a portion corresponding to the storage chamber 40.

さらに、研削室38の天井には開口部52が形成され、研削室38の底面54(仕切部24の中央部上面)は、凹状かつ多角面状に形成される。また、底面54は側面視(図8参照)で前部20から背部22にかけて傾斜するように形成され、背部22を貫通する排水孔56から排水される。収容部40の上部は開放されている。   Further, an opening 52 is formed in the ceiling of the grinding chamber 38, and the bottom surface 54 (the upper surface of the central portion of the partition portion 24) of the grinding chamber 38 is formed in a concave and polygonal shape. Further, the bottom surface 54 is formed so as to be inclined from the front portion 20 to the back portion 22 in a side view (see FIG. 8), and is drained from a drain hole 56 penetrating the back portion 22. The upper part of the accommodating part 40 is open.

このように、フレーム12を板状の部材によって箱型に一体形成し、研削液が流れ最も研削熱の影響を受ける研削室38の底面54を単にフラットではなく多角面状とし、ベッド28内に複数の部屋26を設けることによって、圧縮、引っ張りの曲げ応力に対してフレーム12の剛性が大幅に増す。さらに、フレーム12に断面円形の貫通孔34および37を形成し、フレーム12を箱形形状と円形貫通孔との組み合わせ構造とすることによって、曲げ剛性をも大きくできる。なお、ベッド28内に区画形成される複数の部屋26の数および形状は限定されず、部屋数を増やすことによってベッド28ひいてはフレーム12の剛性をさらに高めることができる。   In this way, the frame 12 is integrally formed in a box shape by a plate-like member, and the bottom surface 54 of the grinding chamber 38 where the grinding fluid flows and is most affected by the grinding heat is not simply flat but polygonal, By providing the plurality of chambers 26, the rigidity of the frame 12 is greatly increased against the bending stress of compression and tension. Further, by forming through holes 34 and 37 having a circular cross section in the frame 12 and making the frame 12 a combination structure of a box shape and a circular through hole, the bending rigidity can be increased. The number and shape of the plurality of rooms 26 partitioned in the bed 28 are not limited, and the rigidity of the bed 28 and thus the frame 12 can be further increased by increasing the number of rooms.

ついで、砥石軸ユニット16について説明する。
図9を参照して、砥石軸ユニット16は、略円筒形状の砥石軸ケース58と、砥石軸ケース58に挿入される略円筒形状のクイルスリーブ60と、クイルスリーブ60を挿通する砥石軸62とを含む。
Next, the grindstone shaft unit 16 will be described.
Referring to FIG. 9, the grindstone shaft unit 16 includes a substantially cylindrical grindstone shaft case 58, a substantially cylindrical quill sleeve 60 inserted into the grindstone shaft case 58, and a grindstone shaft 62 that passes through the quill sleeve 60. including.

砥石軸ケース58の一方端部の外周面には位置Oを球の中心とする球面状の環状球面部64が設けられる。ここで、位置Oは、砥石軸ケース58の軸線と、環状球面部64の稜線を通る平面との交点である。砥石軸ケース58の他方端部にはキャップ66が固着される。
キャップ66には、軸受68および70を介してスプラインスリーブ72が回転可能に挿入され、スプラインスリーブ72の端部にはプーリ74が固着される。
On the outer peripheral surface of one end of the grindstone shaft case 58, a spherical annular spherical surface portion 64 having a position O as the center of the sphere is provided. Here, the position O is an intersection of the axis of the grindstone shaft case 58 and a plane passing through the ridge line of the annular spherical surface portion 64. A cap 66 is fixed to the other end of the grindstone shaft case 58.
A spline sleeve 72 is rotatably inserted into the cap 66 through bearings 68 and 70, and a pulley 74 is fixed to the end of the spline sleeve 72.

砥石軸ケース58の外周面には、環状鍔部76と、砥石軸ケース58の内部に達する開口部78とが設けられる。環状鍔部76には、位置Oを球の中心とする球面状の環状滑り面80と環状段部82とが形成される。開口部78内には、外周面にギヤ84が形成されるウォームシャフト86が軸方向と直交する方向に配置され、砥石軸ケース58の外面には開口部78を覆うようにカバー88が取り付けられる。   On the outer peripheral surface of the grindstone shaft case 58, an annular flange 76 and an opening 78 reaching the inside of the grindstone shaft case 58 are provided. The annular flange 76 is formed with a spherical annular sliding surface 80 and an annular step 82 with the position O as the center of the sphere. A worm shaft 86 having a gear 84 formed on the outer peripheral surface is disposed in the opening 78 in a direction orthogonal to the axial direction, and a cover 88 is attached to the outer surface of the grindstone shaft case 58 so as to cover the opening 78. .

砥石軸ケース58の内部には、開口部78に対応する位置に軸受90および92が取り付けられる。軸受90および92間には、ウォームホイル94が回転可能に配置される。
ウォームホイル94の外周面には、開口部78内に配置されるウォームシャフト86のギヤ84と噛合するギヤ96が形成される。また、ウォームホイル94の内周面には図示しない螺子山が形成される。ウォームホイル94は、軸受90および92に矢印A方向の動きを規制されつつウォームシャフト86の回転に伴って回転する。
Bearings 90 and 92 are attached to the inside of the grindstone shaft case 58 at positions corresponding to the openings 78. A worm wheel 94 is rotatably disposed between the bearings 90 and 92.
A gear 96 that meshes with the gear 84 of the worm shaft 86 disposed in the opening 78 is formed on the outer peripheral surface of the worm wheel 94. A screw thread (not shown) is formed on the inner peripheral surface of the worm wheel 94. The worm wheel 94 rotates with the rotation of the worm shaft 86 while the movement in the arrow A direction is restricted by the bearings 90 and 92.

砥石軸ケース58の内部には、メタルスリーブ98および100を介してクイルスリーブ60がA方向に移動可能に挿入される。クイルスリーブ60の外周面には螺子部102が設けられ、砥石軸ケース58内においてウォームホイル94の内周面の螺子山とクイルスリーブ60の螺子部102とが螺合する。   A quill sleeve 60 is inserted into the grinding wheel shaft case 58 through metal sleeves 98 and 100 so as to be movable in the A direction. A screw portion 102 is provided on the outer peripheral surface of the quill sleeve 60, and the screw thread on the inner peripheral surface of the worm wheel 94 and the screw portion 102 of the quill sleeve 60 are screwed together in the grindstone shaft case 58.

クイルスリーブ60のうち砥石軸ケース58内に位置する端部にはリング状のピストン104が取り付けられる。当該ピストン104によって、砥石軸ケース58の内部には円筒状のシリンダ室106が形成される。また、砥石軸ケース58には外周面からシリンダ室106へと通じる空気孔108が設けられる。   A ring-shaped piston 104 is attached to an end portion of the quill sleeve 60 located in the grindstone shaft case 58. A cylindrical cylinder chamber 106 is formed inside the grindstone shaft case 58 by the piston 104. The grindstone shaft case 58 is provided with an air hole 108 that communicates from the outer peripheral surface to the cylinder chamber 106.

クイルスリーブ60には、軸受110,112および114を介して砥石軸62が挿通される。砥石軸62の一方端部には回転砥石14を取り付けるための取付部116が設けられ、他方端部にはスプラインスリーブ72の内周面と噛合するスプライン溝118が形成される。また、砥石軸62には、研削液を流通させるために軸心を貫通する通路120が形成される。図示しない研削液供給装置から供給される研削液は、砥石軸62の端部に取り付けられるユニバーサルジョイント122を経由して通路120に流入する。通路120に流入した研削液は、取付部116側の端部から流出し、回転砥石14に供給される。   A grindstone shaft 62 is inserted into the quill sleeve 60 through bearings 110, 112 and 114. An attachment portion 116 for attaching the rotating grindstone 14 is provided at one end portion of the grindstone shaft 62, and a spline groove 118 that meshes with the inner peripheral surface of the spline sleeve 72 is formed at the other end portion. The grindstone shaft 62 is formed with a passage 120 penetrating the shaft center for circulating the grinding fluid. A grinding fluid supplied from a grinding fluid supply device (not shown) flows into the passage 120 via the universal joint 122 attached to the end of the grindstone shaft 62. The grinding fluid that has flowed into the passage 120 flows out from the end on the attachment portion 116 side, and is supplied to the rotating grindstone 14.

このような砥石軸ユニット16では、プーリ74の回転に伴ってスプラインスリーブ72および砥石軸62が回転し、これによって回転砥石14が回転する。
また、砥石軸ユニット16では、ウォームシャフト86の回転に伴ってギヤ84と96との噛合を介してウォームホイル94が回転し、さらにウォームホイル94の内周面に形成される螺子山と螺子部102との螺合を介してクイルスリーブ60が移動する。これによって、クイルスリーブ60および砥石軸62が矢印A方向に移動し、ひいては取付部116に取り付けられる回転砥石14が矢印A方向に移動する。
In such a grindstone shaft unit 16, the spline sleeve 72 and the grindstone shaft 62 rotate with the rotation of the pulley 74, whereby the rotating grindstone 14 rotates.
Further, in the grindstone shaft unit 16, the worm wheel 94 is rotated through the meshing of the gears 84 and 96 with the rotation of the worm shaft 86, and further, a screw thread and a screw portion formed on the inner peripheral surface of the worm wheel 94. The quill sleeve 60 moves through the threaded engagement with 102. As a result, the quill sleeve 60 and the grindstone shaft 62 move in the direction of arrow A, and as a result, the rotating grindstone 14 attached to the attachment portion 116 moves in the direction of arrow A.

このように、いわゆるクイル方式で回転砥石14を矢印A方向に移動させるためには、ウォームシャフト86のギヤ84とウォームホイル94のギヤ96とがバックラッシュ(遊び)をもって噛合するように形成される。ウォームホイル94の内周面に形成される螺子山とクイルスリーブ60の螺子部102とについても同様である。しかし、バックラッシュを持つことで、回転砥石14の移動距離の精度が低下してしまう。上述のように構成される砥石軸ユニット16では、図示しないエアポンプによって空気孔108から一定圧力で圧縮空気をシリンダ室106に供給し、クイルスリーブ60および砥石軸62をプーリ74側に押すことで、クイルスリーブ60と螺子部102のバックラッシュの影響によって回転砥石14の移動距離の精度が低下することを防止している。   Thus, in order to move the rotating grindstone 14 in the direction of arrow A by the so-called quill method, the gear 84 of the worm shaft 86 and the gear 96 of the worm wheel 94 are formed to mesh with backlash (play). . The same applies to the screw thread formed on the inner peripheral surface of the worm wheel 94 and the screw portion 102 of the quill sleeve 60. However, by having the backlash, the accuracy of the moving distance of the rotating grindstone 14 is lowered. In the grindstone shaft unit 16 configured as described above, compressed air is supplied from the air hole 108 to the cylinder chamber 106 with a constant pressure by an air pump (not shown), and the quill sleeve 60 and the grindstone shaft 62 are pushed to the pulley 74 side. The accuracy of the moving distance of the rotating grindstone 14 is prevented from being lowered due to the backlash between the quill sleeve 60 and the screw portion 102.

図1に戻って、フレーム12内において、研削室38内に回転砥石14が臨むように砥石軸ユニット16が貫通孔34および37に挿通されて砥石軸ユニット16が収容室40に収容される。
側部30の内側(研削室38側の端面)にはリング状部材124が取り付けられ、リング状部材124によって砥石軸ユニット16の環状球面部64が同心状に支持される。
Returning to FIG. 1, in the frame 12, the grindstone shaft unit 16 is inserted into the through holes 34 and 37 so that the rotating grindstone 14 faces the grinding chamber 38, and the grindstone shaft unit 16 is accommodated in the accommodation chamber 40.
A ring-shaped member 124 is attached to the inner side of the side portion 30 (end surface on the grinding chamber 38 side), and the annular spherical portion 64 of the grindstone shaft unit 16 is supported concentrically by the ring-shaped member 124.

また、側部32の外側端面にはリング状部材126が取り付けられる。リング状部材126には、砥石軸ユニット16の環状滑り面80と面接触するように、環状滑り面80と同一曲率の球面状の環状滑り面128が形成される。リング状部材126に複数のボルト130を挿通し、各ボルト130をそれぞれボルト孔42に螺入することで、環状滑り面80と環状滑り面128とが接触しつつ、リング状部材126が側部32に固定される。   A ring-shaped member 126 is attached to the outer end surface of the side portion 32. The ring-shaped member 126 is formed with a spherical annular sliding surface 128 having the same curvature as the annular sliding surface 80 so as to come into surface contact with the annular sliding surface 80 of the grindstone shaft unit 16. By inserting a plurality of bolts 130 into the ring-shaped member 126 and screwing the bolts 130 into the bolt holes 42, the ring-shaped member 126 is in contact with the annular sliding surface 80 and the annular sliding surface 128. 32.

また、砥石軸ユニット16の環状段部82と側部32の環状段部36との間には複数のバネ132が配置される。砥石軸ユニット16はバネ132によって矢印A方向にリング状部材126に向けて弾発される。   A plurality of springs 132 are disposed between the annular step portion 82 of the grindstone shaft unit 16 and the annular step portion 36 of the side portion 32. The grindstone shaft unit 16 is ejected toward the ring-shaped member 126 in the direction of arrow A by a spring 132.

側部32の各ボルト孔44には、砥石軸ユニット16の傾動を調整するための調整ボルト134が螺挿され、貫通孔37内に位置する環状鍔部76を押圧することによって砥石軸ユニット16の傾動が調整される。   An adjustment bolt 134 for adjusting the tilting of the grindstone shaft unit 16 is screwed into each bolt hole 44 of the side portion 32, and by pressing the annular flange 76 located in the through hole 37, the grindstone shaft unit 16. The tilt of the is adjusted.

すなわち、各調整ボルト134の貫通孔37内での突出長を変更することで、砥石軸ユニット16は環状球面部64とリング状部材124との接触部を支点とし、環状滑り面80がリング状部材126の環状滑り面128を滑りつつ砥石軸ユニット16が傾動する。この操作によって、砥石軸ユニット16の配置状態を調整し、一対の回転砥石14の平行度ひいては一対の研削面14aの間隔を調整できる。調整ボルト134が緩められていても、砥石軸ユニット16はバネ132によって矢印A方向に弾発されているので、自重で滑ることなく砥石軸ユニット16ひいては回転砥石14の傾きを容易に調整できる。   That is, by changing the projecting length of each adjusting bolt 134 in the through hole 37, the grindstone shaft unit 16 uses the contact portion between the annular spherical surface portion 64 and the ring-shaped member 124 as a fulcrum, and the annular sliding surface 80 has a ring shape. The grindstone shaft unit 16 tilts while sliding on the annular sliding surface 128 of the member 126. By this operation, the arrangement state of the grindstone shaft unit 16 can be adjusted, and the parallelism of the pair of rotating grindstones 14 and the distance between the pair of grinding surfaces 14a can be adjusted. Even if the adjustment bolt 134 is loosened, the grindstone shaft unit 16 is springed in the direction of arrow A by the spring 132, so that the inclination of the grindstone shaft unit 16 and thus the rotating grindstone 14 can be easily adjusted without slipping by its own weight.

上述のように、略円筒形をした砥石軸ユニット16を箱型構造のフレーム12の中心に配置し、側部30,32およびング状部材124,126によって全体的に砥石軸ユニット16を包むように保持することによって、安定性および剛性の高い砥石軸ユニット16の支持構造が得られる。   As described above, the grindstone shaft unit 16 having a substantially cylindrical shape is disposed at the center of the box-shaped frame 12 so that the grindstone shaft unit 16 is entirely wrapped by the side portions 30 and 32 and the gong-shaped members 124 and 126. By holding, a support structure for the grindstone shaft unit 16 having high stability and rigidity can be obtained.

図2および図4に戻って、フレーム12の前部20の前面にはテーブル136が取り付けられる。
テーブル136上にはキャリア駆動ユニット138が配置される。キャリア駆動ユニット138には、開口部46から研削室38内に突入するようにロータリーキャリア140が取り付けられる。
2 and 4, a table 136 is attached to the front surface of the front portion 20 of the frame 12.
A carrier driving unit 138 is disposed on the table 136. A rotary carrier 140 is attached to the carrier driving unit 138 so as to enter the grinding chamber 38 from the opening 46.

図10を参照して、ロータリーキャリア140には、主面を貫通する複数(ここでは12個)のワークポケット142が略等角度間隔で環状に設けられ、各ワークポケット142にワークWが配置される。
被加工物であるワークWとしては、たとえば、セラミックス、高速度工具鋼(SKH)、合金工具鋼(SKS,SKD,SKT)、高炭素−高クロム軸受鋼(SUJ)等が用いられる。
Referring to FIG. 10, the rotary carrier 140 is provided with a plurality of (here, twelve) work pockets 142 penetrating the main surface in an annular shape at substantially equal angular intervals, and a work W is disposed in each work pocket 142. The
As the workpiece W which is a workpiece, for example, ceramics, high speed tool steel (SKH), alloy tool steel (SKS, SKD, SKT), high carbon-high chromium bearing steel (SUJ), or the like is used.

図3に示すように、背部22には、2つのモータ144が取り付けられる。各モータ144の回転軸にはプーリ146が取り付けられる。
プーリ146はベルト148によって砥石軸ユニット16のプーリ74に連結される。モータ144を駆動しプーリ146を回転させることで、ベルト148を介してプーリ74が回転する。これによって、砥石軸ユニット16の砥石軸62に取り付けられる回転砥石14が回転する。
As shown in FIG. 3, two motors 144 are attached to the back portion 22. A pulley 146 is attached to the rotation shaft of each motor 144.
The pulley 146 is connected to the pulley 74 of the grindstone shaft unit 16 by a belt 148. By driving the motor 144 and rotating the pulley 146, the pulley 74 is rotated via the belt 148. As a result, the rotating grindstone 14 attached to the grindstone shaft 62 of the grindstone shaft unit 16 rotates.

また、背部22には2つのサーボモータ150が取り付けられる。各サーボモータ150の回転軸は背部22に設けられる貫通孔50(図5参照)を挿通し、収容室40内において図示しないカップリングを介して砥石軸ユニット16のウォームシャフト86と接続される。   Two servo motors 150 are attached to the back portion 22. The rotation shaft of each servo motor 150 is inserted through a through hole 50 (see FIG. 5) provided in the back portion 22 and is connected to the worm shaft 86 of the grindstone shaft unit 16 through a coupling (not shown) in the accommodation chamber 40.

さらに、背部22には、開口部48(図5参照)に嵌合してドレス装置152が配置される。ドレス装置152は、一対の回転砥石14の対向する一対の研削面14aに平面修正(ツルーイング)および清掃目立て処理(ドレッシング)を施すドレス部154とドレス部154を移動させるアーム156とを含む。   Further, a dressing device 152 is disposed on the back portion 22 so as to fit into the opening 48 (see FIG. 5). The dressing device 152 includes a dress portion 154 that performs a plane correction (truing) and a cleaning sharpening process (dressing) on a pair of facing grinding surfaces 14 a of the pair of rotating grindstones 14, and an arm 156 that moves the dress portion 154.

また、フレーム12の研削室38の天井には開口部52を覆うカバー158が開閉可能に取り付けられる。回転砥石14の交換等を研削室38内で行うメンテナンス作業はカバー158を開けて開口部52から行われる。   A cover 158 covering the opening 52 is attached to the ceiling of the grinding chamber 38 of the frame 12 so as to be openable and closable. Maintenance work for exchanging the rotating grindstone 14 in the grinding chamber 38 is performed from the opening 52 with the cover 158 opened.

このような両頭平面研削盤10では、各サーボモータ150を駆動することによって各ウォームシャフト86を回転させ、所望の平行度に調整された一対の回転砥石14をそれぞれ矢印A方向に移動させる。これによって、対向する研削面14aの間隔がワークWの幅寸法に対応するように調整される。   In such a double-headed surface grinder 10, each worm shaft 86 is rotated by driving each servo motor 150, and the pair of rotating grindstones 14 adjusted to a desired parallelism are moved in the direction of arrow A, respectively. Thus, the interval between the facing grinding surfaces 14a is adjusted so as to correspond to the width dimension of the workpiece W.

そして、各モータ144を駆動して一対の回転砥石14を回転させつつ、キャリア駆動ユニット138によってロータリーキャリア140を矢印R方向(図4参照)に回転させる。これによって、各ワークポケット142に配置されるワークWが研削室38内の対向する一対の研削面14a間に順次搬入され、ワークWの両端面に研削加工が施される。研削加工の際には、一対の回転砥石14およびワークWに各砥石軸62の通路120を通して研削液が供給される。   Then, the rotary carrier 140 is rotated in the arrow R direction (see FIG. 4) by the carrier driving unit 138 while driving the motors 144 to rotate the pair of rotating grindstones 14. As a result, the workpieces W arranged in the workpiece pockets 142 are sequentially carried between a pair of opposing grinding surfaces 14 a in the grinding chamber 38, and grinding is performed on both end surfaces of the workpieces W. At the time of grinding, the grinding fluid is supplied to the pair of rotating grindstones 14 and the workpiece W through the passage 120 of each grindstone shaft 62.

ロータリーキャリア140の回転に伴って研削室38から搬出される加工済みワークWは、図示しない排出装置によってワークポケット140から排出される。ワークWの両端面に研削加工を施して得られる製品は、たとえばベアリングの内輪等に用いられる。   The processed workpiece W carried out of the grinding chamber 38 with the rotation of the rotary carrier 140 is discharged from the work pocket 140 by a discharge device (not shown). A product obtained by subjecting both end surfaces of the workpiece W to grinding is used for an inner ring of a bearing, for example.

また、ドレス部154の幅寸法に合わせて間隔が調整された一対の回転砥石14をそれぞれ回転させつつ、アーム156によってドレス部154を一対の研削面14a間に配置することによって、一対の研削面14aにツルーイングおよびドレッシングが施される。   In addition, by rotating the pair of rotating grindstones 14 whose intervals are adjusted in accordance with the width dimension of the dressing portion 154, the dressing portion 154 is disposed between the pair of grinding surfaces 14a by the arm 156, whereby a pair of grinding surfaces 14a is subjected to truing and dressing.

このような両頭平面研削盤10によれば、研削加工の際に各回転砥石14に加えられ各砥石軸ユニット16に伝えられる研削抵抗を、砥石軸ユニット16を同心状に支持するリング状部材124および126によって受け止め、当該リング状部材124および126を介して一体構造のフレーム12に伝える。すなわち、回転砥石14に加えられた研削抵抗は、砥石軸62からクイルスリーブ60、ウォームホイル94に伝わり、さらに軸受90,92を介して砥石軸ケース58の環状球面部64および環状滑り面80に伝わり、リング状部材124および126で受け止められ、フレーム12に伝わる。   According to such a double-headed surface grinding machine 10, the ring-shaped member 124 that concentrically supports the grinding wheel shaft unit 16 is subjected to grinding resistance that is applied to each rotating grinding wheel 14 and transmitted to each grinding wheel shaft unit 16 during grinding. And 126, and is transmitted to the unitary frame 12 through the ring-shaped members 124 and 126. That is, the grinding resistance applied to the rotating grindstone 14 is transmitted from the grindstone shaft 62 to the quill sleeve 60 and the worm wheel 94, and further to the annular spherical surface portion 64 and the annular sliding surface 80 of the grindstone shaft case 58 via the bearings 90 and 92. Then, it is received by the ring-shaped members 124 and 126 and transmitted to the frame 12.

このように砥石軸62に伝えられる研削抵抗を、砥石軸62から同心状に外方へ移行させていきリング状部材124および126によって砥石軸ユニット16の複数の箇所で周方向から受け止めることで、砥石軸ユニット16の位置ずれを抑制しつつ、研削抵抗を一体構造の剛性の高いフレーム12に伝え分散して吸収する。したがって、研削加工の際に一対の砥石軸ユニット16を安定して保持でき、一対の回転砥石14の平行度の変化を抑制でき、ワークWの研削加工を高精度に行うことができる。また、一体構造のフレーム12を用いることによって、両頭平面研削盤10の組み立て工程を削減しひいては組み立てコストを抑えることができる。   In this way, the grinding resistance transmitted to the grindstone shaft 62 is transferred from the grindstone shaft 62 concentrically outwardly, and received by the ring-shaped members 124 and 126 from the circumferential direction at a plurality of locations of the grindstone shaft unit 16, While suppressing the displacement of the grinding wheel shaft unit 16, the grinding resistance is transmitted to the highly rigid frame 12 having a single structure and dispersed and absorbed. Accordingly, the pair of grindstone shaft units 16 can be stably held during grinding, the change in parallelism of the pair of rotating grindstones 14 can be suppressed, and the workpiece W can be ground with high accuracy. Moreover, by using the frame 12 having an integral structure, the assembly process of the double-sided surface grinding machine 10 can be reduced, and the assembly cost can be reduced.

特に、砥石軸ユニット16を傾動させて一対の回転砥石14の平行度を調整した場合であっても、砥石軸ユニット16に伝えられる研削抵抗を、砥石軸ユニット16と面で接するリング状部材126によって軸方向(研削抵抗と略同方向)に受け止めるとともに同心状にも受け止めることによって、砥石軸ユニット16の位置ずれを抑制でき、研削加工の際に一対の砥石軸ユニット16を安定して保持できる。   In particular, even when the grindstone shaft unit 16 is tilted to adjust the parallelism of the pair of rotating grindstones 14, the ring-shaped member 126 that makes contact with the grindstone shaft unit 16 on the surface thereof is applied to the grinding resistance transmitted to the grindstone shaft unit 16. By receiving in the axial direction (substantially the same direction as the grinding resistance) and concentrically, the displacement of the grinding wheel shaft unit 16 can be suppressed, and the pair of grinding wheel shaft units 16 can be stably held during grinding. .

また、ベッド28を含んでフレーム12を一体形成することによって、フレーム12の剛性をさらに高めることができ、研削加工の際に一対の砥石軸ユニット16をより安定して保持できる。また、ベッド28を含んでフレーム12を一体形成することによって、両頭平面研削盤10の組み立て工程をさらに削減しひいては組み立てコストを抑えることができる。   In addition, by integrally forming the frame 12 including the bed 28, the rigidity of the frame 12 can be further increased, and the pair of grindstone shaft units 16 can be more stably held during grinding. Further, by integrally forming the frame 12 including the bed 28, the assembly process of the double-head surface grinding machine 10 can be further reduced, and the assembly cost can be reduced.

さらに、研削室38の底面54が多角面状または曲面状に形成されることによって、フレーム12の剛性をさらに高めることができ、研削加工の際により安定して一対の砥石軸ユニット16を保持できる。   Furthermore, since the bottom surface 54 of the grinding chamber 38 is formed in a polygonal shape or a curved shape, the rigidity of the frame 12 can be further increased, and the pair of grinding wheel shaft units 16 can be held more stably during grinding. .

また、研削室38の多角面状または曲面状に形成される底面54を凹状に形成し当該底面54を排水溝に兼用することによって、排水溝近傍の構造の剛性を上げることができる。したがって、研削熱による当該構造の変形を防止でき、高い研削精度を確保できる。   Further, the bottom surface 54 of the grinding chamber 38 formed in a polygonal shape or a curved surface is formed in a concave shape, and the bottom surface 54 is also used as a drainage groove, whereby the rigidity of the structure near the drainage groove can be increased. Therefore, deformation of the structure due to grinding heat can be prevented, and high grinding accuracy can be ensured.

さらに、フレーム12を鋳造によって得ることで、フレーム12を容易に製造でき、フレーム12の製造コストひいては両頭平面研削盤10のコストを抑えることができる。   Furthermore, by obtaining the frame 12 by casting, the frame 12 can be easily manufactured, and the manufacturing cost of the frame 12 and thus the cost of the double-sided surface grinder 10 can be suppressed.

なお、上述の実施形態では、ロータリーキャリア140を回転させて研削室38にワークWを搬入する、いわゆるロータリーキャリア研削方式を用いる場合について説明したが、この発明はいずれの研削方式についても適用できる。たとえば、研削方式として直線的にワークWを研削室38に搬入するスルーフィード研削方式を採用してもよい。   In the above-described embodiment, the case of using the so-called rotary carrier grinding method in which the rotary carrier 140 is rotated and the workpiece W is carried into the grinding chamber 38 has been described. However, the present invention can be applied to any grinding method. For example, a through-feed grinding method in which the workpiece W is linearly carried into the grinding chamber 38 may be employed as the grinding method.

図11に示すように、フレーム200とベッド202とを別部材として構成してもよい。   As shown in FIG. 11, the frame 200 and the bed 202 may be configured as separate members.

また、底面54の形状は、底面54を平面状に形成する場合よりもフレーム12の剛性を向上できるならば、断面U字状や断面V字状等の任意の形状でよい。   Further, the shape of the bottom surface 54 may be any shape such as a U-shaped cross section or a V-shaped cross section as long as the rigidity of the frame 12 can be improved as compared with the case where the bottom surface 54 is formed in a flat shape.

この発明の一実施形態を示すD−D(図4)断面図であるIt is DD (FIG. 4) sectional drawing which shows one Embodiment of this invention. この発明の一実施形態を示す正面図である。It is a front view which shows one Embodiment of this invention. この発明の一実施形態を示す背面図である。It is a rear view which shows one Embodiment of this invention. この発明の一実施形態を示す側面図である。It is a side view which shows one Embodiment of this invention. フレームを示す断面図である。It is sectional drawing which shows a flame | frame. フレームを示す側面図である。It is a side view which shows a flame | frame. フレームを示すB−B(図5)断面図である。It is BB (FIG. 5) sectional drawing which shows a flame | frame. フレームを示すC−C(図5)断面図である。It is CC (FIG. 5) sectional drawing which shows a flame | frame. 砥石軸ユニットを示す断面図である。It is sectional drawing which shows a grindstone axis | shaft unit. ロータリーキャリアの一例を示す図解図である。It is an illustration figure which shows an example of a rotary carrier. フレームのその他の例を示す断面図である。It is sectional drawing which shows the other example of a flame | frame. 従来技術を示す図解図である。It is an illustration figure which shows a prior art.

符号の説明Explanation of symbols

10 両頭平面研削盤
12,200 フレーム
14 回転砥石
16 砥石軸ユニット
20 前部
22 背部
28,202 ベッド
30,32 側部
34,37,50 貫通孔
38 研削室
54 研削室の底面
64 環状球面部
80,128 環状滑り面
124,126 リング状部材
DESCRIPTION OF SYMBOLS 10 Double-head surface grinder 12,200 Frame 14 Rotating grindstone 16 Grinding wheel axis unit 20 Front part 22 Back part 28,202 Bed 30,32 Side part 34,37,50 Through hole 38 Grinding chamber 54 Grinding chamber 54 Grinding chamber bottom surface 64 Annular spherical surface 80 , 128 Annular sliding surface 124, 126 Ring-shaped member

Claims (6)

水平方向の同軸上に対向配置される一対の回転砥石によってワークの両面を研削する両頭平面研削盤であって、
前記一対の回転砥石に接続される一対の砥石軸ユニット、
前記一対の砥石軸ユニットを同心状に支持するためのフレーム、
前記各砥石軸ユニットを同心状に支持する第1リング状部材、および
前記各砥石軸ユニットを同心状に支持する第2リング状部材を備え、
前記フレームは、対向配置される前部と背部、前記前部と前記背部との間において対向配置されかつともに前記前部と前記背部とに連設される一対の第1側部、および前記一対の第1側部を挟むように前記前部と前記背部との間に配置されかつともに前記前部と前記背部とに連設される一対の第2側部を含む一体構造で構成され、
前記一対の砥石軸ユニットを挿通できるように、前記一対の第1側部にそれぞれ第1貫通孔が設けられかつ前記一対の第2側部にそれぞれ第2貫通孔が設けられ、
前記一対の回転砥石が前記一対の第1側部間で対向配置されかつ前記一対の砥石軸ユニットが前記第1貫通孔および前記第2貫通孔に挿通された状態で、前記各砥石軸ユニットが前記第1側部に取り付けられた前記第1リング状部材によって同心状に支持されかつ前記第2側部に取り付けられた前記第2リング状部材によって同心状に支持される、両頭平面研削盤。
A double-head surface grinder that grinds both sides of a workpiece with a pair of rotating grindstones arranged opposite to each other on the same axis in the horizontal direction,
A pair of grinding wheel shaft units connected to the pair of rotating grinding wheels,
A frame for concentrically supporting the pair of grindstone shaft units;
A first ring-shaped member that supports each of the grindstone shaft units concentrically; and a second ring-shaped member that supports each of the grindstone shaft units concentrically,
The frame includes a front portion and a back portion that are disposed to face each other, a pair of first side portions that are disposed to face each other between the front portion and the back portion, and are connected to the front portion and the back portion. The first side portion is sandwiched between the front portion and the back portion, and is configured as an integral structure including a pair of second side portions that are connected to the front portion and the back portion.
A first through hole is provided in each of the pair of first side parts and a second through hole is provided in each of the pair of second side parts so that the pair of grindstone shaft units can be inserted;
In the state where the pair of rotating grindstones are arranged to face each other between the pair of first side portions and the pair of grindstone shaft units are inserted through the first through holes and the second through holes, A double-headed surface grinding machine supported concentrically by the first ring-shaped member attached to the first side and supported concentrically by the second ring-shaped member attached to the second side.
前記フレームはその下側に設けられるベッドを含んで一体形成される、請求項1に記載の両頭平面研削盤。   The double-head surface grinding machine according to claim 1, wherein the frame is integrally formed including a bed provided on an underside thereof. 前記一対の第1側部間に前記ワークを研削するための研削室が形成され、前記研削室の底面が多角面状または曲面状に形成される、請求項1または2に記載の両頭平面研削盤。   The double-head surface grinding according to claim 1 or 2, wherein a grinding chamber for grinding the workpiece is formed between the pair of first side portions, and a bottom surface of the grinding chamber is formed in a polygonal shape or a curved shape. Board. 前記研削室の底面が凹状に構成される、請求項3に記載の両頭平面研削盤。   The double-head surface grinding machine according to claim 3, wherein the bottom surface of the grinding chamber is configured to be concave. 前記第1リング状部材は前記第1側部の内側に設けられ、
前記第2リング状部材は前記第2側部の外側に設けられかつ前記砥石軸ユニットを軸方向および同心状に支持可能に構成され、
前記砥石軸ユニットが傾動可能となるように、前記砥石軸ユニットのうち前記第1リング状部材に支持される面が球面状に形成され、かつ前記砥石軸ユニットと前記第2リング状部材とが接する互いの面が球面状に形成される、請求項1から4のいずれかに記載の両頭平面研削盤。
The first ring-shaped member is provided inside the first side part,
The second ring-shaped member is provided outside the second side portion, and is configured to be able to support the grindstone shaft unit axially and concentrically,
A surface of the grindstone shaft unit that is supported by the first ring member is formed in a spherical shape so that the grindstone shaft unit can tilt, and the grindstone shaft unit and the second ring member are The double-sided surface grinding machine according to any one of claims 1 to 4, wherein the mutually contacting surfaces are formed in a spherical shape.
前記フレームは鋳物である、請求項1から5のいずれかに記載の両頭平面研削盤。   The double-head surface grinder according to any one of claims 1 to 5, wherein the frame is a casting.
JP2004151861A 2004-05-21 2004-05-21 Double-head surface grinding machine Expired - Lifetime JP4005588B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8162721B2 (en) 2007-06-11 2012-04-24 Koyo Machine Industries Co., Ltd. Surface grinding machine, spindle device and surface grinding method
CN108000324A (en) * 2017-12-15 2018-05-08 大连理工常州研究院有限公司 A kind of double drive sanding apparatus for machine-building
CN108789027A (en) * 2018-06-14 2018-11-13 汪建文 A kind of spill part grinding vehicle
CN114700857A (en) * 2022-06-06 2022-07-05 徐州领测半导体科技有限公司 Semiconductor wafer polishing device capable of completely removing ring-shaped oxide layer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922384A (en) * 2012-10-30 2013-02-13 吴江久升纸业有限公司 Paper tube end grinding machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8162721B2 (en) 2007-06-11 2012-04-24 Koyo Machine Industries Co., Ltd. Surface grinding machine, spindle device and surface grinding method
CN108000324A (en) * 2017-12-15 2018-05-08 大连理工常州研究院有限公司 A kind of double drive sanding apparatus for machine-building
CN108789027A (en) * 2018-06-14 2018-11-13 汪建文 A kind of spill part grinding vehicle
CN114700857A (en) * 2022-06-06 2022-07-05 徐州领测半导体科技有限公司 Semiconductor wafer polishing device capable of completely removing ring-shaped oxide layer

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